ASSEMBLY INSTRUCTIONS & OWNERS MANUAL
Contents
1. ELECTRIC BIKES ASSEMBLY INSTRUCTIONS amp OWNERS MANUAL TABLE OF CONTENTS Carton Contents Warning Assembly Instructions City Commuter amp Stretch Boomerang Boomerang Plus Comfort Cruiser amp Interceptor Trail Tracker Safety Operating Procedures Boomerang Boomerang Plus City Commuter Comfort Cruiser Interceptor amp Tandem Trailer Tracker Stretch Pedal Assist Meter Programming amp Use Throttle Control Lights Charger Battery amp Charger Care Fuse Gears Brakes Kickstand Tires Bike Care Keys Troubleshooting FAQ s Warranty Serial Number Recording Pedego Information CARTON CONTENTS x1 Kit Box x1 Pedego Bike x2 Pedals x1 Lithium lon Battery x1 Owner s Manual amp x2 Keys Assembly Instructions x1 Tool Kit x1 Battery Charger 12 13 14 15 18 19 20 21 22 23 24 25 26 28 29 30 32 33 36 37 First of all we would like to thank you for choosing the electric bike We believe this technology with the benefits of electric propulsion provides you with the perfect vehicle to increase your personal mobility Our geared brushless electric hub motor allows you to run errands or commute to work while saving money on gas and reducing your environmental impact on our world It also gives you the opportunity to pedal if you want to get exercise along the way All this and it is just plain fun t2. brake levers when slowing or stopping Bicycles equipped with disc brakes will occasionally make a slight scraping noise when the wheels are turning without the brakes being applied This is normal Make sure that the brake lever does not contact the handle bar when full hand pressure is applied Figure 2 If so then the brakes must be adjusted by increasing the tension on the cable against the brake disc slowing the wheel A quick adjustment may be made by screwing or unscrewing the threaded barrel adjuster on the brake lever until brakes are fine tuned for safe stopping Figure 1 If the brakes are still not operating correctly they may require further adjustment by an experienced bicycle mechanic H Figure 1 Figure 2 WARNING e Disc brake rotors become hot during use Do not touch or come contact with the disc rotor shortly after use Wet weather will require a longer distance to stop Brake earlier and avoid sudden stops when riding in wet conditions KICKSTAND For Boomerang Boomerang Plus City Commuter Comfort Cruiser Interceptor amp Trail Tracker The side stand style kickstand has a single leg that flips out to one side and allows the bike to lean against For Stretch amp Tandem The motorcycle style kickstand has two legs that are designed to expand as kickstand is put in the down position and contract as it goes into the up position Please do not sit on your Pedego
3. stem forks or bars of your bicycle stop riding immediately take your rig to your local bike shop and have them inspect it PEDAL ASSIST MODE For Boomerang Plus City Commuter Interceptor Stretch amp Trail Tracker BATTERY SPEEDOMETER INDICATOR V Your Pedego is equipped with an LCD meter that monitors pedal assist soeed odometer trip distance riding time and battery energy level To turn the meter on make sure the battery is fully inserted into the Pedego and the on off switch is DISTANCE PEDAL RIDING TIME ASSIST ODOMETER in the on position Press the power button top button on the four button selector located near the left grip on the handlebars to turn the meter on You can adjust the pedal assist power level to have more power by hitting the button third button and can move to a lower level power by hitting the button fourth button If you set the pedal assist power level to 0 then the pedal assist function of the bike is disengaged and the bike can be powered by the throttle on the right grip When first riding your Pedego you will notice that when the pedal assist function is activated the motor will supply power when you turn the pedals forward In pedal assist level 1 you will get assistance at around 40 of the maximum power from the motor In level 5 you will get 100 assistance from the motor Experiment with the different levels of pedal assist to become familiar
4. 4 Be careful to not tighten the top bolt too much as the steering will feel rigid and sluggish Continued on Page 12 ASSEMBLY INSTRUCTIONS CONT For All Bikes Make sure the seat is tight enough so that you can t twist it out of alignment Pull the seat clamp handle away from the seat post and slide the seat up or down to adjust it Figure 1 Move the clamp handle inward toward the seat post so it is held tight by the clamp Figure 2 Figure 1 Figure 2 If necessary tighten the clamp by twisting the clamp handle clockwise while in the unclamped position Then fold the handle in toward the seat post This should require a fair amount of force to ensure the seat post is held tight If necessary the clamp can be further tightened with a 5 mm allen wrench while in the clamped position Make sure the seat is not set with the vertical maximum height marks above the clamp Using the 15 mm wrench provided in the tool kit attach and tighten the pedals PLEASE NOTE The pedals are marked L for Left and R for Right The left pedal is attached by turning it counterclockwise and the right pedal is tightened by turning it clockwise Make sure the pedals are tightly attached to the crank arms to prevent stripping If the disc brakes are rubbing after installation refer to Customer Help on our website at www pedegoelectricbikes com faqs customerhelp TORQUE SPECIFICATIONS Handlebars Handlebar Stem Seatpost S
5. Loosen the front 2 bolts on the front stem plate and angle the han dlebars to your liking Figure 3 then securely tighten the 2 bolts on the front stem plate Make sure that when tightening there is even spacing between the top and bottom bolts to ensure maximum stability Figure 4 Continued on Page 12 ASSEMBLY INSTRUCTIONS For Trail Tracker Your bike has been pre assembled and requires only a few simple steps to get it ready for you to ride 1 Remove the outside carton after cutting the nylon bands and lift off the entire box from the tray at the bottom Carefully remove your bike from the bottom tray and gently rest it in place 2 Remove all of the inside cardboard protection and bubble wrap 3 Please locate and set aside the kit box containing the battery charger pedals and tool kit 4 Install the front wheel by aligning the brake and fork and tightening the axle nuts with the 15 mm wrench provided with your kit Make sure that the hooked washers are on the outside of the fork and are properly secured 5 If necessary align the stem with the front wheel and tighten the top stem bolt enough to hold the stem in place Once the handlebars are aligned and the top bolt is slightly secured firmly tighten the 2 side bolts on the stem After tightening the 2 side bolts firmly tighten the top bolt After all 3 bolts have been securely fastened make sure there is no play in the headset TOP BOLT Figure 3 Figure
6. accordance with the PTC If the Purchaser does not have a valid warranty claim as set forth in the PTC this limited warranty does not include such shipment or transportation costs Under this Limited Warranty Pedego products purchased in one country or region may not be transferred to another country or region where Pedego or its authorized service providers offer warranty service for the same product model number Warranty terms service availability and service response times may vary from country or region to country or region Warranty service response time is subject to change due to local parts availability Your Pedego authorized service provider can provide you with details Pedego will not alter form fit or function of this Pedego product to make it operate in a country for which it was never intended to function for legal or regulatory reasons Pedego is not responsible for any tariffs or duties that may be incurred in transferring the products Transfer of the products may be covered by export controls issued by the United States or other governments THIS WARRANTY IS VOID IN ITS ENTIRETY WITH ANY MODIFICATION OF THE FRAME FORK OR ANY COMPONENTS THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF A DEFECTIVE ITEM AND IS THE SOLE REMEDY OF THE WARRANTY THIS WARRANTY EXTENDS FROM THE DATE OF PURCHASE APPLIES ONLY TO THE ORIGINAL OWNER AND IS NOT TRANSFERABLE This warranty does not cover Normal wear and tear e Damage or
7. propelling you faster than you re cycling so there is pretty much no resistance it s merely a formality Q What happens when use the brakes under powered assistance A All our bikes are equipped with brake levers that have a built in safety switch that automatically cuts off the motor power under normal braking conditions This not only ensures a safe un powered stopping feature but also protects the motor under braking conditions so that it isn t working against the brakes Q How far will a Pedego take me A This all depends on a few factors Cycling with pedal assist along a straight road under normal conditions the standard battery should last about 15 30 miles 24 48 kilometers Cycling up steep hills will obviously take more energy out of the battery and factors such as road surface wind resistance weight of the rider and tire pressure will affect your range Longer range battery is also available Q What happens if I get a flat tire A The tires on our bikes are the same as conventional bicycles Simply replace the tube with a tube of the right size and inflate it No special tires or parts will be needed Q How do know when the battery is low A The bicycles have easily visible indicators located on the meters that show the amount of juice left If it is getting low and you don t think you will make it to your destination you can switch off your motor and keep it just for the difficult bits Q Do have to w
8. use household electricity The average cost per full charge is about 10 cents per charge If you charge the battery every single day for a year it would cost you about 35 per year Q Can ride up hills and against strong headwinds on my Pedego electric bike A Yes One of the main advantages of cycling on a Pedego electric bicycle is that it literally flattens hills and increases your average speed when tackling inclines and headwinds If you provide a reasonable amount of effort you should be able to tackle anything from a 1 in 10 10 gradient up to a 1 in 7 14 gradient You will be amazed at the relative ease that your new Pedego electric bike can tackle some of the most arduous journeys Q Do need driver s license insurance or registration A No you don t According to Federal law electric bikes that are under 750 watts are classified as bicycles For all intensive purposes it s simply a bicycle that requires very little pedaling to travel 20 MPH 32 saving you time and hassle The law does require the use of helmet and riders to be at least 16 years old Check your local state laws for requirements Q Do need to pedal an electric bike A No but it helps to prolong battery life The motor on our bikes is both throttle and pedal assist controlled allowing you to decide how much power you desire Have you ever tried to cycle when speeding downhill on your normal bicycle It s just like that The motor is
9. with how much power you want You will need different levels of assist for different riding conditions When not riding the bike you can turn off the meter by holding down the power button top button for several seconds METER PROGRAMMING amp USE For Boomerang Plus City Commuter Interceptor Stretch amp Trail Tracker The LCD meter on your Pedego can be programmed to change various functions Hold SET for 2 seconds to enter the setup interface SET 1 Press and the Trip will reset to 0 SET 2 Set the max speed SET 3 Set the wheel size SET 4 Set the bike in either MPH or KPH Hold SET for 2 seconds to exit the setup interface Press the set button Second button to switch the display information The order is Trip Distance TRIP Riding Time TIME and Odometer ODO Press the power button top button once while the meter is on to turn on the backlight as well as the integrated front and rear lights on the Pedego Press it once more to turn the lights and backlight off Each LCD Meter comes with a USB port attached to the bottom of the meter to charge your mobile devices Hold down the and set buttons for 2 seconds to turn on the USB charging Hold the same buttons again for 2 seconds to turn this feature off The bars are an indicator that displays the amount of power that is being drawn from the battery The more bars that are displayed the more batt
10. with the kickstand in the down position TIRES amp INNER TUBES Pedego inner tubes excluding Trail Tracker models contain a chemical substance to reduce the chance of deflation when contacted with a road hazard Tires should not be deflated unless necessary A green substance will be discharged from the air valve when deflated It is not harmful unless it is ingested To minimize tire wear and for maximum riding safety com fort and handling maintain recommended tire air pressure which can be found on the side wall of all tires Use a reliable tire air pressure gauge to check for proper inflation before every ride At the same time inspect tires for excessive wear and cracks Replace tires if necessary KEYS The keys are used to lock the battery into place Always make sure that the key position is in the open setting when removing or inserting the battery Move the key to the lock position to secure battery before operating bike Riding the bike with the key in the open position risks allowing the battery to slide out and damage the battery when dropped Refer to page 12 or 16 Always remove battery from bike when transporting on a bike rack APPEARANCE CARE Periodically clean your Pedego electric bike with a damp cloth Avoid spraying the Pedego with a water hose to avoid electrical issues Store your Pedego in a dry shelter area away from direct sunlight and wet or damp environment It is also recommended to app
11. O RACKS A Rear Insert Front Insert Rear Insert Front Insert Up Position Pannier Attachment Upper Side Platform The upper attachment points have two bolts at the rear and one at the front The bolt closer to the wheel on the rear needs to be aligned with the hole in the side platform tube The remaining shorter bolts tighten against the tube Lower Side Platform The lower attachment points have two bolts on each end The longer bolts closer to the wheel need to be aligned with the holes in the side platform tube The shorter bolts tighten against the tube Back Rest The back rest is secured with two bolts which insert into holes in the back rest tube and allow for up and down positions The long bolts need to be aligned with the holes in the back rest tube Pannier Bar amp Wheel Guard The pannier bar attaches to the frame with two bolts at the rear and front The skirt is attached with phillips head bolts to the backside of the pannier bar and at two points on bike frame SAFETY AND RESPONSIBILITY Getting to Know Your Cargo Bike Carrying a load and riding long wheelbase bike both require getting accustomed to Practice maneuvering and braking on a flat hazard and traffic free street with and without a load before going out into the world Carrying a seated passenger or heavy load involves risks foremost of which can be decreased braking power and increased stopping distance The ma
12. S ASSEMBLY INSTRUCTIONS For City Commuter and Stretch Your bike has been pre assembled and requires only a few simple steps to get it ready for you to ride 1 Remove the outside carton after cutting the nylon bands and lift off the entire box from the tray at the bottom Carefully remove your bike from the bottom tray and gently rest it in place with the kickstand down 2 Remove all of the inside cardboard protection and bubble wrap 3 Please locate and set aside the kit box containing the battery charger pedals and tool kit 4 Insert the handlebar stem into the frame of the bicycle You may adjust the height of the handlebars by moving the stem up or down to your comfort level Place your thumb on the black locking mechanism on top of the stem push up and lift the lever up exposing the adjustment screws Figure 1 5 Move the stem so that you can see directly down the hole Figure 2 Figure 1 Figure 2 6 Insert the 6 mm allen wrench Supplied in the kit into the hole and tighten the screw clockwise until the stem does not move separately from the front wheel Figure 3 7 Make sure the handlebars are aligned with the front wheel before tightening and the stem is not set above the maximum height indicator In order to get the bolt securely tight you may need to use a pair of pliers for leverage Figure 3 Figure 4 8 Position the handlebars to your desired comfort level and lock them into place
13. ait for the battery to empty before charge it A No The batteries we use are Lithium ion batteries which do not suffer from memory effect This means that there is no need to discharge a battery completely before you recharge it again You can partially recharge the battery at any time without reducing its voltage or lifespan We recommend recharging the battery after every use regardless of how far you rode Q Can I put a child s trailer on Pedego A Yes you can certainly add a trailer to your Pedego We suggest using one that hooks onto the frame rather than the axle Q Can I put Pedego on a bike rack A Yes just make sure that the bike rack can hold the weight of a Pedego We advise taking the battery off to make it easier to lift and to keep the battery safe WARRANTY INFORMATION One Year Limited Warranty Bicycle Components PEDEGO Inc PEDEGO warrants that all new PEDEGO Electric Bikes Bikes and components therein are warranted to the original retail purchaser Purchaser against manufacturing defects in materials and or workmanship for a period of one 1 year from the date of original retail purchase Three Year Limited Warranty Battery PEDEGO ELECTRIC BIKES warrants to the original purchaser that the battery is free of defects in material and workmanship for 36 Months The defective product will be replaced or repaired if met under certain pre conditions The first 12 months of the warranty
14. ar of the battery and sliding the battery to the rear of the Pedego Figure 1 To charge the battery plug the charger into an AC outlet The LED indication light should be green showing the charger is working normally Then plug the charger into the charging port located on the bottom of the battery by sliding open the charger 3 cover Figure 1 or lifting the handle Figure 2 and inserting the plug BATTERY AND CHARGER CARE The charger will charge a fully depleted battery in 5 6 hours The indicator light on the charger will be red orange when battery is charging and will turn green when fully charged Avoid subjecting the battery to high temperatures such as directly under the sun for prolonged periods of time Recharge the battery before it becomes completely discharged Completely discharging will reduce the numbers of recharging cycles during the battery s life and limit the capacity Never store the battery in a discharged state After much use your battery s charge holding capacity will decrease If you find that your battery does not hold sufficient charge you should contact your local dealer to order a replacement If the battery will not be used for an extended period of time charge it fully and recharge it every 2 months Store it in a cool dry place Your Pedego battery is engineered with precision for high capacity and a long useful life Do not use it to power other electrical devices Im
15. bove may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state province to state province This warranty is extended to the only to the original retail purchaser LIMITATIONS ON GUARANTEE WARRANTY THE ABOVE GUARANTEE IS THE ONLY REMEDY PROVIDED BY PEDEGO ELECTRIC BIKES TO ITS RETAIL CUSTOMERS THIS IS PEDEGO ELECTRIC BIKES S EXCLUSIVE WARRANTY NO PARTY HAS EXPRESS OR IMPLIED AUTHORITY TO CHANGE OR ANNUL THIS WARRANTY IN ANY MANNER IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY PEDEGO ELECTRIC BIKES DISCLAIMS ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES Procedures Warranty work must be performed by PEDEGO or an authorized agent of PEDEGO Proof of purchase must be provided To qualify for warranty services a Warranty Product Return Authorization Number WPRAN must be obtained by the original retail purchaser from PEDEGO The original retail Purchaser must contact a PEDEGO representative to discuss the problem with the Bicycle and to obtain a WPRAN Upon issuance of a WPRAN the Bicycle or Bicycle component s must be returned to PEDEGO at its designated location for warranty work The original retail Purchaser is responsible for the return of the Bicycle undamaged in transit to PEDEGO for warranty work and for the costs associated with shippin
16. by pushing the handle back down If there is movement after pushing the handle down or it is too tight to push down you can tighten or loosen the screw Figure 4 with a 14 mm wrench provided in your kit Continued on Page 12 ASSEMBLY INSTRUCTIONS For Boomerang Boomerang Plus Comfort Cruiser Interceptor amp Tandem Your bike has been pre assembled and requires only a few simple steps to get it ready for you to ride 1 Remove the outside carton after cutting the nylon bands and lift off the entire box from the tray at the bottom Carefully remove your bike from the bottom tray and gently rest it in place with the kickstand down 2 Remove all of the inside cardboard protection and bubble wrap 3 Please locate and set aside the kit box containing the battery charger pedals and tool kit 4 The handlebars must be adjusted for height and alignment First remove the rubber protective cap and insert the handlebar stem into the frame of the bicycle Figures 1 amp 2 5 With the 6 mm allen wrench provided in the tool kit tighten the screw on top of the stem underneath the rubber protective cap to secure the handlebars in place Make sure the handlebars are aligned with the front wheel before tightening and that the stem is not set above the maximum height indicator y Figure 1 Figure 2 Figure 3 Figure 4 6 If need be the angle of the handlebars may be positioned to your personal preference
17. eat Front Wheel Rear Wheel 18N m Trail Tracker 12N m 12N m Trail Tracker 8N m SAFETY Helmet Always wear an approved helmet while riding your Pedego and follow the helmet manufacturer s instructions for fit use and care of your helmet It is your responsibility to familiarize yourself with the laws of where you ride your Pedego and to comply with all applicable laws Mechanical Safety Check Check the condition of your Pedego before every ride Make sure no nuts bolts or fixings are loose with particular attention to the axle nuts and handlebar stem Make sure the tires are correctly inflated with the recommended air pressure that is located on the side wall of every tire Check the brakes for proper operation You must take your bike in to be serviced and checked by a qualified bike mechanic before 100 miles 161 kilometers of riding This is a standard good practice for any new bike as cables will stretch and components will bed in The service must include spoke tensioning for both front and rear wheels Your First Ride When you buckle on your helmet and go for your first ride be sure to pick an area away from cars other cyclists obstacles or other hazards in order to become familiar with the controls features and performance of your new Pedego Additional Passengers The Pedego bikes are designed for one passenger only excluding Tandems DO NOT carry any additional passengers on the front or rear
18. ery power is being used to power the Pedego After 5 minutes of inactivity the LCD Meter will automatically turn off to conserve power HAND THROTTLE CONTROL For Boomerang Plus City Commuter Interceptor Stretch amp Trail Tracker When the pedal assist mode is set to 0 the pedal assist function does not engage and the throttle will accelerate the bike forward The throttle control is operated on the right hand side You control the throttle by twisting it from its resting position The farther the throttle switch is from its resting position the more power is delivered to the motor to accelerate the Pedego When you want to slow down you simply release the throttle and let it return to its resting position and simultaneously apply the brakes The Pedego also comes with a Throttle Override function which allows the throttle to work in pedal assist modes Twist Throttle Power Button For Boomerang and Comfort Cruiser The red power button located on the right handle toggles on off The throttle control is operated on the right hand side You control the throttle by twisting it from its resting position The farther the throttle switch is from its resting position the more power is delivered to the motor to accelerate the Pedego When you want to slow down you simply release the throttle and let it return to its resting position and simultaneously apply the brakes LIGHTS For Interceptor City Commuter and Boomerang P
19. failure from abuse neglect misuse or accident Improper assembly and or follow up maintenance Damage from stunt riding jumping acrobatics or similar activities or any activity that is not consistent with the intended use of the bicycle e Damages resulting from failure to follow Instructions for Use and Warnings as provided in the Owner s Manual for the Bicycle Damages resulting from improper care or use of the battery or charger elinstallation of components parts or accessories that are not originally intended for or compatible with the Pedego as sold e Under performance of the battery after being fully charged and discharged more than 500 times All warranties are void if the Bicycle is used for any purpose other than the reasonable intended use of the Bicycle Additionally this warranty does not cover damage associated with commercial use Consumer Rights This limited warranty gives the consumer specific legal rights The consumer may also have other legal rights which vary from state to state or province to province This warranty does not affect the statutory rights of the consumer Some states and countries do not allow the exclusion or limitation of incidental or consequential damages or warranties so some of the above limitations or exclusions may not apply to you If it is determined by a court of competent jurisdiction that a certain provision of this limited warranty does not apply such determination shall not a
20. ffect any other provision of this limited warranty and all other provisions shall remain in effect BICYCLE SERIAL NUMBER IS ENGRAVED UNDERNEATH THE CRANK OF YOUR PEDEGO Serial Location Serial Location BATTERY SERIAL NUMBER IS ON THE BOTTOM OF THE BATTERY OR NEXT TO THE KEY SLOT BELOW THE BARCODE Battery Serial Location Battery Serial Location RECORDING YOUR PEDEGO INFO BICYCLE SERIAL NUMBER BATTERY SERIAL NUMBER MODEL COLOR DATE OF PURCHASE DEALER S NAME DEALER S PHONE DEALER S EMAIL PLEASE REGISTER YOUR PEDEGO AT WWwW PEDEGOELECTRICBIKES COM REGISTER YOUR PEDEGO YOU MUST REGISTER YOUR PEDEGO WITHIN 30 DAYS OF PURCHASE FOR WARRANTY TO BE VALID ELECTRIC BIKES www pedego com 1751 Langley Avenue Irvine CA 92614 800 646 8604
21. g and insuring the Bicycle component s when returning them If PEDEGO S authorized qualified technicians determine a warranty claim is valid and conforms with this warranty PEDEGO will repair or replace component s or replace the entire Bicycle at PEDEGO S cost including materials and labor For valid warranty claims hereunder PEDEGO will reimburse the original retail Purchaser for shipping and insurance costs incurred as a result of returning the Bicycle to PEDEGO for warranty work at standard ground shipping rates and PEDEGO will pay for shipping costs to return the Bicycle to the original retail Purchaser Terms of Limited Warranty This warranty becomes effective on the date of original retail purchase This warranty is not meant to suggest or imply that the Bikes cannot be broken or will last forever does mean that the Bicycle is covered subject to the terms of the warranty This warranty applies only to the original Purchaser of a Bicycle and is not transferable to subsequent owners or any other party This warranty is void if the Bicycle is subjected to abuse neglect improper repair improper maintenance alteration modification an accident or other abnormal excessive or improper use at the sole discretion of PEDEGO During the duration of this warranty PEDEGO at their cost will either repair the Bicycle or Bicycle component s or at PEDEGO S sole discretion will replace any defective Bicycle or component s with
22. harged battery forward onto the rear rack over the rear wheel through the channels on the battery while the carry handle is positioned at the rear The key switch position must be in the unlock position to slide the battery on Unlock Position Off Position On Position Plug the power cord into the battery Turn the key to the ON or OFF position to extend the locking mechanism onto the bike to securely fasten the battery onto the bike To remove the battery turn the key to the UNLOCK position and pull towards the rear of the Pedego Be sure to turn the battery off when not in use so it does not drain the battery OPERATING PROCEDURES For Stretch Lift up the seat by pressing the lever on the rear of the saddle to create room to insert and remove the battery Line the grooves on the back of the battery with the battery holder and insert it fully then turn the key switch to the LOCKED position to secure the battery in place The key switch must be in the unlock position to slide the battery in and out The on off switch is located on the side of battery After fully inserting the battery into place turn the battery on by flipping the switch to the position Be sure to turn off the power when the Pedego is not in use or is recharging by clicking the battery switch to the off O position BACK REST TOP PLATFORM FRONT RACK WHEEL GUARD SIDE PLATFORM CARG
23. is covered free of charge the remaining 24 months is covered under a pro rata cost The warranty period for a battery is calculated from the original battery purchase date The original receipt of purchase is required to establish proof of purchase and warranty date and must be provided to Pedego for all warranty claims Shipping costs are an additional charge The original battery sale receipt must be maintained for any further claims All replacement batteries will be warranted for the balance of the original warranty period Replacement will be honored only by PEDEGO ELECTRIC BIKES You are responsible for paying all of the following costs associated with the replacement labor for removal or installation applicable taxes and any shipping or transportation costs incurred in returning the battery to PEDEGO ELECTRIC BIKES for evaluation THIS IS PEDEGO ELECTRIC BIKES S EXCLUSIVE WARRANTY NO PARTY IS GRANTED EXPRESS OR IMPLIED AUTHORITY TO CHANGE OR ANNUL THIS WARRANTY IN ANY MANNER IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY PEDEGO ELECTRIC BIKES DISCLAIMS ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES If you purchase your battery in a state province that disallows limitations on implied warranty or exclusion or limitation of special incidental or consequential damages the limitation and exclusions stated a
24. lus Your Pedego comes equipped with integrated front and rear lights that operate from the battery To turn the lights on push the power button on the LCD meter To turn the lights off repeat pushing down the power button on the LCD meter For Comfort Cruiser and Boomerang Your Pedego comes with an integrated rear light that operates from the battery To turn the light on simply press the Rear Light button located on the battery For Stretch and Trail Tracker Your Pedego comes with an integrated front light that operates from the battery To turn the light on press the power button on the LCD meter To turn the light off repeat pushing the power button on the LCD meter Rear Light Front Light Included with your new is a lithium ion battery along with a Charger which plugs into a standard household electric receptacle A lithium ion battery requires specially designed chargers You should never charge your battery with a substitute charger that is not designed for this use Use of an unsuitable charger to charge a lithium ion battery could result in over heating fire or even explosion eV 4 48V Charging Plug 36V Charging Plug 48V Charging Plug Recharging the Battery The Pedego battery may be charged while on the bike or removed and charged at a location away from the Pedego The battery is easily removed by turning the key switch to the open unlock position grasping the re
25. ly chain lube such as Tri Flow or ProLink to the drivetrain of your Pedego when you clean it or wipe it down to keep it in good running condition TROUBLESHOOTING If your Pedego is not working check the Quick Disconnect fittings to make sure they did not come loose or unplugged Quick Disconnects Motor Disconnect There are 5 total colored Quick Disconnect fittings to check 1 Throttle Black Boomerang amp Comfort Cruiser or Yellow Boomerang Plus City Commuter Interceptor Stretch amp Trail Tracker 2 Left Brake Lever Red 3 Right Brake Lever Red 4 Motor 5 LCD Meter Green If Applicable Simply unwrap the black spiral wire covering until the Quick Disconnect fitting is exposed If necessary unplug and re plug the Quick Disconnect fitting s Make sure that the battery is inserted fully into the bicycle If it is not the bicycle will receive no power causing all of the electronics to not turn on BAD GOOD For any additional troubleshooting help refer to the Customer Help page at www pedegoelectricbikes com faqs customerhelp or contact your local Pedego dealer ELECTRIC BIKES FAQS Q How long does it take to fully charge the battery A Depends on the state of discharge but around 5 6 hours if completely discharged Q What are the running costs for a Pedego electric bike A You will have no worries about rising fuel prices at the pumps All our electrically powered vehicles
26. o ride If you any concerns questions or suggestions about the Pedego electric bike please contact us at support pedego com Again thanks for choosing Pedego PLEASE NOTE THIS MANUAL IS NOT INTENDED AS A DETAILED USER SERVICE REPAIR OR MAINTENANCE MANUAL PLEASE SEEK ASSISTANCE FROM A QUALIFIED TECHNICIAN FOR SERVICE REPAIRS OR MAINTENANCE WARNING Electric Bikes can be dangerous to use The user or consumer assumes all risk of personal injuries damage or failure of the bicycle or system and all other losses or damages to themselves and others and to any property arising as a result of using the bicycle As with all mechanical components the bicycle is subjected to wear and high stresses Different materials and components may react to wear or stress fatigue in different ways If the design life of a component has been exceeded it may suddenly fail possibly causing injuries to the rider Any form of crack scratches or change of coloring in highly stressed areas indicate that the life of the component has been reached and it should be replaced For replacement parts technical information and warranty assistance please contact Pedego at 800 646 8604 or support pedego com YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS BICYCLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT DO NOT DISASSEMBLE MODIFY OR REPLACE ELECTRICAL PART
27. of the bike The rear rack holding the battery is not designed to carry the weight of any additional passengers including baby carriers Weight Capacity Pedego Electric Bikes are designed with a maximum weight capacity of 250 pounds for all models The rear rack maximum weight capacity of a Pedego if applicable is 25 pounds Exceeding the maximum weight capacity can result in damage of the bike which can lead to serious injury OPERATING PROCEDURES For Boomerang Boomerang Plus City Commuter Comfort Cruiser Interceptor amp Tandem To be able to use the electric motor the battery must be mounted by sliding the fully charged battery forward into the battery holder Locked Open The battery automatically locks into the bike when fully inserted in the battery holder The locking mechanism is spring loaded and unlocks when the key is turned to the open position allowing the battery to slide out The battery must be locked when riding or it may fall out The key does not have to be in to operate the bike The on off switch is located the bottom of battery After fully inserting the battery into place turn the battery on by flipping the switch to the position Be sure to turn off the power when the Pedego is not in use or is recharging by clicking the battery switch to the off O position OPERATING PROCEDURES For Trail Tracker The battery must be mounted by sliding the fully c
28. positioned so that the chain is directed around the smallest gear Every position on the gear selector should cause a gear change Adjustments require fine tuning and should only be made by a qualified technician Avoid changing gears very rapidly from first gear to the last gear or vice versa If you change multiple gears too quickly you could have the chain come off the front sprocket Figure 1 Figure 2 For Boomerang Boomerang Plus City Commuter Comfort Cruiser Interceptor amp Tandem The fuse is located on the bottom of the battery between the charging port and the On Off switch Figure 1 For Trail Tracker The fuse is located on the end cap opposite of the key slot where 7 Gears you turn the battery on and off Figure 2 Thumb Shifter For Stretch The fuse is located on the bottom on the battery opposite of the handle It is the same style fuse as shown in Figure 1 BRAKES Your Pedego is equipped with disc brakes for maximum reliability Applying hand pressure to the brake levers will cause the wheel brake to cause friction The more hand pressure applied to the brake lever the faster the Pedego will come to a stop The rear brake should always be applied before and while the front brake is applied Applying only the front brake to slow or stop at high speeds may result in the rider being ejected from the saddle and continuing forward over the handlebars It is best to apply even pressure to both
29. proper use of the battery will damage the battery and shorten its useful life and may cause fire or an explosion If you experience unusual sounds or odors coming from the charger or the battery unplug charger immediately and contact Pedego customer service e Recharge battery after every use Do not disassemble or alter the battery or battery charger Do not place the battery near fire or corrosive substances Do not allow any liquids on or inside battery charger Do not expose battery charger to extreme weather conditions Do not operate battery charger if damaged e Recharge the battery only with a charger specified by the manufacturer Do not use the battery charger for any use other than its intended purpose e Only use the battery charger on Pedego approved products FUSE GEARS The fuse is designed to protect the battery If the fuse blows there will Your Pedego is equipped with 7 speeds The first gear is for easier be no power to any of the electrical components powered by the battery and uphill pedaling and the last gear is for maximum speed on level You can replace the fuse with a standard automotive 40 amp fuse or downhill terrain Change gears only while pedaling The rear wheel or contact Pedego customer service at support pedego com contains seven chain sprockets When the chain is around the largest sprocket you are in 1st gear or the lowest gear The high gear will have the derailleur
30. the same or equivalent componenit s The foregoing warranties are in lieu of and exclude all other warranties not expressly set forth herein whether express or implied by operation of law or otherwise including but not limited to any warranties of merchantability or fitness for a particular purpose In no event shall PEDEGO be liable for incidental consequential or punitive damages arising from use or unavailability of the Bicycle component s in any manner including without limitation damages for personal injury property damage or economic losses whether based on contract warranty negligence product liability or any other theory PEDEGO S liability hereunder is expressly limited to the repair or replacement of Bikes component s or at PEDEGO S sole discretion to the net amount paid by the original retail purchaser If the original retail Purchaser elects to repair a defective Bicycle or himself or use the services of someone other than PEDEGO its designee to repair the Bicycle if Purchaser uses a replacement part not authorized by PEDEGO PEDEGO will not be liable for any damage failure or loss caused by the use of such unauthorized service or parts If the Purchaser has a valid warranty claim as set forth in the Procedures and Terms and Conditions the PTC this limited warranty includes the cost of shipment or transportation of the Bicycle or Bicycle componeni s to or from PEDEGO in
31. ximum weight capacity is 400lbs 180kg shared between the rider and cargo Seating on the Carrier Seat Standing Kneeling or sitting backwards or sideways both legs on the same side of the bike on the carrier seat while the bike is moving or stopped can easily result in broken limbs loss of control of the bike destroyed rims a destroyed bike frame or worse Do not use with passengers on the carrier seat unless the side skirts are attached Children The user of this product acknowledges both an understanding and an assumption of the risks involved in cycling cycling with cargo and cycling with a passenger Children incapable of riding a bike on their own or under the age of 6 should not ride on the Pedego Stretch as passengers unless its equipped with an approved Child Seat accessory Children should not ride as passengers without an adult operating the Pedego Stretch Do not use with children unless the side skirts are attached Use Good Judgement Make sure no straps are dangling where they could get caught in the wheels No bags boxes or any items are in a position where they could be caught in the spokes Double check your load for security and stability Check that your brakes are well adjusted Check to see that your wheels are securely fastened That your helmet and head is securely fastened That no components or frame members are cracked or broken in general if at any time you notice a crack or bend in your bike
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