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SAUTER CASE flexotron

1. System Model Serial Number l l CAES l Y Version NUT Address General Ventilation mode Outdoor temperature Timechannel normal sped Timechannel reduced sp Extended operation nomi Extended operation redi Supply Air Supply temperature Supply setpoint Controller Output Extract Air Extract temperature Extract setpoint Controller Output controlled Actual Setpoint Compensi Output normal speed 5 i i Output reduced speed 15 30 15 31 40 15 33 20 15 35 15 36 40 153820 15 39 35 Controller Output 02 11 2012 15 38 35 Frequency controlled Curve Scale Last value 1l 13 9 C Supply temperature ces one eee E Controller Output Output reduced speed Controller Output Outdoor Comp Outdoor temperature for Iq Pressere compensation aj Outdoor temperature for Pressure compensation at higer 0 Pa Pressure flow compensation o Off san Basses nanka oe A real time trend chart is created with this function Up to four freely selectable parameters can be recorded The selected parameters are listed in the box on the bottom along with information on the different colours the associated scale and the most recently stored value The chart has a left and right vertical scale with individually adjustable ranges The horizontal time axis can be adjusted so that shorter and longer time intervals can be displayed Using the scroll bar under t
2. DF Alarm Status 4 Input Output Qa Time Control Settings y Manual Auto e Configuration General Ventilation mode Outdoor temperature Timechannel normal speed Timechannel reduced speed Extended operation normal speed Extended operation reduced speed Extract temperature Setpoint room Ventilation efficiency Supply Air Fan run time Extract Air Fan run time Supply Air Supply temperature Supply setpoint Controller Output Setpoint offset if reduced speed Extract Air Extract temperature Controller Output Extract setpoint Frequency controlled Supply Air Fan Controller Output Actual Setpoint Compensation Dutput normal speed Dutput reduced speed Frequency controlled Extract Air Fan Controller Output Actual Setpoint Compensation Dutput normal speed Dutput reduced speed Outdoor Comp Curve Pressure Flow Setpoint Dutdoor temperature for lower point Real time trend chart Stopped 6 11 C Off Off Off Off 24 45 C 20 66 C 0 78 82 h 78 64 h 19 95 20 C 0 HSE 24 45 C 20 20 C 0 0 75 50 0 0 75 50 20 C You can create a real time trend chart by right clicking some of the groups The chart is created with the first four parameters recorded in the group 8 4 Consumption tab o Displayed only with CASE flexotron Heating P100012097 B Displays the consumption values of energy meters water meters and cold water meters The val
3. 11 SAUTER CASE flexotron VC SAUTER Menu bar 6 Menu bar 6 1 File P100012097 B The menu bar has five drop down menus File Edit View Settings and Help Qj SAUTER CASE flexotron Ventilation Untitled e LO mE Sol Eie Edit View Tools Help E new coun plg ol pe lay V SAUTER etpoint D Alarm Status Input Output fn Time Control Pa Settings Manual Auto El Configuration RDT828F221 xx1110310482 3 1214 254254 li Stopped Outdoor temperature 6 11 C Timechannel nomal speed Of Timechannel reduced speed Off The sub menus are used to edit the configuration files The configuration data can be saved as a file Any number of different configurations can be stored The file is saved as one of the following e Vtc for ventilation control e htc for heating control and requires approximately 22 KB of hard disk space The files are plain text files and can be opened with regular text editors such as Notepad or Wordpad New File New opens a new untitled file You can select the flexotron800 model in the input window that opens If you do not know the model you can find the item number on the right side of the controller Make sure you have selected the correct model If the wrong model is loaded onto the flexotron controller inexplicable alarms and similar errors can occur because functions may be activated that do not exist in the actual model used Open
4. 15 SAUTER CASE flexotron VC SAUTER Menu bar P100012097 B This function is used to load updated programs to the controller It can also be used for converting from flexotron Heating to flexotron Ventilation or vice versa Here it is important to note that due to different hardware sizes of the controllers the CASE flexotron program and the flexotron800 model must be compatible with each other For example to load a flexotron RDT815 the corresponding CASE flexotron must be set up for the RDT815 Otherwise unexpected events can occur CASE flexotron automatically detects whether the connected controller is a flexotron800 or flexotron800 V2 If the controller is a flexotron800 the following dialogue box appears in which you can choose between versions 2 1 2 3 or 3 2 Reload Controller bi li E Tou are about to reload the Controller The following steps will be carried aut 1 Select language that will be loaded ta the Controller English 2 The tool parameter settings will be synchronized with the Controller parameter settings Select the parameters you want to keep in this step 3 Checking the Controllers operating system and upgrade if needed 4 The Controller will be reloaded Select program version that will be loaded to the Controller 5 The tool parameter settings will be loaded to the Controller If the controller is a flexotron800 V2 the version of CASE flexotron is loaded that matches the
5. Opens a saved file Save Saves the current file to the local hard disk If a name has not yet been entered you will be prompted to do so Save as Saves the current file to the local hard drive under a name of your choosing Read only This sub menu can usually be ignored However if for some reason two instances of the same file are opened one will be marked as Read only so as to avoid data conflicts Print Prints a list with all configuration settings of the current file 12 SAUTER CASE flexotron SAUTER Menu bar 6 2 Edit 6 3 View P100012097 B Close Closes CASE flexotron If the current configuration has not been saved you will be asked if you want to save it before the program is closed The Edit menu contains one sub menu 3 SAUTER CASE flexotron Ventilation Untitled Co File Edit View Tools Help AA elf Al Selen V SAUTER E Overview T Actual Setpoint OF Alarm Status 4 Input Output n Time Control Settings Manual Auto El Configuration System Model RDT828F221 Serial Numher xx1110310482 e a en de 171 33 Delete The delete function is only used in connection with holiday periods It allows the entered times to be deleted The View menu contains one sub menu 6 SAUTER CASE flexotron Ventilation Untitled ale e Ele Edit View Tools Help AOS SB S cle Aw SAUTER E Overview
6. P100012097 B Load parameters Supply Setpoint Curve lt 1 Supply Setpoint Curve Y1 Supply Setpoint Curve lt 2 Supply Setpoint Curve Y 2 Supply Setpoint Curve X3 Supply Setpoint Curve Y3 Supply Setpoint Curve X4 Supply Setpoint Curve Y4 Supply Setpoint Curve lt 5 Supply Setpoint Curve Y5 Supply Setpoint Curve X6 Supply Setpoint Curve Y6 E Tm Load default password for the display to OK the Controller Save all parameters as factory settings in the Controller O 4444 is not used by the controller and 5555 of the Basic level should not be changed Load new default setting Ventilation only Y Load parameters Supply Setpoint Curve Y6 Beo cs E 4 Load default password for the display to 5 Save all parameters as factory settings in the Controller If Yes was selected for LoadDiaPassWordVisible you can tick the box marked in red so save the downloaded parameters as default settings in the controller The values are then used by the function Reset all parameters to default values Additional information can be found in the flexotron800 Ventilation manual 19 SAUTER CASE flexotron VCSAUTER Menu bar P100012097 B Real time chart SAUTER CASE flexotron Ventilation Untitled cei 8 72 Actual Sebmaintl 20 Alara Chabus c Real time chart 9cmielmi eieocimmt SAUTER 4 Overview
7. controls com into an IP address Multiple DNS servers are part of a system but only the IP address of one server needs to be known IP configuration A complete IP configuration includes the IP address of the computer the subnet brief summary mask the IP address the nearest router also known as the default gateway and a DNS server 11 3 DHCP static and dynamic addresses otatic and If the IP settings were manually configured in a device this is referred to as a static dynamic IP address if the IP address was automatically assigned by a DHCP server on the subnet it is a dynamic IP address Dynamic IP Using dynamic addresses is a problem when other devices try to connect to the address device because the dynamic addresses are not known in advance and are subject to change To be able to establish connections to devices with dynamic IP addresses the device at hand must use DNS which needs to be updated if the dynamic address changes via DHCP This is commonly used in corporate networks and Windows computers However most internet service providers and many controllers do not support updating via DHCP and thus need to use a static IP address P100012097 B 43 SAUTER CASE flexotron SAUTER TCP IP network terms 11 4 Internal and public addresses Internal There is a shortage of IP addresses on the internet For this reason organisations addresses are asked to use internal IP addresses on the intranet Several companies can u
8. For more detailed information on this see section 11 Update operating system for web server displayed only for flexotron800 with TCP If the controller is not up to date we recommend that you update the TCP IP operating system of the controller Log in flexotron800 has four different login levels 1 2 3 and 5 e 5is the Basic level with the lowest access e 3is the User level with greater access e 2isthe Service level with even greater access e 1 is the Administrator level with full access CASE flexotron uses only level 3 User and level 1 Administrator 17 SAUTER CASE flexotron SAUTER Menu bar P100012097 B When the flexotron800 is put into service the following passwords are the defaults for the different levels e Administrator 1111 e Service 2222 e User 3333 e Basic 5555 If a setting is to be made that requires greater access rights than those associated with the level being used it is necessary to change to a higher login level Log out This function is active only when you are logged in as User or Administrator it allows you to log out into the Basic level Change password This function is active only when you are logged in as User or Administrator It allows you to change the password for the current login level Load new default password File Edit Search View Encoding Language Settings Macro Run Plugins Window o E e s amp DA Cc sta t 03 63 zm m Lae
9. Host name Domain If the controller is configured to obtain IP settings automatically by DHCP this name will be registered in the DNS server This makes it possible For the main computer to connect to this controller using the DINS name as the network address This requires that the DHCP and ONS servers can coo perate Load TCP IP settings Cancel In this window the following settings can be made Here you select whether the flexotron800 is to have a static IP address or the DHCP server is to assign a dynamic IP address If the TCP IP interface has a fixed IP and an e mail server is specified with the help of the network name a DNS server must also be specified under Use the following IP Settings The TCP IP interface can then convert the network name into an IP address If DHCP is used this happens automatically The flexotron800 can be associated with a DNS name such as DNS name 49 SAUTER CASE flexotron SAUTER flexotron800 with TCP Flexotronweb domain sauter controls com The IP address of the controller is then associated with the DNS name flexotronweb sauter controls com Encrypted The encryption is intended to prevent other users in the TCP IP network from communication connecting with the flexotron800 via CASE flexotron The password is used only to connect the flexotron800 via CASE flexotron If the password is lost the settings must be cleared and the controller reloaded Web user
10. Sum Alarm Off DI4 NO Deicing Dff DOS Cooling Activate Dff DI5 NO Heat Pump Indication Off DIB NO Filter Guard 1 Off DIS NO EAF Indication Off UDI4 ND Fire Alarm On No changes can be made on this tab read only Unconfigured inputs outputs are shown in grey P100012097 B 34 SAUTER CASE flexotron Folders 8 7 Time Control tab VSAUTER SAUTER CASE flexotron Ventilation Untitled yp m File Edit View Tools Help AMS eimi S e He Vc SAUTER Overview T Actual Setpoint D Alarm Status 25 Input Output Gp Time Control F Settings Manual Auto Configuration 4 Ga Time Control m Es Time Schedule Period 1 00 00 18 00 NC Normal speed time 00 00 00 00 T NUNT Tuesday Y Reduced speed time Period 1 07 00 18 00 5 Estra Time Channel 1 Period 2 00 00 00 00 9 Extra Time Channel 2 W Extra Time Channel 3 Period 1 07 00 18 00 Extra Time Channel 4 Period 2 00 00 00 00 9 Extra Time Channel 5 E x Period 1 07 00 18 00 EE Holiday Schedule Period 2 00 00 00 00 Friday Period 1 07 00 16 00 Period 2 00 00 00 00 Sat Period 1 00 00 00 00 Period 2 00 00 00 00 Sunday Period 1 Period 2 00 00 00 00 Period 2 00 00 00 00 Holiday Period 1 00 00 00 00 Period 2 00 00 00 00 CASE flexotron Heating o A period of use cannot be set across midnight If a period of use of 18 00 02 00 is to be
11. Then the web server in flexotron800 sends the information on the layout of the website back to the client computer via the same NAT connection A Java application is also opened on the client computer which controls EXOline communication among other things P100012097 B 47 SAUTER CASE flexotron VC SAUTER flexotron800 with TCP The router settings in the example may differ depending on the manufacturer See the example below for guidance Advanced Settings Status Log Off Internet Port Forwarding f mcn Protocol Public port Local port Local IP address Comment Enabled Firewall LL TCP amp UDP 80 80 192 168 0 J 20 VentHTTP Iv Delete Address Translation NAT a 2 Port Triggering TCP amp UDP m 26486 26486 192 168 0 20 VentEXO lv Delete TCP amp UDP x 81 en 192 168 0 J 30 HeatHTTP v Delete t IA UM n TcPaUDP v 26000 26486 192 168 0 30 HeatEXO v Delete Dynamic DNS EN QoS e se 12 168 0 Iv Add Local Network Predefined applications FTP iv 192 168 0 FTP Vv Add Wireless Network Administration OK Cancel P100012097 B SAUTER CASE flexotron SAUTER flexotron800 with TCP 12 3 Web server configuration IP settings DNS name P100012097 B 0 O As before all configuration of the controller parameters is done through CASE flexotron or directly on the display Configuration cannot take place via the web server Information on configur
12. 9 4 1 Program windOW esssssssseeeee nnne n nnns nari nnns 9 5 Slan UD mer E P 10 O MGR Dal e 12 6 1 AAA PP O 12 6 2 uro E 13 6 3 E A E PESE EE EE 13 6 4 OEO S eL 14 6 5 HED ameamua uena a a arias ade nae ices 27 T OOM AN eec EI 28 o FOO iii iii 29 8 1 General inforMatiQON ccccoonncnnccccnonnnnncnononcnnnononancnnnnnnnncnnnonnnanrnnnonnnanennnnss 29 8 2 gear 30 8 3 C rrenuselpols TaD sx os viste ieri id 31 8 4 GONSUMPUON CANO m RET Rae oneal is 31 8 5 Alarm Status tab cccccccscccsscecseeceseeceeeeceeeesaeesaeeeeseeeeeeesegeesaeeeseeeeses 32 8 6 Inputs Outputs TAD aai occ do EET eto us tat detects ie ee dur od 34 8 7 HME GORTOl TDi ET UT 35 8 8 perudac ddorm a 37 8 9 Manual Automatic tab ccooocccoccncccnnnccnccncnccncnonaconnanonnnnonnnnconnnonacnnnanonos 39 8 10 System Configuration tab occcoocccconnoconccconcconnccnnnonannonanconancnnnnonaness 39 9 Expansion E vedi 40 10 Updating OF TEXOUONSOG msi a 41 11 TCP IP network terms sra ais 43 11 1 Networks subnets and routers eeseeeem mre 43 11 2 IP address subnet mask default gateway DNS server 43 11 3 DHCP static and dynamic addresses ccccccoccnncccncnnccconnnnonononnncnncnnnnnos 43 11 4 Internal and public addresses cccccccconcnncccconnconcnononcnnnnnonancnnnononanennnos
13. 9 Actual Setpoint E Alarm Status 2 Input Output Gp Time Control A Settings Manual Auto EI Configuration System 4 lt Update CASE flexotron is not a dynamic program If a parameter value has changed in a connected controller the temperature for example the corresponding value is not automatically updated in the program The operator must first initiate reading of the parameter values from the controller An update then starts reading all dynamic parameters from the controller The entries are updated with the new values If you switch between the tabs an update starts automatically Alternatively you can use the update field in the toolbar see toolbar below or the F5 key on the keyboard to start the update The displays can also be updated automatically with dynamic values see Options on page 23 If the controller software version is older than the CASE flexotron software version they can be adapted to one another See section 9 13 SAUTER CASE flexotron VC SAUTER Menu bar 6 4 Settings SAUTER CASE flexotron Ventilation Untitled gt d a File Edit View Tools Help EE a E E Load all parameters k w SAUTER n Time Control P af Settings Manual Auto Y Configuration a Synchronize all parameters System Model Reset all parameters to default values Search for Control
14. Alarm Status E Overview 4 Input Output i Time Control Settings Y Manual Auto E Configuration If the cursor is placed on an icon in the toolbar a brief description of its function is displayed All options except for the Update function have already been described 28 SAUTER CASE flexotron VC SAUTER Folders 8 Folders The contents of the various folders depend on the CASE flexotron program Heating or Ventilation but also on the model RDT828 RDT815 or RDT808 for which the program was configured Therefore the contents will not be discussed further 8 1 General information Items in a folder that are associated in some way are grouped together Group names are in bold The groups are usually displayed expanded that is all items in the group are displayed and the group name is listed in the first position To collapse a folder click the minus box to the left of the group name This causes only the group name to be displayed When a group is collapsed a appears in the box next to the group name To expand the group simply click the Setting values Many of the folders contain adjustable values If the cursor is pointing at such a value a text box with the permitted range appears With a flexotron800 connected a value must be loaded into the controller in order to activate it The values can be downloaded into the controller in several ways 1 Right click any item 2 Select Load
15. EJ RDT808 fix value draft 1 vtc Cor FilterAlarmReset 0 Cor ALarmCategory2 36 mo AM AlaData AlaPt87 DelayValue gm Cor ExtraStopCategory2 36 aum AlaTextEnu Records 86 Txt Manual Y4 Extra Sequence control Cor ALarmCategory2 37 i AlaData AlaPt88 DelayValue O wow i Cor ExtraStopCategory2 37 AlaTextEnu Records 87 Txt Restart blocked after power on TcpCfg TcpEnabled No DiaPasswords LoadDiaPassWordVisible Diala DiaPasswords 0 Diala DiaPasswords 1 Diala DiaPasswords 2 Diala DiaPasswords 3 Diala DiaPasswords 4 Nort length 33570 lines 1147 Ln 1 Col 1 Sel 0 Dos Windows ANSI INS If vtc or htc files are loaded it is possible to define new passwords for all levels The files are text files that describe the configuration The files can be opened with Wordpad or Notepad for example At the end of the vtc file is the DiaPasswords section which deals with the login codes Changing the default password 1 Open the vtc or htc file 2 On the LoadDiaPassWordVisible line overwrite the No value with Yes 3 Change the Administrator 1111 Service 2222 and User 3333 levels to the desired values 4 Save the vtc or htc file Start CASE flexotron 6 Import the file If the passwords are to be downloaded you can click this action marked in red when loading the parameters onto the flexotron800 e 18 SAUTER CASE flexotron VCSAUTER Menu bar
16. Run Error P1 Cooler 4 B 5s tea ie P1 Exchanger is out of operation Run Error P1 Exchanger 5 B 20s Filter quard Filter guard B B 180s z Flow guard Flow guard 7 B Es lv External frost guard External frost guard 8 A Os Vv Deicing pressure guard Deicing pressure guard 3 B E M Fire alarm Fire alarm E External switch Extel A Settings External alarm Exte Supply Air control error Supl High supply air temp Hig Low supply air temp Lo High room temp i Low room temp Delay Stop ventilation unit if alarm active No Alarm text Low room temp Low room temp 10 C High extract air temp Low extract air temp Acknowledge Block Electric heating is overheated Settings Low frost guard temp Low efficiency Sensor error Outdoor temp Rotation guard exchanger Fire damper is out of operation Supply Air Fan external operation Extract Air Fan external operation Ventilation stopped Manual supply air control Mank Manual Supply Air Fan mode Manual Supply Air Fan freq control Manual Supply Air Fan freq control 38 Manual Extract Air Fan mode Manual Extract Air Fan mode 38 Manual Extract Air Fan freq control Manual Extract Air Fan freq control 40 ea 623 623 2623 ooo v v ecaa The alarm text including all soaces may not be longer than 38 characters divided into 2 lines of 19 characters each If the maximum length on the first line is exceeded by the word on the end the whole word is mo
17. available a broadcast address is used Therefore it is important that the computer is connected directly to the current controller with a crossover Catb cable If the search is successful the IP settings of the controller are displayed e IP address e Subnet mask e Default gateway if present If no values are displayed then 1 Select Search A browser window opens the TCP IP card of the controller is found and its Ethernet address MAC address is displayed in the window 2 Select a line and press OK If no controller is found 1 Check the cables and connections 2 Check that there are no active network connections Control Panel Network Connections 3 Deactivate everything except Connection to the local network 4 Select Search again 5 Enter the IP address the subnet mask and if applicable the gateway for the controller 6 Select TCP IP Settings for loading If successful a message is displayed 7 Press OK A message may appear indicating that a TCP IP connection has been established but that no controller with the address 254 254 could be found Instead a controller with another PLA ELA address was found 8 Answer YES to the question of whether this controller should be used instead The CASE flexotron can now be used for configuration loading extension synchronisation and so on If the message Not possible to read the index variables 255 30 QSystem PLA not responding a
18. configured it must be divided into two periods of use Day 1 from 18 00 to Daily comfort times can be set here Each control function has its own time programme For each day there are two periods of use The 8th day Public holiday holiday period controls the activities on all days that are marked as such in the holiday period calendar see below The time programmes for Clock channel output 1 5 determine the activation of the corresponding digital output signal To disable a period of use set the time to 00 00 00 To make the controller run 24 hours a day set the time to 00 00 24 00 24 00 and Day 2 from 00 00 to 02 00 P100012097 B 35 SAUTER CASE flexotron SAUTER Folders P100012097 B CASE flexotron Ventilation e Daily operating times can be set here e For single speed fans there is only one time programme e With two speed fans there are two time programmes One is for normal speed level 2 and another for reduced speed level 1 e For each day there are two periods of use e If the running times of the normal speed level 2 overlap with the reduced speed level 1 the normal speed level 2 has priority e The 8th day Public holiday holiday period controls the activities on all days that are marked as such in the holiday period calendar see below e The time programmes for Clock channel output 1 5 determine the activation of the corresponding digital output signal e To disable a pe
19. login Passwords for logging into the website Guests can view all the values Operators passwords users can view and modify values The service has no function through the web and instead functions as an operator E mail server Network address for the e mail server network settings The outgoing SMTP e mail server with which the TCP IP interface e mails are to be sent is specified here Either as the network name DNS name such as smtp exampledomain com or as an IP address An IP address is usually assigned within local networks When there is a connection to the internet network names are more common Which e mail server is to be specified can be obtained from the network technician or internet service provider Note The specified network name must be directly associated with the e mail server It cannot be an alias or another network name To check whether you have a directly associated network name proceed as follows 1 Use the Windows command prompt Start Menu gt All Programs gt Accessories gt Command Prompt to execute the ping command on the network name e g ping smtp exampledomain com 2 Here you check whether the command Pinging smtp exampledomain com receives a response Login Name and Login Password These two fields are used only if the outgoing e mail server requires a login and supports the AUTH LOGIN method Otherwise this field does not need to be completed Other login methods or encodings
20. module controller This function is used to edit the address of the connected controller The address is usually 254 254 If the controller is to be used in a network the address must be edited because the connected controllers have different addresses Reload module modulezcontroller Loads the current controller program from CASE flexotron onto the controller PEEL v SAUTER Model Serial Number Version Address General Ventilation mode Outdoor temperature Timechannel normal speed Timechannel reduced speed RDT815F022 3 3 0 26 254254 Extended operation normal spe Extended operation reduced sp Supply Air Supply temperature Actual Supply setpoint Controller Output Frost Protection Frost protection temperature Setpoint when stopped P band when running Controller Output Energy calculation Actual calculated power P100012097 B E Overview Actual Setpoint ir Alarm Status 25 Input Output Qa Time Control Pd Settings Manual Auto Y Configuration Reload controller flexotron 4 N following steps will be carried out i Y ou are about to reload the controller The The tool parameter settings will be synchronized with the controller parameter settings Select the parameters you want to keep in this step The controller will be reloaded The tool parameter settings will be loaded to the controller x
21. up D otart up P100012097 B de Notepad Lo NVIDIA Corporation do PDFCreator 4 PROCAD SAUTER J SAUTER CASE flexotron J Y SAUTER CASE flexotron Heating O SAUTER CASE flexotron Ventilation de Skype de Snagit 10 Lo Spiele dy Symantec Endpoint Protection jJ USC Le VideoLAN Ly Wartung X 4 Zur ck The installation program creates a folder in the Programs folder of the Start menu This folder contains links to CASE flexotron Ventilation and CASE flexotron Heating Starting a program l 2 3 4 Click Start on the bottom left of the screen Continue to All Programs Select the SAUTER CASE flexotron folder Start the program by double clicking it The program starts An input window appears with each start An overview of the models is SIE Sy File Edit View Tools Help Bcm aelm s clemt Ya Actual Setpoint zr Alarm Status Input Output fn Time Control Settings Manual Auto Y Configuration c SAUTER lt S Overview System Model RDT828F232 Serial Number Version 3 3 0 26 Address 254 254 General Ventilation mode Outdoor temperature Timechannel normal speed Timechannel reduced speed Extended operation normal spe Extended operation reduced sp Supply Air Supply temperature Actual Supply setpoint Controller Output Frost Protection Frost protection temperature Setpoint when stopped 25
22. workstation to a host networks computer on a corporate network with internal IP addresses to use a tunnel in the network A tunnel means connecting two networks via the internet using internal IP addresses For this purpose all network packets to the destination network are encrypted encryption of IP addresses and other information The encryption is carried out by a network firewall A new address label with the public addresses of the other firewalls is assigned to the packet This firewall decrypts the content and forwards it to the target workstation in the corresponding network Decryption requires that the password be known to all recipients This technology is also known as VPN PC internal A tunnel can also be created between an individual computer and an internal network network When employee are travelling on business they often to first connect their laptop via GPRS and internet and then connect to the corporate network using a tunnel In the same way technicians on standby duty can connect to the workstation from home or from the service vehicle and so on P100012097 B 44 SAUTER CASE flexotron VC SAUTER flexotron800 with TCP 12 flexotron800 with TCP The terms used here are explained in section 11 12 1 Connection The controller must be connected to a static public IP address The following connection methods were tested for flexotron800 with TCP e Direct connection to an ADSL cable modem e Connection to a ro
23. C P band when running 5 Controller Output Deicing Deicing temperature Setpoint 3 Hysteresis FG Number of 0s Model gt 28 y RDT828F232 y cora Controller Output Energy calculation Actual calculated power 5 Select the flexotron800 model in use Be sure to make the correct selection here in order to avoid possible errors in the control setting and alarm handling 10 SAUTER CASE flexotron SAUTER Start up P100012097 B To make it easier to open the program you can create a shortcut on the desktop Creating a shortcut 1 Move the cursor onto the program name 2 Hold down the right mouse button to highlight the program name 3 Drag the program from the folder to your desktop 4 Release the right mouse button and complete the process with Create shortcut here Creating a shortcut in the taskbar When installed in Windows 8 CASE flexotron is stored under All apps All apps can be accessed from the start screen From here just click the appropriate icon to start the program In addition you can create a shortcut to CASE flexotron in the taskbar 1 Todo so right click the icon 2 Use the toolbar at the bottom of the screen to select Pin to taskbar When the program is started it automatically searches for a controller that is connected to the computer and also suitable for the loaded program If no suitable controller is found the program will start offline
24. VSAUTER d SAUTER CASE flexotron Ventilation Untitled File Edit Vie Hein BOBS DBA E Overview 52 Actual S etpoint ik Alarm Status gt SAUTER Input Output Gn Time Control 4 Settings Manualr uto lel Configuration H System Model RDT828F221 Serial Number xx1110310482 Mersion 3 1 1 4 Address 254 254 i i General Ventilation mode Stopped Outdoor temperature 6 11 T Timechannel normal speed Off Timechannel reduced speed OF Extended operation normal spe Off Extended operation reduced sp Off E Supply Air Supply temperature 19 9 C Supply setpoint 20 C Controller Output 0 Extract Air Extract temperature 2445 C Extract setpoint 20 C Controller Output 20 zi Frequency controlled Sup Actual Setpoint Compensation 0 ee se OOOOOOOCOOD0002 Controller Output 0 i i Frequency controlled Extr Actual Setpoint Compensation 02 Qutput normal speed OC Output reduced speed 50 Controller Output 0 SAUTER CASE flexotron User Manual P100012097 B SAUTER CASE flexotron VC SAUTER P100012097 B SAUTER CASE flexotron Table of contents Table of contents P100012097 B Table oft conte COT ici 2 Nue tirita ni rios 5 T ml e Ls OP PAR E a a E a S a 6 2 AD DOULDIS Manualen aa daa 7 Se MISMA ION a A a a A E Aa AEE 8 4 About the CASE flexotron t0Ol sssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn
25. are not currently supported E mail sender The address that is to serve as the sender in the e mail is specified here Many e address mail servers and junk mail filters require a real e mail address here Otherwise a fictitious sender address can be specified e g MyControllere MyDomain com If you are unsure about what to enter ask your network technician Setting up After the settings described above have been performed you download the settings TCP IP settings to the TCP IP card in the controller by clicking this box P100012097 B 90 SAUTER CASE flexotron flexotron800 with TCP 12 4 Website settings In the System gt Website sub folder and E mail in the Configuration folder the following settings can be made for the website Website heading Link heading Process image E mail P100012097 B VSAUTER Here you can select a heading that appears on the first page when visitors surf the flexotron800 website Up to four different links to small PDF files or other internet sites can be added to the website Note The total size of the PDF files and the process image should not exceed 150 kB Under Link1 heading enter the heading for Link 1 under Link2 heading the heading for Link 2 elc The heading must not contain any spaces For example for Fr Sauter you must enter Fr Sauter That is the default setting for heading 4 The selected image is displayed in the heading on the web Due to the low
26. atively you can select the period by clicking the start date pressing the Shift key and simultaneously clicking the end date Then confirm your choice with OK 36 SAUTER CASE flexotron VC SAUTER Folders e Even if the calendar extends far into the future holiday periods can be set up to one year in advance If you try to choose a date that is more than 365 days in the future the end date will be set to one year from the current date e Click the Delete button on the toolbar of CASE flexotron to delete holiday times e Set holidays holiday periods apply each year They should not be deleted Christmas and New Year s Eve thus need to be entered only once 8 8 Settings tab 6 SAUTER CASE flexotron Ventilation Untitled gt EA File Edit View Tools Help paellas c es mies SAUTER c Overview TA Actual Setpoint zL Alarm Status 5 Input Output am Time Control Settings e Manual Auto zi Configuration Settings Supply Air P Controller Settings o upply P band S T ote time s Menem Stara Extract Air C Alarm objects Extract P band 2 5 time Os Frequency controlled Supply Air Fan Min output 0 Frequency controlled Extract Air Fan Min output 0 Frost Protection P band when stopped 100 C time 100s Controller settings Setting of the control parameters such as P band and I time SAUTER CASE flexotron Ventilation RDT828 cascade CO2 drafti C Users s
27. e moved along the time axis With an active cursor the values at the cursor position are displayed not the most recently recorded values In this way previously recorded values can be traced Go to home The home position is the chart position in which the recording pins on the right edge of the chart are located If you scroll back along the time line you can use this function to return to the normal starting position 9 Zoom out Makes the view smaller Pause Stops the chart Trend recording is stopped no new values are added to the display However data recording continues and new values are stored every five seconds Pressing Pause causes all stored recordings to be added to the chart 21 SAUTER CASE flexotron VC SAUTER Menu bar 1 Option Setting of various options Time scale Interval Left scale Maximum value Minimum value Right scale Maximum value Minimum value Time scale is the time interval shown on the screen Left scale determines the scale for the left scale Right scale determines the scale for the right scale 42 Time scale Determines the time interval of the display P100012097 B 22 SAUTER CASE flexotron VC SAUTER Menu bar P100012097 B Parameter list 02 11 2012 14 14 45 di Ls Aussentemperatur Left 6 11 C E Vorlauf Temperatur Left O Reglerausgang Left The parameter list shows the para
28. effect To download controller parameters e Either right click the parameter name or the parameter group name and select Load all parameters e Orclick Load all parameters in the CASE flexotron toolbar or in the menu P100012097 B 3 SAUTER CASE flexotron VC SAUTER Folders P100012097 B Alarm settings alarms Setting the alarm parameters The settings can also be performed in the Alarm Status folder Information in this regard can be found in the Alarm status section Unused alarms are removed from the list and saved in the Alarm Status folder Activate A and B C alarms depending on the configuration of the digital outputs A alarm or B alarm Both activate the common alarm output if configured Alarm text in flexotron800 The alarm text shown in the flexotron800 when an alarm is activated is shown on the Alarm text line This text can be changed in CASE flexotron The alarm text including all spaces may not be longer than 38 characters divided into 2 lines of 19 characters each If the maximum length on the first line is exceeded by the word on the end the whole word is moved to the second row If you use a hyphen as the 19th character followed by a space you can prevent the entire word from being moved to the next line Example Sensor error Relative Humidity supply air consists of 40 characters but since the third word extends beyond the 19th character the following appears on the display Sen
29. er is running For time periods for which there are no values or these values are not applicable an empty string is displayed for the value Example 01 jul 2014 Hoom Hoom Supply air fan Return air fan temperature C X setpoint C pressure Pa pressure Pa 10 28 00 10 29 00 23 1 23 0 87 86 10 30 00 23 1 23 0 85 87 10 31 00 23 1 23 0 87 85 10 32 00 23 1 23 0 85 86 10 33 00 23 0 23 0 87 86 10 34 00 23 1 23 0 88 86 10 35 00 23 1 23 0 89 86 10 36 00 23 0 23 0 86 85 P100012097 B 53 SAUTER CASE flexotron Printed in Switzerland Subject to changes Fr Sauter AG CH 4016 Basel P100012097 B VSAUTER 54
30. flow rate can be selected here Communication settings Communication settings between CASE flexotron and controllers The choice of communication depends on the controller model loaded in CASE flexotron when it was put into service Serial communication is the default for all models except flexotron800 with TCP a Communication settings ML m Use Serial communication E Serial Number Search Communication Channels C Use a TCP IP port in this controller Current Name Search Serial Number E thernet Address Description TCP IP WEB site and E mail settings Checking communication channels 1 Click the Communication channels button 2 Select the Serial channel Communication Channels Project Edit Tools Help New i do Set as defaut Routings Connect Act as server gt Name USB Title Default USB Default port Bit rate bps Default 9600 Flow control Default No Message time out ms Default lt 100 ms Character time out ms Default lt 100 ms 3 Check whether the suggested COM interface matches the interface assigned by the computer to the interface converter P100012097 B 24 SAUTER CASE flexotron VC SAUTER Menu bar P100012097 B Checking the COM interface The interface can be checked under System Settings System Device Manager gt Connections COM amp LPT TCP IP communicatio
31. he chart you can scroll along the time axis and display each position of the recording Values are recorded every 5 seconds All recorded data can be stored as a text file for later use in a spreadsheet program such as Excel for example If more than four parameters are to be observed several sessions of the real time trend chart can run simultaneously The chart cannot be saved When you exit the program all the settings are lost However you can use the Print button to create a screenshot of the current diagram and then save that 20 SAUTER CASE flexotron SAUTER Menu bar P100012097 B Real time chart functions UJ bs ll Wile ll o miu hoan a 000000600 OM A 1 Export Exports all recorded values to a txt file The values are separated by tabs for easy import into Excel for example Each line of the text file contains the values of a recording together with the recording time Recorded data is stored for approx 24 hours 2 Add curves Click this field for a list of all flexotron800 parameters that can be shown in the trend chart Up to four parameters can be selected 3 Delete all curves Deletes all the selected curves Showlhide left right grid The chart grid on the left and right side can be shown or hidden 6 Show node points Each time of recording can be marked on the curve and displayed 7 Show cursor Displays a vertical line on the chart The cursor can b
32. ing the controller can be found in the previous sections of this manual or in the corresponding manuals for flexotron800 Heating and Ventilation If the configuration of the controller parameters is changed the website is automatically downloaded to the web server If the website settings have been changed it is only necessary to update the website TCP IP interface configuration The TCP IP interface is configured in the flexotron800 via the Settings gt Communication Settings menu item 1 Select Use TCP IP interface in this controller When prompted select the right cable Use the search function to find the correct controller Once the correct controller has been found confirm the selection with OK Press the TCP IP WEBsite and e mail settings button gt The following input window opens Gr lt gt o I TCP IP WEBsite and e mail settings input window f s TCP IP website and e mail settings Y Use the following IP settings E Connection to main computer D Security JE mail IP settings E Obtain IP settings automatically by DHCP S C Use the following IP settings IP address rq Subnet mask i 73 Default gateway DL 5 03 DNS server IP settings can be assigned autom lly if th supported by the network DHCP Otherwise as ety strat DNS name w Full DNS name Enter host name and domain of the controller Ask the network administrator for the appropriate domain
33. is particularly important if the communication goes through a firewall If the controller and the computer on which CASE flexotron is installed are on the same subnet no DNS name or domain needs to be specified However if the controller and the computer are on different subnets a DNS name and the domain must be specified The domain name can be obtained from the network administrator Static IP address In this case the static IP address is specified by the controller This configuration is best suited for networks without a DHCP server It can also be used if the network service is not fully trusted because it is communication with the best functionality in contrast to servers As long as routers and switches operate satisfactorily the alternative configuration will also work The following requirement must be met e CP port 26486 must be open from the controller to the host computer This is particularly important if the communication goes through a firewall The static IP address net mask and default gateway can be obtained from the network administrator Provides access to manuals lists of variables and information about the program versions 27 SAUTER CASE flexotron VC SAUTER Toolbar 7 Toolbar P100012097 B The toolbar provides quick access to selected functions fj SAUTER CASE flexotron Ventilation Untitled _ jm File Edit View Tools Help AMA ST Vv S cle He SAUTER E TA Actual Setpoint ir
34. larm classes e Collective alarm A e Collective alarm B e Collective alarm C A and B alarms activate the digital outputs A Alarm or B Alarm provided they have been configured Both activate the collective alarm output provided it has been configured C alarms are only internal C alarms do not need to be acknowledged In case of a reset these alarms automatically change back to normal status Alarms can be displayed according to their class e A B Cor all classes e According to status Normal Blocked Acknowledged Back to normal Alarm active and All statuses Alarm text in flexotron800 The alarm text shown in the flexotron800 when an alarm is activated is shown in column 2 Alarm text This text can be changed but only through CASE flexotron Alarm parameters Double click the alarm text to open a field where you can edit various alarm parameters such as alarm texts fj SAUTER CASE fiexotron Ventilation Untitled e X DAENDA S leE SAUTER Les Overview 9 Actual Setpoint O Alarm Status 5 Input Output En Time Control AF Settings Manual amp uto e Configuration 4 Alarm Alarm text Nbr Class Delay Status All classes Iv Alarm objects v Supply Air Fan is out of operation Run Error Supply Air Fan 1 B 120s 7 Extract Air Fan is out of operation Run Error Extract Air Fan 2 B 120s E P1 Heater is out of operation Run Error P1 Heater 3 B 5s E P1 Cooler is out of operation
35. lers a xi Serial Numbet Version PERS Change Controller address General Ventilation ma Outdoor temp Timechannel Timechannel Set Controller date and time Reload Controller Load Web site to the Controller Upgrade operating system for Web server TCP IP Upgrade COntroller operating system Extended ope Extended ope Ci Supply Air Supply tem Log on TU dicic c Supply setpoi Controller Out Frost Prote4 Real time chart Frost protecti Setpoint wh E P band when g Controller Out 2 7 Note Options Communication settings Hyst Controller Output S3 Online Normal Logged off 05 11 2012 14 02 04 Load all parameters Download all current parameters from CASE flexotron to the flexotron800 controller Synchronise all parameters All parameters in the flexotron800 are compared with the values in CASE flexotron All differences are listed Settings are usually selected with ticks You can remove a setting from the selected list by removing the tick CASE flexotron can then be updated with the controller values or the controller can be updated with the CASE flexotron values Reset all parameters to default values Resets all CASE flexotron parameter values to the default values P100012097 B SAUTER CASE flexotron Menu bar VSAUTER Search for m
36. meters assigned to the chart To remove a parameter right click it and select Remove You can reassign the right or left scale by right clicking Properties or by double clicking the left mouse button Notes Access to the notes area Each text written here is saved together with the configuration file If the configuration is printed the note text is included on the printout Options Allows several program parameters to be set y uem Log on timeout 5 min Number of decimals 2 Cancel Lock configuration E Also show non active signals in In Output tab Synchronize alarm texts when synchronizing all Auto refresh F5 V every 6 Temperature unit Celsius Y Flow unit m3 h Y It is possible to automatically update the display with dynamic values Log on timeout After a configurable period of inactivity the login is reset to the lowest access level Number of decimals Sets the decimal places displayed All calculations are carried out with full precision however Lock configuration Blocks access to the Configuration tab Also show non active signals in In Output tab All inputs outputs are displayed on the In Output tab 23 SAUTER CASE flexotron VC SAUTER Menu bar Synchronize alarm texts when synchronize all During synchronization of all parameters the alarm texts are also synchronized Temperature Flow unit Various units for temperature and
37. ms are indicated with a red box with a lightning bolt symbol e Alarms that have been reset but not yet acknowledged are indicated by a yellow box with a lightning bolt symbol e Active acknowledged alarms are indicated with a blue box and a lightning bolt symbol e Blocked alarms are indicated with a grey box and a prohibition symbol Alarm Alarm text Nbr Class Delay Status Alarm objects Supply Air Fan is out of operation Run Error Supply Air Fan 1 B 120s Extract Air Fan is out of operation Run Error Extract Air Fan 2 B 120s P1 Heater is out of operation Run Error P1 Heater 3 B 5s o P1 Cooler is out of operation Run Error P1 Cooler 4 B 5s P1 Exchanger is out of operation Run Error P1 Exchanger 5 B 2D s Filter quard Filter quard 6 B 180 s Flow guard Flow guard 7 B 5s External frost guard External frost guard 8 A Os Fire alarm Fire alarm 10 A Os amp External switch External switch 11 C Os External alarm External alarm 12 B Os All alarm status changes in CASE flexotron are immediately transmitted to the controller without it being necessary to use the Load all parameters function By contrast alarm status changes in the controller are not displayed in CASE flexotron if no update has been carried out 32 SAUTER CASE flexotron SAUTER Folders P100012097 B The changes can be tracked at any time using the alarm window in the status bar at the bottom of the window Alarm classes The flexotron800 has three a
38. n If Case flexotron is opened with a flexotron with TCP you can choose whether communication takes place via USB cable serial or TCP IP interface a Communication settings _ E Serial Number Search Communication Channels C Use a TCP IP part in this controller HE m Current N ame Search Serial Number SSS Ethernet Address SSS Description ee TCP IP WEB site and E mail settings n If the controller has a TCP IP interface TCP models it can communicate via a TCP IP network To do this activate the Use a TCP IP port in this controller radio button Selecting TCP IP website and e mail settings allows you to select between three different connection options e Crossover network cable e Automatically with DHCP dynamic IP address e Static IP address See section 11 for further setting options Crossover network cable In these cases a crossover network cable is used The user is directly connected with the controller 1 Connect a crossover TCP IP cable directly between the controller and the computer 2 Start CASE flexotron 3 Open the Communication Settings function in the Settings menu or through the icon in the toolbar 4 Select Use TCP IP interface in this controller he program asks about using a crossover network cable 5 Confirm with YES 6 The controller search is started 25 SAUTER CASE flexotron VC SAUTER Menu bar Since no DHCP is
39. nect to through the different WAN ports For the second flexotron800 the communication interface must be set to EXOline This setting is made under Configuration gt System Website For example your have the possibility of setting the port to 26486 instead of 26000 Web site Headline Web site Heating System Controller Link 1 Headline Link 1 Link 2 Headline Link 2 Link 3 Headline Link 3 Link 4 Headline Link 4 26496 Processpicture C EXO images Heating Pictures ProcessPicture jpg Then call up Tools gt Load website to the controller to load the new setting onto the unit If a third flexotron800 is used it can be configured so that it is connected to EXOline via port 26001 for example 46 SAUTER CASE flexotron VC SAUTER flexotron800 with TCP The following figure shows the communication routes in a router for which the NAT connection was set to two flexotron800 units The same scheme also applies when 3 4 5 or more units of the flexotron800 are used L TCP IP p INTERNET diii White IP ROUTER 26486 WAN x ABD aA ATIP APO Public port WS LAN Local port 80 1 i 1 i rN i i IP 192 168 0 20 IP 192 168 0 30 For example if you want to access the unit with the black IP address 192 168 0 30 in the address field of the web browser of the client computer you need to enter the white IP address or DNS of the router followed by 81
40. nput Output Fn Time Contra Pa etna n Maruat uto ie Configuration System Model RDT828F221 Serial Number xx1110310482 Version 31 14 Address 254 254 General Ventilation mode d Outdoor temperature 6 11 C Timechannel normal speed Of Timechanne reduced speed Off Extended operation normal spe ON Supply temperatura 193 C Supply setpoint 20 C Controller Output 0 Extract Ar Extract temperature 24 45 C Deract setpoint 20 C Controller Output 20 z controlled Sup Actual Setpoint Compensation 0 Output normal spaad 75 Output reduced speed 50 Controller Output 0 controlled Extr Actual Setpoint Compensation 0 Output normal speed 75 Output reduced speed 50 oler Output 0 The program window is divided into several areas D The menu bar with Windows style drop down menus 2 The toolbar with direct access to various functions All the functions of the CASE flexotron toolbar can also be accessed via the menu bar 3 Various tabs Select the tabs to see the folders below them 4 Status bar This manual describes the functions of the various items in the menu bar and the CASE flexotron toolbar The functions are essentially the same for all flexotron800 applications Because the contents of the folders differ depending on the program they are not discussed in detail here For more information see the relevant flexotron800 controller manual P100012097 B 9 SAUTER CASE flexotron Start
41. odules search for controllers SAUTER CASE flexotron Ventilation Untitled cg X AMS eif s c i mI SAUTER 4 E Overview T Actual Setpoint ir Alarm Status Input Output Ga Time Control Pd Settings Manual Auto El Configuration Extended operation normal spe Supply Air Supply temperature Supply setpoint Controller Output Extract Air Extract temperature Extract setpoint Controller Output Frequency controlled Sup Actual Setpoint Compensation Output normal speed Output reduced speed Controller Output Frequency controlled Extr Actual Setpoint Compensation Output normal speed Extended operation reduced sp System Model RDT828F221 Serial Number 901110310482 die 3114 flexotron Address 254254 General Outdoor temperature Timechannel normal speed Timechannel reduced speed Select Model Version RE If CASE flexotron cannot establish a connection to a connected controller when it is put into service this is often caused by an incorrect controller address This function scans all possible addresses and address lists to find the controller that is connected to the computer These addresses are then entered in the address field in the Configuration System folder Set module date and time module controller Synchronises the date and time of the controller with the date and time of the computer Edit module address
42. ommerue Desktop Applications Datei Ansicht Einstellungen Hilfe Bamielm iscimmt SAUTER bersicht T Aktuelle Sollwerte O Alarm Status ees Ein Ausg nge un Zeitkontrolle 4 Einstellungen Manuell Automatik JE Systemkonfiguration 4 F Einstellungen Zuluftventilator Lauf berwachung D Reglereinstellungen hak AL Alarmeinstellungen Nesta Tena Petey s Stop Ventilator bei aktivem Alarm Nein Alarm text Run Error Supply Air Fan Abluftventilator Laufuberwachung Klasse B Verzogerung 120s Stop Ventilator bei aktivem Alarm Nein Alarm text Run Error Extract Air Fan P1 Heizregisterpumpe Storung Klasse B Verzogerung 5s Stop Ventilator bei aktivem Alarm Nein Alarm text Run Error P1 Heater P1 Kuhlregisterpumpe St rung Klasse B Verzogerung 5s Stop Ventilator bei aktivem Alarm Nein Alarm text Run Error P1 Cooler P1 WRG Storung Klasse B Verzogerung 20s Stop Ventilator bei aktivem Alarm Nein Alarm text Run Error P1 Exchanger Filterwachter Klasse B Verzogerung 180 s Stop Ventilator bei aktivem Alarm Nein Alarm text Filter guard Stromungswachter Klasse B Verzoaeruna 5s E 2 Online 3 Normal Eingeloggt Benutzer 02 11 2012 14 26 42 When you place the cursor on a parameter value the setting intervals possible for this parameter and the default value are displayed Changes need to be downloaded to the controller before they come into
43. on tab SAUTER CASE flexotron Ventilation Untitled a yo m File Edit View Tools Help DAMADA Sollee K SAUTER Overview 52 Actual Setpoint DF Alarm Status 4 Input Output Fs Time Control AF Settings Manual Auto l Configuration 75 General Model RDT828F221 Language English System Start Screen Show headline date time vent mode supply temp setp Start Screen Headline flexotron 800 ex Note screen line 1 Cascade Control amp CO2 Note screen line 2 Ventilation Input Output Note screen line 3 Made by Note screen line 4 Fr Sauter AG Automatic switch between summer and winter time On e z i es 3 Time before automatically logging off in display unit 5 sec 60 Analog Input Start up wizard in display Off PLA Address 254 ELA Address 254 tg Fares Process Picture C Program Files EXO lmages entiation Pictures S auterC Modbus 2i ES DialUp Gt SMS function Additional Functions Web site E mail C Communication settings n Pump Control This tab contains all the configuration parameters for the flexotron800 Since the contents of the tab are quite extensive they are divided into sub folders You can go directly to the sub folders using the list on the left side For more information about the sub folders consult the relevant controller manual P100012097 B 39 SAUTER CASE flexotron SAUTER Expansion units 9 Expansion units P100012097 B One or two extension uni
44. on Temp Filter Guard 1 Heat Pump Indication Cooling Pump Indication Fire Alarm Fire Damper Indication Extended Operation Normal External Alarm External Switch SAF Indication EAF Indication Heating Y 1 Exchanger Y2 Cooling Y3 Not used Not used SAF Start 1 1 Normal Speed EAF Start 1 1 Normal Speed Heating Pump Start s 02 11 2012 15 58 30 51 SAUTER CASE flexotron VCSAUTER flexotron800 with TCP 12 5 Logging into the website The following image shows the login page for the flexotron800 Air Handling Controller flexotron 800 SAUTER Login Air Handling Controller Login Password 2 C Remember the password Login Log in by entering the password specified under TCP IP gt WEBsite and e mail settings 12 6 Changing values on the website P100012097 B SAUTER Ls Overview gt Actual Setpoint Alarm Status 2 Input Output Gin Time Control Settings Manual Auto Air Handling Controller Q Climate L Ventilation Za All values in blue can be changed Once a value has been changed and confirmed with Enter the value is downloaded to the flexotron800 Real time trend charts in flexotron800 with TCP This feature allows real time trend charts to be managed directly on the website You can use the Copy to clipboard command to copy the currently displayed values into the chart as tab delimited te
45. onfiguration gt Inputs xt Dudo Temp GE ei S S Le REIN v SAUTER y Supply Temp System p o Synchroreze parameters m gg UAIT The parameters shown below does not have the same value in the cortealler as in the tool hide UAIZ Select the parameters you want to update Input Output UAI3 ualg Parameter Corirolier value Tool Value Y vee nalog Input gt The controller should now have the latest version and can be configured as before the upgrade Q d 03 Run Indication Motor Protectan 9 Ans e pot Actuatot Corirol Signal DO2 BeadNow Selectas Unselect Al Update Toot Update Controle e a 00d Ei rire f Nama Logged ofi 02 11 2012 155857 10 Make sure the parameter settings not available in the previous version have the correct values 42 SAUTER CASE flexotron VC SAUTER TCP IP network terms 11 TCP IP network terms 11 1 Networks subnets and routers IP network An IP network is a cluster of cables and devices in which devices with IP addresses can communicate with any other device with a different IP address The internet is a network and when a computer is connected to the internet it becomes part of the internet Subnet The networks are divided into subnets which are in turn connected with routers The routers need a map of the network or at least the nearest subnets and an address in order to send the information A computer require
46. parameter gt This causes this particular parameter to be downloaded 1 Right click a group name 2 Select Load parameter All parameters for the selected group are downloaded 1 Click the Load all parameters field in the toolbar 1 Click Settings in the menu bar and select Load all parameters With the last two methods all parameters are loaded onto the controller The parameters can also be synchronised as described above To do this select Synchronise all parameters This is a useful feature for comparing the controller settings to those in CASE flexotron Resetting parameters to default values 1 Right click to select the Reset all parameters to default values P100012097 B 29 SAUTER CASE flexotron Folders 8 2 Overview tab VSAUTER rn G SAUTER CASE flexotron Ventilation Untitled Eje Edt Vew Toos tip zi m eajmi ls ciemt System Model Serial Number Version Address General Ventilation mode Outdoor temperature Timechanne normal speed Timechannel reduced speed Extended operation normal spe Extended operation reduced sp ido Rar Supply temperature Supply setpoint Controller Output Extract Air Extract temperature Extract setpoint Controller Output Frequency controlled Sup Actual Setpoint Compensation Output normal speed Output reduced speed Controller Output Frequency controlled Extr Actual Setpoint Com
47. pensation Output normal speed Output reduced speed Controller Output Outdoor Comp Curve Pre Outdoor temperature for lower Pressere compensation at lowe Outdoor temperature for higher Pressure compensation at higer Pressure flow compensation o Pressure flow compensation o C02 CO sensor Online F Normal Logged off RDT828F221 xx1110310482 3 1214 254 254 Stopped amp 11 C 19 9 C 24 45 C 822 nnm zl 02 11 2012 15 45 44 Most of this tab consists of the start screen or a process diagram The diagram is a static bitmap image that can be created and edited with MS Paint for example Any number of different diagrams can be saved The diagram displayed depends on the parameter settings for plant schematics in the System sub folder of the Configuration folder A list of the main setting parameters is located on the bottom left in the folder To update these values you can either use F5 or the refresh function on the toolbar It is also possible to update the display with dynamic values automatically see Options on page 23 P100012097 B 30 SAUTER CASE flexotron Folders 8 3 Current Setpoints tab Displays relevant setpoints and actual values SAUTER e SAUTER CASE flexotron Ventilation Untitled A c File Edit View Tools Help E e eimi sS zie Ae SAUTER Coven E 7 Actual Setpoint
48. ppears there is no connection between the TCP IP card of the controller and the operating system on the motherboard of the controller The reason for this may be an old version in combination with a specific version of a component on the TCP IP card The problem can be solved by loading the latest version onto the controller However a connection must be established first a catch 22 situation A connection can be established through repeated restarting and searching Otherwise the controller must be returned to the factory for updating P100012097 B 26 SAUTER CASE flexotron SAUTER Menu bar 6 5 Help P100012097 B Automatically with DHCP dynamic IP address In this case select the standard setting Obtain IP settings automatically with DHCP This configuration is appropriate for most networks equipped with a DHCP server and especially when dynamic allocation of IP addresses to the controllers is required The following requirements must be met e The DHCP server and DNS server must co operate with each other because the controller sends its DNS name to the DHCP server Windows 2000 Server Windows 2003 Server and Windows 2008 Server support this feature This feature is included in most routers The DHCP server assigns an IP address to the controller and registers the IP address or DNS name in the DNS server e Each DNS name must be unique e TCP port 26486 must be open from the controller to the host computer This
49. ribes all program specific functions except for the parameters of the flexotron800 controller For these read the controller manual and use the appropriate application The website for the TCP models of the flexotron controller now has a dynamic flow chart that changes according to the current configuration SAUTER CASE flexotron Installation 3 Installation VSAUTER CASE flexotron can be installed and used with the following operating systems Windows 2000 Windows XP Windows Vista Windows 7 Windows 8 In order to use the web versions of the flexotron800 Internet Explorer 7 0 or higher and Java are required An interface converter RS485 to USB is required for the connection Installation 1 d P100012097 B Download CASE flexotron from the SAUTER homepage www sauter controls com Unzip the zip file otart the setup exe file located in the unzipped folder Follow the instructions of the installation program SAUTER CASE flexotron VC SAUTER About the CASE flexotron tool 4 About the CASE flexotron tool CASE flexotron Ventilation and CASE flexotron Heating are Windows based PC programs for configuration and maintenance of various controllers of the flexotron800 series CASE flexotron was not designed to be a complete SCADA program 4 1 Program window e SAUTER CASE flexotron Ventilation Untitled ce 3 DE aml aln els cle EK c SAUTER GH Em T Actual Setpoint dlam Status Se I
50. riod period of use set the time to 00 00 00 e To make the controller run 24 hours a day set the time to 00 00 24 00 A period cannot be set across midnight If a period of use of 18 00 02 00 is to be configured it must be divided into two periods of use e Day 1 from 18 00 to 24 00 e Day 2 from 00 00 to 02 00 Public holiday holiday period calendar SAUTER CASE flexotron Ventilation Untitled cg X DABAT AlS cli me V SAUTER Overview T Actual Setpoint D Alarm Status Input Output Ga Time Control F Settings Manual Auto Configuration 1 on Time Control Add holiday period La Time Schedule 5 Normal speed time 5 Reduced speed time 5 Extra Time Channel 1 Holiday Period 1 Extra Time Channel 2 e Extra Time Channel 3 Select a holiday period in the calender below 5 Extra Time Channel 4 9 Extra Time Channel 5 23 Holiday Schedule e Up to 24 different holiday periods and public holidays can be configured A holiday period can be both a single day and up to 365 consecutive days e A holiday period can be created using the Add holiday period field on the bottom right e lf only a single date is to be selected just click it and confirm your choice with OK e o mark a period click the start date hold the mouse button down and drag the cursor to the end date and then release the mouse button Then confirm your choice with OK Altern
51. s 44 UENIT 44 3 VSAUTER SAUTER CASE flexotron VC SAUTER Table of contents 12 TiexolroneDO with TCP 45 121 CONMOCHON MR 45 12 2 Two or more flexotron800 with TCP units through a single router 46 12 9 Webserver cohligblatloEi cid a 49 12 44 Website Selllligs sesos 51 12 5 Logging into the website ccccccoonccnccccccncnnnccnnoncnnonononnnnnononancnnnononanenonoss 52 12 6 Changing values on the website oooccccccccccnconccononccnnononancnnncnnnanenonoss 52 P100012097 B 4 SAUTER CASE flexotron VC SAUTER List of changes List of changes Date Rev Ver issue Change Section Page 12 02 2013 P100012097 New document All All 01 08 2014 P100012097 B Software update to version 3 3 P100012097 B SAUTER CASE flexotron VC SAUTER Preface 1 Preface P100012097 B The SAUTER CASE flexotron user manual applies to the following control systems e Heating control CASE flexotron Heating e Ventilation control CASE flexotron Ventilation This manual is provided by SAUTER without a guarantee SAUTER may modify or improve this manual at any time and without prior notice All changes will be included in future versions of this manual Revision status B August 2014 SAUTER CASE flexotron VC SAUTER About this manual 2 About this manual P100012097 B O This manual is intended to help users install and operate CASE flexotron It desc
52. s only the address of the nearest router A locally connected Ethernet network is a subnet Routers can have multiple Ethernet interfaces for different Ethernet networks or an Ethernet interface and an ADSL connection 11 2 IP address subnet mask default gateway DNS server IP address Every computer or network attached controller has an IP address consisting of four numbers between 0 and 255 with a total of 32 bits Subnet mask Every computer or controller attached to a network also has a subnet mask with 32 bits Example If the IP address is 192 0 2 73 and the subnet mask is 255 255 255 0 the subnet addresses range from 192 0 2 0 to 192 0 2 255 192 0 2 73 is the address of your subnet The subnet mask is sometimes determined by the number of bits used it always starts at the beginning of the subnet mask The subnet is then 192 0 2 0 24 and the IP address and subnet mask can be specified together 192 02 73 24 Default gateway Every computer and every controller that uses TCP IP communication must know the IP address for the router that goes out from the subnet The IP address of the router is usually called the default gateway All information sent from the local subnet is sent to the default gateway DNS name The computer or the controller must know the device address with which tt is connected This information can be given as an IP address or DNS name DNS is a function that can convert hierarchical names such as masterrechner sauter
53. se the same address since the internal workstations do not connect with each other This type of addressing is called internal addressing Reserved The following addresses are reserved for internal networks addresses 192 168 0 0 192 168 255 255 172 16 0 0 172 31 255 255 10 0 0 0 10 255 255 255 See also RFC1918 Address Allocation for Private Internets Online document cited Nov 29 2005 available at http www ietf org ric ric1918 txt Public Unique addresses on the internet are called public addresses Further information addresses on the use of IP addresses can be found under RFC3330 Special use IPv4 addresses http www ietf org rfc rfc3330 txt NAT During internet retrieval firewalls can function as agents with computers with internal IP address The connection from a computer with an internal IP address is converted into a connection from the firewall with a public IP address to the internet server The information retrieved from the internet server is sent back to the firewall which forwards it to the computer with an internal IP address This process is called NAT Network Address Translation or P masking NAT router A NAT router can also forward information from the public network to a computer on the internal network For this a special TCP or UDP interface forwards the information to an IP address on the internal network 11 5 Tunnel Two internal Another way of enabling a connection via the internet from a
54. sor error Relative Humidity su 9 ept 00 52 Class B If the text is changed to Sensor error RH Supply air the following appears Sensor error RH SUPP alr SE SES Class TB 38 SAUTER CASE flexotron VCSAUTER Folders 8 9 Manual Automatic tab Most controller functions can be manually operated on this tab This is useful mainly for testing purposes fj SAUTER CASE flexotron Ventilation Untitled os XT File Edit View Tools Help Baila iD c i ae SAUTER Overview T Actual Setpoint Df Alarm Status S Input Output gp Time Control F Settings i Sh Manual Aulo Y Configuration Supply Air Ventilation Unit Mode Auto Mode Auto Controller Output 0 Ventilation mode Stopped Frequency controlled Supply A Supply Air Fan Mode Auto Mode Auto Controller Output 0 Normal speed Frequency controlled Extract Reduced speed Mode Auto Extract Air Fan Controller Output 0 Mode Auto lg Exchanger Normal speed Mode Auto Reduced speed Controller Output 0 Heater Pump Heater Mode Auto Mode Auto Pump On Controller Output 0 Cooler Mode Auto Controller Output 0 Manual operation of functions causes alarms to be generated which ensures that the control is reset to automatic mode In this menu all changes are downloaded directly into each connected controller The Load parameters function is not required here 8 10 System Configurati
55. storage capacity the image should be in jpg format or similar The e mail address to which the alert is to be sent the title and the subject of the message must be specified here After you have made all the above settings and downloaded them to the TCP IP card all you need to do is download the settings to the web server in the flexotron800 This is done with the Settings Load website to controller command r 6 SAUTER CASE flexotron Ventilation Untitled File Edit View Tools Help E Gl E E Load all parameters ra k D c Overview Synchronize all parameters Reset all parameters to default values En Time Control Settings Manual Auto JE Configuration v SAUTER Reload Controller E Search for Controllers EA S Set Controller date and time Change Controller address Load Web site to the Controller Upgrade COntroller operating system Log on Contre zu O m O E Upgrade operating system for Web server TCP IP o 3 Ge Realtime chart Additior Note a n Z Options Run Indication Motor Protection SA Actuator Control Signal z E Offline 0 Normal Logged off ff Communication settings 401 A02 AD3 AD4 AD5 Digital Outputs 0 D02 D03 moe Outdoor Temp Supply Air Temp Extract Air Temp Room Temp 1 Deicing Temp Frost Protecti
56. temp 20 B 30 min High extract air temp High extract air temp 21 B 30 min Unblock Low extract air temp Low extract air temp 22 B 30 min Electric heating is overheated Electric heating is overheated 23 A Os Low frost guard temp Low frost guard temp 25 A Os Low efficiency Low efficiency 26 B 30 min Sensor error Outdoor temp Sensor error Outdoor temp 27 B 5s Rotation guard exchanger Rotation guard exchanger 29 B 20s Fire damper is out of operation Fire damper is out of operation 30 B 30 s o Supply Air Fan external operation Supply Air Fan external operation 33 E 120s eo Extract Air Fan external operation Extract Air Fan external operation 34 E 120s eo Ventilation stopped Ventilation Manual mode 35 E Os o Manual supply air control Manual supply air control 36 E Os Manual Supply Air Fan mode Manual Supply Air Fan mode 37 E Os Manual Supply Air Fan freq control Manual Supply Air Fan freq control 38 E Os Manual Extract Air Fan mode Manual Extract Air Fan mode 39 E Os Manual Futrart Air Fan fran oantal Manual Folract Air Fan fran oantal An i Mo The alarm settings can be changed in one of the following ways e By double clicking the alarm e Or by selecting the alarm and clicking Settings e Orin the Settings gt Alarm Settings folder Changes to the alarm settings must be loaded into the controller for activation Alarm display The following statuses exist for the alarm e Non activated alarms are indicated with a green status box e Active alar
57. ts can be connected to the flexotron800 A controller of type flexotron800 V2 is required for this purpose Any flexotron800 model can be used as an extension unit However a flexotron800 without a display is preferable because nothing is shown on the display of the extension unit Either Extension unit 1 or Extension unit 2 can be selected under Applications in the controller After the extension units have been put into service and the program has been configured all flexotron800 units are connected To download the configuration the main controller is then connected to the computer through the selected port The controller s configuration corresponds to the description in section 8 40 SAUTER CASE flexotron SAUTER Updating of flexotron800 10 Updating of flexotron800 CASE flexotron should always be updated with the latest program version If the latest version of CASE flexotron is connected with a flexotron800 controller with an older version of the program CASE flexotron displays two warnings An alternative is to temporarily downgrade CASE flexotron to the version of the controller All controller settings are retained and the controller keeps its software version The second alternative is to adapt the controller to the CASE flexotron version This causes the flexotron800 to be temporarily taken out of service Previous settings are permanently deleted If the following steps are carried out a new configuration is req
58. ues are calculated using the pulse value that can be set in the Pulse Value sub menu in the Configuration folder 31 SAUTER CASE flexotron Folders SAUTER 8 5 Alarm Status tab P100012097 B Allows the alarms to be edited fj SAUTER CASE flexotron Ventilation Untitled a jm Sm File Edit View Tools Help EB amp iv lgsitmieitciemt SAUTER Les Overview 2 Actual Setpoint i Alarm Status 5 Input Output Ga Time Control Pa Settings Manual Auto zl Configuration 4 Alarm Alarm text Nbr Class Delay Status All classes Iv Alarm objects Iv Supply Air Fan is out of operation Run Error Supply Air Fan 1 B 120s v Extract Air Fan is out of operation Run Error Extract Air Fan 2 B 120s B P1 Heater is out of operation Run Error P1 Heater 3 B 5s m P1 Cooler is out of operation Run Error P1 Cooler 4 B 5s P1 Exchanger is out of operation Run Error P1 Exchanger 5 B 20s All statuses v Filter guard Filter quard 6 B 180 eo E Flow guard Flow guard 7 B 5s Vv External frost quard External frost quard 8 4 Os Iv Deicing pressure guard Deicing pressure guard 9 B 5s z Fire alarm Fire alarm 10 4 Os M External switch External switch 11 E Os External alarm External alarm 12 B Os Supply Air control error Supply Air control error 13 B 30 min High supply air temp High supply air temp 15 B 5s Low supply air temp Low supply air temp 16 B Bs Block High room temp High room temp 19 B 30 min Low room temp Low room
59. uired 1 Start CASE flexotron and connect to the controller When prompted downgrade the version of CASE flexotron to the controller version Incompatible controller detected _ The controller contains program version 3 2 which is older than your configuration 3 3 Select an action below to resolve the problem Make the configuration compatible with the controller Note that some newer features may be lost Make the controller compatible with the r configuration i e reload the controller with a newer program version Note that the controller settings will be lost Cee 2 Inthe Settings menu select Synchronise all parameters Then choose Update Tool gt CASE flexotron should now have an exact copy of the controller configuration Use Save as to save the configuration under an appropriate name Close CASE flexotron Reopen CASE flexotron Choose the option of loading the controller with a new version The controller is reloaded 8 Open the saved configuration file p9 pt Se ok P100012097 B 41 SAUTER CASE flexotron Updating of flexotron800 P100012097 B 9 Synchronise all the parameters and choose Update Controller VSAUTER E Oo SAUTER CASE flexotron Ventilation RDT828 cascade CO2 draft CAlUsersisommerve Desktop Applications Ale Edit Wew Took Hep E Qveeview 7 AguaySetpont LF Atam Status 2 rouDupa Gp Tine Cora A Settings O Manualiuto LE C
60. uter which in turn is connected to an ADSL cable modem o flexotron800 with TCP has not yet been tested with all internet service providers If the flexotron800 is connected behind a router with a built in firewall the router must be configured The router should have a fixed public IP address The controller must be found by the router either by sending the IP address to the controller or by specifying the MAC address of the flexotron800 All incoming traffic on ports 80 and 26486 should be routed with NAT to the flexotron800 internal IP address Additional information can be found in the router manual Ports 80 and 26486 on the internet modem thus have to be open for inbound data traffic This web server technology is built into the flexotron800 and is based on the web server integrated in the flexotron800 With a NAT connection you can connect to more than one web server with a single white IP address A flexotron800 can handle up to five connections from CASE flexotron and Internet Explorer simultaneously P100012097 B 45 SAUTER CASE flexotron VC SAUTER flexotron800 with TCP 12 2 Two or more flexotron800 with TCP units through a single router P100012097 B You can connect to two or more flexotron800 with TCP units through one router if the communication routes are defined in the router This is called port forwarding or NAT connection In this method the router knows which black IP address LAN it should con
61. ved to the second row If you use a hyphen as the 19th character followed by a space you can prevent the entire word from being moved to the next line 33 SAUTER CASE flexotron SAUTER Folders Example Sensor error Relative Humidity supply air consists of 40 characters but since the third word extends beyond the 19th character the following appears on the display Sensor error Relative Humidity su OM SCO US 52 Clas e If the text is changed to Sensor error RH Supply air the following appears Sensor error RH SUDIOTO w o eile Sept Gila ss o 8 6 Inputs Outputs tab Displays current values for all inputs outputs fj SAUTER CASE flexotron Ventilation Untitled jm S File Edit View Tools Help Bagg eifm vi cimrmt SAUTER Overview T Actual Setpoint Df Alarm Status 254 Input Output n Time Control AF Settings Manual Auto JE Configuration Analog Inputs Analog Outputs A11 Outdoor Temp 6 11 C 401 Heating Y1 oy Al2 Supply Air Temp 19 9 C AD2 Exchanger Y2 Dv AI3 Frost Protection Temp 32 39 C 403 Cooling Y3 Dv Al4 Extract Air Temp 24 45 C AD4 SAF 0v UAI C02 Sensor 822 ppm AD5 EAF oy UAI2 Extra Sensor Temp 1 20 66 C Digital Outputs Digital Inputs DO1 Heating Pump Start On DI NO External Switch Off DO2 SAF Freq Start Off DI2 NC Frost Protection On DO3 EAF Freg Start Off DI3 NO SAF Indication On DO4
62. version installed on the computer The following dialogue window appears Reload controller Y ou are about to reload the controller The following steps will be carried out The tool parameter settings will be synchronized with the controller parameter settings Select the parameters you want to keep in this step The controller will be reloaded The tool parameter settings will be loaded to the controller x Click OK to load the new controller The Synchronize parameters dialogue window is displayed 16 SAUTER CASE flexotron VC SAUTER Menu bar P100012097 B The parameters shown below does not have the same value in the controller as in the tool Select the parameters vau want to update Parameter Controller value Tool Value Description Room setpoint 2 2 404 Not used Extra Sequence Y 4 I Ventilation contral mode Cascade room temp control Constant supply air Read Now Select All Unselect All Update Tool Update Controller Close The application program is loading into the controller press Cancel to interupt After the controller has been reloaded with the new application program the following dialogue window appears SAUTER CASE flexotron Ventilation Untitled A The controller is successfully reloaded in partition 16 Load website to controller Loads the configuration onto the web server in the flexotron800 A model with TCP IP communication must be used
63. xt TSV This text can then be copied to an Excel file for example If the Copy to clipboard command is executed a dialogue box opens in which the granularity of the values to be copiedcan be selected The following options are available e 1 hour e 15 minutes e 1 minute e 5 seconds 52 SAUTER CASE flexotron VC SAUTER flexotron800 with TCP The most suitable alternative is pre selected taking into account the current interval e Air Handling Controller flexotron 800 Windows Internet Explorer provided by Fr Sauter AG PAS vere WW Add signal AUW v y Auto 17 04 17 05 17 06 17 07 17 08 17 09 17 10 17 11 17 12 17 13 17 14 05 Feb 2013 05 Feb 2013 Signal Scale Last value Show B supply temperature Left 16 1 G a A Supply setpoint Left 20 0 C During the copying process a title line is first created Then a line is generated for each period duration based on the selected granularity for the time range displayed in the chart along with the signals e The title line consists of a date followed by the names of the different signals including the units in parentheses e The additional lines consist of a time that the values for the different signals follow with the configured number of decimal places but without units Date and time specifications and decimal symbols are displayed in country specific format and according to the settings of the computer on which the web brows

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