USER MANUAL - Drain Cleaner
Contents
1. If you find a thick and white emulsion of water and oil in the pump oil reservoir 61K or if you see slicks in the ditch a diaphragm has failed Proceed as follows without delay 86 User manual Homburg Drain Cleaner type Hurricane 01 Carefully take the tension open off the hook clamp fig of the water pressure controller 05 Flushing water pressure controller 02 Switch off the cardan shaft tractor 03 Switch off the hydraulic control valve of the tractor 04 Switch off the tractor engine 05 Uncouple the cardan shaft from the tractor and from the pump 06 Internally clean the pump with diesel or petrol to prevent corrosion of the pump 09 Sticker Accumulator present 07 Check the diaphragms 08 Replace the defective diaphragm Important Make sure there is no air left in the cylinder head after changing the diaphragms The air can be removed by tilting the pump forward and simultaneously rotating the shaft This will allow the air between the piston and the membranes to escape 87 User manual Homburg Drain Cleaner type Hurricane 13 DISPOSING OF THE MACHINE When the machine has reached the end of its technical service life and has to be disposed of the following should be observed in connection with environment and safety Oil and grease in the water pump Dispose of these in an environmentally sound manner as prescribed by the local authorities2. 08 58 Getting ready to operate the machine Hitching the machine to the tractor Observe all safety instructions as described in the safety chapter of this user manual If necessary equip the tractor with sufficient front weights Make sure the machine is on a level surface If necessary place guide shells on the lower link pins of the machine see fig 51 pt 06 and pt 07 Connect the lower lift arms of the three point suspension to the lower link pins of the machine see fig 51 pt 06 and pt 07 Lock the lower lift arms Connect the top rod of the three point suspension to the top link pin of the machine and if necessary set the correct length see fig 51 pt 08 Lock the top link pin Homburg Drain Cleaner type Hurricane ITEN AN NES F_N wa 51 Hoofdcomponenten Hurricane voorzijde 59 User manual Homburg Drain Cleaner type Hurricane 10 3 2 01 02 Matching the cardan shaft and the tractor Lift the machine to minimise the distance between the tractor pto and the water pump shaft Support the machine in a sensible manner if the machine is not on the ground after carrying out the previous action Check that the cardan shaft matches the manufacturer s specifications Check whether the cardan shaft can be mounted without modifying its length If not shorten the cardan shaft Shortening the cardan shaft also refer to the instructions th
3. Accumulator in the water pump The gas pressure in the accumulator is high The accumulator must only be depressurised by specialised persons with specialised equipment 09 Sticker Accumulator present Flushing hose The flushing hose is made of HPE Hard PolyEthylene synthetic Take the flushing hose float guide rollers suction hose cleaning hoses and pantograph contact strip to a specialised synthetics recycling company The rest is mainly made of steel and can be sent off to a scrap iron processing company 88 User manual Homburg Drain Cleaner type Hurricane 89 LIST OF ILLUSTRATIONS Flushing water pressure regulator Electrical 3 way cock Sticker Read the user manual first Sticker Hoisting point Sticker Accumulator present Sticker Danger of getting caught Sticker No welding on the machine Sticker Forklift lift point Identification plate Homburg Identification plate Widontec Sticker Remove ignition key for maintenance Sticker Suspension point three point suspension Sticker Trademark and company logo Flushing water pressure gauge Metre counter User manual compartment Location identification plate and serial number Location stickers rear Location stickers front Main components rear Hurricane Main components front Hurricane Water diagram Operating range Hurricane with roller bends Stickers operating symbols Electric controls Hydraulic controls Pressure
4. 4 5 01 02 03 70 Switch on the cardan shaft tractor Set the cardan shaft speed About 400 rpm tractor Wait until all the air has disappeared from the transparent suction hose If the air does not disappear the pump does not suck properly or the suction hose leaks or the head is too high Please note The pump must not run dry for longer than 5 min to prevent damage to the pump Feeding the flushing hose into the drain pipe Observe all safety instructions as described in the safety chapter of this user manual Press the AUTO button fig 56A till the light starts to glow on the button The hose will now be introduced and the water will start automatically Check that the flushing water pressure is no more than 3 5 MPa 35 bar with the use of the pressure gauge fig 18 en fig 50 pt 22 User manual Homburg Drain Cleaner type Hurricane p 0 bar 100 NC HOMBURG _ WIBLACK WRAL3020 18 Pressure gauge for flushing water CAREFUL The water pressure must never exceed 5MPa 50 bar 04 Setthe cardan shaft speed to achieve the smallest possible water flow from the overflow hose This saves energy Make sure that the pressure indicated on the pressure gauge see fig 05 and fig 50 pt 17 remains between 2 5 MPa and 3 MPa 25 bar and 30 bar 05 If the drive wheels are slipping the machine will stop feeding the hose and the display will show E12 Slip Possible causes a
5. 62 Fixing eyes at the back 43 User manual Homburg Drain Cleaner type Hurricane 9 CONTROLS HOMBURG ESC eb 56A Electric controls 44 User manual Homburg Drain Cleaner type Hurricane AUTO AUTO MAN MAN STOP top section folding cylinder folds out guide arm top section folding cylinder folds in guide arm bottom section lift cylinder folds in guide arm bottom section lift cylinder folds out guide arm retracts guide arm extends guide arm slewing left slewing right automatic flushing hose feeder automatic flushing hose retractor coil back on reel manual flushing hose feeder manual flushing hose retractor coil back on reel stops hose feeder retractor Emergency stop On control box off press Off control box on turn to right Menu Reset I HDD 20 1 ESC A v 45 menu for settings distance meter reset set zero length of drain Homburg Dynamic Drive water on off working light on off accept button menu escape button menu arrow up menu arrow down menu User manual Homburg Drain Cleaner type Hurricane Menu structure Menu User settings 43 System settings 46 Submenu 1 14 Cilinder Speed 35 Cilinder speed ramp 37 Force detection 39 Slip detection 41 HDD functions 44 LCD backlight Submenu 2 15 Cilinder 1 2 up Submen
6. Qty per Material Method fig 61x daily or weekly or monthly machine Fed bearings 1 Grease Mollub Alloy 777 1 61 618 uen guide D E em emm f r drive G guide arm 610 61 F H and L 61N Carden shaft Lubricate Grease Mollub Alloy 777 1 Check protective sleeve Grease Mollub Alloy 777 1 Water pump B EE Grease Mollub Alloy 777 1 pcm shaft Water pump N HEN S 1 85 litres Engine oil SAE30 40 up Change after 1000 hours Suction basket i fenek 1 Using a brush Suction Filter Clean Hose down grease 3x O Grease Mollub Alloy 777 1 rings Nylon rollers 20 Engine oil 5W30 Ben control Lubricate Engine oil 5W30 valve E Sliding mm 2 pf Grease Mollub Alloy 777 1 Vastzetklem Lubricate 4 Engineoil5wW30 Dust covers Check Check presence and condition Hydrsysiem Check 1 Check for leakage Water system 1 Check for leakage Accumulator __ Check__ 1 O 7mPa 7bar Pressure n Lubricate 1 Engine oil 5W30 sm M tightener M Rotating Lubricate Grease Mollub Alloy 777 1 coupling for suction hose reel 81 User manual Homburg Drain Cleaner type Hurricane 61A Rotating coupling grease nipple for 61B Grease nipple for front of reel bearings suction hose reel 61C Grease nipples for cylinders and 61D Grease nipples for cylinders and swi
7. Steel frame Flushing water pump Suction hose suspension bracket overflow hose float and suction basket option Guide tube 2 m wells set option Reel Safety mesh Triangle Slow traffic option Guide arm extension opposite bank Fixing pins extension Hoisting eye rear Flushing water pressure controller and electric water valve option Automatic flushing hose guide Protective cover automatic flushing hose guide drive Hydraulic system pressure gauge Hook transport lock chain Pressure gauge flushing water Control box Flushing hose Metre counter Hydraulic folding cylinder Arm pivot point top part with bottom part Protective cover for hydraulic motors and hose drive Guide arm top part Guide arm bottom part Hydraulic slewing cylinder Hydraulic sliding cylinder Sliding section guide arm Locking clamp with lever User manual Homburg Drain Cleaner type Hurricane 30 Removable adapter guide arm take out when using the extension Roller bend top Locking clamp with lever Roller bend bottom Float Suction basket Fixing pin small End piece with nozzle Guide basket option Suction hose Adjusting lever drive rolls pressure Protective cover hydraulic valve block Adjusting tube control unit Fixing pin Rear lights option Licence plate holder with lighting option Working light option Instruction book holder Reel bearing block Arm lifting cylinder Suction hose suspension bracke
8. be repaired in a correct manner Never use the machine with one of the safety provisions removed defective or deactivated 55 User manual Homburg Drain Cleaner type Hurricane Check OK Not OK Water pump Oil level Accumulator pressure 7 bar check and correct with air compressor and pressure gauge if necessary Presence suction basket Presence float Presence and operation of Roller bends 2 Extension opposite bank Well set pipe option Well set knee 30 option Suction hose Overflow hose End piece Nozzle Centering basket option Cardan shaft Three pins three point suspension Fixing pin Extensions option Couplings option Support legs option Make sure you obtain information that shows the exact location of the drain pipes and the length of every drain pipe in the system being cleaned For instance drawings obtained from your supervisor or the client 56 User manual Homburg Drain Cleaner type Hurricane 10 2 Cleaning drain pipes When and how often How often you clean the drain pipes depends on the
9. caught in the rotating cardan shaft see fig 51 pt 04 User Manual see Preface and fig 50 pt 47 Light bar for use on public roads Prevents traffic accidents see fig 50 pt 44 Triangle Slow traffic Prevents traffic accidents see fig 50 pt 08 Protective cover chain drive flushing hose guide Prevents limbs from getting caught in the drive see fig 51 pt 12 Protective cover lateral chain drive flushing hose guide Prevents limbs from getting caught in the drive see fig 50 pt 14 AN WARNING Never remove or deactivate safety provisions Any defective safety provision must directly be repaired in a correct manner Never use the machine with one of the safety provisions removed defective or deactivated 28 User manual Homburg Drain Cleaner type Hurricane 6 6 1 GENERAL DESCRIPTION OF THE MACHINE Main components The Homburg Drain Cleaner type Hurricane is a machine for cleaning drainage systems as found in agricultural land using water when they have got clogged up for instance with clay silt The machine can only operate when it is directly connected to a suitable agricultural tractor using Three point suspension Cardan shaft Hydraulic hoses 2 with quick connect couplings Electric connection 7 pin for rear lighting Electric connection 3 pin for control box The main components of this machine are see fig 50 rear Transport support roller bend accessories
10. dust and or gas explosion risk 7 6 Conversion table liter 10 264 gallon US 1 gallon US 3 785 litres 210 bar 145 psi 2145 Ibs m 1 psi 21 Ib m 0 0068966 MPa 0 0689 bar 1 36 hp 0 736 0 555 x 32 1 8 x C 32 41 User manual Homburg Drain Cleaner type Hurricane 8 TRANSPORT NOT BEHIND THE TRACTOR The machine always comes completely assembled The machine therefore does not require assembly after it has been delivered The machine is fitted with 4 hoisting eyes see fig 48 pt 2 and fig 49 pt 2 Make sure the reel is not squashed by slings or hoisting cables when hoisting it Use of a 4 point sling or hoist may prevent damage AN WARNING Only hoist the machine on the hoisting eyes 08 Sticker Hoisting point A forklift should only pick up the machine under the lower horizontal beams of the basic frame Prevent toppling when transporting by forklift 12 Sticker Forklift lift point To prevent the machine from tipping over the machine must be secured on the truck or container with lashings and tensioners 42 User manual Homburg Drain Cleaner type Hurricane To prevent the machine from tipping over the machine must be secured on the truck or container with lashings and tensioners fig 51 pt 06 07 08 and at the back by the eyes cut into the sheet metal fig 62 pt Otherwise machine parts may get damaged
11. flushing pressure Pump valves do not close pump is not reached properly Suction basket is fouled Clean suction basket Leakage water pressure Replace pressure plate or controller seat Nozzle worn Replace nozzle Oil level too high Lower oil level Diaphragm failure Repair pump between display and main processor pressure sensor is too high gt 21V pressure sensor is too low lt 15V too high gt 14 5 the tractor too low lt 11V the tractor 209 Open load One of the plugs is not check that all the plugs are working properly still in place check cables for breaks E10 short circ One of the outlets is check the cables causing a short circuit to earth 85 User manual Homburg Drain Cleaner type Hurricane E11 Checksum Communication problem Consult your dealer between main processor and screen See Chapter 10 4 E13 Drive Wheel Drive wheel is blocked Check whether drive wheel turns during reeling in out Check that the sensor is adjusted properly E14 Meas Wheel Metre wheel is not turning check whether the metre wheel is turning simultaneously Check whether the sensor is set properly E15 Parcel Area length is set at 0 m Enter the correct length for while the button for the area concerned automatic hose feed is being used E15 Dist 0 Distance is below 0 while _ Put distance at the correct button for automatic distance or reel hose in by retraction is being used hand
12. gauge hydraulic system Reel bearing and Water coupling Operating range Hurricane with extension opposite bank Operating range Hurricane with well set Grease points User manual Homburg Drain Cleaner type Hurricane 15 COMMENT FORM If you think this manual can be improved please fill in the form below Is this publication complete yes set up correctly yes no clear yes no well illustrated yes no Please circle the appropriate answer Does this user manual satisfy your requirements How can this user manual be improved in your opinion Please describe clearly what you mean and give examples Fill in your particulars below Name Title Company name Address Please fill in this form completely and send it by mail or fax to HOMBURG HOLLAND HOMBURG HOLLAND Postbus 5 9100 AA Stiens Fax number 0031 0 58 257 35 35 90
13. goes over the hydraulic valves fig 56B Switch on the hydraulic valve for the tractor Press buttons E and F and turn them to the left so that they come up Please note This allows the hydraulic oil to heat up more quickly Do not leave the buttons in this position any longer than necessary therefore Roll the flushing hose up by pressing button G taking care that the flushing hose is pulled back completely between the rubber drive wheels The guide arm can be folded in using buttons A to D Turn to the next page for a guide to the button functions Allow the transportation hook to drop into the coupling jaw of the frame so that the arm is held fast for transport Press buttons E and F and turn them clockwise so that they remain depressed Switch off the hydraulic control valve of the tractor 56B Hydraulic controls 47 User manual Homburg Drain Cleaner type Hurricane A 1 top section folding cylinder folds out guide arm top section lifting cylinder folds in guide arm B f bottom section folds out guide arm lift bottom section folds in guide arm C 1 slewing right slewing left D f extend guide arm retract guide arm E f preselector valve switched on manually preselector valve switched off switch on electrically F f pressure control valve switch on manually pressure control valve switched off switch on electrically G Feed in flushing hose unroll from reel H Retr
14. hitched to the tractor Insufficient room when taking corners can cause irreparable damage to the complete machine and the three point suspension When the machine is transported behind the tractor in its highest position then lock the operating lever of the three point suspension Keep in mind that the machine may hit the ground with force when driving over rough terrain with the tractor This may cause severe damage to both the three point and the machine itself Switch off all working lights when driving over public roads User manual Homburg Drain Cleaner type Hurricane 5 7 Transport not behind the tractor Be mindful of the total transport height flyovers etc Be mindful of the total transport weight Never stand under a lifted machine Only use the special hoisting eyes when the machine has to be hoisted The location of the hoisting eyes is shown in fig 48 and fig 49 08 Sticker Hoisting point Only lift the machine at those places indicated with the sticker below 12 Sticker Forklift lift point 19 User manual Homburg Drain Cleaner type Hurricane Service Maintenance and Repair Maintenance and repairs must only be carried out by trained appointed and authorised personnel that does not use alcohol medicines or drugs Operators must not carry out any other maintenance repair described in this user manual The settings and accesses sealed by the manu
15. the cardan shaft is too long it may severely damage the three point suspension and the machine User manual Homburg Drain Cleaner type Hurricane Working with the machine The guide arm must never be used as a hoist The machine must not be operated by people younger than 18 Always apply the tractor handbrake before working with the machine or leaving the tractor seat Always ensure you have sufficient room when using the machine guide arm Beware of electric cables and lines when working with the guide arm Touching them can be fatal Never play games with the machine Wear adequate eye protection goggles The flushing water leaving the drain pipe under pressure may carry off small hard objects at high speed Only operate the machine from the position intended for it Only operate the tractor from the position intended for it Always ensure a good view of the work Always switch off the machine when you leave it and take the tractor ignition key with you WARNING In the area of the machine guide arm the risk of getting caught and sustaining injury exists 10 Sticker Danger of getting caught 16 When working from public roads always keep other road users in mind Switch on the flashing light or rotating light The maximum permissible values such as engine rpm hydraulic oil pressure and water pressure etc of the machine must not be exceeded When the machine is ope
16. water will start 03 Set the speed of the cardan shaft in such a way that the pressure shown by the pressure gauge never exceeds a max of 3 5 MPa 35 bar 04 Setthe retraction speed of the flushing hose at around 25 metres per minute which is 70 on the display 05 Make sure the drive wheels do not slip on the flushing hose This could damage the flushing hose If the drive wheels slip the drive speed is too high 07 From 3 metres before the end the machine emits an acoustic signal after every completed metre The water is stopped well before the end and the machine stops retracting the hose coiling back on the reel 08 Continue to pull the hose out of the drain pipe by hand by pressing button MAN fig 56A till the flushing hose is adequately retracted between the rubber wheels 09 Switch off the cardan shaft tractor 10 the roller bend fixing pin out of the fig 50 pt 60 ground 11 Press button 1 fig 56A to raise the guide arm a little 12 Roll the nozzle and suction basket float and overflow hose onto the drum on the machine 13 Retract the guide arm completely by pressing button 5 fig 56A 14 Drive with unfolded but fully retracted guide arm to the next drain pipe This is the only situation in which driving with unfolded guide arm is permitted DANGER In all other transport situations particularly when transporting over public roads the machine must be put completely into transport positi
17. 60 10100 10100 Serial no Delivery date Machine Factory stamp 11 User manual Homburg Drain Cleaner type Hurricane 5 SAFETY 5 1 General HOMBURG HOLLAND b v does not accept any liability for damage caused by acts in violation of this user manual If the machine is used in violation of this user manual the warranty for the machine and the manufacturer s product liability will automatically become void The machine may only be used by operating staff or maintenance staff older than 18 who have fully read and understood this user manual and who are familiar with the use of the machine LL 07 Sticker Read the user manual first It is also advisable to follow a short course in operating and maintaining the machine This can be arranged by the manufacturer or a different company or importer approved by the manufacturer of the machine As the machine s operator or mechanic you are responsible for determining whether the machine is used in accordance with this user manual When using the machine also follow the instructions in the operating manual of the tractor the cardan shaft and the water pump being used 12 User manual Homburg Drain Cleaner type Hurricane DANGER Failure to observe the following safety instructions may result in bodily injury disability or death 5 2 Before starting work It is essential that warnings safety provisions and guards that go with the machine are checked reg
18. Homburg Drain Cleaner type Hurricane 21 22 23 24 25 26 27 28 29 30 31 32 69 Press button 6 to extend the guide arm fig 56A The guide arm can be extended hydraulically by a maximum of 880 mm Wear adequate eye protection goggles The flushing water leaving the drain pipe under pressure may carry off small hard objects at high speed Put the end of the second roller bend or the extension in front of the drain pipe discharge opening This can be done by using a combination of buttons top section folding cylinder folds out guide arm top section folding cylinder folds in guide arm retracts guide arm extends guide arm slewing left slewing right Note Only two buttons be used simultaneously If the drain pipe is under water positioning the roller bend requires more attention Slew the guide arm to the left or to the right if the roller bend cannot be placed in front of the drain pipe Apply the tractor parking brake Manually guide the flushing hose through the flushing hose guide and through the drive wheels and pressure rolls Adjust the pressure roll clamping pressure using the adjusting lever fig 50 pt 40 Do not set the clamping pressure too high Mount the end piece with guide basket and nozzle if necessary Please note Do not mount these until the hose or the extension has been fed through both roller bends Fix the roller bend us
19. USER MANUAL DRAIN CLEANER Make Homburg Type Hurricane Serial no Date February 2014 Issue HU 2 English Version A HOMBURG HOLLAND It Noarderfjild 21 9051 BM Stiens The Netherlands Phone 0031 0 58 257 15 55 Fax 0031 0 58 257 35 35 E mail info homburg holland com Website www homburg holland com User manual Homburg Drain Cleaner type Hurricane TABLE OF CONTENTS 1 PREFACE 2 INTRODUCTION 3 DECLARATION OF CONFORMITY 4 IDENTIFICATION 5 SAFETY 5 1 General 5 2 Before starting work 5 3 Hitching and unhitching 5 4 Drive pto and cardan shafts 5 5 Working with the machine 5 6 Transport behind the tractor 5 7 Transport not behind the tractor 5 8 Service Maintenance and Repair 5 9 Hydraulic system 5 10 Safety warnings stickers 5 11 Safety provisions 6 GENERAL DESCRIPTION OF THE MACHINE 6 1 Main components 6 2 Operation 7 TECHNICAL SPECIFICATIONS 7 1 Machine 7 2 Cardan shaft 7 3 Flushing water pump 7 4 Technical requirements tractor 75 Permissible operating conditions of the machine 7 6 Conversion table 8 TRANSPORT NOT BEHIND THE TRACTOR 9 CONTROLS User manual Homburg Drain Cleaner type Hurricane TABLE OF CONTENTS continued 10 11 12 13 14 15 OPERATING INSTRUCTIONS 10 1 10 2 10 3 10 4 Daily inspection list Cleaning the drain pipes When and how often Getting ready to operate the machine 10 3 1 Hitching the machine to the tracto
20. User manual Homburg Drain Cleaner type Hurricane panel The pressure will increase gradually the further the flushing hose is fed into the drain pipe The pressure must never exceed 90 bar HDD keeps monitoring the pressure and will correct it in good time If HDD is not switched on the user will need to monitor the pressure himself If the pressure is allowed to become too high the flushing hose could be damaged by the drive wheels The hydraulic system has a pressure relief valve see fig 50 pt 15 and fig 568 pt I which can be adjusted with the knob to the desired maximum pressure bar HOMBURG 14304 W BLACK C 57 Hydraulic system pressure gauge 09 If HDD is switched on the feeding in and the water will stop automatically at the set drain pipe distance If HDD is not on the STOP button fig 56A must be pressed This stops feeding in the flushing hose and the water 72 User manual Homburg Drain Cleaner type Hurricane 10 4 6 Feeding out the flushing hose from the drain pipe reeling in HINT Be sure to reel in the flushing hose as clean as possible to prevent slip and drive problems with the flushing hose Proceed as follows to achieve this AN WARNING The water pressure must never exceed 5MPa 50 bar 01 Slide the end of the overflow hose over the upturned end of the cleaning tube fig 50 pt 31 02 Press button AUTO fig 56A The machine will now start to retract the flushing hose and the
21. act flushing hose roll back on reel Pressure regulator for flushing hose drive wheels Clockwise increase pressure Anticlockwise lower pressure J Hydraulic flushing hose drive wheel pressure meter After using the emergency override always make sure that buttons E and F are back in the pressed down position During normal electrical operation the machine will not function properly if the buttons are not pressed down 48 User manual Homburg Drain Cleaner type Hurricane Flushing water pressure controller see fig 05 Screw setting is factory sealed at 3 5 MPa 35 bar Always use the top hook A 05 Flushing water pressure control 49 User manual Homburg Drain Cleaner type Hurricane Flushing water pressure gauge Used to read out the water pump pressure C a N uw KL HOMBURG 1102137 WIBLACK C WB RAL3020 18 Pressure gauge for flushing water Pressure gauge hydraulic system Use for checking the operating pressure of the machine s hydraulic system HOMBURG 14304 BLACKC 57 Hydraulic system pressure gauge 50 User manual Homburg Drain Cleaner type Hurricane Adjusting lever for flushing hose pressure roll see fig 50 pt 40 Rotate lever anticlockwise to decrease the pressure on the feeding in out rolls of the flushing hose Rotate lever clockwise to increase the pressure on the feeding in out rolls of the flushing hose Transport lock guide arm see fi
22. ain Cleaner type Hurricane Missing or damaged stickers can be ordered by using the following parts numbers 26 Nummer Afbeelding Bestelnummer 1 978443 CEN 2 978439 3 978446 A 4 13410 5 13411 6 2 978434 7 13412 8 A 978436 ez gt HOMBURG 13413 E MN User manual Homburg Drain Cleaner type Hurricane 5 11 Safety provisions A Stickers see fig 48 and 49 B Pressure gauge Indicates the flushing water pump pressure in bar see fig 18 and fig 50 pt 17 40 20 1 6 HOMBURG CTTONS C WRAL3020 18 Pressure gauge for flushing water Safety mesh in reel Prevents limbs from getting caught in the rotating cardan shaft see fig 50 pt 07 D Flushing water pressure controller Prevents the pressure from exceeding 3 5 MPa 35 bar see fig 05 and fig 50 pt 12 05 Flushing water pressure controller 27 User manual Homburg Drain Cleaner type Hurricane I ZETA Protective cover reel drive Prevents limbs from getting caught in the drive see fig 51 pt 10 Protective cover drive for rubber wheels Prevents limbs from getting caught in the drive see fig 50 pt 23 Protective sleeve cardan shaft Prevents limbs from getting caught in the rotating cardan shaft see fig 51 pt 03 Protective sleeve cardan shaft Prevents limbs from getting
23. al is exclusively intended for users and maintenance technicians of the Homburg Drain Cleaner type Hurricane For this reason you are advised to read the entire user manual and make sure you understand it before the machine is put into use If you have any questions about the machine you should contact your supervisor the importer or the manufacturer as soon as possible The following icons are used throughout this user manual They refer to increasing danger levels as explained below HINT The instruction given here shows an efficient method that may save time or to lead to an improved final result ATTENTION The instruction given here provides the user with additional information This instruction draws the user s attention to possible problems CAREFUL Failure to follow this instruction to the letter may result in damage to the machine or the surroundings or pollution of the environment User manual Homburg Drain Cleaner type Hurricane AN WARNING Failure to follow this instruction to the letter may result in injury or permanent disability AN DANGER Failure to follow this instruction to the letter may result in injury permanent disability or death make this user manual more convenient and easy to use it contains the following Table of contents List of illustrations Conversion table for ANSI units SI units All units listed in this user manual are SI units All non SI units are plac
24. at came with the cardan shaft AN WARNING Apply the tractor parking brake switch off the tractor engine and take the tractor ignition key from the lock D gt e 14 Sticker Remove ignition key for maintenance 01 02 60 Slide the cardan shaft over the water pump shaft Slide the cardan shaft over the pto while holding the thin side of the protective sleeve down Check that the spring tensioned catch of the cardan shaft sits in the recess of the pump shaft Slide the cardan shaft fully in Measure the distance from the rear of the tractor pto to the front of foremost steel part of the cardan shaft for instance 15 cm Add 1 cm to this distance 16 cm Remove the cardan shaft from the water pump Take the front section of the cardan shaft and protective sleeve from the rear section User manual Homburg Drain Cleaner type Hurricane 08 09 10 11 12 13 Cut 16 cm off front cardan shaft section rear cardan shaft section front protective sleeve section rear protective sleeve section Note The above values are only examples Deburr the cut sections and round off sharp edges Remove the synthetic and steel sawdust and filings Coat the sliding splines with lubricating grease Slide the two cardan shaft sections and the protective sleeve back together Be sure to slide the sections together in their original orientation Other modifications to the ca
25. bank as well as in the opposite bank Various options as described in this manual are available for the machine The front of the machine is the side facing the tractor The guide arm can only be unfolded to the right of the machine That means the drain pipes to be cleaned must always be kept to the right of the tractor and the machine In areas without ditches in which the drain pipes end concrete wells are used to discharge the drain pipes into In this case the machine must be equipped with an optional wells set This wells set is composed of a 2 metre long pipe and a 30 knee that are mounted between the top and bottom roller bends 34 User manual Homburg Drain Cleaner type Hurricane WATERSCHEMA HURRICANE 201305A 52 Water diagram flushing system Hurricane option 35 User manual Homburg Drain Cleaner type Hurricane 7 TECHNICAL SPECIFICATIONS 71 Machine Make Type Length Width Height Mass empty Mass with water Material flushing hose Length flushing hose Diameter flushing hose Wall thickness flushing hose Drive flushing hose Operating speed Water pressure controller Water pressure at the nozzle Nozzle Length suction hose Diameter suction hose Mesh size suction basket Mesh suction filter Length overflow hose Paint Hydraulic system Noise level Mechanic vibrations Well set option Arc angle roller bends Operating range machine Horizontal range of guide arm Bottom guid
26. central reel coupling fig 58 58 Reel bearing and water coupling 02 Remove the nozzle and use pressurised air to purge all water from the flushing hose Makes sure the nozzle is removed 03 Open both valves of the flushing water pump and let the pump run to remove al water 04 Filla 10 litre bucket with a mixture of water and anti freeze with protection up to 25 C 05 Close both valves of the flushing water pump 06 Putthe end of the suction hose the end of the overflow hose and the water supply hose of the reel fig 58 in the bucket 07 Switch on the cardan shaft and let the flushing water pump take up the anti freeze mixture to prevent frost damage and internal corrosion of the pump and to prevent the diaphragms from drying out 08 Roll up the suction hose with suction basket and float 09 Unhitch the machine from the tractor 10 Always protect the black flushing hose from intense sunlight particularly in summer or in tropical areas That will increase the service life of the flushing hose 11 Grease the two reel bearing grease nipples see greasing schedule and central reel coupling fig 58A in 12 Carry out the activities as prescribed in the maintenance schedule 78 User manual Homburg Drain Cleaner type Hurricane 11 MAINTENANCE INSTRUCTIONS 11 1 General Observe all safety instructions as described in the safety chapter of this user manual To make the most out of this machine s high qua
27. ched to the tractor in many cases the original rear lighting of the tractor is obscured This means that a correctly functioning light beam must be mounted to the rear of the machine fitted with Rear lights Brake lights Flasher lights Licence plate lighting i a Licence plate holder i a Holder for triangle Slow traffic Reflectors These components are optional and can be supplied Also make sure that the flashing light or rotating light mounted on the tractor is clearly visible for traffic approaching the tractor with machine from the rear Use of the flashing light is permitted only if the tractor machine is wider than 2 6 metres Make sure the maximum permissible axle loads and maximum permissible dimensions of tractor and machine are in accordance with the traffic regulations when using public roads Make sure the machine has been brought into transport position as prescribed by the manufacturer when using public roads with the tractor and machine Carrying people animals or goods with the machine is not permitted Keep in mind that the tractor handles differently with a hitched machine Check that the tractor front axle pressure is sufficient before driving off If not place ballast weights as prescribed by the tractor manufacturer Make sure that the maximum permissible axle loads or the axle loads division of the tractor are never exceeded Allow for the protruding rear length when taking corners and reversing when the machine is
28. d 32 A locking clamp has been welded on the base frame on every roller bend on the wells set and on the end of the guide arm counter pto on tractor Displays the water pump rpm of the machine Manual throttle on tractor Used to set the water pump rpm of the machine 53 User manual Homburg Drain Cleaner type Hurricane 42 LRN Cfo 2 RE S ee y 50 Main components rear 01 54 User manual Homburg Drain Cleaner type Hurricane 10 OPERATING INSTRUCTIONS 10 1 Daily inspection list Every day the checklist below must be completed before starting work with the machine The list is used to check correct and safe operation of the machine Copy this list so it can be entered every day The fully completed lists can be stored in a folder that can be used as technical record for the machine Check carried out by Date check Time start check Check OK Not OK General damage and leakage machine Presence and operations safety provisions Stickers Pressure gauge Pressure gauge hydraulic system Casing drive flushing hose guide Safety mesh in reel Water pressure controller Protective cover reel drive Protective cover drive rubber wheels Protective sleeve cardan shaft Support cardan shaft User manual Lighting bar for use on public roads WARNING Never remove or deactivate safety provisions Any defective safety provision must directly
29. ds The Netherlands HOMBURG declares that the Homburg Drain Cleaner type Hurricane Complies with all the relevant provisions of Machinery Directive 2006 42 EC and All the relevant provisions of Council Directive 2004 108 EC EMC Stiens 01 JULY 2013 Johannes de Boer Chief Executive HOMBURG HOLLAND User manual Homburg Drain Cleaner type Hurricane 4 IDENTIFICATION The location of the identification plate see fig 13 on the machine is shown in fig 47A The following information can be found on the identification plate Name of the manufacturer Visiting address of the manufacturer Telephone number of the manufacturer Fax number of the manufacturer E mail address of the manufacturer Company logo Machine type reference Serial number of the machine Year of construction of the machine CE mark indicating that the machine satisfies the Machine Directive 13 Identification plate The last four digits of the machine serial number are also stamped on top of the machine frame close to the identification plate For the location of this stamped serial number see fig 48 ID 10 User manual Homburg Drain Cleaner type Hurricane T d Aa 48 Location stickers rear On receipt of the machine please fill out fig 13 and the information below Pump Make Immovilli Type 0135 Cardan shaft Make Walterscheid Type W2100 SD05 6
30. e arm extension retraction range 36 Homburg Hurricane HU M135 1 26 2 22 m arm in folded position 6 50 m arm folded out and fully extended 2 26 m arm in folded position and standing on the ground guide arm fully retracted and roller bends placed on supports 2 95 m arm in folded position and standing on the ground guide arm fully retracted and roller bends on the arm hanging over the machine 994 kg 1109 kg HPE Hard PolyEthylene 300 m 27 mm 35 hydraulic 20m min max 2 5 3 5MPa 25 35 bar 1 0 1 5MPa 10 15 bar 12 1 holes 22mm 10 m with suction basket and float 32 174 2 mm 100 10 m RAL2004 3 hydraulic gear motors 4 double acting cylinders 2 part operating valves block 4 part valve for cylinder drive Input valve with pressure and flow compensation for the hydraulic motors 1 pressure gauge electrically operated with manual emergency control 70 dB A lt 2 5 m s Knee 30 Extension tube length 2 m 60 see fig 54 59 and 60 40 880 411 4 Um iin B 2 r 5 1 5 I B D S 5 o opposite bank with extension Homburg Drain Cleaner type Hurricane 383 mn _ LT ay LENGI E 60 Operating range Hurricane with
31. e electric connection to the tractor when working on the electric system of the machine Never remove lines hoses or valves of hot and or pressurised fluids Never remove a protective casing of an operating machine Never modify the machine without the manufacturer s written permission Modifying also includes removing parts breaking seals for instance on the pump the hydraulic valves control block and water pressure controller or adding parts or equipment on or to the machine that are not described in the user manual User manual Homburg Drain Cleaner type Hurricane The machine has a water pump equipped with a pressurised air filled accumulator Be very careful when working on this accumulator Work must only be carried out by specialised personnel with special tools 09 Sticker Accumulator present 22 User manual Homburg Drain Cleaner type Hurricane 5 9 Hydraulic system Regularly check the hoses Warning The hydraulic system is pressurised Hydraulic oil under pressure may cause serious injury when it touches the skin Directly consult a physician if that happens because there is a risk of infection Mark the quick connect couplings of the tractor as well as those of the machine to prevent incorrect connection of the quick connect couplings If the quick connect couplings have been connected incorrectly the machine will not work Work on the hydraulic system must only be carried out by pers
32. e machine when you are tired or have used alcohol medicines User manual Homburg Drain Cleaner type Hurricane 5 3 Hitching and unhitching The machine must only be hitched to the tractor using the three point suspension intended for that purpose in accordance with the safety requirements Utmost care must be taken when hitching or unhitching the machine When hitching or unhitching the machine the tractor operating lever must be placed in such a position that it cannot inadvertently be moved Make sure the machine link pin diameters match the hole diameters of the tractor three point suspension alm 16 Sticker 3 punts ophanging WARNING In the area of the tractor three point the risk of getting caught and sustaining injury exists 10 Sticker Danger of getting caught Lock the stabiliser rods before entering a public road This will prevent inadvertent lateral movement of the machine 14 User manual Homburg Drain Cleaner type Hurricane Drive pto and cardan shafts Only use the universal cardan shaft that came with the machine or the one prescribed by the manufacturer The pto or cardan shaft protection must always be mounted and in good condition Make sure the protective sleeve of the universal cardan shaft provides complete protection in working position as well as in transport position Stop the tractor engine and take out the ignition key before mounting or dis
33. e substances do not end up in the environment Never remove a protective casing of an operating machine If the machine is used under special operating conditions for instance 24 hours a day 7 days a week with very dirty flushing water a modified maintenance schedule must be observed Consult your supplier in that case 11 2 Paint damage Paint damage through mechanical causes or corrosion must be repaired as follows 01 Sand the location in question to the plain metal 02 Remove all dust and grease 03 Apply a zinc based primer 04 Letit dry completely 05 Sand the surface lightly 06 Apply acoat of paint in the original colour of the machine 07 Let it dry completely 11 3 Cleaning the machine If a high pressure cleaner or a steam cleaner with tap water are used the water temperature must not exceed 40 C Do not use detergent for that will cause the flushing hose drive wheels to slip 80 User manual Homburg Drain Cleaner type Hurricane 11 4 Oil change Flushing water pump This must be done annually Be sure there is no air left in the cylinder head after changing the oil of the flushing water pump The air can be removed by tilting the pump forward and simultaneously rotating the shaft That way the air between the piston and the diaphragms will disappear also refer to the manufacturer s instructions that came with the pump 11 5 Maintenace schedule fig 61 Section 8hoursor 40 lt 250 hours
34. ed in brackets The numbered operating instructions must be carried out in that specific numerical sequence Instructions for use and maintenance provided by the manufacturers of components such as water pump and cardan shafts have been supplied with this user manual Ask for them if you have not received them HOMBURG HOLLAND does not accept any liability for damage resulting from information in the use and maintenance instructions written by the manufacturers of these components The Homburg Drainage Cleaner type Hurricane is referred to as the Machine throughout this user manual Feeding in means Feeding the flushing hose into the drain pipe Pulling out means Pulling the flushing house out of the drain pipe User manual Homburg Drain Cleaner type Hurricane Contact HOMBURG HOLLAND if you want to know anything about the machine that is not described in this user manual When you contact us please make sure you have the following information at hand machine type serial number year of manufacture water pump type Always keep this user manual on the machine in its special storage compartment see fig A1 If the user manual is missing or damaged or if pages are missing a new copy must be ordered from the manufacturer at once A1 compartment User manual Homburg Drain Cleaner type Hurricane The following documents are available for the Homburg Drain Cleaner type Hurricane Order number Us
35. er manual incl parts book 13455 NL 13456 GB 13457 D 13458 F User manual for Walterscheid cardan shafts supplied User manual for Imovilli Pompe water pumps supplied Parts Book for Imovilli Pompe water pumps supplied On the last page you will find a form that can be used to list your suggestions questions and remarks regarding this user manual If you think that anything needs changing in this user manual please let us now Copyright 2013 HOMBURG HOLLAND Nothing in this publication may be multiplied in any way without the prior written permission HOMBURG HOLLAND User manual Homburg Drain Cleaner type Hurricane 2 INTRODUCTION The Homburg Drain Cleaner type Hurricane is exclusively intended for cleaning drain pipes in agricultural land using water No other use of the machine is permitted The manufacturer is not liable for damage caused by use that is not described in this user manual If the machine does have to be used for a different purpose you should obtain prior written permission from the manufacturer The guide arm must never be used as hoist The machine must not be operated by people younger than 18 User manual Homburg Drain Cleaner type Hurricane 3 DECLARATION OF CONFORMITY CE Declaration of conformity Manufacturer visiting address mailing address HOMBURG HOLLAND HOMBURG HOLLAND It Noarderfjild 21 Postbus 5 9051 BM Stiens 9050 AA Stiens The Netherlan
36. facturer must not be broken A broken seal automatically voids the manufacturer s product liability Always use the tools spare parts materials lubricants and operating procedures prescribed by the manufacturer Never use defective tools Use tools only for their intended purpose Don t leave any tools in the machine after maintenance Make sure during maintenance and repairs on the machine that the ignition key has been removed from the lock and that the cardan shaft is uncoupled 14 Sticker Remove ignition key for maintenance 20 Beware of exhaust gases in confined spaces risk of carbon monoxide poisoning User manual Homburg Drain Cleaner type Hurricane Never weld on the machine without the manufacturer s written permission 11 Sticker No welding on the machine 21 Unhitch the machine from the tractor before welding on the machine Place suitable supports under the machine when carrying out maintenance with the machine in lifted position Never unfold the guide arm when the machine is not hitched to the tractor The machine may topple if you do Always observe the safety precautions from suppliers of battery acid fuels lubricants cooling fluid and hydraulic oil Deposit used oil used grease and oil filters at the intended places in accordance with environmental regulations The substances used on or in the machine are not suitable for internal use Uncouple the battery or th
37. g 50 pt 16 Used to lock the guide arm in transport position Transport lock 51 User manual Homburg Drain Cleaner type Hurricane Metres counter see fig 23B Displays the length of the flushing hose that has been fed in or out 23 Metre counter Cleaning tube is mounted on the top roller bend see fig 50 page 32 pt 31 be used to clean the flushing hose on reeling in Increase the tractor rpm little to get a higher bypass flow rate for cleaning Fixing pin see fig 50 page 32 pt 43 The lowest roller bend has a bush which enables the roller bend to be held in place with a fixing pin This holds the roller bend in place at the outlet opening of the drainage tube while the flushing hose is being fed out or retracted Fixing pins are welded on the extension tube for the opposite bank and on the bottom roller bend see fig 50 pt 10 and 36 52 User manual Homburg Drain Cleaner type Hurricane Extension guide arm opposite bank see fig 50 pt 09 The machine comes with an extension that can be placed on the guide arm for use in the opposite banks This extension makes it possible to reach the opposite bank of a wide ditch As in that case the flushing hose does not have to be pushed pulled through the roller bends more power is available to push pull the flushing hose through the drain pipe Locking clamp see fig 50 page 32 pt 29 an
38. ing the supplied fixing pin fig 50 pt 43 when the roller bend has been positioned in front of the drain pipe That will prevent the roller bend from shifting while the flushing hose is being fed in and out When working on the opposite bank the pin fig 50 pt 36 that is fixed on the second roller bend can be pushed into the bank to fix the end of the roller bend The extension fig 50 pt 09 is fitted with 2 pins for this purpose fig 50 pt 10 Check if the wheel of the metre counter is secured to the flushing hose correctly fig 23 Place the nozzle at the start of the drain and reset the metre counter by holding down the RESET button fig 56A for 3 seconds N B While the flushing hose is positioned along the bend between the bottom and top sections of the guide arm the bottom arm must never be folded in because this could cause kinks in the flushing hose Enter the length of the drain pipe with the use of the button in combination with up and down arrows A longer V shorter fig 56A The length is shown on the display User manual Homburg Drain Cleaner type Hurricane 23 Metre counter 33 Select whether to have HDD obstacle detection on or off fig 56A HDD anticipates obstacles and the end of the drain pipe set at step 32 AN CAREFUL Do not activate the cardan shaft or the water pump when there is reason to suspect that the water in the pump is frozen 34 35 36 10
39. into transport position slide in and lock with the wing bolts Switch the control box off by pressing the emergency stop button fig 56A Pull the 3P plug from the control box out of the socket outlet on the tractor User manual Homburg Drain Cleaner type Hurricane AN CAREFUL Take measures to prevent environmental pollution due to spilling hydraulic oil 15 16 17 75 Disconnect the hydraulic quick connect coupling for the supply red Disconnect the hydraulic quick connect coupling for the return black Roll the overflow hose and suction hose with suction basket and float back on the suction hose reel Connect the 7P plug from the machine to the socket outlet on the tractor if not already connected Check the correct operation of the lighting beam Lift the machine into transport position lifted some 20 off the ground Switch off the working lights of the machine if they are on Check that the rotating light or flashing light if mounted for traffic approaching from the rear is clearly visible Check the presence of the triangle Slow traffic Release the tractor parking brake Drive to the new destination User manual Homburg Drain Cleaner type Hurricane 10 4 8 Unhitching the machine from the tractor 01 Make sure the machine is on a level surface AN WARNING Apply the tractor parking brake switch off the tractor engine and take the tractor ignition key from the lock 02
40. lity throughout its service life it is necessary to accurately follow all maintenance instructions below Operators are only allowed to carry out the maintenance and repair described in this user manual Other maintenance must be carried out by specialised personnel Maintenance must only be carried out by trained and designated personnel that does not use alcohol medicines or drugs The substances used on or in the machine are not suitable for internal use During maintenance make sure that no oil or grease is spilled on the flushing hose or the drive wheels and the pressure rolls This will cause slip when feeding in or out The settings and accesses sealed by the manufacturer must not be broken If a seal is broken that automatically voids the manufacturer s product liability Only hoist the machine on the special hoisting points 08 Sticker Hoisting point Make sure that nobody can start the machine during maintenance and repairs For this reason the machine should be completely unhitched from the tractor 79 User manual Homburg Drain Cleaner type Hurricane Never weld on the machine without the manufacturer s written permission 11 Sticker No welding on the machine Always observe the safety precautions from suppliers of battery acid fuels lubricants cooling fluid and hydraulic oil When working with grease battery acid fuel lubricants cooling fluid and hydraulic oil make sure thes
41. mounting the cardan shaft Qt 14 Sticker Remove ignition key maintenance 15 If the cardan shaft is equipped with a slipping clutch or a freewheel clutch then mount it on the machine side Always make sure the universal cardan shaft is mounted and locked correctly Always make sure that the protective sleeve of the universal cardan shaft is locked firmly in the rotating direction with the aid of lock chains Select the correct rpm for the cardan shaft before switching it on Check that there are no people or animals near the machine before switching on the cardan shaft Switch off the cardan shaft when the angle with the machine or the tractor exceeds the value prescribed by the manufacturer WARNING When the cardan shaft has been switched off the driven pump may coast down a while Never touch it while it is coasting down Place the cardan shaft in the special cardan shaft support when it is not in use Never let it hang on the lock chain After uncoupling the universal cardan shaft from the pto the protective cover must be placed back on the tractor pto Damaged and or defective pto and cardan shaft covers must be replaced at once Only use original replacement parts Never stand on the cardan shaft or on the protective sleeve of the cardan shaft Always observe the cardan shaft instruction manual when working with the machine Make sure the cardan shaft has been shortened correctly If
42. on 73 User manual Homburg Drain Cleaner type Hurricane 10 4 7 01 02 03 04 05 06 Preparing the machine for transport on public roads Observe all safety instructions as described in the safety chapter of this user manual and ensure that the flushing hose is fully retracted between the rubber wheels as described above Switch off the cardan shaft lever in tractor Retract the guide arm completely to 20 cm from the end Remove the lower roller bend put it on the roller bend transport support and lock it Remove the upper roller bend put it on the roller bend transport support and lock it Remove the guide arm extension fig 50 pt 09 from the guide arm and put it on the extension transport support only if the roller bends have not been AN WARNING When folding in the guide arm there is a risk that limbs may get caught gt 10 Sticker Danger of getting caught Fold the bottom section of the guide arm in by pressing button 3 fig 56A Fold in the top section of the guide arm by pressing button 2 fig 56A Repeat 07 and O8 till the entire guide arm is back in the transport position Buttons can be used at the same time Next lower the telescope with the transportation hook into the coupling jaw of the frame by pressing button 5 fig 56A The arm is now secured for transport Switch off the hydraulic control valve of the tractor Put the electrical control box
43. onnel with special training Regularly check the hoses Damaged and or defective hoses must be replaced at once When mounting new hoses these must satisfy the specifications prescribed by the manufacturer If the hydraulic system has a leak all necessary precautions must be taken to prevent accidents and or damage to the environment Make sure there is no pressure when replacing hydraulic hoses or other components fig 56b Pressure can be relieved from the system by using the emergency mode Cylinders are fitted with relief valves Disconnecting the hoses between valve A31 and the hydraulic cylinders can result in uncontrolled movements First support the arm structure and then proceed to relieve the pressure from the hydraulic system by using the emergency mode fig 56b 5 BEN 14 Sticker Remove ignition key for maintenance 23 User manual Homburg Drain Cleaner type Hurricane 5 10 Safety warnings stickers fig 48 49 d Warnings on the machine must be durable indelible and permanently present on the machine throughout the machine s service life If the warnings have been removed or have become illegible they must be replaced at once The meaning of all stickers has been described in the above text 48 Location stickers rear 01 24 User manual Homburg Drain Cleaner type Hurricane c A 49 Location stickers front 01 25 User manual Homburg Dr
44. power and hydraulics on first 65 User manual Homburg Drain Cleaner type Hurricane oL NN V 11 510 SS Jl 85 H T gt 4 components rear Hurricane 66 User manual Homburg Drain Cleaner type Hurricane HOMBURG JE ESC a zeccou 56A Electric controls 67 User manual Homburg Drain Cleaner type Hurricane 56B Hydraulic controls 20 68 Press button 4 to fold out the lower section of the guide arm fig 56A Press button 1 to fold out the top section of the guide arm fig 56A Repeat 15 and 16 till the entire guide arm is completely extended in a horizontal position The two buttons can be operated at the same time Put the top roller bend or the extension fig 50 pt 09 on the end of the guide arm and fasten it If the extension is placed on the guide arm the adapter must be removed first fig 50 pt 30 If the flushing hose feed point is out of the machine s range an optional set of extension tubes is available It can be used to give the guide arm the desired length and includes 2 metres long extension tubes couplings and supports see fig 51 pt 17 18 and 19 Put the overflow hose fig 50 pt 51 on the cleaning tube only if the top roller bend is placed Attach the bottom roller bend to the top roller bend and fasten it only if the top roller bend is placed User manual
45. r 10 3 2 Matching the cardan shaft and the tractor 10 3 3 Shortening the cardan shaft Working with the machine 10 4 1 Coupling the cardan shaft between the tractor and the machine 10 4 2 Coupling the hydraulic quick connect couplings to the tractor 10 4 3 Connecting electrically and mounting the rear lighting beam 10 4 4 At the work location 10 4 5 Feeding the flushing hose into the drain pipe 10 4 6 Feeding out the flushing hose from the drain pipe reeling in 10 4 7 Preparing the machine for transport on public roads 10 4 8 Unhitching the machine from the tractor 10 4 9 Storing the machine MAINTENANCE INSTRUCTIONS 11 1 11 2 11 3 11 4 11 5 11 6 General Paint damage Cleaning the machine Oil change Flushing water pump Maintenance schedule Technical support TROUBLESHOOTING TABLE DISPOSING OF THE MACHINE LIST OF ILLUSTRATIONS COMMENT FORM User manual Homburg Drain Cleaner type Hurricane 1 PREFACE How to use this user manual We thank you for purchasing the Homburg Drain Cleaner type Hurricane You have bought a high quality machine To make the most of this high quality throughout the service life of this machine it is necessary to accurately follow all instructions in this user manual In this user manual you will find all the information you need for using and maintaining the machine in the best and safest possible way as well as guidelines for preventing accidents with the machine This user manu
46. rating the noise production of the machine is lower than 70 dB A Use hearing protection dependent on the noise produced by the tractor When the machine is operating the mechanical vibration energy value of the machine is lower than aynw 2 5 m s If a thunderstorm approaches while you are working on the land go and sit in the tractor immediately if it has a cab User manual Homburg Drain Cleaner type Hurricane 17 Never leave the machine when the tractor ignition key is still in the ignition lock Always observe the operating manual of the tractor used when working with the machine Emergency In the event of a runaway tractor diesel engine due to insufficient maintenance of the air filter or the crankcase ventilation system the machine and the tractor engine may get severely damaged due to a very high rpm If this happens the air intake of the tractor engine must be shut off as quickly as possible to stop the engine Emergency If the tractor with the machine has toppled the tractor engine must be shut off directly to prevent damage to the tractor engine and the machine water pump The machine must in no event touch the tractor cab or the tractor cab window when it is being lifted User manual Homburg Drain Cleaner type Hurricane 18 5 6 Transport behind the tractor If the tractor with the machine has to use public roads the assembly must satisfy the current traffic regulations and legislation When the machine is hit
47. rdan shaft are not permitted AN WARNING Make sure that the two cardan shaft sections are at least half the total sliding length of the cardan shaft into each other when the distance between the pto and the water pump shaft is at its maximum 61 User manual Homburg Drain Cleaner type Hurricane 10 4 Working with the machine 10 4 1 Coupling the cardan shaft between the tractor and the machine Apply the tractor parking brake switch off the tractor engine and take the tractor ignition key from the lock H 14 Sticker Remove ignition key for maintenance 01 02 03 04 05 06 62 Slide the cardan shaft over the water pump shaft Slide the cardan shaft over the pto while holding the thin side of the protective sleeve down Check that the spring tensioned catch of the cardan shaft sits in the recess of the pump shaft Slide the cardan shaft fully in Slide the cardan shaft over the pto Slide the cardan shaft over the pto while holding the thickest side of the protective sleeve upward Check that the spring tensioned catch of the cardan shaft sits in the recess of the pto Prevent the protective sleeve of the cardan shaft from rotating with the two lock chains User manual Homburg Drain Cleaner type Hurricane 10 4 2 Coupling the hydraulic quick connect couplings to the tractor WARNING First switch off the hydraulic control valve of the tractor
48. re that there may be too much resistance or the pressure of the rollers may be too low on the flushing hose If the roller pressure is too low the rollers will have to be set more tightly 06 This equals 70 on the display The speed can be adjusted simply by using the A buttons on the control panel fig 56A The speed can normally be set in the menu so that the machine always operates at the set speed 07 When the HDD system is switched on the feeding in of the hose will stop automatically at the set length of the drain pipe If HDD is not switched on you need to keep checking the metre counter yourself to see if the flushing hose has reached the end of the drain pipe to feed in 300 m will take 12 minutes If the nozzle hits an obstacle during the feeding in process e g a blockage and HDD is switched on the machine will respond to this by stopping briefly and then continuing to feed the hose in further This will be repeated till the obstacle has gone If HDD is not on the user will have to move the flushing hose back and forth through the drain pipe at a lower speed by pressing buttons MAN fig 56A Note that when feeding in and retracting the hose manually the water does not start automatically but needs to be switched on manually with button H20 fig 564 08 Keep checking the pressure of the hydraulic system with the use of the top pressure gauge see fig 50 pt 15 and fig 57 or on the display of the control 71
49. t Overflow hose Suction hose reel locking lever User manual Homburg Drain Cleaner type Hurricane 8902 LOC il E 5 F R AR ai YR TS XS A g AN S Yo SA 50 Main components rear 31 User manual Homburg Drain Cleaner type Hurricane The main components of this machine are see fig 51 front 32 flushing water pump protective cover flushing water pump shaft cardan shaft cardan shaft support oil gauge glass filler cap flushing water pump lift arm point right lift arm point left top link point hydraulic motor reel drive protective cover reel drive chain tensioner protective cover automatic flushing hose chain drive suction filter flushing water option suction hose reel lock goes with reel flushing hose drive hydraulic motor flushing hose drive hydraulic motor extension tube coupling extension tubes option support legs option knee 30 wells set option hoisting eye front remote control electrical box optional Homburg Drain Cleaner type Hurricane 2 SE 3 XS NER M I _ D 2 AW SE Lu gt N N HUN x p t afi NAN N X LN 51 Hoofdcomponenten Hurricane voorzijde 33 User manual Homburg Drain Cleaner type Hurricane 6 2 Operation The tractor pto drives the diaphragm water pump The suction hose wa
50. ter is sucked in from a ditch or a water tanker through the suction basket the suction filter options Next the water is sent through a pressure controller the excess pressure is sent back through an overflow hose to the ditch or the water tanker and an optional electric water valve choice between return and flushing hose and then through the rotating centre of the flushing hose reel after which it sprays out of the nozzle and performs its cleaning action in the drain pipe The flushing hose runs from the reel with the drive mechanism through the guide arm and roller bend into the drain pipe See diagram fig 52 The guide arm can be folded in and out with the aid of two hydraulic cylinders from vertical to horizontal position and back The guide arm can be extended and retracted with the aid of a fourth cylinder A third cylinder is used to slew the guide arm The flushing hose can be fed through the guide arm and the roller bends with the aid of 4 rubber wheels that are clamped around the flushing hose and that are driven by a hydraulic motor The hydraulic system is designed in such a manner that both during feeding in and feeding out the reel wants to roll up under slight pressure so the flushing hose always winds tightly around the reel The flushing hose guide of this machine is driven mechanically and it ensures that the flushing hose winds evenly on the reel The bottom roller bend can be turned to enable cleaning drain pipes in the own
51. the 7 pole plug from the light beam out of the socket outlet on the tractor if mounted 03 Pull the 3 pole electrical plug out of the socket outlet on the tractor WARNING First switch off the hydraulic control valve of the tractor then move the three control levers of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick connect couplings of the machine to from the tractor CAREFUL Take measures to prevent environmental pollution due to spilling hydraulic oil 04 Check that all relevant hydraulic levers of the machine are in central position 05 Disconnect the hydraulic quick connect coupling for the supply red 06 Disconnect the hydraulic quick connect coupling for the return black 07 Pushin the spring tensioned catch of the cardan shaft and slide the cardan shaft off the tractor pto 76 User manual Homburg Drain Cleaner type Hurricane 08 09 11 77 Hang the cardan shaft on its special support fig 51 pt 04 on the machine Uncouple the top link of the three point suspension from the machine fig 51 pt 08 wa 51 Hoofdcomponenten Hurricane voorzijde Uncouple the lower lift arms of the three point suspension fig 51 pt 06 and 07 If applicable remove the front weights from the tractor User manual Homburg Drain Cleaner type Hurricane 10 4 9 Storing the machine 01 Uncouple the
52. the dark make sure you pull out the emergency stop button first turn clockwise fig 56A pt Take the plug of the lighting beam from the tractor outlet if mounted Lift the machine some 10 cm off the ground Place the machine at a suitable distance from the drain pipe to be cleaned Apply the tractor parking brake Unroll the suction hose and overflow hose from the suction hose reel ATTENTION Make sure you know the maximum pump head If it is too high the pump will not suck in any water 08 09 10 11 12 13 14 64 Put the suction basket on the float in a ditch upstream so the suction basket does not suck in used flushing water or in a water tanker If the head is too high or if there is no suction basket or if it is not clean the pump must not be activated Make sure the filter is fully submerged and does not suck in any dirt or air Connect the overflow hose to the water pressure controller and fix it Put the hydraulic operating valves block in operating position Fix the sliding beam with the wing bolts Switch the control box on turn emergency stop button clockwise fig 56A pt K if this hasn t already been done Switch on the hydraulic control valve of the tractor Press button 6 to slide out the extension section of the guide arm fig 56A which releases it from the coupling jaw of the steel frame User manual Homburg Drain Cleaner type Hurricane Transport lock Switch the
53. then move the three control levers of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick connect couplings of the machine to from the tractor CAREFUL Take measures to prevent environmental pollution due to spilling hydraulic oil 01 Connect the hydraulic quick connect coupling for the return black dust guard to one of the gates of the double acting valve or pressureless return see fig R 02 Connect the hydraulic quick connect coupling for the supply red dust guard to the other gate of the double acting valve see fig 51A P pe E 51A Hydraulic and electrical plugs 63 User manual Homburg Drain Cleaner type Hurricane 10 4 3 Connecting electrically and mounting the rear lighting beam Only when using public roads 01 02 03 04 05 06 10 4 4 01 02 Connect the plug of the machine s lighting to the tractor s socket outlet fig 51A 7P Check the correct operation of the lighting beam Lift the machine into transport position Check that the rotating light or flashing light if mounted for traffic approaching from the rear is clearly visible Check the presence of the triangle Slow traffic Connect the plug for the electrical and hydraulic controls fig 51A At the work location Observe all safety instructions as described in the safety chapter of this user manual Switch on the working lights if you have to work in
54. u 3 Low speed Unit Min Max Default High speed 17 Cilinder 1 2 down Low speed High speed 19 Cilinder 3 4 up Low speed High speed 21 Cilinder 3 4 down Low speed High speed 23 Cilinder 5 6 in Low speed High speed 25 Cilinder 5 6 out Low speed High speed 27 Cilinder 7 8 left Low speed High speed 29 Cilinder 7 8 right Low speed High speed 31 Unrol hose Low speed High speed 33 Roll up hose Low speed Ramp 0 gt low High speed Ramp low high Ramp high gt 0 Active Pressure 4 Distance bar Detection time Hold time Active Stop Warn 96 Maxtime Auto retour Slip detection Force detection ojoj ojoj 44 LCD contrast 44 Key beep User manual Homburg Drain Cleaner type Hurricane Hydraulic emergency override If the electric controls no longer work it is possible to use an emergency override that enables the machine to be folded in for transport T Before the emergency override can be reached the cover fig 50 41 at the back of the machine needs to be removed This cover
55. ularly to make sure that they are still in place and work properly operate a machine when parts are worn The machine must only be used with a suitable tractor that is in perfect mechanical condition the pump is frozen The machine must not be used unless it is in perfect technical condition Do not Do not switch the water pump on when there is reason to suspect that the water in Make sure there are no children and or animals near the machine when it is being operated People must keep out of the machine s operating range Always inspect the area where the machine is going to be used height width bearing capacity embankments shoulders floors bridges risk of explosion etc under pressure may carry off small hard objects at high speed and correct operation also the tools and accessories Check all guards warnings and safety devices for presence and proper performance or drugs Beware of dangerous clothing long hair or jewellery that may get caught somewhere Keep the controls free of food oil dirt dust snow and ice When the machine is operated at ambient temperatures below zero degrees Celsius the water pump may get damaged when it is switched on e Use a tractor with safety cab or roll bar as prescribed by the law 13 Wear adequate eye protection goggles The flushing water leaving the drain pipe Always check the machine for loose bolts and nuts damage leakage or defects Do not operate th
56. vel points 1 swivel points 2 61E Grease nipples for cylinders and 61F Grease points for rotating couplings and swivel points 3 reel bearing 82 User manual Homburg Drain Cleaner type Hurricane 61L Hose drive chain 61M Pressure roll tensioner 83 User manual Homburg Drain Cleaner type Hurricane 61N Grease nipples for cylinders and swivel points 3 11 6 Technical support If you want to know what your nearest address is for minor and major maintenance and repairs ordering parts and obtaining technical advice you can ask the manufacturer for the telephone number of the current importer in your country The importer can then refer you to the dealer or service provider nearest to you You can also obtain information from the dealer where you bought the machine 84 User manual Homburg Drain Cleaner type Hurricane 12 TROUBLESHOOTING TABLE Operators are only allowed to carry out the maintenance and repairs described in this user manual Other malfunctions must be resolved by specialised personnel Maintenance and repair must only be carried out by specially trained personnel that does not use alcohol medicines or drugs Pump sucks irregularly Pump sucks irregularly Submerge suction basket Suction basket is fouled Clean suction basket Suction basket connection Repair connection defective Pump valves do not close Repair pump properly Pressure in accumulator Change accumulator incorrect pressure Maximum
57. weather conditions soil type and soil structure on the diameter type and condition of the drain pipe and on how accurate the pipe lies in the ground The following test that should be carried out in or after a wet period with a lot of rain preferably in autumn provides a guideline 01 Find a drain pipe in the edge of the ditch 02 Collect the water in a one litre graduated beaker 03 Measure how many seconds T it takes to collect one litre 04 Use the following formula 86400 _ LxAxT L Length drain pipe metres A Drain pipe spacing in metres T Measured time seconds Number of millimetres discharged per day For grassland maize land and arable land this discharge must be 7 millimetres Note this applies to drain pipes with single sided discharge If it is less it must first be checked whether the drain pipes are situated correctly If they are the drain pipes must be cleaned Do this for a number of drain pipes in the field to determine an average It is recommended to clean the drain pipes during a wet period when the drain pipes are already discharging water For more detailed agricultural knowledge and recommendations on the use and maintenance of drain pipes you should consult the relevant institutions and or literature Agricultural science is not within the scope of this user manual 57 User manual Homburg Drain Cleaner type Hurricane 10 3 10 3 1 01 02 03 04 05 06 07
58. well set 39 User manual Homburg Drain Cleaner type Hurricane 72 Cardan shaft Make Walterscheid Type W2100 SD05 660 10100 10100 14kW 19hp Maximum permissible cardan shaft angle measured from the centre line of the 25 7 3 Flushing water pump Make Imovilli Pompe Type M135 Drive pto universal cardan shaft Capacity 115 l min 5MPa 50 bar max Capacity 70 80 l min 30 bar nominal Pressure accumulator 0 7 7 Speed 5 350 550 t min Input power 13 3 kW 18hp Mass 27 5 Lubricating oil 1 85 litres SAE20 30 Maximum head 3m 7 4 Technical requirements tractor Tractor must be fitted with three point suspension Category 2 accordance with 0139674 and 150730 sufficient counterweight pto connection 350 550 rpm 1 8 6 splines according to DIN9611 ISO500 hydraulic supply 15 15 150 bar hydraulic quick connect couplings gt bi SAE according to ISO7241 1 Series ISO 5675 or SAE1036 i electric connection rear working lighting according to DIN72577 separate rear lighting beam according to traffic regulations option electric 3 pin connection electric operation according to DIN9680 40 User manual Homburg Drain Cleaner type Hurricane 75 Permissible operating conditions of the machine Ambient temperature from 0 C to 50 C Humidity from 10 to 90 Indoors as well as outdoors environment without
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