USER`S MANUAL FOR
Contents
1. LL E ram Fl FiEnvIronmEgrntu al E 25 Field Pack Up Series Field Pack Up Series 4 d E Lj i HEEE PES el i L we ES 7 1 4 EWCC End Layout ee PROPRIETARY INFORMATION TUT TT ZMUITOH LIMIT TCH FOR LEHTE 10 DUPLICATE 26 Field Pack Up Series Field Pack Up Series Figure 7 1 5 CCC Load Center Layout CEILING SEIMS AHD SHEETING REMGYED FOR ZLARITT I I gH 1L 271 TT TIT pF TU d Hi i LH HE BET CECE COM WALL SRINS IHTERIGHR SHEETING REMCGVEE FOR CLARITT 27 Field Pack Up Series 7 1 6 and EWCC Power Phase Hook Up Black Wire Lien 1 Black amp Red Wire Line 2 Black amp White Wire Neutral Green Wire Ground Ground Rod Ka aes Ce LL N Black Wire Black amp Red Wire Line 2 Black amp White Wire Neutral Ground Green Wire Field Pack Up Series NOTES TO POWER TRE UNIT YOU MUST HAVE 240 VOLTS SINGLE PHASE AND WIRES NO SMALLER THAN 8 CONNECT LINE DNE TO SOLID BLACK WIRE CONNECT LINE TWO TO BLACK MARKED WIRE NEUTRAL MUST BE CONNECTED TO BLACK WHITE MARKED WIRE GROUND MUST BE CON2. ka 10 Figure 7 1 4 End Layout 26 Figure 4 3 2 CCC Floor Plan 11 Figure 7 1 5 CCC Load Center Layout 27 Figure 4 3 3 Locks and Seals 12 Figure 7 1 6 CCC and EWCC Power Phase Figure 4 3 4 Interior Door Locks 12 FIO0 UD 28 Figure 4 4 1 Retracted EWCC Workstation Figure 7 1 7 EWCC amp CCC Communications isis d 13 AV OL a icai 29 Figure 4 5 1 Lighting Switch Locations 14 LIST OF TABLES Tab NE EM Page jio nee Page Table 6 1 1 Cleaning Procedures 20 Table 6 5 1 Technical and Replacement Part Table 6 2 1 Lubrication 21 Information Sources 22 Table 6 3 1 Preventative Maintenance Checks Table 6 6 1 Troubleshooting Checks 22 and Services PMCS 21 Table 8 1 1 Replacement Parts List 30 Field Pack Up Series SAFETY SUMMARY This warning summary contains general safety precautions and hazardous material warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these warnings could result in serious injury or death GENERAL WARNINGS HEAVY PARTS heavy object on human figure s
3. for both the CCC and EWCC should be fully retracted and properly secured prior to storage shipment or movement In preparation for storage shipment or movement standard practice is that all loose material should be removed and general cleaning and inspection of the interior should be performed All locking devices shelves drawer latches and door edges should be swept or wiped clean of debris and inspected to insure they function prior to securing the CCC and EWCC See Cleaning Table 6 1 1 Lubrication of all moving parts devices locks latches and hinges should be performed NOTE Lubrication and cleaning of the CCC and EWCC moving parts is recommended prior to long term storage or shipment See Cleaning and Lubrication Tables 6 1 1 and 6 2 1 All shelves chairs equipment i e monitors printers and HVAC units should be locked in place and secured with straps pins and locking devices that are provided prior to closing the container Do s and Don ts for CCC and EWCC Transport When transporting the CCC and EWCC to another location via truck flatbed FPU Transport System FPU TS the CCC and EWCC should be properly secured to that transport platform to prevent stress damage to the CCC and EWCC during transportation CAUTION Do not transport or store material that is not part of or intended for the CCC and EWCC function or mission Field Pack Up Series SECTION IV CCC and EWCC SETUP AND OPERATIONS
4. tips of the tines on uneven ground with forks fully extended and while traveling Operators should always keep loads low and close to the forklift carriage Operators should never travel when the load is in the fork s extended position WARNING The CCC contents are heavy and could cause injury if they fall onto or strike personnel As a rule always insure that equipment i e monitors computers printers etc are secured with the straps provided The CCC workstations are heavy but roll easily seek assistance when deploying the workstation to operating position Never store or transport equipment that is not part of the function or mission of the CCC amp EWCC WARNING Fall hazards exist when climbing onto or working from the top of the container Always maintain three points of contact when climbing onto the CCC amp EWCC container Never move step or walk backwards when working on top of the system All movement should be in the forward direction A fall can occur if personnel lose concentration and step backwards off of the edge Stand erect only if necessary and only away from the edge Working from a kneeling position helps reduce the threat of a fall The CCC amp EWCC interior floor and rooftop will encounter mud snow ice rainwater and other potentially slippery substances Keeping the inside floor of the containers clean is important nevertheless when these conditions exist always move with caution inside CCC
5. 9 SAFETY SUMMARY V WARNING SUMMARY vii VI CCC and EWCC MAINTENANCE GUIDE 6 1 Cleaning Lubrication and Preventative I INTRODUCTION AND Maintenance Checks and Services GENERAL INFORMATION PNIGS 20 L Bi e rele 1 6 2 Lubrication eee 20 1 2 General Information 1 BIS PME aedes esuada RU Cc 21 1 3 Special Tools amp Test Equipment 2 6 4 RED AIRS 21 6 5 Technical and Replacement Part Web CCC and EWCC COMPONENTS AND Information Sources 22 ACCESSORIES 6 6 Troubleshooting 22 2 1 CCC Components amp Accessories 3 2 2 Components amp Accessories 5 CCC and EWCC PREPARATION FOR USE STORAGE MOVEMENT AND SHIPMENT 3 1 Preparation for Use 7 3 2 Preparation for Storage Shipment and 8 OPERATIONS 4 1 and Operation 9 4 2 Loading and Unloading 9 4 3 Doors 10 4 4 EWCC Doors and Floor Plan 13 4 5 Red and White Light Conditions 13 4 6 HVAC 14 4 7 HVAC Latches 15 4 8 and EWC Computer Monit
6. 9 3 1 4 9 4 The EWCC CCC 1 provided with an external cable 2 connection to an external generator for 240VAC supply EWCC CCC is 110 60Hz Single Phase See Figure 7 1 6 Connect wires as follows Black wire shore power line 1 Red wire shore power line 2 White wire shore power neutral Green wire shore power ground NOTE This is standard residential coloring A generator should have outputs labeled as L1 L2 N G or by color or both The cables are housed within a protective compartment on one side of the container marker Shore Power Connection NOTE The 240VAC wire ends are bare wire open ends with no connectors so the user may determine the type and style of connection required to a source such as a generator or 240VAC power source 17 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION V EWCC EXPANDABLE WORKSTATIONS Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION V EWCC Expandable Workstations 5 1 Expandable Workstations CAUTION Insure the area outside the container is clear of obstructions prior to deploying the workstations 5 1 1 The has three rollout workstations that expand the work area of the container Figure 5 1 1 EWCC Work Station Setup Workstations Retracted Workstations Deployed TOP VIEW 5 1 2 There are three workstations A B and
7. C in the EWCC that can be deployed with relative ease by releasing the securing pins 1 and ratchet straps 2 See Fig 5 1 1 5 1 3 The pins 1 and ratchet straps 2 must be accessed from both the main and secondary entrance doors See Fig 5 1 2 Figure 5 1 2 Pins and Ratchet Straps 18 Field Pack Up Series 5 1 4 The sequence for deploying the workstations is as follows 5 2 5 2 1 1 6 Remove the workstation retention pins located outside the container 3 and attached to each side of the workstation See Fig 5 2 1 After electrical power ground connection and lighting has been established two personnel should enter the container one from the main entrance door 1 and the other from the secondary entrance door 2 See Fig 5 1 1 At this point the ratchet straps 2 and pins 1 from both workstations may now be removed and workstations A and B may be deployed See Fig 5 1 2 Secure the workstations A and B with pins 1 to prevent their movement See Fig 5 1 2 Proceed to third workstation C next to the main entrance door and remove the pins 1 and ratchet straps 2 and deploy the workstation See Fig 5 1 2 Secure the workstation C with pins 1 to prevent its movement See Fig 5 1 2 EWCC WorkStation Preparation for Shipment Retracting and securing sequence for the three workstations 1 as follows 1 Remove the securing pins from workstation A with assistance from other personne
8. Cleaning Cleaning is performed after an operational event and periodically if stored staged outside to insure the containers modules and accessories will perform as designed Cleanin also assists in the performance of maintenance and insures the good operating condition of the CCC amp EWCC See Table 6 1 1 Table 6 1 1 Cleaning Procedures SALT MUD DIRT SURFACE OIL GREASE DEBRIS RUST CORROSION Corrosion Removal Exterior and Interior Detergent Water Soapy Water Brush Compound and Wire Brush Surfaces All Rags Rags Dry Rag Coat with Lube Oil or Spot Paint Fabric safety straps 7 Soapy Water Brush Storage box seals CCC EWCC Floor Detergent Water Soapy Water Brush Dry Rags Coat with Lube Rags Rags Oil or Spot Paint EWCC Door Hinges Corrosion Removal Brush Rag and lubricate as needed to ensure rails travel freely Drawer Shelf Glides Rollers and Floor Tracks Compound and Wire Brush Dry Rags and Lubricate as needed 6 2 Lubrication Lubrication is performed after cleaning periodic events and prior to storage to insure good operation and prevention of corrosion of moving parts See Table 6 2 1 20 Field Pack Up Series Table 6 2 1 Lubrication Procedures FLUID EXPECTED LUBRICANT CAPACITIES TEMPERATURES INTERVAL Drawer Shelf Slides Pins Floor Monthly or as Locking Required if under Mechanisms OE HDO As Required All Temperatures Adverse Situations Lubricating Oil S
9. Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION IV CCC AND EWCC SETUP AND OPERATION 4 1 CCC AND EWCC OPERATION Figure 4 1 1 CCC Interior and EWCC Interior 4 1 1 Description The CCC is a four workstation container 1 and the is a six workstation 2 that are stand alone 20 ft long FPU containers See Figure 4 1 1 4 1 2 Electrical Operation The CCC and EWCC feature quick disconnect 110v 60 Hz single phase power a retractable HVAC shelves for printers CPU pop up monitor trays and 2 doors with automatic switch for low voltage white red light See and EWCC Electrical Diagram in Section VII 4 2 Loading and Unloading A Crane may be used in loading both the and the EWCC containers onto various transport platforms by means of the top four ISO corner blocks 1 See Figure 4 2 1 Figure 4 2 1 ISO Corner Block 4 2 1 Site Requirements Relatively level terrain soil and weather conditions such as mud ice snow sand and flood plane should be considered when selecting a site for the containers to adequately insure the safety of operating personnel Field Pack Up Series 4 2 2 CCC and EWCC Transport The CCC and EWCC are forklift capable with forklift pockets 1 on either side of the container See Figure 4 2 2 Figure 4 2 2 Forklift Pockets 4 3 CCC and EWCC Doors 4 3 1 CCC and EWCC both have two common entrance doors an
10. Field Pack Up Series USER MANUAL FOR CCC CONTAINERIZED COMMAND CENTER EWCC EXPANDABLE WALL COMMAND CENTER User and General Purpose Maintenance Manual FPU SERIES PART NUMBER NSN CONTAINERIZED COMMAND CENTER TAN CCC208 T 8145 01 502 3930 CONTAINERIZED COMMAND CENTER GREEN CCC208 G 8145 01 502 3930 FPU SERIES PART NUMBER NSN EXPANDABLE WALL COMMAND CENTER TAN EWCC208 T 8145 01 502 3927 EXPANDABLE WALL COMMAND CENTER GREEN EWCC208 G 8145 01 502 3927 Environmental LLC FPU Mobility Systems Division 4116C Walney Road Chantilly VA 20151 Version 001A 11 Nov 2005 Ph 703 449 6020 Fax 703 449 6022 THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series Figure 1 1 1 BOH EWCC Data Plates Location _ ENVIRONMENTAL LLC _ F Af 14 Field Pack Up Series Figure 1 1 2 BOH CCC Data Plates Location CONTAINERIZED COMMAND CENTER BOH ENVIRONMENTAL LLC 30 SOUTH TUNTI 5 Field Pack Up Series TABLE OF CONTENTS em Page SEC UO NN yay 2 undi asuy V EWCC EXPANDABLE WORK STATIONS TABLE OF CONTENTS 2 lil 5 1 Expandable Work Stations 18 LIST OF ILLUSTRATIONS IV 5 2 EWCC Work Station Preparation for HIST OF TABEES iV SSID IMC j iP 1
11. NECTED TO GROUND BOLT AT THIS SAME POINT YOU NEED TO CONNECT THE ROD TERMINAL AND INSTALL GROUND ROD L 28 Field Pack Up Series E CHOIT SDEID S H K E 3 oT EE HEWT iE TM EDENE CHEN TTE LOW li INT a LE n O CH 1 ee ee IM Ed R 7 1 7 EWCC Communications Layout LUMUNIC ATION AND NE T LIRK E ZTATILM Field Pack Up FPU Series 29 SECTION VIII CCC and EWCC PARTS LISTS THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION VIII CCC and EWCC PARTS LIST 8 1 Replacement Parts List Table 8 1 1 Replacement Parts List The CAGE Code is 1NSG3 PART FIG ITEM CAGE NUMBER amp HVAC Model EM18 Twin Temp 89338 EM18J34B Ed 30 THIS PAGE INTENTIONALLY LEFT BLANK SECTION EWCC WARRANTY Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series Boh Environmental L L C MANUFACTURER S LIMITED WARRANTY TERMS Boh Environmental LLC BOH warrants that the Products including the Field Pack Up FPU Systems and other Containerized Mission Systems it manufactures shall be free from defects 1n materials and workmanship for a period of one year from date of purchase
12. Pack Up Series SECTION CCC and EWCC PREPARATION FOR USE STORAGE MOVEMENT AND SHIPMENT Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 3 1 Field Pack Up Series Section 111 CCC and EWCC Preparation for Use Storage Movement and Shipment NOTE Review the Safety Summary prior to any MHE Movement Service or Operation of the CCC and EWCC on Pages iv through vii NOTE Consult the Container manufacturer s Data Plate for Maximum Gross Weight for each type of container PREPARATION FOR USE Site Requirements Relatively level terrain soil and weather conditions such as mud ice snow sand and flood plane should be considered when selecting a site for the containers to insure safety of operating personnel WARNING Electrical Considerations The supporting electrical extension cords or generator should be grounded properly with Grounding Rod assembly 1 mounted on the interior wall near the communication panels prior to making electrical connection to the CCC and EWCC See Electrical Diagrams in Section VII See Figure 3 1 1 Figure 3 1 1 EWCC and CCC Grounding Rod 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 Field Pack Up Series PREPARATION FOR STORAGE SHIPMENT AND MOVEMENT WARNING A ground guide should always be in view when moving or positioning the CCC and EWCC The retractable workstations for the EWCC and all other equipment i e HVAC
13. amp EWCC containers Failure to maintain cleanliness could cause a slip and injury Vii Field Pack Up Series WARNING The EWCC equipment can be heavy and awkward to handle by a single person This is especially true of the larger components i e rollout workstations The movement and adjustment of these items is a two person operation WARNING Overhead power lines and obstructions can cause serious injury or damage to property Forklift operators truck drivers and ground guides should always clear overhead when loading unloading or moving the CCC amp EWCC containers WARNING To prevent electrical shock hazard only trained and qualified personnel should attempt to correct electrical discrepancies Additionally electrical power must be disconnected before any electrical system work is performed WARNING Protective gloves should be worn when handling metal parts in below freezing temperatures Failure to wear gloves may result in skin freezing to the metal upon contact and cause tearing of the flesh when attempting to pull away from the metal WARNING Dry cleaning solvent is flammable and cannot be used near an open flame Use only in well ventilated places and have a fire extinguisher available Use of protective clothing as directed in the product MSDS is required Failure to comply could result in injury to personnel or equipment damage Do not allow cleaning solvents or compounds to come in contact wit
14. cal power source or generator is properly connected operating and grounded i e power generator or extension cord to a No Electrical Power domestic facility AC power source Insure the power connection cables make firm connection See Section VII Check and reset circuit breakers 22 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION VII CCC and EWCC ELECTRICAL COMMUNICATION DIAGRAMS THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION VII CCC AND EWCC ELECTRICAL COMMUNICATION DIAGRAMS EWCC Electrical and Communication Diagrams 7 1 Figure 7 1 1 EWCC Top Layout E a E PROPRIETARY INFORMATION Is JESESERE DUPLICATE LL UC HB m Hark annm T CT 3 B j T lz a H L E I LE LT L HIT i FOH LT L HIT E WTTEH LEG 23 Field Pack Up Series Field Pack Up Series Figure 7 1 2 AC Side Layout j 1 PROPRIETARY INFORMATION DO MOT DUPLICATE LLL a B L EC d iR Li _ 24 Field Pack Up Series Field Pack Up Series nim gt 25 2 i 8 O LLI 1 PROPRIETARY INFORMATION 10
15. d are provided with door dampers 1 and interior light red white interrupter switches 2 for door operation See Figure 4 3 1 Figure 4 3 1 Door Damper and Door Light Switch 10 Field Pack Up Series 4 3 2 The CCC and EWCC have a main entrance door 1 and a secondary access door 2 The main entrance door is located when facing the door with the electrical and communication hookups 3 on the right side of the container and the retractable heater air conditioner HVAC 4 on the center left side of the container Light switches 5 are located on the interior right side of the main door 1 See Figure 4 3 2 Figure 4 3 2 CCC Floor Plan 4 3 3 Door locks The and have a robust lock system that consists of a large handle with a key 1 and piston 2 When engaged the piston 2 provides a positive locked position 3 to secure the door handle A door handle instruction plate 4 is provided on the door See Figure 4 3 3 4 3 4 door handle operation is as follows 1 To engage the interior door lock blade 6 swing the exterior handle 5 downward then return it to the center position at this point the door may be key locked See Figure 4 3 3 2 open the door and disengage the interior lock blade 6 swing the handle 5 to the upward OPEN position and return to center position See Figure 4 3 3 NOTE Ensure the door is in the unlocked position before attempting to open or close Fie
16. e Fig 4 5 1 1 The right switch is used to select white or red lighting 2 In the Up position the white lighting is selected In the Down position the red lighting is selected NOTE The door switches will not permit the white lights to stay on when the doors are opened in both the red or white condition Field Pack Up Series Figure 4 5 1 Lighting Switch Locations 4 6 4 6 1 4 6 2 4 6 3 CCC and EWCC HVAC The CCC and EWCC are provided with a Heater Air conditioner unit HVAC 4 located on the left side of the container The HVAC is mounted on drawer slides for easy deployment to the operating position See Figure 4 4 1 The HVAC has a weather cover and exterior door 2 with latches to cover the unit during shipment or storage This door must first be unlatched 3 to allow the HVAC to be unlocked and pushed out into the operating position See Figure 4 6 1 CAUTON Do not attempt to operate the HVAC without opening the shutter door and pushing out the unit to the operating position Overheating will result if the unit is operated the stowed position The HVAC can be retracted within the CCC and EWCC with latch devices for securing during storage and shipment and unlatched to be pushed out for HVAC operation 4 7 4 7 1 4 7 2 4 7 3 Field Pack Up FPU Series Figure 4 6 1 HVAC CCC and EWCC HVAC Latches The locking devices for the HVAC are on the right and left side of the un
17. for securing computer monitors during transit The CCC and EWCC provide the operators with a rapid set up or takedown capability for the quick deployment and relocation of the command center CCC have 110v60Hz single phase power retractable air conditioner heater HVAC and two 2 stage doors with automatic trip switch for low voltage white red light and EWCC Manufacturer s Data Plate The CCC and EWCC data plates identify the manufacturer s part number serialization contract and delivery order number and National Stock Number NSN The data plates are unique by serial number to each container Further information with regard to the BOH line of products can be found on the BOH web site www bohenvironmental com Additionally BOH can be reached at BOH Environmental LLC FPU Mobility Systems Division 4116 Walney Road Chantilly VA 20151 Ph 703 449 6020 Fax 703 449 6022 Field Pack Up Series 1 3 SPECIAL TOOLS AND TEST EQUIPMENT 1 3 1 Descriptions A General Mechanics Tool Set NSN 5180 01 454 3787 is sufficient to perform minor repairs on the containers and modules Note All hardware is standard thread and removed with a Counterclockwise rotation and tightened with a Clockwise rotation Clockwise to raise Counterclockwise to lower WARNING Personnel performing electrical repairs and service should be certified electricians and have the proper tools and test equipmen
18. h door seals covers fabric or rubber components Damage to these components will occur viii SECTION INTRODUCTION AND GENERAL INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK 1 2 1 2 1 1 2 2 1 2 3 Field Pack Up Series SECTION I INTRODUCTION AND GENERAL INFORMATION INTRODUCTION Purpose This User Manual provides operational safety and maintenance information for the Containerized Command Center CCC and the Expandable Wall Command Center EWCC Manual Scope This manual will cover safety minor repair suggested service and maintenance troubleshooting and provides a parts list with illustrations to help the operating personnel use the system to its full capacity GENERAL INFORMATION Descriptions BOH Environmental s Containerized Command Center is a durable ISO configured 20 foot long single container that is a portable command and control center The CCC has four workstations with communication via phone and Intranet Internet connection The BOH Environmental Expandable Wall Command Center is also a durable ISO configured 20 foot long single container with communication via phone and Intranet Internet connection The EWCC is portable command and control center that provides six expandable workstations and EWCC System Benefits The CCC and EWCC are air conditioned heated single rooms that provide file cabinets shelves with straps for printers scanners and retractable monitor base mounts
19. hows that heavy parts present a danger to life or limb HEAVY PARTS heavy object pinning human figure against wall shows that heavy moving parts present a danger to life or limb HEAVY PARTS hand with heavy object on top shows that heavy parts can crush and harm HEAVY PARTS foot with heavy object on top shows that heavy parts can crush and harm SLICK FLOOR wavy line on floor with legs prone shows that slick floor presents a danger for slipping or falling HEAVY OBJECT human figure stooping over heavy object shows physical injury potential from improper lifting technique ELECTRICAL electrical wire to arm with electricity symbol running through human body shows that shock hazard 1 present ELECTRICAL electrical wire to hand with electricity symbol running through hand shows that shock hazard is present Field Pack Up Series CRYOGENIC hand in block of ice shows that the material is extremely cold and injure human skin or tissue FIRE flame shows that a material may ignite and cause burns VAPOR human figure in a cloud shows that material vapors present a danger to life or health CHEMICAL drops of liquid on hand shows that the material will cause burns or irritation to human skin or tissue EYE PROTECTION person with goggles shows that the material will injure the eyes Field Pack Up Series WARNING SUMMARY This warning summary contains ge
20. ies Figure 2 1 1 CCC Accessories Locations Field Pack Up Series This section 2 2 describes the following components FPU SERIES PART NUMBER NSN EXPANDABLE WALL COMMAND CENTER TAN EWCC208 T 8145 01 502 3927 EXPANDABLE WALL COMMAND CENTER GREEN EWCC208 G 8145 01 502 3927 2 2 EWCC COMPONENTS amp ACCESSORIES 2 2 1 Description The system consists of the Environmental Expandable Wall Command Center EWCC a durable ISO configured 20 x 8 single container that is a command and control center The EWCC has 6 workstations for communication via phone and Intranet Internet connection 2 2 2 EWCC 15 provided with a main door 1 a secondary entry door 2 and three roll out workstation platforms 3 to provide six retractable desk workstations 4 See Figure 2 2 1 2 2 3 EWCC has a retractable heater air conditioner HVAC 5 overhead wall mounted file cabinets 6 with latch type doors wall mounted shelves for securing equipment i e printers scanners etc and overhead white and red condition lights 7 See Figure 2 2 1 2 2 4 Each work station is provided a wall mounted surge protected outlet GFCI an adjustable chair 8 fixed to the floor and computer monitor base mounts 9 that are easily retracted below the desktop with straps to secure the monitor while in transit and storage See Figure 2 2 1 Field Pack Up Series Figure 2 2 1 EWCC Accessories Locations Field
21. ility damage and or absence Missing data will impair Clean with water and rag Replace as needed maritime shipment Repair adjustment and replacement of parts can be accomplished with a General 5 Tool set NSN 5180 01 454 3787 Repairs 21 Field Pack Up Series 6 5 Technical and Replacement Part Web Information Sources Table 6 5 1 Technical and Replacement Part Information Sources MFG FUNCTION TECH MAUNEL amp TITLE WEB SITE ADDRESS amp PHONE NUMBER TWINTEMP MODEL EM18J34B TECH WEB LIBRARY FRIEDRICH OPERATING GUIDE amp HTTP WWW FRIEDRICH COM PDE INSTALLATION INSTRUCTION LOCATED IN THE FILE CABINET TM9 237 Welding Theory and Application TM9 510 Metal Body Repair and Related Operation BODY REPAIR amp WELDING WWW LOGSA COM WWW TRAINARMY MIL 6 6 Troubleshooting Review the Safety Summary on pages iv to vii prior to any CCC amp EWCC Movement Service or Operation of the EWCC Workstations Table 6 6 1 Troubleshooting Checks FUNCTION CHECKS amp Operation Section 4 3 EWCC Workstation will not roll out Insure that the material stored inside is not obstructing the floor rollers operation Check for exterior ground obstructions i e rocks or dirt Insure the weather cover has been removed HVAC 1 Inspect the filter and replace if necessary Overheating Inspect the Freon charge Recharge the Freon Insure that the external electri
22. it and must be unlatched to deploy the HVAC to the operating position See Fig 4 7 1 The latches in the locked position 1 must be pulled out and rotated downward to the released position 2 At this point the HVAC can be pushed out to the operating position See Fig 4 7 1 A lock bar 3 engages a bracket 4 on each side of the HVAC to securely lock the HVAC in place See Fig 4 7 1 Field Pack Up Series Figure 4 7 1 HVAC Latches 4 8 CCC and EWCC Computer Monitor Mounts 4 8 1 Each and workstation desktop 1 is provided a retractable keyboard tray 2 and a retractable monitor mounting tray 3 that holds the computer monitor with straps 4 This allows the monitor to be retracted below the desktop 1 during storage and shipment See Figure 4 8 1 4 8 2 The monitor mounting tray 3 is supported by flexible springs 5 on either side of the monitor mounting tray 3 that allows easy positioning of the monitor See Figure 4 8 1 4 8 3 monitor mounting tray 3 from the stowed position is raised to the operating position by pushing forward on the springs 5 See Figure 4 8 1 4 8 4 lower the monitor pull forward on the springs 5 to allow the monitor to retract below the desktop 1 for storage See Figure 4 8 1 Field Pack Up Series Figure 4 8 1 CCC and EWCC Monitor Mounts Storage Position Operation Position 4 9 Exterior Electrical Connections 4 9 1 4
23. l from the exterior of the container push the workstation 1 until fully retracted and the hand holds 2 are together and outer seal 3 makes good contact See Fig 5 2 1 Figure 5 2 1 Retracting the Work Stations Secure the workstation with the pins 1 and ratchet straps 2 See Fig 5 1 2 Remove the securing pins 3 from workstation B with assistance from other personnel from the exterior of the container push the workstation until fully retracted and the outer seal makes good contact Secure the workstation with the pins 1 and ratchet straps 2 See Figure 5 1 2 Proceed to third workstation C next to the main entrance door and remove the securing pins 1 with assistance from other personnel from the exterior of the container push the workstation 1 until fully retracted and the outer seal 3 makes good contact Secure the workstation with the pins 1 and ratchet straps 2 See Figure 5 1 2 Re attach Workstation retention pins located outside the container 19 Field Pack Up Series SECTION VI CCC AND EWCC MAINTENANCE GUIDE Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up FPU Series SECTION VI CCC and EWCC MAINTENANCE GUIDE Review the Safety Summary on pages iv to vii prior to any Movement Service or Operation of the CCC amp EWCC 6 1 Cleaning Lubrication and Preventative Maintenance Checks and Services PMCS WARNING Chemical Hazard 6 1 1
24. ld Pack Up FPU Series Figure 4 3 3 Door lock 4 3 5 Interior Door Lock The MWC door mechanism is design to allow exit while the exterior lock is engaged Pull door handle 2 upward to open See Figure 4 3 4 FIGURE 4 3 4 Interior Door Lock 4 4 4 4 1 Field Pack Up Series EWCC Doors and Floor Plan The EWCC has a main entrance 1 and a secondary access door 2 The main entrance door is located when facing the door with the electrical hookups 3 on the right side of the container and the retractable heater air conditioner HVAC 4 and window 5 on the left side of the container Light switches 6 are located on the interior right side of the main door 1 See Figure 4 4 1 Figure 4 4 1 Retracted EWCC Work Station Floor Plan 4 5 4 5 1 4 5 2 4 5 3 4 5 4 Red and White Lighting conditions The EWCC and CCC are provided a bank of two switches just inside the main entrance door See Fig 4 3 2 5 and 4 4 1 6 They are used to set the red white lighting conditions The left switch 1 sequence is as follows See Fig 4 5 1 1 The left switch in the Up position will select Door switch Activated That enables the door switches to interrupt white light from escaping when the door is opened and switch to red light 2 When in the Center position the lighting is off 3 When in the Down position the light selection red is continuous The right switch 2 sequence is as follows Se
25. neral safety warnings and hazardous material warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to persons using equipment WARNING Do not allow the system to swing if using an overhead lift Always insure an appropriate sling is used in the lift Always use properly sized forklift crane or lifting device Failure to comply could cause injury to personnel or damage to the equipment WARNING Standard forklift principles apply when working with or on the CCC amp When working with ground guides during the loading or unloading of a module never move the CCC amp EWCC onto the transport vehicle while the ground guide is between the forks transport vehicle and the CCC container Serious injury could occur if the ground guide is pinned between the forklift and the CCC container Forklift operators must maintain visual contact with their ground guides at all time Always follow standard forklift procedures A tilt hazard exists when forklift operators try to a amp EWCC container with the forks not completely inserted Always lifta CCC amp EWCC container with the forks completely seated and the fork frame against the CCC amp EWCC container This places the heavier part of the load back into the tines versus out on the tips A tilt situation exists when the heaviest part of the load is out on the
26. or MOUNTS 16 4 9 Exterior Electrical Connections 17 Vil EWCC ELECTRICAL COMMUNICATION DIAGRAMS 7 1 EWCC Electrical and Communication Bite RET 23 VIII PARTS LISTS 8 1 Replacement Parts List 30 IX WARRANTY 31 Field Pack Up Series LIST OF ILLUSTRATIONS FIG IG PU Figure 1 1 1 EWCC Data Plates Location i Figure 4 6 1 HVAC 15 Figure 1 1 2 CCC Data Plates Location ii Figure 4 7 1 HVAC Latches 16 Figure 2 1 1 Accessories Locations 4 Figure 4 8 1 and EWCC Monitor Mounts 17 Figure 2 2 1 Accessories Locations 6 Figure 5 1 1 Workstation Setup 18 Figure 3 1 1 and CC Grounding Rod 7 Figure 5 1 2 Pins and Ratchet Straps 18 Figure 4 1 1 Interior and Interior 9 Figure 5 2 1 Retracting Workstations 19 Figure 4 2 1 ISO Corner Block 9 Figure 7 1 1 Top Layout 23 Figure 4 2 2 Forklift Pockets 10 Figure 7 1 2 AC Side Layout 24 Figure 4 3 1 Door Damper and Door Light Figure 7 1 3 Load Center Layout 25 SWIG Uis
27. t Field Pack Up Series SECTION II CCC and EWCC COMPONENTS AND ACCESSORIES Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION CCC and EWCC Components and Accessories This section 2 1 describes the following components FPU SERIES PART NUMBER NSN CONTAINERIZED COMMAND CENTER TAN CCC208 T 8145 01 502 3930 CONTAINERIZED COMMAND CENTER GREEN CCC208 G 8145 01 502 3930 2 1 CCC COMPONENTS amp ACCESSORIES 2 1 1 Description The system consists of the BOH Environmental Containerized Command Center that has four workstations for communication via phone and Intranet Internet connection 2 1 2 The is provided with two entry doors and four desk workstations with a continuous top 1 Each workstation has two lockable file cabinets with four drawers 2 See Figure 2 1 1 2 1 3 The CCC has a centrally located retractable heater air conditioner HVAC 3 wall mounted file cabinets 4 with latch type doors wall mounted shelves for securing equipment i e printers scanners etc and overhead white and red condition lights 5 See Figure 2 1 1 2 1 4 Each CCC work station is provided with a wall mounted surge protected power strip 6 an adjustable roller chair 7 and retractable computer monitor base mount 8 that are easily retracted below the desktop with straps to secure the monitor while in transit See Figure 2 1 1 Field Pack Up Ser
28. t be responsible for any consequential damages to user arising as a result of such performance The Customer will return the item at their cost If required BOH may elect to have a representative inspect the item to validate the claim Other product components included in the fabrication of items purchased under contract e g air conditioners and generators that are not manufactured by Boh Environmental are warranted by their individual manufacturer Copies of such warranties are supplied with the finished Product or are available through Boh Environmental Field Pack Up Units FPU Series www bohenvironmental com BOH Environmental LLC FPU Mobility Systems Division 4116C Walney Road Chantilly VA 20151 BOH FPU Systems Telephone 703 449 6020 Fax 703 449 6022
29. torage Box Door General Monthly or as Locks hinges Purpose Required if under Handles Preservative As Required All Temperatures Adverse Situations 6 3 PMCS Preventative Maintenance Checks and Services PMCS should be performed at the established periods in order to insure smooth and proper operation of the equipment in the system See Table 6 3 1 Table 6 3 1 Preventive Maintenance Checks and Services PMCS PMCS B Before D During A After W Weekly M Monthly EQUIPMENT NOT INSPECTION ITEM AND PROCEDURE READY AVAILABLE IF Storage Boxes Roll out Workstations Walls EWCC Missing doors punctures Check all doors and walls for cracks dents holes or damage that would cause loose missing hardware hazard or injury HU Check all exterior surfaces for cracks and dents that effect Damage Has ke fth the operation of the EWCC amp CCC 0 Check for accumulations of dirt debris ice snow or salt ss Clean as required Check EWCC amp CCC floor for dirt and PAM eV debris Clean with broom or rags as required E Check EWCC workstation Lock devices for cracks or sin missing latches pins and lanyards hr Check workstation for damaged or missing locking jack ecuring the straps and for missing or loose lock pins linchpins and 9 lanyards eplace any missing or Replace or tighten as necessary damaged pins Data Plates Check plates for legib
30. when normally used and operated by the Customer Unused Product containing missing or defective components shall be returned within the warranty period with proof of purchase to BOH with transportation charges prepaid BOH at its option shall supply a replacement item s or refund the purchase price of the Product BOH will determine at its sole discretion that the claim 1s a valid warranty item If so BOH will pay costs actual transportation plus handling charge for shipping of the replacement item when this option 1s selected This warranty is void if Products have been damaged by the Customer as the result of improper or unreasonable use or other causes not arising out of defects in material or workmanship The warranty 15 also void if the Product has at any time been stored or used other than in accordance with the directions set out in the literature relating to the Product BOH makes no other warranty or representation concerning the Products except that each will meet the performance specifications set forth in the literature relating to the Product There are no further warranties including any warranty of merchantability or fitness for a particular purpose covering the Product BOH will at its option either 1 credit user in the amount paid for any Product which does not perform to these specifications or 2 replace such Product provided user so notifies BOH within twelve 12 months of the Product s purchase date BOH shall no
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