Q1 line - Ascon S.p.A.
Contents
1. o oO ofa 1 1 1 D L Degree Y Centigrade 211 Ph Un r A D Un at o DI 4 Operations 4 3 PARAMETERISATION MAIN MENU E Back to the Operator mode ala IZ Operator II ULI mode aE N Setpoint Menu Control Menu Aux parameters Configuration Menu C JII see page 25 see page 26 Menu see page 27 see page 28 and 29 T an 3 ali Di g ce E Al I cl g ce n DOMANDO Ma mi mi mi if configured UE DIJ UE DIJ UE DIJ we Ou Direct access E ME Sf Sa a gt to the parameter la OnyifE eE lt 5000 4 see page 49 I Nesi Password Entry 4 i Only if E ccf value L I Setpoint selection 4 gt 5000 OPTION I O I if installed I see page I I 1 Must be equal to the I I I value of the parameter I I I Looe 4 Stored l 4 I Setpoint selection CI S L MEZI I lan sul a ra Jt ot Timer Start up Menu l DT LI i I kakake see page 27 aaa i gt YES So I I Back to the Operator mode NO I Nam am am aj a am am am am I 4 3 1 PARAMETERISATION SETPOINT MENU Menu Setpoint Et SH Ml OE LI o a CM IIC op at A 2 THIZ 2 OZ LI PAN it di 7 lee AL1 alarm threshold 1 see page 30 AL2 alarm threshold VI see page 302. ASCON spa ISO 9001 Certified ASCON spa 20021 Baranzate Milan Italy via Falzarego 9 11 Fax 39 02 350 4243 http www ascon it e mail sales ascon it Heat Cool temperature controller SI 1 4 DIN 96 x 96 S E R I E S Q1 line User Manual s M I U Q1 3 07 05 Cod J30 478 1AQ1 IE Heat Cool temperature controller 1 4 DIN 96 x 96 Q1 line ION I SIIT 2 LI M J JAJI se Information IN CE NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read carefully these instructions before proceeding with the installation of the controller Class Il instrument real panel mounting This controller has been designed with compliance to Regulations on electrical apparatus appliance systems and installations according to the European Community directive 73 23 EEC amended by the European Comunity direc tive 93 68 EEC and the Regulations on the essential protection requirements in electrical apparatus EN61010 1 93 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive n089 336 EEC amended by the European Community directive n 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions EN61000 6 3 2001 residential environments EN61000 6 4 2001 industrial environments Regulation on RF immunity EN61000 6 2 2001 industrial equipment and system I
3. SERIAL COM OPTION if installed Communication protocol n Chow s bt Ss Baud rate NAN 400 YEO IoOg ANALOGUE OUTPUT OPTION OPS f installed Analogue control output range O 20 4 20 mA Control output selection Fi SF Password 0 9999 oa Low as 4J a DADI IJ defaultfrom factory 4 S Back tothe Lom parameter j 4 Operations Table 1 Engineering units LIT ik Value Description 1 degree centigrade a degree Fahrenheit cook none nl mV LU Volt of mA A Ampere bgr Bar psi PSI ch Rh Ph pH Table 2 Remote Setpoint input type Lai 5 In Value Description 1 5 0 5 Volt 1 5 1 5 Volt 0 10 0 10 Volt 1 20 0 20 mA 4 20 4 20mA 4 Operations 4 4 PARAMETERS For a simpler use of the con troller its parameters have been organised in groups menu according to their functionality area 4 4 1 SETPOINT MENU The OP1 OP2 or OP3 outputs can be used for alarms if they are not used as control outputs It is possible to configure up to 4 alarms AL1 AL2 AL3 AL4 see page 19 and 20 selecting for each of them A the type and the operating con dition of the alarm B the functionality of the alarm acknowledgement latching Ltt see page 37 C the start up disabling blocking LL ac see p
4. 4 4 5 CONFIGURATION MENU RETRANSMISSION When OP5 output is present it retransmits linearised PV or SP On configuration see page 29 it is possible to set 211 Output ULI range n an aft WH GU LI TEG Retransmitted signal cece PH 5F The following parameters define the low and high range of the OP5 retransmission output cor responding to 0 4mA or 20mA see page 27 Retransmission low range tl Retransmission tt I high range Example e T C S range 0 1600 C e Output range 4 20 mA e Retransmitted signal PV on 800 1200 C range gt 800 1200 1600 With rt Lo greater than rt 4 1 it is possible to obtain a reverse scale 4 Operations CURRENT TRANSFORMER INPUT With CT option it is possible to display the load current and set an alarm threshold The setting can be done by means the 8 or 9 configuration index of the codes O P orQ see pages 19 and 20 It is possible to set one of the alarms see pages 19 and 20 to have an alarm when during the ON time of the time proportion al output the load current is less then the specified threshold index 8 or during the OFF time there is a value gt 3 of full scale load current The alarm condition must be longer than 120 ms to set the alarm By the parameter CT primary high range OF F 1 200A the load current display can be adapted to the transfor
5. ASP Threshold SP range 4 Operations 4 4 3 AUXILIARY PARAMETERS MENU ALARMS WITH LBA LOOP BREAK ALARM AND SENSOR BREAK OPERATION Selecy the code 1 on O P or Q configuration indexes see pages 21 or 22 The following parameter is then available I1 I LBA delay IA D Setting a value between 1 and 9999 s the alarm works as LBA Sensor break with delay 1 This condition is shown by means a red led as well as the blinking PV display Setting OFF the alarm works as Sensor break with immedi ate action This condition is shown by means the red led of the select ed alarm as well as Ter FI J dal a l A g ea GE GE Note 1 In case of sensor break condition the alarm action is imme diate When the cause of the alarm disappears the alarm status stops 38 fi Oil JE Soft start control output value Value of the control output dur ing the Soft start activation time ZI Soft start IE LI activation time Time duration starting from the power on of the Soft start func Soft start GEEN Time Power on LZ I Input filter LI Ii time constant Time constant in seconds of the RC input filter applied to the PV input When this parameter is set to DFF the filter is bypassed Filter response 100 63 2 PV 0 t Fil Te ALICI III JU This value is added to the mea sured PV input value
6. GL ul and5L d parameters MIS urr Example Target Setpoint 350 C Setpoint change 10 Initial digit minutes Setpoint 250 C t 10 Z fi 1 di G Z EI I Setpoint II DI high limit Low high limit of the Setpoint value Setpoint low limit ist stored Setpoint I 2nd stored Lt l Setpoint Preset Set values can be set from the keyboard and serial communication The Setpoint active is indicated by the 1 or 2 green led I 4 Operations If index R 1 tracking the previous Local Setpoint value will be lost when the stored Setpoint is selected If index R 2 Stand by the Local Setpoint value will not be lost when the Stand by Setpoint is selected It will oper ate again when back to Local See stored Setpoint selection procedure at page 50 4 Operations 4 4 1 SETPOINT MENU _ LL mote LI Jt sr Ratio Ratio is the coeff which defines the remote Setpoint span with respect to the input span dS Remote J Jt I Setpoint Bias defines the starting point of analogue Remote Setpoint in eng units corresponding to the low limit current or voltage of the remote signal Remote Setpoint Bias and Ratio Remote signal 10V ab x bias 20 ratio 0 1 ab bias 100 ratio 0 1 Range 200 0 20 100 600 C LR a b bla HR Remote Setpoint span PV process variable LR PV lo
7. switch Heating V 7 V LY Cooling CT Current transformer 50 mA AG Notes 1 Make sure that the power supply voltage is the same indicated on the instrument 2 Switch on the power supply only after that all the electrical connections have been completed 3 In accordance with the safety regulations the power supply switch shall bring the identification of the relevant instrument The power supply switch shall be easily acces sible from the operator 4 The instrument is is PTC protected In case of failure it is suggested to return the instru ment to the manufacturer for repair 5 To protect the instrument internal circuits use 2 A T fuse for Relay outputs 220 Vac 4 A T fuse for Relay outputs 110 Vac 1 A T fuse for Triac outputs 6 Relay contacts are already protected with varistors Only in case of 24 Vac inductive loads use model A51 065 30D7 varistors on request 2 3 1 POWER SUPPLY Nc Switching power supply with mul tiple isolation and internal PTC e Standard version nominal voltage 100 240Vac 15 10 frequency 50 60Hz e Low Voltage version nominal voltage 24Vac 25 12 frequency 50 60Hz or 24Vdc 15 25 Power consumption 4W max Included PTC Supply For better protection against noise it is recommended not to connect the earth clamp p
8. Terminals d Pin connector ah 1 4 mm 0 055 in max lo DHI Fork shape AMP 165004 5 5 mm 0 21 in __ Stripped wire L 5 5 mm 0 21 in PRECAUTIONS Despite the fact that the instru ment has been designed to work inan harsh and noisy environ mental level IV of the industrial standard IEC 801 4 it is recom mended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be rout ed away from the power cables Avoid to use electromagnetic contactors power Relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth 2 Electrical connections 2 2 SUGGESTED WIRES ROUTING AG Conduit for supply and output cables A Supply B Outputs C Analog inputs D Analogue output E Digital input output Serial Comm s Conduit for low level sensor cables O 2 Electrical connections 2 3 EKAMPLE OF WIRING DIAGRAM HEAT COOL CONTROL Commands Retransmission Power supply
9. Continued pressing of A or LP changes the value at rate that doubles every second Releasing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the parameter In case of Setpoint modification press A or SZ once to dis play the local Setpoint instead of working Setpoint To evidence this change the dis play flashes once Then the Setpoint can be modified m a E F m C J JIJ m ig a g i Z IId te oo E E m yh TIJ i THE 4 I Jii Zs 2 NG CITE mM ma A e A a OO O 1 1 J I 1 ZITTI me i i sci a Operator mode working Setpoint displayed Local Setpoint display Lower Setpoint modification Raise O after 2 s Setpoint entry The operation is acknowledged by one flash of the display 4 Operations 4 2 2 MNEMONIC CODES SETTING e g configuration see page 28 Press the A or N27 to display the next or previous mnemonic for the selected parameter Continued pressing of A or SW will display further mnemonics at a rate of one mnemonic every 0 5 s The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter li Degree l Fahrenheit o oO I no units MENE defined a LW IE 2 Engineering Units 1 I iJ st Degree Centigrade CO HP CO IZI IZ Degree th 3 Fahrenheit
10. The green led becomes off m TI LI LU aes III lt 2 a a Forze da LO ME DIE DS OD go FS Z i m in Jt Lit o amp o IZ Zi l Jil l 5 D o BS Operator mode press until Control menu To start select m n Ple To stop select Sk of a Proportional IO band This parameter specifies the pro portional band coefficient that multiplies the error SP PV l I Integral time It is the integral time value that specifies the time required by the integral term to generate an out put equivalent to the proportional term When LF F the integral term is not included in the con trol algorithm Derivative _ 2 10 sine It is the time required by the pro portional term P to repeat the output provided by the deriva tive term D When DFF the derivative term is not included in the control algorithm ae Overshoot LI control This parameter specifies the span of action of the overshoot control Setting lower values 1 00 0 01 the overshoot generated by a Setpoint change is reduced The overshoot control doesn t affect the effectiveness of the PID algorithm Setting 1 the overshoot control is disabled fi DE Manual UCE J Reset This specifies the control output value when PV SP in a PD only algorithm lack of the integral term LILLA Dead Band Inside this band for
11. 10 0 Relative cool gain 0 1 10 0 Cycle time Time proportional only 1 200 s Control output high limit 10 0 100 0 Cool output hysteresis 0 1 10 0 On Off algorithm Double action PID algorithm Heat Cool with overlap Features at 25 C environmental temp OP1 OP2 outputs OP3 output OP4 output OP5 analogue output option AL1 AL2 AL3 alarms Setpoint Description 7 Technical specifications SPST Relay N 0 2A 250Vac 4A 120Vac for resistive load Triac 1A 250Vac for resistive load SPDT relay N 0 2A 250Vac 4A 120Vac for resistive load SSR drive 0 5Vdc 10 30mA max SPST Relay N 0 2A 250Vac 4A 120Vac for resistive load Control or PV SP retransmission Hysteresis 0 1 10 0 c s Galvanic isolation 500 Vac 1 min Resolution 12 bit 0 025 Accuracy 0 1 In current 0 4 20mA 75002 15V max Deviation threshold range Action type Band threshold 0 range Absolute threshold Whole range Sensor break heater break alarm Acknowledge latching activation inhibit blocking Active high Active low Action Special functions Local Local Local and Remote Local with trim Remote with trim If option installed Connected to Timer or program if options installed Up and down ramps 0 1 999 9 digit min OFF 0 Low limit from low range to high limit High limit from low limit to high range 7 Tech
12. PV SP the con trol output does not change to pro tect the actuator output Stand by Control output Wet cycle time L _ I Cool lZ l cycle time It s the cycle time of the SSR drive control output The PID control output is provided by the pulse width modulation of the waveform Control output high limit FI III 1 Cool output WJC high limit It specifies the maximum value the control output can be set It is applied in manual mode too m fi LI IIC O cn Output gt LI LI E Safety Value Output Value in case of input anomaly 4 Operations I Ll Control output II hysteresis 1 11 Cool output WI I hysteresis SP Control or alarm output hystere sis span set in of the full scale 4 Operations 4 4 2 CONTROL MENU 4 4 2 2 HEAT COOL CONTROL By asole PID control algorithm the controller handles two different outputs one of these performs the Heat action the other one the Cool action It is possible to overlap the outputs The dead band parameter mis the zone where it is possible to separate or overlap the Heat and Cool actions The Cool action can be adjusted using the relative cool gain parameter r C G1 To limit the Heat and Cool outputs the para meters DFH and DEHE can be used When there is an overlap the displayed out put _ GLE shows the algebric sum of the Heat and Cool outputs A
13. for mV and mA Between 100 240Vac the error is minimal EC 76 ji DI 2 or 3 wires connection C F selectable Burnout with any combination Max wire Res 200 max 3 wires Input drift 0 35 C 10 C Ten lt 0 35 C 10Q Wire Res Total configurability the ty i pe of input see chapter 3 2 page 18 the ty pe of control algorithm chapter 4 3 5 page 28 the type of output Common characteristics Accuracy Resistance thermometer apu for AT R1 R2 see pages 11 12 and must be lt 320Q page 18 Thermocouple L J T K S R B N E W3 W5 Internal cold junction IEC 584 compensation con NTC Rj gt 10MQ Error 1 C 20 C 0 5 C C F selectable Burnout Max wire Res 1500 max Input drift lt 2uV C Ten lt 5yV 10Q Wire Res DC input current 4 20MA 0 20mA 4 Burnout Engineering units with external shunt 2 502 Conf decimal point position Rj gt 10MQ Init Scale 999 9 999 10 50mV 0 50mV Full Scale 999 9 999 DC input voltage Rj S10MO min range of 100 digits Input drift lt 0 1 20 C Ten Features at 25 C environmental temp Auxiliary inputs Operating mode and Outputs 7 Technical specifications Description Current 0 4 20mA Remote Setpoint option 7 no Bias in engineering units and range Not isolated Voltage Ratio from 9 99 99 99 i accuracy 0 1 1 5 0 5 0 10V Local Remote Setpoint Rj 300
14. particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle A 1 1 GENERAL DESCRIPTION IP 20 Terminal Block EN61010 1 IEC1010 1 Product code label Mounting clamps Sealing front panel gasket Front panel IP65 protection EN 650529 IEC 529 1 2 DIMENSIONS a 96 mm 3 78 in 96 mm 3 78 in ES O ANS IE _ L 110 mm 4 33 in 10 mm max 0 39 in max LLL LLL 10 mm max 0 39 in max 1 Installation 1 3 PANEL CUT OUT 92 0 8 mm 3 62 0 031 in 92 0 8 mm 7 3 620 031 in TTT 113 mm min 4 45 in min 103 mm min 4 05 in min ln 1 Installation 1 4 ENVIRONMENTAL RATINGS AG Operating conditions a Altitude up to 2 000 m fc Temperature 0 50 C Rh Relative humidity 5 95 non condensing Special conditions Suggestions a Altitude gt 2 000 m Use 24Vac supply version C Temperature gt 50 C Use forced air ventilation Humidity gt 95 Warm up Conducting atmosphere Use filter Forbidden Conditions OQ Corrosive atmosphere W Explosive atmosphere D 1 5 PANEL MOUNTING 1 1 5 1 IN
15. the keys and simulta neously for 2 seconds To confirm the keypad lock unlock the display flashes once The keypad lock unlock can be achieved by serial communica tions too A The keypad lock is main tained in case of power failure operator mode Q1 LZ ON Eng a Pod Ld Press simultaneously for 2 seconds 6 1 6 OUTPUTS LOCK The outputs are switched to the OFF status by pressing the keys and together When the outputs are locked the message DFF _ lis displayed instead of the Setpoint value To unlock the outputs press again the keys simultaneously the Soft start will be enabled The outputs lock unlock can be achieved by serial com munications too A The outputs lock unlock is maintained in case of power failure 6 Commands operator mode al LIL ar JJ Ld LE DAT m F p I LI i so Press simultaneously for 2 seconds 7 Technical specifications TECHNICAL SPECIFICATIONS Features at 25 C environmental temp Description From keypad or serial communication the user selects the type and functionality of the alarms the type of Setpoint control parameter values A D converter with resolution of 50 000 points Update measurement time 0 2 seconds Sampling time 0 5 seconds Input bias 60 60 digit Input filter with enable disable 1 30 seconds 0 25 1 digits for temperature sensors 0 1 1 digits
16. 4 oa E 2 i Dc input 10 50mV linear Engineering and units 1 5 mae Custom input and range 1 16 1 For instance other thermocouples types AT with 2 PT 100 custom lin E g Enter code 230 to choose earisation etc AL1 absolute active high AL2 absolute active low AL3 Used by Timer Local 2 Stored Setpoints with tracking function 3 Product coding Engineering and units M Alarm 1 type and function o ON OFF reverse action 0 Disabled 0 ON OFF direct action 1 Sensor break Loop break alarm LBA 1 PID single reverse action 2 Active high 2 PID single direct action 3 Absolute Active low 3 Linear cool output 4 Active high 4 PID double action ON OFF cool output 5 Deviation Active 9 Water cool output 2 6 e We ow 9 Oil cool output 2 7 Band Active out 6 Active in 7 Output configuration Heater break Active during ON output state 8 Single action Boubloraction by CT 3 Active during OFF output state 9 Relay OP1 Heat OP1 Cool OP2 0 SSR drive or relay OP4 Heat OP1 Cool OP4 1 Alarm 2 type and function P Heat OP4 Cool OP2 2 Disabled 0 Sensor break Loop break alarm LBA 1 Absolute Active nigh 2 Active low 3 2 In consideration of the thermal characteristics of the different cooling liquids Active high 4 2 different correcting methods of the control output
17. FI f i KENA II LI 5 lt E mmm a m LI III PAN T alata I JE J 5 2 OO 5 Displays Engineering units see table 2 page 29 Basic product code Hardware page 17 18 part of the configuration code see pages 18 and 19 2d part of the configuration code see pages 18 and 19 6 Commands E COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 2 ways 6 1 KEYPAD 6 2 SERIAL see page 49 COMMUNICATIONS see the manual on this topic Setpoint modification Timer start Local remote selection Stored Setpoint display Keypad lock Outputs lock 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION The Setpoint is directly modified 1 2 Operator with the Ay keys GAENE E mode Once entered the new value is TJ checked and becomes operating m C Example of Setpoint after 2 seconds The end of this modification from phase is flagged by flashing 275 to 350 momentarily the display with SP Z L L_ILI Modifi s z rim Modified 21 ttt Setpoint value a O Fw D after 2 seconds Flash momentarily the SP value to con firm that it has become operating mode 6 Commands 6 1 2 TIMER STARTING option Depending on the Timer action To start stop the Timer kade E selection there can be back to the operator two different starting ways
18. of the controller It has to be set to configure the controller see chapter 3 1 page 17 we PET ist part of 1 3 Ar configuration lJ 7 CLI mode gn oso E g Enter code 01 J i to choose T C type J input with range 0 600 C Single PID control algorithm reverse action Relay output Index soi 2nd part of 21 If configuration C Ji mode E GAE Ei E E E g Enter code c 30 to choose AL1 absolute active high AL2 absolute active low AL3 Used by Timer Local 2 Stored Setpoints with Tracking function Operator mode geen mats _ Lest mc OE D G Ov eB IZ IT CIII Password Entry Only if E od E value lt 5000 33 default from factory Must be equal to the value of the parameter Cadet Entry of digits I L M N of the configuration code chapter 3 2 pages 18 19 Entry of digits 0 P Q R of the configuration code chapter 3 2 pages 19 20 IL1 digital input function see table 1 a LINEAR SCALE ONLY N of decimals 0 3 Low range 999 9999 min 100 digit High range 999 9999 min 100 digit REMOTE SETPOINT _ __ if configured Remote Setpoint input see table 2 _ CT only on propor tional output other than the servomotor CT primary high range Off 1 200A
19. pi iiss Timer function gt mA TIM Feedback saal potentiometer ay Memorized Remote EJ EM I Logic Gi Setpoint programmer 5
20. to EN61010 1 IEC 1010 1 installation class 2 2 5kV pollution class 2 instrument class Il Electromagnetic i compatibility Compliance to the CE standards see page 2 UL and cUL approval File 176452 Protection EN60529 IEC529 IP65 front panel Dimensions 1 4 DIN 96 x 96 depth 110 mm weight 470 g approx Ki WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual Warranty Hi ASCON S WORLDWIDE SALES NETWORK SUBSIDIARY FRANCE ASCON FRANCE 2 bis Rue Paul Henri Spaak ST THIBAULT DES VIGNES F 77462 LAGNY SUR MARNE Cedex T l 33 0 1 64 30 62 62 Fax 33 0 1 64 30 84 98 ascon france ascon fr AGENCE Sup Est T l 33 0 4 74 27 82 81 Fax 33 0 4 74 27 81 71 USA ASCON CORPORATION 1884 East Fabyan Parkway Batavia Illinois 60510 T l 1 630 482 2950 Fax 1 630 482 2956 www asconcorp com info asconcorp com DISTRIBUTORS ARGENTINA MEDITECNA S R L Phone 5411 4585 7005 Fax 5411 4585 3434 AUSTRALIA IPA INDUSTRIAL PYROMETER Aust PTY LTD Phone 61 8 8352 3688 Fax 61 8 8352 2873 FINLAND amp ESTONIA Tim TOOL oy Phone 358 50 501 2000 Fax 358 950 55 144 GERMANY Mesa INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CON
21. working Setpoint Timer launch Setpoint Process variable PV Output OP 4 Operations 4 4 4 2 TIMER FUNCTION OPTION POWER FAILURE If there is a power failure dur ing the Timer execution the value of the elapsed time is lost Depending on Timer action selection when the controller restarts you can have two different situations e with automatic mode Edch 2 3 6 1 the Timer function starts again and the counting time is reinitialised e with manual mode Edeb 0 1 4 5 the con trol output is forced to zero if kod 3e5 otherwise the control action restarts using the working Setpoint TIMER STARTING See the Timer starting procedure at page 49 DISPLAY a pai a CI Jt iil IM 2 Ith PAN O When the Timer is running the led is on i i CI tI Lar COW PAN Oy oO When the Timer ends the Setpoint display shows alterna tively the message and the Setpoint value until a key is pressed TIMER REMAINING TIME When the timer is running it is always possible to see the remaining time and to modify it TR 5 O Operator mode fata rl and Timer running I 5 D t Press until E Pa 3 L Remaining time LO Usd gt O Counting stop ai 3 Li Remaining time Lr value Coe TT UU Value change Eq setto UI tr the timer ends Cee
22. A From Remote Setpoint Current 0 4 20MA Input resistance 30Q Voltage 1 5V 0 5V 0 10V Input resistence 300kQ p3k i i A Di T PAK i dei F v mV V mA B For current transformer CT Not isolated For the measure of the load cur rent see page 45 e Primary coil10A 100A e Secondary coil SOMA default 100mA S3 internal jumper selectable 5 watt burden resistor 0 5Q for 1A secondary transformer coil 0 1Q for 5A secondary transformer coil load 7 10 100A 50 100mA Jumper for 100 mA secondary transformer coil 2 Electrical connections 2 3 5 OP1 OP2 OP3 OP4 OP5 OUTPUTS OPTION Nc e The functionality associated to Control outputs Alarms Retransmission each of the OP1 OP2 and OP4 Heat Cool AL1 AL2 AL3 PV SP output is defined during the con figuration of the instrument index A OP5 N see page 19 Single The suggested combinations B action OP5 are c OP1 OP2 OP3 OP5 p Double SS oP4 op2 0P3 OPS action E OP4 OP2 OP1 OP3 OP5 where OP1 OP2 Relay or Triac output OP3 Relay output for AL3 only OP4 SSR drive control or Relay output OP5 Retransmission analogue output 2 Electrical connections 2 3 5 A SINGLE ACTION RELAY 2 3 5 C SINGLE ACTION TRIAC CONTROL OUTPUT UN ANALOGUE OUTPUT UN 6
23. AL3 alarm threshold VI see page 30 Setpoint ramp up OF F 0 1 999 9 digit min Setpoint ramp down DIFF 0 1 999 9 digit min LOCAL 2 STORED configuration index R 1 2 1 1st stored I Setpoint 1nd stored Setpoint 4 Operations Setpoint low limit low range SP H Note 1 It is not presented if the controller has been configured with alarm n 2 not active or of sensor break type Digit O P of the configu ration code is assigned to 0 or 1 Setpoint high limit eo SLL High range a a a I LOCAL REMOTE PROGRAMM configuration index R 0 3 6 I v LOCAL OR REMOTE WITH TRIM configuration index R 4 5 Ratio Setpoint Remote Setpoint bias 4 Operations 4 3 2 PARAMETERISATION CONTROL MENU FA l LITI Control ma UE u Menu S SS TT N PID On Off Algorithm Algorithm Inn Veli ii CR Control output LIAN hysteresis II 0 1 10 0 sc S an Ji Eun flr OS na Tune run stop tri e Integral time Skrk SboP Proportional band 0 5 999 9 of span CF F 0 1 100 0 min Derivative time DIF F 0 01 10 00 min D O g BS Overshoot control 0 01 1 00 Manual reset eny with integral time UFF 0 0 100 0 output Error dea
24. Automatic at the power on SVE fA seme Manual by keypad digital da inputs or serial communica JIU tions Sa 1 Press until y Zi m EGI To start select SE rt CAT we a CO F CO II _ I Tostop a re select Si of CA we oso Press the key G2 to confirm 6 Commands 6 1 KEYPAD COMMANDS 6 1 3 LOC REM SELECTION configuration index R or5 Operator mode I 5 2750 Press until Sa p a m ie Ma Yy LIE Select r EM to enable Remote Setpoint Select L ac to enable t Local Setpoint The selected Setpoint becomes operating pressing the ED When in Remote the green led REM ison 50 6 1 4 STORED SETPOINTS SELECTION configuration index R Select nan to free the Setpoint modification then Press Sy to change the local Setpoint l ore Press until WE Index R se pee pe a OMe Circ Ia JC Z a I DI sia Select S P to force the first Setpoint Select 5 F to force the second Setpoint Stand by _ Index R e Ee in Di nl I E KENI JI te The selected Setpoint becomes operating pressing the key The corrispondig green led or 2 is on Select L cic to come back to the previous local Setpoint value 6 1 5 KEYPAD LOCK To lock unlock the keypad press
25. Fuse Fuse Fuse E gt Per er JLN om Sim Coil of the heat Coil of the heat Coil of the cool load contactor load contactor load contactor 2 3 5 B SINGLE ACTION SSR DRIVE 2 3 5 D DOUBLE ACTION CONTROL OUTPUT NG RELAY TRIAC RELAY TRIAC CONTROL OUTPUT VN Static Relay Fuse 2 Static Relay i S bab IND op4 Ti 2 OP4 o AA am n BAT Load Cool Load Coil of the heat load contactor 2 3 5 E DOUBLE ACTION RELAY TRIAC SSR DRIVE CONTROL OUTPUT Nc Bap Static Relay IND OP4 AA _ Av o Heat Load Coil of the cool load contactor A The relay triac output OP1 OP2 and OP3 can be used as alarm outputs only if they are not used as control outputs 2 3 6 ALARM OUTPUTS Fuse M AL1 load ovyo 1 AL2 load Fuse Fuse gt R m AL3 load oV O AL3 load Notes 1 Varistor for inductive load 24Vac only 2 When basic product code B 9 pag 17 OP4 terminals 34 35 is a Relay output 2 Electrical connections 2 3 7 OP5 ANALOGUE RETRANSMISSION 2 3 8 SERIAL COMMUNICATIONS OUTPUT OPTION AG OPTION AG C For PV SP retransmission only e Galvanic isolation 500Vac 1 min Compliance to the EIA RS485 standard for Modbus Jbus e Setting dip switches e Galvanic isolation 500Vac 1 min e 0 4 20mA 750Q or 15Vdc max A Please carefully read the manual gammadue and delta
26. Its effect is to shift the whole PV scale of up to 60 digits Input shift Controller CLIENT address the address range is from 1 to 247 and must be unique for each con troller on the communication bus to the supervisor When set to IF F the controller is not communicating _ _ Retransmission Uo LI low range LI Retransmission tI I high range 4 4 4 TIMER AND START UP MENU OPTION To improve the instrument per formances and to reduce the wiring and installation costs two special functions are available 4 4 4 1 Start up 4 4 4 2 Timer In order to have the above func tions the product code digit E must be 2 see page 19 For example X3 3100 2000 To select these functions use the parameter see page 41 _ fl Timer Start up LATI operator mode A Selecting Timer or Start up the Soft start function is disabled therefore the parameters 5 E Lf and Sk fi will not be shown see page 29 4 Operations 4 4 4 1 START UP FUNCTION OPTION By means of this function it is possible to manipulate the con trol output when the controller is switched on To config j ure Start up func ELT tion the gt parameter Timer Start up operating mode must be setto 1 see page 41 Three parameters are associat ed to the Start up function _ l 2 2 Start up lD
27. Ji hold time 0 500 min Start u AL III k Setpoint GE LSE H Control output high limit 5 0 100 0 The Start up function includes three phases 1St L 1m4 The control output is limited to the FH S and Hol d The process vari able is maintained to the Start up Setpoint for the time fixed by the parameter EASI 3rd GFF When the time is elapsed the process variable is maintained to the working Setpoint Whether the process variable for any reason e g load change decreases at a value lower than 5 PSL 40 digits the Start up function starts again from the L mbi phase 4 Operations 4 4 4 1 START UP FUNCTION OPTION When the Start up is in Hold phase if the local Setpoint becomes lower than the Start up Setpoint or if the operating mode changes to manual the Start up function passes to the Off phase There are two possibilities A Start up Setpoint MALI lower than the local Setpoint The Hold phase starts when the process variable PV achieves the SPAL with a tolerance of 1 digit B Start up Setpoint 57 51 greater than or equal to the local Setpoint When the process variable PV achieves the local Setpoint with a tolerance of 1 digit the Start up function passes directly to the UFF phase If at the controller power on the process variable PV is
28. RS485 Modbus Jbus SLAVE 5 Dark std 0 Beige 1 Options D None 0 5 Analogue output Remote Setpoint 3 Product coding 3 2 CONFIGURATION CODING Input type and range Index N TR Pt100 IEC751 99 9 300 0 C 99 9 572 0 F 9 0 A 444 Index code follows the TR Pt100 IEC751 200 600 C 328 1 112 F lo 4 model of the controller 4st part of Ar TC L Fe Const DIN43710 0 600 C 32 1 112 F 02 This code must be set to con configuration LI IE TC J Fe Cu45 Ni IEC584 0 600 C 32 1 112 F 1013 figure the controller see chap mode Con TC T Cu CuNi 200 400 C 328 752 F 0 4 ter 3 1 pages 16 and 17 oso TC K Chromel Alumel EC584 0 1 200 C 32 2 192 F 0 5 E g Enter code 1320 to choose TC S Pt10 Rh Pt IEC584 0 1 600 C 32 2 912 F 0 6 T C type J input with range TC R Pt13 Rh Pt IEC584 0 1 600 C 32 2 912 F l0 7 0 600 C TC B Pt30 Rh gt Single PID control algorithm Pt6 Rh IEC584 Kaka SSIS ols reverse action TC N Nichrosil Nisil IEC584 0 1 200 C 32 2 192 F 0 9 Relay output TC E Ni10 Cr CuNi IEC584 0 600 C 32 1 112 F 1 0 TC NI FNiMo18 0 1 100 C 32 2 012 F 1 4 Index 0 P G R TC W3 Re W25 Re 0 2 000 C 32 3 632 F 1 2 TC W5 Re W26 Re 0 2 000 C 32 3 632 F 1 3 2nd partof 323m 1 Dc input 0 50mV linear Engineering and units 1
29. SERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket position 3 Insert the instrument through the cut out 1 5 2 INSTALLATION SECURING 1 Fit the mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 1 5 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver UL note 1 For Use on a Flat Surface of a Type 2 and Type 3 raintight Enclosure 1 Installation 1 5 4 INSTRUMENT UNPLUGGING Nece 1 Push and 2 pull to remove the instrument Electrostatic discharges can damage the instrument Before removing the instrument the operator must discharge himself to ground 1MQ h N 2 Electrical connections 2 ELECTRICAL CONNECTIONS avc pk 3 2 Hnc BI Nn cp Enc Blnce fdnec B8 NC lnc Eve Bajc oP3 Ele fave Bolno Elve Bi No OP5 _JOP1 nto gd E 9 Eilnic B3 No fig 4 nc BANO pa RE jan 80 zi mra UL note 1 Use 60 70 C copper Cu conductor only 2 Wire size 1mm 18 AWG Solid Stranded 8 2 1 TERMINAL BLOCK 1 AG Rear terminal cover Br Nu 5 7mm D 0 22 in Cable size eS 1 mm 2 24 screw terminals M3 Option terminals Tightening torque 0 5 Nm ci Positive screw driver PH1 Negative screw driver 0 8x4mm
30. TROL SYSTEM Phone 30 31 521 055 6 Fax 30 31 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 HOLLAND HSD INSTRUMENTS Phone 31 78 617 03 55 Fax 31 78 618 26 68 PORTUGAL REGIQUIPAMENTOS LDA Phone 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 34 94 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICE Phone 34 93 311 98 11 Fax 34 93 311 93 65 Phone 34 91 656 04 71 Fax 34 91 677 21 26 SWITZERLAND CONTROLTHERM GMBH Phone 41 1 954 37 77 Fax 41 195437 78 TURKEY KONTROL SISTEMLERI LTD Phone 90 216 302 19 70 71 Fax 90 216 302 19 72 UNITED KINGDOM EukeRo CONTROLS LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115 ICONS TABLE Main universal input Thermocouple Digital input Icons table Pti00 RTD Pt100 Isolated contact Digital input connected functions NPN open collector N Auto Manual 9 E Delta Temp 2x RTD 80 mA and mV D TTL open collector IA Run Hold Reset and ZAN program selection Setpoint me lt o PV hold Freguency Loc Local Setpoint slopes inhibition Auxiliary input STAND Stand by ow 2 Output Keypad lock 4 SPST Relay Current transformer X Outputs lock vai Triac mE mA Remote setpoint SARI Start up function cs esl VA SPDT Relay REM WA Volt Remote setpoint
31. __Heat Cool actions separated Insert positive value 0 10 100 100 C_ Cool action adjusting Example with different relative cool gains 2 0 0 1 10 0 o 9 100 7 5055 PE dbnd Heat 0 output PID output B__Heat Cool actions overlapped Insert negative Jhrg value 10 0 50 0 PID output 0 PID output 100 50 100 Lu CI Cool 0 output Off T T T T a 100 50 0 PID output 4 4 3 AUKILIARY PARAMETERS MENU I AL1 alarm hysteresis m f 3 AL2 alarm hysteresis oe LI 2 DIL 4 Hysteresis of the threshold of both the alarms that activate OP1 and OP2 control output It is specified as a of the full scale AL3 alarm hysteresis AL1 AL2 AL3 latching and blocking functions Moi pty zl I DI OIL Da OCI Z DI IL O SI For each alarm it is possible to select the fol lowing functions oon P none LEch latching blocking both latching and blocking Ltct ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is presented on the display until to the time of acknowledge The acknowledge operation consists in pressing any key After this operation the alarm leaves the alarm state only when the alarm condition is no longer present eT aa GL GE 4 Operations START UP DISABLING Ramp down ASP Disable SP Start up
32. age 37 D Loop break or sensor break see page 38 A ALARM TYPE AND OPERATION CONDITIONS Absolute alarm full scale Active low gt low range high range Alarm threshold Deviation alarm SP On Active low range high range Alarm threshold Band alarm SP Onactive i Off out Active in full scale v full scale alarm threshold 21 107 2 AL1 alarm II III threshold i ZIE IA AL2 alarm WI LI threshold i ZIE IA AL3 alarm WI I LI threshold Alarm occurrences of OP1 OP2 and OPS outputs respectively linked to AL1 AL2 and AL3 The range of the alarm thresh old correspond to the whole span and it is not limited by the SP Setpoint span When the event occures the display will shows the red leds 2 or 3 respec tively on II Setpoint LIL 14 ramp up II _1 Setpoint LI ramp down This parameter specifies the maximum rate of change of the Setpoint in digit min When the parameter is DFF this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is reached according to the con figured rate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter ESE see procedure at page 47 When Remote Setpoint is con figured we suggest to disable
33. are available One for water Deviation Active low 5 and the other for oil Band Active out 6 OP water 100e OP2 100 OP oil 100e OP2 100 Active in 7 3 Only possible whether Output configuration N 0 or 1 and HE F 5 para Heater break Active during ON output state 8 meter is different to JF F see page 29 by CT 3 Active during OFF output state 9 3 Product coding Alarm 3 type and function Disabled or used by Timer Sensor break Loop break alarm LBA Active high Absolut Active low Active high Deviation Active low Active low Band Active in Heater break Active during ON output state by CT 3 Active during OFF output state e iN ola s vn o o Setpoint type Local only Local and 2 tracking stored Setpoints Local and 2 Stand by stored Setpoints Local and Remote Local with trim Remote with trim als loln o Wi OPERATIONS 8 Status LEDs green SCI Communications running AT Tuning running RUN Timer running REM Remote Setpoint active S1 First stored Setpoint active 2 Second stored Setpoint active Alarm status LEDs red n A AL1 ON AL2 ON AL3 ON Menu access 4 1 1 4 Operations KEYS FUNCTIONS AND DISPLAY IN OPERATOR MODE PV control input Over Under in engineering range range Q1 un
34. d band OF F 0 1 10 0 digit Cycle time Time proportioning only 1 200 seconds Control output high limit 10 0 100 0 EM L PARIS S O S amp S Output safety value 0 0 100 0 100 0 100 0 for Heat Cool Heat Cool Algorithm E y III II PAN O ge BS Cool output hysteresis On Off only 0 1 10 0 sc I m Lk i Back to the uni parameter _ lt I LI aS F Dead band 10 0 10 0 1 Cool relative gain 0 1 10 0 Cool cycle time heat cool time proportion ing only 1 200 seconds Cool control output high limit PID only 10 0 100 0 4 3 3 PARAMETERISATION AUKILIARY PARAMETERS MENU a EA F a III Cd MI III US Auxiliary parameters Menu Zs o ge a AL1 hysteresis 0 1 10 0 of span Alarm latching and blocking functions cone Lech bloc LEbL LBA delay see page 38 DF F sensor break 1 9999 s LBA Soft start output value Efa F F only DF F 0 1 100 0 Back to the F Jit parameter CCL THI S O BS OLE EU IE S OY HI WE coi ih TUL Ud PAN O y 7 Lt AE Mt aS O 5 ski FELCE os IH range ey a ae CEDOJ 5 O 52 Soft start activation time only if S amp F differ ent than DF F 1 9999 s Fi
35. due controller series serial communication and con figuration 3 Product coding CI PRODUCT CODING The complete code is shown on the instru ment label The informations about product coding are accessible from the front panel by mean of a particular procedure described at section 5 2 page 47 Configuration code software Basic product code hardware Instrument label P N Q1 3150 0000 CONF 0320 2301 S N AOA 9909 0013 V L N 100 240V 50 60 Hz 4W STANT LAN ANANA CE EI Ho El cp Gi El DER Qi sah IIS ae J ee gf l man UT LIU Ss DDA a zB a Vv ld 3 Product coding 3 1 MODEL CODE The product code indicates the specific hardware configuration of the instrument that can be modified by specialized engineers only Configuration 1st part 2nd part wc EE DOGO GG iN ofla Line Basic Accessories Line DEI Power supply EN Special function E 100 40Vac 15 10 3 Not fitted 0 24Vac 25 12 or 24Vdc 15 25 5 Start up Timer 2 Outputs OP1 OP2 OP4 E User manual F Relay Relay SSR Drive 1 Italian English std 0 Triac Triac SSR Drive 5 French English 1 Relay Relay Relay 9 German English 2 Spanish English 3 Serial Communications None o Front panel colour Ia
36. greater than the lowest between the PALI and the working Setpoint the next phase Hat d or OFF will be executed instead of the Lint phase ja jaja mE m a E ia F NEI man O gt Start up Setpoint During the Lint and L d phases the RUN led is Hold on AES lt local Setpoint SP Power on noise Setpoint SP PV 1 dioit SPELL with TC 25 1s min j 4 Limy DI Hoi 1 Limy 12 Hold gu Off PV 1 digit noise Setpoint SP OP 0F H5 with TC 25 1s min gu ff i man 18 Limy 3 off 4 4 4 2 TIMER FUNCTION OPTION The Timer can t be enabled with Heat Cool control To enable this function do the fol lowing 1 In order to use this AL3 func tion index Q must be set to D in configuration see p 20 2 To select one of the 6 possi ble functioning modes of the Timer set the value of the 2 following parameters in para meterisation see p 27 I 1 Timer Start up LI operating mode By this parameter can be defined see table 1 the counting start time the control output status at the end of the counting table 1 Timer Start up counting model Value Disabled DEF Start up function Counting start time When inside the Control mode band Output to 0 J C
37. its m AD CSO Ll J s2 SI LION SAMI IG m E g SP operating Setpoint j I J Local Remote or Stored SP Control output LEDs red OP1 OP4 ON Ce OP2 OP4 OFF gt Entry key for selection and value setting confirmation Setpoint setting 21 4 Operations 4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE The parameter setting procedure has a timeout If no keys are pressed for at least 30 seconds the controller switches back automatically to the operator mode After having selected the para meter or the code press A and to display or modify the value See page 23 The value is entered when the next parameter is selected by pressing the key Until the A or SW are pressed or if you wait for 30 sec onds the parameter value is not inserted Pressing the key the next group of parameters is present ed on the display 22 Parameter value Parameter mnemonic Qi clit Nn l PV Le E Ld sp Entry key for selection and value setting confirmation Value modification Access to the menu for Parameter setting Configuration 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the Setpoint value from 275 0 to 240 0 Press A or SW momentari ly to change the value of 1 unit every push
38. kQ 50 or 100 mA Current visualisation 1 200A a Rilo ll input hardware With 1A resolution pag selectable and Heater Break Alarm Control output AL1 alarm AL2 alarm AL3 alarm Retransmiss Single OP1 Relay Triac OP2 Relay Triac OP3 Relay OP5 Analogue 1 single or OP4 F i i i 5 aie i SSR drive Relay OP1 Relay Triac 0P2 Relay Triac OP3 Relay OP5 Analogue PID loop or On Off with jah LANA OP1 Relay Triac 0P2 Relay Triac OP3 Relay OP5 Analogue Double action OP4 Heat Cool OP1 Relay Triac SSR drive Relay OP2 Relay Triac OP3 Relay OP5 Analogue OP4 SSR drive Relay OP2 Relay Triac OP1 Relay Triac OP3 Relay OP5 Analogue 53 7 Technical specifications Features at 25 C environmental temp Control mode Description PID with overshoot control or On off PID with valve drive algorithm for controlling motorised positioners Algorithm Proportional band P 0 5 999 9 Integral time I 0 1 100 0 min Derivative time D 0 01 10 00 min OFF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 0 100 0 Cycle time Time proportional only 1 200 s Control output high limit 10 0 100 0 Soft start output value 0 1 100 0 OFF 0 Single action PID algorithm Output safety value 0 0 100 0 100 0 100 0 for Heat Cool Control output hysteresis 0 1 10 0 Dead band 10 0
39. lter time constant OFF 1 30s Input shift DF F 60 60 digit Communication address if option installed DEF 1 247 Retransmission low range only if installed whole range Retransmission high range only if installed whole range 4 Operations 4 3 4 PARAMETERISATION TIMER AND START UP MENU If options installed l l Timer and m pat Start up Menu Se LANG _ Timer Start up oO fs Be _ lJJ operating mode os see table 1 page 41 CEE TIMER FUNCTION START UP FUNCTION only with AL3 enabled only if cana 1 IZ ADVE I PAS D Back to the Tiad parameter Timer Action only if Mhae not equal to DIF F or to 1 see table page 41 Timer setting 1 9999 s or min Stand by Setpoint only if kla 7 om an JA i Cm LI Ms Liens OT Hold time 0 500 min Start up Setpoint if Cm a Becca FI Output high limit ITU SI during Start up oO 5 0 100 0 ENE 4 Operations 4 3 5 CONFIGURATION MENU Enter the password before accessing to the configuration menu If a not configured controller is supplied when powered up for the first time the display shows gt O0 Until the configuration code is set correctly the controller remains in stand by with input and output deactivated A 4 4 index code follows the model
40. mer char acteristics OFF means disabled During the OFF time the para meterlk L ur latches the last on time current value 4 Operations 4 4 5 CONFIGURATION MENU CURRENT TRANSFORMER INPUT SERIAL COMMUNICATIONS Example CT input on OP1 alarm on AL2 during on time configuration digit 1 I Communication P 8 see page 19 Ute protocol Pho dbu5 120 ms 120 ms a Fa I _ Baud rate opi jT ON OFF on CHW 1200 2400 g uni i Han ENE Mm tl gal i VIII JOUG Load curren AL2 OFF Ton OFF on OFF DISPLAYS Gia 5 1 OF THE PROCESS VARIABLES Operator mode 2 NANG Li be TO Ed 7 si LI Local Setpoint modifiable value Timer remaining time modifiable value if option installed see page 44 2 7112 uni CIME IZ L TT Engineering LI see Table 2 page 29 Manual AUTO 2700 ig 211_1 OP1 COLI 9 2 7 output SA Dii PID only PAN PAN OD Z OV Carni Target Setpoint value a LI LI I local mode only aS O g 6 Mm ih E iig PAN O e BS not displayed if the Slopes are disabled Load current in Ampere CT option only see page 45 5 2 OF THE CONFIGURATION CODES ar al ale TE Operator mode ES O g B mene m LI O Software gt gt OO release m MINA Cl II men IN I
41. nical specifications Features at 25 C environmental temp Special functions option Fuzzy Tuning one shoot Serial comm option Auxiliary Supply Operational safety General characteristics Description Timer see page 41 Automatic start at the power on manual start by keypad Digital inputs or serial comm s Setting time 1 9 999 s min Stand by Setpoint from Setpoint low limit to Setpoint high limit Start up see page 39 The controller selects automatically the best method according to the process conditions Start up Setpoint from Setpoint low limit to Setpoint high limit Hold time 0 500 min Control output high limit 5 0 100 0 Step response Natural frequency RS485 isolated Modbus Jbus protocol 1 200 2 400 4 800 9 600 bit s 3 wires 24Vdc 20 30mA max for external transmitter supply Detection of out of range short circuit sensor break with automatic activation of safety strategies and alerts on display Measure input Control output Safety value 100 100 Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data keypad lock outputs lock Power supply 100 240Vac 15 10 50 60 Hz or PTC protected 24Vac 25 12 50 60Hz e 24Vdc 15 25 Power consumption 4W max Safety Compliance
42. nside a 1 digit band At the end the con trol output is forced to zero 1 Timer launch C Counting start time timer launch time end in control mode The time counting starts when the timer is launched The control action is not affected by the Timer function Timer launch Setpoint Process variable PV Output OP Note 1 When the Timer is not running the con trol output is forced to zero also before the Timer launch Process variable PV Output OP TIMER COUNTING MODES D Counting start time timer launch time end with control output forced to zero The time counting starts when the timer is launched At the end the control output is forced to zero 1 Timer launch Setpoint Process variable PV Output OP Note 1 When the Timer is not running the con trol output is forced to zero also before the Timer launch E No control action during the counting time The time counting starts when the timer is launched and the control output is forced to zero At the end the control action starts E fod 6 Timer launch etpoint Process variable PV Output OP 4 Operations F Control action with stand by Setpoint during the counting time The time counting starts when the timer is launched and the control action use the Stand by Setpoint At the end the control action use the
43. ontrol mode _4 Output to 0 E End mode When launched When launched Control disabled CONTO mod 6 a oad Control mod 1 Now the other parameter values can be entered i _ Timer tI E Action By this parameter can be defined see table 2 the time units the starting mode the OP3 status when the timer is running When the timer is not running the OPS takes the opposite status table 2 5 3 1 Time Starting OP3 Value units mode status Manual by Off g keypad On Seconds Auto at Off 2 power on 2 On 3 Manual by Off 4 keypad On 5 Auto at power on 2 On J 1 If used by Timer 2 Using this selection manual starting mode is possible too Minutes 4 Operations Timer setting 1 9 999 s min T JIUL Z IZ I_ Stand by MESI Setpoint only for kad 7 GP L SP H 4 Operations 4 4 4 2 TIMER FUNCTION OPTION TIMER COUNTING MODES A Counting start time inside the band end_in control mode The time counting starts only when the error is inside a 1 digit band The control action is not affected by the Timer function i pje i IE gt L imer launch l r ot Process variable PV Output OP B Counting start time inside the band end with control output forced to zero The time counting starts only when the error is i
44. process behaviour The controller provides 2 types of one shot tuning algorithm that are selected automatically accord ing to the process condition when the operation is started This type is selected when at STEP response Setpoint change cnangg i End of the tuning operating and setting of the new calculated terms PV variable Start of autotune i operation Control output 34 the start of the autotune oper ation the PV is far from the Setpoint of more than 5 of the span This method has the big advantage of fast calculation with a reasonable accuracy in the term calculation Natural frequency End of the tuning tuning start PV variable i Ve operating and setting of the new calculated terms Control output I 5 This type is selected when the PV is close to the SP Setpoint This method has the advantage of a better accuracy in the term calculation with a reasonable speed calculation The Fuzzy Tuning determines automatically the best method to use to calculate the PID term according the process conditions FUZZY TUNING START STOP PROCEDURE Start stop of the Fuzzy Tuning The Tuning operation can be started or stopped any time The green led is ON when the Fuzzy Tuning is in progress At the end of this operation the calculated PID terms parameter are stored and used by the con trol algorithm and the controller goes back to the operator mode
45. rovid ed for civilian installations 2 3 2 PV CONTROL INPUT A L J K S R T B N E W thermocouple type e Connect the wires with the polarity as shown e Use always compensation cable of the correct type for the thermocouple used e The shield if present must be connected to a prop er earth B For Pt100 resistance thermometer e If a 3 wires system is used use always cables of the same diameter 1mm min line 20 Q lead maximum resistance When using a 2 wires system use always cables of the same section 1 5mm min and put a jumper between terminals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15 m using a cable having a section of 1 5 mm produces an error on the measure of 1 C R1 R2 must be lt 3200 2 Electrical connections AG Wire resistance 150Q max For 3 wires only Maximum line resistance 20 Q line Use wires of the same length and 1 5 mm size Maximum line resistance 20 Q line 2 Electrical connections 2 3 2 PV CONTROL INPUT D For mA mV mV mA ssi External shunt 2 50 Rj gt 10MQ D1 With 2 wires transducer Transducer 436 24Vdc 11 External shunt 2 50 D2 With 3 wires transducer External shunt 2 50 1 Auxiliary power supply for external transmitter 24Vdc 20 30mA max without short circuit protec tion 2 3 3 AUXILIARY INPUT OPTION
46. t is important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC The device has no user serviceable parts and requires special equipment and specialised engineers Therefore a repair can be hardly carried on directly by the user For this purpose the manufacturer provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the sign at the side of the note Resources Main universal input pa a p PV E gt Auxiliary input REM io AUX OP1 0P2 gt gt gt li i option OP1 0P4 OP4 0P2 Setpoint Fuzzy tuning with automatic selection Modbus RS485 Oe Bes Hen Supervision Auto tuning Natural Frequency Special functions option option START Alarms Retransmission PV SP 3 o 3 us 3 Table of contents TABLE OF CONTENTS TE INSTALLATION 4 PI ELECTRICAL CONNECTIONS 8 FI PRODUCT CODING 16 FI OPERATIONS 21 FE DisPLAYS 47 EI COMMANDS Page 48 FAB TECHNICAL SPECIFICATIONS Page 52 ee 1 Installation i INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illus trated in this manual and
47. w limit HR PV high limit SR Remote Setpoint a a SR starting point b b SR ending point If SR starting point is lower then the ending point both expressed in engineering units bi 14 starting point a a D a re 10 HR LR Example b id 20 rk 100 20 _ 80 0 1 600 200 800 If SR starting point is higher then the ending point both expressed in engineering units b 1035 starting point a 4 bea reo w HR LR _ LR Example b 1d5 100 rk n 20 100 _ 80_ 0 1 600 200 800 Working Setpoint SP as com bination of Local Setpoint SL and remote signal Setpoint type L z k configuration index R 4 SP SL r kiwe REM L DI 0 1003 Setpoint type r EVIE configuration index R 5 SP REM r E me SL L DI 0 103 SIGN Remote signal percentage SPAN HR LR SIGN SPAN REM da 4 Operations Examples Local Setpoint SL with an external Trim with multiplying coeff of 1 10 Setpoint type Lact cr E ID 0 1 by Te 0 Remote Setpoint SR with an internal Trim with multiplying coeff of 1 5 Setpoint type r EE cr E 0 2 L DI zj 0 Remote Setpoint range equal to the Input range Setpoint type Lact cr E 10 1 by Te LR SL 0 4 Operations 4 4 2 CONTROL MENU Lf Run IE Tune 4 4 2 1 AUTOMATIC TUNE The Fuzzy Tuning determines automatically the best PID term with respect to the
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