User manual
Contents
1. a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 4 7TAVa 7 Partner in Growing User Manual Javo Big Filler 2 2 Safety devices on the machine Caps and doors are screening moving parts Always place back caps and close doors before the machine is turned on Caps and doors should remain closed while operating the machine The motors of the machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign A Dangerous electrical voltage TN Dangerous electrical voltage present N R2. assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption 1 1 kW Weight 775 kg Height exit 915 mm Length x width x height 4394 x 1580 x 2308 mm Content substrate bin 3100 Litre Year of construction See type plate Type product As agreed in the order confirmation 1 1 Type plate CE The type plate is placed onto the main cabinet door m eaea Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu Machinenr J d Gowa J Cv w mE a he ist Version 2015 1 3 7TAVa 7 Partner in Growing User Manual Javo Big Filler 2 Safety This machine is built according the state of the art te
3. hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2015 1 8 7TAVa wy Partner in Growing User Manual Javo Big Filler 5 4 Check elevator rotation direction Check the rotation direction of the elevator before you start working with the machine Procedure 1 Connect the power cable 2 Start the elevator a Turn on the main switch b Press the reset button emergency stop circuit c Start the elevator with the elevator button 3 Check the direction of rotation of the elevator a The desired direction of rotation shown in the picture 4 Stop the elevator by turning the elevator switch off Turn the main switch off 6 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel A 5 5 Check elevator chain tension Check the elevator chain tension before you start working with the machine Procedure 1 Check the elevator chain tension The correct tension is obtained when the chain in the middle deflects 10mm 2 Adjust the chain tension if necessary a The tension can be adjusted using the two clamping nuts located on both sides of the elevator housing Loosen tightening nuts A Tighten the nuts B on both sides of the
4. 7AVO Ww Partner in Growing User Manual Original document Version 2015 1 Big Filler Machine nr cccccsccccccssccsscecscescecesees Javo BV Postbus 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo Big Filler Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by
5. FCI CY O A E E E E vince sass eeessaeecega esa E E eameceneaqceens 11 DT NVA ON AN CC sorcerien O E AEE EEEE 12 7 1 Reguired tools and EQUIPMENT cccccccsssececeesecccceesccecsusececeeseceeceusececeuseceseuneceeseunececeuaecessenecessensecetsunecetsenes 12 7 2 Preventive Maintena Nte eee eee eee ee ence eer eer eet nee ee ee ee 12 7 3 BSS re cole GU See ee ee eee ae eee 13 7 4 FUNG NS E A crave cra E N E A A A E A E N 13 7 5 Drawings and SCC ECS eessen E NE EEEE 14 7 6 PEPI oa E E E E E E 14 7 7 JN ONGT o ee eee eee E T E ee 14 7 8 C stomer support and ACV ICC seissen rinn E A N cannes eae 14 8 Disposal of Machine or machine parts cccsceccccscscsccccccscsccccccscececcecscscececcccecsceceececscsceccecscecessecscecscssescess 14 9 EG conformity statement seseesessesesssoessssesssoesssoesssoesssoessscsssesssoecssoeossseossseossseossssossssossossssossssoesssossssoeoe 15 Version 2015 1 2 TAVO wy Partner in Growing User Manual Javo Big Filler 1 Technical specifications and tolerances This machine is intended to be used for transporting substrate from a conveyor belt through an elevator and dumping it for the next process only This machine is meant for processing substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the
6. Javo f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 7TAVa 7 Partner in Growing User Manual Javo Big Filler Table of contents 1 Technical specifications and tolerances ccceccccscsceccccscsccccccscsceccccccccscsceccccscsceceececscececcecscscessecececscesescecces 3 1 1 1E E e E E E S E A E I ETE E ee E ee ee ee T 3 Z SAV A E EN 4 2 1 FP HO WISN WIG taostacinnctecetionncasaucanacaesisenan E E E EEE E 4 2 2 Safety devices onthe machihe acters cetera sensetauenatescacanaseecci nace E EEA 5 2 3 Explanation Or icons and SV IDOI sae atedseue ioe dateaincedaioncsardanebosedascesancnneavcnasionnveracasd dewnceswiantasan E 5 3 Description of the machine sessesessesessecessesessscesssoesssossoecssossssoeossoeossosossseossssossssossosessossssossssossssoesssoesesoeee 6 3 1 Machine OVI VIC W tec rsesoesinccmnesievs ee E N E EEE O EEEE 6 3 2 O
7. OM S ee A E E E E E E tients 6 3 3 OBEY OD ee EE 6 3 4 Mache N OK AON a E A E E E seed ata EE E EE NE E O OE E 6 3 5 CORTO ra E N E S 6 Me i iE ee a E A E EE A E E E E EE E E A E N P A T 7 Mounting installation and commissioning s sessessssessssessssessssesessecsssesesoessssssssoesssosessossssosessoesesoecssoessssessese 8 5 1 POCEO N e E E E A eonessuaataneeateososacasnis 8 5 2 Facilities to take care of bythe USO oe cceeteesanenncedaienm sev dan batsncwavessncnacancmesossleneaae EE TE 8 5 3 Monne CONNECCION E E E E E EEA EE A EE EEA EOS 8 5 4 Check elevator rotation direction sssssssssssreresssssssrrrressssserrrersssssrrrreesssssrrereessssserrreeesssserereeesssseeeeeeessseeene 9 5 5 Check elevator chan TENTON iearstccrecnscctcones teas rommcenvenes surcnabesauencateoeonnnecaunesien hoontapea dvsatphcovenmsacenned eqeeietwedceneanivers 9 5 6 Check substrate CONVEY Ol tensions T 9 5 7 Ser SUID SEL ae CONVE yO SEE Cla arsaterrt esa dire r E T E 10 5 8 SOU re A E E E E a eatsinc davon cnt tt nea enbias snus oan ac Seve 10 5 9 Set the substrate level sensors optional cccccccccssssecccceeessecccceeeeeccceeeeeeeccceeeueeeceseeeueeeceessauneeeseeegeeeeeteas 10 EON sivas etcetera teccedenae ncaa easanansene EA AA EE AE 11 6 1 BO rere te ee E T A AA cee ee EEE E sence A noses tae semen E ap semeteeese ee ceesaeedee ss 11 6 2 MOD a Gace deed siecle E E paste cegs eee sane dew enced ace nasiedewsaees suc ners E E A 11 6 3 ENG
8. accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 7 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 8 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2015 1 14 TAVO wy Partner in Growing User Manual Javo Big Filler 9 EG conformity statement EG conformity statem
9. chine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Required tools and equipment A set of keys is included with the machine consisting of Door key Spanner 24 27mm Spanner 17 19mm Spanner 10 13mm TOP gt 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals tem Axper Comments S Machine Day Check if moving parts are functioning correctly and no
10. chnique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors bef
11. elevator equally d Tighten tightening nuts A O O The tension of the chain should not be too tight 5 6 Check substrate conveyor tension Check the substrate conveyor belt tension before you start working with the machine Procedure 1 Check the substrate conveyor belt tension The correct tension is obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B to the block bearings b The tension can be adjusted by simultaneously turning both sides of the ground belt A c Tighten the four screws B to the block bearings Version 2015 1 9 7TAVa wy Partner in Growing User Manual Javo Big Filler 5 7 Set substrate conveyor speed Set the substrate conveyor speed before you start working with the machine Procedure 1 Check the substrate conveyor speed Set the speed in this way that trays are being filled sufficiently before they reach the substrate slide Adjust the speed of the conveyor belt as slowly as possible Do not add more soil than necessary Adjust the speed of the conveyor belt only when engines are running 2 When the speed needs to be adjusted a Loosen locking bar A b Turn wheel B i CCW substrate conveyor speed is increased ii Clockwise the speed of the conveyor will run slower c Tighten locking bar A 5 8 Set substrate discharge Set the substrate discharge before yo
12. ent for machines directive 2006 42 EG annex II under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Big Filler Type Substrate system is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized ETE Harmonized e definition definition European standard European standard Safety of machinery Basic concepts NEN EN ISO a select Dare NPR ISO TR 14121 Safety of machinery Risk assessment Part 2 12100 2010 5 p p 8 l 2 2010 Practical guidance and examples of methods Basic terminology methodology Safety of machinery Safety distances NEN EN ISO 13857 to prevent hazard zones being reached NEN EN IEC 60204 1 Paley Cr TRAEIN Ean en a machines Part 1 General requirements by the upper and lower limbs The Netherlands Noordwijkerhout Cees Bouwmeester March 2015 Director Version 2015 1 15
13. isk of crushing N S Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Direction of movement Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 5 TAVO wy Partner in Growing User Manual Javo Big Filler 3 Description of the machine 3 1 Machine overview Substrate bin Substrate conveyor Elevator Electrical cabinet Emission funnel Substrate level sensors optional nomon DS 3 2 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Codes Specifications O S Big filler BIG a Elevator chain 6 vanes extended Substrate bin increasement Substrate level control NIVR SE GDUG Spraybar 3 3 Operation The process of the machine starts with the substrate bin which is filled with substrate Filling of the substrate bin can be done by means of a substrate conveyor shovel or be done manually By using the substrate conveyor belt the substrate is transferred to the elevator The elevator takes over the soil and transfers it to the emission funnel The machine is equipped with wheels which makes the machine easy to move 3 4 Machine workstations This machine has no operato
14. oose clothing and or jewelry away from moving parts of the machine Wear appropriate 6 1 Start The machine can be started in different ways depending on the manner in which the machine is turned off in advance The various options are explained below Start procedure 1 Turn off the main switch A at the electrical cabinet 2 Press the green button on the control panel to start the machine Automatic operation By switching switch C to AUTO the machine reacts to the substrate level sensors The machine will now automatically take care of giving the correct amount of substrate Manual operation By switching and holding switch C to MANUAL substrate is provided as long as the switch is held The machine operator will have to remain at the switch to operate it 6 2 Stop Stop procedure 3 Press the red stop button on the control panel 6 3 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved 2 Pullthe red emergency stop button to reset 3 Press the reset button 4 Press the green button on the control panel to start the machine Version 2015 1 11 TAVO C Partner in Growing User Manual Javo Big Filler 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this ma
15. or defect Call a mechanic out Mechanical blockage of elevator Remove blockages Motor is connected incorrectly Connect the motor correct Soil conveyor is not moving The motor or mechanical drive is Check motor and drive mechanism not functioning Conveyor tension is too low belt Increase conveyor belt tension slipping The elevator chain does not Obstacles in chain Remove obstacles noes Ground freezes in elevator Remove excess soil from elevator paddles Machine does not start Emergency stop button is not Pull Emergency Stop button and reset the safety pulled circuit by pressing the reset button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem Reduce cable length Cable length too large causing voltage loss Voltage fluctuations caused by Ensure the correct voltage Turn off other devices other devices on the same group A second in line machine is not Clear the emission in second machine in line ready so that the emission is not released Amount of soil provided is belt slipping Check conveyor tension not enough Version 2015 1 13 TAVO wy Partner in Growing User Manual Javo Big Filler 7 5 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 6 Spare parts Only original spare parts and
16. ore the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket
17. r places 3 5 Controls At the electrical cabinet of the machine these buttons and connectors are placed Main switch main power IN Emergency stop button Manual Automatic Start Stop Dow Version 2015 1 6 TAVO wy Partner in Growing User Manual Javo Big Filler 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 TAVO wy Partner in Growing User Manual Javo Big Filler 5 Mounting installation and commissioning Follow all instructions described in this manual in partic
18. t clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired before use Machine Day Cleaning Spray with compressed air Never clean with water Spray the machine thoroughly so that excess substrate cannot stick Check tension See section Mounting installation and commisioning Version 2015 1 12 7TAVa 7 Partner in Growing User Manual Javo Big Filler 7 3 Test safety circuit Procedure 1 Start the machine Press the emergency stop button The machine is now disabled Pull the Emergency Stop button The machine remains off Press the reset button emergency stop circuit All possibly connected conveyors start moving Start the machine 2 3 4 J The machine must not be used when going through the above process the machine responds differently than described above Warn directly Javo BV 7 4 Fault list Problem Possible cause Action Solution Motor fault mains voltage deviates more than Provide the correct voltage 10 of the rated motor voltage Too high cooling air temperature Provide cool air Poor cable connection check the cable connection and repair if necessary Blown fuse Replace fuse Too little cooling air caused by a Ensure proper inlet and outlet of the cooling air clogged cooling air passage The motor hums and takes Defect winding Repair or replace the motor winding too much power Thermal fuses are falling Mot
19. u start working with the machine A The emission funnel can be set forward or backward procedure 1 Loosen the two star knobs A a Pull the emission funnel backwards or forwards 2 Loosen the two star knobs A 5 9 Set the substrate level sensors optional A Set the substrate level sensors before you start working with the machine The substrate level sensors A hang in the substrate bin of the coupled machine These ensure that if the substrate level is too low substrate to replenishment The substrate level sensors are adjustable in height and depth procedure 1 Loosen the cross piece M8 bolts B a The level sensors can now be adjusted in height and depth 2 Tighten the cross piece M8 bolts B Version 2015 1 10 TAVO C Partner in Growing User Manual Javo Big Filler 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Keep hands hair l
20. ular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities power etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep
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