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GTTS-3000 Installation and User Manual v1.2

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1. gtt systems ylahs Installation and User s Manual True Global Tracking and Tracing System GTTS 3000 Version 1 2 November 2012 GTTSystems B V Herfordstraat 16 7418 EX Deventer The Netherlands 31 0 570 606088 info gtts eu W www gits eu As Ott PREFACE The information in this Installation and User s Guide is subject to change in order to improve reliability design or function without prior notice In no event GT TSystems B V will be liable for technical or editorial errors or omissions herein Nor for incidental special or consequential damages from the furnishing performance or use of this Installation and User s Guide WARNINGS AND NOTICES Head this installation and User s Manual before unpacking and installing the GTTS 3000 There are no user serviceable parts inside Do not open the GTTS 3000 under any circumstances If the optional internal backup battery shall be replaced contact your dealer If GTTS 3000 systems were ordered with optional mounting magnets the magnets are in factory mounted to reduce risk of injury If magnets are mounted a warning label will be present inside the box or crate and or on the mounting peg of the GTTS 3000 Warning Label Caution The magnets are very strong The 4 magnets have a total holding force of 1080 N 7108 Kg As Ott Approvals CE EMC EN 60945 2002 chapter 9 EN 60945 2002 chapter 10 Phenomenon Basic St
2. 3 a 2 3 1 Installation with magnet mounting Holding the GTTS 3000 with both hands hold it over the area where it shall be placed Tilt the GTTS 3000 appr 45 degrees as shown in figure 3 below Then lower it onto the steel surface and turn the GTTS 3000 until the magnets make contact with the steel surface Try to do this as controlled as possible to avoid slam and keep your fingers free from the GT TS 3000 surface contact area Slamming the unit onto the steel surface could cause damage due to extreme G forces that might occur Reverse this procedure to remove an unit Never try to slide a unit This will damage the magnetic s corrosion protective coating and the steel paint surface it is mounted on It is advised to coat the magnets with ship s paint or other corrosion protective coating if available on board prior to installation Figure 3 Placement on top level deck The connection cable shall be routed and fixed properly to avoid dangerous situations that might occur due to loose cables Decent installation counts for all of the mounting options Page 8 of 14 c gttsystems 2 3 2 Installation on railing or tube The mounting hardware of the GIT TS 3000 has a clever design that allows tube clamp mounting on a wide variety of tube diameters ranging from 32mm to 60mm Installation on a railing or tube with a diameter less than 40mm Re gtts Please note the orientation of the lower moun
3. 24V Heater Optional Backup Battery Optional Interface Serial port I O RS 485 RS 422 115k2 max 1 Opto Coupled digital Input 5 24V DC 1 Analog Input 0 30V 12bit ADC 1 Output Open Collector Protected Mosfet 0 7 Amps 60V DC Sink Satellite Iridium Constellation True Global Coverage Frequency Transmission Communication Iridium RX TX Antenna GPS L1band Accuracy GPRS RX Antenna 1616 1626 5 MHz Short Burst Data TDMA FDMA Direct IP or email integrated Patch Antenna Fastrax IT 500 1 8 m Integrated Patch Page 14 of 14
4. of the customer needs without modifications add ons or special software versions It s ruggedized all weather proof housing and stainless steel mounting hardware was especially designed to survive under the most extreme conditions It finds applications in maritime vertical markets like Electronic Charts Support M2M applications Shore Support etc 1 2 System description lridium 4 PAL Satellites for positioning Cm CPS are PSTN tan ede te ew 4 ane rnet Email Iridium Gateway GTTS 3000 kn Client mail server or workstation Email and or direct ip Figure 1 System description Page 5 of 14 gtt systems An installed GTTS 3000 running the generic AWS protocol that uses the messagepack format see www msgpack org will retrieve the GPS data at preset time intervals The position is then send through the Iridium satellite constellation to the Iridium Gateway In the Gateway the data is processed and send to a pre configured IP address and or E mail address Depending on the end user s application it is often desired to use geographical maps to display the position along with other information An example of a GTTS 3000 series on a GEO map can be found in figure 2 below Gooale earth Show C Status Bar C Grid Scale Legend Track Start Date 6 10 2012 Track End Date 871 0 2012 1 ShowsHide Track Figure 2 GTT
5. 000 firmware Two of those provide backward compatibility with the GTTS 2000 series This allows system integrators to switch from the GT TS 2000 to the GI TS 3000 without any hustle Configuration can be altered over the air A dedicated Windows Platform computer configuration tool allows dealers to re configure or select a configuration and set a variety of setting like reporting frequency etc 3 Configuration 3 1 AWS Generic Protocol The AWS Generic Protocol is based upon the messagepack format see www msgpack org This protocol has a bit more overhead than the other protocols but in return it offers great flexibility if one want to use the GTTS 3000 as a data terminal or transceiver next to or instead of a tracking and tracing device 3 2 Configuration DAT 01 DAT 01 is a GITS 2000 protocol from origin Characteristic of configuration DAT 01 is that the GTTS 3000 reports continuously at a configured time interval In this configuration the unit is standard programmed to send a report every 180 minutes Every report holds 2 GPS positions calculated and stored every 90 minutes This configuration is often used to track and trace vessels The GTTS 3000 will send a first GPS position immediately after power up to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight At preset time intervals it will tr
6. READ THIS 7 2 3 1 INSTALLATION WITH MAGNET MOUNTING 0ceecececeecececeececeeceeeceeaeceseeaeeeseaeseeaeaeeaeaeaeeaeaeseeneaeeeeaeas 8 2 3 2 INSTALLATION ON RAILING OR TUBE 0ceccececeecececeecececeececuecececeaeeeseaeeeeneaesaeaeaeeeeaeaeeeaeeeeneaeeeeneas 9 2 3 3 INSTALLATION WITH SCREW MOUNTING 10 TINS A PTO 11 2 4 1 ELECTRICAL INSTALLATION USING THE BIC 12 ONE GIRTON ER 13 3 1 AWS GENERIC re rese ere esr rese re rein 13 3 2 CONFIGURATION DAT O T enina E 13 3 3 CONFIGURATION E dues eda A AE 13 A SPECIFICATIONS a a E A A E ARSA 14 Page 4 of 14 r4 gttsys 1 Introduction 1 1 General information The GTTS 3000 is an Iridium Short Burst Date Communication System that was especially designed for the maritime environment It enables users to have a communication line and or track and trace vessels barges or other assets or equipment It uses the cost effective Iridium Short Burst Data SBD for communication The Iridium network is the only network commercially available that offers true global coverage The GTTS 3000 was developed in such a way that it can fulfil most
7. S 3000 series on AWS Global Alerting Platform All the dealers of the GTTS 3000 series Iridium Short Burst Date Communication System have their own GEO services or can provide it For the dealer list please visit http Avww gtts eu dealers php Page 6 of 14 gtt 2 Installation 2 1 Unpacking The GTTS 3000 is packed in a carton box Unpacking of the GI TS 3000 especially if it is provided with magnets should be done on location prior to installation GTTSystems uses the unique IMEI number of the embedded Iridium SBD modem for unit identification and registration Each box contains at least a GI TS 3000 provided with a factory connected installation cable and a brief installation guide This complete Installation and User s manual can also be found on http www gltts eu products php in pdf format 2 2 Activation in the Iridium Network Prior to mechanical and electrical installation the GTTS unit shall be activated in the Iridium Satellite Network Authorized dealers only send an email to GI TSactivate gits eu with a list of numbers of the units that needs to be activated Only activation requests from authorized dealers can be processed The IMEI numbers can be found on 2 different barcode labels on the bottom of the unit and also on a barcode label on the carton packing IMEI nr always starts with 300234 Activation is normally realized the same day during GTTSystems B V business hours Your subscription s
8. andard Band EN 55016 2 1 2009 A1 2011 10kHz 30 MHz Radiated emission of Magnetic Fields up to 30 MHz 55016 2 3 2010 1 2010 150 kHz 30 MHz Radiated emission up to 1 GHz FAC Pre test EN 55016 2 3 2010 1 2010 30 MHz 1000 MHz Radiated emission up to 1 GHz SAC OATS final test 55016 2 3 2010 A1 2010 30 MHz 1000 MHz Radiated emission up to 1 GHz SAC 55016 2 3 2010 1 2010 30 MHz 1000 MHz Radiated emission up to 1 GHz FAC 55016 2 3 2010 1 2010 1 2 GHz ESD EN 6100 4 2 2009 EN 6100 4 3 2006 1 2008 2 2010 80 MHz 2000 MHz EFT EN 6100 4 4 2004 1 2010 Conducted Immunity EN 6100 4 6 2009 150 kHz 80 MHz Power Supply Failure EN 6100 4 11 2004 Iridium Approved Pending IP67 Ingress Protection Test Pending Page 3 of 14 Table of Content 1 INTRODUCTION MMNMNERPTL 5 1 1 GENERAL 5 1 2 5 ZIN 7 e 2 2 ACTIVATION IN THE IRIDIUM NETWORK 0ccccececececeeeeeceneeeceeeeeceeeeneneseseeeeeeeeaeneseseeeeeeeeseneaeseneeneeness 7 2 3 INSTALLATION GENERAL
9. ated from OV Minus Page 11 of 14 Eg gtt systems 2 4 1 Electrical Installation using the BIC Box Installation becomes easier and more safe if the optional Basic Indoor Connection BIC Box is used It provides a 5 1mm DC jack input for 24V AC DC adapter in parallel with a terminal block for power connection The two DC Power inputs are separated by a diode network and it is allowed to connect both simultaneously for redundant power input Screw type terminal blocks offer easy and proper connection of the wiring Enclosed also an 1Amp Slow blow fuse It has a DB9 connector for easy connection to a computer or other device It also has two LED indicator to show the Power status and the status of the device The BIC Box also provides return current protection if there is a power loss and the transceiver runs from the optional embedded backup battery POWER OK STATUS x i Eo 2 POWER OK STATUS gps ok network ok gps ok no network no gps network ok gps network WHITE GND GR YE SHIELD True Global Iridium Tracker www gtts eu Page 12 of 14 gtt The GTTS 3000 s are shipped from factory in a pre configured state The customers desired configuration is passed to GT TSystems B V the dealers The units are then configured tested packed and shipped Currently there are three configurations released and integrated into the GT TS 3
10. tarts from this day 2 3 Installation general HEAD THIS FIRST The GTTS 3000 is easy to install It offers three different types of installation gt Tube railing mounting Magnet Mounting on deck or rooftop Screw mounting on deck or rooftop It shall be installed always in a horizontal position with no obstructions to the sky above The GTTS 3000 will send a first GPS position automatically to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight GPS takes typically 40 50 seconds for a cold start fix Latency in the Iridium Network is very low Typical values measured 12 15 seconds It is strongly recommended to order the optional Basic Indoor Connection Box GTTS 3000 BIC Box along with each GTTS 3000 system It is low priced and makes the electrical installation easier and safer Besides the ease of installation it has two LED indicators for power status and system status The BIC Box is also provided with a serial RS485 port that can be used for software upgrades and also functions as a debug or monitor port With an off the shelf RS485 lt gt USB converter it is very easy to connect the GTTS 3000 through the BIC Box to a computer Page 7 of 14 K L HN rep LR a E AVI i i 1 B B B am Trati F Ec um ES
11. ting plate Installation on railing or tube with diameter larger then 40mm Please note the orientation of the lower mounting plate It is advised to wrap a sheet of thin rubber around the tube or railing to protect the paint coating It also will add to the clamp s grip Do not over tighten the four M5 bolts Maximum torque 4Nm Page 9 of 14 As Ott 2 3 3 Installation with screw mounting If the GTTS 3000 should be installed using 4 pieces M5 bolts drill 4 holes 5 5 mm according the drill plan See figure below Figure 6 Drill plan If the platform screw mounting installation is desired pay special attention to the possible water ingress due to the drilled holes in the mounting surface Page 10 of 14 gtt The GTTS 3000 transceiver outdoor part comes prewired with a six wire screened cable Connect the V and wire an 1Amp 12 24V DC power supply is all that is needed to make the GTTS 3000 operational We suggest to place an inline fuse of 1Amp slow Although the power supply input is protected against polarity reversal and voltage transients it is good practice to check colour coding scheme once again before supplying the permanent voltage supply 2 4 Electrical Installation Output Open Collector 0 7 Amps 60V DC sink SPARE Analog Input Analog 0 30V IN Opto Coupled digital input Opto 5 24V in 6 Brown V IN_ 9 24 Volt 1Amp Max 8 Yellow Green Shield DC isol
12. y to get a GPS fix and connect to the Iridium network again 3 9 Configuration AUT 01 AUT 01 is GTTS 2000 protocol from origin Characteristic of configuration AUT 01 is that the GTTS 3000 reports at a preset time interval But only if the motion sensor detected motion within this time interval In this configuration the unit is programmed to send a report every 120 minutes Every report holds 2 GPS positions calculated and stored every 60 minutes This configuration is often used to track and trace vehicles and sea containers As soon as the GTTS 2000B is mounted onto ferrous metal it will switch on automatically The GTTS 2000B will send a first GPS position immediately to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight Page 13 of 14 4 Specifications Physical Size overall LxBxH Height above mounting rail or deck Shipping Weight Magnets Holding Force Mounting Hardware 19x18x9 cm 2 7 5 Depends on configuration 1080N 108 Kg Stainless Steel 316 Environment Operating Temperature Storage Temperature Humidity 40 65C 40 65C Relative 100 Electrical Working Voltage 12 24 Volts DC 9Vmin 36V max Power consumption average Receive lt SOmA 12V lt 25mA 24V Power consumption during SBD transmission Transmit 150mA Q9 12V lt 75mMA

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