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1. H1 H2 p H3 H4 H5 Le H6 Switches S1 to S3 for incremental encoder H7 setting for Switch signal level 0 V or 7 0 V H8 r incremental encoder documentation H9 j ans H10 3 nn s je S1 ul Trinen ad x4 Analog I O and 4 incremental encoder connections r I x a nr 5 v i 4 ig z i 3 l D X2 Incremental encoder connections O 2 l 7 aP 1 r gt ON OFF 00V 70V mM s3 w L E a X3 Digital I O and absolute value 2 encoder connections Fig 2 4 Mechanical design of the I O EXM 438 expansion module 2 10 Application Module FM 458 User Manual 6DD1904 0AEO Edition 12 2001 Product description 2 2 2 Performance features 8 incremental encoders 4 absolute value encoders SSI or EnDat 5 analog inputs 8 analog outputs 12 Bit 16 digital inputs 24 V 8 digital outputs 24 V 8 LEDs which the user can configure as required LED displays H1 to H8 when required can be controlled using function block BIQ8 digital output LEDs H9 and H10 have no function LE bus The LE bus ensures fast data transfer between the FM 458 application module and its expansion modules EXM 438 EXM 438 1 EXM 448 P bus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provides the power supply for the EXM 438 Application Module FM 458 User Manual 2 1
2. Fig 3 7 Pre mounted module assembly with two expansion modules schematic diagram 3 2 Installing the assembly into the SIMATIC subrack NOTE The subsequently described installation and assembly operations only refer to the FM 458 EXM 438 and EXM 448 modules which can be installed in the S7 400 automation system Detailed information about the mechanical design of a SIMATIC S7 400 station as well as the installation which must be observed when locating modules in the PLC are provided in the S7 400 Installation Manual C79000 G7000 C417 Installation Proceed as follows to install the FM 458 module also as module sequence assembly with options into the subrack of an S7 400 1 Remove the line connector at the power supply module 2 Remove the dummy covers from the slots in which you wish to insert the modules Hold the dummy cover at the positions marked and withdraw towards the front 3 Insert the module 1 and carefully swing it downwards 2 If you detect some resistance when swinging the module downwards slightly lift the module and try again Application Module FM 458 User Manual 3 7 6DD1904 0AEO Edition 12 2001 Mounting IN Ts J N 1 TS N TT G a IN Fig 3 8 Inserting the FM 458 module schematic diagram 4 Screw the module at the top and bottom tightening the screws to 0 8 1 1 Nm 5 Re insert the li
3. Bild 4 5 Cyclic automatik mode Mode 10 The cyclic automatic mode 10 offers the advantage to place the function block configuration in cyklic tasks in opposed to mode 3 Fastest sensing The jitter free SL master mode external mode is best suited for synchronous synchronous actual value sensing with the fastest processing minimum deadtime This means that it can be used as virtual shaft with dynamically changing values for example for packaging machines In the external mode Mode 4 the SIMOLINK cycle is synchronized to the base sampling time TO The SIMOLINK blocks are immediately executed in the configured interrupt task Ix when the SYNC telegram is subsequently received TO interrupt SYNC telegram TO Interrupt SYNC telegram Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Interrupt task Ix Basic clock cycle TO Fig 4 6 External mode Mode 4 The base sampling time TO setting must correspond as a minimum to the bus cycle time plus the interrupt task processing time Fastest data send If data are to be transferred to other nodes after the calculation with non synchronous minimum deadtime then either the non synchronous mode or the timer mode is used For the non synchronous mode Mode 1 data is directly output after the SIMOLINK blocks have been processed in a cyclic task Tx 4 18 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgab
4. 222022020020000n0nonnnnonnnn anne nenne nenne nenne nase nennen 2 31 2 4 3 Supplementary components 222002240020000nnnenennenenn nenn nenn nennen nennen 2 32 2 4 4 Installing the option Module u022002400nsnennnenenenene nenn nenn nenn ernennen 2 32 215 CONNECTION possibilities 22200224002000Rnnne nenne nenne nenn nenn nenne nennen 2 34 2 1 6 UALS CIS DIAY S Aare ee es mente 2 36 2 1 7 WOCMIRIC AN Gal ae mates este ee nat ee east 2 36 3 MOUND Ourmat Dee een ne 3 1 3 1 Mounting the expansion modules u22200224002000 nenn nenn nenn nennen 3 1 3 2 Installing the assembly into the SIMATIC subrack u 0 0 3 7 3 3 Application information and noise immunity 2002220022nn nennen 3 8 4 CONMGUNN O rt een 4 1 4 1 Freely configuring the FM 458 application Module 0 4 1 4 2 Configuring and parameterizing the component 0cceseeeeeeeees 4 2 4 3 Coupling to the SIMATIC S7 CPU cece ccccceeeceeeeseeeeaeeeeseeeeseeeeaes 4 5 4 3 1 Overview of the 3 data transfer types FM 458 lt gt SIMATIC CPU 4 6 4 3 2 Initiating a process interrupt on SIMATIC CPU eseeneenen 4 7 4 3 3 Data transfer via I O ACCESSES cccccccceeeceeeeceeeeceeeeceeeecueeseusesaueesagees 4 8 4 3 4 Transferring data Sets ccccccccsscccssceceeeeceeeecseecececeueeseeeecsees
5. When configuring the system please note that the maximum load capability of the S7 power supply module may not be exceeded as a result of the current drawn by the FM 458 module When using an IM module which is also used to transfer power to other modules its maximum load capability must also be observed EXM 448 communications expansion module 88 mana 8 B m Ages 2 EXM 438 VO expansion module FM 458 application module Fig 2 1 View of the FM 458 application module with two expansion modules Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description Design JINTF Acknowledge button SN amp d OILYWIS Slot for the program memory modules e g MC 521 SNI d OILYWIS RS 232 interface 8 digital inputs Fig 2 2 Mechanical design ofthe FM 458 application module Application Module FM 458 User Manual 2 3 6DD1904 0AEO Edition 12 2001 Product description 2 1 2 Performance features The FM 458 application module has the high performance processor core of the PM6 SIMADYN D CPU module and has the following performance features Computational performance 128 MHz 64 bit RISC floating point processor fastest cycle times of 0 1 ms typical 0 5 ms DRAM 8 MB Program code is loaded when the memory module is loaded and expande
6. up to 8 double words individually for each slave transceiver own process data for each slave transceiver Dispatcher transceiver process data transfer up to 200 consecutively addressed transceivers up to 8 double words the same number of used channels for dispatcher and transceiver nodes with a max number of double words defines the number of channels for all Data transfer rate 11 Mbit s Bus topology Fiber optic cable ring each node as signal amplifier Max distance between two nodes 40 m for plastic fiber optic cables or 300 m for glass fiber optic cables Applikationsbaugruppe FM 458 Benutzerhandbuch 4 15 6DD1904 0AE0 Ausgabe 02 2002 Configuring 4 4 2 Application with master slave process data transfer Master Slave Slave to slave data transfer The automation system with SIMOLINK interface is generally configured as the SL master Whereby all of the other coupling nodes are set as slaves transceiver refer to MASTERDRIVES option module SLB SIMOLINK The number of channels used for each slave transceiver is defined by the SIMOLINK function blocks connections CTV CSV SIMATIC S7 400 oder SIMADYN D Master SIMOLINK Transceiver Transceiver Transceiver Fig 4 2 Application example for master slave process data transfer e The SL master can read and write into all of the channels of all of the slaves transceiver Configuring data Function block SL MOD
7. 4 5 2 2 Configuring For the Manual mode only the TAB and or TAB_D have to be configured depending on whether tabular values data type REAL and or DINT have to be managed Each table may only contain values associated with one data type If several tables having different data types are to be managed then an TAB or TAB_D must be configured for each table The function blocks TAB and TAB_D should be configured in the same sampling time of 32ms The following connection I O settings are required AUT 0 automatic mode de activated NP specifies the table size XP enters the X values YP enters the Y values IP enters the value pair to be changed TVL 1 to activate the table after all of the values have been entered WR 1 to transfer the value pair which was entered in the table RD 1 to display the value pair specified under IP at outputs YXP and YYP NOTE If in the Manual mode the CTS connection is set to 0 when initializing CTS 0 AUT 0 then it is no longer possible to changeover into the Automatic mode Memory card CTS 0 AUT 1 If the CTS connection is set to 0 while initializing and the Automatic mode Memory card is activated AUT 1 then it is possible to subsequently changeover to Manual mode CTS 0 AUT 0 The table saved on the memory card can then be processed in the Manual mode If after this a change is made back to Automatic mode Memory card CTS 0 AUT
8. CFC data type BOOL Data save To transfer low data quantities up to max 128 bytes Appropriate function blocks are available for each data transfer direction and for each data type to be transferred SIMATIC CPU Data type Transfer command SL program BYTE T PAB abs adar T PAW abs addr Table 4 2 Data types and the associated commands blocks for peripheral accesses The 8 bit CFC data type BOOL is represented in the SIMATIC S7 CPU as BYTE data type This means that the SIMATIC S7 user must appropriately set or evaluate the decisive MSB Most Significant Bit e S CPU bit variable e FM 458 1XXX XXXXK TRUE OXXX XXXX FALSE In order to achieve high processing speeds with 32 bit accesses the following must be ensured by appropriately configuring the FM 458 CFC offset refer below as well as programming the SIMATIC CPU so that e 16 bit values INT WORD data types are saved at even addresses word limits and e 32 bit values REAL DINT data types at addresses which are divisible by 4 double word limits are saved in the two P bus memories which are 128 bytes large Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring Entering the offset The FM 458 side is accessed using the S7RD S 7WR blocks at which the f 2 ey ees offset of the data to be transferred is configured i e the position within er the 128 bytes When assigning the offset t
9. e the blocks are interconnected by connecting an input with pseudo comment TP_Hnnn or TP_Lnnn and an output with pseudo comment TC_nnnn The interconnection is changed using BICO technology by entering at the operator control device the number of another technological connector TC_nnnn as parameter value Applikationsbaugruppe FM 458 Benutzerhandbuch 4 73 6DD1904 OAEO Ausgabe 02 2002 Configuring NOTE e The maximum number of interconnections of different inputs which are changed with BICO technology which are saved in the change memory are for technology module T400 approx 1600 Application module FM 458 approx 400 CPU module in the SIMADYN D subrack approx 400 e Using BICO technology you can only change existing interconnections between block I O but you cannot delete them e Using BICO technology you cannot establish a new interconnection at inputs which are not connected e Changes made to the interconnections of block I O using BICO technology are only effective when updating the project in the CFC if they were saved e For changes made to the interconnections of block I O using BICO technology when type checking the connections the same rules apply as for CFC When changing an interconnection where DATX is available as pseudo comment at the block input the value for this connection is updated again but still maintaining the data consistency mechanisms Thus the pseudo comment DA
10. EXM 448 communications expansion module of the FM 458 application module e CBP2 COMBOARD communications module for PROFIBUS DP e DRIVE ES or DRIVE Monitor Configuring software for drives and software for parameterization 4 6 2 2 Communications behavior Configuring The FM 458 applications module can be configured in a SIMATIC S7 400 rack together with one or two communication expansion modules EXM 448 An option module e g CBP2 can be inserted in the free slot X02 The CBP2 can be used to send and receive parameter tasks SIMATIC S7 400 subrack PS S7 400 FM 458 Function blocks LE bus EXM 448 FMPAR CBCONF CBRFAW rr7777 CTV CRV X02 CBP2 FMPAR CBCONF CBRFAW CTV CRV X01 DP LE bus EXM 448 X02 CBP2 X01 DP Fig 4 47 Schematic diagram of the FM 458 application module with two EXM 448 communication expansion modules Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 4 81 Configuring 4 6 2 3 Generating the hardware configuration You require the following hardware to parameterize the SIMATIC FM 458 modules Subrack for S7 400 Power supply module for the S7 400 Central module CPU for S7 400 FM 458 applicati
11. LED yellow X470 external 24 V powr supply SIMOLINK output light gray System connector Retaining screw SIMOLINK input dark gray Fig 2 8 View of the SLB SIMOLINK option module 2 4 4 Installing the option module Mounting the 1 Remove the righthand housing cover on the side of the EXM 448 by option module releasing the retaining screws ere Release the retaining screws of the side cover Fig 2 9 Removing the housing cover on the side 2 32 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description 2 Insert the option module from the rear into the slot cover until the position of the 64 pin connector on the main board lines up with the socket Fig 2 10 Mounting the option module 3 Insert the option module from the right into the 64 pin system connector on the main board This shows it when it is installed 4 Using the two screws screw the option module at the mounting points in the front section of the option module 5 Screw on the side housing cover Application Module FM 458 User Manual 2 33 6DD1904 0AEO Edition 12 2001 Product description 2 4 5 Connection possibilities Connecting P EXM 448 diagram Note Option module Please refer to the documentation provided e g SLB SIMOLINK with the option module for the connection possibilities connec
12. Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Interrupt task Ix Fig 4 9 Slave mode Mode 0 Coupling two In order to send data between two automation systems via SIMOLINK automation which exceeds the amount of data using 8 telegrams two independent systems SIMOLINK rings are required This means that every node can be configured once as SL master to send in one ring and as slave to receive in the other ring This technique is used for example to achieve Applikationsbaugruppe FM 458 Benutzerhandbuch 4 19 6DD1904 0AEO Ausgabe 02 2002 Configuring Cyclic or interrupt task 4 20 e synchronized processing and e extremely fast data transfer between two SIMATIC FM 458 modules each with two EXM 448 1 expansion modules When selecting the operating mode it should be noted that interrupt task processing can interrupt cyclic tasks at any time This can influence the timing For the non synchronous mode the SIMOLINK cycle is delayed and for the external cyclic mode TO must be adapted to prevent computation time overflow or multiple sending of the same values which have not been re calculated Synchronization to the base sampling time TO can be set in 100 us intervals while interrupt tasks are initiated by the SYNC telegram dependent on the telegram duration Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausg
13. Memory available on the P bus 114688 bytes 0x1C000 hex for various data sets or telegrams max 125 read and 125 write data sets max length per data set telegram 240 bytes max data quantity which can be transferred For internal data management and buffer mechanisms the following are required for received data sets 2x data set length for sent data sets 3x data set length The sum of the required bytes for all of the write and read data sets may not exceed the above mentioned memory size of 114688 bytes Example Max number of write and read data sets each 240 bytes 114688 bytes 5 240 bytes 95 5733 A maximum of 95 write and 95 read data sets each with 240 bytes can be configured SIMATIC S7 System Function Calls SFC are used in the SIMATIC CPU for data set access with SFC transfer write SFC 58 data set to the FM 458 read SFC 59 to the data set from FM 458 FM 458 with virtual This coupling type is configured on the FM 458 in 3 steps connections 1 Establish the coupling Configure a central communications block CPB from the SpezKomm block family to initialize and monitor the data set coupling Define the send and receive data sets A function block must be configured for each data set telegram CRV to receive CTV to send Data entries at the CRV CTV connections CTS FM458 P_B Connection is connected to the P bus coupling Applikationsba
14. OxB214 The data format of the new data set Ensure that all of the tabular values have the does not match that of the previously same data format transferred data set OxB215 FM 458 does not respond Check the communications connection and configuring OxB216 Table is too large Transfer the table in sub sets i e either distribute tabular values over several DBs or after each partial transfer write new additional tabular values into DB and transfer 0xB217 Table is not complete X Y values Complete the table there must be a Y value for each X value acknowledge telegram configuring Transfer the tabular values again Errors associated with the SFC58 or SFC59 are displayed at the ERROR output Applikationsbaugruppe FM 458 Benutzerhandbuch 4 37 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 5 2 Manual mode 4 5 2 1 Application Entering tabular values Interrogating the tabular values 4 38 The Manual mode mode represents the simplest way of inserting tabular values into a configured software package However it is comparatively time consuming as data has to be manually entered or taught in from the program After the TAB or TAB_D has been correctly configured the tabular values can be entered one after another To start off with the table size i e the number of value pairs points should be specified at input NP If the table is to be saved in the SAVE area then input SAV of the must be 1 The tabular
15. This procedure should be repeated until all of the tabular values have been transferred At the last sub set transfer input LASTDB of the WR_TAB should be set from 0 to 1 This signals the SIMATIC FM application module that data transfer has been completed The STATUS output of the WR_TAB then changes from 2 to 0 NOTE If there is adequate user memory available the table can also be saved in several different DBs In this particular case for each table sub set transfer only the matching DB number at the input DBNUM of the WR_TAB has to be specified However it should be ensured that the DBs are transferred in the correct sequence so that all of the tabular values are transferred in an increasing sequence Data transfer The time taken to transfer the tabular values depends on the following duration factors e Number of tabular values e Size of the data blocks e Sampling time of the TAB and TAB D e WR_TITAB processing time In each cycle a telegram with 56 tabular values is transferred from the control to the SIMATIC FM 458 application module The time taken for a table to be transferred can be calculated as follows Duration of the data transfer I No of tabular values 56 cycle time of the slowest FB i e TAB TAB_D or WR_TAB The time taken for the data to be transferred via the P bus is not relevant for this estimation as this data transfer time is generally less than 1ms and generally the function blocks TAB and
16. i H3 H4 i F H5 BR H6 Switches S1 to S3 for incremental encoder H7 setting for Switch signal level 0 V or 7 0 V i H8 1 incremental encoder documentation o H9 en H10 K r a S1 a Pi a Tranas ze x1 Analog I O and I incremental encoder connections 7 i 3 8 E l i i T 1 6 Is i sH yt WO 4 z 3 Cis x2 Incremental encoder connections O 2 U i 7 lt lt _ ON OFF OV 70V Mm S3 Fa w a kd C X3 Digital I O and absolute value w encoder connections Fig 2 6 Mechanical design of the I O EXM 438 expansion module Application Module FM 458 User Manual 2 25 6DD1904 0AEO Edition 12 2001 Product description 2 3 2 Performance features 8 incremental encoders 4 absolute value encoders SSI or EnDat 5 analog inputs 4 analog outputs 12 Bit analog outputs 5 8 4 analog outputs 16 Bit analog outputs 1 4 16 digital inputs 24 V 8 digital outputs 24 V Fanless operation up to 40 C air intake temperature ambient temperature possible 8 LEDs which the user can configure as required LED displays H1 to H8 when required can be controlled using function block BIQ8 digital output LEDs H9 and H10 have no function LE bus The LE bus ensures fast data transfer between the FM 458 application module and its expansion modules EXM 438 EXM 438 1 EXM 448 P bus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provi
17. u0224002240020n0nnnnenenn nenn nenn nenne nennen 2 5 2 1 4 SONS CONS ee ee 2 6 2 1 9 Status displays zu esse E 2 8 2 1 6 MS GRAIG Al CANS anin ae 2 9 2 2 I O expansion module EXM 438 uu2uuusnsnennnnnnennnnnnenennenennonennnnnnenn 2 10 2 2 1 ADPIIC ALON FANGHOSSIG IN zn 2 10 2 2 2 Performance Teallfes nasser 2 11 2 2 3 Supplementary components cccceeccseeeeeeeeeaeeeceeeeceuceeeeeaeeesseeeesaees 2 12 2 2 4 Connection possibilities 1 0 0 ccc ceeccceseeceeecceeecececauceceueeceesseeeesueesaees 2 13 2 2 5 Incremental encoder settingS 022200200002000000nnnnnno nenne nenne nnnn nenn 2 20 2 2 6 Technlcaldate ssisssstislsrsesaiisinneeiisainise nae 2 21 2 3 I O expansion module EXM 438 1 u 2 2022200220000nnnennnnenennenene nennen 2 25 2 3 1 ABBIIGalION ANG OSSIGM ans ee 2 25 2 3 2 Performance features ccccccccscccescecececeeeceeecueeceuceceueeseneesseesseeeseas 2 26 2 3 3 Supplementary components cccceeecseeeeseeeeeeeeseeeeseueeseeeeseeesseeeesaees 2 26 2 3 4 Connection possibilities ccc ceeccceeeeceeecceeeccceceucecaueeceeseueeeseeesaees 2 26 2 3 9 Incremental encoder settingS 022200200002000000n0nnnn onen nenne nnnn nenn 2 27 2 3 6 WS CHM COMA a se ee ee ee eee een ee 2 28 2 4 Communications expansion module EXM 448 cccccccccseeeeeeeeeeees 2 30 2 4 1 ADBIIGallOn ANG desian nee ee 2 30 2 4 2 Performance features
18. 02 2002 Configuring The following sections explain using examples how to re format an From Excel to STL Excel table to obtain the required table format The file example shown in the following diagram is formatted step by step corresponding to the specifications of the required table format Fig 4 25 An example of a table in MS Excel 1 Header Initially the required header is inserted To do this 5 lines are inserted at the beginning and the following data is entered e DATA BLOCK DB 1 number of the DB e TITLE enter as required e VERSION 0 1 version data The Excel table with inserted header is shown in the following diagram Applikationsbaugruppe FM 458 Benutzerhandbuch 4 49 6DD1904 0AEO Ausgabe 02 2002 Configuring 13 44 eS Tabelle1 Tabelle al Fig 4 26 An example of a table in MS Excel with inserted header 2 Insert structure and tabular values In a next step the structure of the tabular values and the values specifying the data type are inserted In this case two lines plus an initial and end line are inserted for each value pair Furthermore a line is inserted at the start to specify the data type used The start of the structural data is displayed in the starting line with the STRUCT entry The data type used in the table is specified in the following line W 16 1 for data type REAL W 16 2 for data type DINT This is followed by the structural data and tabular valu
19. 11 LADDR W 16 200 _ RECNUM B 16 B 4 RECORD P L 0 0 BYTE 8 RET_VAL RETVAL BUSY BUSY SPB ENDE 114688 Bytes T 1C000 Hex FM458 P_B a SFC 59 for data set m 2 transfer with OD BH 6H64 SFC 58 59 LADDR W 16 200 RECNUM B 16 B RET_VAL RETVAL BUSY BUSY RECORD P L 8 0 BYTE 12 ee FM458 P_B CALL SFC 59 sa LADDR W 16 200 RECNUM B 16 7F RET_VAL RETVAL BUSY BUSY RECORD P L 20 0 BYTE 240 max 240 Bytes Values are saved ina data set the example cannot be recommended Fig 4 5 Transferring 3 data sets Applikationsbaugruppe FM 458 Benutzerhandbuch 4 13 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 4 SIMOLINK drive coupling 4 4 1 Basic information Introduction Application Features SIMOLINK Siemens Motion Link SL is a digital serial data transfer protocol using fiber optic cables as data transfer medium The SIMOLINK drive coupling has been developed for extremely fast and or rigid cycle transfer of process data setpoints actual values control and status information e between drives dispatcher transceiver SIMOVERT MASTERDRIVES MC VC or SIMOREG DC MASTER or e between drives and a higher level automation system SL master SIMATIC S7 400 station with FM 458 and EXM448 1 or SIMADYN D subrack with PM5 6 and ITSL e between automation systems SL master slave s e Where all of the connected nodes are synchronized SYNC telegram to acommon system clock By transf
20. 458 User Manual 5 1 6DD1904 0AEO Edition 12 2001 ESD guidelines 5 1 1 Handling ESD boards e Electronic boards should only be touched handled if absolutely necessary e Components devices may only be touched handled if you are continuously grounded through an ESD arm band or you are wearing ESD shoes or ESD shoe grounding strips e The human body must be electrically discharged before touching handling an electronics board This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet parts water pipes etc e Boards may not come into contact with highly insulating materials which can be statically charged up e g plastic foils insulating desktops articles of clothing manufactured from man made fibers e Boards may only be placed down on conductive surfaces desktop with ESD surface conductive ESD foam rubber ESD packing bags ESD transport containers board or paper surfaces e tis not permissible to bring boards close to monitors or TV sets 5 1 2 Measuring and modifying ESD boards e Measurements may only be carried out on boards if the measuring equipment is grounded via the protective conductor or before making a measurement with an ungrounded instrument the probe must be briefly discharged e g by briefly touching a bare metal control housing When soldering only a grounded soldering iron may by used 5 2 Application Module FM 4
21. 7 8 Digital output 8 Digital input 8 4 Co Ext 124V power supay Abs value encoder 1 data D 13 Abs value encoder 1 clock 38 Digital input 11 cycle C Digital input 12 14 Abs value encoder 1 clock cycle C Digital input 13 Ground encoder SSI Abs value encoder 2 data D Digital input 14 Digital input 15 Abs value encoder 2 data D 18 Abs value encoder 2 clock 43 Digital input 16 cycle C G 19 Abs value encoder 2 clock cycle C Ground external Screw terminals at SU13 Ground encoder SSI Abs value encoder 3 data D Abs value encoder 4 data D Abs value encoder 4 data D Abs value encoder 3 data D 23 Abs value encoder 3 clock 48 Abs value encoder 4 clock cycle C cycle C 49 Abs value encoder 4 clock cycle C 24 Abs value encoder 3 clock cycle C Ground encoder SSI Ground encoder SSI Table 2 10 Connector assignment of X3 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 OOP oD _DoO0OO 90 RARO N gt O OON O 2 16 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description Connecting X3 Depending on the required function signal conversion LED display with cable SC62 different interface modules max 5 can be connected to the digital inputs and outputs as well as the absolute value encoder For this particular case cable SC62 must be used This cable has five cable ends which can be used to connect an appropriate number of interface module
22. AND Stufe BOOL TG B0 I4 4 gt Drucken Sie F1 um Hilfe zu erhalten A Blatt 1 T1 CFEINS KL Fig 4 1 View of the graphic configuring interface If the program is run on the FM458 the following can be directly implemented on the editor interface CFC e actual values displayed and changed from the FM 458 e connections displayed modified deleted and added e and function blocks added or deleted 4 2 Configuring and parameterizing the components HWConfig The hardware configuration is defined in the program section of STEP 7 in which the user indicates which components modules he wishes to use for his system Configuring Arranging subracks modules and sub modules in a station window is known as configuring Subracks are represented using a configuring table which permits just like the real subracks a defined number of modules which can be inserted 4 2 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Parameterization Procedure RS HW Konfig SIMATIC 400 1 Konfiguration Configuring Properties of modules which can be parameterized can be set using the appropriate dialog fields The module type defines which of the parameters can be set Before a module can be parameterized it must be arranged in the subrack A dialog field with one or several tabs appears by double clicking on the line of the subrack with the module This includes information and the parameters which ca
23. FM 458 Komponenten EXM 438 EXM 448 FM 458 MC 500 MC 510 MC 521 AA A A a FA A L EA EA PA oa onl A C IM 400 9 M7 EXTENSION 9 PS 400 a RACK 400 UR2 H v ro ok ar aan oll nschaltungs BG f r die zentr und dezentrale Erweiterung der 57 400 und S5 Adapter BG View of hardware configuration man machine interface screen Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 And 4 3 Configuring Basic operator actions Example Independent of the packaging technology of a station the configuration is always made as follows 1 To open the sub directories click on the symbol in the directory structure of the hardware catalog 2 A hardware component is marked in the hardware catalog window 3 The selected hardware component is dragged into the station window per drag and drop An S7 400 station is to be configured with the following components Rack for S7 400 station Power supply for S7 400 station CPU for S7 400 station FM 458 application module Program memory module Communications expansion module I O expansion module Corresponding to the actual machine hardware FM 458 modules are placed in the subrack of the S7 400 station in HWConfig this subrack must be equipped as a minimum with a power supply and an S7 CPU The 400 subrack is represented using a configuration table which has as many lines as mo
24. Logical address of the SIMATIC FM 458 application module RECNUM INPUT BYTE Data set number for the read and write data set DBNUM INPUT WORD Data block number of the DB in which the tabular values are located LET INPUT DWORD TIMEOUT time in ms for receiving acknowledge telegrams from the SIMATIC FM 458 application module TABTEL OUTPUT WORD Number of data blocks required to transfer the complete DB contents CNTTEL OUTPUT WORD Number of data blocks already transferred to the FM module STATUS OUTPUT WORD Indicates the current status of the processing data transfer 0 Table transfer is inactive 1 Table transfer is active Table values have been partially transferred from a DB wait for the next partial transfer Table values have still not been completely transferred from a data block ERROR OUTPUT WORD If a fault error occurs while processing the function then the return value is an error code DONE OUTPUT BOOL Status parameter DONE 1 Send operation has been completed 4 36 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring The following errors can occur and are displayed at the ERROR output OxB21 1 ree module address invalid a a valid module address at input LADDR OxB212 Data set number not valid Enter the tabular values in an increasing sequence in the DB OxB213 Invalid table data format Tabular values must have data type REAL for the TAB and data type DINT for the TAB_D
25. SIMATIC and SIMADYN D are registered trademarks of Siemens AG Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners Copyright SIEMENS AG 2002 All rights reserved Disclaimer of liability The reproduction transmission or use of this document or its We have checked the contents of this manual for agreement contents is not permitted without express written authority with the hardware and software described Since deviations Offenders will be liable for damages All rights including rights cannot be precluded entirely we cannot guarantee full created by patent grant or registration of a utility model or agreement However the data in this manual are reviewed design are reserved regularly and any necessary corrections included in subsequent Siemens AG editions Suggestions for improvement are welcomed A amp D AS CC DC Siemens AG 2002 Frauenauracher Stra e 80 91056 Erlangen Siemens Aktiengesellschaft Technical data subject to change MLFB Nr 6DD1987 1AB4 Contents 1 DEN LOS sirrcna na R EE 1 1 2 Proauect deseription ds sad 2 1 2 1 Application module FM 458 uuus2susssseenenennnnenennenennennnnenennenennenennnnen 2 1 2 1 1 Application and design see nennen 2 1 2 1 2 Performance features cccccccsseccsecccececeseeceeeeceeeseueeceusessueeseeessaeessueens 2 4 2 1 3 Supplementary components
26. TAB_D are configured in sampling times which are greater than 32ms If a table is distributed over several data blocks the time required increases The reason for this is that in addition to the time taken to transfer the tabular values which can be determined using the formula above the user has to manually make the changes described above Applikationsbaugruppe FM 458 Benutzerhandbuch 4 41 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 5 3 2 Configuring for S7 control and SIMATIC FM 458 application module TAB and TAB_D NOTE 4 42 The following function blocks must be configured for the coupling between an S control and an SIMATIC FM 458 application module via P bus e SIMATIC FM 458 application module TAB for REAL data type and or TAB_D data type DINT CPEB P bus coupling central block e S7 control WR_ TAB Each table may only contain values associated with one particular data type If several tables with different data types are to be managed then an TAB or TAB_D must be configured for each table WR_TAB is used to transfer the tabular values from SIMATIC DB to function blocks TAB and TAB_D The tabular values are transferred using a data telegram When the last data telegram has been transferred the TAB or TAB_D is automatically signaled that all of the tabular values have been transferred and that the table should be activated WR_TAB receives a checkback signal as to whether activation was
27. connection 1 5 For each slave e g one SLSVAV e Each slave can read all of the channels and write into a max of 8 own channels Configuring data Function block SL MOD connection 0 For each read channel e g one SLAV For each write channel e g one SLSV Connection FSL Slave s own address Connection NSL 1 e In order to transfer data from slaves transceivers to slaves transceivers which are physically located in front in the ring in the same bus cycle the slave to slave communications setting must be used Configuring data Function blocks SLAV and SLDIS Connection QV 1 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring 4 4 3 Applications and modes which should be set Various SL master dispatcher and slave modes can be set by appropriately configuring SIMOLINK For position synchronous actual value sensing and setpoint input e g virtual shaft for printing or packaging machines the jitter free equidistant in time modes should be set e External mode Mode 4 e Interrupt automatic mode Mode 3 and e External cyclic mode Mode 5 e Cyclic automatic mode mode 10 and refer to the SIMOLINK function block description SL Synchronized data For the mode 3 5 and 10 the telegram data of the previous bus cycle are send processed in parallel to the bus cycle and equidistant SIMOLINK 1 cycle deadtime telegrams are sent and received This allows th
28. in a data block DB The DB should be programmed on the control side There are two ways of generating a DB with the required tabular values e Generating a new DB in STEP7 and manually entering the tabular values in the application LAD STL CSF e Importing tabular values from an existing table e g MS Excel as external source in STEP 4 5 3 3 1 Manually entering tabular values NOTE In this case it involves the simplest method of providing tabular values in a DB It is realized by entering the initial starting and actual values of the individual table values manually in a newly generated DB in the application LAD STL CSF The steps required will now be explained The initial value is any value which can be defined for every tabular value It is only used if there is no actual value specified for the associated tabular value The actual value is that value which is made available as tabular value in the configured software The required tabular values should be specified here 1 Generating a new DB under STEP7 To start a new DB should be generated under STEP7 In this case the Blocks folder is selected in the appropriate S7 program and in the context sensitive menu the entry Insert new object gt data block is selected The procedure is shown in the following diagram Applikationsbaugruppe FM 458 Benutzerhandbuch 4 43 6DD1904 0AEO Ausgabe 02 2002 Configuring J SIMATIC Manager TAB_Test Iof x Fie E
29. module retrofit package documentation 2 fiber optic cable connectors 5m plastic opto cable 1 connector for terminal X470 6SY7000 0AD15 Attachment for SLB 2 LWL cables 5m plastic opto cable 6SX7010 O0FJ50 System package for SLB 40 fiber optic cable connectors 100m plastic opto cable 20 connectors for terminal X470 Table 4 10 SIMOLINK option modules and accessories Applikationsbaugruppe FM 458 Benutzerhandbuch 4 31 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 5 Table function 4 5 1 4 32 Introduction NOTE The table function in SIMATIC TDC SIMADYN D provides the user with the possibility of linking in and using tabular values values in a table ina configured software application In this case the function blocks TAB and TAB_D must be configured on the SIMATIC TDC and SIMADYN D sides Tabular values data type REAL are managed using the TAB and data type DINT using TAB_D The user provides the tabular values The table function can be configured in three modes e Manual mode i e the tabular values are directly entered at the block via an online interface e g CFC in the test mode or transferred to the block using teach in from the program refer to Fig 1 e Automatic mode Communications i e the tabular values are transferred via a communications interface TCP IP DUST1 S7 via P bus In order to transfer tabular values from an S7 control to a SIMATIC FM 458 application module via the P
30. successful or not After the table was successfully activated its address is output at the TAB output of the TAB or TAB_D TAB and TAB_D should be configured as follows They should be configured in a sampling time greater than or equal to 32ms The following connection settings are required CTS name of the configured communications interface AUT 1 automatic mode activated US channel name address stage1 address data for receive MOD data transfer mode H Handshake R Refresh S Select M Multiple TFT monitoring time in milliseconds maximum telegram failure time while receiving tabular values NP specifies the maximum table size If a communications interface is configured at the CTS connection it is possible to toggle as required between Automatic mode Communications and Manual mode Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 WR_TAB Configuring The following connection settings should be configured at WR_TAB LADDR specifies the logical address of the SIMATIC FM 458 application module RECNUM specifies the data set number for the read and write channels This must be identical with Address stage1 at the US connection of the TAB or TAB_D DBNUM specifies the data block number 4 5 3 3 Inserting tabular values in the data block In order to be able to transfer tabular values to a SIMATIC FM 458 application module they must be available
31. 02200020000n0n0nnnne nenne nnnne nenne nenne nnnn anne 4 81 Generating the hardware configuration 40024000240 nenn enenn nennen 4 82 FUNCTIONALS CODE nee ne en 4 82 Operator devices which can be connected 2u0224002220 nennen 4 83 ESL GQUIGGIINGS au cens ein a a E 5 1 What does ESD mean 02220020000000000000nnnnn anne nnnnnnnnn nenne nennen 5 1 Handling ESD DOGS erise rue en ee eine 5 2 Measuring and modifying ESD boardS 2220022200022002enn nennen 5 2 SHIDPING ESP HOArds usa essen 5 3 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 02 2002 1 Definitions General information Qualified personnel 4 CAUTION These Operating Instructions do not contain all of the detailed information for all product types for reasons of transparency This means that they cannot take into account all conceivable situations regarding the configuration operation or service If you require additional information or if specific problems occur which are not handled in sufficient detail in the Operating Instructions then you can request the necessary information from your local Siemens Office We would also like to point out that the contents of the operating instructions are neither part of an earlier or existing agreement statement or legal relationship nor do they change this All of the contractual responsibilities of Siemens AG are specified in the purchase contr
32. 1 6DD1904 0AE0 Edition 12 2001 Product description 2 2 3 Supplementary components Interface modules All of the I O signal cables are not directly connected to the module but via interface modules The interface modules are used as mechanical connecting elements screw terminals as well as to electrically adapt the plant system signals and convert them optional Interface module electrical 1 1 connection Interface module with electrical isolation and SB60 6DD1681 OAF4 signal conversion Interface module with electrical isolation and SB61 6DD1681 0EB3 signal conversion Interface module with electrical isolation and SB70 6DD1681 0AG2 signal conversion Interface module with electrical isolation and SB71 6DD1681 0DH1 signal conversion Table 2 6 Interface modules for the I O expansion module EXM 438 Cables The module is connected to the interface modules via the appropriate plug in cables Plug in cable SC62 has five cable ends which can be connected to the appropriate number of suitable interface modules Connecting cable 50 pin 5 10 pin SC62 6DD1684 0GCO Connecting cable 50 pin 50 pin SC63 6DD1684 0GD0 Table 2 7 Cables for the input output expansion module EXM 438 2 12 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description 2 2 4 Connection possibilities EXM 438 EXM 438 1 2 incremental encoders 8 analog outputs SC63 A each 50 pin 5 analog inputs _ 2IE I 2m su13 8
33. 1 this no longer has any effect because it is only activated during the initialization operation lf a communications interface is configured at the CTS connection it is possible to toggle as required between Manual mode and Automatic mode Communications Applikationsbaugruppe FM 458 Benutzerhandbuch 4 39 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 5 3 Automatic mode Communications 4 5 3 1 Application with an S7 control and SIMATIC FM 458 application module Transferring tabular values NOTE Table too large for a DB 4 40 The following prerequisites must be fulfilled in order to successfully transfer tables e The function blocks TAB and or TAB_D must be configured in the FM 458 application module corresponding to the configuring specifications for Automatic mode Communications A detailed explanation is provided in Section Configuring for S7 control and SIMATIC FM 458 application module e The X and Y values of a table in a DB must always be present alternating There must be a Y value for each X value so that the number of values in a data set is always an integer number In order to start data transfer inputs REQTAB and REQDB at WR_TAB must be set to 1 The tabular values of the DB specified at input DBNUM at WR_TAB can then be transferred The actual number of transferred data blocks is always displayed at the CNTTEL output of the WR_TAB The number of data blocks is displayed at the TABTEL o
34. 1904 0AEO Ausgabe 02 2002 Configuring Insert external source Suchen ir E Desktop da E Eigene Dateien w Arbeitsplatz of Netzwerkumgebung beispieltabelle awl Dateiname beispieltabelle au Abbrechen Fig 4 31 Selecting the file to be inserted in STEP7 as external source Dateityp Sources awl gn scl np z0 2dg d it The selected file is opened in this case BEISPIELTABELLE AWL It now exists as source file in the configured software under Sources It is selected there and is opened The file example available under Sources and its context sensitive menu is shown in the following diagram File Edit Insert PLO View Options Window Help Der ee wal lo Sl gt ee Hi F453 Open Object Chrl Alk o i CPU 412 2 DP ZZ ZZ gm El 57 57 Program Cut Ctrl Copy Cbrl iC Paste bry Delete Del Insert new object PLE Manage Multilingual Texts Compile Ctril 6 Export Source Print Rename F2 Object Properties Alt FRekurr Special Object Properties Opens selected object A Fig 4 32 Generated source file in STEP7 4 54 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring After the file has been opened it can be edited in the LAD STL CSF program There it can be compiled via File Compile The procedure is shown in the following diagram HLAD STL FBD beispieltabelle File Edit Insert PLO Debug vi
35. 2 40 5 76 0 4 0 16 16 2 50 6 25 0 5 0 25 2 17 De MIA IM Table Jal I RNIF IM Table2 I4 olf Ready IT TO NM TT ts Ready IT ns NN n Nn Fig 4 36 Tables values in Excel 4 60 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AE0 Ausgabe 02 2002 Configuring Conditions e A table file may only comprise two columns if additional columns are included in the table an error message is displayed in a dialog window e Both of the columns must contain the same number of values If this is not the case then the D7 SYS additionalComponentBuilder displays an error message in a dialog window and the table values are rejected The D7 SYS additionalComponentBuilder expects the following data format xxx yyy real value decimal places are specified using a e g 145 123 xxx yyy real value decimal places are specified using a e g 145 122 e xxx yyyE mm real values shown as an exponent decimal places are specified using a e g 145 122E 12 e xxx yyyE mm real values shown as an exponent decimal places are specified using a e g 187 122E 12 For the Table DINT type description e xxx Integer or double integer e g 145 The following conditions still apply for the table files e ASCII files e The table columns are separated using a semicolon or tab character e Lines are separated using a line break or semicolon Applikati
36. 4 40 Saving the new component file Z Table files can now be added A file selection window is opened using a with which the required table files can be selected NOTE Only tables with a uniform value format can be included in a component with the table type description This means that a REAL table only contains tables with REAL values The following diagram shows the contents of the D7 SYS additionalComponentBuilder after importing the two generated table files yj Unbenannt additionalComponentBuilder 1 x Fie Edit aA wee Filename Size last modified Tablei csv 320 B 02 08 2002 09 594M Table2 csv 2106 02 08 2002 09 59AM Press F1 for Help Fig 4 41 D7 SYS additionalComponentBuilder with imported table files 4 64 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring Additional table files can be added or imported or deleted at any time The D7 SYS additionalComponentBuilder automatically takes over the management of the table files and saves the modified component files Opening When opening existing components C temp is the standard search path of the D7 SYS additionalComponentBuilder If another path is selected when the program re starts this is used a standard search path 4 5 4 3 Downloading After the component file was set up with the D7 SYS additionalComponentBuilder it can be downloaded into the general download dialog box 1 Open
37. 58 User Manual 6DD1904 0AE0 Edition 12 2001 ESD guidelines 5 1 3 Shipping ESD boards Modules and electronic components should generally be packed in electrically conducting containers such as metallized plastic boxes or metal canisters before being stored or shipped If the use of non conducting packing containers cannot be avoided modules must be wrapped in a conducting material before being put into such containers Examples of such materials include electrically conducting foam rubber or household aluminum foil The protective measures necessary when dealing with electrostatic sensitive devices are illustrated in the following diagram a Conductive floor surface b ESD table ESD chain c ESD shoes d ESD overall f Cabinet ground connection Application Module FM 458 User Manual 5 3 6DD1904 0AE0 Edition 12 2001 ESD guidelines 5 4 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001
38. 7 control to a SIMATIC FM 458 application module via the P bus Applikationsbaugruppe FM 458 Benutzerhandbuch 4 33 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 34 1 External tables e g Excel text file 2 Format the table according to the entries 3 Import tabular values in the DB DB 4 Specify the DB at FB WR_TAB S7 control FB WR_TAB DBNUM LADDR 6 Transfer tabular values Communications via P bus FB TAB or FB TAB _D CTS US YXP TFT YYP YIP SIMATIC m XDB FM458 a 5 Tabular values are Specify the available in the user data area configured used C software p Fig 4 18 Principle procedure for Automatic mode Communications via P bus Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring A detailed description of the Automatic mode Communications mode to transfer tables from an S7 control to a SIMATIC FM 458 application module is provided in the Section Automatic mode Communications Page 4 40 4 5 1 3 Function block WR_TAB Symbol The function block WR_TAB is used to transfer tables from one S7 control to a SIMATIC FM 458 application module The tabular values permissible data types are REAL and double integer are saved in a data block They are transfer
39. 9 pin sub D socket via cable SC64 5 Ground Interrupt input 2 T Interrupt input 4 Interrupt input 6 Interrupt input 8 Table 2 4 Connector assignment of X2 LE bus connection An expansion module EXM 438 EXM 438 1 or EXM 448 can be inserted at this 5 x 24 pin socket connector P bus connection Two 5 x 17 pin socket connectors are used to connect to the SIMATIC S7 backplane bus K bus connection A 5 x 7 pin socket connector is provided for connection to the SIMATIC K bus Interface modules The screw terminals for the digital inputs are available via the interface modules Interface modules Function SB10 SU12 Electrical 1 1 connection no signal conversion SB60 SB61 With electrical isolation and signal conversion Refer to Catalog DA 99 for information on the interface modules Application Module FM 458 User Manual 2 7 6DD1904 0AE0 Edition 12 2001 Product description 2 1 5 Status displays There are eight LED displays on the front panel of the FM 458 They provide information about its actual operating status and data for diagnostics Significance Internal error user program is not running Initialization error For errors which occur when initializing the system the user program doesn t start Initialization errors due to incorrect modules or modules which are incorrectly inserted with respect to how they were originally configured User error The user program runs user defined diagnostics even
40. AO 5AI 6 incremental encoders SC63 A each 50 pin 2 I 2m AN ei sur 6 E a O F g SC63 A each 50 pin 16 digital inputs i 2m 16 BI 8 digital outputs ar SU13 8BO 4 absolute value encoders 4 AE S062 A B C E each 10 pin D I 5 2m 8BO A 2AE AsB A BBI A 2AE or S870 or Gen or SB10 Fig 2 5 Connection possibilities of the input output expansion module EXM 438 EXM 438 1 LE bus connection An additional expansion module EXM 438 438 1 or EXM 448 can be inserted at this 5 x 24 pin socket connector P bus connection The 5 x 17 pin socket connector is used to connect to the SIMATIC S7 backplane only power supply Application Module FM 458 User Manual 2 13 6DD1904 0AE0 Edition 12 2001 Product description Connecting X1 The analog inputs and outputs and a part of incremental encoders are with cable SC63 available at the screw terminals of the SU13 interface module which is connected via cable SC63 1 1 connection The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X1 PIN Significance PIN Significance 6 incremental encoder 7 track N Te Monitoring mour ICH HE 171 EEE 3o on SU13 Analog input 2 Ground AD converter 2 2 2 2 3 3 3 3 3 3 3 3 3 3 Bas OODOAOND OF RAO N gt O OONO Ground DA converter Table 2 8 Connector assignment of X1 2 14 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product
41. EXM 448 1 or ITSL module Incorrect module or SLB module not inserted or defective hardware No telegram data transfer Use or replace SLB module SLB module is already being used by another central block SL configured twice No telegram data transfer Only use one FB SL for each SIMOLINK ring FM 458 Benutzerhandbuch 4 29 6DD1904 OAEO Ausgabe 02 2002 Configuring Value Diagnostics information Fault cause System response f Remedy Memory access problem internal error message No telegram data transfer Reduce the size of the application software or move to another process module 1 Send receive block s signal Central block SL not configured No telegram data transfer Insert SL in the software min 4 x sampling time of send receive blocks This software does not support this hardware combination e g CS8 SLB module No telegram data transfer Use an EXM 448 1 or ITSL module for the drive coupling Modes 0 2 and 4 Block was not configured in an interrupt task No telegram data transfer Configure the appropriate block in the interrupt task Modes 1 and 3 Block was not configured in a cyclic task No telegram data transfer Configure the appropriate block in a cycle task Mode 5 Block was not configured in a cyclic task with T1 TO No telegram data transfer In HW Config Select T1 T0 configure the appropriate block in cyclic task T1 Mode 4 Equivalent sampling time is not equal
42. M 458 application module 4 42 Inserting tabular values in the data DIOCK ccccccceceseeeseeeseeeeaeeenees 4 43 Manually entering tabular Value s ccccceecceeceeeeeeeeeseeeseeeeeeeeeeeeeeees 4 43 Importing tabular VAIUCS 3 innen 4 47 Subsequently downloading tabular values into a DB 4 57 Structure of the data telegram for TCP IP or DUST1 connection 4 59 Automatic mode Memory card 2 20044002400Rnn nenn nnnn nennen nennen 4 60 Generating a table file in the csv format cccccecccseeeeaeeeeeeeeeeeeeeaes 4 60 Working with the D7 SYS additionalComponentBuilder 4 62 DOWNIOACINO aaa een meiden 4 65 Configuring the function blockS u022u002420020n0 nenn nenne nenne nenn nennen 4 67 Parameter access technique for D SYS u222u02220022nsnennnnneennenenn 4 69 General description of the parameter functionalityinformation 4 69 Paramelels u a nalen 4 69 BICO technology for SIMADYN D 0222200220022n0enennenennnnnenennenenn 4 72 Status dependent parameter CNANGES cccceeccseeeeeeeseeeeeeeneeeeeeeees 4 76 Identifying SIMADYN D component cccecccseeeeeeeeeaeeeseeeesaeeeseees 4 77 Unts and WA tex S oncit aa aa a iea a eiai 4 78 Parameterizing on the Application module FM 458 4 81 FONNO Ye ee ech 4 81 Communications behavior 2220
43. SIEMENS Contents Definitions 1 SIMADYN D Product description 2 Application Module FM 458 User Manual Configuring 4 ESD guidelines 3 OO Order No 6DD1904 0AE0 Safety guidelines N DANGER N WARNING N CAUTION CAUTION NOTICE Correct usage This Manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the Manual by a warning triangle and are marked as follows according to the level of danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage used without the safety alert symbol indicates a potential situation which if not avoided may result in an undesireable result or state Note the following This device and its components may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens Trademarks
44. TX is no longer valid y CAUTION The pseudo comment DATX is not supported by the CFC test mode Remedy Re compile and re load the user program 4 74 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Examples Pseudo comment TP_L H TP_L H TP_L H TP_L H TP_L H TP_L H TP_c d TP_c d TP_L H TP_c d TC_ TC_ Configuring Interconnection possibilities using BICO technology and their significance Con Inter Processed at the operator control device nection connected Standard Dipiayvatie orps Fie Displayvatue Change vatue 1 Jona Display vate norpossbe e a Di connection Disptayvole ohangevalee Interconnect to a new number TC_ of TC_ if present Jan Displayvaiue __ Notpossiie 1 Jets Displayval e notposse o Any __ Displayvaue __ Notpossbe o Any __ Displayvaiue notposse 1 T Eror message when compiinginthe CFO CHEN EEE Source for interconnection using BICO technology Legend TP_L H Parameter TP_Lnnn or TP_Hnnn TP_c d Parameter TP_cnnn or TP_dnnn TC_ Technological connector TC_nnnn Standard The output is not a flag not a signal and is not a virtual interconnection Any Interconnected or not interconnected No interconnection Interconnections The number of newly generated interconnections between different tasks extending over using BICO technology is limited The largest of the following valu
45. abe 02 2002 Configuring 4 4 4 Configuring first steps Using as an example a master slave coupling the necessary settings are subsequently described which must be or should be observed when configuring SIMATIC S7 400 SL master EM EXM e g FM 458 with EXM 448 1 458 448 1 A SIMOLINK ring SLB SLB SLB SLB Mod Mod Mod 7 7 Mod ule ule ule ule Slaves transceiver e g MASTERDRIVES MC or automation system with ITSL EXM 448 1 Fig 4 10 Example for a master slave coupling Hardware NOTE The SIMOLINK ring comprises the minimum of two and a maximum of 201 SLB modules which are coupled to one another through fiber optic cables There is only one SL master on a ring All of the other nodes are slaves An SLB module is a hardware component of an ITSL an EXM 448 1 module or an option module SLB SIMOLINK Board Order No 6SX7010 OFJOO Additional information on these modules and their installation is provided in the User Manual D7 SYS Hardware or SIMOVERT MASTERDRIVES Instruction Manual SLB SIMOLINK board 4 4 4 1 Configuring the SIMOLINK coupling under STEP 7 For SIMATIC FM 458 with EXM 448 1 the basic clock cycle TO possibly the interrupt task Ix and the symbolic hardware assignment for the SIMOLINK are set in the HW Config of STEP7 in the properties dialog box The EXM 448 1 expansion module should be configured as EXM 448 in NOTE HWConfig Applikationsbaugruppe FM 458 Benutzerhandbuc
46. able char 4 Telegram ID Each table telegram is identified with the TABO ID u_int16 Telegram commands bit coded 1 New table rising edge from 0 gt 1 2 End of table Data format REAL 1 DINT 2 No of the actual data block u_int32 No of tabular values X and Y values The number of values must always be an even number This means that always the same number of X and Y values are transferred u_int32 56 Array with tabular values X and Y values always alternating float 56 The TAB or the TAB_D sends an acknowledgement to the sender for each data block received The structure of the acknowledge telegram is shown in the following table char 4 Telegram ID Identifies each table telegram with the TABO ID No of the actual data block u_int32 Status error numbers 0xB210 OK data block is o k HINWEIS New table data is now transferred into the inactive table if the New table command is set After the End of table command has been received all additional table data are rejected until the New table command is received Applikationsbaugruppe FM 458 Benutzerhandbuch 4 59 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 5 4 Automatic mode Memory card Table values can be combined to form components using the D7 SYS additionalComponentBuilder this is included in D7 SYS V5 2 plus SP1 These components can be downloaded as additional objects on the memory card From there they a
47. able 2 17 Terminal assignments of the interface module at connector X3 SC62 cable end E You will find additional information on the interface modules in Catalog DA 99 Application Module FM 458 User Manual 6DD1904 0AE0O Edition 12 2001 2 19 Product description 2 2 5 Incremental encoder settings Switches S1 S2 and S3 are used to toggle between 15V and 5V encoders Each track A VW B RW N of a channel has a switch which can be used to set the appropriate encoder type e Switch open OFF 15 V encoder Switching threshold 7 V e Switch closed ON 5 V encoder Switching threshold 0 V Encoder Si Encoder 1 ATW OFF Tow Table 2 18 Switch settings for 5 V and 15 V encoders Encoder 2 A VW fow E encoders a vw fow a Encoder 4 A VW ND gt 0O0 O9 N 00 ON OFF ferw encoders a vw fow Ss Eneodere a vw fow 7 Encoder 7 A VW ee a encoder a VW B RW I I I I I I I I NOTE All of the tracks A VW B RW N of a channel must have the same switch position when operational 2 20 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 2 2 6 Technical data Product description Order No O expansion module EXM 438 6DD 1607 OCAO Analog outputs e e Version 0 Accuracy e Integral linearity error max e Gain error max e Offset error max Vol
48. act which includes the complete and exclusively valid warranty The contractual warranty is neither expanded nor restricted by the information provided in these Operating Instructions For the purpose of these Operating Instructions and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid The boards contain components which can be destroyed by electrostatic discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact Application Module FM 458 User Manual 1 1 6DD1904 0AEO Edition 12 2001 Definitions 1 2 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 2 Product description 2 1 Application module FM 453 Application module FM 458 6DD1607 0AAO 2 1 1 Application and design Application The FM 458 Function Module application module is an application module w
49. ag and drop The block I Os are connected with one another by clicking on an output and an input For inputs which are assigned a fixed value and which are not connected the value is specified in a parameterizing dialog box The configured software thus generated is compiled by the graphic configuring interface CFC and downloaded into the FM458 application module Please refer to the appropriate SIMATIC S7 Documentation and the online help of the programs for information on installation and mode of operation of STEP 7 and CFC Using the D7 SYS supplementary software detailed procedures and instructions are provided in the appropriate SIMADYN D User Documentation D7 SYS Applikationsbaugruppe FM 458 Benutzerhandbuch 4 1 6DD1904 0AEO Ausgabe 02 2002 Configuring 5 CFC test dokutest D02_P14 SIMD2 E Plan Bearbeiten Einf gen Zielsystem Test Ansicht Extras Fenster Hilfe laj x osle tae fe 28 Sl ei SFR 3c BS lf ah ale BED D Arithm Se Ein Aus NS Konvert amp Logik FB Sa Regelung Se Service VERD4O sve 7 asi AND Stufe BOOL TE A TE ERBE BT 7 DLED re FT EPE Bor 5 FMLED if PNO if PSL if RFG if SER if soa 7 50GB 1 55D fF STG UERO6O VEROTO ij sy AND Stufe BOOL PES OR Stufe BOOL iE if sYF4 feo 1a a 7 USF A SpezKomm a Std Komm Ss Sonstige Bausteine UEROSO Invertierer UER100
50. alue which can be defined for each tabular value It is only used if an actual value is not specified for the associated tabular value The tabular values are exclusively defined as initial values Actual values are not used This significantly reduces the file size and in turn the required memory An example of a table with four X and four Y values data type REAL is shown in the following diagram Applikationsbaugruppe FM 458 Benutzerhandbuch 4 47 6DD1904 0AEO Ausgabe 02 2002 Configuring Ej Beispieltabelle_real_txt Editor OR Datel Bearbeiten Suchen 7 PATA BLOCK DB 1 TITLE VERSION 0 1 STRUCT Datatype Word W641 REAL 1 888806e 666 REAL gt F80008e 6668 REAL 2 HH000be 6668 REAL 6 G00008e 666 z REAL 3 88000 Ge 666 REAL 8808000e B06 REAL 4 BB000de B0B 3 REAL 6 G60006e 868 TRUCT END DATA BLOCK Fig 4 23 An example of a table with values data type REAL An example of a table with two X and two Y values data type DINT is shown in the following diagram j Beispieltabelle_dint txt Editor M E3 Datel Bearbeiten Suchen 7 DATA BLOCK DB 1 TITLE VERSION 8 1 STRUCT Datatype Wile 5 xi DINT L 123456 y1 DINT LH S9812 5 xe DINT L 654321 y2 DIHT LH2 10987 5 END STRUCT BEGIN END DATA BLOCK Fig 4 24 An example of a table with values data type DINT 4 48 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe
51. ange memory then data consistency between the changes on the CPU and your configured software on the PC PG are no longer guaranteed and can no longer be established by updating the project If you wish to avoid this inconsistent condition you must first RESET the module before you use CFC in the test mode NOTE If you have made interconnection changes using BICO technology and then you activate the CFC test mode a warning is displayed in the form of the different software release dialog box Data types for You can configure the following D7 SYS connection data types of the technological blocks as technological connectors connectors Integer Data type of the technological O2 12 14 V2 14 14 connector in the parameter description Configuring In order that you can change interconnections between blocks using technological BICO technology you must in addition to the parameters still configure connectors technological connectors at block outputs in the CFC You can use block outputs with technological connectors to change the interconnection using BICO technology Technological connectors are configured as follows Designate the block output with a pseudo comment TC_nnnn with nnnn four digit technological connector number 0000 to 9999 4 72 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring NOTES e No more than one technological connector may be configured as pseudo comment per bloc
52. bus in addition the WR_TAB should be configured on the S7 control side refer to Fig 2 e Automatic mode Memory card i e the table values are downloaded into the memory card from where they are read The Automatic mode memory card mode is presently still not available It should be noted that it is only possible to toggle the modes between Manual mode and Automatic mode Communications as well as Manual mode and Automatic mode Memory card A validity check is made if the tabular values have been entered or transferred The address of the table is displayed at TAB output The tabular values are managed twice i e in two tables The table defined as valid active is used for all arithmetic computation operations of the configured application software The invalid inactive table is used to manage value changes All of the tabular values changed by the user are initially transferred into the invalid table If the inactive table is activated the new tabular values are mirrored in the second table The table which had been active up until then automatically becomes invalid This means that the new tabular values are available in both tables Both tables can be saved in the SAVE area which is backed up buffered by a battery in order to prevent data loss connection SAV 1 when initializing Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring NOTE A precise descrip
53. d when the memory module is initialized boot flash is provided separately Data memory for the operating system communications message buffer trace SRAM 256 KB The buffered SRAM contains the following data which should be saved non volatile even when the power fails Error diagnostics of the operating system exception buffer max 1000 process quantities configured using the SAV function block Data traced using the message system or trace function optional SRAM configuring Replaceable program memories MC 521 mit 2 MB Flash EPROM und 8 kByte EEPROM MC 500 mit 4 MB Flash EPROM und 8 kByte EEPROM Two interfaces are available to load the user program into the program memory viaaPCMCIA IPC card slot load offline directly from the PC via the serial service interface loading online 8 interrupt tasks can be called via 8 digital inputs RS 232 interface V 24 with service protocol DUST1 19 2 kBd for CFC test mode incl download Service IBS TELEMASTER IBS Start up 8 LEDs to display the operating status Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description e Acknowledge button Sporadically occurring faults TF or non critical faults MF can be cancelled in the LED dispoay using the acknowledge button lf another fault error exists then it is displayed after the first has been acknowledged e LE bus The LE bus ensu
54. des the power supply for the EXM 438 1 2 3 3 Supplementary components NOTE The supplementary components are identical with those of the I O expansion module EXM 438 refer to Section 2 2 3 2 3 4 Connection possibilities NOTE 2 26 The connection possibilities are identical with those of the I O expansion module EXM 438 refer to Section 2 2 4 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description 2 3 5 Incremental encoder settings Switches S1 and S3 are used to change over between 15V and 5V encoders Tracks A VW and B RW have a common switch track N of a channel has its own switch which can be used to set the appropriate encoder type e Switch open OFF 15 V encoder Switching threshold 7 V e Switch closed ON 5 V encoder Switching threshold 0 V Encoder 1 A VW S1 1 B RW Encoder 2 A VW 1 2 OFF 1 2 ON B RW ON OFF Encoder 3 A VW S1 3 OFF 1 3 ON B RW Encoder 4 A VW 1 4 OFF 1 4 ON B RW Encoder 5 A VW S1 5 OFF S1 5 ON B RW Encoder 6 A VW S1 6 OFF S1 6 ON B RW Encoder 7 A VW S1 7 OFF S1 7 ON B RW Encoder 8 A VW B RW pe NDw gt 0O0 O9 N 00 Brew Brew Brew o TEE Brew Brew Table 2 19 Switch settings for 5 V and 15 V encoders Application Module FM 458 User Manual 2 27 6DD1904 0AEO Edition 12 2001 Product description 2 3 6 Technical data Order No O expan
55. description Connecting X2 The incremental encoders are available at the screw terminals of with cable SC63 interface module SU13 which is connected via cable SC63 1 1 connection WWWW WW WW WNNDNDB N OOOND OA KRW N gt OC COON OD 4 Screw terminals 50 L The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X2 PINT Significance PIN Significance Increm encoder 2 track A o Inerem encoder 1 wack N e Inerem encoder waka o inerem encoder 3 rack BY Increm encoder 4 track A Increm encoder 5 track A Increm encoder 5 track A Increm encoder 4 track A Increm encoder 4 track B Increm encoder 5 track B Increm encoder 5 track B Increm encoder 4 track B Increm encoder 4 track N Increm encoder 5 track N Increm encoder 5 track N Increm encoder 4 track N Increm encoder 6 track B Monitoring input 3 at SU13 Table 2 9 Connector assignment of X2 Application Module FM 458 User Manual 2 15 6DD1904 0AEO Edition 12 2001 Product description Connecting X3 The digital inputs and outputs and the absolute value encoder are with cable SC63 available at the screw terminals of interface module SU13 which is connected via cable SC63 1 1 connection The screw terminal assignment at interface module SU13 corresponds to the connector assignment of X3 PINT Significance PIN Significance Digital input 1 o fooro Digital output
56. dit Insert PLO View Options Window Help Dee ee ie l TAB_ Test lf Fm458 CPU 412 2 DP fsa 57 Program Zu Ctrl Copy Chrl L Paste tbr Delete Del Insert new object Organization block PLC Function block Function Data block Data type Variable table Manage Multilingual Texts Rewiring Compare Blocks Reference Data Check Block Consistency Print Rename Fe Object Properties Alk Return Special Object Properties Inserts Data block at the cursor position Fig 4 19 Generating a new data block under STEP7 2 Opening the new DB The next step is to open the newly generated DB by double clicking with the application LAD STL CSF DB Editor is the tool which is used to generate it and only one Data block is generated The following diagram illustrates the selection when opening a new DB 4 44 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring New Data Block x Block DBT DB Editor Programming Tool Create Data block Data block referencing a user defined data type Data block referencing a function block Assignment Fig 4 20 Making a selection when generating a new DB The Opened new DB is illustrated in the N Saga HALAD STL FBD DB1 TAB_Test FM458 CPU 412 2 DP q Fie Edit Insert PLE Debug View Options Window Help Sleie gl l siele zie cial 21 21 Press F1 to get Help J offline abs I
57. duct description Types which canbe comectes Data direction e Uni directional SSI uni directional e Bi directional EnDat bi directional Data bits SSI 13 parity 25 parity EnDat variable Input voltage RS485 signal level Power supply Version o T O voltage for the Output voltage typ 13 5 V encoders Output current max 150 mA short circuit proof short current approx 250 mA Voltage currents Rated voltages at 25 C Typical current drain 5 V 2 8 A Power loss Power loss typ 140W fan Fan required Yes Bimans sna Number of slots required 1 in the subrack Dimensions W x H x D mm 24 x 290 x 210 Weight approx 0 76 kg 2 24 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description 2 3 I O expansion module EXM 438 1 6DD1607 0CA1 I O expansion module EXM 438 1 6DD1607 0CA1 2 3 1 Application and design Application The EXM 438 1 expansion module provides additional digital and analog I O as well as incremental and absolute value encoders Fast data transfer with the FM 458 application module is realized via the internal LE bus The power supply is obtained via the P bus of SIMATIC S7 400 It is not possible to directly transfer process data via the P bus Design 40x LED H1 H2
58. dules which can be inserted in the actual subrack Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring 4 3 Coupling to the SIMATIC S7 CPU P bus memory Accessing EXM 438 EXM 448 The FM 458 has a RAM memory 128 Kbytes which can be used to connect it to a P bus Data can be exchanged with one SIMATIC S7 CPU via this P bus memory The FM 458 is passive on the P bus i e the FM 458 cannot directly access other modules of the SIMATIC station There are 3 ways to transfer data to the SIMATIC CPU e 4 bytes can be received from the SIMATIC CPU using a process interrupt e 128 bytes can be sent and received via SIMATIC I O accesses e extremely large data quantities can be sent and received using data blocks sets The EXM 438 EXM 448 expansion modules can only be accessed from the FM 458 via the FM internal LE bus they have no direct connection to the P bus Addresses The start addresses of the I O under which a SIMATIC CPU can address the I O range of the FM 458 are configured in HW Config The addresses for inputs and outputs can differ HW Config menu Edit Properties Addresses Default 512 decimal for inputs and outputs Diagnostic The FM 458 also sends diagnostic interrupts to the SIMATIC CPU interrupts independent of what has been configured in the following situations e Transition into the statuses initialization error system error us
59. dure to make entries for an ARRAY type 4 46 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 Saving the DBs After the tabular values have been completely entered the DB can be saved under File gt Save The tabular values are then located in the DB for transfer 4 5 3 3 2 Importing tabular values The tabular values provided in the DB can also be imported from an external source e g an MS Excel table However the following points should be observed for error free import e The source file of the table must have a specific format e The source file must be linked in as external source file under STEP7 e A new DB is generated from the external source file e The necessary points and steps required for the import operation will now be explained Table format In order to import an existing table e g generated using Excel into the DB it must be compliant with a specific format syntax e The table must contain a header which contains information about the name of the DB and the version e Information about the structure and the data type of the tabular values should then be specified e The tabular values are then specified as initial values e t should be observed that X and Y values must always be specified alternating e The table should be saved with the AWL extension e The table can then be used as external source file HINWEIS The initial value is any v
60. e 02 2002 Configuring Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Cyclic task Tx Fig 4 7 Non synchronous mode Mode 1 In the timer mode Mode 2 data is directly output after calculation in an interrupt task Ix which assigns the processing of the SIMOLINK blocks a higher priority Timer interrupt Timer interrupt Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Interrupt task Ix Fig 4 8 Timer mode Mode 2 In these non synchronous SL master modes which exhibit jitter the coupled drives cannot be operated with position synchronism if the SYNC telegram is sent in the time intervals which depend on the actual configuring This allows the fastest possible data transfer between SL master Mode 1 or 2 and the slave Mode 0 Reading telegrams The slave mode Mode 0 is used to read and evaluate the bus data synchronous transfer in a drive ring for e g monitoring and diagnostic purposes With each received SYNC telegram the SIMOLINK module initiates that the configured interrupt task Ix is processed If it is used as the receive section for fast data transfer between SL master and slave all of the telegrams can be read and processed Furthermore it is possible to write a max 8 telegrams in order to for example transfer signals to the SL master SYNC telegram SYNC telegram SYNC telegram E
61. e shortest SIMOLINK cycles to be configured Ideally this technique is suitable for applications with virtual shaft with values which uniformly change which are required for example for printing machines The operating modes automatic mode Mode 3 with processing in an interrupt task Ix should be used for jitter free synchronization of the drives SYNC Telegram SYNC Telegram Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Interrupt task Ix Processing time of the SIMOLINK blocks Fig 4 3 Automatic mode Mode 3 and external cyclic mode Mode 5 with synchronization to the basic sampling time TO TO interrupt TO interrupt TO interrupt Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks Cyclic task T1 TO Fig 4 4 External cyclic mode Mode 5 Applikationsbaugruppe FM 458 Benutzerhandbuch 4 17 6DD1904 0AEO Ausgabe 02 2002 Configuring The sampling time should be selected somewhat higher than the bus cycle time The external cyclic mode offers the advantage that the processor hardware of two SIMOLINK rings can be synchronized to the common base sampling time TO SYNC Telegram SYNC Telegram Processing time of the SIMOLINK blocks Processing time of the SIMOLINK blocks cyclic Task Tx Processing time of the SIMOLINK blocks
62. er stop u RUN e fthe memory module is inserted or withdrawn or is not available Applikationsbaugruppe FM 458 Benutzerhandbuch 4 5 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 3 1 Overview of the 3 data transfer types FM 458 lt SIMATIC CPU Designation Number of data Configuring Speed Computation time on the FM 458 4 bytes to Process interrupt SIMATIC CPU 2 128 bytes in the Data transfer with Sed and 128 I O peripheral Be direction 3 For extremely high quantities of data Transferring data sets blocks max approx 125 data sets with each max 240 bytes refer below bytes in the receive FM 458 Block PAS7 SIMATIC CPU OB40 etc FM 458 blocks S7RD S7WR SIMATIC CPU transfer commands for the I O periphery FM 458 virtual connections with blocks CPB CRV CTV SIMATIC CPU system functions SFC58 59 Consistency All of the data associated with a telegram are consistent with one another i e they are transferred ina data package When PAS7 is called an interrupt is initiated on the SIMATIC CPU e g OB40 if a higher priority interrupt isn t being processed at precisely that time When a block is called data is immediately read out of the memory or written into the memory The data associated with a telegram are read or sent when the block is called Extremely low only for PAS7 Computation times of all c
63. erring a time equidistant and jitter free SYNC telegram SIMOLINK allows high dynamic response and all of the connected individual drives move in absolute position synchronism e g virtual shaft e Max 201 active nodes SL master dispatcher and transceiver passive nodes include switches and cable concentrators e Bus cycle Time between two SYNC telegrams i e the circulating time in the ringbus e SYNC telegram All of the connected nodes are synchronized after the telegrams were sent e Telegram 32 bit word double word occupies one channel for each piece of process data e Nodes read and write their data once every bus cycle Bus cycle system clock cycle Bus cycle system bus cycle Telegrams for Telegrams for data transfer SYNC telegram data transfer SYNC telegram between the nodes between the nodes p t Fig 4 1 SIMOLINK telegram data transfer Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring Telegram runtime 6 36 us All of the telegrams are sent immediately one after the other For instance for a selected bus cycle time of 0 8 ms the SL master can transfer one double word each to a max of 124 slaves transceiver or 4 double words each to a max of 31 slaves transceiver The remaining times are intervals where a telegram is not sent NOP Master slave process data transfer upto 200 slaves transceiver can be addressed with address gaps
64. es different tasks applies for your application e Value 20 e 20 of the already configured number of interconnections between tasks e 0 25 x number of the TC_ technological connectors configured in task n Applikationsbaugruppe FM 458 Benutzerhandbuch 4 75 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 6 1 3 Status dependent parameter changes lf selected parameters are only to be changed when the system is in specific statuses then you can configure the following functions blocks e Function block PSTAT to configure a device status by entering a password with the authorization level enabled e Function block PLIM defines the statuses and access levels in which a parameter may be changed Additional information on function blocks refer to the Reference Manual SIMADYN D Control system Function Block Library 4 76 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 6 1 4 Identifying SIMADYN D components Reserved To identify components DRIVE Monitor evaluates technology parmeters parameters d998 1998 and d999 1999 d998 Special feature SIMADYN D The parameter range especially extended for SIMADYN D up to 16 general 2000 parameters applies Parameters are possible in the basic device parameter range 0 999 This means an identification can result in a random product if a parameter just by chance coincides with the identification
65. es for the individual value pairs where X and Y values are always entered alternating The tabular values are specified corresponding to the data type used in this case REAL The end of the structural data is displayed in the final line with the END_STRUCT entry Finally only the data for the data section of the actual values has still to be specified BEGIN and END_DATA_BLOCK As the tabular values already have the structural data in the starting initial values it is not necessary to specify the individual actual values The Excel table with inserted structural data and tabular values is shown in the following diagram 4 50 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring STRUCT Datatype VET BT REAL 1 000000e 000 REAL 5 000000e 000 REAL 2 000000e 000 REAL 6 000000e 000 REAL 3 000000e HJ00 REAL 7 000000e 00 REAL 4 000000e 000 REAL 6 000000e 000 END STRUCT BEGIN END DATA BLOCK Tabelle al Fig 4 27 Example of a table in MS Excel with inserted structural data and tabular values 3 Saving as STL AWL file Finally the correctly formatted file only has to be saved as text file with the extension AWL In this case the following should be selected in MS Excel File gt Save as Formatted text separated by blanks prn file type should be selected and the table example should be saved under a freel
66. es into a DB by generating several source files 4 58 The same DB name should be specified in the header of the individual source files AWL The individual files may not exceed the memory size of the DB The file names are best numbered in an increasing sequence The individual files are now linked in as source files as described above However they are still not compiled The first source file is compiled and the tabular values now available in the DB transferred The second source file is compiled so that its tabular values are now available in the DB These are now transferred to the S7 control system Analog to this the other source files are compiled and transferred one after the other After the last table sub set has been transferred the LASTDB connection should be set from 0 to 1 This signals that the table has been transferred Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring 4 5 3 4 Structure of the data telegram for TCP IP or DUST1 connection If the communications link involves a TCP IP or DUST1 coupling then the data telegram structure must be carefully observed This is described in the following The data telegrams are generated using the function blocks CTV and CRV The data telegram is defined so that all of the tabular values can be transferred in a data block as well as in several data blocks The structure of a data block is shown in the following t
67. eueessgeess 4 11 Application Module FM 458 User Manual iii 6DD1904 0AE0 Edition 02 2002 Contents 4 4 4 4 1 4 4 2 4 4 3 4 4 4 4 4 4 1 4 4 4 2 4 4 4 3 4 4 6 4 5 4 5 1 4 5 1 1 4 5 1 2 4 6 9 1 SIMOLINK drive coupling 0222002420020000000nnnn nano nenne nenne nnnn nenn 4 14 BASIC IORI ALON sneno a iekee 4 14 Application with master slave process data transfer 4 16 Applications and modes which should be Set cccccseeceeeeeeeeeeees 4 17 Configuring first Steps ies doec asien 4 21 Configuring the SIMOLINK coupling under STEP 7 4 21 SIMOLINK function DIOCKS 1 00 cece eecccceeeeaeeeeeeeeceeeeeeeeeaeeesaeeesaueeseeeeaes 4 26 Parameterizing the MASTERDRIVES MC 2 2002220020s0snnnenenneene 4 27 COUDIIMG lt CQIAQNOSICS Eraser aka 4 29 OPTIONS and accessorles u ei 4 31 PHO CVT HOT ee 4 32 INILOGUE LION Se eo ee 4 32 Overview Manual Mode 2 2 ccc cccecececcececececeecececeeeeeeceeaeaeeneeeeeaeenens 4 33 Overview Automatic mode Communications cccceeeeeeceeeeeeees 4 33 FUNCHON DIOCK WR TAB ee ee ee 4 35 MantalMmode si ee ee a A ee et 4 38 ADPICAUON ae seele 4 38 COMICON ING Seas ee ee 4 39 Automatic mode Communications ccceeccceeeeceeeeeeeeaeeesaeeeseeeesaees 4 40 Application with an S7 control and SIMATIC FM 458 application module4 40 Configuring for S7 control and SIMATIC F
68. ew Options Window Help Mew Ctrl h ir ae II hi Open Chrl 0 E le x2 Open GHLINE artEa iO Close Ctri F4 Save Chrl 5 Save Os Properties check and Update accesses Check Consistency Er l FAIE K Compile Ctrl B Generate Source Cbrl T Print Ctrl F Frink Preview Page Setup Print Setup 1 TAB_TestiFM458 CPU 412 2 DP beispieltabelle 2 TAB TestiFM458iCPU 412 2 DPI DEL Off 3 TAB TestiFM45e CPU 412 2 DPA beispieltabelle 4 TAB TestiFM45eiCPU 412 2 DPI OBL Off Exit Alt F4 MIA 1 Error Compiles Ehe current source into executable code offline ini ni Insert 2 Fig 4 33 Compiling the source file in the LAD STL CSF application After the file has been successfully compiled a new DB is available in the configured software The name of the DB corresponds to the name specified in the header line of the file The following diagram illustrates the newly generated DB in STEP7 configured software under Blocks Applikationsbaugruppe FM 458 Benutzerhandbuch 4 55 6DD1904 0AEO Ausgabe 02 2002 Configuring J SIMATIC Manager TAB_Test _ oe x File Edit Insert PLO View Options Window Help Der lee ae Soft Ele ES TAB_Test C Siemens Step7 S proj TAB_Test e TAB_Test DBT i fi FM 45 Open Object Ceri Alk o I J CPU 412 2 DP FE fsx 57 Frograml1 Cue Ctrl By Sources copy Ctrl C Faste Etrit Delete Del Insert new object PLE Manage Mult
69. f the specified blocks are provided in the online help of the CFC Editor and in the Function block library reference Manual 4 26 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 4 4 3 Parameterizing the MASTERDRIVES MC The following parameters must be set in the SIMOVERT MASTERDRIVES MC refer to the User Documentation MASTERDRIVES MC Telegram failure time if the telegram fails fault FO56 is output The usual values gt 3 x bus cycle time refer to P746 P745 Number of channels this is only relevant for the dispatcher P746 Bus cycle time only relevant for the dispatcher P749 Read address which is generated from the node address and the channel number whereby the node address does not have to match its own node address P740 Example 2 0 node address 2 channel number 0 P751 Send data Index 1 channel 1 low word Index 2 channel 1 high word Index 3 channel 2 low word etc P755 SIMOLINK configuration 0x100 should be entered for modes 4 and 5 so that synchronization is realized this is valid from firmware release 1 4 for MASTERDRIVES MC Table 4 5 Parameters for MASTERDRIVES MC SIM LINK Pem Name ind imene __Peramstenmen Dim SLB TeilnAd 000000000000 Me o O SLB Tidus rs SLBSendeleist SLBAnzahlTeim OS GSYNC Auswahl OB Festbinektor O O SLB Kanalanzahl 0000 A SLB Zyk
70. fferent software d999 the Create database option is listed in the Device identification dialog box This means that a specific database can be set up Applikationsbaugruppe FM 458 Benutzerhandbuch 4 11 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 6 1 5 Units and unit texts In order that you can assign units physical quantities to an input or output you must configure a text string for the block I O from the table below ee ooo omo o Bar bar C FE an II 4 78 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring Physical quantity Units Text string to be configured Active power mW VA e CSS Apparent power Volt ampere VA er m m STE Seso oo p CT old degrees grad Meters hour l min V a Volume flow Cubic meters second S Is Velocity Meters second ms Mass flow Kilograms second Kilograms hour kg h A VA VA S d Is h S h h Applikationsbaugruppe FM 458 Benutzerhandbuch 4 79 6DD1904 OAEO Ausgabe 02 2002 Configuring Physical quantity a Text string to be configured a oages Game Dewes dR Enthalpy Joule Kilogram J kg Kilojoule Kilogram kJ kg Megajoule Kilogram i VE e Meoots A m Rn Be Resistance electrical 4 80 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 4 6 2 Parameterizing on the Application module FM 458 4 6 2 1 Terminology e EXM448
71. for OLM control 1 when sending as for pin 4 Table 2 20 Connection assignment of X1 RS232 and RS485 Parameterizing The COM PROFIBUS program is required to use the FM 458 application module with the communications expansion module EXM 448 as master It runs on a PC under Windows and generates a COM database The generated database can also be loaded via e PROFIBUS with PC PROFIBUS card CP5411 CP5511 card or e COM1 2 interface of the PC and RS 232 parameterizing diagnostics interface with the SS52load driver program in the EXM 448 COM PROFIBUS must be additionally ordered if EXM 448 is to be configured as master COM PROFIBUS 6ES5 895 6SE12 German The SS52 load driver program is included in COM PROFIBUS from V3 1 or it can be requested at no charge via the Siemens Intranet under the following address ftp www erlf80 asi siemens de SIMADYN_D html treiber htm Application Module FM 458 User Manual 2 35 6DD1904 0AEO Edition 12 2001 Product description 2 4 6 Status displays There are two LED displays provided under the upper housing cover of the FM 448 communications expansion module These provide information about the actual operating status LED Status Diagnostics information green PROFIBUS not initialized flashing fatal error 9 HZ The error code can be read at function block CSPRO and then contact the SIMADYN D Hotline flashing The connection to the associated CPU module is be
72. h 4 21 6DD1904 OAEO Ausgabe 02 2002 Configuring BY HW Config SIMATIC 400 1 Configuration D7 SIMOLINK _ or x ly Station Edit Insert PLC View Options Window Help pa laj x Dee salto JE el MOE Profile Standard 7 H SIMADYN D H E SIMATIC 300 3 18 CPU412 1 4 d FM458 a SIMATIC 400 4 1 4 MC521 CQ CP 400 5 ExM448 H E CPU 400 Et a FM 400 wo FM 450 1 COUNTER MOL FM 451 FIXED SPEED PC wf FM 452 CAM MODULE wo fg FM 453 E FM 455 C PID Control 4 FM 4555 PID Control oof FM 456 2 fj FM 456 4 0 UR2 E Lo Slot J Module Order number MPI address address O address Comment Pobo EL eee a HE HE ERS IE 3 cum GES 7 412 1XF02 0AB0 9 O OOOO F FM458 6DD1607 0AAD 512 639 639 oa Malt on 41 ig mcs 6DD1610 08H3 es tT o o y y H PS 400 g ExM448 EDDIE o o a OT 9 RACK 400 Lo eee Ss H E SM 400 is I SIMATIC PC Based Control 30074 E SIMATIC PC Station feai 57 400 64 bits 128 MHz 8 MByte SD RAM 8 interrupt capable binary inputs Press F1 to get Help Chg 4 Fig 4 11 Configuring for FM458 with EXM448 1 4 22 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring Basic clock cycle The basic clock cycle time must be set in HWConfig in the properties window under the Basic clock cycle tab The basic sampling time must match the PWM frequenc
73. he automatic mode memory card mode only the TAB and or TAB_D function blocks must be configured depending as to whether table values REAL data type and or DINT data type have to be managed Each table may only contain values of one data type If several tables are to manage various data types then a TAB or TAB_D should be configured for each table The TAB and TAB_D function blocks should be configured in a sampling time greater than or equal to 32ms The following connection settings are required CTS 0 US Not assigned NAM Name of the table file with file name extension which was defined when saving e g MS Excel AUT 1 automatic mode activated The configuring is shown in the following diagram Tahlel TAB table ma ed Ed Il I 1000 0 Tablel cav DE_1 DE1 Ke Hi eet i Ea E G T Fig 4 45 Configuring the TAB function block The table function blocks for 2 tables are shown in the following diagram The table values which are now managed by the function blocks can now also be used by additional function blocks e g FB TABCAM Applikationsbaugruppe FM 458 Benutzerhandbuch 4 67 6DD1904 0AEO Ausgabe 02 2002 Configuring iR MOD o 1000 Tablel csv sav 0 Fig 4 46 Configuring example 4 68 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring 4 6 Parameter access technique for D7 SYS 4 6 1 General de
74. he number of all of the values located before the block involved blocks and their data type assigned memory range in bytes are taken into account It is especially important that possible overlaps are avoided Gaps between individual values are not permitted e g for reserve ranges However the offset is not specified in the number of bytes but as a multiple of the data type of the associated function block In this case the offset starting from an entry in bytes must be divided by 2 for INT types or by 4 for REAL DINT types and this result must be configured at the offset input Using this technique it is automatically guaranteed that the data to be transferred is available at optimum addresses i e addresses which can be quickly accessed However if the data is unfavorably structured this can result in memory cells which cannot be used refer to the example diagram below In order to avoid this for example BYTE and INT types should be individually distributed over the memory area but should be arranged one after the other consecutively Absolute address Absolute addresses are used in the SIMATIC S7 program which are for SIMATIC CPU obtained from the FM 458 address and the offset of the associated S RD S 7WR block in bytes Absolute address offset x F FM 458 I O address FM 458 I O address The start address configured in HW Config for the I O range of the associated FM 458 Offset Value at the as
75. hich can be graphically freely configured and which can be used for sophisticated high dynamic performance open loop and closed loop control functions It is designed for use in a SIMATIC S7 400 station as a passive node which is connected to the SIMATIC backplane buses P bus and K bus Applications include higher level closed loop drive controls for e Closed loop tension control e Closed loop position control e Winders and coilers e Angular and synchronous controls e Positioning e Cross cutters and flying saws e Other closed loop controls modules As the FM 458 is a passive node on the backplane bus the S7 CPU module must read in signals from the SIMATIC I O and send these to the FM 458 The FM can be supplemented by the following expansion modules for fast process coupling e The I O expansion module EXM 438 EXM 438 1 provides additional digital and analog I O as well as incremental and absolute value encoders Application Module FM 458 User Manual 2 1 6DD1904 0AE0 Edition 12 2001 2 Product description NOTE 2 2 e Communications via PROFIBUS DP master or slave is realized using the EXM 448 communications expansion module Optionally MASTERDRIVES plug in modules e g SLB for SIMOLINK can increase their functionality A maximum of two expansion modules can be used together with the FM 458 application module The following combinations are possible Table 2 1 Possibilities of combining expansion modules
76. ilingual Texts Compare Blocks Reference Data Print Rename Fz Object Properties Alt Fekurr Special Object Properties Opers selected object 4A Fig 4 34 Newly generated DB after compiling the source file In order to check the contents of the DBs it can be opened in the LAD STL CSF program Data view should be selected in the View menu to display the initial starting values as well as the actual values The contents of the opened DB is illustrated in the following diagram 4 56 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring HALAD STL FBD DB1 TAB_Test FM458 CPU 412 2 DP 17 File Edit Insert PLO Debug View Options Window Help x olsa a ele ole eli Fo A 2b wel Aires Name Jempe ____ imstial vallwe Coment ooo oa ea S Datatwe 17 RE 7777 Te EN VE a EEE en eoe SS Te SSSS S S vn Te SSS xs VRR A SSS ye fear ____ 000000e000f SSS ma e a a SSS a am feom SS Ca a O BEE WAEN 1 Eror Press F1 to get Help Gofie fabs Insert Ug Bild 4 35 Contents of the newly generated DB in the LAD STL CSF application 4 5 3 3 3 Subsequently downloading tabular values into a DB If tabular values are to be subsequently downloaded into the DB because the table is too large and there is not sufficient user memory for several DBs then the table should be transferred to the SIMATIC FM 458 application module in several sub sets of
77. ined up with h WARNING The connector pins can be damaged if the modules are not correctly one another before plugging together Application Module FM 458 User Manual 3 5 6DD1904 0AEO Edition 12 2001 Mounting After the modules have been plugged together secure them in place using the two connecting clips provided so that the modules cannot be twisted or moved apart Proceed as follows Lock the modules together using the connecting clips 1 Insert a connecting clip from top between the two modules to be clipped together until the bent clip ends come into contact with the housing cover of the modules 2 Align the connecting clip so that the angled section of the clip is located above a grid hole of the module housing cover The first bent clip end should be located above the 5 grid hole from the rear of the module 5th grid Fig 3 6 Locking the modules together using a connecting clip schematic diagram 3 Then press downwards on the connecting clip at the two ends which are bent at right angles until they latch into place 4 Repeat steps 1 to 3 at the lower side of the modules to be latched together 3 6 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Mounting EXM 448 communications expansion module 88 BERB 8 B 2 3885 3 I sj EXM 438 VO expansion module FM 458 application module
78. ing 1 Hz initialized CSPRO Check the configuring bright Initialization O K yellow No bus operation initialization phase flashing Bus error fault e g short circuit 1 Hz _ only for PROFIBUS flashing CFC and COM configuring do not match Table 2 21 Status displays of the communications expansion module FM 448 NOTE The green and yellow LEDs are only visible from the top through the cooling slots of the housing 2 4 7 Technical data Communications expansion module 6DD1607 0EAO Voltage currents Rated voltage 5 V Typical current drain 0 3 A Dimensions W x H x D mm 25 x 290 x 210 Weight 0 85 kg 2 36 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 3 Mounting 3 1 Mounting the expansion modules Introduction The Order No and the product release are printed on every SIMATIC S7 400 module The following diagram indicates where these can be found on a module For the product release instead of the valid number there is an X A module with product release 1 is shown in the following diagram ae Module designation 6DD1607 0AAO Type plate 58 BEG4 8 B un AQZS 3 5 ag nnanmn Product release O oun Order No Fig 3 1 Position of the Order No product release and type plate NOTE A cover plate for the LE bus expansion socket is provided with the FM 458 If an expansion module is not to be installed this must be screwed in place over the housing openi
79. ing the download dialog box in D7 SYS with target system gt Download Using this dialog box the current configuring can download the optional components into a memory card offline online Target system SIMACYN O CPU 1 PMS additional C System and user program only individual SFE z Loading process i Offline OmniDrive Online COM1 Initial oad Cancel Info Help Fig 4 42 Download dialog box via target system gt Downloading into D7 SYS Applikationsbaugruppe FM 458 Benutzerhandbuch 4 65 6DD1904 0AEO Ausgabe 02 2002 Configuring 2 Opening the dialog box for optional components A maximum of 2 components can be selected A file can be selected for the selected components by clicking on the NEW button additional load Delete Help Fig 4 43 Selection dialog box for optional components e g table data 3 A file selection dialog box opens to select additional components The component file previously created using the D7 SYS additionalComponentBuilder is now assigned the component IT1 and during the next download operation is written into the memory card Dateiname Table br3 Dateityp Load objects br3 r Abbrechen Schreibgeschutzt ffnen Fig 4 44 Downloading a component file 4 66 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 5 4 4 Configuring the function blocks For t
80. ith SIMOLINK Properties FM458 R0754 Ed General Addresses Basic Parameters Basic clock cycle Cyclic tasks Alarm tasks Peripheral adresses Hardware interrupt Equiv sampling time LE bus interrupt L Lancel Help Fig 4 13 Alarm task setting in the HW Config Hardware The SIMOLINK blocks SL SLAV SLD SLDIS SLSV SLSV2 and addresses SLSVAV must be assigned to aHW address in the HW Config properties SIMOLINK blocks window of the EXM 448 under the Plug in module I O addresses tab The process I O should be activated as plug in module type After this symbolic names can be assigned for the I O addresses pre set symbolic names are entered via the Default button The SIMOLINK blocks only use the symbolic name under I O address 2 SIMOLINK does not require I O address 1 4 24 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring Properties EXM446 A0 55 x General Addresses Plug in module type Perpheral adresses Plug in module type No plug in module C Communications Process periphery Function Simba O address 1 40 address 2 Esm 448 Slat Freallacate Cancel Help Fig 4 14 Symbolic hardware assignment of an EXM 448 1 Different symbolic names are assigned for each SIMOLINK interface For example when configuring an ITSL module symbolic names are entered for the integrated TAD and the optio
81. k cycle Cyclic tasks Alarmtas General Addresses Basic Parameters Peripheralac via Edit Properties menu a r Basic Parameters Generate Interrupt fint Line 1 v f 1 Select Interrupt Diagnostics Hardware v Select interrupt source None Process Diagnostics or Hardware Hardware Diaqnostics Reaction to CPU Stop Hardware Basic clock cycle Cyclic tasks Alarmtasks General Addresses Basic Parameters Peripheral adresse Inputs 2 Select number of the OB Start 512 I Part process image Interrupt OB EN A possibly the i es Zu Ste J Baugruppe Bestellnummer MPl Adresse E Adresse A Adresse CPU 412 1 6ES7 412 1xF02 0AB0 2 F FM458 6DD1607 0AAD 512 639 639 i MC521 6DD1610 04H3 Bi rn Jd EXM438 6DD1607 0CA0 i Eoo T 4 5 S12dee 200hex SIMATIC S7 CPU P bus FM 458 CFC program SL program memory of the FM 458 OB40 Hardware interrupt Info memory for process Load alarm source i interrupt which module i 4 Bytes L 0B40_MDL_ADDRY a T MW20 a W 16 200 Load alarm info L 0B40_POINT_ADDR 16 ABCD1234 Tri 1 Te DW 16 ABCD1234 rigger 0 1 Fig 4 3 Data transfer to the S7 CPU with process interrupt Applikationsbaugruppe FM 458 Benutzerhandbuch 4 7 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 3 3 Data transfer via I O accesses Application Blocks and transfer commands
82. k output e A technological connector number may only be assigned once checked using CFC e Itis not permissible to configure a technological connector at a plan interface connection e Itis not permissible to configure a technological connector at the connection I O of a block in a chart which is to be compiled as block type e Acomment can include several pseudo comments separated by blanks followed by standard comments text e g TC_1389 TP_H345 Reading You can read a parameter and output the value using an operator control parameters device The output value corresponds to e for block I O interconnected with technological connectors the number of the technological connector TC_nnnn e for block I O which are not interconnected the value of the block input or output From the parameter documentation of a standard software package you can identify whether the output value represents the number of a technological connector or the value of the block input It is not possible to make this differentiation at the operator control device display Changing Using BICO technology you can only change existing interconnections interconnections between blocks if these interconnections are configured as follows in the using BICO CFC technology l e technological connectors TC_nnnn are configured as pseudo comments at the block output e parameter TP_Hnnn or TP_Lnnn is configured as pseudo comment at the input of a block
83. luszeit OSL is GSLBAppLFlags OTB FestbinektorO 00 SLB Diagnose OTe SYNC Tl SLBLeseadesse NO pf Oooo Sde R O a a o Y Oe E SLB Empidaten Un GSLBSendedaten OOK Zust ndemort 75 SLB Sendedaten dP o GSynczeitzdhler KO Feskon DE Mar sn Zi _Buszykluszeit Fig 4 16 Parameters for MASTERDRIVES MC DRIVE Monitor and SIMOVIS Applikationsbaugruppe FM 458 Benutzerhandbuch 4 27 6DD1904 0AEO Ausgabe 02 2002 Configuring Number of nodes When configuring the system it should be noted that the number of nodes is restricted by the following factors e Pulse frequency set in MASTERDRIVES MC The sampling time for the time sector to be synchronized is obtained from this pulse frequency parameter number P340 e Data quantity to be transferred The number of telegrams which are to be sent along the SIMOLINK ring between the SL master and the slaves The following formula applies _ P746 3 18181 us N 1 7 P745 6 36 us e with P746 bus cycle time this depends on the pulse frequency and the time sector to be synchronized e with P745 number of channels e with 6 36 us telegram run time Node tables When the MASTERDRIVES MC pulse frequency is set to 5 kHz for example the following values are determined Table 4 6 Node table for various bus cycle times drive converter inverter time sectors in brackets 4 28 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Config
84. module EXM 448 2 30 Application Module FM 458 User Manual 6DD1904 0AEO Edition 12 2001 Product description 2 4 2 Performance features e Master or slave interface for PROFIBUS DP incl the functions Shared Input SYNC FREEZE e Data transfer rates from 9 6 kbit s to 12 Mbit s e Max 127 slaves can be connected dependent on the configuration e Telegram length of max 244 bytes per slave e RS 485 interface for PROFIBUS DP floating e RS 232 interface to parameterize the bus node e Two displays LED to indicate the operating status of the communications interface and the bus activity e Optionally additional functions can be implemented using plug on modules e g SLB for SIMOLINK SIMOLINK with master function to control up to 200 MASTERDRIVES SIMOLINK with slave function for establishing a fast coupling to SIMADYN D or several FM 458 e DP master with COM PROFIBUS e LE bus The LE bus ensures fast data transfer between the FM 458 application module and its expansion modules EXM 438 EXM 438 1 EXM 448 e P bus The peripheral bus P bus is the parallel SIMATIC backplane bus which only provides the power supply for the EXM 448 Application Module FM 458 User Manual 2 31 6DD1904 0AEO Edition 12 2001 Product description 2 4 3 Supplementary components e Plug in option module SLB SIMOLINK 6SE7090 0XX84 0FJO Additional modules are being prepared Mounting screw LED green LED red
85. n 12 2001 Product description Errors can be acknowledged by pressing the acknowledge button If an additional error exists it is displayed after the first error has been acknowledged More information on EMC and environment ambient conditions refer to the SIMADYN D Hardware Manual Section General Technical Data or the appropriate SIMATIC S7 documentation 2 1 6 Technical data Order No Application module FM 458 6DD1607 0AAO Input voltage Permissible range 1 V to 33 V Nominal voltage 24 V For a 0 signal 1V to 6V For a 1 signal 13 5 V to 33 V Input current e Fora 0 signal typ 0 mA e Fora 1 signal typ 3 mA Delay time per channel max 100 us Voltages currents males volage 3 4 V battery Typical current drain 10 uA Dimensions W x H x D mm 25 x 290 x 210 Weight 0 92 kg Application Module FM 458 User Manual 2 9 6DD1904 0AEO Edition 12 2001 Product description 2 2 I O expansion module EXM 438 6DD1607 0CA0 I O expansion module EXM 438 6DD1607 0CA0 2 2 1 Application and design Application The EXM 438 expansion module provides additional digital and analog I O as well as incremental and absolute value encoders Fast data transfer with the FM 458 application module is realized via the internal LE bus The power supply is obtained via the P bus of SIMATIC S7 400 It is not possible to directly transfer process data via the P bus oe enn
86. n be set for the selected module These dialog fields can also be displayed by marking the module and the menu command Edit gt Object properties or can be displayed using the righthand mouse key Object properties In order to configure and parameterize the layout you must make the following steps in HWConfig 1 Select the subrack S7 400 Rack it must have at least one S7 power supply unit and one S7 CPU Select the modules and submodules FM 458 and components Parameterize the modules define the properties Check configuration consistency Save the configuration Test FM All Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe e x 2 S He hl Cafe 38 x ae TE Profil Standard J CP 400 a 3 i CPU412 1 a ae 4 J FM458 2 9 FM 4 1 4 Mc521 5 ExM448 6 l ExM438 0 UR1 Sieckpistz 4 Baugruppe Dr cken Sie F1 um Hilfe zu erhalten Fig 4 2 Bestellnummer EEE EEE EEE ee E CPU412 1 6ES7 412 1XF02 04B0 FE e MPl Adresse E Adresse A Adresse Kommentar F t LE 6DD1607 0AA0 512 639 SEEN 639 4 IF mcs21 1711 1517711 FE 5 17 BESTE eDD1eoz oEao o oe HE 6 17 Exma38 eDD16oz ocao id 7 SSS eee BE 8 a ey es FM 450 1 COUNTER MOL FM 451 FIXED SPEED PC FM 452 CAM MODULE FM 453 FM 455 C PID Control FM 455 5 PID Control FM 456 2 FM 456 4
87. nal SIMOLINK interface OAD under the Addresses tab Properties ITSL x Properties Addresses Plug Function Symbol Address of Counter Chip Address of Telegrarm Chip i fac TSL1 Address of Telegram Chip fac TSL2 Preallocate Fig 4 15 Setting hardware addresses for an ITSL module with optional SLB module Applikationsbaugruppe FM 458 Benutzerhandbuch 4 25 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 4 4 2 SIMOLINK function blocks The configuring engineer can use the following function blocks e SL SIMOLINK central block e SLAV SIMOLINK receive block one for each actual value e SLSV SIMOLINK send block one for each setpoint e SLSV2 SIMOLINK send block for two setpoints e SLSVAV SIMOLINK send and receive block for up to 8 setpoints and actual values of the slave e SLD SIMOLINK delta evaluation e SLDIS SIMOLINK dispatcher The central block SL permits the initialization and monitoring of communications in a SIMOLINK ring It may only be configured once for each SIMOLINK ring in a sampled cyclic task T4 or T5 which is as a minimum 4x longer than the send and receive block If a transceiver no longer receives a telegram as a result of an interruption then it automatically sends a special telegram which evaluates the SL function block The address of the node is output at NDM which first signals the fault NOTE Additional information regarding the mode of operation and the connections I O o
88. ncoder types corresponding to the technical data can be freely encoders connected to the incremental encoder inputs Number S e o Types which can be connected fF Version Differential inputs either 15V or 5V Differential inputs either 15V encoder signals can be selected or 5V encoder signals can be selected Track signals Tracks A B displaced through 90 Forwards reverse track and with zero pulse Phase difference of the track 200 ns 200 ns signals min Noise pulse suppression Can be configured Can be configured Input voltage e 15V encoder e Permissible range 30 V to 30 V 30 V to 30 V e For a 0 signal 30 V to 4 V 30 V to 4 V e Fora 1 signal 8V to 30 V 8V to 30 V e 5V encoder V to 7V V to 7V 7 V to 0 7 V 7 V to 0 7 V 1 5 V to 7 V 1 5 V to 7 V e Fora 1 signal Input current EmA 5 mA e 15 V encoder typ abs e 5V encoder typ abs 1 5 mA on Monitoring output alarm reset Not available Not available output not available e _Short circuit protection with respect to e Ground e External power supply e _Short circuit current max Monitoring inputs e Permissible range e Fora 0 signal Input voltage Permissible range 1 V to 33V Nominal voltage 24 V 0 signal max 1 V to 6 V 1 signal min 13 5 V to 33 V Monitoring input Input current e 0 signal min 0 mA e 1 signal min 3 mA Application Module FM 458 User Manual 2 23 6DD1904 0AE0 Edition 12 2001 Pro
89. ne connector at the power supply module 3 3 Application information and noise immunity CAUTION The following is valid for the FM 458 application module and for the EXM 438 and EXM 448 expansion modules e Noise immune operation is only possible if the modules are tightly screwed into the subrack e tis not permissible to insert or withdraw modules undervoltage Operation without fan is not possible a fan assembly is always required NOTE A fan monitoring signal is not provided by the system and must be configured by the user 3 8 Application Module FM 458 User Manual 6DD1904 0AEO Edition 12 2001 4 Configuring 4 1 Freely configuring the FM 458 application module Software components Graphic configuring NOTE The following software components are required to configure the FM 458 application module Function for FM 458 STEP 7 General project management and hardware configuration CFC Graphic Editor D7 SYS from V5 0 1 Operating system compiler function block library COM PROFIBUS Supplementary software if EXM 448 is to be configured as master Detail informations refer to www siemens com fm458 Control related functions can be extremely easily configured using the graphic configuring interface CFC Continuos Function Chart A programming language does not have to be learned Function blocks are taken from a library comprising approximately 250 function blocks and placed on a page using simple dr
90. ng of the LE bus Application Module FM 458 User Manual 3 1 6DD1904 0AEO Edition 12 2001 Mounting Before installation in the SIMATIC subrack you must pre mount the FM458 application module with all of the required options A max of two expansion modules can be used together with the FM 458 application module The following combinations are possible Table 3 1 Possibilities of combining expansion modules Installation When installing the FM458 proceed in the following sequence sequence 1 Remove the connector and socket cover from the modules 2 Remove the connecting clips provided at the top and bottom of the module 3 Remove the covers from the modules 4 Place the modules on a flat surface and plug together 5 Lock the modules together using the connecting clips at the top and bottom The individual steps when installing options are now described 3 2 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Removing the connector and socket cover Mounting There is a 5 x 24 pin socket to connect expansion modules to the LE bus They are provided on the righthand side of the FM458 application module This socket is protected using a removable cover The following are provided on the EXM 438 and EXM 448 expansion modules e on the lefthand side the matching connector e and on the righthand side a socket into which one additional expansion module can be inserted Remove the transpo
91. nsert ve Fig 4 21 Newly generated DB in the application LAD STL CSF Applikationsbaugruppe FM 458 Benutzerhandbuch 4 45 6DD1904 0AEO Ausgabe 02 2002 Configuring 3 Entering the tabular values The required tabular values can now be entered It should be ensured that the X and Y values are entered alternating To start the data type used in the table should be entered REAL or DINT In this case the name is always Data type WORD type and initial value for data type REAL W 16 1 for data type DINT W 16 2 Then for each individual tabular value the name data type Type column and value Initial value column should be entered The procedure when entering tabular values data type REAL is shown in the following diagram 4 LAD STL FBD DB1 TAB_Test FM458 CPU 412 2 DP 7 File Edit Insert PLO Debug View Options Window Help x ojala a sele ole ell of e e ae aaarese ane fime mitia valve Comment oa ewa O i Press F1 to get Help 2 offline abs Insert Chg F Fig 4 22 Manually entered tabular values in the LAD STL CSF application HINWEIS Only values associated with the same data type may be included in a table For this reason specifying an ARRAY is an effective way of entering data This means that the data type doesn t have to be specified each time Refer to the online help of the application LAD STL CSF especially Help for STL for the proce
92. nt ounpune 6 o6 szova ons e Digernes s ese evrezea ae Co Ten 2avpowersupoy 9 e m Table 2 13 Terminal assignments of the interface module at connector X3 SC62 cable end A 73 Abs value encoder 1 clock oye or 3 _ 14 Abs value encoder lock oyec 4 15 froma encodrss s 76 Abs value encoder 2daia 6 18 Abs value encoder 2 cook oye or 8 _ 70 Abs value encoder cock oyec 9 Table 2 14 Terminal assignments of interface module at connector X3 SC62 cable end B Car Dioten e ors 048201 6 10156 33 Digtalinpuwe e aise eaaarer 810158 LE o tete Lew Table 2 15 Terminal assignments of the interface module at connection X3 SC62 cable end C 2 18 Application Module FM 458 User Manual 6DD1904 0OAEO Edition 12 2001 Terminal assignment at cable SC62 end D Terminal assignment at cable SC62 end E Product description xs Designation sur se10 seso sest Ca oiea 6 ose 64 62161 0 10156 a3 Digtalinput 6 8 se 84 02181 0 18158 ee Table 2 16 Terminal assignments of the interface module at connector X3 SC62 cable end D xs Designation suz 721 aes value encoders daa De 1 _ 722 Tabs value encoder 3dataD 2 723 Abs val encoder 3 clock cycler 3 _ 724 Abs val encoder 3 clock cyce 4 25 aroun encosersst s 46 Abs value encoder 4dataO gt 6 48 Abs val encoder 4 dock eyo C e 740 Abs val encoder 4 dock oye c o T
93. oard Can be Connection Significance comment CPU modules in configured SIMADYN D at subracks connection Display operator Display operator O Output control units control units I Input TP_dxyz dxyz rxyz A E Any Monitoring parameter TP_cxyz CXyZ NXyZ A E Any Monitoring parameter TP_Hxyz Hxyz Pxyz E None or OP Setting connections parameter TP_Lxyz Lxyz Uxyz E None or OP Setting connections parameter TP_Hxyz Hxyz Pxyz A Any Monitoring parameter TP_Lxyz Lxyz Uxyz A Any Monitoring parameter Legend xyz Parameter number any Interconnected or not interconnected OP connection Interconnected using global operands Applikationsbaugruppe FM 458 Benutzerhandbuch 4 71 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 6 1 2 BICO technology for SIMADYN D With MASTERDRIVES operator control devices with BICO technology you can change interconnections between blocks You can change configured software without using the CFC You can change interconnections on a T400 technology board Application module FM 458 or CPU module in a SIMADYN D subrack DANGER e BICO technology and the CFC test mode should not be used simultaneously e If you make online changes in the CFC test mode then you must first re compile before you use BICO technology Changes made in the CFC only become effective on the display of the operator control device after compilation e If changes were made using BICO technology without saving them in the CPU ch
94. on module for SIMATIC S7 400 EXM 448 communications expansion module In HW Config the Communications plug in module type must be activated for the properties of the EXM 448 Eigenschaften EXM448 RO S6 3 x Allgemein Adressen Steckmodultyp Peripherieadressen Steckmodultyp C kein Steckmoduf Kommunikation Prozessperipherie Funktion Symbol Taktz hler EXM448 Cnt Peripherie Fo Vorbelegen Abbrechen Hilfe CBP2 communications module COMBOARD 4 6 2 4 Functional scope You must configure the following function blocks when parameterizing with DRIVE Monitor 4 82 Central block FMPAR monitors the COMBOARD processes the parameter tasks Function block CBCONF used to configure a COMBOARD used to display the diagnostic data of a COMBOARD Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring You can configure the following function blocks for additional functions e Function block CBRFAW To receive the alarms from a COMBOARD e CRV The receive block distributes values from a data interface to the block inputs of function blocks of the same CPU Only max 16 PZD words can be received and sent using a COMBOARD e g CBP2 e CIV The function block only acquires and sends block output values from the CPU function blocks on which it is configured 4 6 2 5 Operator devices which can be connected You can u
95. onfigured S7RD S7WR blocks each approx 5us Computation time is required for each data set via telegram processing approx 30us each CRV CTV and to copy the net data into out of the P bus memory If extremely large data quantities are involved and there is a P bus utilization then a somewhat higher degree of computation time can be assumed The data are transferred into the memory in blocks up to max 16 bytes The P bus must be re assigned between the blocks which means that the required computation time may increase Table 4 1 Data transfer SIMATIC CPU amp FM 458 All of the 3 data transfer types can be used in parallel 4 6 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 OAEO Ausgabe 02 2002 Configuring 4 3 2 Initiating a process interrupt on SIMATIC CPU PAS7 Function block PAS7 initiates when triggered a process interrupt to the assigned S CPU Supplementary interrupt info of 4 bytes is configured at the IFO input which contains net data information When an interrupt is initiated the interrupt OB which should be configured in HW Config is called in the SIMATIC S7 CPU The supplementary interrupt info taking up 4 bytes is written into the local data of the interrupt OBs The start address of the input outputs of the sending FM 458 to be configured in HW Config in the example 512dec 200hex is also saved in the local data of the OB 40 acon onfig Basic cloc
96. onsbaugruppe FM 458 Benutzerhandbuch 4 61 6DD1904 0AE0 The table files must fulfill the following conditions Ausgabe 02 2002 Configuring Savina tabl Tables which are generated using MS Excel and are saved in the csv a Saree format or as Text Tabs separate fulfill these conditions The following diagram shows two example files with table values which were saved in the csv format i Tablel csv Notepad colsi CAE TAA tiers liol File Edt Search Help File Edt Search Help Fig 4 37 Table values which were separated using semicolons csv format 4 5 4 2 Working with the D7 SYS additionalComponentBuilder After the table files were saved in the csv format they can be imported in the D7 SYS additionalComponentBuilder D7 Unbenannt additionalComponentBuilder Fie Edit D FRAT Filename Sie 1 last modified Press F1 for Help Fig 4 38 D7 SYS additionalComponentBuilder In the next step a new component file is set up with A To start the properties are specified in the following dialog field 4 62 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 New component Properties Ed Configuring Component version D7 SYS version version 4 0 R0798 or newer Component type Component type USER Type description Table REAL Abort Fig 4 39 Setting the properties The following settings should be made These properties canno
97. parameter and value of a drive converter inverter Parameter range technology parameters 1000 1999 3000 3999 134 FM 458 Parameter ranges the function can be set at the central FB Sia e BASEBOARD 0 999 2000 2999 e TECHBOARD 1000 1999 3000 3999 Procedure when Prerequisite The user selects SIMADYN D or SRT400 and goes online identifying with the device type Dependig on the selected device type DriveMonitor checks the identification parameter d998 If the identification was successful it is not checked as to whether another device can be recognized 1 User selects SIMADYN D If d998 80 then the identification routine is considered to have been successful 2 User selects SRT400 If d998 134 then the identification routine is considered to have been successful This means that the user can only address the technology also independently of the basic device The following is still valid Parameter d999 is optional to identify the software version and release of standard software packages 1AB Angular synchronism version A Bx 120 gt SPA440 V2 0x x is used to number compatible versions 123 SPA440 V2 3x 2AB Axial winder version A Bx 221 gt SPW420 V2 1x 3AB Cross cutter closed loop shears control 310 SPS450 V1 0x version A Bx If the device identification is not successful then an attempt is made to identify the known devices types If DRIVE Monitor recognizes a di
98. re arranged in the memory in an increasing sequence The sequence numbers can be assigned with gaps e g so that data can be easily and subsequently inserted Contrary to data transfer with peripheral accesses for virtual communications data is always packed consecutively without any gaps The configuring engineer must ensure by sensibly assigning the sequence number that the data are saved to word or double word limits in order to achieve a high processing speed The sequence number does not provide information on the address and does not specify the offset If an offset of a value in the data set e g in bytes is required for S7 program it can be calculated from the sum of all of the previously located values taking into account their data type length 2 for INT length 4 for REAL DINT Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring Different data types SIMATIC S7 FM 458 CFC Comments data type data type BYTE BOOL The MSB in the byte to be sent is decisive MSB 1 BOOL is TRUE MSB 0 BOOL is FALSE Table 4 3 Assignment of SIMATIC S7 and SIMADYN D data types 4 Baugruppe Bestellnummer MPI Adresse E Adresse A Adresse rune essen P ale E FM458 6DD1607 04A0 512 639 639 I O periphery addresses OC en cece to osu An ne oleae Edit Properties menu SIMATIC S7 CPU sini SL program memory i of the FM 458 cALL SFC 58 j 7 FM458 P_B OD wor W NAME
99. re read out using the TAB or TAB_D function blocks One or several table files are imported in the D7 SYS additionalComponentBuilder which then combines these files to form a component file download file which can then be downloaded onto the memory card The D7 SYS additionalComponentBuilder aCB does not check the contents of the files The tables are an exception to this rule The contents of these table files are checked If the table file has an erroneous structure then aCB immediately flags this The procedure from generating a table file up to configuring the function blocks is explained in the following sections using an example 4 5 4 1 Generating a table file in the csv format X Microsoft Excel Table1_xls The table values are generated as required using a table calculation program e g Excel X Microsoft Excel Table2 xIs File Edit View Insert Format Tools Data Window Help Jelx I Eile Edit View Insert Format Tools Data Window Help JOsE SRY seese eenaa OSH GRY BBS rn Ser 4 1 Arial Blio g BZU cy A Arial Hie Oe Ar Al x a A D E rn Ea 1 001 1 00 2 1 10 1 21 0 81 3 1 20 1 44 0 64 4 1 30 1 69 4 0 49 5 1 40 1 96 5 0 36 6 1 50 2 25 6 0 25 7 1 60 2 56 0 16 B 1 70 2 89 8 0 09 g 1 80 3 24 9 0 04 10 1 90 3 61 0 0 01 11 2 00 4 00 1 38778E 16 1 92593E 32 12 2 10 4 41 0 1 0 01 13 2 20 4 84 0 2 0 04 14 2 30 5 29 0 3 0 09 15
100. red from WR_TAB to the function blocks TAB and TAB_D on the SIMATIC FM 458 application module which then internally manages the tabular values The WR_TAB should be configured on the control side The tabular values are transferred from one S 400 control to a SIMATIC FM 458 application module via the P bus All of the values are always transferred which are in the DB specified at the DBNUM input Block activation Request to write a new table Request to write the tabular values in the data block Last data block for the table Logical module address Data set number for the read and write data set Data block number TIMEOUT time for receiving the acknowledge telegram from the FM module TABTEL Number of data blocks to transfer the complete DB contents REQTAB CNTTEL Number of data blocks already transferred REQDB STATUS W Actual processing status LASTDB ERROR If required fault messages LADDR DONE B Status parameter DONE Send operation completed RECNUM DBNUM TFT Applikationsbaugruppe FM 458 Benutzerhandbuch 4 35 6DD1904 0AEO Ausgabe 02 2002 Configuring The individual connections I O their data types and a connection description are listed in the following table REQTAB INPUT BOOL REQTAB 1 Request to write a new table REQDB INPUT BOOL REQDB 1 Request to write the tabular values which are saved in the data block LASTDB INPUT BOOL Last DB for the table I O LADDR INPUT WORD
101. res fast data transfer between the FM 458 application module and its expansion modules EXM 438 EXM 438 1 EXM 448 e P bus The peripheral l O bus P bus is the parallel SIMATIC backplane bus which is designed for fast I O signal transfer Each SIMATIC subrack has a P bus 2 1 3 Supplementary components Cable for PC connection SC57 6DD168A4 OFHO 9 pin 9 pin Cable for digital inputs 9 pin 10 pin Interface module Interface module Interface module Interface module Table 2 2 Supplementary components for the FM 458 application module Application Module FM 458 User Manual 2 5 6DD1904 0AEO Edition 12 2001 Product description 2 1 4 Connections Serial service interface X1 N a a Q F lt D SIMATIC P BUS Serial interface Operator control unit SC57 Partial connector 1 each 9 pin I 5m 8 digital inputs Fig 2 3 SB61 2 en Interface modules Possibilities of connecting the FM 458 application module An operator control or configuring PC is connected to the 9 pin sub D socket via the SC57 PC cable eceive Data In 2 1 5 Ground OV Recei Transmit Data Out R 7 equest to Send Clear to Send Table 2 3 5C57 PIN PIN FM side PC side BEE ae EE BE Connection assignment of X1 and SC57 cable Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description Digital inputs X2 The digital inputs are connected at the
102. rt protection from the expansion connectors and the foil from the expansion socket on the module at which an expansion module is to be inserted Expansion connector LE bus Expansion socket LE bus Fig 3 2 Position of the expansion socket and connector schematic diagram Application Module FM 458 User Manual 3 3 6DD1904 0AEO Edition 12 2001 Mounting The expansion modules have connecting clips at the top and bottom Removing the Remove these upwards or downwards connecting clips Fig 3 3 EXM 438 with connecting clips schematic diagram Removing the aver Remove the cover before plugging the modules together Proceed as follows 1 Press the latch downwards 1 2 Swivel the cover forwards 2 D DUD m m 3 2 Fig 3 4 Removing the cover 3 4 Application Module FM 458 User Manual 6DD1904 0AEO Edition 12 2001 Mounting Place the FM 458 application module and the first expansion module on a flat surface and carefully connect the modules so that the connector of the expansion module is inserted with all of its pins exactly into the socket of the FM458 module When required insert the second expansion module Plugging the modules together EXM 438 EXM 448 Z FRITT Di Qa g go 2 Qo a Qs oO 2 Flat surfaces Fig 3 5 Plugging the modules together schematic diagram lined up when connecting The modules must be carefully l
103. s The following interface modules can be used SB10 Direct connection 1 1 connection of 8 digital I O LED no signal conversion SB60 8 digital inputs conversion 230V to 24V signal level of the module LED electrical isolation SB61 8 digital inputs conversion 48V to 24V LED electrical isolation SB70 8 digital outputs conversion 24V to 230V AC relay LED electrical isolation SB71 8 digital outputs conversion 25V to 48V transistor SU12 10 signals can be directly connected no signal conversion Table 2 11 Interface modules which can be connected to X3 using SC62 Only specific signal types are available at the particular cable ends which can be used for the matching interface modules Module Terminal Significance type SB10 1 1 connection X e Signal OX e Reference potential Ground or P24 SB60 Digital inputs 115 230 V x1 e Ground x2 e 115 V digital input x4 e 230 V digital input SB61 Digital inputs 24 48 V X e 24 V digital input 1x e 48 V digital input OX e Reference SB70 Digital outputs relay x1 e Common center contact x2 e NC contact e NOcontact Digital outputs transistor e Signal x4 Pe X 5X e Ground SU12 1 1 connection X e Signal 9 e 24 V for digital output 10 e Reference 1 Screw terminals X 1 8 Table 2 12 Terminal assignment of the interface modules Application Module FM 458 User Manual 2 17 6DD1904 0AE0O Edition 09 2002 Product description nA 76 Do
104. scription of the parameter functionalityinformation Hardware platforms NOTE By appropriately parameterizing using operator control devices for parameters at the block I O e Reading values e Changing values e Changing values and saving in the CPU change cache memory e Changing interconnections using BICO technology e Changing interconnections and saving in the CPU change cache memory e Reading parameter descriptive elements You can be used for the Parameter access technique following hardware platforms e 1400 technology module e Application module FM 458 e SIMADYN D standard CPUs Masterdrives operator control devices for example OP1S or DRIVE ES DRIVE Monitor can be used for parameterization 4 6 1 1 Parameters When the parameter access technique for D7 SYS you designate block inputs or outputs as parameter There are two types of parameters e Monitoring parameters These can be configured at the inputs and outputs of blocks Values can only be read Applikationsbaugruppe FM 458 Benutzerhandbuch 4 69 6DD1904 0AEO Ausgabe 02 2002 Configuring e Setting parameters are configured at block inputs values can be read changed and saved in the change memory interconnections to other blocks can be changed using BICO technology NOTE You cannot change parameter values if signals or virtual connections are configured at the block inputs Connection data You can configure
105. se the DRIVE ES or DRIVE Monitor configuring software to parameterize the FM 458 application module Applikationsbaugruppe FM 458 Benutzerhandbuch 4 83 6DD1904 0AEO Ausgabe 02 2002 Configuring 4 84 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 5 ESD guidelines 5 1 What does ESD mean Almost all of the SIMADYN D modules are equipped with highly integrated blocks These blocks and modules are extremely sensitive to overvoltages and therefore to electrostatic discharge ESD The abbreviations stands for electrostatic discharge Modules which contain these components are identified with the following warning label on the component side ATTENTION ACHTUNG Nur geschultes Personal Observe Precautions B for Handling darf die Verpackung ffnen IN Elektrostatisch gef hrdete Bauelemente EGB Electrostatic Sensitive Devices ESD ORIGINAL PACKING MA hs re Components which are sensitive to electrostatic discharge can be destroyed by voltages and energy levels which lie far below the perception level of humans Voltages such as these even occur if a person who has not been electrically discharged comes into contact or touches a component or a module Components which have been subject to overvoltages such as these generally cannot be immediately identified as having been damaged This only becomes obvious after a somewhat longer operating time Application Module FM
106. sion module EXM 438 1 6DD1607 OCA1 A Version Accuracy e Integral linearity error max e Gain error max e Offset error max Voltage output e _Short circuit protection Yes with respect to ground e _Short circuit current approx 100 mA Version ooo S Accuracy e Integral linearity error max e Gain error max e Offset error max Voltage output e _Short circuit protection Yes with respect to ground e _Short circuit current approx 27 mA for a chanel 2 28 Application Module FM 458 User Manual 6DD1904 0OAEO Edition 12 2001 Product description Voltage currents Rated voltages at 25 C Typical current drain Power loss Power loss typ fan Fan required Fanless operation up to 40 C ambient temperature possible NOTE All other technical data are identical with those of the input output expansion module EXM 438 refer to Section 2 2 6 Application Module FM 458 User Manual 2 29 6DD1904 0AE0 Edition 12 2001 Product description 2 4 Communications expansion module EXM 448 Communications expansion module EXM 448 6DD1607 0OEAO 2 4 1 Application and design Application The EXM 448 expansion module is used as communications module for PROFIBUS DP in the master or slave function Design yellow green MASTERDRIVES option module e g SLB SIMOLINK Connector for the option module un lt O is W C n PROFIBUS DP Fig 2 7 Mechanical design of the communications expansion
107. sociated S7RD S7WR function block F Data type length in number of bytes F 1 forS7WR_B S7RD B F 2 for S7WR I S7RD 1 F 4 for S7WR S7RD S7WR_D S7RD D Applikationsbaugruppe FM 458 Benutzerhandbuch 4 9 6DD1904 0AEO Ausgabe 02 2002 Configuring HW Config E Adresse A Adresse Kor 6DD1607 0AA0 CPU 4121 leEs7 412 1XF02 0AB0 2223 Tr Aa Hg Mc521 6DD1610 0AH3 ee Ig Exm438 ebDieo7 ocag lt fose Jooo tf rd SIMATIC S7 CPU i P bus FM 458 CFC program i memory SL program j of the FM 458 Receive Receive function blocks read memory 128 bytes 1 234568e 038 PAD 512 1 234568e 38 2 000000e 000 PAD 516 1234 PAW 520 12345678 PAD 524 16 12345678 B 16 80 PAB 528 5678 PAW 530 127 Send memory 128 bytes Receive L PEB 512 ne T MB 20 Bi 16 FF not used L PED 516 T MD 22 1 23 e 038 1 23e 38 L PEW 520 J i T MW 26 3456 a L PED 524 T MD 28 DW 16 12345 16 12345678 3 127 Fig 4 4 Data transfer with peripheral accesses I O accesses Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AE0 Ausgabe 02 2002 4 10 Configuring 4 3 4 Transferring data sets Application If extremely large quantities of data are to be transferred e g for visualization applications WinCC or if data have to be transferred between SIMATIC and FM 458 for an extremely high number of drives Features e limit values
108. t be changed at a later time and have a gray background D7 SYS version List box in which the version is specified for which the components should be generated Component type List box with the fixed entries USER IT1 and IT2 USER is the default value The entries have the following significance USER Component file generated by the user e g table files I T1 IT2 System component file for ITSP modules Type description List box with the Table REAL and Table DINT entries Table REAL is the default value for the USER component type Table DINT is used for tables in the DINT format The entries have the following significance REAL table Table file with REAL data type DINT table Table file with double integer data type A new type description can be entered in the list box and acknowledged using RETURN This new type description is then transferred into the list box and can be selected from the list box the next time Applikationsbaugruppe FM 458 Benutzerhandbuch 4 63 6DD1904 0AEO Ausgabe 02 2002 Configuring The new component file can be set up after the settings have been completed The new component file is as standard set up in C temp If another memory path is specified then when the program re starts this is used as standard memory path Save in E Table E Tl ce lT abelle br3 Saving Save as type br3 fles br3 r Cancel Fig
109. t with the function block USF Monitoring error User program runs low priority error during initialization which permits standard operation to start e g missing or discharged buffer battery Status _ Communications error User program runs erroneous configured communications or erroneous connection to SIMATIC S7 or EMX 448 Task administration error User program runs the following error cases are possible Cycle error a task was not able to be completed within the task sampling time Task back up If the task is not marked as a task to run with the highest priority and it must be restarted No free local buffer The data buffer is no longer enabled Task start is bypassed Software Watchdog if the basic sampling time is not processed four times one after the other The basic clock cycle timer is re initialized with the configured basic sampling time and processing continued RUN condition User program runs the module operates normally also if UF MF CF or TF lit Initialization running yellow STOP status User program is not running module is in the stop condition e g or fatal system initialization errors or the S7 CPU is in the stop condition flashing Download running in the STOP condition is faster than the download in the run condition which runs in the background Table 2 5 Significance of the LED status displays 2 8 Application Module FM 458 User Manual 6DD1904 0AE0 Editio
110. tage output e _ Short circuit protection e _Short circuit current approx 100 mA Yes with respect to ground el Conversion time per channel max approx 10 us 100ksps sampling rate Accuracy e Integral linearity error max e Gain error max e Offset error max Input resistance 20 kQ Input filter 34 kHz Application Module FM 458 User Manual 6DD1904 0AE0O Edition 12 2001 2 21 Product description External power supply Nominal voltage 24 V Permissible range 20 V to 30 V Briefly 35 V for max 0 5 sec Max current drain without load 20 mA Output voltage range e Fora 0 signal max 3 V e Fora 1 signal min ext power supply voltage 2 5 V Output current e Fora 0 signal min e Fora 1 signal e Nominal value e Permissible range max Delay time 100 us Switching frequency of the outputs 6 kHz for ohmic load max Short circuit protection with respect to e Ground Yes e External power supply No Short circuit current max Total currents of the outputs 8x50 mA up to 60 C Limiting inductive switch off voltages ext power supply voltage 1 V Input voltage Permissible range 1 V to 33 V Nominal voltage 24 V For a 0 signal 1V to 6V For a 1 signal 13 5 V to 33 V Input current e Fora 0 signal typ e Fora 1 signal typ Delay time per channel max 100 us 2 22 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description Incremental The e
111. the following D7 SYS connection data types of the types for blocks as parameter parameters D7 SYS connection data type Bool Integer Double Word SDTime in CFC Integer Parameter data type in the O2 12 14 V2 14 14 parameter description Configuring A maximum of 2000 different parameters are available Each parameter parameters may only be assigned once Parameters are configured in CFC as follows Designate the block connection using a pseudo comment TP_bnnn with oO range identification H L c or d designates the number range H or L I O can only be read and changed c or d Connections can only be read e nnn three digit parameter number 000 to 999 4 70 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring NOTEs e A parameter number may only be assigned once checked using the CFC e A pseudo comment may not be configured at a chart interface connection e A pseudo comment may not be configured at a block connection in a chart which is to be compiled as block type e No more than one parameter may be configured as pseudo comment per block connection e Acomment can include several pseudo comments separated by blanks followed by a standard comments text e g TP_H089 DATX Accessing You can externally access parameters e g from a higher level control parameters system such as SIMADYN D as follows Pseudo T400 Techboard T400 baseb
112. the table To do this the table must be split up into sub sets of the table The size of the individual sub set tables should be selected so that the user memory of the S7 CPU is not exceeded The individual table sub sets are then transferred one after another HINWEIS It is especially important that the individual table sub sets are transferred in the sequence of the value pairs If they are transferred in the incorrect sequence then the tabular values will not be correctly available in the configured software Applikationsbaugruppe FM 458 Benutzerhandbuch 4 57 6DD1904 0AEO Ausgabe 02 2002 Configuring There are two possibilities Manually enter the individual tabular parts at the DB in the LAD STL CSF application and then transfer this part of the table Generate individual source files with different names for each table sub set and after being successfully linked into the DB one after the other then transfer Manual entry In order to subsequently download tabular values into a DB manually the following steps should be carried out The appropriate DB should be opened by double clicking in the LAD STL CSF application The existing tabular values should be replaced by entering the value of the subsequent tabular section The DB should be saved The values of the table sub sets can now be transferred Generating several The following steps have to be carried out when subsequently source files downloading tabular valu
113. tion of function blocks TAB and TAB_D is provided in their respective online help A detailed description of the WR_TAB function blocks is provided further below in the Section Function block WR_TAB 4 5 1 1 Overview Manual mode The principle procedure in the Manual mode is shown in the following diagram 1 FB TAB Individually or Er FB TAB_D tabular values SB SIMATIC TDC op YXP IP YYP SIMATIC YIP FM458 TVL 3 N Tabular values are available in the inactive table with configured entered values j C software p SIMADYN D a x a 2 T400 Activate the Fig 4 17 Principle procedure in the Manual mode A detailed description of the Manual mode is provided in Section Manual mode Page 4 38 4 5 1 2 Overview Automatic mode Communications In the Automatic mode Communications tabular values can be transferred using the following communication versions e S7 via the P bus for SIMATIC FM 458 it is necessary to additionally configure the WR_TAB on the control side e TCP IP tabular values can be transferred from a SIMATIC TDC module to another one using the CTV and CRV FBs e DUST1 tabular values can only be transferred via a DUST1 interface The tabular values are transferred using data telegrams The following diagram illustrates the principle procedure in the Automatic mode Communications for transferring tables from an S
114. to TO No telegram data transfer In HW Config Select an equivalent sampling time TO Modes 0 2 and 4 Interrupt source for the interrupt task is incorrect No telegram data transfer In HW Config Set the interrupt task source as in the assignment table Mode 1 Not all send receive blocks in one sampling time No telegram data transfer Configure all of the send receive blocks in the same sampling time Incorrect mode setting No telegram data transfer Set a valid mode mode 0 5 at FB SL Mode 0 FB SL incorrect node address slave at input ASL No telegram data transfer Select a valid setting at input ASL 1 200 FB SL signals No send and receive blocks available No telegram data transfer Configure send and or receive block s No of SIMOLINK telegrams too high or SIMOLINK cycle time exceeded Telegram data transfer up to max possible number 19 Configure max 1021 net telegrams or increase SIMOLINK cycle time or configure fewer SIMOLINK blocks refer to the formula Send receive block signals Incorrect slave address Restricted telegram data transfer functions Select valid slave address 0 200 FAM PAN PAN SPAN Pam Pr Pam SPAN SPAT SAN SPAN amizan Send receive block signals Channel number incorrect Restricted telegram data transfer functions Select a valid channel number 0 7 4 30 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0AEO Ausgabe 02 2002 Configuring Diagnostics information z Fault cause S
115. tor assignments and cables N m a Q x D PROFIBUS DP m Connector assignments RS 232 download TxD 2 RxD 7 Grd 1 RS 485 PROFIBUS Tx Rx 3 Tx Rx 8 Grd 5 5V 6 Fig 2 11 Connection possibilities for the communications expansion module EXM 448 LE bus connection An additional expansion module EXM 438 EXM 438 1 or EXM 448 can be inserted at this 5 x 24 pin socket connector P bus connection The 5 x 17 pin socket connectors is used to connect to the SIMATIC S7 backplane only power supply PROFIBUS DP X1 The following connections are provided at the 9 pin sub D socket e PROFIBUS interface with RS 485 format with electrical isolation floating e Parameterizing and diagnostics interface with RS 232 format to download the bus configuration e 5V power supply for the Optical Link Module OLM with electrical isolation 2 34 Application Module FM 458 User Manual 6DD1904 0AE0 Edition 12 2001 Product description RS 232 ground for SS52load RS 232 TxD for SS52load Receive signal 3 RS 485 TxRx PROFIBUS Receive and send signal corresponds to data B 4 RTS Request to send for OLM control 1 when sending as for pin 9 5 MSEXT External ground to supply OLMs P5EXT P5 external to supply OLMs 7 RS 232 RxD for SS52load Send signal RS 485 Tx Rx PROFIBUS receive and send signal corresponds to data A RTS Request to send
116. ugruppe FM 458 Benutzerhandbuch 4 11 6DD1904 0AEO Ausgabe 02 2002 Configuring CFC entry Mark the CTS righthand mouse key connection to the operand The configured module name default FM458 appears in the selection list for the module to be connected AR AT channelname datasetnumber Any name max 6 characters and separated by a point the data set number which corresponds to the RECNUM info data in the SCF58 59 calls Value range 2 to 127 for the send and receive data set If several data sets are used the channel names must be unique i e they must be different CRR CRT Text Enter the name for the virtual connections are which are combined to form a data set telegram CFC entry Mark the connection righthand mouse key connection to operand and comprises max 6 characters MOD R P bus communications always operates in the refresh mode Assigning process quantities to the data set Marked block outputs are sent and the inputs are supplied from a receive data set if they are connected to the data set telegram via the dialog box Insert Connection to Address All virtual connections with this name are combined to form a data set A sequence number still has to be specified for each value connection This only specifies the sequence of the associated value in the data set but not the absolute position For the CFC code compilation the data associated with a data set a
117. uring 4 4 5 Coupling diagnostics LEDs Fault display Fault output NOTE Diagnos a Ty PDN SAN pr 2g Applikationsbaugruppe The user can use the 3 LEDs on the front of the SLB module to analyze the operating status Operating display LED Status Diagnostics information green flashing Error free net data transfer via SIMOLINK red flashing SLB module in operation yellow flashing Data transfer with the information processor FM458 or PMx is OK Table 4 7 Operating display SLB module LED Status Diagnostics information green dark No net data transfer via SIMOLINK bright Bus cable not connected or defective poor fiber optic cable transition send power launch power too low red dark SLB module power supply failed bright Replace the SLB module or power supply through FM458 and check PMx yellow dark No data transfer with the automation processor FM458 bright or PMx bus cable not connected or defective poor fiber optic cable transition send power launch power too low replace SLB module or automation processor FM458 and PMx Table 4 8 Fault display SLB module The fault statuses are output coded at the outputs YF of the appropriate SIMOLINK blocks Only the last fault event is displayed tics information Fault cause System response Remedy TAD input is incorrectly connected e g HW address of CS8 SLB module No telegram data transfer Use symbolic hardware assignment of the
118. utput of the WR_TAB which is required until the complete contents of the DB are transferred to the SIMATIC FM 458 application module If the tabular values have been completely entered in the specified DB or if it involves the last partial transfer of a table sub set of a table which does not fit completely into a DB then before starting the transfer input LASTDB of the WR_TAB should be set to 1 This means that the SIMATIC FM 458 application module is signaled at the end of the data transfer The STATUS output of the WR_TAB then changes from 2 to 0 All of the tabular values which are located in the DB specified at the DBNUM input of the WR_TAB are always transferred If the table is too large for a data block then the tabular values are split up into individual sub sets for transfer The procedure is as follows To start the first table section is written into the DB and is then transferred as described above The LASTDB input of the WR_TAB remains at 0 The STATUS output of WR_TAB stays at 2 during data transfer and then changes at the end of the table sub set transfer partial transfer from 2 to 1 Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring The old tabular values in the DB should then be overwritten with the following tabular values Once this has been completed at WR_TAB the REQDB input should be again set from 0 to 1 to activate the next table sub set transfer
119. values can then be subsequently entered In this case to start the index point i should be specified at input IP of the value pair to be entered The X and Y value of the point should then be entered at inputs XP and YP In order to accept the entered value after entering each value pair input WR should be set from 0 to 1 Before entering the next point the index at input IP should be incremented The values for this point should then be entered This procedure is repeated until all of the values have been entered A specific sequence does not have to be observed when entering the individual points The number of entered points must match the data at input NP All of the entries during this procedure are transferred into the inactive table of the and are only available after being activated in the configured software In order to activate the inactive table with the entered values input TVL should be set to 1 Additional changes can then be again made in the inactive table and are only available after this has been re activated again In order to output the entered tabular values after entering the data at input IP the index of the point i to be displayed is specified and input RD is set from O to 1 The tabular values of point i are then displayed at the outputs YXP X value and YYP Y value The index of point i is output at output YIP Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring
120. w be explained Applikationsbaugruppe FM 458 Benutzerhandbuch 6DD1904 0OAEO Ausgabe 02 2002 Configuring HINWEIS In addition to specifying the tabular values it is especially important to specify the name of the DB A DB is subsequently generated using the name specified in the file In the above file example DB1 is specified as DB name in the first line refer to Fig 10 Now an external source is inserted in the STEP7 configured software in the S7 program under Sources After selecting Sources the context sensitive menu can be called up by clicking in the righthand partial window with the righthand mouse key An external source should be inserted here as new object The procedure is shown in the following diagram J SIMATIC Manager TAB_Test lol File Edit Insert PLO View Options Window Help peee db ee nal lo Sal aafo eza lt No Filter gt afa anja x2 TAB_Test 8 H F458 El ff CPU 412 2 DP leq 57 Ey uk Crits Copy Chri c Paste br Delete Del Insert new object STL source PLE External Source Manage Multilingual Texts Rename Fe Object Properties 4lt Return Special Object Properties Inserts external source in the current source Folder er Fig 4 30 Inserting an external source in STEP7 The STL AWL file generated above is selected as source file The following diagram shows the file selection window Applikationsbaugruppe FM 458 Benutzerhandbuch 4 53 6DD
121. y selectable name and location Save as window in MS Excel with the appropriate selection is shown in the following diagram Applikationsbaugruppe FM 458 Benutzerhandbuch 4 51 6DD1904 0AEO Ausgabe 02 2002 Configuring Incorporating the table as source file 4 52 Speicher unter 2 x Speichern in Ja ter N TE ez EE e Recycler Abbrechen Optionen Dateiname Beispieltabelle prn Dateityp Formatierter Text Leerzeichen getrennt prent Fig 4 28 An example of a table in MS Excel saved as text file prn After the file has been saved the file type should be changed from prn to awl This file can then be opened with any text editor The following diagram shows the table example as STL AWL file opened in the standard Windows text editor j beispieltabelle awl Editor Datel Bearbeiten Suchen 7 DATA BLOCK DB 1 TITLE UERSION 6 1 STRUCT Datatype Word WHH REAL 1 8608008e 666 REAL 5 800008e 666 REAL 2 000008e 666 REAL 6 800008e 666 REAL 3 800000e 666 REAL 808008e 666 4 6800000e 666 3 808008e 666 REAL _STRUCT BEGIN END DATA BLOCK REAL 3 Fig 4 29 Table example saved as awl file opened in the text editor This file can only be used as external source file in STEP for a DB Using the file example BEISPIELTABELLE AWL generated above the individual steps to incorporate an externally generated table in a DB will no
122. y set in the MASTERDRIVE MC the factory setting is 5 KHz parameter P340 The time sectors are derived from this frequency The usual values are 3 2 ms 1 6 ms and 0 8 ms to which the system can be synchronized 1 6 or 3 2 ms are set depending on the control type The value set as the base sampling time must also be entered in parameter P746 of the MASTERDRIVES MC Properties FM456 R0754 SOUT L TE npm pg 117 finde agui sammita ime Fig 4 12 Basic clock cycle in the HW Config Applikationsbaugruppe FM 458 Benutzerhandbuch 4 23 6DD1904 0AEO Ausgabe 02 2002 Configuring Interrupt task For modes 0 2 3 and 4 sources must be assigned to initiate the configured interrupt tasks The settings are made in HW Config in the Properties window under the Interrupt task tab dependent on the configured hardware components Interrupt source to be set for interrupt task Ix of the SIMOLINK blocks if EXM 448 1 ITSL EXM 448 1 ITSL optional SLB module optional SLB module 1st expansion 2nd expansion ITSL 1st expansion ITSL 2nd expansion o LE bus interrupt 1 LE bus interrupt 3 LE bus interrupt 2 LE bus interrupt 4 LE bus interrupt 5 LE bus interrupt 6 LE bus interrupt 7 LE bus interrupt 8 LE bus interrupt 1 LE bus interrupt 3 LE bus interrupt 2 LE bus interrupt 4 LE bus interrupt 1 LE bus interrupt 3 LE bus interrupt 2 LE bus interrupt 4 Table 4 4 Interrupt task source assignment for expansion modules w
123. ystem response Remedy Mode 0 Slave attempts to write into an incorrect address Restricted telegram data transfer functions Select own slave address Logical configuring error Slave to slave communications was configured as duplex operation however only one direction is possible for each slave send or receive Send and receive the same data Either configure send or receive for slave to slave communications Physical data transfer faulted on the SIMOLINK ring No telegram data transfer Increase send power launch power at one of the subsections replace medium or connector F CRC error check sum error data transfer along the ring faulted R Telegram failure A Increase send power launch power at one of the subsections replace medium or connector Timeout error in the SIMOLINK ring bus node signals a fault No telegram data transfer FB SL evaluates output NDM beforehand check node and medium Mode 0 Signaled SIMOLINK cycle time in the special telegram from SL master does not correspond to the configured equivalent sampling time Restricted telegram data transfer functions In the HW Config Adapt the equivalent sampling time of the slave to that of the SL Table 4 9 Error output SIMOLINK FBs 4 4 6 Options and accessories The following are available to configure a SIMOLINK coupling and as spare part 6SE7090 0XX84 0OFJO SLB module spare part without documentation without connector 6SX7010 0FJO00 SLB

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