PowerFlex 70 Drive with Enhanced Control Option Firmware 5.001
Contents
1. Input Auto Manual Manual Auto State 18 68 Lo Auto Manual Hi Manual Auto 9 Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm 10 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm Default Default Default Default Default Default Options OONWDOALRWNMH O ak ak ek mk ak honMm o 35 3640 68 Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable Clear Faults Aux Fault Stop CF Start 11 Fwd Reverse Run 0 Run Forward 0 Run Reverse Jog Jogt Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 3 Auto Manual Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc 2 MOP Deco 2 Excl Link 2 PI Enable PI Hold PI Reset Reserved Precharge En 4 12 Spd Trq Selt 3 9 Jog 24 PI Invert 4 Reserved UserSet Sel1 2 Run Level 12 RunFwd Level 12 RunRev Level 12 Run wiComm Reserved Sync Enable Traverse Ena 3 Manual Auto 9 1 12 11 A Dig In ConflictB alarm will occur i2. Aa OA oD Ea Connection DPI PowerFlex 70 EC Port 0 Files ___FileName FileType Fie ltems Enabled bai By 0 PowerFlex 70 EC SOverview 362 E Linear List 1 2 Ea Monitor 2 4 GQ Motor Control Drive 3 7 a Speed Command Drive 4 5 Ea Dynamic Control Drive 5 10 m Ga Utility Drive 6 4 Ea Communication zm 7 4 m a Inputs amp Outputs Gece A m G Applications G amp Default Custom Bg 1 20 HIM xx SER 8 gt a 2 1203 USB PowerFlex 70 EC Properties General Status and Feedback Process Display Component Details Product PowerFlex 70 EC User Text For Help press F1 Configuration 240V 4 2A Language English Database Source SP Protocol Suppot DPI DB Created Using DPI Last Upload Unknown Connection Series Revision Harmony Path USMEQDMWISNIE3 1203 USB 1 Firmware Flashing A PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 7 This section describes procedures to flash upgrade your drive firmware Flash kits for drives and communications adapters are provided on the Allen Bradley Web Updates site located at http www ab com support abdrives webupdate ATTENTION Risk of permanent equipment damage exists Once a flash update has been started do not remove power from the drive until after the download has completed and the STS status indicator on the drive becomes
3. Firmware 5 001 Determining Firmware Revision This section describes procedures to determine the firmware revision of your PowerFlex 70 drive with Enhanced Control option Using the LCD HIM 20 HIM Step 1 In the main menu press the Up Arrow or Down Arrow to scroll to Device Select 2 Press Enter to enter your selection 3 Press the Up Arrow or Down Arrow to scroll to the PowerFlex 70 EC drive 4 Press Enter to select the drive The main menu for the drive will appear 5 Press the Up Arrow or Down Arrow to scroll to Diagnostics 6 Press Enter to enter your selection 7 Press the Up Arrow or Down Arrow to scroll to Device Version 8 Press Enter to display the Product Data screen 9 Press Enter again to display the adapter s firmware version Key s O r O or Example Screens F gt Stopped Auto Hz Main Menu Diagnostics Parameter Device Select F gt Stopped Auto Hz Main Menu Parameter Device Select F gt Stopped Auto Pt0 PowerFlex 70 EC APrev wiNext PowerFlex 70 EC 240V 4 2A FW 4 001 HW A Date 04 17 2009 PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 5 Using DriveExplorer Lite Full 1 Launch DriveExplorer and go online via 1203 USB or 1203 SSS converter with the connected drive 2 In the DriveExplorer treeview click on the PowerFlex 70 EC drive as shown in Figure 1 3 Cl
4. has been added e ic n 2 a 2 e N gt a Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In Sel Selects the function for the digital inputs 1 When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition 3 2 1 lt Speed Sal 1 3 Reference A P90 Reference B P93 Preset Speed 2 P102 Preset Speed 3 P103 Preset Speed 4 P104 Preset Speed 5 P105 Preset Speed 6 P106 1 1 Preset Speed 7 P107 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 0 0 oo 1 J0 A 0 0 oo 1 0 ne oto ToT O 3 J2 1 lt Spartrq Selt 3 0 Zero Torque 1 Spd Reg 0 Torque Reg 1 Min Spd Trq 0 Max Spd Trq 1 Sum Spd Trq 0 Absolute 1 1 Zero Trq 4 Enhanced Control Drives Only 5 Enhanced Firmware V2 001 and later Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes 7 A dedicated hardware enable input is available via a jumper selection Refer to page 1 19 for further information Configures the input to command a transition between the Manual Auto or Auto Manual speed references Refer to pages 1 22 and 1 23 for details Manual Auto 68 is similar to Auto Manual 18 except that the polarity is opposite Pee olor Ss
5. 93 seconds F gt AutoRst 8 93 Auto F 2 Auxiliary Input Time Since Fault 00000 00 31 This section describes the anomalies corrected in this revision Anomaly Correction When performing the following Start Up procedure Detailed Corrected in v5 001 Start up gt Start Stop IO gt Analog Outputs gt Analog Out 1 gt Analog Out 1 Sel gt Signal Type The drive may lock up requiring a power cycle to use the drive Wake Time parameter 181 Wake Time and Sleep Time maximum value is 131 Expanded maximum value to 1000 0 seconds Sleep Time parameter 183 seconds Precharge Delay Time Precharge delay time was changed to 100 milliseconds in To prevent reduced life of the precharge relay the v4 001 time was increased to 300 milliseconds Bus Regulation The drive may trip on Bus Overvoltage without the bus To prevent nuisance braking and bus overvoltage regulator engaging The bus regulator engagement level is faults the Bus Memory will have a defined based on bus memory with no maximum limit This can cause maximum value based on drive rating the Bus Memory level to exceed the Bus Overvoltage level Dig Outi Level parameter 381 Digital Out Level incorrect for At PI Error when At Pl Error Corrected decimal point error in code was set at 10 0 the output was turning on at 1 0 Dig Out2 Level parameter 385 4 PowerFlex 70 Drive with Enhanced Control Option
6. FLASHING GREEN If power is removed before this occurs the drive may be permanently damaged A drive that has been damaged in this way cannot be repaired Installing the Flash Kit 1 Install the flash kit utility from the Allen Bradley Web Updates site for the PowerFlex 70 EC drive This also automatically installs the latest version of the ControlFLASH utility on your computer 2 You are now ready to use DriveExplorer DriveExecutive ControlFLASH or HyperTerminal to update the drive Follow the instructions in the appropriate section below Using DriveExplorer Lite Full 1 With the Flash Kit installed see Installing the Flash Kit launch DriveExplorer and go online via a 1203 USB or 1203 SSS converter with the drive 2 In the DriveExplorer treeview click on the PowerFlex 70 EC drive Then click the information icon as shown in Figure to display the drive s Properties screen 3 On the PowerFlex 70 EC Properties screen click the Details tab Important This update may cause the drive parameters to revert to their default values You may want to save your configuration using DriveExplorer or the HIM CopyCat feature before upgrading 4 To start the flash update click the Flash Update button Follow the additional steps and screen prompts until the flash update procedure completes and displays the new firmware revision v5 001 Using DriveExecutive 1 With the Flash Kit installed see Installing the Flash K
7. Release Notes PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 This release note describes major revision 5 minor revision 1 of firmware for the PowerFlex 70 drive with Enhanced Control option only Refer to publication 20A RNOO1 thru 20A RNO03 for a complete description of the changes implemented in previous firmware revisions New Features P096 TB Man Ref Sel Enhancements Additional options 18 20 have been added to TB Man Ref Sel parameter 096 allowing the HIM to supply a manual speed reference when a digital input is configured for Auto Manual 096 TB Man Ref Sel Default 1 Analog In 1 097 Sets the manual speed reference source Options 1 Analog In 1 098 when a digital input parameter 2 Analog In 2 361 366 is configured for Auto 3 8 Reserved Manual 9 MOP Level 1 Analog In 2 is not a valid selection if it 10 17 Reserved was selected for any of the following 18 DPI Port 1 P117 Trim In Select 19 DPI Port 2 P128 PI Feedback Sel 20 DPI Port 3 P126 PI Reference Sel P147 Current Lmt Sel P179 Sleep Wake Ref Requires a Series B HIM with firmware v5 004 01 or greater Selects the HIM to provide the manual speed reference when a digital input is configured for Auto Manual Additionally if Man Ref Preload parameter 193 is set to Enabled the automatic speed reference will be p
8. d safely or is receiving control T O from an alternate source before beginning a flash update 4 Select Transfer gt Send File to display the Send File screen Figure 4 5 Click Browse and navigate to the flash file located in C Program Files ControlIFLASH 0001 0078 0032 Figure 4 Send File Screen M Send File Folder C Program Files ControlFLASH 0001 0078 0032 Filename Protocol Xmodem v Send Close Cancel 6 In the Select File to Send window list double click on the PF70EC_App_5_001_34 bin file This file name now appears in the Filename box in the Send File screen 7 In the Protocol box select Xmodem 8 Click Send A dialog box appears and reports the progress of the update When it is complete the message Flash Complete appears HyperTerminal also checks the new firmware in the drive and resets the drive Important Keep the device powered for 15 seconds after the operation has completed or until the drive STS status indicator starts flashing green 9 Press the Enter key to return to the main menu Restrictions No restrictions apply to this revision of firmware Compatible Revisions To use this revision of firmware update your system tools as follows Update this To this version or later DriveExplorer Lite Full 4 01 DriveExecutive 3 01 LCD HIM all versions compatible RSLinx Classic 2 43 Rockwell Automation Rockwell Automation provides technical information on
9. f a Start input is programmed without a Stop input Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to Alarm Descriptions on page 4 8 for information on resolving this type of conflict 12 18 Enhanced Firmware V3 002 and later Refer to Option Definitions on page 3 62 m a E oO Io e gt M ID io 194 ie ES joo CO Io IND In I gt OO ICO r eo a INO ESS InN IO lon 2 Corrected Anomalies Function PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 3 P175 Auto Restart Delay Increased Auto Restart Delay parameter 175 maximum time to 6000 0 seconds 175 Auto Rstrt Delay Default 1 0 Secs 174 Sets the time between restart attempts Min Max 0 5 6000 0 Secs when Auto Rstrt Tries is set to a value Units 0 1 Secs other than zero Restart Modes The HIM display shows AutoRst X YY during the restart delay Where X is the number of restarts left and YY is the time left before restart For delay times of 99 seconds or less YY displays the seconds remaining before restart For delay times greater than 99 seconds YY changes to the percent of delay time remaining before restart Description Example Screen Restarts Remaining 8 Delay Time
10. ick the information icon to display the drive s Properties screen 4 The Revision field shows the present revision for example 3 003 of the drive firmware TIP When clicking on the drive using version 5 01 or higher DriveExplorer Lite Full the drive firmware revision is also shown in the right pane of the DriveExplorer window Figure 1 Information Icon in DriveExplorer Window DriveExplorer peT PowerFlex 70 EC ta PowerFlex 70 EC PowerFlex 70 EC 240V 4 2A Parameter List MOn PowerFlex 70 EC i Motor Control 240V 4 2A Speed Command Dynamic Control Port 0 Utility Communication Inputs amp Outputs Applications 2 1203 USB USB to DPI Device Parameters Custom Views Compare Results Series A Revision Status Serial Number not supported User Text o For Help press F1 PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 Using DriveExecutive 1 Launch DriveExecutive and go online with the connected drive 2 In the DriveExecutive treeview click on the PowerFlex 70 EC drive as shown in Figure 2 3 Click the information icon to display the drive s Properties screen 4 The Revision field shows the present revision for example 3 003 of the drive firmware Figure 2 Information Icon in DriveExecutive Window Q DriveExecutive 1203 USB 1 lt PowerFlex 7 EC gt File Edt Givati Peah Tile DE HSol
11. it launch DriveExecutive and go online with the connected drive PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 In the DriveExecutive treeview click on the PowerFlex 70 EC drive Then click the information icon as shown in Figure 2 to display the drive s Properties screen On the PowerFlex 70 EC Properties screen click the Component Details tab Important This update may cause the drive parameters to revert to their default values You may want to save your configuration using DriveExecutive or the HIM CopyCat feature before upgrading To start the flash update click the Flash Update button Follow the additional steps and screen prompts until the flash update procedure completes and displays the new firmware revision v5 001 Using ControlFLASH 1 With the Flash Kit installed see Installing the Flash Kit on page 6 launch ControlFLASH by selecting Start gt All Programs gt Flash Programming Tools gt ControlFLASH On the ControIFLASH Welcome screen click Next gt Choose the PowerFlex 70 EC from the list and click Next gt Important This update may cause the drive parameters to revert to their default values You may want to save your configuration using the HIM CopyCat feature DriveExplorer or DriveExecutive before upgrading Expand the treeview for the communication path you are using and select the drive icon that represents the drive you are updating Then c
12. lick OK With the Multiple Assemblies Found window displayed select Port 0 PowerFlex 70 EC from the list and click OK With the Firmware Revision window displayed select 5 001 xx from the list of available updates and click Next gt Follow the remaining steps and screen prompts until the flash procedure completes and displays the new firmware revision v5 001 Using HyperTerminal 1 2 With the Flash Kit installed see Installing the Flash Kit on page 6 launch HyperTerminal and go online via 1203 USB or 1203 SSS converter with the connected drive Press the Enter key until the main menu Figure 3 appears A PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 9 Figure 3 Main Menu Main Menu Enter Number for Selection 1 gt Display Setup Parameters 2 gt Display Event Queue 3 gt Flash Upgrade 3 In the main menu press 3 to flash upgrade Then press the number key that corresponds to the PowerFlex 70 EC in the list and press Y for Yes to update the flash code The terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one minute to start the transfer Press CTRL X to cancel a started update ATTENTION Risk of injury or equipment damage exists When you perform a flash update the drive will fault if it is receiving control I O from the adapter Verify that the drive has stoppe
13. ne number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for return procedure U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A RNO04A EN P March 2010 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in USA
14. reloaded into the HIM when the drive switches to Manual mode from Automatic mode e Set Save HIM Ref parameter 192 bit 1 Manual Mode as desired Set TB Man Ref Sel to the desired drive reference when in Manual Mode If set to one of the DPI Ports then Man Ref Preload must be set to enable or disable reference preload of the current speed Connect a HIM to the DPI Port selected e When Manual mode is requested through the terminal block digital input the drive evaluates if Manual mode can be granted If TB Man Ref Sel is set to a DPI Port and Man Ref Preload is enabled the drive transfers the last value of the automatic speed reference to the HIM The HIM is now the speed reference source The terminal block has exclusive control based on Save HIM Ref bit 1 Manual Mode If Man Ref Preload is disabled the HIM is now the speed reference source The terminal block has exclusive control based on Save HIM Ref bit 1 Manual Mode Important the HIM does not enter Manual mode it is only the reference source for the terminal block When Auto mode is requested through the terminal block the drive changes to Auto mode and returns control and reference to the previous state before Manual mode was requested a Zz lt Q oO a W W a N Speed References PowerFlex 70 Drive with Enhanced Control Option Firmware 5 001 Digital Inx Sel parameters 361 366 An additional option Manual Auto 68
15. the web to assist Support you in using our products At http support rockwellautomation com you can find technical manuals a knowledge base of Frequently Asked Questions FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools Rockwell Automation also provides complimentary phone support for drives communication adapters and peripherals If you experience a problem with the adapter please review the information in its User Manual For further help in getting your adapter operational contact a Customer Support representative United States 1 262 512 8176 Monday Friday 7am 6pm CST Outside United States Please contact your local Rockwell Automation representative for any technical support issues For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Product Satisfaction Return Rockwell Automation tests all products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see pho
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