User manual for 620A radio remote control for crane
Contents
1. Power 05 Power 1 OS FUSE Power 2 Comi O FUSE Com 18 FUSE 10A Power O EI 10A Up 0 gt Com 1 O Up 0 s o _ id mm e 10A Upa O s Down O po Down Ec Down 2 O ei Down O e Down 2 O s East O East Qs East O sex West O SW 2 o o oI West O lt West O lt o gt UO Oo o AUX Oo o AUD o o V or _ Mg Lv gi FUSE FUSE FUSE Com 2 O 10 comia oO Com 2 O TA Main O o _4 Main O e 4 Main O 9 e 4 OS South South O South Z North Q s o 4 North O lt 6 North O SAN 2 0 s oF Ground O Ground O Ground 6 WECAN 60085 6004 WECAN 610S 610A WECAN 620S 620A Note please install the yellow green wire into the equipment shell rightly M ag 3 re cs me een System configuration How to set the jumper The receiver has three function position details see the picture you can set your system function to meet your different requirement the detailed function settings as follows Special function settings Join the terminal to the receiver port P3 the relay action for button B is lock form on the contrary the relay action for button B is acted by pressing Automatic shutoff setting Join the terminal to the receiver port P2 the main relay will be automatica2. 01110101 442 2 10101001 452 6 11011101 411 2 00001110 421 6 01000010 432 01110110 442 4 10101010 452 8 11011110 4114 00001111 421 8 01000011 432 2 01110111 442 6 10101011 453 11011111 411 6 00010000 422 01000100 432 4 01111000 442 8 10101100 453 2 11100000 411 8 00010001 422 2 01000101 432 6 01111001 443 10101101 453 4 11100001 412 00010010 422 4 01000110 432 8 01111010 443 2 10101110 453 6 11100010 412 2 00010011 422 6 01000111 433 01111011 443 4 10101111 453 8 11100011 4124 00010100 422 8 01001000 433 2 01111100 443 6 10110000 454 11100100 412 6 00010101 423 01001001 433 4 01111101 443 8 10110001 454 2 11100101 412 8 00010110 423 2 01001010 433 6 01111110 444 10110010 454 4 11100110 413 00010111 423 4 01001011 433 8 01111111 444 2 10110011 454 6 11100111 413 2 00011000 423 6 01001100 434 10000000 444 4 10110100 454 8 11101000 413 4 00011001 423 8 01001101 434 2 10000001 444 6 10110101 455 11101001 413 6 00011010 424 01001110 434 4 10000010 444 8 10110110 455 2 11101010 413 8 00011011 424 2 01001111 434 6 1000001 1 4
3. is lightning strike or disturbance Non training person don t open the machine to avoid break it This manual is for user reference please contact us for details We hold the right to amend the machine and manual without notice operation manual is not confirmed to the machine please enquiry our company We FE CE FY 1509001 Test process First loosen the EMS button method rotate the button 1 4 circle clockwise it will bounce automatic Then rotate the left rotory switch to ON position the center indicator will be red later turn to blue Note 1 when you press the EMS button you must redo the above operation to open the receiver loosen the EMS and rotate the switch to ON position Note 2 don t press any button of the transmitter during the power on or it will make the transmitter into protection not sending any signal Note 3 after the power on the transmitter appear red 3 seconds then turn to blue or sparkle one time on red then one time on blue etc two different condition details see the manual Under default state the control relay of the receiver will disconnect after 10minutes starting from not any signal If you don t need this function give a suggestion for you move the relevant connecting pieces then the control relay keep contact until receiving the EMS signal Details operation see the manual Make sure that the contactor is off after pressing the EMS button Test each func
4. 011101 437 4 10010001 447 8 11000101 458 2 11111001 416 8 00101010 427 2 01011110 437 6 10010010 448 11000110 458 4 11111010 417 00101011 427 4 01011111 437 8 10010011 448 2 11000111 458 6 11111011 417 2 00101100 427 6 01100000 438 10010100 448 4 11001000 458 8 11111100 417 4 00101101 427 8 01100001 438 2 10010101 448 6 11001001 459 11111101 417 6 00101110 428 01100010 438 4 10010110 448 8 11001010 459 2 11111110 417 8 00101111 428 2 01100011 438 6 10010111 449 11001011 459 4 11111111 418 00110000 428 4 01100100 438 8 10011000 449 2 11001100 418 2 00110001 428 6 01100101 439 10011001 449 4 11001101 418 4 00110010 428 8 01100110 439 2 10011010 449 6 11001110 418 6 00110011 429 01100111 439 4 10011011 449 8 11001111 NAN Installation instruction Installation notice Check and confirm the control traveling crane is normal before installation Turn off the power For the receiver position wherever the crane goes it should not impact any building extruded Thereceiver should be fixed tightly otherwise it maybe loose and dropped itshould learn about the crane power and emitter s function settings include relay output to avoid incorrect connection The receiver position shoul
5. 45 10110111 455 4 11101011 414 00011100 424 4 01010000 434 8 10000100 445 2 10111000 455 6 11101100 414 2 00011101 424 6 01010001 435 10000101 445 4 10111001 455 8 11101101 4144 00011110 424 8 01010010 435 2 10000110 445 6 10111010 456 e 11101110 Fe CE Rs 1s09001 Frequency Frequency ID Code Frequency ID Code Frequency ID Code Frequency ID Code ini Gegen az MHZ MHZ MHZ 414 6 00011111 425 01010011 435 4 10000111 445 8 10111011 456 2 11101111 414 8 00100000 425 2 01010100 435 6 10001000 446 10011100 456 4 11110000 415 00100001 425 4 01010101 435 8 10001001 446 2 10111101 456 6 11110001 415 2 00100010 425 6 01010110 436 10001010 446 4 10111110 456 8 11110010 415 4 00100011 425 8 01010111 436 2 10001011 446 6 10111111 457 11110011 415 6 00100100 426 01011000 436 4 10001100 446 8 11000000 457 2 11110100 415 8 00100101 426 2 01011001 436 6 10001101 447 11000001 457 4 11110101 416 00100110 426 4 01011010 436 8 10001110 447 2 11000010 457 6 11110110 416 2 00100111 426 6 01011011 437 10001111 447 4 11000011 457 8 11110111 416 4 00101000 426 8 01011100 437 2 10010000 447 6 11000100 458 11111000 416 6 00101001 427 01
6. Registration No VT09047176 The major features of radio 600 series are as follow The system uses advanced microprocessors with highly evolved software that has redundant error checking and correcting capabilities to ensure 10096 error free transmission decoding and control of all output relays The typical character of 600 series wireless remote control system includes system parts self diagnosing function the transmitter has communication check function and know the situation between transmitter and receiver for the detailed see the manual CO 600 series wireless remote control system no matter transmitter or Receiver can be matched according to sepical operation for the detailed see the manual With more than 250 noninterference and different RF channel it can guarantee many machines be operated at the same time in the same area The Degrees of protection of receiver and transmitter can be above IP65 with good configuration The transmitter can be used outside completely against the water come in as the degrees of protection of water proof and dust proof can be reached IP 66 The receiver is ensure to be used in bad environment as IP65 The life of batteries can be used more with lower transmit power Use 2 pcs AA batteries in the trasmitter to make sure at least transmit 100 hours in the smallest distance Safety Instruction 600 series wireless remote control system are relat
7. User Manual of 600 series Radio Remote Control By Alex Version 201012 China Faryuan www ele b2b com Contents ERST 01 02 04 04 04 08 09 09 09 10 10 10 Introduction Safety Instruction Definition of model and function introduction 600 Series definition Introduction for the transmitter Introduction for the reciever Configuration and instruction The drawing and instruction of the transmiiter s Configuraton Receiver configuration Wiring diagram 600S 600A 610S 610A 11 12 12 14 16 16 17 18 20 22 24 620S 620A System configuration How to set the jumper How to set the transmitting frequency How to set ID codes Frequency and ID codes cross references Installation Instruction Installation notice Fasten the receiver System test Using Notice Troubleshooting tips System parameter Introduction 600 series wireless remote control system which is easily used can be alone applied in different working condition and industry equipment system such as automatic controlling It can ensure safety requirement of modern industry Through many years professional knowledge and technical experience on Industry communication field Faryuan keep on develop and make technology first try to be a leader of wireless remote control field The design of 600 series wireless remote control system is based on the maximal safeguard for the user and can pass kinds of interfere test of complex condition CE
8. d be away from motor transducer and cable at least 3 meters see following picture to avoid unnecessary interference AT Motor OS Transducer Cable _ o recs TNT The receiver should be at the top of the electricity box and then take the output cable into the electricity box don t fix the receiver inside the box If must be inside the box then please install the Antenna outside the box e P 4 Receiver Wrong Right Receiver mee Babl e Ele box Ele box Fasten the receiver 6 Please install the receiver properly to avoid the shake IN Nut l8 Screw 2 7 Screw 1 Shockproof spring Installation screw Installation of the shockproof spring System test Notice please sure that all wiring is right and under good protection all screws are tight fix the cable between the reciever and the crane to avoid the cable be short by the crane shake Then open the crane power supply Please read the manual before installation and usage Please close the main power when you install and maintain the remote control to avoid touch electricity The transmitter is lay at safety place nobody can push the button to avoid accident happen Controlable crane should has mainpower relay limit switch and other safety facilities Please stop using when there
9. e 00110100 Frequency MHZ 429 2 ID Code 01101000 Frequency MHZ 439 6 ID Code 10011100 Frequency MHZ 450 14 ID Code 11010000 408 6 00000001 419 00110101 429 4 01101001 439 8 10011101 450 2 11010001 408 8 00000010 419 2 00110110 429 6 01101010 440 10011110 450 4 11010010 409 0000001 1 4194 00110111 429 8 01101011 440 2 10011111 450 6 11010011 409 2 00000100 419 6 00111000 430 01101100 440 4 10100000 450 8 11010100 409 4 00000101 419 8 00111001 430 2 01101101 440 6 10100001 451 11010101 409 6 00000110 420 00111010 430 4 01101110 440 8 10100010 451 2 11010110 409 8 00000111 420 2 00111011 430 6 01101111 441 10100011 451 4 11010111 410 00001000 420 4 00111100 430 8 01110000 441 2 10100100 451 6 11011000 410 2 00001001 420 6 00111101 431 01110001 441 4 10100101 451 8 11011001 410 4 00001010 420 8 00111110 431 2 01110010 441 6 10100110 452 11011010 410 6 00001011 421 00111111 431 4 01110011 441 8 10100111 452 2 11011011 410 8 00001100 421 2 01000000 431 6 01110100 442 10101000 452 4 11011100 411 00001101 421 4 01000001 431 8
10. e machine Weak signal please And then normal ensure that there is no operation blue light is shielding or interferent bright between the transmitter and the receiver Weak signal please attention to use FE CE RY is09001 e Every time you press EMS button the emitter will send stop signal to the receiver continously the signal keeps 3 seconds then stop sending you must press EMS button to continue If you turn the power to OFF then the EMS is invalid Before close the power of the emitter please press the red EMS button then turn the power button to OFF Don t close the power directly it won t disconnect the relay and keeping on Button interlock the emitter has the function when you press UP button then the emitter won t respond DOWN command Change the battery please change the battery on time when the voltage is low you can open the battery cover take out them and put new battery The explication between the indicator of the transmitter and the corresponding status LED status Complement Explication Remark AC indicatoris bright Voltage normal Sin indicatoris bright Normal signal receiving M blue lightis bright The toceverie oper 9 9 MAIN relay close a The receiver is in 2 M red lightis bright speed status A indicator is bright We bie ee relay ena 610A 620Ahave U D E W N S is bright Corresponding direction relay acts es 7 2 T
11. ip off to use How to match ID code 600 series remote controllers have been set corresponding ID code Every unit controller have the unique code For specific needs we allow to amend ID code For the special customers they can match the emitters and the receivers by themselves according to specific operation procedure LL ag 3 re cS Voan The following drawing is ID code programming device This ID code is 8 position binary system code Every binary system code match to a unique FR channel and transmitting frequency Please to the Frequency and ID Code Matching Table As the drawing shows 1 is the bottom slot of ID code 8 is the top slot When every positon of the dial up switch direct to the sign ON itmeans 0 Oritmeans 1 ON 1 2 3 4 5 6 7 8 ID code For example if you want to set the transmitting frequency to 420MHZ you will find the corresponding ID code 00111010 The ID code programming device will be like as follows ID code is the state of 00111010 ON L DU 1 2 3 4 5 6 7 8 ID code is the state of 00111010 EE Frequency and ID Code Matching Table Frequency MHZ 408 4 ID Code 00000000 Frequency MHZ 418 8 ID Cod
12. ively simple to use however please read manual before installation and operate with correct procedure It can bring good effect with correct installtion and use 600 series wireless remote control system ag 3 re eR qose The points should be followed when using Check the transmitter casing and pushbuttons daily Should any damage be found the unit should be removed from service The transmitter voltage should be checked If the voltage is low red status light blinking or completely off the batteries should be replaced If the transmitter is not used for a long time please take out the batteries and keep it safe The red emergercy stop button should be checked daily to ensure it is in proper working If any question the receiver should be prohitted to use Turn the power switch off after each use to avoid the mis operation Before starting please confirm whether the red emergency stop button EMS is turned on Do not use the same RF channel and ID code as any other system in use at the same facility or test at same area Never operate a crane or equipment with two transmitters at the same time with the same RF channel and ID code Definition of model and function introduction Definition for 600 series 6 KK EN Affixal function The sort of model Serial number of design Introduction for functions of transmitter 600S 6X one speed button
13. lly breaken after 600s by the receiver and if no signal for the open the receiver won tanswer any command on the contrary the automatic function of the receiver will be shield Master slave setting Join the terminal to the receiver port P1 then it is master receiver the transmitter will control it directly On the contrary the receiver is slave receiver you will switch to this receiver by A button You can change the port P1 to make one is master or slave This function is only for 600A 610A and 620A meanwhile it is need to instruct whether the master or slave receiver the relay LV will be closed only for the current M_E controlled machine User can meet the instructions controlled by corresponding indicator to the relay Note please shut off the receiver power first and change the port then it is valid to open the receiver How to set the frequency of the transmitter Both the transmitter and the receiver there have a 8 dial up switch see photo if this address is changed the working frequency of the transmitter and the reciver will also be changed Note Finishing the setting of dial up swich please cut off the power and then it will be effective after electricity 600 series supply more than 256 channels for your choice please choose the allowed channel to operate we promise most channels is available and reliable but not sure every channel if you find wrong channel please tr
14. ome near strong wireless Confirm no same frequency interfered which can use to change the channel Send to repair system parameter 600 new double speed series Constant technique parameter Work voltage Receiver 600S 600A 620S 620A DC12V DC24V AC85 400V Connection mode Pin insert terminal block Relay capacity 10A 250V Respond time 100ms Use temperature 20 70 C Antenna outside Defend grade IP66 The emitter Model 600S 600A 620S 620A Buttons 6 6 1 6 6 1 Selection key 0 1 0 1 Shell ABS enhanced plastics Buttons mode High reliability iwo step button Antenna Inside or outside Battery 2pcs AA battery Battery life Continous signal sending more than 100hours Frequency 400 460MHz Power lt 10mW Modulation frequencies Frequency modulation Range Industry condition 100m Defend grade IP66 Notice the environment is bad or distance more than 100m please add the antenna FE CE RY is09001 e
15. roubleshooting tips If the remote control is not working please remove the failure according the following explain When the controller can t work normally pressing the emitter buttons the receiver has not action please check the failure by the following steps Item Failure description Emitter LED light doesn t shine Receiver has no action Method Confirm if the battery power is normal a Check the battery directions b Check the battery box directions c Check the battery capacity d Check if the tube is break or uncertain close send to repair Emitter LED light is normal but Receiver has not action Confirm the receiver power input is normal Check if AC power fuses and DC power fuse melt if it is necessary turn off the power and use the spare fuse Confirm if the relay output fuse melt if it is necessary please use the spare fuse Send to repair M ag 3 re cs me een Item Failure description Method Confirm if the relay output fuse melt if it is necessary please use the spare fuse Some actions is not MEOE 3 Comfirm if original cable control system workin 2 works if so find the factory to repair Send to repair Confirm the emitter battery is abundance Confirm the receiver doesn t shield by corresponding metal cover or net The Controller Distance Confirm surround has not be interfered by bec
16. s b Shell 6 2 Power switch 3 EMS button 4 Down 5 Up West D East 8 South 9 North __ _ o o rers Y io 600A 6X one speed buttons 1 switchover buttons 1 interlock button Shell 2 Power switch 3 EMS button 4 Down 5 Up West D East South North AB AUX Auxiliary Micro button A2 A1 AUX Switchover button A2 Interlock button e 610S 2 two speed buttons 4 one speed busttons Attached drawing and instruction Shell 2 Power switch EMS button Down 5 Up West D East amp South North eC 5 e 610A 2 two speed buttons 4 one speed buttons 1AUX switchover button 1linterlock button Attached drawing and instruction D Shell 2 Power switch 3 EMS button Down Up West D East 8 South 9 North AB AUX Auxiliary Micro button Al A2 A1 AUX Switchover button A2 Interlock button e 620S 6 two speed buttons Attached drawing and instruction D Shell 2 Power switch 3 EMS button 4 Down 5 Up 9 West D East 8 South North Fe CE PY 1509001 e 620A 6 directions two speed buttons 1 AUX switchover buttons 1 interlock button Attached drawing and instruction D Shell 2 Power switch 3 EMS button Down Up West D East 8 South North AB AUX WECAN 600 T series Auxiliary Micro bu
17. tion of the relay to meet your requirement Operate the emitter farthest to check the signal If the crane action is discotinuous or blind then the operation is very dangerous Note whenever keep your emitter and leave it at proper place Make sure no one can operate it or it will cause very serious aftereffect E 2 Using Notice Install the alkalic battery rightly suggest to use above 1600AH battery to make the use time reach 100hours Don t use NIH battery its voltage is only 1 2V Make sure the Red EMS button is loose and then turn the emitter power button to ON Please pay attention to observe the indicator it will help you to use the remote system The explication between the indicator of the transmitter and the corresponding status LED status Complement Explication Processing method The transmitter is normal the voltage amp buttons are normal And then operate negNGhtblinkineA normal blue light is Operation normal close bright communication good And then red blink one The transmitter 1s Please open the low voltage please time after pressing any machine after change buttons change the battery the battery on time z There is any button Please check the And then no action i touch status th butt leaked Red light light 3s then after pressing any in touch status the uttons blocked or transmitter depressed and then warning buttons pretect itself open th
18. tton A1 AUX Switchover button A2 Interlock button AUX s funtion Turn on the power switch A systems are under control The transmitter will control B system if you press AUX button one time The transmitter can control two systems at the same time if you press AUX two times Three times A system will be under control The same functions as front intruction BK function BK button can control one relay independently You can set its funtion according to your situation a 08 Introduction for the reciever Front Back CD LED Indicator light 2 Nameplate 3 Cable 4 The terminal of the controlbox 5 Fastness screws1 6 Fastness screws2 7 Anti vibration spring 8 Installation screw FE CE RY iso9001 e Configuration and instruction Draw of Transmitter s Configuration Transmitter Wireless data module P code dip switch Battery contact icro cpu EMS button Double speed button Ie 2 3 4 5 Power switch 6 d 8 ndicator light 3 Receiver configuration Wireless data module Micro cpu E Position for the function Indicator light Wire terminal Relay z AC power input terminal 1A fuse 5Afuse E o OM M DOA A OUN b 09 10 Wiring diagram 600S 600A 610S 610A 620S 620A Power1 Power 1 5 FUSE FUSE
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