Abrites Diagnostics for Bikes, Snowmobiles and
Contents
1. Custom Request allows the user to send custom signals to the electronic units and monitor the response in a table view The custom reguest can be saved for reference Custom Reguest Reguest x Send Issued by Abrites Itd Manual Version 3 0 November 10 2014 2 The Special functions tab of the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters will provide you the options to perform Advanced diagnostics with the available vehicles A ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 www abritus72 com aa X 8 unit meme 0 Protocol joc f wR Vehicle Selection 4 Special Functions A A Key Learning Read Update ConfData The Key learning special function allows the user to prepare keys for the available vehicles in a simple step by step manner Key learning is currently available for various Aprilia BMW Gilera and Piaggio models Key Learning Please select make and click on the button Next Note Make sure to follow the instructions you see on the screen Make sure to have your transponder Issued by Abrites Itd Manual Version 3 0 November 10 2014 programmer attached Programming a key with a Temic transponder requires the TAG key programmer to be connected to your AVDI Once you have done that the Software will establish a connection to the unit and you will see the followin2. BMW Ducati Kawasaki Gilera Piaggio Suzuki etc and the Model NOTE For the purposes of the manual we are using a Suzuki motorcycle the model is DL650K7 L2 This motorcycle has two electronic modules available The principle is similar with any vehicle tested by the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters The two available electronic modules of this motorcycle are the Engine Control Unit and the Anti lock Braking System In the Protocol field of the diagnostic screen we can determine that both units use the KWP protocol Issued by Abrites Itd Manual Version 3 0 Issued bv Abrites Itd November 10 2014 Select the vehicle as described above TA ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 www abritus72 com b x Protocol DTC Unit name 12 Engine Control Unit KWP 29 Anti Lock Braking System KWP Previous gt a Vehicle Selection fi Special Functions m Current context Category Bike v Make SUZUKI ki Model DL650AK7 L2 Once the correct vehicle is selected the available electronic modules will be displayed in the Unit name field Drill into the units in order perform diagnostics for them by double clicking directly over the name of the unit Engine Control Unit Establishing diagnostic session with selected unit Diagnostic channel is open K line using KWP 2026 electroni
3. Le 9 oe Key Learning Possible causes for this issue may be The AVDI is not connected to the user s computer The diagnostic connector is inappropriately connected The transponder programmer is not connected In both cases please make sure to check the connections or contact support abritus 72 com Issued by Abrites Itd Manual Version 3 0 November 10 2014 2 Log files The log files are an essential part of the troubleshooting process They are required to establish the root causes of issues that have occurred unexpectedly In most cases this is concerning the communication between the AVDI and the modules of the vehicle or the communication between the modules within the vehicle itself Always make sure to attach the files from when the issue occurred to an e mail sent to the support team This will speed up the process of resolving an issue in case it is present Please note that the log files can be located under Start gt Programs gt ABRITES software for IDxxxxxx gt Log Files where IDxxxxxx is your ADVI ID or in the second page of the Quick Start menu under the LOG icon In this directory you will see a list of folders Please access the BIKE folder and copy the log files from the time and date the issue occurred and attach them in your e mail The log files icon in the Quick Start menu LOG A selection of log files from the Abrites Diagnostics for Bikes Snowmobi
4. can see it in white it has a rubber waterproof cap which needs to be removed in order for the connector to be exposed Issued by Abrites Itd Manual Version 3 0 November 10 2014 The standard Suzuki six pin connector is depicted below The pin out for the 6 pin connector is as shown here Diagnostic Switch Diagnostic output terminal Terminal Blank Duty Output Terminal Test Switch Terminal Ground Terminal Issued by Abrites Itd Manual Version 3 0 November 10 2014 Here you can see the two connected on the vehicle The connection from the Suzuki vehicles to your AVDI is established by connecting the 6 pin connector to a DB9 connector and then to a DB25 connector in order for the signal to enter the DB25 connector on the AVDI via the following table DB9 DB25 PIN 1 Ground PIN 5 Ground PIN 4 K line PIN 8 K line PIN 9 12V Pin 17 12 Volts Issued by Abrites Itd Manual Version 3 0 November 10 2014 BMW motorcycles use a 10 pin diagnostic connector The connection to the OBD Il is depicted Location of the OBD for some of the most popular BMW models S1000RR under the rear seat cover R1200GS Adventure under the rear portion of the seat R1200GS under the seat R1200RT under seat R1200C under the left chrome cover HP2 Enduro under the front of the seat close to the tank K1200GT under the rear of the seat K1
5. z q K A K A K K A R K K R A K A K K BIKI BI RI Engine speed Throttle position Manifold absolute pressure 1 Engine coolant oil temperature Intake air temperature Barometric pressure Battery voltage O2 sensor Gear position Manifold absolute pressure 2 Desired idle rpm ISC valve position Fuel injection time for 1 Fuel injection time for 2 Fuel injection time for 3 Fuel injection time for 4 Ignition timing for 1 Ignition timing for 2 Secondary throttle actuator position sensor ISC aperture learned position Neramn colennid relay In rt Move i KG Man Selected i On Top Issued bv Abrites Itd O rpm 27 52 94 1 kPa iD Ae 14 0 C 126 3 kPa 0 0 V 0 0 V Neutral 94 1 kPa 1343 rpm 98 step 0 0 ms 0 0 ms 262 1 ms 262 1 ms bo SA 11 490 100 0 90 OF Manual Version 3 0 November 10 2014 The Data Display menu provides two different views The List view as shown above allows selection of sensors with a check box list The list can be customized and its order can be modified by the user for a more accurate overview of the vehicle values The Graph view allows the monitoring of a parameter in a graphic form in order to determine patterns and behavioral changes It provides the available sensor signals in a drop down menu where a value can be selected Data Display lo Sem List Graph Engine coolant oil temperature X Close
6. 200S under the rear of the seat K1200LT under the seat R1150 GS Adventure under the seat R1150RT between rear light and seat G650X Challenge Country Moto behind right front panel C1 200 behind the backrest of the seat Issued by Abrites Itd Manual Version 3 0 November 10 2014 Aprilia motorcycles 6 pin to OBDII connection depicted below OBD Adapter BIKE Aprilia OBD Adapter Pin 6 Pin 5 Signal Ground Pin 1 a Pin 7 K line Pin 2 ome Pin 15 L line Pin 3 ome Pin 16 12V man Aprilia bike plug Kawasaki vehicles in most cases have the diagnostic pin under the seat PINOUTS For the following connections you will need to connect the modules using a DB9 connector What you will need to remember is that the DB9 connector is structured in the following way PIN1 GND PIN4 K line PIN9 12V Magneti Marelli ACI600 01 12V Ground Ignition 442V Issued by Abrites Itd Manual Version 3 0 November 10 2014 Magneti Marelli IM006 04 12V K line Ground Magneti Marelli IAW 5AM GE BC 0098058 A 12V K line Ground EFI Technology 26 08 CM078307 Issued by Abri Ground ni K line nual V we Sawale 3 0 November 10 2014 EFI Technology 28 08 CM078311 Ground 12V Philips 325 024 0G 2 stroke DI Ground 42V K line Issued by Abrites Itd Manual Version 3 0 November 10 2014 IV List of sup
7. HILIPS DITECH 908AZ60A a Read ConfData Read Update ConfData Unit MAGNETI MARELLI IAW 5AM ST10F269 95160 Please Wait Making virgin ECU The Make Virgin button allows you to virginize various ECUs with the click of a button Make Virgin M X Close Issued bv Abrites Itd Manual Version 3 0 November 10 2014 lll Connecting your AVDI to various Bikes Snowmobiles and Water Scooters 1 Unlike cars where the standard for the diagnostic connection is unified under the OBDII connectors the motorcycles snowmobiles and water scooters use a variety of connectors The connection to the on board diagnostic connectors of these vehicles can be established in the following steps Determining the location of the diagnostic connectors In the majority of cases the diagnostics connectors are located under the seat of the vehicle Determining the type of connectors required for the specific vehicle Once the type of connector that is required for the vehicle in question is discovered the users can proceed to the next step Translating the signal from the On board diagnostic connector to the AVDI 2 In the photos below you can see various connector locations types and connection cable pin outs Suzuki motorcycles quads snowmobiles and water scooters most commonly have their 6 pin connector under the seat In the photo below you
8. November 10 2014 Abrites Diagnostics for Bikes Snowmobiles and Water Scooters User Manual Issued by Abrites Itd Manual Version 3 0 November 10 2014 List of Revisions Date Chapter Description l Revision 19 March 2014 First version of the document 23 April 2014 Update and revision of the document 10 November 2014 Update and revision of the document CONTENT BANE CU OI i i a a eee esas seseionc cam onean an sesise s ooucisten aseaan ee sncaas poo aken 3 II Vehicle diagnostics with the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters 4 lll Connecting your AVDI to various Bikes Snowmobiles and Water Scooters 14 IV List of supported models nana 21 V Troubleshooting steps nana 25 Issued bv Abrites Itd Manual Version 3 0 November 10 2014 Introduction The Abrites Diagnostics for Bikes Snowmobiles and Water Scooters is a professional diagnostic software designed to work with the Abrites Vehicle Diagnostics Interface produced by Abrites Itd The Abrites Diagnostics for Bikes Snowmobiles and Water Scooters allows complete dealer level diagnostic operations for multiple brands and categories of motorcycles snowmobiles ATVs UTVs and water scooters via their on board diagnostic OBD connectors or through bench connection The diagnostics is being performed over the appropriate
9. T 2 spark R1150RT R1150RS 2 spark R1150RS R1100S 2 spark R1100S R850R 2 spark R850R R850RT 2 spark R850RT R850C F800GS F800R F800ST F800S F650GS 800cc F650GS Dakar 2 spark F650GS Dakar F650GS 2 spark F650GS F650CS 2 spark F650CS K1300GT K1300R K1300S K1200GT K1200GT non CAN K1200LT K1200R Sport K1200R K1200RS K1200S G650GS G650 Xchallenge G650 Xmoto G650 Xcountry G450X Issued by Abrites Itd Manual Version 3 0 November 10 2014 C1 200 C1 125 S1000RR Kawasaki BJ250 Estrella Concours ER 6f ER 6f ER 6n ER 6n Epsilon 250 GTR 1400 KSF450 B KX 450 F LX250 Ninja ZX 10R Ninja ZX 10R Ninja ZX 10R Ninja ZX 12R Ninja ZX 12R Ninja ZX 14R Ninja ZX 14R Ninja ZX 6R Ninja ZX 6R Ninja ZX 6R Ninja ZX 6R Ninja ZX 6RR Ninja ZX 6RR VN 1500 Mean Streak VN 1500 Vulcan VN 1600 Classic VN 1600 Mean Streak VN 2000 VN 900 Classic VN 900 Classic Versys Z1000 ZZR 1400 Issued by Abrites Itd Manual Version 3 0 November 10 2014 NOTE Please be informed that module support may vary according to the model year V Troubleshooting steps 1 Connection issues One of the most common faults that may occur with the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters is the impossibility of the software and interface to connect to the vehicle subjected to diagnostics In the example below the vehicle is defined and a module is being selec
10. at no other Transponder Key is within 10 cm When you click next here you will need to wait a few seconds and the transponder will be ready for use Key Learning le e Programming completed successfully Transponder Key is ready to start the engine Programming keys for BMW motorcvcles In this case we are using a Hitag 2 transponder and a TAG transponder programmer The first step is to connect the programmer and establish a diagnostic connection with the unit A ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 Days untill HW synchronization 29 lunit name prc f J xs DI d Key Learning Previous Please Wait x Establishing diagnostic session with selected unit Open R EJ Key Learning U ConfData Issued by Abrites Itd Manual Version 3 0 Kev Learning November 10 2014 The next step is to select the position where you would like to program the key x Please select the position on which you want to program a key CK js C Key 5 Not Used c Used C Key 6 Not Used C Key 2 Not Used C Key 7 Not Used C Key 3 Not Used C Key 8 Not Used C Key 4 Not Used C Key 9 Not Used f Lo k Key Learning You should then follow the instructions on the programmer placement in the antenna lee Place Transponder Kev on vour pr
11. c control unit identification Part Number 32920 27GA Component ID 32920 27GA Identification Data Displav Clear log Read DTCs Write log Clear DTCs Custom Request X Close Manual Version 3 0 November 10 2014 The display field will inform you about the establishment of a diagnostic session with the selected unit It will also provide information about the protocol and on multiple occasions it will automatically display the unit identification in terms of Part number and Component ID Selecting the Identification button will allow you to see the unit s Part number and Component ID This is mostly used for searching for replacement parts Engine Control Unit Establishing diagnostic session with selected unit Diagnostic channel is open K line using KWP 2026 electronic control unit identification Part Number 32920 27GA Component ID 32920 27GA electronic control unit identification Part Number 32920 27GA Component ID 32920 27GA Identification Data Display Clear log Clear DTCs Custom Request eee Selecting the Read DTC button will read the Diagnostic Trouble Codes from the unit if present it will display it with the factory number of DTC as well as the appropriate text identification if available Engine Control Unit electronic control unit identification Part Number 32920 27GA Component ID 32920 27GA e
12. communication protocol for each model As well as the standard diagnostic functions such as reading and clearing DTCs module identification etc the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters provides advanced diagnostic functions such as reading and updating configuration data of various modules installed on the vehicles key learning functions for some models and others functions Getting started with the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters requires the users to perform the following 1 Double click the Quick start icon on the desktop and go to the motorcycle icon 2 Double click it and the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters will be started JA ABRITES Quick Start for ID www abritus72 com l c Exen lt SKODA 6 smart SP TOYOTA SEAT SUZUKI 4 O Ee lt L E a gee a VAUXHALL a a Click here to start the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters 3 Before using the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters please go to the Options menu and make sure that the Debug logging is enabled for troubleshooting purposes described in section V then select how long you would like for them to be kept on your computer In the last drop down tab of the Options menu you can select the language that is most comfortable for you to use while working with the Abrites Diagnostics for Bi
13. g screen fA ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 Days untill HW synchronization 29 28 8 unit mame 0 Protocol joc l Key Learning Please Wait Establishing diagnostic session with selected unit l b Kev Learning Once the connection to the unit is established vou will be asked to select the kev position and vou should see the following screen Once that is done the software Kev Learning Please select the position on which vou want to program a kev Master Key Used C Service Key 1 Not Used C Servic Em ce will ask you what programming operation you would like to perform You can clone or replace the existing transponder by selecting the appropriate button Programming operation There is already a key programmed on selected position Do you want to clone or replace the existing key NOTE If you select clone please be sure that you are using a suitable transponder Issued by Abrites Itd Manual Version 3 0 November 10 2014 In this case we see that a master key is used and you should leave the position to its default After clicking Next the software will inform you how to place the transponder within the key programmer antenna aerial Key Learning S Place Transponder Key on your programmer and click on the button Next NOTE Ensure th
14. kes Snowmobiles and Water Scooters S ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 www abritus72 com Dej vle 28 Options Previous Debug Logging Enabled Keep Log Files Months ba Open Language English d 5 Next AM Vehicle Selection Current context Category Make Model bel Issued bv Abrit Manual Version 3 0 November 10 2014 ll Vehicle diagnostics with the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters The Abrites Diagnostics for Bikes Snowmobiles and Water Scooters software consists of basically two parts 1 Standard diagnostic functions Reading DTCs Clearing DTCs fault codes Scanning available modules and extended module identification Data display in the supported vehicles When performing standard diagnostics the first step that needs to be performed is to select the type of vehicle that requires the diagnostic service By default your first screen will be set to the Vehicle selection tab TA ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 www abritus72 com Lo X ES Unit name lt pre IL AM Vehicle Selection fi Special Functions Current context Category Bike vi Make vi Model v From this screen you will need to select the vehicle Category e g Bike Snowmobile Water Scooter the Make e g Aprilia
15. lectronic control unit identification Part Number 32920 27GA Component ID 32920 27GA read diagnostic trouble codes P1650 Ignition switch signal circuit malfunction Not Present Identification Data Displav Clear log Clear DTCs Custom Request X Close Issued by Abrites Itd Manual Version 3 0 November 10 2014 Once the vehicle is repaired and the issue is removed the Clear DTC button is selected This will remove the Diagnostic Trouble Code from the unit s memory thus allowing the vehicle to operate correctly Engine Control Unit Component ID Part Number Component ID P1650 electronic control unit identification read diagnostic trouble codes clear diagnostic trouble codes DTCs cleared Identification Data Display Clear DTCs Custom Request 32920 27GA 32920 27GA 32920 27GA Ignition switch signal circuit malfunction Not Present pomo i Sve Clear log Write log Close BG The Data Display button provides a complete actual value data view of the vehicle in one multiple or all parameters by gathering information from the vehicle s sensors This function is extremely helpful when determining a hidden fault within a vehicle or analyzing the behavior after specific modifications or repairs have been made Data Display List Graph Lax Parameter Value
16. les and Water Scooters Marne 4 bike comm 20140218 141751 log 74 bike comm 20140218 141912 1og 7 bike comm 20140218 142024 log 4 bike comm 20140219 104229 log bike comm 20140304 174944 log bike comm 20140304 175011 log 7 bike comm 20140304 175059 log bike comm 20140306 101200 log 4 bike comm 20140306 111608 log bike comm 20140306 120455 log o bike comm 20140306 120950 log bike comm 20140306 141702 log bike comm 20140306 174853 log bike comm 20140310 153012 log Please contact support abritus72 com with any questions issues or doubts in regards to the ABRITES Diagnostics for Bikes Snowmobiles and Water Scooters Issued by Abrites Itd Manual Version 3 0
17. ogrammer and click on the button Next NOTE Ensure that no other Transponder Kev is within 10 cm X Cancel Key Learning You will then be informed that the transponder is ready to start the engine less Programming completed successfully Transponder Key is ready to start the engine Issued by Abrites Itd Manual Version 3 0 November 10 2014 Read Update ConiData allows the reading and updating of Configuration data from selected electronic control modules of various bikes snowmobiles and water scooters The Read Confdata button will read the Configuration data from the selected module the Update Confdata will respectfully update the configuration data of the selected module The selection is performed using a drop down menu within the Read Update ConfData special function menu The Load from file button allows you to update the configuration data by loading it from a preselected file saved prior the update Make Virgin allows you to virginize the CONF DATA of the ECUs available for this action Read Update ConfData Unit EFI TECHNOLOGY ACII AC2I AC5I AC8I AC13I AC21I AC23I ST72C334 EFI TECHNOLOGY ACII AC2I ACSI AC8I AC13I1 AC211 AC231 95040 EFI TECHNOLOGY ACi9I AC20I AC25I AC27I AC32I 95080 MAGNETI MARELLI ACI100 ACI50x ACI60x MC68HC05 MAGNETI MARELLI IAW 5AM ST10F269 95160 MAGNETI MARELLI IMM003 IMM006 MC68HC05E6 P
18. ported models Suzuki AN250K3 L1 AN250MK7 L1 AN400K3 L2 AN400AK9 L2 AN650K3 K4 AN650K5 L1 AN650AK4 AN650AK5 L2 DL650K4 L1 DL650AK7 L2 DL1000K4 L2 DR125SMk9 L1 FL125SDWK 7 K9 GSF650 SK7 L2 GSF650A SAK5 K6 GSF650A SAK7 L2 GSF1200A SAK6 GSF1250K7 L 1 GSF1250SK L2 GSF1250AK L1 GSF1250SAK7 L2 GSR400K6 LO GSR400AK 7 L1 GSR600K6 LO GSR600AK7 L0 GSR750L1 L2 GSR750AL1 L2 GSX650FK8 L2 GSX650FAK9 L2 GSX R600 750K4 L2 GSX R1000K3 L2 GSX1250FALO L2 GSX1300BKK8 L0 GSX1300BKAK8 LO GSX1300RK8 L2 GSX1400K4 K7 GW250L2 L 3 GZ125K7 L1 RMX450ZL0 L2 RM Z250L0 L3 Issued by Abrites Itd Manual Version 3 0 November 10 2014 RM Z450K8 L 3 RV125K7 L3 RV200K8 L3 SFV400AL0 L2 SFV650K9 L2 SFV650AK9 L2 ST250XK8 LO SV650K3 K9 SV650SK3 L 2 SV650AK7 K9 SV650SAK7 L2 SV1000 SK3 K7 TU250G G2K9 L 1 TU250XK9 L 2 UH125 200K7 L2 UL250K8 UX125 150K8 L1 VL400K9 L 1 VL800K5 L2 VL1500K5 L0 VLR1800K8 L 1 VZ400K9 L 1 VZ800K5 L2 VZ1500K9 LO VZR1800K6 L2 LT A400 FLO L3 LT A450XK 7 LO LT AS00XPK9 L 3 LT A700XK5 K7 LT A750XK8 L 3 LT A750XPK9 L 3 LT F400 FLO L3 LT R450K6 L2 LT Z400K9 L2 BMW R1200GS R1200GS HP2 MegaMoto R1200GS HP2 Enduro R1200GS Adventure R1200GS R1200R R1200RT R1200S HP2 R1200S R1200ST Issued by Abrites Itd Manual Version 3 0 November 10 2014 R1200C R1200CL R1150GS Adventure 2 spark R1150GS Adventure R1150GS 2 spark R1150GS R1150R 2 spark R1150R R1150R
19. ted for diagnostics SPORI sT ci a U A ABRITES Diagnostics for Bikes Snowmobi 13 wwabritus72 12 Digital Engine Electronics DME CAN 29 Anti lock braking svstem ABS CAN Previous 39 Electronic suspension adjustment ESA CAN 40 Ignition lock electronic immobilizer EWS CAN l 60 Instrument cluster control unit KOMBI CAN 72 Basic module GM control unit CAN Open Vehicle Selection fi Special Functions Current context Gba Bike l Make BMW oa Model R1200GS 2013 me Once the Abrites Diagnostics for Bikes Snowmobiles and Water Scooters attempts to establish a diagnostic connection however the following error message is displayed ES Electronic suspension adjustment ESA Establishing diagnostic session with selected unit Target unit does not respond Diagnostic not opened Issued by Abr IE cose nual 3 0 UJELE Version November 10 2014 Other connection issues may occur when the transponder programmer is not connected to your AVDI during key learning You will see the following error A ABRITES Diagnostics for Bikes Snowmobiles and Water scooters 1 3 Days untill HW synchronization 23 Unit mame Protoco ore Key Learning Please select make and click on the button Next ABRITES Diagnostics for Bikes Snowmobiles and Water scoo A Cannot find transponder programmer OK FB
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