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Operating Manual PlateWriter 2000

1. e Give your input queue a Name try to use names that reflect the Page Setup you are sending it to to make editing queues later a little easier xl Mame SM52 Standard saute Type SpoolFolder Fage Setup SM52 Standard cS 7 Enabled Belles e Click on the Configure button to open the Spool Folder Configuration window Spool Folder Configuration X Spool Folder a C Hotfolders S M52 Standard W Create Spool Folder if it does not exist M War if Spool Folder does not exist Suppress startup warnings Handle TIFF IT files as one output group Scan spool folder every A seconds Time to wait for file to stabilize 5 seconds Complete Falder o Eitor Navigator B S W Complete V Delete files on completion Error Folder e Citron avigatar 8 1 r35 ERRORS WV Delete files on eror Move D elete Valid Files Filename Prefines Do not process filenames with the following prefixes List of Prefises a Comma separated Operating Manual PlateWriter 2000 1036 Using the RIP Using the SpoolFolder input folder 4 45 e The Spool Folder Configuration window contains the following control items Spool Folder The current spool folder is shown in the text field beside this button This location is where the RIP detects the arrival of files and considers them as possible jobs by looking at the type of file and any file names excluded in the Filenames pre
2. Processing Optimization None Exposure ie Enable Feature Negative D Mirrorprint Control strip Color No Color Management x Trapping Method Morne T Preferences itp l Calibration amp Dot Gain Calibration Mone p Tone Curves None tal Intended Press GuPTiandPT2 i wt Actual Press LiquidDot S37 o o Cassette amp Page Cassette mj S Vertical i 00 00 kA Rotate fo T Trim page Scaling Fage layout Al Horizontal 100 00 3 Imposition None l nonzonta Options POF Options SPS Options B Cancel Click the Save As button e In the appearing Save Setup dialogue Save Setup E 2 X Default Page Setup Save As 5M52 Standard Cancel give your Page Setup a name which reflects the press size and if necessary the Separations Style so it will be easy to select later Click the Save button 1036 Operating Manual PlateWriter 2000 ca Using the RIP PlateWriter plug in functionality D 600 0 Hone Ch YE Separations Halftone SMS Standard PM14174HD 1440 0 None iScreene CMYK Copy Delete Units dpi aa Cancel e Click the OK button to exit the Page Setup Manager If you click Cancel at any point including to exit the Page Setup Manager above then any changes you made or new Page Setups will be lost Setting the Gripper and Job position for portrait p
3. Device Width Lw 455 98 Device Length CL 1016 00 Media Size Other Media Width Mw 340 00 Media Length ML 505 00 Top Margin TM 50 O0 Bottom Margin BM 6 00 fr I Center page on Media Width Center page on Media Length Lett Margin Lh 10 00 Page size Othe Right Margin RM 10 00 Page width 320 00 milimeters Select units milimeters Page height 450 00 Cancel e Check that the size of your plate is correctly entered in the Media Width MW and Media Length ML boxes Most plates will be imaged portrait in the PlateWriter 2000 Depending on whether you are loading the plates in portrait or landscape and whether you have a portrait or landscape press different selections have to be made If you load the plate in portrait and have a landscape press be sure to select the Center page on Media Length and set the Left Margin LM to accommodate the normal unprintable area on your press also known as the Grip e If you have a portrait press and have loaded the plate portrait then make sure to se lect the Center page on Media Width and set the Top Margin TM to accommo date the normal unprintable area on your press e Click OK in the Page Layout window and in the ThroughPut Info window e Drag all but the first separation of your job to the Held Queue e Uncheck Disable Output in the Output Controller Monitor window The first plate will be printed e Remove the
4. This is not necessary so select No and click Next e Finally you will see a Completion screen summarizing the details fo the printer you have added Add Printer Wizard Completing the Add Printer Wizard You have successfully completed the Add Printer Wizard You specified the following printer settings 1036 Click Finish e Windows will copy the files from the installer or the directory on the C drive Click Continue anyway if prompted that the software might not be compatible with Windows XP Name Share name Port Model Default Test page Hardware Installation 7 2 N as Printers hat not passed Windows Logo testing to very its compatibility with Windows sP Tell me why this testing iz important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing e Installation is complete To close this wizard click Finish The software you are installing for thie hardware alana STOP Installation GTO52 Standard lt Not Shared gt GTO52 Standard ICTP PwW2000 PostScript Driver No No lt Back Cancel Operating Manual PlateWriter 2000 4 56 Using the RIP Using the NT Print input If you later want to reassi
5. Refill with demineralised water only to avoid contamination of gum plates With the gum water replenish system in stalled gum should only be changed re filled and cleaned once a week Gum consumption will be approximately 20 g m Water consumption will be approximately 40 g m Depending on the throughput in the finishing unit you should calculate how much gum and water to put in the gum bottle and water tank to make the gum last one week If there is less than 25 gum remaining in the bottle when commencing work with the printer in the morning it is a good idea to top up Operating Manual 1036 Using the RIP 41 Overview of the Navigator RIP Part 4 Using the RIP Overview of the Navigator RIP The Navigator RIP is an application that takes a document or job describing images or pages and produces output from that job on an output device which in this case is either the PlateWriter 2500 PlateWriter or a proofing device In general a software application or hardware device that performs this task is known as a Raster Image Processor RIP or where the PostScript language is involved a PostScript language compatible interpreter The iCtP RIP workstation is not just a Navigator RIP it is a RIP management system It contains both a RIP and a collection of supporting functions that help the RIP perform its task efficiently For example the iCtP Workstation accepts jobs from various platforms such as Mac or PC di
6. e Store unopened in a well ventilated location where the temperature is from 20 C 40 F to 40 C 104 F e Once an ink cartridge has been installed never remove it until the ink has been used up except when moving the machine Frequent insertion and removal may cause air to enter the ink tube resulting in dot drop out or other problems in printing quality e Always be sure to gently shake the ink cartridge before you install it e Removing or inserting an ink cartridge while operation is in progress may cause air to get inside the cartridge resulting in poor image quality e After removing an ink cartridge never allow the machine to stand with the ink car tridge port remaining empty install a new ink cartridge immediately Failure to do so may result in clogging of the heads 1036 Operating Manual Cleaning amp Maintenance Other Printer Cleaning Tasks Other Printer Cleaning Tasks General Exposed areas of the machine may become soiled with ink during printing The cleaning methods described below let you continue printing without affecting the printed media or the machine When carrying out any cleaning other than cleaning using cleaning sticks switch off the main power before turning off the main power press the POWER key to switch off the sub power y Never lubricate the mechanisms Never clean with solvents such as benzine or thinners Never touch the printing heads or allow the printing heads to co
7. Use the following port LPT 7 Recommended Printer Port Hote Most computers tte the LPT 1 part to communie ate with a local printer The connector for this port should look something like this arte Select ScriptWorks Channel Name x Cancel Create a new port Type of port Scriptworks Help Back Next gt Fl A list box is then displayed showing the names of all unconnected ScriptWorks Channels that is the name of any input you have created using the NTPrint Plugin Select one of these and click OK e Configure the printer To do this you need to install the printer driver for the PlateWriter supplied on the PlateWriter RIP 8 Installer DVD or located in the direc tory C GJ Tools Windows PostScript Driver Add Printer Wizard E S Install Printer Software The manufacturer and model determine which printer software to use Select the manufacturer and model of your printer IF your printer came with an installation gA disk click Have Disk If your printer is not listed consult your printer documentation for compatible printer software Manufacturer Printers Agta Syf AGFAAccuSet y52 3 fst BY AGFA AccuSetSF v52 2 pollo Pan n F Accu5et 800 APS PS Rae ACT sf This driver is digitally signed Windows Update Have Disk hs Tell me why driwer signing is important Back Cancel Click Have Disk Operating Manual PlateWriter 2000 1036 Using the RIP Us
8. choose the files and click on Print e The files will be ripped and will appear in the Active Queue of the Output Moni tor Controller window The ink colour of each separation will be displayed in brackets after the job name and if there are multiple pages then each page will be designated with a numeric value 0 x 1 Monochiome calibration K gt x 1 Color calibration C xj 1 Color calibration H gs 1 Colce calibration fy Paintiony to Disk 1 Colce calibration K Tum 007 Percentage 31 1 GJ version of JP sample pdf C Disab Type ALT to kil current job IF Disable output ih xj RAiaadng from Gul wersion of IP Dytes read 374159Kb Iteme 6 Usage 462 IMb Dick free 61 95Gb iteme 0 Usage OKb e Select your file and click on Info e The ThroughPut Info window appears ThroughPut Info i x Job 1 GJ version of JP sample pdf C Resolution 1440 00 Vertical Configure device dpi 1440 00 Horizontal Fage width T239 inches Copies to print fi Output device Page height 18 50 Copies printed O TEE Negative Change roam color Trim page Don t delete page Size on disk 96 2M b Cassette E l Change all pages in job Exposure Cancel e Be sure that Change all pages in job is checked 1036 Operating Manual 26 Daily Use Imaging the Plate e Click on Page layout to open the Page Layout window Page Layout x
9. Add Printer Wizard E Hame Your Printer Tou must assign a name to this printer Type a name for this printer Because some programe do not support printer and server name combinations of more than 31 characters itis best to keep the name as short as possible Printer name Jat 052 Standard Do you want to use this printer as the default printer C Yes No lt Back Cancel Name the printer we suggest you use the Page Setup name or something close to it Choose No to if you want to use this printer as the default printer Click Next e Select Share name in order to enable other users on the network to see the printer and to connect to it Name the Share name identically with the printer name Add Printer Wizard Printer Sharing Tou can share this printer with other network users IF you want to share this printer you must provide a share name You can use the suggested name or type a new one The share name will be visible to other network LISErs Do not share this printer Share name T052 Standard Back Cancel Click Next Operating Manual PlateWriter 2000 1036 Using the RIP Using the NT Print input e Windows will ask you if you want to print a test page Add Printer Wizard Print Test Page To confirm that the printer is installed properly you can print a test page Do you want to print a test page C Yes No lt Back Cancel
10. Input Queue This menu has these options e Kill Current Job This causes the job currently processing to be aborted It may take a few seconds Stop Input Queue This turns off the input system when the job currently process ing has finished e Abort Input Queue This aborts the job currently processing and then turns off the input system Adding a new input source to the list You can create many different input sources for each input plugin For example you could create 5 spool folder input sources and 10 NT Print input sources To add a new input source to the list e Click the New button in the Input Controller window The RIP displays an Input Channel Edit dialogue box allowing you to fill in the details for this source xi Mame SM52 Standard Configure Type S poolFolder a Page Setup SM52 Standard ss M Enabled _ Cancel 1036 Operating Manual PlateWriter 2000 4 40 Using the RIP Automating job input to the RIP e Type a name for the Input plugin device in the Name text box The name is used to identify the source within the RIP It may also be used by the input plugin itself If you create an AppleTalk input device when you start the inputs a virtual printer with this name becomes available on the AppleTalk network Try to use names that allow you to identify which Page Setup the jobs will be sent to e Choose the plugin type from the Type drop down list e g NT Print
11. POF and SFS Files ps pdt xp Cancel Page Setup SMB2 Standard SM74 Standard Mewswriter 110lpi vDot Ensure you choose an appropriate Page Setup for printing the files from the Page Setup drop down list Operating Manual PlateWriter 2000 1036 Using the RIP 4 35 Printing a Job using the RIP If you do not choose a Page Setup the RIP uses the one that you chose last time you printed a file If you have not printed a file in this RIP session the first Page Setup in the drop down list is used To change the order of this listing simply drag the Page Setup you want at the top of the list into that position in the Page Setup Manager See full RIP manual for further details The Print File dialogue box shows all PostScript language and PDF files in the current folder To show files of a different type or all files use the Files of type drop down list If you want to choose a file that is not in the folder shown use the dialogue box to navigate to the correct folder To select all files in the list click anywhere in the central list of files and type Ctrl A While any file is being processed an additional Print File menu appears on the menu bar of the main RIP window You can abort the current job by choosing Kill Current Job from this menu or by typing Alt a period character When Kill Current Job is selected the current job is stopped but subsequent jobs will be processed By selecting Stop Printing F
12. Plate Heidelberg SME Media width ki 459 00 Media Length ML 525 00 Top Margin TM 60 00 gt kX HJ IW Center page on Media Width Bottom Margin BM 168 00 Center page on Media Length Lett Margin LM 124 50 Page width e27 inches Select units millimeters Fage height 11 69 Cancel e For printing plates set the Media Width and Media Length to the width and length of your printing plates For example for a Heidelberg SpeedMaster 52 set Width to 525 mm and Length to 459 mm In general it is recommended to have the press grip per side along with the register pins on the PlateWriter As the PlateWriter has both front and side register systems it is always possible to obtain this on a 2 up press and at the same time to image the plate in landscape 4 up plates are always imaged in portrait with use of the side register system e Make sure that the plate will fit on the printer in the orientation you are defining If the Page Setup is for proofing set the Media Width and Media Length to the width and length of your proofing material Note that this will generally be a differ ent size than your printing plates Operating Manual PlateWriter 2000 1036 Using the RIP 4 23 PlateWriter plug in functionality Setting the Gripper and Job Position on the plate Not all of the plate can be reproduced Furthermore to reduce press make ready time it is desirable to place the job at the same start
13. RIP Calibrating e Uncheck Disable Output in the Output Controller Monitor window Once the Throughput window shows activity re check the Disable Output checkbox A target similar to this illustration will be printed Reduced Roam 1 Calibration Job 21 CMYK 1440H 1440 dpi 1 16 x Oj x Reduced Roam 3 amp 2 When a an automatic Fi d t h g in the order given at the top of each strip positioning strip reader with continuous ee S way each strip at the guide mark shown on the densitometer display media cut around marked page boundary CMYK spot colors Press Target Linearization calibrated from set Default No additional press calibration Reference Number Exposure NA Screen Spot iScreen2 ne e Date Tue 01 Mar 2013 13 57 02 Resolution 1440 0 x 1440 0 Screen Angle i Device PM1414HD Precision Screening Off Screen Frequency 175 0 RIP Serial No 56821 se ee nee eee ee ee ean e ee ae ee oe eee eee ee eRe eee eae lt gt lt Reference Number I amp 8 8 R 3 B lt 3 QA F F o o w o N After the target has printed remove the plate from the PlateWriter Place the plate on the front of the PlateWriter s finishing unit e Load the next plate and repeat the above procedure for each plate e Each plate should then be put on the printing press and an even ink density should be achieved before printing reference sheets In Europe the standard suggests selecting three typical types of pape
14. Rights Reserved W1 5 17 Copyright fc 2004 2005 Global Graphics Software Ltd All Rights Reserved Input Controller Ctrl M 10 Copyright c 1992 2006 Global Graphics Software Lid All Rights Reserved Start Inputs Ctrl I ht c 2002 2006 Global Graphics Software Ltd All Rights Reserved 13 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved Executive ctrl E Language SDevices spsptdeyE straS tark spsptdeyH gnE straS tart b 1 21 Copyright c 2006 2007 Global Graphics Software Lid All Rights Reserved About Navigator oreblodule iScreening aE straStart iScreeninga tat Logo llections oreblodule iS creening2E xtraS tarkS creeninge tut Memory Statistics llections Quit Ctrl g MT version 2 renderers will be used Using 20 0 ME of memory per renderer Operating Manual PlateWriter 2000 1036 Using the RIP 49 Creating Page Setups for platemaking e This opens the Page Setup Manager window Page Setup Manager x Calibration Separations Style Default Page Setup None None CMYK Separations Halftone SM52 Standard PM1414HD None Screen CMYK SM52 Smooth PM1414HD None Screen CMYK SM52 Hidef PM2828HD None iScrenn2 CMYK SM 4 Hidef PM2828HD None iScrenn2 CMYK SM74 Standard PM1414HD None iScreen2 CMYK Newswriter 110lpi PM1414HD None Newspaper 110LPI Here are created page setups for different presses SM52 CMYK and SM74 CMYK based on the dev
15. When you are instructed to print the Glunz amp Jensen factory default file from the installation CD print the Glunz amp Jensen factory default file which you have backed up instead Follow the instructions to configure the RIP memory and dongle passwords Your entire configuration will then be restored and you can resume work Operating Manual PlateWriter 2000 1036 Using the RIP 4 65 Backup amp Restore your NavigatorRIP Configuration for Windows Backup amp Restore your NavigatorRIP Configuration for Windows i It is very simple to backup your configuration of the Navigator RIP If you follow this simple backup procedure you will preserve all of your Passwords Memory settings Calibrations Tone Curves Device and Page Setups etc i Having a backup of your RIP configurations is likely to save you hours of work if any problems occur with your workstation or if you need to reinstall the Navigator RIP Configuration Backup Having configured your RIP follow the instructions below to make a backup file of your settings e Start the Navigator RIP e Select Navigator gt Print file from the RIP Menu e In the print dialogue set the Page Setup to Default Page Setup and the Files of Type to PostScript ps Choose the file BackupConfiguration ps which is found in C Program Files Xitron_72r1 Utilities e Click on Print This will create or overwrite an older version of Glunz amp Jensen Factory Defaults and pu
16. achieves the results you re quired by printing calibrated press target 1036 Operating Manual PlateWriter 2000 4 64 Using the RIP Backup amp restore your Navigator RIP configuration for Windows Backup amp restore your Navigator RIP configuration for Windows i It is very simple to backup your configuration of the Navigator RIP If you follow this simple backup procedure you will preserve all of your Passwords Memory settings Calibrations Tone Curves Device and Page Setups etc i Having a backup of your RIP configurations is likely to save you hours of work if any problems occur with your workstation or if you need to reinstall the Navigator RIP Configuration backup Having configured your RIP follow the instructions below to make a backup file of your settings Start the Navigator RIP Select Navigator gt Print file from the RIP Menu In the print dialogue set the Page Setup to Default Page Setup and the Files of Type to PostScript ps Choose the file BackupConfiguration ps which is found in C Xitron Navigator 8 1r3 Utilities Click Print This will create or overwrite an older version of Glunz amp Jensen factory default and put it in the same folder as BackupConfiguration ps Make a backup of Glunz amp Jensen factory default on removable media and store it in a safe place How to restore your configuration Follow the installation instructions for Windows on the Navigator RIP install CD
17. any personal injury 1036 Operating Manual Ge Introduction Important Important Unintended Use of the Equipment Glunz amp Jensen A S do not take any responsibility for any damage or accidents caused by unintended use of the equipment e As the equipment is certified by accredited test laboratory UL International Demko A S it is absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s war ranty will no longer apply and the certification labels for UL C UL and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment Safety and Use e Before using the equipment it is assumed that it has been properly installed and con figured as described in the installation manuals delivered with the system e The manufacturer cannot be held responsible for any damage caused by incorrect use of this equipment Operating Manual 1036 Introduction The PlateWriter 2000 System The PlateWriter 2000 System The PlateWriter 2000 System is an innovative and patented inkjet Computer to Plate iCtP device The PlateWriter 2000 System consists of e PlateWriter 2000 Engine 1 A specially modified Epson Stylus Pro 4880 inkjet printer that uses Glunz amp Jensen Liquid Dot fluid to image the iPlates printing plates e Plate Input Table 2 A table for aligning pl
18. application to prepare separation output files please refer to your application manual for help Select an output page size sufficiently large to accommodate your content and any registration marks or colour bars it should not be the same size as your plate The RIP will position a smaller page correctly on your plate for you Save the file to a folder either on the computer running Navigator RIP or ona server Loading Plates on the PlateWriter 2000 The input table ensures that plates are fed into the printer correctly The side register rollers see below enable correct and easy alignment prior to entering the printer T11131 e Place the plate on the input table against the register wheels on the left side and slide the plate into the printer e If the plate is fed incorrectly into the printer the LCD display will show the message NOT STRAIGHT RELOAD Operating Manual 1036 Daily Use 25 Imaging the Plate Imaging the Plate e In the Navigator RIP open the Output Controller Monitor window by either pressing Ctrl O or choosing Output gt Output Controller from the RIP menu e Be sure that Disable Output is checked e Select Navigator gt Print file from the RIP menu Choose an appropriate PlateWriter 2000 Page Setup that matches your print job and the orientation of the loaded plate then choose a file type ps pdf eps jpg or tif Navigate to the folder containing your separation files
19. as described earlier then it will have already installed some separations styles for you e Select Color gt Separations Manager from the Navigator RIP menu FP Navigator SOAR 5 x Separations Manager k ia aca Bis com Preview Color Setup Manager 7 H Initial RIF virtual memor 2068 kB used 1165072 kB reserved te Loading Harlequin RIP JOF connection v1 42 7 9 Copyright c 2004 Global Graphics Software Ltd All Rights Reserved Loading PostScript language control AFI v1 5 1 8 Copyright fc 2004 2005 Global Graphics Software Ltd All Rights Reserved Loading in AIP imposition support 1 60 1 10 Copyright c 1992 2006 Global Graphics Software Ltd All Rights Reserved Loading color bar support v1 4 7 Copyright c 2002 2006 Global Graphics Software Ltd All Rights Reserved Loading simple in AIP imposition v1 24 1 16 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved RIF Version 8 1 Revision 3 JOF ready Source date 2070 05 10 00 00 00 GMT Running startup file tos2 E xtensions PS 0 evices xpsptdey E straStart xpsptdeyvH gn straStart Loading in AIP PrintTicket support v1 79 1 217 Copyright c 2006 2007 Global Graphics Software Ltd All Rights Reserved Running startup file o E stensions CoreM odule Screening sE straS tars creenings tek Registered Screenings tilevel screen collections HE Running startup file 047 tensions CoreModuleriScreening E straStart iScree
20. basics required for operating the Navigator RIP and to get you started For a much more detailed explanation of the RIP or each of these definitions please consult the separate RIP User Manual from Xitron Many of the main functions and items referred to in this chapter are briefly described below e Devices are essentially combinations of a physical printer a software screen method and printer to computer connection i e USB e Separation Styles have to do with how separations and composite files are handled by the Navigator RIP You can use a Composite style to print composite or pre separated files a Separations style to separate composite files in the RIP in cluding limited trapping and a Progressive style to produce progressive proofs from composite files e Page Setups are sets of information required for printing a plate such as device resolution media size calibration and tone curves margins on the media rotation etc e Media Size when making a Page Setup this will be the size of your printing plate OR the size of the paper used for making proofs e Page Size is the size of the PostScript or PDF file that is sent from your pre press ap plication When you create or edit a Page Setup the default Page Size is arbitrary The RIP will override that setting with the size of the file you send to the Navigator RIP e Calibration Curves are used to linearize the output of your Plate or proofer and
21. case se lect the SM52 Standard Page Setup and click Copy to create a duplicate Page setup 1036 Operating Manual PlateWriter 2000 4 32 Using the RIP PlateWriter plug in functionality e The New Page Setup window will appear New Page Set Ee x Output Device Resolution Device PM1414HD lal Configure device Separations Screening amp Color Style iScreen2 CMYK z al Units 1440 0 x 1440 0 dpi M Override resolution in job ProotRheady Processing Optimization None Color No Color Management 1 Ea EE Trapping Method Hone T T Enable Feature a Preferences ia Calibration amp Dot Gain Effects PN t Calibration Hone T EN DA AB D Mirrorprint Tone Curves H hi on sone T Control strip Intended Press Gu PT1 and PT Fiabe fo Os Actual Press LiguidD ot 537 ki Cassette amp Page T Trim page Scaling Cassette Vertical ii 00 00 Z Fage layout Hl Horizontal 100 00 Es Imposition Mone Ha SONEA Click on the Page layout button e In the Page Layout dialogue Device Width Lw 644 91 Device Length OL 1076 00 Media Size Other Media Width M 17 00 Media Length ML 400 00 11 Top Margin TH 30 00 V Center page on Media Width Bottom Margin EM 3 00 Center page on Media Length Lett Margin LM 150 50 Page size Ad Right
22. de ee ees Peewee ee Oe ae 3 5 Cleaning of Gum Finisher Rollers 0 0 es 3 7 1325 Operating Manual PlateWriter 2000 Eza Table of Contents Cleaning the Finishing Unit Body anaa aaa a 3 7 Gum water Replenishing System nnna 00 ee 3 8 Part 4 Using the RIP 1 0 02 es 4 1 Overview of the Navigator RIP aaau aaa eee 4 1 HOUT TOMMGNG ee scere Bec ae ara ee ee we ee ee ee ee ee 4 1 Basic Concepts and Definitions aaa aaa a ee 4 2 Setting Up Devices noaa aaaea O64 dae Pe ee eee wee eae ee eo 4 4 Creating Separation and Progressive Styles 0 eee ee 4 4 Se DaraUOll Syl aa v oye Syren eS a oa ee we oo ee ee a eee ee 2 4 4 Creating Page Setups for Plate making 1 0 ee ee 4 8 About Page SetupS woc eee awa eee eh ee ewe eh Ree ee eRe Ss eek 4 8 Predefined Page Setups scien cer ee ad caedae ae ea ee M Eee eRe aes 4 8 Creating Page Setups 26 caceuean ee ce due eh weed Ga eee Se wee ead oe eo 4 9 PlateWriter 2000 plug in functionality 1 ee 4 12 PANE e eueoaiwe ea geese ead eeeee eee eee essed eee een eee 4 12 MASIN 645264 6440058 2488 A Sedo Rew e Ds eee eee deh eee endiade 4 13 WIAIMLCNAINCe see Gao te eoee tee toot awh ee ore eee Sa hea e eee e owe 4 13 Manne OOHONS 2420n2 dee ESEE Pee eo eee lene de eee eee eae oe wees 4 13 IMAGING MOGE 664 bs0a 44 eae ddd hee Hed sea eee aw ee ES de ee 4 15 Print head row selection PW2000 1 4 16 Creche OPHOOS 2ca0408 8 5 aaa ee eed ar ge oo See
23. dots only on the one edge Full version will remove the front and the rear edge dots Retain Fine Lines and Sharpen will not work with the PM1414HD platform and used iScreenz2 1325 Operating Manual PlateWriter 2000 Using the RIP PlateWriter plug in functionality Ink level This will apply ink reduction in the already screened image Contrary to the Solid entry level in Screening options this setting alters the halftone level in solid areas with already screened images Setting below 100 means that solid areas are screened at the selected level Setting above 100 is only 1 If second channel interleave is used See selection of print rows for a description of second channel interleave Print head row selection Each button in the print head row selection pane corresponds to a specific nozzle row in the print head It also corresponds exactly to the nozzle test job as printed from the printer user panel Print head row selection PK T i ra Pa m 7 ee z ly 7 gait 5g F 2 Version B01187 1 02 800 MaintenanceTank 48 gt Cur InkCount 7099 6ml Pre InkCount 7094 9m1 C P 4 7m1 Cur PaperCount 122427 6cm Pre PaperCount 122421 8cm C P 5 8cm It is not possible to use all combinations of button nozzle rows for printing First of all the possible combinations are depending on the imaging mode chosen single or double row The check box in the lower right corner in print head row
24. files Operating Manual PlateWriter 2000 1036 Using the RIP 443 Using the SpoolFolder input folder Creating and configuring a SpoolFolder input source To create and configure a new spool folder source do the following e Open the Input Controller dialogue box either by choosing the Navigator RIP gt In put Controller menu option or by clicking the tool bar button iS e The Input Controller dialogue box will appear Mit Input Controller ZZ x Name Type Page Setup Enable Status SpoolF alder SpoolF alder Default Page Setup Un Stopped Show protected channels Edit Copy Delete Or Tt Click New e The RIP displays the Input Channel Edit dialogue box Input Channel Edit 7 x Name i Configure Type i Page Setup Y 7 Enabled Pasga e Choose SpoolFolder from the Type drop down list Input Channel Edit E x Mame oe Configure Type IK NT Pipe L Page Setup S erial Input Aea Socketlnput Cancel Socketlipubysynec Socketlnputll uit 5 po olF older 1036 Operating Manual PlateWriter 2000 Using the RIP 4 44 Using the SpoolFolder input folder e Select the Page Setup you wish to receive and process jobs that arrive in the spool folder here we have selected the SM52 Standard Page Setup xi H i E Configure Type SpoolFolder o Fage Setup a Default Page Setup Cancel M Enabled EMBA Standard SM52 Smooth
25. fix list Choose a folder that is dedicated to receiving jobs In particular avoid using folders where other files are arriving or changing for example the SW folder is a bad choice because the log file changes with every job Click the Spool Folder button to change this folder using the standard file browsing dialogue box x Current directory Ca Files e J fee Hotfolder i fe M52 Standard Cancel Network List files of type Drives All Files Sc Alternatively you can type a full path name in the text field but be aware that any typing errors can cause an error or the creation of a new folder We recommend that you create a folder called Hotfolders on the C drive and in there create folders for each Press and Plate Setup you have created as Page Setups In this example as we have created a Spool Folder queue that sends jobs to the SM52 Standard Page Setup we have named the folder the same so when you drop the files into the folder you will know which Page Setup will be applied to the job Create spool folders if they do not exist Select this box if you want the RIP to create the named spool folders if they do not already exist The RIP creates the folders when the input channel becomes available for use This time can be immediately after you click OK in the Input Channel Edit dialogue box for an enabled channel but you may need to choose Navigator RIP gt Start Inputs or e
26. is placed on conveyor GREEN FLASHES Finishing unit is ready for plates using the selected program Program selector must not be changed RED 1 FLASH Unit is not ready because oven sensor is BUZZER SOUNDS covered without conveyor sensor being activated first Remove plate and place it properly above conveyor sensor RED 3 FLASHES Bulb error one or more bulbs in the oven are BUZZER SOUNDS blown Power the unit off replace bulb then power the unit on again RED 4 FLASHES Motor regulation error motor conveyor is BUZZER SOUNDS blocked Power the unit off remove obstacle then power the unit on again Operating Manual 1036 Appendix A Bi directional adjustment on PlateWriter 2000 gre Appendix A Bi directional adjustment on PlateWriter 2000 Start the Program PWAdjUtil from the folder C GJ tools PWAjUtil on the RIP workstation Select the printer connected Pw Adjustment Utility v 0 140 Printer poelect printer Select printer type and set Adjustment job ee i Printer type Pw 2000 sail to Bidirectional and click on Narrow Naren 0 70 8 C Standa 1 2 Prini vaD fo iiie Head height l Load a 0 15 mm or 0 2 mm plate in the 3 BLD VSD 3 PG 0 8 Step 2 iCtP printer and click Print The following PAAA image shown in black will appear on the a a HEEL 4 2 0 i 4 The Figure PK MK 5 in the above show case ind
27. of the Intended Press curve or tone curves will provide the needed correction and are used to put back the dot gain that is assumed in the pre press process Although the calibrations that we include in the RIP installation process are reasonable starting points you may find that it will be necessary to create calibration curves for your press papers and inks to produce high quality printed results We recommend that you do not perform plate Linearisation as most measurement devices on the market cannot measure the plate correctly We recommend that a calibration curve is made for the press only However you can measure the plate and store the measured values for process control Calibrating your press Calibrating your press using the Actual Press Curve function will provide you with a linear press sheet so that 10 on screen prints as 10 on press 50 as 50 etc If we stop here there are many circumstances where this whilst being accurate is not really desirable Typically older press work produced by film will suffer press gain at around 20 and this gives a warm strong image A linear calibration will often produce a very flat looking result However linearising your press is important since it provides a starting point and removes the variables caused by varying press gains and worn press rollers which can be created in a multi press environment Once you have linearised your press and have created a calibration which w
28. or Spool Folder e Choose a saved page setup from the Page Setup drop down list The RIP applies this page setup to each job arriving at the source e If the plugin is to be initially turned on select the Enabled check box e Click the Configure button to display an Input Plugin Configuration dialogue box allowing you to specify details relevant to the input plugin you have chosen The Configuration dialogue box varies according to the type of plugin chosen It is used to give details about how the input is to be handled e g for Spool Folders it tells the RIP which folder to watch for jobs See below for the configuration and use of this box e When you have specified all the details for the new source click OK Copying an input plugin When you have created an input plugin you can copy it to create other inputs of a similar type This can save you some effort depending on the complexity of the Configuration dialogue box To copy an existing input select the entry in the Input Controller and click the Copy button You must give the copied input a new name and you will probably need to alter some details in the Configuration dialogue box For example only one active input can use a particular spool folder or network input at one time but you can have two or more inputs using the same source provided that you enable only one at a time Editing the details for an input source To edit the details for an existing input source
29. original Page Setup untouched Operating Manual PlateWriter 2000 1036 Using the RIP CE PlateWriter plug in functionality Using Copy to create a Page Setup for a different Plate Size e Select Navigator gt Page Setup Manager from the NavigatorRIP menu H Navigator SOAR E ioj x Navigator Edit Preview Color Output Fonts Print File Ctrl P co E EA al El is Preview 1188396 kB reserved a 1 42 1 7 Copyright c 2004 Global Graphics Software Ltd All Rights Reserved Page Setup Manager Ckrl 5 W1 5 7 Copyright c 2004 2005 Global Graphic Software Ltd All Rights Reserved Configure RIF Chrl R Device Manager Input Controller Ctrl M 10 Copyright c 1992 2006 Global Graphics Software Lid All Rights Reserved Start Inputs Ctrl I ht c 2002 2006 Global Graphics Software Ltd All Rights Reserved 13 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved Executive ctrl E Language SDevices spsptdeyE stra tart xpsptdeyH gnE straS tart 1 21 Copyright c 2006 200 Global Graphics Software Ltd All Rights Reserved About Navigator oreModule S creeningsE straS tart creening tat Logo llections Memory Statistics oreModule iS creening2 E xtras tari creening2 txt lection Quit Ctra MT version 2 renderers will be used Using 20 0 MB of memory per renderer If you already have a Press Setup created an
30. r Linear E Gamma 4 Any Any Any n a r Linear E Gamma 5 Any Any Any n a r Linear E Puy 2000 2400 l Ary Any Any rival r Linear UW H475 2000428660 2800 0x28 Any Any nta y Linear E 475 200051440 2880 0814 Any Any nta r Linear E 475 144021440 1440 0814 Any Any nta Y Linear E 475 144081440 1440 0814 Arny Any nta r Linear E LiouidD ot S37 1440 0814 Anw Any intal r Linear U iz Edit from uncalibrated target Edit trom calibrated target e Choose Printing Press as the Device type e Select CMYK as the Colour Space e Click on New Edit uncalibrated target for Printing Press F xX Warning Criteria Press Linear p W Resolution i 440 0 Vertical pi i 440 0 Horizontal Dot shape T Screen freq Exposure IV Use for Pos amp Neg Hame Liquido ot S37 Channel Other colors in job 7 Add Copy Delete Measurements as z Dot Negative media W Force solid colors 100 95 30 po a fall BO 50 40 30 20 15 i 00 00 99 1 o 98 18 3 91 35 01 a1 1B 6 46 77 87 EE E2 50 74 33 53 24 43 10 g E 4 2 0 15 22 11 08 7 33 4 27 0 90 0 00 S a SE ES Ss l aes eS SS Smooth Exttapolate Clear Reset Import Cancel e Name the new calibration in relation to the press and paper type that was used e Select the press type as Linear and select the first colour channel Cyan to enter t
31. water with fresh Gum Finisher Solution Danger of crushed fingers when working inside the Finisher section proceed with caution Always replace the side plate after completing cleaning and maintenance tasks in the Finisher section T11121 y Always replace the side plate after cleaning and maintenance of the Finisher section Failure to do this will result in inferior processing quality Procedure for accessing the Gum Finisher section e Turn off the power supply to the machine e Remove the plug from the socket e Lift the side plate by its knob and push it into the recess where it can be stored while working in the section see illustration above You can also remove the covers of the curing oven and gum dryer for easier access 1036 Operating Manual Q c eb ad o on a Q Finishing Unit 1036 Operating Manual Cleaning amp Maintenance 37 Finishing Unit Cleaning of Gum Finisher Rollers i It is recommended to perform this cleaning procedure once a month See illustration opposite e Switch off and unplug the Finishing Unit e Remove the Gum Dryer 1 e Remove the Gum Section Cover 2 e Take out the roller 3 Release the roller bearings 4 and take out the rollers 5 and 6 To release the roller bearings press the locking arm as illustrated and then pull up wards e Clean the rollers and bearings in hot water using a so
32. written to disk You should get four separations e Load a plate e In the Output Controller Monitor window select Uncalibrated target in the Active Queue Operating Manual PlateWriter 2000 1036 Using the RIP 4 59 Calibrating e Click on the Info button to open the ThroughPut Info dialogue ThroughPut Info x dob 1 Calibration Job 259 C Output device PM1414HD Configure device Inches Page width Oo 2b 1440 00 Vertical 1440 00 Horizontal Resolution dpo Copies to print fi Page height 11 68 Copies printed A Negative Change roam color mo l Don t delete page Size on disk 2356K b Cassette if Change all pages in job Exposure Cancel e Click on Page layout ES Device Width Dw 644 91 Device Length CL Media Size Plate Heidelberg SME gt 459 00 525 00 1016 00 Media Width Mw Media Length ML MH Top Margin TM ZALA Center page on Media Width Bottom Margin Bh 229 52 M Center page on Media Length Left Margin LM je0 01 Right Margin Aik 170 39 Page width 228 60 milimeters v elect units milimeters Fage height 65 97 Cancel e Check that the Media Width Media Length and Margins are correct for your plate The calibration target is rather small but you should check to ensure the margins will put it inside your printing area 1036 Operating Manual PlateWriter 2000 4 60 Using the
33. 000 XP nananana es 4 56 Using More than One Method 0 0 ee ee es 4 56 Enhanced File Management and Printing for Mac Users 00005 4 56 Operating Manual PlateWriter 2000 1325 Table of Contents 0 5 Sne ce beer eadeee eee eee ass oe eee ee ee eee eee ee ee eee eee 4 5 7 Wy GalbDrate 62 454 eee n whee deere ee ee oe eee ee yee Hehe eo oh 4 5 7 Calibrating yo r PICSS s sand samr era eens ee hte bee ee bee ee eee 4 5 7 Including the Press Calibration in Page Setups 0 00 ees 4 62 Why Use Intended Press or Tone Curves 000 cee eee eee ees 4 63 Including the Intended Press Curves in Page Setups 0 0000000 4 63 Backup amp Restore your NavigatorRIP Configuration for Windows 4 64 Configuration Backup 444 008 beet owe gee oon bok cw ee we ee Few 4 4 64 How to Restore your Configuration 22 neaec wd deaeanes ed cebeee veda dd 4 64 Part 5 Troubleshooting 0 00 ee es 5 1 Ceueldlesus oe s ax euaeeyee agate es yee eas ewe eae s ao yo ee eh ee eee 5 1 Problems with the finishing unit anaa w dee oe oe we a ew a ee ee ee 5 2 Indicator status and error codeS n a noaa a es 5 2 Appendix A Bi directional adjustment on PlateWriter 2000 0 0 ee ee A 1 1325 Operating Manual PlateWriter 2000 Operating Manual 1036 Introduction GSP About this Manual Part 1 Introduction About this Manual Intended Use of this Manual e This manu
34. 325 Using the RIP go PlateWriter plug in functionality Solids entry point This setting determines how the basic internal calibration curve of iScreen is setup The input to iScreen is gray levels from 0 100 100 meaning full coverage or solid Now the Solids Entry Point has been established to produce the darkest possible halftone the ink coverage of the solids can be increased using the Solid Density This only affects pure solid The higher number the more ink will be used for solids The screened output level will depend on this setting Solids entry point 100 90 80 70 60 Solids entry point 0 50 f Solids entry point 100 40 30 4 a lee 10 Resulting screened output 0 20 40 60 80 100 Input level to iScreen Curvature This function will adjust the shape of the iScreen internal calibration curve Screening Linearisation Control When the RIP is calibrated correctly there is no difference in the amount of ink that is jetted onto the plate for the various resolutions for the same job halftone However the maximum achievable ink coverage increases with resolution E g 2880x1440 dpi can jet twice the amount of ink compared to 1440x1440 dpi It is therefore necessary to decrease the ink coverage when the resolution increases In short this setting determines how much ink e g how much of the available resolution is needed to produce the darkest possible h
35. 50 etc which to many users particularly with four colour work will create flat looking im ages The intended press curves ADD back the gain achieved with conventional halftones such as produced by plates made by film on most commercial printing presses Please note that these are default curves To achieve a more accurate calibration you may wish to create your own curves e Tone Curves are used to adjust dot gain further they can be used to create a cooler looking image or to create more saturated images e No tone curves are installed with the Glunz amp Jensen factory default these can be generate by the user 1036 Operating Manual PlateWriter 2000 ea Using the RIP Setting up devices Setting up devices e Make sure that the PlateWriter is on and connected to your computer e Start the Navigator RIP and select Navigator gt Device Manager from the applica tion menu PM2828HD PM2828HD PM 281 4HDI PM281 4HD PM141 4H PM1414HD e Ensure the PMX2 i32 appears in the Window If it does not then check that you have entered the password for the InkJet Platemaking X1 or PMX2 device correctly in the Navigator gt Configure RIP gt Extras dialogue box when revisiting the Configure RIP gt Extras Window the device Inkjet PlateMaking X1 should have the word YES next to it if the password entered was correct e The Device Manager window lists the device types that are available for the PlateWriter Plugin PM
36. Length ML 400 00 Top Margin TM 30 00 kX HJ V Center page on Media Width Bottom Margin EM 73 00 Center page on Media Length Lett Margin LM 150 50 Page size Ad Right Margin AFl 150 50 Fage width 210 00 milimeter Select units milimeters Fage height 297 00 Cancel e Example of an Heidelberg GTO52 press e The plate size is 400 mm x 511 mm e Set the Media Width to a plate length of 511 mm and set the Media Length to a plate width of 400 mm as shown above e Check the Centre page on Media Width box this places the job irrespective of size in the centre of the plate width and ensure the Centre Page on Media Length is not checked Finally the Top Margin box will be available for you to enter the gripper plus the plate bend on the printing press Both the Left Margin and Right Margin boxes will be greyed out as the job will au tomatically be centred by the RIP 1036 Operating Manual PlateWriter 2000 Using the RIP PlateWriter plug in functionality e Click OK to return to the New Page Setup window ES Output Device Resolution Device PM1414HD il Configure device FProotR eady F Separations Screening amp Color Style lig creen Chr E Color Units 1440 0 x 1440 0 dpi M Override resolution in job Processing Optimization None Exposure T Enable Feature 1 Effects Mo Color Man
37. Margin Fila 150 50 Page width 210 00 milimeters Select unita milimeters Page height 297 00 Cancel edit the existing Media Width and Media Length settings to reflect the plate size of your new press page setup In this case plate width is 511 mm and plate length is 400 mm Set the new Top Margin if this press has a different Gripper requirement Click OK e You will be returned to the New Page Setup window Operating Manual PlateWriter 2000 1036 Using the RIP PlateWriter plug in functionality Click Save As to save your new page setup with the new plate size New Page Setup x Output Device Resolution Device PM1414HD il Configure device FProotR eady F Separations Screening amp Color Style lig creen Chr E Color Units 1440 0 x 1440 0 dpi M Override resolution in job Processing Optimization None Exposure T Enable Feature E Mo Color Management Trapping Method Hone Preferences _ ia Calibration amp Dot Gain Calibration Mone Yi Eg Tone Curves None Z ic Intended Press GlPTiandPT2 ts Actual Press Liquido s3 ttt Cassette amp Page Cassette Po kia Negative D Mirrorprint l Control strip Rotate fo T Trim page Scaling Vertical ii 00 00 i Horizontal i ooo Z SM74 Standard Mewswriter 110lpi Dot Save As ETIA Standard Cancel In th
38. Operating Manual PlateWriter 2000 GLUNZ amp JENSEN Operating Manual PlateWriter 2000 Edition BB June 2013 This book has part No 51588 This manual is published by GLUNZ amp JENSEN A S Haslevvej 13 DK 4100 Ringsted Denmark Phone 45 57 68 81 81 E mail ejhq glunz jensen com Internet www glunz jensen com 2008 Glunz amp Jensen A S All rights reserved Operating Manual 1036 Table of Contents 0 3 Table of Contents Part 1 Introduction 24 cea ease eevee eee eee eee ee ase ee 1 1 POOUD TAS Wala serr ssrin ee eee Ro et eee ee eee Be eee ee eee EEY 1 1 Intended Use of this Manual 0 a 1 1 ReSehACONS 22 coe 2 ane eee 6G ae enu eas eee eon eee eee tee aree ed l 1 Notes Cautions and Warnings 0 a a l 1 O eda ata we oe ee een oo e ERA oe eee ee oe ee 1 2 Unintended Use of the Equipment 0 0 00 ees 1 2 Dally and WSC ca 6 e46 4 8484 Ooo oo OESS oS bee eR REE Go a SER EEE bos 1 2 The PlateWriter 2000 System 1 ees 1 3 The PlateWriter 2000 System consists Of 0 0 0 0 ee ee es 1 3 PlateWriter 2000 Overview aaa a 1 4 Part 2 Daily USC 4228065600 a55 4054 24 46k eed ae ees 2 1 OVCWICW a4 442 carne eee eb ee ee ead pee eke eee eee eee se tease E eee 2 1 Dally SAUD si a4 4 6 oe bE RASS GE GREK SA EGE EAE EEC SEGRE RSE DO S 2 1 Making a PYOOl ssatcocesaaete doen dbant ceeedeersgeed Enere 2 3 Creatine Files for PlOGls sai etna ein eeu eee ds eee ded eee esa deare ere
39. Utility select the printer and type in question and print the file as shown below Prirtes Pistewter2000 8 Printer Plinten pe Pw2000 Pintettype Pwa a Adusimen job Pnn test job ol Notice that you must select a suitable file inch or metric depending on the ruler you have Load a plate in portrait on the PlateWriter press Print in the utility After the job has been printed place a ruler on the best line of fit i CtP Eerp Plane river deed aeljarrmene 2 mm es SS ar pere 4 meen Cina ee Ml M ah _ iman ia OOOO N pE aE O O ee et ee ee ee ee a e e rin J aas j ee a L M aaa amn f au 1 ima 1 _ _ a a I EEEO A E SS l p eigen B a J pe i a i aha 1 a 4 _ mi E MM EEE SO 2 RTE ST CT ET CECI SESS a bs dlls aa pgh ee ee ee a iak 4 h J ian J gp E a ee 5 es Se ee ee eS E a 7 T i 7 i PeP H p E T lll e p pn i i o SS ee eee SSS I QL SS ay Ps je _ _ ks NE eee ee ee ee TT aa aa 2 ama i J S E ee rt aie F _ i a a ee n p a j _ Ean l 125 4 perii be ii Operating Manual 1036 Appendix A Adjusting the printer feed Measure the longest possible line 250 450 or 600 mm and find the deviation factor as sho
40. X2 i32 PMX2 i32 is the default name for the PlateWriter Out put device and more options are available here Select PM1414HD This window gives you the ability to duplicate or rename the device or add other devices sup ported by the plugin e Based on experience with the PlateWriter and the Navigator RIP we strongly recom mend to leave this unchanged whilst not needing to change this device you may need to use this window to add proofing devices Creating separation and progressive styles Separation styles A separations style is a definition used by the RIP to characterize how a file arriving will be handled how the colours will be separated out and what screening will be used There are many types of work flows used in the print environment to send files to bureaus and to CTP equipment One of the most popular is a pre separated workflow where users output their jobs in separations directly from the application There are others where users prefer to send composite jobs and allow the RIP to handle the separations There can be circumstances where files arrive in a format where incorrect colours have been used and you want the RIP to override the separations A more extensive explanation is found in the Xitron RIP Manual Operating Manual PlateWriter 2000 1036 Using the RIP 45 Creating separation and progressive styles Predefined separations styles To make things easier if you printed the Glunz amp Jensen factory default file
41. agement Trapping Method Hone Preferences __ ia Calibration amp Dot Gain Calibration None Ti Kc Tone Curves None al Intended Press GJ PTI and PTA o Actual Press Liquido s3 tt Cassette amp Page Scaling Caste a Vertical 100 00 A eon E Imposition None O Hl Horizontal Negative Mirrorprint l Control strip Rotate E kai T Trim page Options POF Options SPS Options See Cancel e In the Effects section set Rotate to the required rotation that matches depending on the PostScript or PDF file and if you have a portrait or landscape press e Click the Save As button Operating Manual PlateWriter 2000 1036 Using the RIP PlateWriter plug in functionality e In the appearing Save Setup dialogue xl Default Page Setup Save As aTO52 Standard Cancel give your Page Setup a name which reflects the press size and if necessary the Separations Style so it will be easy to select later e Click the Save button e In the Page Setup Manager dialogue Page Setup Manager E i x Calibration Separations Style Default Page Setup None EDD Mone ChE Separations Halftone GTO52 Standard PHM1414HD 1440 0 None iScreene CMYK Copy Delete Units dpi am Cancel click the OK button to exit If you click Cancel at any point including to exit the Page Setup Manager above then any changes yo
42. al PlateWriter 2000 4 38 Using the RIP Automating job input to the RIP Managing Input Plugins You control input plugins using the Input Controller Before creating new inputs or changing existing ones check that you have an appropriate page setup which can be associated with each input e Open the Input Controller dialogue box either by choosing the Navigator RIP gt In put Controller menu option or by clicking the tool bar button e The following Input Controller dialogue box will appear M Input Controller 7 SpoolF alder SpoolF older Default Page Setup On Stopped Show protected channels pee Copy The Input Controller dialogue box shows the input sources currently available Each input source can be turned on or off individually using the buttons the state is dis played in the Status column Each row in the list represents one particular source and contains The Name for the input source This is used to identify the source within the RIP It may also be used by the input plugin itself The Type of input This determines which input plugin the RIP uses The Page Setup This is the page setup used by all jobs arriving through this source The Enabled state This should be On to make the source available when you start the RIP or start inputs The Status This can be Stopped Idle or Busy An input is stopped either because all inputs are stopped because you have disabl
43. al PlateWriter 2000 ga Using the RIP Basic concepts and definitions colour for proofing or separations for plate making In turn each of these devices will have its own gain characteristic and require calibration Once the RIP is installed a one of set up is required to create a base from which the RIP will operate and from time to time you may find it necessary to update or modify the settings to suit your ever changing requirements As there is a great deal to set up we have created the Glunz amp Jensen factory default file found in the C Xitron Navigator 8 113 Factory default folder The file contains a Basic Set up covering all the settings and calibrations required for several plate sizes and can be loaded into the RIP upon start up Printing the Glunz amp Jensen factory default file installs all the items required for an initial set up of the RIP including setting memory allocation the RIP mode buffers as well as some default calibrations tone curves and page setups for plate making Once these have been loaded and the RIP restarted and your unlock codes entered as described in the previous section you can use the following procedures outlined in this section to assist you in editing the existing setups duplicating them for the basis of new setups or creating new page setups and calibrations customized for your press Basic concepts and definitions This section is intended as a guide to cover the
44. al describes the common use procedures of the PlateWriter 2000 System It is intended for the daily user and should be kept with the equipment for reference at all times Printer specific information relating to operation maintenance and service can be found in the manuals supplied on the CD with your printer Reservations e This manual was written and illustrated using the best possible information avail able at the time of publication e Any differences between this manual and the equipment reflect improvements intro duced after the publication of the manual e Changes technical inaccuracies and typographical errors will be corrected in subse quent editions e Asa part of our policy of continuous improvement we reserve the right to alter de sign and specifications without further notice Notes Cautions and Warnings Throughout the manual notes cautions and warnings are written in bold like the example below The cover can only be positioned on the finishing unit if the front cover is not in place Symbol Meaning Explanation The operator should observe and or act according to the i Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid
45. alftone In general to increase the ink coverage the setting must be lowered It can be thought of as ink reduction the higher reduction the lower ink coverage 1325 Operating Manual PlateWriter 2000 4 20 Using the RIP PlateWriter plug in functionality e When you made all settings click OK and return to the New Page Setup window e In the Separations Screening amp Color section of the New Page Setup window choose a Style iScreen2 CMYK was the one we created earlier or select it from the pre defined Separations Styles loaded when printing the Glunz amp Jensen fac tory default file x Output Device Ts Resolution Device PM1414HD fal Units 1440 0 1440 0 dpi M Override resolution in job Configure device FrootA ead Separations Screening amp Color Processing Style iScreen CMK ay Optimization None Color No Color Management E Eonar Trapping Method More le Enable Feature Preferences rh Calibration amp Dot Gain Effects rN t Calibration Hone Y PENS D Mirrorprint Tone Curves M T kewa Control strip Intended Press Gu PT1 and PT Rolde bo Actual Press LiguidD ot 537 Cassette amp Page Scaling Cassette Vertical 100 00 X Horizontal 100 00 Es Impositiory Non o ial aarenn Options POF Options SPS Opt
46. all separations will be produced even if they are blank If you want SPOT colours to be printed then set Other colours in job to Yes or Not Blank as well Operating Manual PlateWriter 2000 1036 Using the RIP 47 Creating separation and progressive styles e If you received jobs such as PDF s from customers that contain multiple Spot and CMYK colours and you want to force the separation to CMYK then create an addi tional separation style set C M Y amp K to Yes then Other Colors in job to No Select whether to reject or recombine pre separated jobs Pre separated jobs may only be recombined if the separations come to the Navigator RIP in a single file e Now set the screen to be applied to the image Set the iScreen2 Mono 8bit this is screening that have been designed specifically for the PlateWriter e Leave the Generate extra gray levels box unchecked e Click OK in the Edit Style dialogue e Now your style will appear in the list in the Separations Manager dialogue Separations Manager i H xj Style Hame Color Space OutputFormat CMYK Separations CH YE Separations Monochrome Monochrome Monochrome Screen CME Chir E Separations Newspaper 110LFI Chir E Separations Edit New Eopy Delete Select Cancel Click OK to save the changes 1036 Operating Manual PlateWriter 2000 48 Using the RIP Creating Page Setups for platemaking Creating Page Setups for platemaking About Page Setu
47. as Page Setup 1 At the same time an addition queue may be active using the NT Print plug in a print queue can be created which broadcasts a virtual printer on an Windows Network Any jobs printed by a Windows user will be delivered to the page setup associated with this Print Queue which could also be for this example Page Setup1 Therefore in this scenario the RIP allows different inputs both NT Print and SpoolFolders to send jobs to the RIP and will automatically accept and handle them as they arrive Alternatively A Print queue may be set up watching a specific folder e g folder SM52 CMYK using the spool input plug in any files sent to this folder will be delivered to the page setup associated with this print queue such as a Page Setup for the Heidelberg SM52 press At the same time an addition queue may be set up watching a different specific folder e g folder GTO52 using the spool input plug in any files sent to this folder will be delivered to the page setup associated with this print queue such as a Page Setup for a Heidelberg GTO52 press Therefore in this scenario the RIP allows multiple folders to be published on a network and users can drag and drop jobs files into the folder relating to the appropriate page setup The most common example of this is to accept jobs for different press sizes so the RIP can orient the job for each press set the grip position and then output the job 1036 Operating Manu
48. ates prior to entering into the PlateWriter 2000 Engine Proofer optional An unmodified Epson Stylus Color 4800 4880 or 7800 7880 printer used for proof ing Plug ins to drive these printers are supplied with the Harlequin RIP e Harlequin RIP Platform A customized workstation accessible by both Mac and PC computers loaded with the Global Graphics Harlequin RIP The Harlequin RIP provided is customized by Xitron and it accepts PostScript PDF EPS TIF amp JPEG files produced by standard pre press applications It RIPs the data and sends output to the PlateWriter 2000 Engine or to the Proofer PlateWriter 2000 Finishing Unit 3 An integrated plate finisher that executes all of the steps necessary to produce press ready plates i e curing gumming and drying of the plates after they are im aged in the PlateWriter 2000 Engine 1036 Operating Manual Introduction PlateWriter 2000 Overview PlateWriter 2000 Overview oe ie L hs 11 10 9 i 7 6 JI A OUO N o gt 10 11 12 Front Plate Table place plates here before printing Control Panel from here you control the Imaging Unit Input table Ensures that plates are aligned correctly prior to entering the Imaging Unit Ink Dryer improves the drying of the Liquid Dot ink on the plate Rear Plate Table when a
49. cified in seconds This option will allow the print head to pause in between every scan in order to ensure a better drying of the ink before the next scan is applied Dwell time is useful on narrow images that are placed on the left side of the plate near to the starting position of the print head Drying the ink on the plate can be a challenge on images where a very short scan is needed When printing in bi directional mode the scan delay will be applied on scans in both directions In uni directional the scan delay will be applied after the scan is made from left to right and the head has returned to the start position on the left side Feed adjustment The Feed adjustment is adjustment of the feed in the printer for each job Is calculated in and is used to adjust the length of an image For example if an image is 400 millimetres and is only printed and measured as 398 millimetres the feeding must be increased by 0 5 An image of 400 millimetres will be reduced to 398 millimetres with a feed adjustment of 0 5 and increase to 402 millimetres by a feed adjustment of 0 5 Please use the file IctpFeedMetric pdf or IctpFeedInch pdf and run the job through the RIP on a Feed Adjustment set to 0 Operating Manual PlateWriter 2000 1325 Using the RIP co PlateWriter plug in functionality Imaging mode The imaging mode can be setup by clicking the Setup button After select between actual imaging modes fast normal slow Imaging mode s
50. cutive ctrl E SDevices spsptdeyE straS tart xpsptdeyH gnE straStart L as ak 3 Bee Se sconane te aie E E aalbncie Widee might maser About Navigator oreModule iS creeningsE straS tariS creenings tat Logo llections oreblodule iS creening2E straS tartS creeninge txt Memory Statistics llections Quit Ctrl g MT version 2 renderers will be used Using 20 0 ME of memory per renderer 1036 Operating Manual PlateWriter 2000 co Using the RIP Creating Page Setups for platemaking e The Page Setup Manager dialogue appears E x Calibration Default Page Setup None 600 0 Hone CMYK Separations Halttone Edit Hew Copy Delete Units dpi Click on New e The New Page Setup window opens Hew Page Setup Output Device a Device PM 414HD gt Configure device 1440 04 1440 0 dpi ProotReady i Override resolution in job Processing Optimization None Exposure le Enable Feature Ta Negative Mirrorprint l Control strip Separations Screening amp Color Style iScreen CMYK al Color No Color Management El Trapping Method Hone Ereferences es ia Calibration amp Dot Gain Calibration Hone T Kee Tone Curves None Y al Intended Press GJ PTI and PTA o Actual Press Liquido s3 ttt Cassette amp Page Scaling Cassette Po Sakea Ve
51. d Dot 1 The Liquid Dot ink is supplied in special cartridges and used in the imaging channels to create a hydrophobic image on the printing plate Maintenance Fluid 2 The Maintenance Fluid is a general purpose fluid supplied in special cartridges and is used to help keeping the ink system clean Cleaning Fluid 3 The Cleaning Fluid is supplied in a small bottle and is used together with a cleaning stick to wipe around the print head wiper and head cap seal to remove dried out ink The cleaning fluid is also used for dripping in and wetting the head cap to prevent the ink from drying out the ink pump system Head cap service oil 4 The head cap service oil is used for maintaining the softness of the head cap seal as the seal hardness from the contact with the cleaning and maintenance fluid Operating Manual 1036 Cleaning amp Maintenance Replacing the Ink Cartridges 33 Replacing the Ink Cartridges If ink runs out replace the cartridges as described in the following y Never use any ink other than genuine Liquid Dot ink from Glunz amp Jensen Doing so may result in malfunction or faulty operation Care and Handling of Ink Cartridges Give attention to the following points when handling ink cartridges e Never attempt to install any ink other than a Liquid Dot cartridge e Never attempt to disassemble e Never drop or allow to fall The impact from a fall may cause damage making the cartridge unusable
52. d give it a name The style needs to be created before you can set the separations andor screening parameters style name lis creen2 CMYK Color space Chik Output format Separations a e Give the new style a name that will be easy to remember and reflects what your separation style will achieve e g iScreen2 CMYK e Set Color space to CMYK e Set Output format to Separations e Click Create to open the Edit Style dialogue Edit Style for iSreen CMYK CMYK Separations gt Monochrome x EEE ST T generated in list Liar Yes 2 order Magenta Tes M Use Level 1 spot colors Set print to es to ie automatically print cine aes a Senne nee other colors in job Reject preseparated jobs Recombine preseparated jobs Edit selected row Cyan Yes New Delete Dot shape iScreen2 Mano Bhit M Override dot shape in job Resolutions Frequenc Select row to edit frequency for i Overide frequency in job device resolution Par T a Generate estra gray levels Limit numberof distinct gray levels to i024 Use Harlequin Precision Screening HPS Options IY Rotate screens according to page rotation Cancel e Choose which process colours you want to print using the pop up list We recommend using Not Blank rather than Yes or No Not Blank means that the separation will be produced only if it is found in the composite ps or pdf file If you select Yes
53. d you wish to add another of a different size then try to select a Setup with the same orientation e g if you have a Portrait Press setup such as an Heidelberg QM46 and want to create a different size such as a ABDICK 9810 and copy this Page Setup This will make creating the Page Setup much quicker as the only items to change will be the Plate Size and the Page Setup Name Even if you do not have the correct Press orientation already created it will still be much quicker than creating a New Page Setup however you will need to check you have centered the image appropriately see section on creating Page Setups e In this example we will add a Heidelberg GTO52 press 400 mm x 511 mm to our Page Setup list by copying and editing the Heidelberg SM52 Page Setup e From the list in the Page Setup Manager dialogue Page Setup Manager x Name Device Resolution Calibration Separations Style Default Page Setup Mone 600 0 ChE Separations Halftone SM52 Standard PH141 4HD 1440 0 Hone creen CMYK SM52 Smooth PM14174HD 1440 0 None Screen CME SM52 Hidet PM2823HD 2000 0 Mone Iscrenne ChE SM 74 Hidet PM2828HD 2880 0 Mone IScrenne CM E SM 4 Standard PM1474HD 1440 0 Hone Screens Chirk MHewswriter 110lpi PM1474HD 1440 0 Hone Newspaper 110LFI D ot fool ColorvDot 720 0 Lin site CME Composite I Delete Units dpi Ok Cancel Select the Page Setup you wish to base your new Page Setup upon in this
54. dialogue box appears xi Mame SM52 Standard ae Contiqure Type s Fage Setup Cancel M Enabled Give the input a suitable name 1036 Operating Manual PlateWriter 2000 4 50 Using the RIP Using the NT Print input e Choose NT Input from the Type drop down list xi Mame M52 Standard Type Eonhgure OK Cancel Page Setup lf Enabled NT Pipe Serial Input Socket put Socketlnpubasynic Socketlnput uit SpoolF older e Select a Page Setup then check the Enabled box Input Channel edit x Hame SM52 Standard Type INTInput Page Setup SM52 Standard deck Lancel LContiguye 0K EH e Click the Configure button The NT Print Configuration dialogue box appears NT Print Configuration x Startup Retr Configuration Enable O Retry Delay seconds Cancel The dialogue box contains controls to allow for the situation where RIP inputs have started up before the Windows spooler system this is possible on fast machines The default is to accept failure in which case the printer will be unavailable without user intervention You can make the RIP keep trying within a time limit by using the controls mm Fan g Enable Select this box if you want the RIP to retry making a connection to the Windows spooler after initially failing Retry Delay seconds Enter the time after the initial failure for which you wish the RIP to co
55. do one of the following e Select the entry in the Input Controller and click the Edit button e Double click the entry in the Input Controller The RIP displays an Input Channel Edit dialogue box allowing you to edit the details for the selected plugin Operating Manual PlateWriter 2000 1036 Using the RIP 4 41 Automating job input to the RIP Configuring an input plugin Configuring an input means giving details about how the input is to be handled and setting up any hardware or software associated with the source To configure an existing input plugin select it in the Input Controller and click Edit The RIP displays the Input Channel Edit dialogue box Click Configure to see the Configuration dialogue box for the selected input Deleting an input source To delete an input source from the RIP select it in the Input Controller and click the Delete button You can select multiple inputs and delete them in one action Enabling and disabling input sources To enable an input source select it in the Input Controller and click the On button To disable a source select it and click the Off button Using these buttons has the same effect as selecting or clearing the Enabled check box in the relevant Input Channel Edit dialogue box When the selected input source is enabled then the On button is disabled and when it is not enabled then the Off button is disabled You can select several input sources and then turn them on or off
56. e call the Actual Press calibration we can then add an intended press calibration curve thus enabling a print shop with multiple presses to create a more consistent and even calibration across all its work e Start the Navigator RIP 1036 Operating Manual PlateWriter 2000 4 58 Using the RIP Calibrating e If necessary open the Output Controller Monitor window by either pressing Ctrl O or choosing Output gt Output Controller from the RIP menu Hi Output Controller Monitor a xX a Active Queue Held Queue IW Disable output a emo je Delete When necessay 7 Items O Usage OFb Disk free 141 93Gb Items 0 Usage OFb e Make sure that Disable Output is checked This will allow you to control the start of printing in the next steps e Ensure that you have applied a Plate calibration to the page setup you wish to create a press calibration for see earlier in this chapter e Choose Output gt Print Calibration from the RIP menu x Print for EERE Be fal eae From Page Setup sl Print uncalibrated target Default Page Setup SM52 Standard SM52 Smooth Print calibrated target SMS Hide SM 4 Hidef Print uncalibrated press target oMf4 Standard Newswriter 110lpi l vDot Print calibrated press target GTO52 Standard Print exposure sweep From To Shep oC JPG i Cancel e Choose a page setup and click on Print uncalibrated press target The calibration target will be ripped and
57. ean before job If checked a clean before job command is issued to the printer just before the job if the time since last printing has exceeded the Maintenance cycle hours setting Maintenance Cycle Hours This allows users to specify a maintenance cycle defined in hours If the printer has not been used within the defined time period the plug in will make the printer perform a cleaning before the job is printed Minimum time that must pass after any print job before a clean is performed prior to printing a job Imaging Options Head Height Platen Gap Head Height is actual physical distance or height of the print head relative to the printing plane It has two options Normal or Narrow In generally 0 15 mm will use Narrow and 0 20 or 0 30 mm will use Normal option However it depends on the plate thicknesses used by customer and the adjustments of print head Plate Gauge Plate gauge is information to the printer about the thickness of the printing media Select the plate gauge thickness of the media that is used this will affect the bi directional settings on the printer and adjust the setting according to the media thickness It is used to calculate the timing of the ink droplett when jetting is performed in both directions and it doesn t alter the physical distance between the head and printing media Select 0 20 mm if your plate has a thickness of 0 15 or 0 20 mm 6 and 8 gauge and select 0 30 mm if your plate has a thickne
58. ed this input in the Input Controller using Off or because of a problem when trying to start that input An idle input is ready to receive a job but none is arriving A busy input is actually receiving a job Below the list of sources are several buttons that allow you to perform the various actions enabling you to create copy or delete managed inputs When you have finished making changes in the Input Controller you can keep it visible as a way of monitoring which inputs are submitting jobs or close it either by using the Navigator RIP gt Input Controller menu option or by clicking the tool bar button Operating Manual PlateWriter 2000 1036 Using the RIP 4 39 Automating job input to the RIP Turning on the input system To start receiving jobs from the configured and enabled inputs choose the Navigator RIP gt Input Controller menu option or clicking the tool bar button The tool bar button is the most frequently used way to start or stop the queues and simply uses icons representing Traffic Lights Click the Green Traffic Light to start the queues and the Red Traffic Light to stop the queues When you start the Queues there is a delay of a few seconds as the various defined input sources are initialized and then the RIP starts to accept jobs from those sources The status area of the tool bar shows the searching for input symbol a torch or flashlight shining on an arrow A new menu appears in the menu bar called
59. es Tal Intended Press Gs PT1 and PT2 Actual Press LiquidD of 537 Calibration amp Dot Gain Mone Calibration Tone Curves Monel Cassette amp Page Page layout Mone ia Cassette Imposition 4 x z Device PM1414HD ial x El Resolution Units 1440 04 1440 0 dpi M Override resolution in job Processing Optimization None Exposure T Enable Feature Fl Effects T Negative Mirorprint Control strip Rotate bo xl T Trim page Scaling 100 00 2 Vertical Horizontal 100 00 5 e In the Cassette amp Page section click the Page layout button to open the Page Lay out window HJ IW Center page on Media Width Center page on Media Length Other Page width 12 60 inches Fage height 7 72 Fage size Device width D 18 07 Device Length DL 40 00 Media Size Other Media Width ki 13 39 19 88 Media Length ML Top Margin TM 1 57 Bottom Margin Bt 0 59 Lett Margin LM 0 39 Right Margin AM 0 39 Select units inches we Cancel K e Select units inches or mm for media size and margins 1036 Operating Manual PlateWriter 2000 ga Using the RIP PlateWriter plug in functionality Setting the plate size x Device Width L i 644 91 Device Length CL 1016 00 Media Size
60. et the Media Length to 459 mm as shown above Then check the Centre page on Media Width box this places the job irrespective of size in the centre of the plate Length and ensure the Centre Page on Media Length is not checked Finally the Top Margin box will be available for you to enter the position that you want the image to start the gripper margin from the top plate edge to the start of the job Both the Left Margin and Right Margin boxes will be greyed out as the job will au tomatically be centred by the RIP Please note that running 4up plates on the PlateWriter in most cases will result in printing the plate in portrait Then the plate must be registered on the side register and centered on the length and the left margin will then be the gripper margin The Page size in the bottom left of the dialogue box will be overridden by the page size of the job being sent down from your application so the value here is not important however we recommend that you set it at the largest job size you are ever likely to send to this plate Operating Manual PlateWriter 2000 1036 Using the RIP PlateWriter plug in functionality e Click OK to return to the New Page Setup window x Output Device Resolution Device PM1474HD E Units Configure device 1440 0 1440 0 dpi i Override resolution in job Separations Screening amp Color Style liScreen2 Chirk al a Proothesdy
61. etup io x Row mode C Single row Passes 20 Double row IV Bidirectional Transition Step v Cancel OK M Row mode Row mode is covering only two options single row or double row The print head has a number of nozzle rows Typically 8 to 10 Each two rows are displaced to make up a combined double row capable of printing with twice the vertical resolution Printing can use a single row option or combined double row as printing channel Double row has the potential to print up to twice as fast as single row Passes This setting determines how fast the printing is The lower the number of passes the faster the actual print speed Equalnumber of passes will yield the same speed disregarding of single or double row mode But double row modes have the potential of printing twice as fast Bi directional If this option is checked printing will be performed in both directions Transition This function determines the image pattern used for overlapping or interweaving of the individual print passes If the number of passes is set to the smallest value it is not always possible to use the Gradient transition in which case it will default to Step when printing Sharpen Sharpen gives the ability to make text and lines sharper thinner The default is Off and no sharpen is applied You can choose to apply Light or Full sharpen This function works by removing dots on the edges of solid areas Light version will remove
62. fferent sources from disks CD s shared folders on Networks or virtual printers visible to other users the iCtP RIP workstation also handles previewing and output of processed pages and performs the associated file handling This chapter describes how the RIP is working The RIP for the PW2500 and PW3000 is identical Only difference is that the PW2500 has limitations to the maximum plate format and the ability to select bi directional printing in the plug in configuration is disabled Input formats The Navigator RIP accepts jobs from most major graphics applications and supports the following formats with the exact options depending on your configuration of the RIP The input formats include e PostScript language PS files e Encapsulated PostScript EPS files e Portable Document Format PDF files e TIFF IT P 1 files e 16 bit TIFF 6 0 baseline files e JPEG and JFIF files The Navigator RIP supports modern versions of these files including PostScript Language Level 3 PDF version 1 7 and derived standards such as PDF X The RIP also has controls for special handling of older versions of these files if necessary The Navigator RIP can produce output in a variety of formats to suit various physical output devices and file formats Similarly there are options for output to many proofing printers and final output devices Each device may have certain size limitations as well as the ability to handle 1036 Operating Manu
63. ft brush Reinstall all parts in reverse order making sure that the bearings 4 click properly into place Cleaning the Finishing Unit Body Use a cloth moistened with water then wrung well and wipe gently to clean all surfaces and conveyor belts 1036 Operating Manual EE Cleaning amp Maintenance Finishing Unit Gum water Replenishing System Use Cleaning Depending on the size of the plate the finishing unit sets aside a little water pump run time approximately 1 s for every 60 seconds that the finishing unit is running Once the plate has passed through the machine the water pump replenishes the re served amount of water and distributes it to clean the rollers If plates are continuously running through the finishing unit it will continue reserv ing water replenish until it has accumulated 30 seconds The finishing unit lights green ready as soon as water replenish is added Do not turn off the finishing unit before it is ready green This ensures that water replenish is added and will stop the rollers from sticking together the next day If the finishing unit is turned off before replenish has been added any saved replen ish will be deleted The water tank 1 must be placed below the gum bottle with the cap in the tray dismounted The water tank functions as a drip tray for the gum bottle The water tank must be emptied and cleaned once a week for instance when changing gum
64. g Unit On Off 19 Power Cable supply voltage for the Finishing Unit 20 Control Cable connects the Ink Dryer with the Finishing Unit 21 Power Cable supply voltage from Finishing Unit to the Ink Dryer 1036 Operating Manual Introduction PlateWriter 2000 Overview Operating Manual 1036 ees rc Part 2 Daily Use Overview The daily use procedures described in this chapter cover the following issues e Daily Start Up procedure e Loading of plates into the PlateWriter 2000 for printing e Printing of plates e Finishing e Daily Shut Down procedure Daily Start Up e Start the RIP Workstation 1 e Launch the RIP Application 2 Ja U Navigator T11112 e Replace the finisher solution in the finish ing bottle 3 with fresh finisher solution i Half a bottle is sufficient 3 T11129 1036 Operating Manual 22 Daily Use f Daily Start Up e If you see the message MNT TNK FULL on the LCD display you need to replace the maintenance tank Place the used tank in the plastic tank supplied with the new tank Insert the new tank e Switch on the Finishing Unit on the main switch 5 underneath and make sure that the indicator 6 lights steady green e The unit will run gum fluid through the system for approximately three minutes to ensure an even gumming of the plates This will also switch on the Ink D
65. gn in single row mode PK1 and Y1 can be selected as two channels All valid buttons rows combinations Double row 1325 Operating Manual PlateWriter 2000 ca Using the RIP PlateWriter plug in functionality Screening Options These settings are used only when screening using iScreen They are not used when using any other screening If the plugin dialog is started from the output controller monitor that is when the job has already been screened than the complete group is disabled Use object masks Select if the job should be split and screened as four individual object types text gradient solid and image This is a deprecated setting it is recommended to keep this setting unchecked Retain fine lines Depending on the screening settings sometimes the solids are screened as a halftone and hairlines as dotted lines If this setting is checked than hairlines are not screened Fine line level Depending on checked Retain fine lines the lightest gray level will not be screened Recommended level is 250 or more that means that all gray levels at or above 250 250 255 will not be screened Solid Density If due to the setting of Solids entry point solids are screened as halftone then this setting will enhance darken the solid A setting of 0 will retain the solid as a result of the Solids entry point setting A setting of 100 will render the solid at full coverage Operating Manual PlateWriter 2000 1
66. gn the printer to another port do this e Choose the menu option Start gt Settings gt Printers and Faxes e In the Printers window select the printer right click and choose Properties e In the Properties window click the Ports tab Choose a new port by selecting its box in the list of ports e Click OK to confirm the changes Using the printer from Windows 2000 XP The new printer is now connected to the RIP Any printer output sent to the new printer will be routed to the RIP The Windows spooler will remember the names of the printers between reboots of the computer running the Navigator RIP If an attempt is made to send a file to a printer attached to a RIP channel that is not currently running i e you have launched the RIP but forgotten to start the Channels a warning is displayed in Windows that the port is not available and the user is given the chance to retry the job If this occurs if you start the RIP input channel before the user retries the job the job will restart successfully Using more than one method The RIP can use any combination of the above input types and listen on all active inputs When several inputs want to send data only one job can reach the RIP at a time but the other inputs may be able to receive and buffer data for later rendering To accept input from several sources create and enable the sources you want in the Input Controller The RIP automatically monitor all enabled sources as soon a
67. he cyan data into e Enter the modified column of Dot percentage measurements in the edit boxes e Once you have entered the Cyan data select the Magenta channel and enter the data measure for the magenta output e Repeat the above for the remaining colours e Click OK in this window and in the Calibration Manager window to save your pro file 1036 Operating Manual PlateWriter 2000 4 62 Using the RIP Calibrating Including the press calibration in Page Setups Editing the Page Setups e Choose Page Setup Manager from the RIP menu to open the Page Setup Manager window Page Setup Manager l 4 X SM5 Standard PH1414HD Monel Iacreena Chk SM52 Smooth PM1414HD 1440 0 Screen ChE SM52 Hidet PM2828HD 2660 0 Mone Sereni CMYK SM 4 Hidet PM2828HD 286860 0 Mone Sicrenne CHE SM 4 Standard PH1414HD 1440 0 Mone Screen CME Newswriter 110lpi PMI414HD 1440 0 None Newspaper 110LFI Daot zooi Color Dot 720 0 Linssitro Chr E Composite GTO Standard PH1414HD 1440 0 Monel Screens CME Edit New Copy Delete Units dpi creel e Select the Page Setup that was used when printing the uncalibrated target and click Edit to open the Edit Page Setup dialogue Edit Page Setup SM52 Standard Output Device Device PM1414HD ial Configure device ProotResdy Separations Screening amp Color Style iScreen2 CME al EO Units 1440 0 1440 0 d
68. he oven i It is recommended to make a space of at least 300 mm or approx two minutes between every 4 8 plates in order for the gum replenish system to work properly T1119 e When the plate is cured and finished then it appears on the exit tray 6 1036 Operating Manual Daily Use Daily Shut Down Daily Shut Down e Switch the unit into OFF mode by press ing and holding the POWER key 1 for 2 secs All lights turn off and the display will go blank y Never switch off the main power while the printer is running The printing heads may be left uncapped If the machine is left unused with the printing heads uncapped for a prolonged period the printing heads may become irreversibly clogged Operating Manual T11132 1036 Cleaning amp Maintenance Overview Part 3 Cleaning amp Maintenance Overview This section describes the various procedures for care and maintenance such as Printer e Cleaning the printer body e Cleaning the printer ink system e Additional printer settings and check Finishing Unit e Replacing the Gum Finisher Solution Daily e Running the Gum Rinse Program Weekly e Cleaning of the Gum Finisher Rollers Monthly 1036 Operating Manual Cleaning amp Maintenance wee nks and Fluids Inks and Fluids The PlateWriter 2000 requires the use of various inks and fluids for processing cleaning and maintenance purposes Liqui
69. he oe ee ee ee Bea 4 18 setting the Plate Size ees 4 22 Setting the Gripper and Job Position on the Plate 2 0000 aee 4 23 Duplicating and Editing existing Page Setups 0 eee ees 4 30 Printing a Job Using the RIP nananana 4 34 Using the Print File Command ia cc este oe ow Sd Cle ee ewe ee i 4 34 Printing several files ean eae ee a oe Se ee Epes ew es Ve e s we Bo 4 35 Automating Job Input to the RIP 1 es 4 36 Printing using Managed Input Plug ins or Input Queues anana 0 ee 4 36 Managine MPULPIUSINS y 0 eee ee eee eee ee Ba ee ee ES 4 38 Turning on the input system 0 es 4 39 Adding a new input source to the list 0 ee ee 4 39 Copying an input plugin 4 4440 3 cee nce bee ea co eRe ee AO ee 4 40 Editing the details for an input Source ce es 4 40 COMTI CUnING an MOUE DIUCIN esas oes oe oe oe be ee ee ee ee ea 4 41 Deleting an input source n anaana Oo GRA EHO Ew HSS 4 41 Enabling and disabling input sources 10 ee ee 4 41 Using the SpoolFolder Input folder aaa ees 4 42 Creating and Configuring a Spool Folder Input Source 000 0 eae 4 43 USNE Ne NT Prnt INDU eesi taa aawa pee a A Ge eee e 4 48 installing the pDIUSIN ne cand ewer ae ee abe ee eae eed eee ee ee ee ees 4 48 Creating an NT Print Input cceee ood caw Radda iee en wed dwee eee w denen He 4 49 Creating a Printer under Windows XP 0 aa aaa ee 4 51 Using the Printer from Windows 2
70. icates the actual setting and represents the line in the center If the best line is not in the center position you must find the best and enter the best value in the VSD 3 of the utility and click Write The correct figure is found by counting the lines from the center line and to the best line Notice that the distance between the lines is in steps of 2 You might find that two lines that are equally good and you then set the value between the two lines e g if lines 2 and 4 are good you set the new value to5 3 8 After setting the new value it is recommended to run the adjustment again to ensure that the setting is correct If the 0 2 mm reaches the head surface you must readjust the head height so that the adjustment can be done on Narrow head height 1036 Operating Manual Appendix A Adjusting the printer feed Adjusting the printer feed Background In continuance to increase the print quality we often get questions on graininess The number one adjustment that reduces grainy looking tints is the printer feed adjustment The printer already has a feed adjustment built in but since the correction depends on the plate thickness the correction value must be set in the page setup This makes it possible to ensure perfect feed for all plate gauges used Tools e Start the Program PWAdjUtil from the folder C GJ tools PWAjUtil on the RIP workstation e An accurate ruler for measuring the feed Start the PW Adjustment
71. ice PM1414HD 2Ch HDMW14 or alternative for higher resolutions You can use these page setups as they are or you can simply change them to meet your requirements such as larger plate size or you can create your own However if you did not print the Glunz amp Jensen factory default file to load the page setups as described earlier then you will need to create a page setup before you can use the RIP Follow the procedure as described below to create your own page setups if required otherwise for an easier way to change the existing Page Setups loaded by the Glunz amp Jensen factory default file see the section Duplicating and editing a Page Setup on page 4 30 Creating Page Setups e Select Navigator gt Page Setup Manager from the Navigator RIP menu amp Navigator SOAR E 0 x Navigator Edit Preview Color Output Fonts Print File i Ctrl F E TA is H Page Setup Manager Cbrl 5 ial o is i Configure RIF Chrl R 1188396 kE reserved Device Manager 1 42 1 7 Copyright c 2004 Global Graphics Software Ltd All Rights Reserved W1 5 17 Copyright fc 2004 2005 Global Graphics Software Ltd All Rights Reserved Input Controller Ctrl M 10 Copyright c 1992 2006 Global Graphics Software Lid All Rights Reserved Start Inputs Ctrl I ht c 2002 2006 Global Graphics Software Ltd All Rights Reserved 13 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved Exe
72. ile the current file will complete but any jobs queued after the current job will not print Selecting Abort Printing File will stop the current job and also stop all subsequently queued jobs from ripping Printing several files To print out several files at once just select more than one file from the Print File dialogue box before clicking Print The following keys make this possible You can select a contiguous block of files by selecting the first file in the block then selecting the last file in the block while holding down the Shift key You can select several noncontiguous file names by holding down the Ctrl key while making your selection The list of files to print can include files other than PostScript language PDF files TIFF 6 0 and TIFF IT P 1 The RIP ignores types of files that it cannot print 1036 Operating Manual PlateWriter 2000 ca Using the RIP Automating job input to the RIP Automating job input to the RIP Printing using managed Input Plug ins or Input Queues This section describes the different ways in which the Navigator RIP can accept input and how to configure the RIP to use each type of input There are several ways of providing input to the Navigator RIP e Using the Print File menu command as described previously This command allows a user on the machine running the RIP to print all of the job types possible on that installation of the RIP You can use Print File while managed inp
73. ing point in terms of height and in the centre of the width of the plate As all presses have an area at the top of the plate where some of the plate is placed in the gripper you should first establish where on the plate you want your jobs to start This is often known as the Gripper margin Setting the Gripper and Job Position for landscape printing presses For landscape presses where the plate is printed in landscape the PostScript or PDF file will generally be centred on the Media Width and the Top Margin will be the Gripper Margin plus the plate bend Gripper Offset or Top Margin Job positioned Centre on Media Width Maidman s lt q Media Length _ gt Centre of Plate Width q Media Width 1036 Operating Manual PlateWriter 2000 4 24 Using the RIP PlateWriter plug in functionality x Device Width C e 644 91 Device Length CL 1016 00 Media Size Other Media Width bi 525 00 Media Length ML 1459 00 Top Margin TM 60 00 e a W Center page on Media Width Bottom Margin Eh 102 00 Center page on Media Length Lett Margin LM 157 50 Page width ja 0 00 milimeter Select units milimeters Fage height 297 00 Cancel Example of a Heidelberg SpeedMaster 52 The plate is loaded landscape the long edge fits into the gripper The plate size is 459 mm x 525 mm so set the Media Width to 525 mm and s
74. ing the NT Print input e Insert the PlateWriter RIP 8 Installer DVD or go to C GJ Tools and open the Win dows PostScript Driver folder Look in E Windows PostScript Driver Oo F H iCTP_win2k XP Files of type Setup Information int Select the iCTP_Win2K XP file and click Open e Click OK Install From Disk E X H Inzert the manufacturer s ingtallation disk and then _ make sure that the correct drive is selected below i Cancel Copy manufacturer s files from CAB tools windows PostScript Driver e The iCTP PostScript Driver will be displayed Install Printer Software fi The manufacturer and model determine which printer software to use E bel Select the manufacturer and model of your printer IF your printer came with an installation ga disk click Have Disk IF your printer i not listed consult your printer documentation for compatible printer software Printers CTF Pw 2000 PostScript Driver A This driver is not digitally signed Windows Update Have Disk Tell me why diver signing is important rea Select it then click Next 1036 Operating Manual PlateWriter 2000 4 54 Using the RIP Using the NT Print input e Now you must give your printer a name By default Windows will use the iCTP PostScript driver name however you will want to choose a name to reflect which Page Setup the jobs will be delivered to for users using this queue
75. ions __Saveas _ Cancel e If you did not print the Glunz amp Jensen factory default file then leave the fields in the Calibration amp Dot Gain section blank and follow the procedure described in Calibrating later in this chapter T Trim page e If you did print the Glunz amp Jensen factory default file then Set Calibration to None e Set Tone Curves to None Set Intended Press to GJ PT1 and PT2 or another curve that matches your request As CTP equipment is generally calibrated to provide a linear press sheet this adds back the gain normally expected by conventional printing presses and thus creates a richer output for 4 colour work than a linear press sheet would Set Actual Press to LiquidDot S37 or another curve that matches your request This linearises the output on the press sheet thus compensating for individual press characteristics and the effect of the Deeds screening Operating Manual PlateWriter 2000 1036 Using the RIP 4 21 PlateWriter plug in functionality e The New Page Setup screen should now look like this if the Glunz amp Jensen fac tory default file was printed otherwise each of the Calibration amp Dot Gain items are set to None New Page Setup l E k x Output Device Configure device ProotReady Separations Screening amp Color Style iScreen ChK Color Mo Color Management Trapping Method Hone Preferenc
76. is example name the Setup GTO52 CMYK Standard Click Save 1036 Operating Manual PlateWriter 2000 4 34 Using the RIP Printing a job using the RIP e In the Page Setup Manager dialogue xl Mame Device Resolution Calibration Separations Style SM52 Standard PM1414HD Screens CMYK SMe Smoath PM1474HD Screen CMYK SMe Hidef PM2828HD IScrenne CMYK SM 74 Hidef PM2828HD iScrenne Chk Sh fd Standard PM14174HD Screen CMYK Mewswriter 110lpi PM1474HD Mewepaper 170LPI Dot 7o00 Color Oot ChE Composite GTO5 2 Standard PM1414HD 1440 0 Screens Chirk Delete Units dpi k OF Cancel verify that your new Page Setup appears in the list Click OK to exit If you click Cancel at any point including to exit the Page Setup Manager above then any changes you made or new Page Setups will be lost e You have now completed creating your new Press Page Setup Printing a job using the RIP Using the Print File command When you select Print File from the Navigator RIP menu the dialogue box shown below appears Print File O O O O O O O O O O hh 2 x Look ir f presswork a 2 fr J 4c_32x45 pdf A 4c_sm52 pdr_v2 pdt o 4c_smi 4 pdf 10066176_Drupa 2012 42 Poster pdt A Chemistrytest Droptest v3 pdr W000 43 IP w Dolphin Two O Pwz000 MonoTi ZP F A Envelope pdf File name Pw Dolphin Two Colour Solution vf pdf Print Files of type PostScript
77. ly be able to see PC networks if the Network has been configured with the additional configurations The RIP allows to configure AppleTalk printers but this is not recommended Glunz amp Jensen recommends to use the supplied ExtremeZ IP printer software Operating Manual PlateWriter 2000 1036 Using the RIP 437 Automating job input to the RIP e AppleTalk This publishes Page Setups in the RIP as a printer s on AppleTalk networks and lets the RIP accept input from any Mac application that prints to the printer s broadcast by the RIP However we do not recommend using the built in AppleTalk on the RIP If print sharing is necessary for Mac OS then please use the supplied application ExtremeZ IP e NT Print This publishes the RIP as a printer available to the Windows NT Print services this printer can then be shared to other PC users in a similar fashion to the AppleTalk plug in for Mac users Each of these plug ins can have multiple configurations each configuration is given a unique name then the input derived from the queue is linked to a specified Page Setup so the RIP can print the file This enables multiple Inputs from different sources for each page setup and or one input plug in to receive jobs for multiple Page Setups Example A print queue may be set up watching a specific folder using the spool input plug in any files sent to this folder will be delivered to the page setup associated with this print queue such
78. mat PDF e TIFF 6 0 e JPEG and JFIF files The RIP ignores types of files that it cannot print and any files that you exclude intentionally by configuring the spool folder input You can exclude files based on their names You may want to exclude files that resemble real jobs but that actually contain accounting or housekeeping information for the software that delivers files into the spool folder You may also want to exclude or at least delay real jobs with particular origins or qualities All this is possible so long as the file names have a recognizable prefix You specify which folder the RIP uses in the input plugin Configure dialogue box available from the Input Controller If needed you can create several spooled inputs each with its own folder page setup and exclusion list When you specify a folder accessed over a network make sure that the folder automatically becomes available to the computer running the RIP when that computer is restarted Because files are normally deleted as soon as they are printed it is important to ensure that the RIP has permission to delete files in the spool folder particularly if the spool folder is on a network file server The files in the spool folders are processed in the order in which they arrive However if there are jobs already in a folder when the RIP is started or if a very large number of files have been queued the RIP determines the order of those jobs by the date stamps on the
79. me in contact with anything except ink Cleaning the Printer Body Use a cloth moistened with water then wrung well and wipe gently to clean all surfaces Wipe the operating panel and LCD display gently with a clean soft cloth y Do NOT put wet plates back in the printer This will cause the image to transfer to the rollers and on every subsequent plate Cleaning the Printer Ink System For cleaning the printer ink system we refer to the maintenance video placed on the desktop of the RIP workstation e Monthly maintenance of Platewriter e PW 2 year maintenance Additional Printer Settings and Check Adjusting the printer feed and bi directional is important for the output quality of the PlateWriter These adjustment has to be performed on a regular basis for further instructions please refer to the Appendix A in the end of this manual Operating Manual 1036 Cleaning amp Maintenance EB Finishing Unit Finishing Unit Running the Gum Rinse Program y It is recommended to run the Gum Rinse Program at the end of each working period preferably once a week e Replace the solution in the Gum Finisher bottle with warm water e Select Program 4 on the Program Selector to start the Gum Rinse Program e The unit will run for approximately 10 minutes recirculating the water through the gumming system and then it switches to stand by mode e Leave the unit with water until the start of the next working period then replace the
80. nable the input channel before it becomes fully available Warn if spool folders do not exist Select this box if you want the RIP to issue a warning if a folder named as a spool error or completion folder does not exist 1036 Operating Manual PlateWriter 2000 Using the RIP za Using the SpoolFolder input folder Error Folder If a file fails to print the RIP moves it to the error folder specified unless the Delete on error box is selected If a file prints successfully the RIP moves it to the Complete Folder specified unless the Delete on completion box is selected Again we recommend you change the default here to a folder called Error inside your main Jobs folder Delete on error Select this box if you want the RIP to delete files that the spool folder fails to print Leave this box clear if you want failed files to be moved to the Error folder We recommend you do not check this box so that you can check which files create an error then you can take at look at them to determine why Note that a file is treated as an error if you abort it while it is being processed Move Delete All Files With this option selected the spool plugin will either move to the Error folder or delete any file which it does not recognize such as badly formed PDF documents The files are moved or deleted depending on the state of the Delete on error check box m If you decide to use this option and you inadvertently choose to point the spool f
81. nal 50 dot to print as 70 Intended Press Curves are used to add the expected gain back into the press profile Tone Curves are used to modify this further to create cool looking images or warm images We have not included any tone curves so this section details the use of the Intended Press Curve to create the expected dot gain from conventional film etc We have included curves for standard dot gain Gamma 1 5 GJ PT1 and PT2 and GJ PT4 and PT5 along with Commercial SWOP and Fogra curves with the Navigator RIP These values are a good starting point You may need to fine tune these Intended Press Curves to meet your particular requirements However to use one of the existing Intended Press curves follow the procedure below to implement the Intended press curve in your Page Setups Including the Intended Press curves in Page Setups e Choose Page Setup Manager from the RIP menu to open the Page Setup Manager window Select the Page Setup that was used when printing the uncalibrated target and click Edit e In the Calibration amp Dot Gain section select as the Intended Press curve one of the curves included in the Navigator RIP installation or one of the curves loaded when printing the Glunz amp Jensen factory default file or any custom Intended Press curve you may have created e Save the edited Page Setup by clicking OK in this window and in the Page Setup Manager window e You can confirm if the output of your intended curves
82. nng tat Navigator Edit Preview Color Output Fonts a e This opens the Separations Manager window Select PM1414HD as the device x Style Name Color Space Output Format CMYK Separations Chir E Separations Monochrome Monochrome Monochrome Screens CWE CH TYE Separations Newspaper 110LPI CMTE Separations Edit Hew The predefined separation styles appear in the list They should cover all the separa tion styles you need so to create or edit a Page Setup turn to the section titled Cre ating Page Setups for Plate Making later in this section However if you did not print the Glunz amp Jensen factory default file follow the procedure as described below to create your own separation styles Creating Separation Styles e When opening the Separations Manager window there will be separation styles al ready entered if the factory default has been used or when the RIP is started first time Separations Manager xj Device PM1414HD CMYK Separations Chir E Separations Monochrome Monochrome Monochrome Newepaper 110LPI CH YE Separations Delete Edit Hew Copy Click on New 1036 Operating Manual PlateWriter 2000 46 Using the RIP Creating separation and progressive styles e The New Style window opens Hew Style for device PM1414HD gt To create a new Colors Screening and Separations style select the Color Space amp Output Format an
83. ntinue retry ing A retry delay of 60 seconds is likely to be enough on all machines Too long a delay means delaying jobs on other inputs so reduce this figure if you have no problems e Click OK to close the NT Print Configuration window e Click OK in the Input Channel Edit dialogue box to close it e Use Navigator RIP gt Start Inputs to start inputs or the Green Traffic Light icon on the toolbar You now have a RIP channel that forms a port visible to the Windows printer configuration software Next you must add a printer under Windows XP Operating Manual PlateWriter 2000 1036 Using the RIP Using the NT Print input Creating a printer under Windows XP You have two options Either you can create a new printer to use the RIP channel or you can connect an existing printer to the RIP channel The procedures are similar for Windows XP and Windows 2000 To create a printer for Windows XP e Using the Navigator RIP gt Input Controller create and start a new input channel of the type NT Input as described earlier in Creating an NT Print Input e In Windows from the Start menu select Settings gt Printers and Faxes and select Add Printer The Add Printer Wizard appears Add Printer Wizard i E Welcome to the Add Printer Wizard This wizard helps vou install a printer or make printer connectors Fyon have a Plug and Play printer that connects Jy through a USB port or any other hot pluggable port
84. older at a directory containing important files such as C Win dows or your SW folder you will remove all files in this folder resulting in either a non functional computer or non functional applications The plugin deletes or moves all the files it cannot handle Move Delete Valid Files In this case if a file is encountered which the spool plugin does not recognize it will leave the file in the spool folder and ignore it Valid files which cause an error will be treated according to the setting of the Delete on error check box Complete Folder If a file successfully prints the RIP moves it to the location specified in the text field beside this button unless the Delete on completion box is checked Click the Complete Folder button to change this location using the standard file browsing dialogue box Select Folder Current directory Files Cancel Network List files of type All Files Operating Manual PlateWriter 2000 1036 Using the RIP Using the SpoolFolder input folder 4 47 Delete on completion Select this box if you want the RIP to delete files that the spool folder succeeds in printing Otherwise the RIP moves these files to the Complete folder Generally we recommend deleting jobs after printing successfully However there are circumstances where this is useful such as moving the job into another folder for RIPPing like the Proofing folder So you can supply Plates and Proofs at
85. pi M Override resolution in job Processing Optimization None Exposure M Enable Feature fuse flename as jobname Color No Color Management a Trapping Method Mone ha Preferences rb Calibration amp Dot Gain Effects rN t Calibration Mone Negative AE Mirorprint Tone Curves H j ai T Control strip Intended Press Mone B Rotate fo Actual Press LiquidD at 537 Mo Scaling Cassette amp Page Vertical 100 00 A in Horizontal 100 00 3 Imposition Non st Hl Horizonta Options FOF Options SPS Options 72 Cancel e In the Calibration amp Dot Gain section select the Calibration you just created from the Actual Press calibration list e Leave the Tone Curves and the Intended Press curve set to None e Save the edited Page Setup by clicking OK in this window and in the Page Setup Manager window Operating Manual PlateWriter 2000 1036 Using the RIP 4 63 Why use Intended Press or Tone Curves Why use Intended Press or Tone Curves The calibration process we have outlined is used to linearize the printing process using the PlateWriter Linear printing means that a nominal 50 dot gray level will print as 50 on press Typically this will result in light or washed out looking print since most images are pre compensated for 20 dot gain This means that images are generally prepared expecting a nomi
86. plate from the PlateWriter 2000 and place it on the front of the finishing unit see finishing procedure in the following section e For subsequent plates make sure that Disable Output is checked load a plate into the PlateWriter 2000 drag one separation from the Held Queue to the Active Queue and then uncheck Disable Output Operating Manual 1036 Daily Use Imaging the Plate 27 Finishing e Use buttons on the Program Selector 1 to select program 1 0 15 mm plates 2 0 20 mm plates 3 0 30 mm plates 4 Gumming only Gum Rinse i Program 0 is for technicians only e Make sure that the indicator 2 lights steady green ee For the various indicator status and error codes please see Part 5 Troubleshooting e Place the printed plate 3 on the con veyor making sure that the front edge is placed over the plate sensor 4 e If the curing oven has already reached the correct working temperature the con veyor will take the plate through the oven otherwise it moves the plate slightly forward and then it stops until O74 the oven is ready ZA ms e While the indicator 5 lights steady green or flashing green plates can be put on the conveyor if the program selector is not changed Program selector can be changed only when the indicator lights steady green Recommended distance between two consecutive plates is at least 50 mm It is important that the plates are not pushed forward by hand into t
87. plate has been loaded it will be transported here before printing Starts Curing Conveyor leads the printed plate through the curing sections Curing Oven dries the ink on the plate and cross links it to the aluminum base Gum Finishing Bottle contains the finishing solution applied to the plate in the finishing section Solution not accepted by the plate returns into the bottle Finishing Section cools the plate and applies a combined gum and plate enhancer to the plate to protect it from oxidation and to improve its press characteristics and hydrophilic properties when on press Gum Dryer dries the plate to provide a finished dry plate Plate Exit Tray holds the finished plates Ink Cartridges There are two compartments on each side of the printer Each compartment can contain up to 4 ink cartridges Operating Manual 1036 Introduction PlateWriter 2000 Overview 711128 13 Status Indicator LED indicates the current status of the Finishing Unit 14 Program Selector for selection of the Curing Oven program 15 USB cable connects the Imaging Unit with the RIP Workstation 16 Power Cable supply voltage for the Imaging Unit 17 Power Switch press here to switch the Imaging Unit On Off 18 Power Switch press here to switch the Finishin
88. plug in used with the Xitron RIP for the PlateWriter Plate Making Device PM1414HD configuration Imaging mode Mode Normal Setup Ink level 7 100 Sharpen or Screening options M Use object masks l Retain fine lines Maintenance W Clean before job Fine line level 200 Maintence cycle hours 6 Solid density 3 100 Solids entry point 18 Curvature 0 Platemaker Here you can choose the output device The plug in will search for the installed printers in the Windows system Plate Making Device PM1414HD configuration In Port window select the printer to use Print head row selection Imaging options Head height Narow Flate gauge pis Plate vacuum 2 7 Dwell Time secs 0 0 Feed adjustment 0 00 Cancel OK File window is currently not enabled Printing to a file is still possible by setting up a printer in windows which prints to file Operating Manual PlateWriter 2000 1325 Using the RIP 4 13 PlateWriter plug in functionality Margins The margins setting can be used to adjust or tune the margins used when printing This option allows you to choose millimetres or inches for the Adjust top and left margin option If the image is not correctly placed on the plate small adjustments can be made to ensure correct centring and gripper edge Margins can be typed in as a positive or negative value Maintenance Cl
89. ps The Navigator RIP allows multiple page setups each can be used to describe how to handle a job that arrives at the RIP The page setup identifies which device will be used to output the file which separation style will be applied and thus the screening used to create the halftone It also describes the orientation and position of the job on the media and finally the actual media size itself Multiple page setups can be used for varying press sizes or orientations such as portrait presses or landscape presses in a large print shop to allow plates to be made for each press and position each plate correspondingly or page setups can be used to apply a different separation style if you get jobs from different sources which have been created differently Any combination of the above can also be applied or even a different output device such as a proofer Predefined Page Setups To make things easier if you printed the Glunz amp Jensen factory default file as described earlier then it will have already installed some separations styles for you e Select Navigator gt Page Setup Manager from the Navigator RIP menu Navigator Edit Preview Color Qutput Fonts Navigator SOAR i x Print File Ctrl F ail ka an aa E a a gE E Preview Page Setup Manager Cbri 5 il 2 H gt Configure RIF Ctrl F 1188396 kB reserved Device Manager 1 42 1 7 Copyright c 2004 Global Graphics Software Ltd All
90. r RIP was installed the installer placed the NT Print plugin install wizard in the C Xitron Navigator 8 113 Utilities NTPrint folder Use the Installation Wizard as described below e Exit all running applications e Run the file Setup exe found in the NTPrint folder e When the installation program asks you choose the folder in which the Navigator RIP is installed NTPrint Plugin Files directory selection X Please specify the director in which NT Print Plugin Files is installed This i the directory which contains the S subdirectory To accept the default select Next Destination Directory C Scnptorks Browse lt Back Cancel Operating Manual PlateWriter 2000 1036 Using the RIP Using the NT Print input e Click on Browse and select the folder where your RIP is installed Choose Directory a x Please choose the directory for installation Path c xitro n navigator 6 1963 Directories Factory default genlin Messages Resources Samples sentinel Drives Ci Network This should be C Xitron Navigator 8 113 Click OK e Wait for the installation process to finish NTPrint Plugin Files Installati x DY Reboot the computer now then reboot the computer Creating an NT Print Input Having installed the plugin as described above you can create a Navigator RIP input e Click New in the Input Controller The Input Channel Edit
91. r stocks Gloss Art Set the ink densities to C 1 55 D M 1 50 D Y 1 45D K 1 85 D Silk Matt Set the ink densities to C 1 45 D M 1 40 D Y 1 25 D K 1 75 D Uncoated offset paper Set the ink densities to C 1 00 D M 0 95 D Y 0 95 D K 1 25 D Each paper stock reacts differently to the press ink and changes the gain achieved on press Similarly the amount of ink laid down will impact results So if you do not wish to adhere to the standards given above then ensure you have some consistent densities that you will to continue to work with For example standard Commercial Work in the USA would typically see the ink densities set to C 1 30 D M 1 40 D Y 1 00 D K 1 80 D e Run each stock through the press ensuring your reference sheet achieves the correct ink density e Once the sheets are dry use a high quality reflection densitometer capable of reading stochastic dots or comparable device to measure the dot percentage for each of the patches on the printed calibration target It is not unusual for each ink to achieve a differ ent gain characteristic so you will need to separately measure each colour printed Operating Manual PlateWriter 2000 1036 Using the RIP 4 61 Calibrating e Choose Output gt Calibration Manager from the RIP menu Calibration Dot Gain Manager Device RAEE T Color Space CMYK E Mame Resolution Dotshape Freg Exp Press st Gamma 3 Any Any Any n a
92. rinting presses For 4 up portrait presses the PostScript or PDF file in theory should be centred on the Media Width and the Top Margin should be set equal to the gripper margin plus the plate bend m Gripper Offset or Top Margin Media Width Job position Centre on Media Width Maidman s Job positioned Centre on Media Width On a rotated plate this is Centre on Media Length Centre of Plate Width On a rotated plate this is Media Length Maicthadh Centre of Plate Length Media Length gt ANTI i v L 2 Bey suewpiew suewpiew X g Gripper Offset or Top Margin On a rotated plate this is Left Margin To improve imaging speed plate is imaged at 270 Rotation Centre of Plate Width A Media Width If your plate size allows it in many cases it will be quicker for the PlateWriter to print the plate in Landscape orientation due to the fact that the plate has less far to advance In this case the PostScript or PDF file should be set to centred on the shortened Media Length and the Left Margin will be set to the gripper plus the plate bend on the printing press however as described previously Operating Manual PlateWriter 2000 1036 Using the RIP 4 27 PlateWriter plug in functionality Device Width Ei 644 91 Device Length DL 1076 00 Media Size Other Media Width bi 511 00 Media
93. rtical 100 00 A ie Horizontal 100 00 A Imposition Non O Hl Horizontal Rotate fo T Trim page Options POF Options SPS Options __Saveas _ Cancel e In the Output Device section select the device PM1414HD and check that the values in the Resolution section change to 1400 x 1400 e Click on the Configure device button in the Output Device section Operating Manual PlateWriter 2000 1036 Using the RIP 4 11 Creating Page Setups for platemaking e The configuration window for the PlateWriter plug in opens Plate Making Device PM1414HD configuration E o x Print head row selection Imaging options Head height Narow Plate gauge pis Plate vacuum 2 7 Dwell Time secs 0 0 Feed adjustment 0 00 Imaging mode Mode Normal Setup inklevel 700 Sharpen or Screening options Use object masks Retain fine lines Fine line level 250 Solid density 5 100 Maintenance W Clean before job Maintence cycle hours 6 Solids entry point 18 Curvature 0 e Make the settings as shown in the screen image For a detailed description of the PlateWriter plug in please see next page e Click OK to continue 1325 Operating Manual PlateWriter 2000 Using the RIP PlateWriter plug in functionality PlateWriter plug in functionality This is a basic description of the functionality for the
94. ryer e Switch on the PlateWriter 2000 by press ing the POWER button e The PlateWriter 2000 initializes and when finished the display shows READY Operating Manual T11130 111114 T11115 1036 Daily Use Making a Proof yeas Making a Proof Creating Files for Proofs e Use your DTP application to prepare a composite output file please refer to your application manual for help Select an output page size sufficiently large to accommodate your content and any registration marks or colour bars e Save the file to a folder either on the computer running Navigator RIP or ona server Printing a Proof e In the Navigator RIP open the Output Controller Monitor window by either pressing Ctrl O or choosing Output gt Output Controller from the RIP menu e Be sure that Disable Output is checked e Select Navigator gt Print file from the RIP menu Choose an appropriate Proofing Page Setup and a file type ps pdf eps jpg or tif from the dialogue Navigate to the folder containing your composite files choose one file and click on Print The file will be ripped and will appear in the Active Queue of the Output Moni tor Controller window e Uncheck Disable Output in the Output Controller Monitor window The proof will be printed 1036 Operating Manual Daily Use Making Plates Making Plates Creating Files for Plates Use your DTP
95. s 2 3 PANUNG a PROGE sass rendte 8k ee a OR Ra ee oe a RRS 2 3 Making Plates 0 0 ce ee eee ee es 2 4 Creating Files for Plates 0 04 46 bee 6k oe be ew a 2 4 Loading Plates on the PlateWriter 2000 0 0 0 0 cee eee 2 4 imaging Me Plate eu stg gan ee a St Gee A ee We ee oe ee Ge 2 5 PIDISINN Ce 4c eocers ae bard ee oa eee eee eee eee ee ee eee eee 2 Daly SU DOW sair wad tages deh eaa ee Rhee eee as aed ee ee es 2 8 Part 3 Cleaning and Maintenance 0000 eee u nunca 3 1 OVEN 2 a2 eae ee bene ee oe eee ee ee oe eee oe Paes oe eee eee 3 1 IOKS NG FIUIGS cade 4 eet eS ke EN Oe a eee ew ee 3 2 Lod DOF 106 eee ecatuec bese eat eeee da eee eae r es ent eeete tas 3 2 Maintenance FW gang eee ada Bede ae eee ee Pee oe 3 2 Cleaning Fluid 3 25 cence ede dew dew ee ced ew ewww eGo es owe be whe gow hes 3 2 Head Cap Service OIl 4 rcas cos oe oo ee aw a KEG ee ee ees oa i 3 2 Replacing the Ink Cartridges 0 ee eee 3 3 Care and Handling of Ink Cartridges nanana aa es 3 3 Other Printer Cleaning TaskS 0 0 cc ee eee 3 4 Geieldlscneenkedeen ehh E E Bee eudewenanee eee eure ee E bees 3 4 Cleaning the Printer Body 0 0 ees 3 4 Cleaning the Printer Ink System 4 p03 dev ewe ee ad dao w aa Owed Powe ee BSE eS 3 4 Additional Printer Settings and Check anuano es 3 4 PIGISMINC UI baa a bus went hadogeuse o 46nd 4 Oe ew eat esas eae eee eo 3 5 Running the Gum Rinse PIOSaIN s 0 645 Kaa eso ee ea
96. s the input system is started with the Start Inputs menu option Enhanced file management and printing for Mac users To further enhance the printing options for Mac and Windows users an additional application is supplied called ExtremeZ IP This installer is automatically copied into your AppleTalk folder in the RIP folder during installation or found on the PlateWriter RIP 8 Installer DVD or located in the directory C GJ Tools Printing from Windows can be done via ExtremeZ IP by using the utility Bonjour for Windows This utility can be found at the same location and has to be installed on each Windows workstation where printing to the RIP is done For details of the ExtremeZ IP application please refer to the manual supplied in this folder Operating Manual PlateWriter 2000 1036 Using the RIP 4 57 Calibrating Calibrating Why calibrate The function of Calibration Curves is to linearize output on your plates There are several approaches on the use of the remaining curves Generally if you use the actual press calibration curve to linearize your press then you will be printing with linear plates that will produce flat images For some users this will be the desirable effect as a 10 tint on screen will reproduce a 10 tint on the printed sheet this is preferable for spot colour users However in CMYK 4 colour process work the flat image created by a linear output will give a dull uninteresting image In these cases use
97. selection section will indicate if a valid combination is selected Some buttons rows will be disabled based on what is currently selected if that combination will not be possible Operating Manual PlateWriter 2000 1325 Using the RIP 417 PlateWriter plug in functionality Single row mode If the single row mode is chosen all buttons rows can be selected individually aslongas only one row is selected at the time On picture below is single row chosen in the Imaging mode as Normal Print head row selection cae a eS ans ag a a a S Imaging options Ep Normal x stn Head height Narrow m Oj x 7 qs Single row d Passes 36 la Bouble ow Bidirectional Double row mode If double row is selected the buttons rows must be selected in pairs of two designated row 1 and row 2 PK1 and PK2 or Y1 and Y2 but also PK2 and Y1 are valid Two channel printing One double row in double row mode or one single row in single row mode is called a channel A channel can be used to a print job A channel can be combined with another channel in randomly interleaved distribution of the image This is called Two channel printing Two channel printing does not alter the printing speed merely it uses more nozzles for the same job Using more nozzles to print a job will help mask small variations or poor jetting of individual nozzles In order for two channel combination to be valid the nozzle rows must ali
98. ss of 0 30 mm 12 gauge If you are running 0 20 and 0 30 mm plates on Normal Head Height bi directional adjustment must be made to that specific head height and a different setting has to be applied depending on which plate thickness was used to perform the adjustment Please contact a dealer technician for help 1325 Operating Manual PlateWriter 2000 go Using the RIP PlateWriter plug in functionality Plate Vacuum The vacuum on the plate during transportation and printing can be set in a range from 0 100 The default value is 30 which should be sufficient to ensure enough vacuum and at the same time allow a smooth transportation of the plate Uneven tints and solids can be caused by too high a vacuum as it prevents a smooth transportation Uni directional At the top of this section Uni directional printing mode can be checked and unchecked Selecting uni directional will almost double the printing time but will result in better text and line quality Selecting uni directional is useful with text jobs and can be selected for the black channel only by choosing the separation in the active queue Click on info and then deselect change all pages in job and then activate uni directional in the Configure device dialog Bi directional This printing mode can be checked and unchecked Choosing bi directional printing will be performed in both directions Dwell Time Seconds Dwell time scan interval or scan delay is spe
99. start If you would prefer to suppress these startup warning messages and continue to start the RIP select this option All files present in the folder will be processed e Having set all the configuration options click OK Your Input Queue is now ready to use If you have now set all the queues up and want to activate them click the Green Traffic Light button on the tool bar to start your queues If you want to set up multiple queues based upon different page setups select the Spool Folder queue that you have just set up then use the Copy button at the bottom of the Input Manager dialogue box Then give your copied input queue a different name select the new page setup which you wish to send the jobs to then click Configure Now you only need to change the Spool folder to reflect a new folder to act as the source for your new queue 1036 Operating Manual PlateWriter 2000 Using the RIP Using the NT Print input 4 48 Using the NT Print input This input publishes the RIP as one or more printers available to the Windows environment Once fully installed and configured each printer has a name visible to Windows operating systems There are several stages to installation and configuration which you must carry out in the following order e Installing the plugin e Configuring the RIP to make the input available e Configuring Windows to associate a printer with the RIP input Installing the plugin When you
100. such as IEEE 1394 infrared and 20 on you do not need to use this wizard Click Cancel to close the wizard and then plug the printer s cable Into your computer or pont the printer toward pour computer s infrared port and turn the printer on Windows will automatically install the printer for pou To continue click Next Cancel Click Next e Select Local printer attached to this computer and ensure that the Automatically detect and install my Plug and Play printer check box is not checked Add Printer Wizard Local or Network Printer The wizard needs to know which type of printer to set up Select the option that describes the printer you wank to use f Local printer attached to this computer Automatically detect and install my Plug and Play printer A network printer or a printer attached to another computer bd To set up a network printer that is not attached to a print server J use the Local printer option Back Cancel Click Next 1036 Operating Manual PlateWriter 2000 Using the RIP Using the NT Print input e Select Create a new port and select ScriptWorks from the drop down selection box this is the input added to Windows by the Harlequin RIP Click Next Add Printer Wizard Select a Printer Port A Computers communicate with printers through ports Select the port vou want your printer to use If the port is not listed you can create a new port
101. t it in the same folder as BackupConfiguration ps e Make a backup of Glunz amp Jensen Factory Defaults on removable media and store it in a safe place How to Restore your Configuration Follow the installation instructions for Windows on the Navigator RIP install CD When you are instructed to print the Glunz amp Jensen Factory Defaults file from the installation CD print the Glunz amp Jensen Factory Defaults file which you have backed up instead Follow the instructions to configure the RIP memory and dongle passwords Your entire configuration will then be restored and you can resume work 1036 Operating Manual ca Using the RIP Backup amp Restore your NavigatorRIP Configuration for Windows Operating Manual 1036 __ _troutlestecine General Part 5 Troubleshooting General If the PlateWriter does not work properly refer to the following pages to find the paragraph that comes closest to your problem To change a fuse switch off all power to the machine first Always ensure that the new fuse is of the correct size and rating according to the diagram 1036 Operating Manual Troubleshooting Problems with the Finishing Unit Problems with the Finishing Unit Indicator status and Error Codes The finishing unit s status indicator lamp has several ways to indicate the current status of the unit and or unit errors GREEN STEADY Finishing unit is ready Program selector may be changed before plate
102. the same time from the same file Filenames prefix list This text field specifies files to ignore when they arrive in the spool folder if you have also selected the Exclude prefix list box The specification is based on the first part or prefix of the file names Prefixes are case sensitive You can enter several prefixes Separate multiple prefixes by commas without surrounding spaces If you add spaces after a comma the RIP treats the spaces as part of the following string Each prefix can include alphanumeric characters the underscore character the period character and spaces For example this is a valid list of three prefixes aaab_c BAC 4 4 Exclude prefix list Check this box to make the prefix list active Leave this box empty to disable the prefix list without deleting the list of prefixes Scan spool folder every lt n gt seconds The value in the text box specifies how often the RIP checks the Spool folder for new files to be printed Time to wait for file to stabilize lt n gt seconds The value in the text box specifies the number of seconds that the Spool folder waits for the size of an arriving file to remain the same before assuming that it has been fully written and is therefore ready to be printed Suppress startup warnings If you have files present in the spool folder and then start the RIP you will be prompted with a warning that files already exist in this folder which you must acknowledge before the RIP will
103. to add tone curves to your output Printing Glunz amp Jensen factory default installs standard actual press and intented press curves to use with the device PM1414HD 2Ch HDMW14 and the iScreen2 screening For proofing we have enabled the RIP to support Epson 4800 4880 7800 7880 9800 and 9880 printers Within the Config dialogue box for each proofing device are Operating Manual PlateWriter 2000 1036 Using the RIP 43 Basic concepts and definitions several built in calibration curves shown with Green ticks for various Epson papers and inks e Actual Press Curves are used to linearize dot gain from the printing press or to em ulate the characteristics of another press Printing Glunz amp Jensen factory default installs general press curves designed to match resolution and ink for a specific region and i plates on most commercial print ing presses e Please note that these are default curves To achieve a more accurate calibration you may wish to create your own curves Intended Press Curves are used to rebuild the desired dot gain from the printing press or to emulate the characteristics of another press Printing Glunz amp Jensen factory default installs Industry standard Commercial A SWOP and Fogra curves Gamma 1 4 GJ PT1 and PT2 and GJ PT4 and PT5 curves plus others which are calibration curves used to place on top of the linearised Glunz amp Jensen i plates where 10 will print as 10 30 as 30 and 50 as
104. together When an input plugin is enabled the RIP automatically publishes it when starting input queues meaning that the input plugin can be used to send jobs to the RIP To make enabled inputs active choose Navigator RIP gt Start Inputs or click the Green Traffic Light tool bar button To stop all enabled inputs choose Navigator RIP gt Start Inputs again or click the Red Traffic Light tool bar button 1036 Operating Manual PlateWriter 2000 Using the RIP za Using the SpoolFolder input folder Using the SpoolFolder input folder The spool folder input is the most popular managed input for Mac and PC users Use the spool folder to drag and drop PDF files directly Using NT Print or AppleTalk will result in PostScript language file being generated The spool plug in regularly scans a specified disk folder directory and processes any PostScript language files and other suitable files that are placed there Normally these files are deleted after successful processing The spool folder can be on a network file server or the local iCtP RIP Workstation Users create files from their applications These applications can create the files directly in the spool folder or can create them elsewhere for example on the local system for later transfer into the spool folder The RIP can process some or all of the following file types using a spool folder e PostScript language PS e Encapsulated PostScript EPS e Portable Document For
105. u made or new Page Setups will be lost 1036 Operating Manual PlateWriter 2000 4 30 Using the RIP PlateWriter plug in functionality Duplicating and editing existing Page Setups Overview One of the easiest ways to create new page setups is to duplicate an existing one and change the items you require The most common requirement is to create Page Setups that match different presses and plate sizes In addition to this you may wish to create a duplicate of an existing Page Setup to handle jobs created by different sources differently For example one workflow customer may always supply the jobs rotated by 90 and so you can create a duplicate Page Setup simply with the Rotation Page effect switched on to correct this Alternatively one workflow customer may supply jobs separated another may supply jobs pre separated Again duplicating the Page Setup and simply selecting different separation styles for each Page Setup easily solves this problem Finally you may find from time to time you receive jobs that have been badly constructed and contain CMYK process inks and multiple spot colour inks Here again you can edit the Page Setup to override the separation styles to force all colours to CMYK Editing a Page Setup is easy but remember that it will alter the Page Setup you choose to edit We recommend that you duplicate copy the Page Setup you want to base your new Page Setup upon then change this duplicate and leave the
106. uts are active e Using one or more managed inputs as described below and the following sections This is the preferred method for routine use because in general the managed inputs allow users on many machines to submit jobs to the RIP When you use managed inputs or the Print File menu command you can print several types of job The possible types are e PostScript language files PS and Encapsulated PostScript files EPS e Portable Document Format PDF files e JPEG and JFIF files e TIFF IT P1 files e TIFF 6 0 files In the same way that the RIP uses output plugins to provide output sources such as the platemaker or Proofer it uses Input Plugin to provide managed input sources There are a number of input plug ins supplied with the RIP each providing you with the ability to submit jobs under different situations The full Xitron RIP manual describes all of these plug ins and the way in which you can manage the inputs they provide This manual only covers the most frequently used plug ins what they do and how to set them up The most commonly used inputs are e Spool Folder also known as Hot Folders or watched folders This lets you specify multiple independent folders into which users or applications can place jobs to be printed The RIP checks for the presence of files in these folders and prints each one automatically Folders can be shared across a network however Apple users with older Mac OS systems will on
107. wn In this case the feeds needs to be adjusted 0 16 measured at the 25 cm point Open the page set up s with plate gauge identical to the one performed for the above test and key in the new value in the Feed adjustment in the Configure Device Inkjet PlateMiaking Xi Series Pligin Contiquration Platemaker Madia Eal Piatewriter2000 Unidirectional fw Sinking a sooo A io a ES halfiones 0 inking s m Select Two Print Heads solids oy 103 Lali Dwell Time Seconds 0 1000 Pea Plate Vacuum 20 re Feed adiu nt ord Head Height Narrow Plate Gauge a mtr Margin Units mm Advanced Imaging Options Adjust top margin Loma M Check Fine Lines Set Adjust left margin 00000 Advanced Screening Options Chg The feed on different plate thicknesses might be different so if other plate thicknesses are used you must run the same test again using the corresponding plate If the value turns out to be different you can key in the value in the relevant page set ups We recommend that the feed is checked and if needed modified at least once a year e g during the yearly maintenance performed by the service staff 1036 Operating Manual

Operating Manual PlateWriter 2000

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