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USER`S MANUAL - Test Equipment Depot

1. gt lt del spc PT 3456 OUTPUT lt 50 _ Select Done Row Col Select Done Row Col Select Done Alpha entry grid Numeric entry grid Symbol grid When using any character grid pressing Row or Col keys will move the flashing cursor one character across or down the grid Pressing and holding the Row or Col key causes the cursor to advance down or across respectively at a regular rate Releasing the key when the cursor is under the desired character stops the cursor movement and allows the selection of the character using the Select key Press the Done soft key when the character string is completed to enter the string and continue MFT operations Numeric Entry Many HART functions require only numeric entry For these functions the MFT uses an Increment and Decrement scheme to change the input field one place at a time Press the Inc Dec soft keys to move through a scroll of 0 1 9 and space until the desired value is displayed Press the Next soft key to enter that value and advance to the next place in the input field Repeat as necessary Press the Done soft key to end the numeric entry session 3051 PT 3456 Output Dec Next Done Numeric Only Entry Screen Alternative Numeric Entry When the MFT is in a mode expecting numeric entry from the user a coded numeric entry system becomes operational Four of the main keypad buttons see below become active for direct number entry For example use this
2. A0 xewA D s f E S t Bulmesg 04u09 Ajapes asunzu Sauer OOP LAW ssopoueled Aug y Aq poyiseds sanjea eut peeoxe 0 JOU ag JINDID ayes AEOEuuIOL y 0 papauuo sanea suepnpu pue asuepede 3J0N paoejda4 so pavquiad paje u aq JOU em sanpo yy Wi NET g1 0 9 g Y sdnog LA ss615 enbasuuul ay N998S aJeS AlSSuuU NOILVOOT SNOOYVZVH Od OF HO ZECSH ZH 09 0S OWA OFZ OLL wwo peH XBW SA OF UOWWOD 0 Xe oa MII DG NOCH OL XVIN A 0S yun uaap Aue ul pasn eq UBD ajnpow WWA L AlUO GO SINPOW YNA L pue s npowu CH AUL Jo asn yya XB SHEMA Z pue Bujpeojumop J00 Duunp xew MGE aen jeuou AAW 009 S Sejnpow We yj uonedissip Jamod xeyy pasn aq Aew saqoid ammgiod ua LL Dan eq Aew pod ZEZSH 20000086 N d Wean pesn oq Aew Jaydepe od oy peoedal Jo paaowal oq ABW sanpo aunppRyNueWw 10 sdf juasapp Jo 10 Soup Pasn yj mau xu JOU Og Bele SNopJeZey UOU e Ul pawwopad aq Auo peys Qua wasejdas e A0 WS uawese del Aa HAIN 10 auey OCA FL 9 s y peg NOILVOOT SNOdYVZVH NON lt lt J41 bO X bb ObOP LAN 493591 UoU2UmIm IW L ck kopp LAIN 493591 UoU2UmIDmIW bO X bb 000F LAIN 18458 L UOo230muI1m Im 105 Generic DOF HART 5 devices Config Menu Process Vars Sensors Main Menu Device Config PV AO LRV URV Range Analog Trim Basic Info Ha
3. The Cal Type is automatically set for the selected template Adjustments can be made as needed to the Cal Type parameters to customize the application Once all setup information is complete move the cursor arrow to Begin Calibration and press the Select soft key Now continue to design the desired template as prompted Be sure to carefully select the desired settings for the documenting session at hand Refer to the Calibrate Key section of this manual for additional details Be sure to select Save to Template option at the end of the template setup screens to save the created procedure template for later recall and re use Once saved the template is ready for immediate use Loop Test Calibration Procedures and Documeniation Manual Loop Test allows the user to choose a calibration procedure from a list of commonly checked loop output values or to input a custom loop calibration procedure This function can be used with conventional or HART devices with current mA output For conventional devices the MFT s VMA0055 module is used on the loop to simulate a transmitter output to the loop loop is externally powered for this test with greater than 20 mA available on the loop For HART devices the MFT 4010 sends HART commands to fix the device s analog output to the selected values regardless of process variable value In either case the user keys in the value of the loop received by the control room or read by a receiving devic
4. HART CONNECTIONS HART connections are made using the two standard banana jacks 3 4 center located at the bottom of the MFT 4010 Refer to the following diagram Polarity is not a concern for HART connections so both jack collars are black Meriam supplies a test lead kit P N A386744 complete with standard connector for each model MFT 4010 MFT 4010 with HART Electrical connections are shrouded standard banana jacks 3 4 center for 50 TR I A mA volts measurements HART loop connections are also standard banana jacks d Since HART is polarity independent the HART jacks both have black collars ART For low load loops less than 250 ohm a 250 ohm resistor will need to be added to insure reliable HART communications Meriam supplies a 250 ohm load resistor in the form of a standard adaptor P N A36821 Refer to the following diagram for details on connecting the adapter This method requires the loop be opened in order to make the necessary connections 52 When connecting the MFT 4010 to a loop with a resistive load greater than 250 ohms the HART jacks may be connected across the loop and or to the HART device terminals Refer to the following diagram for connecting across the loop and Notice the 250 ohm adapter is not needed here lart Device Loop Power Supply HART COMMUNICATIONS Initial
5. Rs Sensor Resistor No Rs Temp Range Recommended ek RO ALPHA Probe ID deg C S Calib Resistor Platinum 100 0 00385 100 200 to 850 C 100 Q Platinum 1000 0 00385 1000 200 to 630 C 1000 O Platinum 100 0 00392 46 4 200 to 630 C 100 Q Platinum 100 0 00391 56 2 200 to 630 C 100 Q Platinum 25 5 0 00392 17 8 200 to 630 C 100 Q Platinum 200 0 00385 178 200 to 630 C 100 Q Platinum 470 0 00392 261 200 to 630 C 1000 Q Platinum 500 0 00392 316 200 to 630 C 1000 Q Platinum 500 0 00391 383 200 to 630 C 1000 Q Platinum 500 0 00385 464 200 to 630 C 1000 Q Platinum 1000 0 00375 1210 50 to 500 C 1000 O Platinum 100 0 00393 68 1 200 to 962 C 100 Q Platinum 100 0 00389 82 5 200 to 630 C 100 Q Platinum 98 129 0 00392 21 5 200 to 600 C 100 Q Platinum 200 0 00392 215 200 to 630 C 100 Q Copper 9 035 0 00427 12 1 100 to 260 C 100 Copper 100 0 00427 121 100 to 260 C 100 Q Nickel 100 0 00618 31 6 60 to 160 C 100 Q Nickel 120 0 00672 147 80 to 260 C 100 Q Iron 604 0 00518 562 100 to 200 C 1000 Q Iron 908 4 0 00527 681 100 to 200 C 1000 Q Iron 1816 81 0 00527 1470 100 to 200 C 1000 Q 10 Q resistor na na 14 7 Precision cal resistor na 100 Q resistor na na 26 1 Precision cal resistor na 1000 Q resistor na na 825 Precision cal resistor na Based on the Rs value connected between pins 1 a
6. Simulate 2 Wire RTD Type a Pt 100 385 200 to Ce 0 to 400 400to800 05 06 Pio fo sio eoe e o H ao oteo o ose TI Di e e 0 to 630 a EC Pt 100 200 to 0 Gef ft 0 to 400 400i0962 0 06 Pt 200 385 392 200 to 0 E Qto400 o6 oi 400t0630 08 06 Pt 500 385 392 200 to 0 sie alae 0 to 400 400t0630 04 06 Pt 500 200 to 0 ial i 0 to 400 400i0630 ST Pt 1000 200 to 0 0 to 400 400t0630 AT 06 propo j a a E EM Doan 03 J 05 0 to 260 0 to 260 Fee j si oao os j 9s Fe908 527 100to200 03 J 05 Fe1816 527 100to200 02 05 Temperature Coefficient 0 02 C For 2 Wire Simulation EE 2 Wire Connector Cable is Required 104 Intrinsic Safety Document Uncontrolled Multifunction Tester MFT 4000 Series For Controlled document see drawing sent with actual handheld Spem SZ 8SN uogeooT SNopsezeH xew Iq OL ener ie UE wa Meel HAIN SOAS ug UYWOOIZ AS L opp ELEA EE LLODO PLOODEW Nia WENN ups lt 2006 91 og aen uoyeso azes sunu 104 peAcidde saveyeg XNIHI NYA NON SANSISAC SLNAMSO Ida Sad SNY NO SSIM4ALLVE S31 YSONWHO SN SASNIXI NYVA SaysHdSOWLY d NOLLWWIAW TANI HINI Aad 3A Nia SNOPJEZPL LOU aq 0 LOLLY role ue Uu pa uey eq Auo snw seueyeq sajaydsowje snopsezey jo uous juaAaid ol WW OLLOOLL o0z0193 oosa OoOLdLy 0z00I94 oppe OZOONGA OODCHOZ o0s0IDd oooziva 0OvONGA bidde oosolva oozoNGa
7. Firmware the ability to install new firmware PV Prompt the ability to lock out the PV Prompt see the Saving Configurations for Multivariable HART Devices PV Prompt section of this manual for more details MFT 4010 only Up Down Chng_ Back Master Lockout Configuration Once the Lockout Detail status Disable or Enabled is correct select the Current Settings Back soft key to arrive at the Current Settings screen shown at right To e Lockout Disable activate the lockout features previously selected on the Lockout Details PV Prompt Disable screen move the cursor to the Lockout option line and press the Chng View Details soft key If there is an active Lockout code then the display will prompt the user to enter the code Use the Inc Dec Next and Store soft keys to enter and store a 3 digit code If no Lockout code is active then using the Chng soft key to change the status to Enable will cause the unit to request a 3 digit lockout code of the user s choosing Once the code is stored and power is cycled all Lockout Details selected are locked out from use Master Lockout Enable Disable Up Down Chng_ Back PV Prompt PV Prompt option on this display allows the user to Disable the PV Prompt question for multivariable HART devices or to Enable the display of this question and its capabilities The question reads Multivariable device allow PV changes Yes No See the Saving Configur
8. 3 menu options allow pre programmed Simulations to be set up and Up Down Select Back executed automatically for those applications requiring an automatic incremental advance from Low pt to Upr pt and down again User selects a start delay time a ramp cycle time direction up scale up scale down scale Up to three 3 Auto Ramp settings are remembered and stored for future use 2 0 Measure Mode 2 1 Connectors and Wiring Configurations The module has a 6 pin male connector that plugs into a 6 pin female connector of the Measure cable by manufacturer Pt 100 RTDs are available complete with plug connector Rs resistor and 5 foot coiled cable RIO4000 Plug Connector The connector is wired to RTDs for measurement applications using a dedicated RTD probe P N A900442 00026 as shown above is the connector only and can be used to create a customized RTD connection to the RIO4000 module Pins 1 and 2 of the 6 pin connector are utilized for identification of RTD Types A resistor value Rs has been assigned to each of the twenty two 22 RTD Types supported see Table 1 below for Rs values The connector pin outs are as follows PINS Functions 1 2 Rs Probe ID Resistor see Table below 3 4 One side of RTD 5 6 Other side of RTD Pins 3 and 6 must be connected See RTD wiring configuration options later in this document for more detail 95 Table 1 Supported RTD Materials
9. After selecting Revisions the screen will change and provide a menu of HART related items Press Select to choose the item of interest Revisions 1151 Pump 8 Hart Revision Device Revision Software Revision Final Assembly Number Up Down Select Back Revisions Main Screen Most items on this screen are non editable and are for informational purposes only Final Assembly Number This is the only user editable selection Use the Down soft key to select Final Assembly Number then press the Select soft key The screen will display the current final assembly number To change the value press the Edit soft key Use the Number Grid and soft keys to adjust the value and Select to edit the next character This option allows numeric values only Press Done to select the information Construction Matls This option takes the user to a screen dedicated to construction information about the HART device Some options can be edited to allow entry of physical details HART OUTPUT This option allows the user to configure the HART communications protocol options It also provides information about the HART device ID and Burst Com number To enter the Hart Output option use the Up or Down soft key to move the selection arrow to Hart Output then press the Select soft key The MFT screen provides the options shown below Hart Output 1151 Pump 8 Polling Address Burst Mode Select Burst Com Number Device ID Preambles Up Down
10. B C amp D Hazardous Areas Restrictions apply see the Intrinsically Safe Control Document in Appendix for more details 6 2 CE mark 91 RIO4000 Module Instructions For RTD Resistance Temperature Detector Measurement and Simulation when used with the MFT 4000 Series Multifunction Calibrator HART Communicator NOTICE The calibrator firmware must be Version 3 42 or later in order for proper RIO4000 module operation Safety Notice RIO4000 modules require Intrinsically Safe MFT base unit in order to be Intrinsically Safe themselves The RIO module must only be installed or removed in a safe area Similarly RTDs and User Cables must only be connected to or removed from the RIO4000 module in a safe area For more information on Intrinsically Safe operation see the MFT instruction manual section on this topic RTD Types Supported for Measure and Simulate The RIO4000 Module will measure and simulate temperature for twenty two 22 RTD types and will accommodate 2 3 and 4 wire configurations for measure and 2 wire configurations for simulate To enter any of the modes of operation for the RIO module select the More soft key then select the Sensr soft key and the following screen will appear Sensor Sensor 1 Model RIO 4000 H Serial 343345543 Revision 01 02 01 Cal Date 2004 06 17 Probe S gt PT 100 Probe Cal 2004 04 14 Information for the module in the 17 bay location will appear as in this exam
11. Calibrate Cal Res 100 000 Old Ref 100 165 New Ref 100 164 Up Down Select Back Module Only Recalibration Screen Cal Res is the actual value of the connected calibration resistor Edit this value by selecting Edit Cal Res Value menu option Old Ref is the resistance value from the RIO4000 module memory that was used in the previous calibration New Ref is the present resistance measured by the module with the precision resistor connected The MFT uses the ratio between New Ref and Cal Res to determine the new calibration coefficient Press the Save soft key to store the new calibration point Repeat the process by alternately connecting a 1000 Q precision resistor and a 10 Q precision resistor to calibrate the full RIO4000 range If the Cal Res value does not need to be edited the user may move the cursor down to the Calibrate option on the Module Only Recalibration Screen and press Select The calibration is completed and the following display is shown as confirmation RTD Calibrate Calibration complete Date 2004 05 20 Remove Cal Resistor Module Only Calibration Confirmation screen 100 Module Only cal can also be performed using a User Cable p n A900028 90500 and a precision resistor When the User Cable is connected to the RIO4000 the RIO User Select Screen is displayed The user can select the 10 Q 100 Q or 1000 Q precision resistor options from the list and proceed as above 3 2 Module Probe method is
12. D ADAPTATEUR DE courant alternatif OU DE RS232 PORT DOIT ETRE SEULEMENT EXECUTE UTILISE DANS UN EMPLACEMENT SANS RISQUE DO NOT REPLACE REMOVE OR INSTALL BATTERIES OR MIX NEW WITH USED BATTERIES OR OF DIFFERENT TYPE OF MANUFACTURE Ne PAS REMPLACER ENLEVE OU INSTALLER DESPILES OU MELANGE NOUVEL AVEC LEC PILES UTILISEES OU DE TYPE OU DE FABRICANT DIFFERENT MAXIMUM POWER DISSIPATION W ALL MODULES AND OPTIONS IS 2 5W MAX CONSULT MANUAL FOR MODULE MEDIA COMPATIBILITY AND MAXIMUM PRESSURE RANGE AND ALL OTHER USER INFORMATION CONTROL DRAWING A900028 61005 9P000015PN02 WARNING label for Intrinsically Safe MFT Units All MFTs have a battery door complete with captive screw to secure the door to the enclosure For Intrinsically Safe MFTs this battery door hardware prevents the accidental ejection of batteries See the Installation and Removal of Batteries section of this manual for more details WARNING Serious injury or death may result from explosions Do not make connection to the DB 9 connection port or to the AC adapter jack in a hazardous area WARNING Serious injury or death may result from explosions Before making electrical connections to an Intrinsically Safe MFT at the V Com mA jacks or at the HART jacks verify the instruments in the loop are installed in accordance with intrinsically safe field wiring practices Note Restrictions apply to the use of Intrinsically Safe MFT units in hazardous areas Refer to the Intrinsica
13. EJA EJX unit URL Displays the upper Range Limit of the EJA EJX unit Lockouts The MFT HART Communicator can be programmed to lock out all Configuration adjustable functions or only certain functions that a supervisor may wish Lockout Details to control These are Enabled or Disabled individually on the Lockout g All Disabled Details screen shown at right To access select the Lockouts option Zero Disabled and finally the View Details option Disable on this screen means the Recal Disabled particular menu function will not be locked out and Enabled means the Setting Disabled particular menu function will be locked out once the Master Lockout is Units Disabled Enabled Move the cursor to the desired line and use the Chng soft key DOFs Disabled to change the status of each line Configs Disabled Firmware Disabled All all MFT functions listed on Lockout Details screen PV Prompt Enabled Zero zeroing of installed sensor modules and integral volts current see the Zero section of this manual for details Recal Rcal feature of MFT see the Real section of this manual for details Lockout Details Screen Settings clock timers battery type PC comm mode Units changing units of measure for sensor modules and integral volts current meter DOFs the ability to install new DOFs MFT 4010 only Configs the ability to edit saved configurations in Offline mode MFT 4010 only
14. Limit entry controls how closely the applied calibration value must be to the target value as a of the URV If not within this limit the MFT will not permit a Save operation Select the Continue menu option when satisfied The following screen will be displayed Manual Calibration Apply 0 000 in W20C AO 4 004 mA Pres 0 07 inH20 IV 3 991 mA S1 0 00 inH20 0 Points of 6 Apply the requested input signal to the device under test and wait for the value to stabilize Press the Save soft key to save the displayed data to memory The MFT will provide Saving Data Point feedback on the display show 1 Points Saved and then will show the next Apply value needed for the procedure Apply the next desired input signal and press the Save soft key when satisfied with the input signal Repeat as needed to complete the calibration procedure The As found portion of the calibration documenting session will end automatically If the MFT needs to provide simulation of an input signal to the device under test the Meas Sim line will have been pointed to a simulation module such as the RIO4000 TIO0110 or VMA0055 modules In these cases starting the Create Procedure will cause the simulation module to automatically advance to the next point of the procedure upon saving of the previous point Once the As found portion of a Manual Cal or Manual Procedure Cal is complete the following display will appear 36 As Found Co
15. Material Flange Material Drain Vent Material Flange Type Material Flange Size Number of Remote Seals Remote Seal Fill Fluid Remote Seal Type Self Test Self Test Loop Test Status Display Save Send 108 EJA Rev 2 Menu Tree Process Vars Sensors Device Setup Press AO URV LRV Basic Info Hart Output Display Cond Write Protect Diagnostics Save Send Review Edit Pressure Value Pressure Percent Range Analog Output Temperature Value Static Pressure Value Engr Display Unit Engr Display Value Sensor Trim Re Range Signal Cond Units Pressure Units H20 Unit Select Temperature Units Trim 4mA Trim 20mA Loop Test Tag Date Descriptor Message ASC Model Ext SW Mode Revisions Const Mats Device ID Polling Address Request Preambles Burst Mode Select Burst Command Number Disp Mode Disp Func Engr Disp Write Protect Write Enable 10min New Password Universal Revision Transmitter Revision Software Zero Trim Lower Sensor Trim Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Pressure Lower Range Value Pressure Upper Range Value Set 4mA Range Set 20mA Range Pressure Lower Range Limit Pressure Upper Range Limit Pressure Units H20 Unit Select Low Cut Point Low Cut Mode Bi Dir Mode Pressure Output Transfer Function Pressure Damping Value Analog Output Alarm Select Module Isolator Material Module Fill Fluid Gaske
16. Menu key is to enter HART Offline mode Press and hold the Quick Menu key for a few seconds to enter the Offline mode 71 DOF Memory Maintenance DOF flash memory will become fragmented after many DOF download sessions to add new or update existing DOFs Fragmentation reduces the total number of DOFs that can be saved in memory 600 DOFs is the nominal capacity of the flash memory When fragmentation becomes extreme the MFT will not accept additional DOF downloads Periodic DOF memory maintenance will be needed to optimize DOF memory The Offline screen indicates the number of DOF files stored in memory and the Offline percentage of free memory available for additional files 320 DOFs ideally use about Utilities 58 of the available memory so 42 of DOF memory should be free The example m List Show DOFs at right indicates that only 27 of DOF memory is free This indicates fragmentation List Edit Configs Create Configs Delete All Configs To optimize DOF flash memory it is necessary to delete all DOFs and then reload them all in one session Connect the MFT to a host PC that has DPC Manager DOFs 331 Free 29 installed see the DPC Manager Utility section of this manual for more information Configs 3 Free 99 Launch DPC Manager and select the Manage DPC Device Driver and Firmware Updates option Go to the Tool Bar and click on Settings then click on the Advanced option The following scre
17. See the Calibrate Key section of this manual for more details Example Wet bulb temperature switch test Install a VMA0055 module in bay location S1 of the MFT Install an RIO4000 module in bay location S3 of the MFT Place the wet bulb probe of the temperature switch in a temperature bath or dry block tester Place an RTD in the same bath or tester and connect the RTD to the RIO4000 see the RIO4000 section of this manual for more details Connect the Volts and Common jacks of the VMA0055 module to the switch to be tested RTD Cable Wet Bulb VMA0055 module Temperature Switch Se RIO4000 module NO NC Go Com oe Reference RTD IR m Temperature Bath Volts Use the MFT interface to set up the Calibrate Key Main Menu screen as follows Cal Setup Begin Calibration Procedure Manual DeviceOut Conv Cal Type Switch RTD Meas IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen for Wet Bulb Temperature Switch 47 Select Begin Calibration once satisfied The following screens appears Non Hart Cal Begin Calibration Tag DEFAULT Non Hart Cal Begin Calibration Measure IV Output LRV 19 900 Output URV 20 000 Units V Temperature Setup S N 00000 Meas Sim S2 LRV URV Units Xfer Fn lt More gt 0 000 10 000 C Linear Up Down Select Back Up Down Select Back Page 1 Page 2 lt More gt Use the MF
18. Smart Trim calibration features that enable the user to fully trim HART pressure and temperature transmitters Connections to the device under test are the same as those made for the MFT 4010 Other differences include the following When the Quick Menu key is selected the handheld displays the Smart Trim menu screen associated with the connected device When the HART key is selected the List Show DOFs screen is displayed This allows the user to view the list of HART communication files DOFs loaded on the handheld Consult the current list of supported pressure and temperature devices at www meriam com The list is found under the Available DOFs button on the home page To update the MFT 4005 for new or revised DOFs consult the Download Site Information section of this manual The MFT 4005 model can be field upgraded to the MFT 4010 if full HART communication features are desired after purchase Seven day field trials of MFT 4010 functionality are also available with field activation Contact the MFT vendor for field trial activation or permanent upgrade pricing 51 MET 4010 with HART Communications Overview The MFT 4010 includes HART communication functions that allow the user to poll configure and maintain supported HART field device The MFT 4010 uses a combination of Universal Common Practice and Device Specific commands to facilitate communication with a field device Combining HART ability with the m
19. an alternative for users who need a module and probe reference standard calibrated as a matched set that is using a specific RIO4000 module with a dedicated RTD probe and cable to achieve the best possible displayed accuracy This method allows adjustments to be made to the Module Probe calibration by using an external temperature bath dry block Ice Point Calibration Reference Chamber or other temperature standard The user can select 1 3 5 or 9 point calibration options When calibrating using a temperature bath or dry block a DIN Class A RTD should be used for best possible matched set accuracy Please note that 1 all calibrations are executed in C units and 2 adjustment made to calibration points within a multipoint calibration procedure are temporarily saved point by point but not permanently saved until the entire procedure is completed To erase Real data simple select the Restore Defaults option from the Real Feature Main Setup Menu shown above Selecting the Module Probe option with an RTD connected will cause the following display to appear on the MFT Field Recal Cal Point 0 Applied 20 00 C S1 19 54 C Error 0 46 C Adj Abort Next Back Probe Only Recalibration Screen The Module Probe recalibration screen shown above provides the following information Cal Point target calibration temperature expressed in percent of the specified range The default Calibration Range is 20 C
20. and choose the correct Sensor X location that corresponds with the module bay that the RIO RIO Setup 8888 module and select the Setup soft cue amp Functions key The following will be displayed Select New RTD Type Display Degrees or Q Measure Mode Simulate Mode Selected RTD Type M gt Pt 100 385 Up Down Select Back 2 2 5 Move the right arrow to the Select New RTD Type option and press the Select soft key The following will be displayed RIO User Select RIO User Select RIO User Select Select New RTD Type Select New RTD Type Select New RTD Type m Fe 1000 527 Pt 100 385 Pt 1000 385 Fe 2000 527 User Select Pt 100 392 Pt 1000 391 1000 Q Cal Res 100 Q Cal Res Pt 25 5 392 Pt 200 385 10 Cal Res Pt 470 392 Pt 500 392 Pt 500 391 Pt 500 385 Up Down Select Back Select Back Up Down Select Back RIO User Select screen 1 RIO User Select screen 2 RIO User Select screen 3 98 2 2 6 Push the Up and Down soft keys to move the cursor to the desired RTD alpha coefficient combination Press the Select soft key to accept the selection and continue Helpful Hint To move page by page press the Function key to change the soft key row to Up Down PgUp PgDn Subsequent press of the Up or Down key will return the Select and Back soft key options to the display 2 2 7 After selecting the RTD Type the RIO Setup screen will appear as shown below Use the Up and Down soft k
21. and output that value through the TIO mini t c connector 2 2 The Units menu line is used to select the temperature units for the simulation C F K or R are the available temperature units The user can also select mV units for the simulation if desired 2 3 Step Value is a user entered value that can be used to increment or decrement the simulation value after the simulation is started 2 4 Auto Step x menu options allow pre programmed simulations to be set up and executed automatically by the MFT TIO Auto Steps are automatically stored for future use TC Setup Auto Step 1 Low pt 100 0 Upr pt 400 0 Steps 3 Dwell Time Manual Up Down Select Back 2 4 1 Select Start menu option to begin the indicated Auto Step number 2 4 2 Select Units to change the Auto Step x simulation units 83 Select Low pt to enter the beginning test point value Select Upr pt to enter the ending test point value Select Steps to enter the number of test points in the procedure including the Upr pt Select Dwell Time to choose the duration of each simulated point or chose Manual for the manual advance option 2 5 Auto Ramp x menu option allows pre programmed ramp type simulations to be set up and executed automatically by the MFT TIO Auto Ramps are automatically stored for future use 2 5 1 2 5 2 GE 2 5 4 2 5 5 2 5 6 2 5 7 3 0 User Re Calibrate TC Setup Auto Ramp x Start Units F Low pt 0 000 F Upr pt 400 000 F m
22. any HART device using Universal and Common Practice commands to poll configure and maintain HART devices Specific functions supported include most polling tagging and device configuration and trim operations for analog outputs Generic communications do not support Device Specific commands for higher order HART functions see the HART Commands section of this manual or the instruction manual for the HART device of interest for more information on the three command levels Using Generic HART Communication The MFT 4010 s Generic HART Communication mode starts automatically when the HART key is pressed or certain Calibrate key functions are selected and no Device Specific DOF device object file is found to match the connected HART device When this occurs line two of the display will indicate Generic and the device tag number In general both Generic HART and Generic Calibrate modes will operate similarly to their device specific DOF counterparts see HART Communication and Calibrate sections of this manual for more details However the MFT does not display Device Specific related communication menus or options when in the Generic communication mode For example the Zero and Sensor trim menu options normally executed by Device Specific commands are not displayed for pressure transmitters without DOF support Please see the Meriam Download Site section of this manual for information on downloading the latest Device Specific DOF files to
23. at 5 691 PSI Actual 1 578 PSI 18 345 V Error 1 078 PSI Next Abort Save Abort Completed Switch Test Review Switch Test Results Once the switch test is complete select the Next soft key to review the results If the test needs to be repeated select the Abort soft key and restart the test To save the As Found switch tests results select the Save soft key from the Review Switch Test Results screen The user will be given a chance to save the As Found data to As Left data to Trim the switch set point MFT display will show switch input and switch state while trimming operations are executed to start the As Left documenting session after Trim operations are completed or to View the As Found Results 49 Important Note For Pressure Switch tests it is very important to increase pressure slowly as the set point or reset point is approached Quickly increasing and decreasing the pressure reduces the accuracy of the captured set point and reset points Similarly for simulating RTD or TC signals be sure to set the Ramp Time long enough for the LRV URV range to insure accurate capture of set point and reset point values The switch test software allows the user to discard the As Found or As Left results as many times as needed during the documenting session Users can use this feature to determine whether or not a good set of data has been captured by comparing consecutive test results and then saving the results when satisfied Switch T
24. exit Review Edit and return to the Device Config screen QUICK MENU KEY Select Menu Title The Quick Menu key allows the user to go directly to a specific HART Main Menu menu This is a time saving feature that allows the user to skip entire Config Menu blocks of standard HART menus and jump directly to a frequently used Rerange Menu function Quick Menu titles are the same as HART menu titles for Diagnostic Menu ease of recognition Press the Quick Menu dual function key and the Basic Info following screen will appear Construction Matls Sensor Menu Signal Conditioning Main Menu Refer to Hart Device Online Screen section Sensor Trim Menu Hart Output Config Menu Refer to Device Config section for more information Up Down Select Back Rerange Menu Refer to Rerange section for more information Quick Menu Screen Diagnostic Menu Refer to Diagnostic section for more information Basic Info Provides quick access to basic information about the connected HART device including tag number manufacturer and software information Construction Matls Provides quick access to construction material information for the connected HART device Sensor Menu Refer to Sensors section for further information Signal Conditioning See Signal Conditioning section for more information Sensor Trim Menu Refer to Sensor menu for further details HART Output Refer to HART Output section for more information An additional function of the Quick
25. files can be downloaded from the detailed description page of each DOF or firmware file listed Each column can be sorted to assist searches of the release database Also available on this screen are the navigation buttons for Latest Release Notes File Download Area and Subscriber Options The File Download Area screen is the actual download page Select from a list of downloadable firmware files including DPC Manager for the MFT MFT Firmware and DOF s by locating the file name of interest with the PC mouse and left clicking Dialog boxes guide the user through the process Multiple files can be downloaded Dialog boxes again guide the user through the process Also available on this screen are the navigation buttons for Latest Release Notes Current Release Notes and Subscriber Options Subscriber Options The Subscriber Options screen provides useful account information and is displayed immediately upon first log in User Name and Password for the account are listed as well as the subscription expiration date In addition this screen allows the user to customize the account Password The user should also provide contact information and e mail address that allows Meriam to provide notification of new firmware updates DOF releases and subscription period expiration Press the Update Subscriber Options button to save all Subscriber Options changes To report downloading difficulties please contact Meriam at 216 281 1100 or meriam me
26. from the separately available Meriam Device Management System software see www meriam com for more information Create Configs The Create Configs function allows the user to configure a HART device file in Offline Mode for sending to the intended device later when connected in the Online Mode Use the soft key controls to move through the list and select the device model number required The menus prompt the user to make the necessary configuration selections tag the file for later retrieval and use and edit configuration lines as required This function can be locked out See the Lockout Section of this manual for more information Delete Individual Configs Clearing Configuration Memory Individual stored Configurations may be deleted with MFT Del soft List Edit Configs key functions see example at right A delete confirmation screen is PT 105A provided to prevent unintended deletions The Del key only hides the Device ID 6121486 record from the MFT screen it does not clear memory space Sinple Var Endress Hauser To clear all configurations from memory including active and hidden Cerabar S configs enter the HART Offline Menu Screen and select the Complete Config Delete All Configs option The MFT will ask Delete ALL Configs Uses DOF 11070702 ARE YOU SURE Select Yes to clear all stored configurations 81 Variables from memory 02 21 03 4 50 PM Copy Del Select Back HART ONLINE MODE Delete Individual Conf
27. on the bottom of the battery holders when installing the batteries Make sure all batteries are firmly secured Replace the door tighten the captive battery door screw and reinsert the strap through the metal strap guide and re secure the Velcro Note Replace all six 6 AA batteries at once with alkaline or NiMH cells Do not mix alkaline or NiMH batteries with each other or with other battery types Battery replacement is recommended when battery icon shows one segment however the MFT will function briefly after the battery icon shows empty Note When replacing the batteries the MFT s date and time will remain active Date amp time information is continuously powered by an internal 10 year life back up battery This battery is not serviceable by the user Rear of the MFT shown Captive screw Battery door Installation amp Removal of Batteries Intrinsically Safe MFTs To install or remove batteries follow the above instructions After battery maintenance is complete replace door and tighten the captive door screw Note For Intrinsically Safe MFT models replace batteries only with approved types See the MFT Intrinsic Safety Control Document in the Appendix for approved battery deiails 12 Over Pressurization Pressure Modules If the MFT pressure sensor is over pressurized above its full scale pressure range an Over range warning appears on the LCD above the eng
28. on this site The Download Site enables users to stay current as Meriam releases new DOF s or revisions of existing ones Who has access to the Download Site All MFT users who have purchased a Download Subscription have unlimited access to the Download Site for three years from date of subscription These customers may download any published file from the site to their MFT upon entry of the proper authenticating codes provided with the subscription After the subscription expires the Download Site is available with paid subscription renewal Contact Meriam at 216 281 1100 or meriam meriam com for more information and to purchase a download subscription MFT firmware can be downloaded without a subscription 13 PC Requirements for Download Operations Meriam recommends IBM compatible Pentium PCs or higher for download operations The PC should have an available RS 232 port minimum modem speed of 28K and access to Internet service USB ports can be used with USB to Serial adapters as well Preparing the MFT for Updating All MFT models come ready to connect to an IBM compatible PC using the DB 9 socket located at the bottom of the MFT enclosure A six foot male DB 9 to female DB 9 cable P N A90047 00052 is shipped with each handheld Similar cables are acceptable Connect the MFT to the PC and power up the MFT using fresh internal batteries or the optional AC Adapter P N 9B000007 The MFT is ready for download operations Preparing
29. prompt will appear Save new data Press the Yes soft key to accept the changes Pressing No returns the MFT to the Analog Trim main menu screen without saving changes The screen will display the prompt Remove Pressure This notice reminds the user to release the pressure applied Press OK to continue The screen will display the prompt Put Loop back online This notice 62 reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue to the Analog Trim main screen Low Sensor Trim Pt Allows the user to view the pressure value where the last Low Sensor Trim Point was referenced See the Lower Trim section for more information Use the Up or Down soft key to move the selection arrow to Low Sensor Trim Pt then press the Select soft key Use the Back key to return to the Pressure Trim main menu Up Sensor Trim Pt Allows the user to view the pressure value where the last Upper Sensor Trim Point was referenced See the Upper Trim section for more information Use the Up or Down soft key to move the selection arrow to High Sensor Trim Pt then press the Select soft key Use the Back key to return to the Pressure Trim main menu Analog Trim The Analog Trim option allows the user to trim the analog output of the connected HART device To enter the Analog Trim option use the Up or Down soft key to move the selection arrow to Analog Trim then press the Select soft key The following screen will app
30. replacing the batteries the date and time will remain active Date amp time information is continuously powered by an internal 10 year life back up battery This battery is not serviceable by the user Configuration Current Settings Model Info Battery Alkaline HART Compatible Enter PC Comm Mode Other This menu option provides access to Model Information Battery type setup and PC Comm Mode setup Model Info menu option gives all the information about the model It shows the model name serial number firmware version and date of last firmware update It also displays information about number of DOFs installed number of configuration stored and percentage of free memory for each Up Down Chng Back Current Settings Other Menu Battery menu option allows the user to set the battery type being used Alkaline NiMH and Lithium batteries all have different discharge curves Selecting the correct battery type provides the most accurate battery gauge icon performance To change the battery type select the menu option line until the correct type is shown HART menu option allows the user to select communication modes of Compatible or Fast Compatible mode sets the MFT 4010 as a secondary master default mode per HART guidelines for handheld communicators Fast sets the MFT as a primary master and it then ignores all other masters that may be on line Enter PC Comm Mode menu option could be needed for communicat
31. screen will appear 1151 Pump 8 _3 999MA Dec Next Back An underscore will prompt the user for changes _ Use the Inc Dec soft keys to change the value and the Next soft key to move to the next digit When complete press Done A prompt will appear Save new data Pressing No will take you back to the Loop Test main screen without making any changes Press Yes to accept the new value The MFT returns to the Loop Test main screen The message line will indicate AO Fixed The screen will display the prompt Loop may be returned to automatic control This notice reminds the user to return the device to service Press the OK soft key to continue Press the Back soft key to return to 66 the Analog Trim main menu screen Pressing Back from the Analog Trim screen will return the MFT to the Config Menu screen Select End option to return field device to original output and exit loop test When you select End the screen shows 1151 Pump 8 Returning Fld device to original output Or press Abort soft key from loop test main screen to exit the loop test Select Back key to return back to device Config Menu BASIC INFO This function provides basic but valuable HART device information to the user Use the Up or Down soft key to move the selection arrow until it points to Basic Info then press the Select soft key The following screen will appear Basic Info 1151 Pump 8 Tag Date Descriptor Message Private L
32. soft key when satisfied with the input signal Repeat as needed to complete the As Found points Press the Done soft key to end the As Found portion of the documenting session If the MFT needs to provide simulation of an input signal to the device under test the Meas Sim line will have been pointed to a simulation module such as the RIO4000 TIO0110 or VMA0055 modules In these cases starting the Manual Calibration will prompt the user to Enter Output Value using the numeric entry methods on the MFT Once the first point is saved to memory the MFT will ask if the user wants to simulate another point Selecting Yes continues the Manual Calibration while selecting No ends the session Create Manual Procedure chose this option to develop a structured calibration procedure through the MFT user interface Once completed the procedure will either 1 prompt the user with a pressure value to apply or 2 start a simulation procedure using the simulation module selected The Create Procedure set up screen is shown below To change values simply move the cursor to the desired menu option and press the Select soft key Use the MFT s user interface to change or input the values desired 35 Cal Procedure Setup Continue Show Points LRV 0 000 inW20C URV 100 000 inW20C upscale pts 3 upscale pts 2 Adj to Limit 5 0 Up Down Select Back Complete the information requested to help the MFT develop the cal procedure The Adj to
33. the HART device apply the desired pressure and press the Select soft key The MFT will then configure the pressure applied to equal 20 mA 59 The screen will display the prompt Put Loop back online This notice reminds the user to return the device to service Press the OK soft key to continue The MFT returns to the Rerange main menu screen Press the Back soft key to return to the Sensor main menu screen Pressing Back again will return the MFT to the Device Config screen LSL Lower Span Limit This display is informational only and cannot be edited It is the lowest output value available with the device USL Upper Span Limit This display is informational only and cannot be edited It is the highest output value available with the device Signal Conditioning Signal Conditioning allows the MFT to configure how the HART device will process the sensor data This includes pressure units damping values alarm settings and transfer functions Move the cursor to Signal Conditioning and press the Select soft key The following screen will appear Signal Conditioning 1151 Pump 8 gd Transfer Function Damping Value Units Analog Alarm Up Down Select Back Signal Conditioning Screen Transfer Function This option allows the user to choose how the HART device processes the primary variable Typical options include linear and square root functions Move the cursor to Transfer Function and press the Select soft key The MF
34. the MFT Documentation option and Device Management System from Meriam or other compatible asset management software To select a calibration type move the selection arrow to Procedure and press Select The following screen will appear Procedure Manual Manual From PC Template Up Down Select Back Use the Up or Down soft key to scroll to the desired option and press Save to make the change Device Out Conventional 0 mA Q PV User Entry This option allows the user to select between the calibration of a HART Il device non HART or device requiring User Entry local indicator Foundation Fieldbus or Profibus device To select move cursor to Device Out and press Select Up Down Save Back Conv This option is used for a non HART transmitter and transducer device The output selected can be for mA or VDC Example 4 20 mA or 1 5 V Q mA This option is used for a HART transmitter device The device output selected is 4 20 mA from the HART transmitter for calibration 0 PV This option is used for a HART transmitter used in multi drop or burst mode The device output selected is the HART PV signal for calibration Enter This option is used for local indicators or fieldbus devices Selecting Enter makes keyed input available for entering the test device s indicated reading or the test device s output as relayed from the control room into the MFT operator Press the Back soft key if you choose not to make any ch
35. the MFT is used in conjunction with Meriam DMS software or other compatible FCINTF software programs The Field Calibrator Interface FCINTF specification has been implemented as the MFTs Interface for receiving and transmitting calibration data Compatible asset management software programs should be able to transmit assigned calibration procedures to MFT They should also be able to receive calibration results back from the MFT Stored procedures are developed and assigned to a tag number in the DMS software Then they can be downloaded into MFT memory for later use in the field The downloaded information includes tag number LRV URV units transfer function serial number calibration procedure allowable test point error percentage maximum allowable error percentage and adjust to error percentage All information is then available to the MFT user in the field for calibration activities See the DMS User s Manual for more details To start a From PC Stored Procedure Calibration press the MFTs Calibrate key set up the MFT for From PC Procedure using the Procedure Device Out and Cal Type menu options described earlier and then Select the Begin Calibration option The following screen will appear allowing the user to select the tag number of interest Cal Setup PT3051 1 3 03 PT11510 1 3 03 PT11512 1 3 03 DPT1001 1 3 03 DPT1003 1 3 03 FT3004 1 3 03 Up Down Select Back Stored Procedure List by Tag Arrow to and Select the des
36. the same t c types e T C types C D S M P e 110 000 mV dc 1 0 Measurement Mode 1 1 Install the TIO0110 module in any MFT bay location and turn on the MFT If no t c is connected to the MFT the Sx line will indicate T C open If a t c is connected a temperature will be shown on the display Be sure the t c type is correct if not go to the TC Setup display to change the type Measure Measure S1 T C open S1 72 8 deg F S2 0 000 inW20C S2 0 000 inW20C S3 0 00 PSIG S3 0 00 PSIG IV 0 000 mA IV 0 000 mA Zero Mn Mx Damp More Zero Mn Mx Damp More MFT Measure Mode Display showing open T C MFT Measure Mode Display showing temperature 1 2 To access the setup menu for the TIO0110 module press the More soft key from the Measure Mode of the MFT and then the Sensr soft key to view the S1 sensor bay module information If the TIO module information is shown press the Setup soft key to arrive at the TC Setup display shown below Otherwise press the Next soft key until the TIO module is displayed TC Setup Sensor 1 Current Settings MERIAM TC Type J TIO0110 Standard ITS 90 SN XXXXXXXXX Resolution 0 1 deg Cal Date YYYY MM DD Simulate Mode User Re Calibrate Up Down Select Back 82 1 3 Atthe TC Setup display the user can select the desired t c from the TC Type list select the mV to temperature conversion standard set the temperature display resolution select Simulate Mode or enter the User Re Calibrate M
37. to input the URV the message URV must be gt LRV will appear and the cursor will be pointed to the URV menu line If the user pointed the Meas Sim menu to an RIO4000 module for a Cal Type P the message Module Type Mismatch 34 will appear and the cursor will be pointed to the offending area of the setup screen Once the setup is correct the following screen will appear Manual Cal Proc Manual Cal Create Procedure Up Down Select Back Manual Cal choose this option to perform free style calibration checks by 1 applying a pressure of interest or 2 by selecting a simulation value manually The user creates this calibration documentation as he goes Save as many free style points as needed to complete the calibration documentation session Selecting Manual Cal for a pressure calibration will cause one of the following displays to appear Device DPT 1003 Device DPT 1003 AO 4 004 mA S1 0 00 inW20C Pres 0 07 inH2O IV 4 006 mA IV 3 991 mA S1 0 00 inW20C 0 Points Saved Manual Cal Screen for Manual Cal Screen for Conventional Devices HART Devices Apply the desired input signal to the MFT and device under test wait for the value to stabilize and press the Save soft key to save the displayed data to memory The MFT will provide Saving Data Point feedback on the display show 1 Points Saved and prepare to accept the next point Apply the next desired input signal and press the Save
38. your MFT DOCUMENTING HART CONFIGURATIONS All MFT 4010 models are able to save and send HART device configuration files They are also able to upload saved configurations to the Meriam DMS software The information joins the corresponding tag number history once DMS receives the data Within DMS users can review configuration data compare the most recent configuration to past configurations and revise configurations for subsequent download to the intended device See the DMS User s Manual for more information All saved configurations can be deleted from MFT memory using the Delete All Configs option in the HART offline mode Users of the DMS software can use DMS functions to clear the configurations from memory of the MFT 4010 See the DMS User s Manual for more details DOWNLOAD SITE INFORMATION DOFS FIRMWARE UTILITIES One of the unique features of the MFT 4000 Series is the built in ability to have firmware upgrades installed by the user at his location The Meriam Download Site is accessible over the Internet and provides for the convenient download of new or revised firmware and DOF s Device Object Files for HART communication MFT units already in service in the field do not need to be returned to the factory for firmware upgrades or improvements released by Meriam The user can simply download the files to a PC having Internet access and upgrade the MFT firmware using the Installer PC Utility DOF s are also available
39. 0 in a non hazardous area See the Intrinsically Safe Control Document in the Appendix for more details 2 2 Measure Mode User Interface 2 2 1 Install the RIO4000 module in one of the MFT bays and turn on the MFT If no RTD is connected to the RIO module the corresponding Sx line on the display will indicate No Probe Be sure the RTD type is correct if not correct go to the RTD Sensor Module Setup display to change the type 97 Measure Measure S1 No probe Sl 72 8 deg F S2 0 000 inW20C S2 0 000 inW20C S3 0 00 PSIG S3 0 00 PSIG IV 0 000 mA IV 0 000 mA Zero Mn Mx Damp More Zero Mn Mx Damp More MFT Measure Mode Display showing open RTD MFT Measure Mode Display showing temperature 2 2 2 If an RTD type is connected depending on the Rs value the MFT displays the measured temperature Units can be changed by pressing the MFT Function key and letting go and then the appropriate Units Sensor X key The various temperature units will display after each button push Press the Function key again to return the MFT to standard Measure Mode 2 2 3 When the MFT is in Measure Mode and the User Measure Cable is connected to the RIO4000 Rs 0 the MFT will default to the last user setting for RTD Type and display the measured temperature and or Ohm reading Note The last user setting for RTD Type is briefly displayed at the bottom of the LCD 2 2 4 To Select a New RTD Type Select the More soft key then the Sensr soft key
40. 00 Meas Sim S2 LRV 0 000 URV 0 000 Units inW20C Xfer Fn Linear lt More gt Up Down Select Back Up Down Select Back Manual Calibration Input Manual Calibration Input Screen Page 1 Screen Page 2 Enter the necessary or desired information or select options from supplied menus as needed to set up a manual calibration right on the MFT Be sure to target the Meas Sim menu line to the Sensor bay location S1 S2 or S3 where the reference module for the calibration is located Meas Sim refers to the action needed to provide measurement or simulation for the device under test s input Example 1 Pressure transmitter calibration requires external pressure to be applied to the Sensor Module and the device under test simultaneously so select the Sx location for the Pressure module needed to measure the applied pressure Example 2 RTD transmitter calibration requires simulation of RTD signal to the device under test so select the Sx location for the RIO4000 measure and simulation module Review the second page of Manual Calibration Input information by selecting the lt More gt menu option on the first page This sets up the MFT to Measure the output of the device under test with the appropriate sensor Correct any information necessary Once satisfied move the arrow to Begin Calibration and press the Select soft key If problems exist in the setup the MFT will normally provide guidance to correct them For example if the user forgot
41. 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com LOOP TEST This option allows the user to send HART commands to the device under test to fix its analog output to any desired value between 4 and 20 mA regardless of process variable value This test is useful in determining the ability of a loop to deliver the accurate analog signals by providing a specific current output to a receiving device Use the Down soft key to scroll to Loop Test and press the Select soft key to select The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Analog Trim main screen The MFT will execute the selected analog output assignment to the connected HART device and display the results 1151 Pump 8 Choose analog output level 4mA 8mA 12mA 16mA 20mA Other End Up Down Select Back Messages relevant to Loop Test will appear in the message area shown above This area will be blank if no messages are issued by the HART device To set output automatically to desired value of 4 8 12 16 20mA select the corresponding key To manually change the fixed analog output value from the HART device select other key The following
42. A 22 2 No 157 CAN CSA 22 2 No 1010 1 92 and UL913 Fifth Edition Rev 2 21 97 PRESSURE MODULE LIMITS COMPATIBLE MEDIAS xGI xAl modules 2X F S range Medias compatible with 316ss xDN modules 2X F S range when pressurized on high side only 150 PSI when applied simultaneously to high and low sides Medias are clean dry gases only 76 ELECTRICAL MEASUREMENTS Current 50 00 mA 0 025 FS 0 001 of F S per F ref temp is 70 F Voltage 50 VDC 0 025 FS 0 001 of F S per F ref temp is 70 F MODULES 2 3 L x 1 3 W x 2 6 D 8 3 ozs Positive lock with spring loaded sensor lock Depress lock to release MIN MAX minimum and maximum measured values are captured Capture speed equal to current damping rate setting HOLD toggle function freezes display ZERO simultaneous re zeroing of all installed modules CONTRAST direct adjustment of display contrast FIELD RECERTIFICATION sensor modules and integral mA Volts can be recalibrated for zero span and linearity through the base unit using appropriate standards at 1 3 5 or 9 points exception VMA0055 module must be returned to factory for recalibration SECURITY LOCKOUT MFT 4000 Settings can be locked out entirely or by specific feature CE compliance 77 MODELS MFT 4000 Multi Function Tester Base unit for use with up to three 3 sensor modules MET 4005 Multi Function Tester with HART Trims Base unit for use with sens
43. ART e eil EE 53 Communications Trouble Shooting ssssesssssssrsssrrsssrtsterstrnssrnstnstnssrnnstnnssnntnnnttnnnrnnsrnnsrnnsnnn nns 53 Multidrop Polling addresses 1 1 54 TABLE OF CONTENTS con t Subject Page Digital Polling addresses 0 71 54 Manual Launch of Device Pol 54 Cloning HART devia S eiiiai hie codes ei Tide dean Gaede ls Eed ue 54 Saving Configurations for Multivariable HART devices PV Prompt 55 More Status Messagerie 8 acelin aiid Beg dad ide ave dibs deer dae de Ain ale 55 HART Offline Meder ar a a a aa a eg e aa A eaa raa a a a aE aA aaa a aaa a ena aaa ds 55 ENADO EE 55 KO Ge 1 O46 e EE 56 Greate e e EE 56 Delete Individual Configs Clear Configuration Memory ccccceeceeeeeeeeeeeeeeeeeseeeeeesaeeesaaeeeenees 56 HART Online MOG ear m a e caved T a ra aa a aay aar a ra aaan SAE SAER aana 56 Device COMPIGUPATION a aaa aa ara araara a aa a ef ra aA Aara aa Dana Aaaa Ea aaa EAE A eaaa KADETA anaa 57 oE a a E EE EE EE E T A EET EO E T TE EE E 61 E ea TIM TEE 63 ee Ee HE WEE EE 64 FOOD RE 66 BaSiG MO WEE 67 HART ETH 68 Diagnosis aordenar aa ret ath Aa TARNA a covsane reteset A bees agentes pauted A ARA 69 Ee EE 71 Quick Menu Key HART support key 71 DOF Memory Maintenance s sssseseeesenesenssrreernsetrnetnnsttnsttnnttnntnstnsstnsstna nkta nt tnan Enan Ennn Eann Ennn nant nanen nenun n ennet 72 MFT 4010 Device Specific amp Generic HART Communicatons 73 Documenti
44. As Fnd DPT 1003 FAIL Save As Fnd to AsLft Smart Trim As Left View Results Quick Cal Up Down Select Abrt Calibration Options Screen for Stored Procedures Save AsFnd to AsLft accept the first set of saved cal data As found to be the As left data The Pass indicator on this screen indicates this option is acceptable The Fail indicator lets the user know if trim operations and subsequent As left documentation are needed Quick Cal displays HART Pres PV and AO along with MFTs measured values for at a glance determination of trim needs Direct access to the Smart Trim function see below is provided through the Trim soft key See Quick Cal section of this manual for more details Smart Trim Provides immediate access to HART analog and sensor trim options See Smart Trim section of this manual for more details As left Reactivates the From PC Stored Procedure Documentation feature to save As left data View Results View saved calibration results from As found work Returns to Cal Options Screen when finished Select the As left calibration option from the Cal Options Screen to document the As left condition of the device under test after trim operations are complete The From PC Stored Procedure Calibration Documentation Screen appears again to guide the user through the necessary procedure points as before Press the Save soft key after the Sx value matches the Apply value and is stable Repeat this process fo
45. Current Settings Clock Edit option allows the user to correct the date and time of Clock Edit the MFT s internal clock To select the Clock Edit feature select the Backlight 1 min Clock Edit option and press Chng Choose a clock or date option to Off Timer 1 min adjust by selecting the desired menu line Press Chng to choose that option Enter the correct value using the numeric keypad and text edit key if needed When complete press Done You will be asked if you wish to save the new data Press Yes to accept the new value Pressing No will take you back to the Clock Edit without making any changes to the MFT clock Lockout Enable Disable The Backlight Timer can be used to conserve battery life by setting the time to shut off after a fixed time period To change the Backlight Timer on the unit select the Backlight option and press the Chng until the desired time period is displayed The Backlight Timer can be disabled or set to shut off after time periods from 1 to 30 minutes The Off Timer can be used to conserve battery life by setting the timer to shut off after a period of keypad inactivity To change the Off Timer on the unit select the Off Timer option and press Chng until the desired time period is displayed The Off Timer can be disabled or set to shut off after time periods from 1 minute up to 2 hours NOTE The Off Timer is disabled when the optional AC Adapter P N 9B000007 is powering the MFT NOTE When
46. EA USE The MFT 40XX Series Calibrator Communicator is available with Intrinsically Safe Certification for use in Class Div Groups A B C and D Hazardous Areas Refer to the Intrinsic Safety Control Document in the Appendix for more details CAN CSA 22 2 No 1010 1 92 amp UL913 Fifth Edition Rev 2 21 97 The following table identifies MFT model numbers and areas of acceptable use Model Number Non hazardous Hazardous Area Area MFT 4000 XX X 00 X XX y NO MFT 4000 XX X 01 X XX y y MFT 4005 XX X 00 X XX y NO MFT 4005 XX X 01 X XX y y MFT 4010 XX X 00 X XX y NO MFT 4010 XX X 01 X XX y y Intrinsically Safe MFTs can be identified by model number see table above or Intrinsically Safe Control Drawing in the Appendix of this manual or by the Intrinsically Safe WARNING label affixed to the MFT enclosure See the label sample below TLLISTED MULTIFUNCTION TESTER MFT40XX XX X 01 Series Intrinsically Safe Cas CLASS I DIV 1 GROUPS A B C AND D T5 Cc MET WARNINGS ADVERTISSEMENTS A CSA C222 No 101018157 Exia mee SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY SECURITE LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE INTRINSEQUE BATTERIES REFER TO CONTROL DRAWING FOR REPLACEMENT FOR REPLACEMENT REMOVAL OF BATTERIES OR MODULES USE OF AC ADAPTER OR RS232 PORT MUST ONLY BE PERFORMED UTILIZED IN NON HAZARDOUS LOCATION LE REPLACEMENT L ENLEVEMENT DE PILES L USAGE
47. ES select from a variety of positive lock measurement modules and special function modules for excellent versatility Modules can be installed in any available bay Modules should not be removed or installed while the base unit is On See the Intrinsic Safety Control Document shipped with each handheld for IS restrictions AVAILABLE UNITS Pressure PSI inches H2O and cm H20 inches H20 with 4 C 20 C and 60 F ref temp kg cm kPa mBars Bars mm Hg inches Hg inches Hg with 0 C ref temp oz in Temperature F C R K Others based on module option CONFIGURABLE DISPLAY user configured for one to four measurements AUTO SHUT OFF occurs after user selected period of keypad inactivity or can be disabled DAMPING user selected options include no damping Smart Damping and exponential damping user selectable time constant from 0 5 to 30 seconds to damp pulsation and stabilize the display DIAGNOSTICS MFT 4000 self tests upon power up and upon installation of sensor modules Advisories are posted on the display NIST TRACEABLE ACCURACY Pressure 0 025 to 0 10 of F S including all effects of linearity repeatability and hysteresis and temperature over the range 23 F to 122 F Current Voltage 0 025 of F S 0 001 of F S per F reference temperature is 70 F APPROVALS Optional Intrinsic Safety for Class I Div Groups A B C D certified by MET Laboratories Inc per UL3111 1 CAN CS
48. FT can be used to set a device s burst mode information and to initiate or terminate the Burst Mode Select function It does not display the burst mode variable To enter the Burst Mode Select option use the Up or Down soft key to move the selection arrow to Burst Mode Select then press the Select soft key Press the Edit soft key and use the Increase and Decrease soft keys to toggle the burst mode on or off Press Done when the desired option is displayed The MFT will query if the new data should be saved Pressing Yes puts the MFT into the selected burst mode and returns the MFT to the Hart Output main menu screen Selecting No leaves the device in the original As found burst mode and returns the MFT to the Hart Output main menu screen Burst Mode communications are differentiated from normal HART communications with the filled heart symbol displayed when communicating Burst Com Number This register is used to select the information that will be continuously broadcast The selection will differ from device to device To enter the Burst Com Number option use the Up or Down soft key to move the selection arrow to Burst Com Number then press the Select soft key The screen will display the currently selected output setting for the device Press Back to return to the Hart Output main menu screen if you do not wish to edit the settings To edit the current settings press the Edit soft key Use the Increase and Decrease soft keys
49. Found notification is received a Multidrop Poll may be executed to determine if the connected device has a non zero address Select Online Setup from the MFC Main navigation screen and then select the Multi soft key to initiate the Multidrop poll If the No Devices Found message is received then the loop connections to the MFC should be carefully checked 53 If an operating HART device with address zero 0 is connected to the MFC but the Device 0 Not Found notification is received the loop connections to the MFC should be carefully checked Make sure all connections are correct and secure Check for shorts open circuits and multiple grounds Determine if the loop resistance is greater than 250Q and less than 1100Qs If less than 250 Q then use the supplied 250 Q load resistor in series with the loop see diagram HART Connections section If communication is still not established check the List Show DOFs menu under Offline Menu Check the list for the presence of the Generic DOF under the manufacturer name Meriam If Generic is found then HART communication is possible when the device is properly wired and connected to the MFC see connection troubleshooting details above When the message Generic is displayed after connecting to a HART device there are two possible causes 1 No device specific DOF for that device is currently installed in MFC memory Check for availability of the DOF needed by goin
50. Found and As Left calibration points of the device From Measure Mode screen press the Calibrate key and move the selection arrow to Quick Cal menu option Press the Select soft key The following screen will appear Cal Pump 8 AO 4 000 mA PV 0 03 InH2O V I 4 000 mA S1 0 00 inw20C Quick Cal Main Screen Comparison of AO to the MFTs V I measurement of loop current and of PV to the MFTs S1 measurement of applied pressure provides the user with unique and convenient way to determine what trim function s is needed to bring the HART device back into calibration Pressing the S Trim soft key takes the MFT to the Smart Trim main menu screen which typically includes trim options for 4 mA 20 mA Sensor Zero Sensor Lower Trim and Sensor Upper Trim These options will vary by HART device type and from manufacturer to manufacturer For more information see the section on Smart Trim section below Note when activating Quick Cal with reference to RIO4000 or TIO0110 modules the soft key menu line will also include a Sim option Selecting this soft key will start the RIO4000 or TIO0110 simulation setup mode Once completed the user can simulate the LRV and or URV and simultaneously view the current output of the transmitter This provides the user with the information necessary to determine what Smart Trims need to be run See the RIO4000 and TIO0110 sections in the Appendix for more information on Simulation Modes 26 Pressing the B
51. H20 dp 0 10 H20 dp 0 2000 H20 dp 0 50 H20 dp 0 005 PSIG 0 200 PSIG 0 05 PSIG 0 500 PSIG 0 125 PSIG 0 1000 PSIG 0 25 PSIG 0 1500 PSIG 0 375 PSIG 0 2000 PSIG 0 500 PSIG 0 900mm Hg Abs 0 225 mm Hg Abs 0 2000mm Hg Abs 0 50 mm Hg Abs 0 5200mm Hg Abs 13 00 mm Hg Abs GGI3000 0 3000 PSIG 0 05 FS from 23 F to 122 F 1 50 PSIG Measure and Simulation Module Model Number Modules are Intrinsically Safe when used in accordance with Control Doc T C measure and simulate module supports types T100110 T C Meas Sim _ B C E J K N R S T M P Starter Kit for TIO0110 module t c meas amp sim Universal T C wire Kit 1 for E J K N T mini t c conn 1 m cable t c wire Kit 1 for B K R S mini t c conn 1 m cable mV meas sim cable assbly mini t c conn 1 m cable V I Measure 55 Vdc Source 0 28Vdc mA Measure 100 mA DC Source 0 100 mA dc Recommend VMA Test Lead Kit P N ae Starter Kit for VMA0055 module V meas amp sim Universal VMA test lead kit banana plugs on 9 breakouts both ends assorted connectors RTD measure and simulate module supports 22 different RTDs Starter Kit for RIO4000 module RTD meas amp sim Universal Measure cable module connector by four 4 alligator clips RTD mating connector for use with customer s RTD Simulate Cable module connector by two 2 aligator clips For a precise list of Intrinsic Safety certified modules pleas
52. Lower Trim then press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Pressure Trim main menu screen without making changes or taking the device offline The MFT will prompt Apply Low Pressure Press the OK soft key to continue The MFT will then prompt the user Wait until stable This notice reminds the user to wait for the pressure displayed to stabilize before accepting a pressure value Press the OK soft key to continue Apply a low pressure value to the HART device and allow it to stabilize Press the Select soft key to accept the value When the Select soft key is pressed the MFT will prompt for changes with the Numeric entry grid and underscore _ Use the Number Grid and soft keys to change the value and the Select soft key to move to the next digit When complete press Done A prompt will appear Save new data Press the Yes soft key to accept the changes Pressing No returns the MFT to the Pressure Trim main menu screen without saving changes The screen will display the prompt Remove Pressure This notice reminds the user to release the pressure applied Press OK to continue The screen will display the prompt Put Loop back online
53. MFT 4000 series keypad operations The MFT keypad has three basic key types the functions of each are described below Single function keys dual function keys and soft keys Single function keys control a dedicated MFT function Dual function keys through the use of the Function key control two separate functions Soft key functions change depending on the operating mode Their definitions are displayed at the bottom of the LCD just above each white soft key 1 Measure Mode Single Function Keys On Off Pressing the On Off key powers up the MFT As the unit powers up it performs an internal diagnostic check On Off of its systems Any abnormalities are posted on the display The unit will briefly display the MFT model number and the installed sensor module ranges and bay locations S1 S2 or S3 before the unit enters the Measure Mode Back Light The MFT has a back light feature with two light intensities Toggle this key from Off to Low intensity back light to high intensity to Off again A back light off timer is available under the Settings key to help conserve battery life Measure Mode Pressing the Measure Mode button will instantly return the unit to measure mode from any menu or sub menu Measure will appear on the upper left of the display Display Contrast Function 123 D Units HART 456 2 Units Settings 189 3 Units vick enu Q mA V Units Calibrate Display Contrast Th
54. MFT Configuration Settings section of this manual 5 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com Pressing the Damp soft key again will remove all damping This mode is indicated at the top of the LCD display by a symbol To select no damping toggle the Damp soft key or see the Configuration Settings section of this manual More This option takes the user to more soft key menu options After pressing More from the menu options above the following soft key options are made available Hold Sensr Real More Hold Pressing the Hold button freezes the measurements on the display to allow convenient reading or transcription of data An H symbol appears on the top of the LCD display when this feature is active Pressing Hold again returns the MFT to normal Measure Mode Sensr Pressing the Sensr key provides detailed information about the installed modules The first screen provides information pertaining to the sensor in module bay 1 including the sensor model serial number and the date the unit was last calibrated Pressing Next consecutively scrolls through the remaining installed sensors then the electrical inputs and finally the MFT itself The MFT information provides the model number of the unit the serial number firmware revision and the date the firmware was installed Pressing Next after scrolling through all available information r
55. Ramp up time 30sec Ramp dn time 30 sec Start delay 30 sec Up Down Select Back Select Start menu option to begin the indicated Auto Ramp number Select Units to change the Auto Ramp x simulation units Select Low pt to enter the beginning test point value Select Upr pt to enter the ending test point value Select Ramp up time to enter the test ramp up time in seconds Low pt to Upr pt Select Ramp dn time to enter the test ramp down time in seconds Upr pt to Low pt Select Start delay to select a start delay from None to 5 minutes This menu option accesses the controls used for re calibration of the TIO0110 module using local standards This calibration requires a highly accurate DMM a stable programmable DC voltage source and a standard type TT thermocouple probe in a stable ice bath Required equipment is as follows DMM Fluke 8508A HP3458A or equivalent DC Voltage Source EDC 52X or equivalent Thermocouple Omega TRCIII ice point with TRP T thermocouple probe or equivalent Each selection on the TC Setup screen enables a mode to measure and capture calibration data The values are stored in non volatile memory in the sensor module Refer to the MFT TIO0110 Calibration Manual for details of the re calibration process TC Setup User Re Calibration m Offsets CJ gain TC neg gain TC pos gain CJ Correction DAC coarse gain DAC fine gain DAC offset Full Recal Up Down Select Back 3 1 Of
56. Screens Online Mode Upon power up the MFT automatically detects if a field device is connected and attempts to establish HART communications When a device with address zero is found the MFT provides feedback to the user and starts the initial HART display for the connected device See an example of Online Mode below 3051 PT 1012D 1 Device setup ai Pres 0 01 inH2O 3 AO 4 001 mA 4 LRV 0 00 inH20 5 URV 250 00 inH20O Up Down Select Back When no device connection is detected the MFT enters the MFT Main navigation screen and the message Device 0 Not Found is displayed Upon selecting the 1 Online Setup option the MFT checks again for Device address 0 and if not found displays the MFT Multidrop Retry 0 screen This screen allows selection of either of three options launch Multidrop poll by selecting the Multi soft key retry Device 0 communication after re checking physical connections to the device by the selecting Retry soft key or to Exit to Offline mode by selecting the Exit soft key Multidrop Polling No device found Press Multi to begin multidrop polling Retry to poll addr 0 or Exit to go Offline Scanning Address 3 Retry Exit MFT Multidrop Retry 0 Screen Multidrop Polling Screen No device or Non zero address found Multidrop amp Burst Mode Support Communications Trouble Shooting If an operating HART device is connected to the MFC but the Device 0 Not
57. Select Back Hart Output Main Menu Polling Address This option allows the user to configure the address of the HART device See the HART Communications section for more details on HART device addresses Move the cursor to Polling Address and press the Select soft key The screen will display the current Polling address Press the Edit soft key to change the current value or press Back to return to the Hart Output main menu After pressing Edit the following screen will appear 68 Hart Output 1151 Pump 8 Polling Address How Col Select Done The underscore will prompt the user for changes _ Use the Inc Dec soft keys to change the value and the Next soft key to move to the next digit Note Acceptable polling addresses are 0 through 15 Care must be taken to insure that the new address is not already assigned to a device on the loop Failure to do so will result in a loss of communications When complete press Done A prompt will appear Save new data Pressing No returns to the Hart Output main screen without making any changes Press Yes to accept the new value The MFT will return to the Hart Output main screen Burst Mode Select Burst mode is a communications option that allows a HART device to continuously broadcast pre selected information to a host device The MFT does not use burst mode for its interface with HART devices Burst information is often used within a plant s information technology framework The M
58. T Upper Sensor S1 100 00 inW20C Up Down Select Back Upper Sensor Trim Screen Apply a high pressure value to the HART device 100 inW20C shown above and allow it to stabilize The actual value chosen for this pressure point is at the operator s discretion When the S1 sensor or whichever sensor is selected reads a steady high pressure value press the Trim soft key The sensor will automatically be trimmed to match the MFT measured value and the screen will display the prompt Remove Pressure This notice reminds the user to release the pressure applied Press OK to continue The screen will now prompt Put Loop back online This notice reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue Press the Back soft key to return to the Hart Smart Trim Screen main menu screen Pressing Back again will return the MFT to the Calibration key main menu screen View Results Allows users to view saved calibration results Selecting this menu option provides the user with a summary of saved calibration files soft key functions used for viewing the information and a delete file function Use the Up or Down soft key to move the selection arrow to View Results then press the Select soft key The following screen will appear Select Cal to view PT 102 PT 307 DPT 101 DPT 106 TT 621 Up Down Select Back Move the selection arrow to the tag number desired and press the Select s
59. T user interface to enter the Tag S N and other information needed Be sure the Meas Sim line is directed to the RIO4000 module location S1 S2 or S3 Use Temperature Setup on the bottom of the second page to setup or change the RTD probe information units number of wires RTD material alpha coefficient etc When satisfied move the cursor arrow to the Begin Calibration menu and press the Select soft key to continue The following screen will appear Number of Set Points DN Choose the number of Set Reset PAIRS Down Select Back Up Select the number of set points for the switch device of interest and press the Select soft key to continue The following screens will be displayed Use this MFT user interface to enter the rest of the switch test detail Be sure to consult the information on the lt More gt menu since it allows the user to specify a LRV and URV for the test This is especially useful for switch tests using a simulation module since these values will provide start and stop values for the simulation module Switch Test Switch Test Setup As Found Setup As Found Start 1 of 1 start 1 of 1 Set Pt LRV 0 000 Reset Pt URV 10 000 Direction 7 000 6 5 000 Inc Yes Test Reset Pt Ramp Minutes 5 Start Delay 0 NO On Contact Form VMA wetting lt More gt Up Down Select Back Up Down Select Back Page 1 Page 2 lt More gt 48 Where Set Pt theoretical set point of the swi
60. T will enter the Transfer Function screen Use the Edit soft key to make changes Press Back to return to the Signal Conditioning main menu screen After pressing Edit the screen will show the current setting for the Transfer Function Use the Increase and Decrease soft keys to scroll through the available options Press Done to accept the changes The MFT will then return to the Signal Conditioning main menu Damping Value This option allows the MFT to configure the Damp rate for the HART device Move the cursor to Damping Value and press the Select soft key The screen will display the current Damping value Press the Edit soft key to change the current value or press Back to return to the Signal Conditioning main menu After pressing Edit the following screen will appear Signal Conditioning 1151 Pump 8 The underscore will prompt the user for changes _ Damping Value Use the Inc Dec soft keys to change the value and the Next soft key to move to the next digit When complete press Done A prompt will appear Save new data Pressing No will return the MFT to the Signal Conditioning main screen without making any changes Press Yes to accept the new value The MFT will return to the Signal Conditioning main screen 60 Units This option allows the user to configure the engineering units for the connected HART device Move the cursor to Units and press the Select soft key The screen will display the current units being use
61. Test Equipment 99 Washington Street Depot Melrose MA 02176 File No MFT 4000 440 6 Phone 781 665 1400 Firmware v 4 0 amp greater 1 800 517 8431 Toll Free 1 800 517 8431 Nov 2006 MFT 4000 Calibrator MFT 4005 Calibrator with HART Trims MFT 4010 Calibrator with HART Communications USER S MANUAL MFT 4000 SERIES USER S MANUAL Models MFT 4000 Modular Calibrator MFT 4005 Modular Calibrator with HART Trims MFT 4010 Modular Calibrator HART Communicator IMPORTANT NOTICE Important information on the product is contained in this manual Read this manual carefully and completely before operating the product For the safety of the operator and the system a thorough understanding of this manual is necessary before commissioning using or maintaining the product ASSISTANCE For customer assistance please contact Meriam directly either by phone at 216 281 1100 or by e mail at meriam meriam com HART is a registered trademark of the HART Communication Foundation MFT 4000 4005 4010 User s Manual TABLE OF CONTENTS Subject Page MEV 4000 OVEWICW yea aaa eA EE Ral dee ENEE Olea ives Eeer alc evdv Adee te Mivede AUCs 1 eher NEE 1 Kine Ee leen NEE 1 Dual Function ET 2 SOlt EE 3 Alphanumeric Symbol Entry asier asata aae a aS eet ee a aea aaea ae Eege AE derer 3 Alternative Numeric Data Entry cccesececeeeeeeeeeeeeeeeeeeeeeeeeceeneeeeeessaaeeeeseaeeeeseseaeeeeseseaeeteeseneenee
62. The pressure applied by the user is also shown in the engineering units previously selected Error Is the percentage error between the applied calibration pressure and the recalibration target pressure for the recalibration point Apply value and indicates whether the error is above or below the recalibration target pressure Apply value Apply This is the recalibration target pressure the MFT assigns based on the number of calibration points set in the recalibration set up menu Make sure your pressure source and calibration standard are properly connected to the sensor module under test Connections must be leak free The first recalibration target pressure is normally zero so the first point should have all zeros As shown in example above See section Adj for other options Adjust the pressure source until the pressure you are applying matches the Apply pressure amp the Error percentage goes to zero If the error percentage is not zero attempt to adjust the applied pressure until the unit reads zero If zero error can t be achieved a small error percentage within the accuracy of the unit under test or error within company accuracy guidelines may be acceptable When the error is within acceptable limits press the Next soft key This moves the unit to the next calibration point Repeat the procedure outlined above When the final recalibration point is set press Next to store the data After completion of the calibrati
63. The MFT continues in this manner until all variable parameters have been saved then the MFT resets the PV to the original variable assignment More Status Message HART device events diagnostic flags cause the MFT 4010 to display a More Status Message at the bottom of the display This message is a notice to the user that one or more diagnostic warnings are available in the Review Status menu option of the connected device Upon receipt of this message enter the HART mode and select Detailed Setup Diagnostics Service Test Status View Status to retrieve the diagnostic information HART OFFLINE MODE HART Offline Mode comes up automatically if communications with Offline The screen at right will appear a HART device are not established and Multidrop Polling was Utilities declined stopped or aborted List Show DOFs List Edit Configs A faster way to access HART Offline Mode is available by Create Configs pushing and holding the Quick Menu key for a few seconds Delete All Configs DOFs 331 Free 35 Cfgs 2 Free 99 Up Down Select Back Hart Offline Main Menu Screen List Show DOFs Provides a list of installed DOFs Device Object Files used by the MFT to communicate with HART devices Lists can be view by Manufacturer by Device Name or by stepping through all Devices one at a time Use the soft key controls to move through the list Pressing the FUNCTION key changes soft key definitions Down a
64. This notice reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue to the Pressure Trim main screen Upper Trim This option allows the user to trim the high pressure at a specific reference point This value becomes the high sensor trim point Use the Up or Down soft key to move the selection arrow to Upper Trim then press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Pressure Trim main menu screen without making changes or taking the device offline The MFT will prompt Apply High Pressure Press the OK soft key to continue The MFT will then prompt the user Wait until stable This notice reminds the user to wait for the pressure displayed to stabilize before accepting a pressure value Press the OK soft key to continue Apply a high pressure value to the HART device and allow it to stabilize Press the Select soft key to accept the value When the Select soft key is pressed the MFT will prompt for changes with the Numeric entry grid and underscore _ Use the Numeric Grid and soft keys to change the value and the Select soft key to move to the next digit When complete press Done A
65. Type P RTD TC VMA I P P I Switch Loop Teen 24 LOOD WR EE 24 Quick Gal 324 02 ecten ere Ata tite base A tei What ads toe E A EAA ti than ihe 26 SIMA ln sect haere otal ete Atal a the ii i ane lie et na a a aes ae ne Ne AS mets ed 27 4 MAAN AIO Tr sic fy ate EE EE 27 LOMAAN DR Lu EE EE E 27 Zero Hu Lu EE TEE 28 Lower Sensor TIM EE E 29 Upper Sensor irittassccicsute a ea aeaa a aa eaa aa aeaea aeaa dled cei 29 VE E 30 Clear Gal MEMO eege ug eg Aug Leet eu eet AE NEES A EN Documenting Calibration Results cecccccseeeeeeeceeeeecaeeeeeeeeceeeeecaaeeeeaaeseeeeeseaeeeseaaeseeeeeseaeeesaeesaeeeeneeeaas 32 Entering Calibration Documentation Mode 33 Manual Calibration Procedures and Documentaiton 34 Local Indicators or Fieldbus Device Calibration Procedures and Documentation sessseesseeesseee 38 From PC Stored Calibration Procedures and Documentation 39 Template Calibration Procedures and Documentation Manual 42 Loop Test Calibration Procedures and Documentation Manual 43 Loop Test Calibration Procedures and Documentation From PC Stored 0 cccceceeeseeeeesteeeees 46 Switch Test Calibration Procedures and Documentation Manual 46 Switch Test Calibration Procedures and Documentation From PC Stored 0 cceescceeeeeeeeseeees 50 Deleting Files and Clearing Documentation Memor 50 MFT 4005 with META KT 51 MFT 4010 with HART Communications eege 52 HART e el Ee 52 HART e el ee EE 52 H
66. a or manually input by selecting the Chng soft key Module Select the position of the pressure module S1 S2 S3 or None used for the calibration If a module is selected then the accuracy of the pressure module is used to determine overall error If None is selected then the design accuracy of the EJA EJX is calculated If no pressure module is installed n a is displayed and the design accuracy of the EJA EJX is calculated Calculate Calculates data and goes to the results screen If a pressure module was selected the message Accuracy is dependent on the span of the pressure module used is displayed for 3 seconds Accuracy This is the maximum error of the calibration of the EJA EJX in of span If a pressure module was selected then the accuracy of the pressure module is included in the calculation to determine overall error If None is selected then the design accuracy of the EJA EJX is used to calculate the overall error Accuracy mA This is the maximum error of the calibration of the unit in mA If a pressure module was selected then the accuracy of the pressure module is included in the calculation to determine overall error If None is selected then the design accuracy of the EJA EJX is used to calculate the overall error Min Span Displays the minimum span of the EJA EIN unit Max Span Displays the maximum span of the EJA EJX unit LRL Displays the lower Range Limit of the
67. abel Revisions Construction Matls Up Down Select Back Basic Info Main Screen All of the options listed on this screen are accessed by scrolling the cursor Up or Down to the desired parameter and pressing Select to enter that option s edit screen Non editable screens provide information only The Back soft key will be the only soft key shown for these screens For options that can be edited press the Edit soft key to change current settings Use the Alphanumeric Grids options see Alphanumeric Entry Section in this manual and soft keys to select desired characters Press the Select key to enter alphanumeric information Press Done to save the information The MFT will send the update to the HART device and return to the Basic Info main menu Tag Allows the user to program a tag number name for the HART device Up to 8 characters including spaces may be used Date Allows the user to set the date Descriptor Allows the user to provide a brief custom description of the HART device Examples Pipe 7E or DP xmtr Up to 15 characters including spaces may be used Message Allows the user to enter a short message similar to the Descriptor option above Up to 20 characters including spaces may be used Model Provides information on the specific model of the connected HART device This option is non editable 67 Private Label Provides the device manufacturer s name This option is non editable Revisions
68. ack soft key will return the MFT to the Measure Mode screen Refer to the Calibrate section for more information Smart Trim The MFT 4005 and 4010 provide all measurement and HART communication features needed to trim calibrate HART transmitters No other handheld devices are needed Smart Trim enables this by providing direct access to the five common HART trim commands from one MFT screen To perform a trim on a HART transmitter move the selection arrow in the Calibrate key main menu to Smart Trim and press Select The following screen will appear Cal Pump 8 m 4mA Analog Trim 20mA Analog Trim Zero Trim Lower Sensor Trim Upper Sensor Trim Up Down Select Back Hart Smart Trim Screen 4 mA Analog Trim MFT 4005 and 4010 execute A mA trims on HART devices For 4mA Trim function make sure the selection arrow points to 4 mA Analog Trim and press Select The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue or press the Abort soft key to return to the Hart Smart Trim Screen The following screen will appear Cal Pump 8 AO 4 000 mA MFT Analog Data V I 4 002 mA Up Down Select Back 4 mA Analog Trim Screen This screen shows the analog output AO value being transmitted by the HART sign
69. ails Loop Test Loop testing of 2 wire HART or conventional device loops see the Loop Test section of this manual for more details Press the Back soft key if you choose not to make any changes The MFT will then return to the Calibrate key main menu screen 24 Select the Function menu option under the Meas Sim line to select the needed MFT operation for the device under test s input The following screen is shown Meas Sim P Meas P Meas TC Meas RTD Meas VMA Meas TC Sim RTD Sim VMA Sim Up Down Select Back P Meas is selected for P transmitter P I converter P P converter or P switch calibrations T C Meas is selected for t c comparison testing or bulb type T switch calibrations RTD Meas is selected for RTD comparison testing or bulb type T switch calibrations VMA Meas is generally not used T C Sim is selected for T C temperature transmitter calibration RTD Sim is selected for RTD T transmitter calibrations or RTD switches VMA Sim is selected for I P converter calibrations and some special applications Press the Back soft key if you choose not to make any changes The MFT will then return to the Calibrate key main menu screen Select the Location menu option under the Meas Sim line to select the sensor needed for the Meas Sim type displayed previously selected The following screen is shown Meas Sim P Meas S1 RIO S2 DDN S3 TIO Up Down Select Back Select the Function menu option und
70. akes use of external precision resistors to calibrate the modules resistance measurement The module is set up to allow calibration using precision 10 Q 100 Q or 1000 Q resistors rated for a total tolerance of 10 PPM The user selects the best resistor value for the types of RTDs the RIO4000 will be used to calibrate One connector P N A900442 00026 is needed for each precision resistor used A10 Q 100 Q or 1000 Q precision resistor is connected to pins 3 amp 4 and 5 amp 6 as though a 4 wire RTD were being connected many precision resistor are available in a 4 wire configuration In addition an Rs resistor corresponding to 10 100 or 1000 Q should be connected across pins 1 and 2 of the connector The Rs resistor allows the MFT to automatically determine which precision calibration resistor is connected For 10 Q the Rs value is 14 7 Q for 100 Q the Rs value is 26 1 Q and for 1000 Q the Rs value is 825 Q Make sure the external precision resistor is securely engaged in the RIO4000 connector Wiring between the connector and the precision resistor should be of the same size and of the same length Field calibrations performed using the Module Only method should use precision resistors rated for 10 ppm total tolerance at most to replicate the original factory accuracy Selecting the Module Only option and connecting a 100 Q precision resistor causes the following display to appear RTD Calibrate Standard 100 Q CalR Edit Cal Res Value
71. al and the loop value measured by the MFT To perform a 4 mA Trim Press the Select soft key The screen will clear and report Trim Successful Press OK Press OK again at the Put Loop back online notice The MFT returns to the Hart Smart Trim Menu Screen AO should now match the MFT s measured V I value Pressing Back will return the MFT to the Calibrate key main menu screen 20 mA Analog Trim MFT 4005 and 4010 execute 20 mA trim on HART devices To perform the 4mA Trim make sure the selection arrow points to 20 mA Analog Trim and press Select 21 The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue or press the Abort soft key to return to the Hart Smart Trim Screen The following screen will appear Trim 20 ma Q Cal Pump 8 AO 20 000 mA MFT Analog Data V I 20 002 mA Up Down Select Back 20 mA Analog Trim Screen This screen shows the analog output AO value being transmitted by the HART signal and the analog value measured by the MFT To perform a 20 mA Trim Press the Select soft key The screen will clear and report Trim Successful Press OK Press OK again at the Put Loop back online notice The MFT returns to the Hart Smart Trim Menu Screen AO should now m
72. anges The MFT will then return to the Calibrate key main menu screen 23 Cal Type This option allows the user to select and set up the type of calibration desired and to select the location of the MFT sensor s that will be used for the application Cal Type menu provides the user with a list of supported calibration types to choose from Meas Sim menu allows the user to select the needed MFT operation for the device under test s input and the location of the associated sensor Measure menu allows the user to select the needed MFT operation for the device under test s output and the location of the associated sensor A sample of this screen is shown below Cal Type m Cal Type Meas Sim Function Location Measure Function Location Up Down Select Back Press the Back soft key if you choose not to make any changes The MFT will then return to the Calibrate key main menu screen Select the Cal Type menu option to change the type of calibration desired The following screen is shown Cal Type P p TC RTD VMA I P P I Switch LoopTest Up Down Select Back P Pressure transmitter calibration T C T C temperature transmitter calibration RTD RTD temperature transmitter calibration VMA mA V related calibrations VMA0055 module is used to simulate or measure I P UP converter calibrations P i P I converter calibrations Switch Switch testing see the Switch Test section of this manual for more det
73. ar during certain HART Communication operations DISPLAY SCREEN The display screen displays measurements from the modules installed in sensor bays S1 S2 and S3 plus the voltage or current measured by the MFT base unit Measurements are identified on the display by lines with S1 S2 and S3 designators for sensor module bay locations and by V I for voltage or current measurements The measured values are shown with the corresponding unit of measure Measured values displayed here are subject to the MFT s Smart Damp system unless otherwise changed using the Damp Soft Key see details in the section below Smart Damp eliminates electronic circuit noise but does not slow the display of changes in measured signal The result is a very stable but responsive digital display of measured values SOFT KEY MENU OPTIONS On the bottom of the main menu screen in Measure Mode the following definitions are displayed just above the white soft keys These definitions indicate the function of each soft key Zero Mn Max Damp More Zero Measure wa 0 000 m son 0 000 esi S3 No Probe RIO 0 000 m Zero Mn Mx Damp More Measure Mode Main Screen Zeros the installed sensor modules if applicable and integral mA Volts meter The LCD will display Zero in Progress as this function is carried out Sensors should be zeroed prior to making measurements to provide an accurate zero reference Make sure
74. are the Soft Keys The specific functions of these keys change depending on the operating mode of the MFT Current defintions are displayed at the bottom of the LCD display Alphanumeric Symbol Entry For MFT applications requiring aloha numeric and symbol entry examples tagging or messaging the MFT uses three display grids the FUNCTION key to change from one grid to another and four soft keys used for cursor movement and selection of characters and text MFT and HART communication functions that require alpha and numeric entry automatically call up the appropriate grid and make the other grids accessible using the FUNCTION key Row and Column soft keys are used to move the flashing cursor through the displayed grid The Select soft key enters the indicated character in the text line and the Done soft key accepts the displayed text line and returns the MFT to service Character grids are provided for numeric alpha and symbol characters to permit complete editing of text fields Each grid includes back space forward space delete del and space spc operators to accommodate text editing needs User Interface The displays shown below illustrate the alphanumeric entry grids and soft key functions Pressing the MFT s FUNCTION key changes the display from one grid to another allowing text messages to be developed using all three grids when needed Tag No PT 3456 AS amp gt gt e gt 2
75. atch the MFT s measured V I value Press the Back soft key to return to the Calibrate key main menu screen Zero Trim MFT 4005 and 4010 execute Zero trims on HART devices Use the Up or Down soft key to move the selection arrow to Zero Trim then press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue or press the Abort soft key to return to the Hart Smart Trim Screen The MFT will now prompt Apply zero to Sensor Make sure that no pressure is applied to the HART device or MFT Press the OK soft key to continue The MFT will then prompt the user Wait until stable This notice reminds the user to wait for all pressure to be vented before continuing Press the OK soft key to continue Cal Setup PV 0 00 InH20 S1 0 00 inw20C Up Down Select Back Zero Trim Screen PV displays the pressure being reported by the HART signal and S1 or whichever sensor bay location is selected displays the pressure being measured by the MFT s NIST traceable module When the S1 reads zero pressure press the Select soft key The sensor will automatically be trimmed and the screen will display the prompt Put Loop back online This notice reminds the user to reconnect the device under test t
76. ations for Multivariable HART Devices section of this manual for more details Unlocking the MFT To perform any changes to the MFT s settings when lockout is engaged the user will be prompted to input the lockout code prior to allowing any changes Use the Increment Decrement and Next Soft Keys to input a lockout code value When you are satisfied with the lockout code value press Store to unlock the MFT Changing the Lockout Code To change the lockout code disable the Master Lockout option on the Current Settings screen You will be prompted for the old code before any change is made Press the Chng soft key until Enable is displayed again and then press the Chng one more time The unit will prompt for entry of a new 3 digit code Press Store soft key and cycle power to complete Important note All MFT units are shipped with the PV Prompt locked out with a lockout code of 3 2 1 See the Saving Configurations for Multivariable HART Devices section of this manual for more information on PV Prompt Important note After the lockout code is entered the user must cycle the power to activate the lockout mechanism BE SURE TO SAVE THIS CODE IN A SAFE PLACE IN THE EVENT YOU FORGET THE NUMBER ACCESS TO LOCKED OUT FEATURES WILL BE DENIED WITHOUT THE PROPER CODE Important note Check Lockout status after each MFT firmware update install session to ensure desired status has been maintained Configuration Clock Timers
77. ats the sensor display will go blank The sensor is now off Press the Function key again to return to normal operation To reactivate a sensor that has been removed from the display press the Function key then press the corresponding Units Sensor key Continue to cycle through the engineering units by pressing the Units Sensor key until the desired unit appears on the display Press the Function key to accept the engineering unit and return to normal Measure Mode Note Open sensor bays on the MFT should be filled with dummy modules P N A36741 to protect the electrical connector and avoid contamination of or damage to the sensor bays Dummy modules are shipped as needed to fill MFT bays 11 Sensor Module Engineering Units Pressure Temperature PSI e Fahrenheit Inches of Water 20 Celsius e Celsius Inches of Water 60 Fahrenheit e Rankin Inches of Water 4 Celsius e Kelvin Kilograms cm Ohms Kilopascals milli Volts MilliBars Bars Centimeters of Water 20 Celsius Inches of Mercury Referenced 0 C Millimeters of Mercury Referenced 0 C oz in Installation amp Removal of Batteries To install or remove the six 6 AA batteries turn the MFT face down and pull down on the loose end of the Velcro strap to separate it from the opposite side then pull the strap through the lower metal strap guide Use a flat head screw driver to loosen the captive battery door screw Be sure to follow the polarity diagram shown
78. bration process Restore Defaults Restores factory calibration coefficients for use Recalibration Set Up Menu Select the parameters desired and the sensor module to be calibrated using the options provided Press the Up or Down soft keys to scroll to the desired parameter Press the Select soft key to choose that parameter A sub menu opens showing the options for the selected parameter Use the Up or Down soft keys to scroll to the 18 desired option Use the Save soft key to choose that option The display will then return to the main recalibration set up menu If you choose not to make any changes to a selected parameter the Back soft key returns the display to the main recalibration set up menu without making any changes Repeat this procedure for each parameter that needs to be changed Procedure Field Recalibration Once all of the desired parameters and options have been set scroll Down to Start on the main recalibration menu and press the Select soft key This takes you into the recalibration display Cal Point 0 Apply 0 00 S1 0 00 inW20C Error 0 A Adj Abort Next Back Sample Field Recalibration Screen xDN Pressure Module The recalibration screen shown above provides the following information Cal Point This is the target calibration point expressed as a percentage of the sensor module full scale pressure The next line shows the sensor bay location or analog sensor being calibrated S1 S2 S3 V or mA
79. confirm the 4mA enter the trim value at the underscore _ prompt Use the Inc amp Dec key to manually adjust the value measured by the external multimeter A prompt will appear Save new data Press the Yes soft key to accept the changes and implement the 4 mA trim Pressing No will take you back to the Analog Trim main menu screen without saving changes Then prompt will appear Fld dev output 4 000mA equal to reference Yes No Select yes if multimeter shows the 4 mA reading If yes is selected then MFT will send command to set 20mA output Same procedure is repeated for 20mA trim function After 20mA trim completed the prompt will appear Returning fld dev to original output The screen will display the prompt Loop may be returned for automatic control This notice reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue and screen will return to the Analog Trim screen Pressing Back again will return the MFT to the Config Menu main screen Scaled D A Trim Scaled D A Trim is a feature that allows HART communications users to trim a smart transmitter s 4 20 mA output using a different analog scale to measure the loop current For example an I O resistor is commonly placed in series with the two wire 4 20 mA loop to convert the current signal into a voltage signal for use by the DCS By measuring the voltage across the I O resistor the loop current value can be obtai
80. ct the temperature unit for the simulation C F K and R are the available The user can also select ohms if desired 1 2 3 Step Value is a user entered value that can be used to increment or decrement the simulation value after the simulation is started RIO Simulation RIO Simulation Fixed Simulation Mode Simulating Probe Enter Output in C U gt Pt 100 385 The S gt Pt 100 385 Output 0 0 C probe has a range of 200 0 C to 850 0 C IV 4 000 mA Inc Dec Change Exit Fixed Simulation Value Entry Screen Simulation with mA V 1 2 4 Auto Step 1 3 menu options enable pre programmed Simulations to be set up and executed automatically Auto Steps settings are remembered and stored for future use Select Start menu option to begin the indicated Auto Step number 94 1 2 5 Select Units to change the Auto Step x simulation units RIO Simulation 1 2 6 Select Low pt to enter the beginning test point Auto Step 1 value S Start 1 2 7 Select Upr pt to enter the ending test point Units F 1 2 8 Ge to enter th ber of test point E 3 elect Steps to enter the number of test points in the procedure including the Upr pt The Low PPE De E pt to Upr pt range will be evenly divide according to the number of steps selected 1 2 9 Select Dwell Time to choose the duration of each simulated point or choose Manual for the Simulating Probe Steps 5 Dwell Time 5 sec manual advance option S gt Pt 100 385 1 2 10 Auto Ramp 1
81. curacy for VMA0055 Module mA dc mA Measure Mode mA Source Mode Resolution 001 mA 001 mA Range 100 000 mA 55 Vdc compliance 0 22 000 mA Accuracy 0 01 of reading 0 015 FS 0 01 of reading 0 015 FS Open Circuit Voltage 24 VDC Output Drive 15 VDC minimum 24 mA Resistive load Volts dc V dc Measure Mode V dc Source Regulated Mode Resolution 1 100 000 counts 001 mV 001 V 1 1 000 000 Ranges 500 mV 1 2 4 8 15 30 55 V 1000 mV 0 24 000 VDC Accuracy 0 01 of reading 0 05 FS 0 01 of reading 0 05 FS Open Circuit Voltage 24 VDC Output Drive 15 VDC minimum 24 mA Resistive load 2 wireTransmitter Simulate mA Simulation Resolution 001 mA Range 0 24 000 mA Accuracy 0 01 of reading 0 015 FS Loop Voltage Limits 1 VDC min 55 VDC max Regulated Loop Power Regulated Power Resolution na Range 24V de Accuracy 0 01 of reading 0 015 FS Open Circuit Voltage 24 VDC Output Drive 15 VDC minimum 24 mA Resistive load Notes 1 Nominal resistance at VMA current terminal is 10 15 Q 2 Output load line is linear 90 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com 6 0 Approvals 6 1 Intrinsically Safe by MET Laboratories Inc per CAN CSA C22 2 No 157 CAN CSA C22 2 No 1010 1 92 amp UL 913 Fifth Edition Rev 2 21 97 for Class Division Groups A
82. d Press the Edit soft key to change the current unit or press Back to return to the Signal Conditioning main menu Use the Increase and Decrease soft keys to scroll through the available engineering units Press Done to select the new engineering unit The MFT will send the update to the HART device and return to the Signal Conditioning main menu Analog Alarm This option allows the user to configure the analog alarm properties for the HART device Move the cursor to Analog Alarm and press the Select soft key The MFT will enter the Analog Alarm screen Use the Edit soft key to make changes Press Back to return to the Signal Conditioning main menu screen After pressing Edit the screen will show the current setting for the Analog Alarm Use the Increase and Decrease soft keys to scroll through the available options Press Done to accept the changes The MFT returns to the Signal Conditioning main menu Pressure Trim This option allows the user to trim various primary variable settings Move the cursor to Pressure Trim and press the Select soft key The following menu screen will appear Sensor Trim Menu 1151 Pump 8 Zero Trim Lower Trim Upper Trim Low Sensor Trim Pt Up Sensor Trim Pt Up Down Select Back Pressure Trim Main Menu Zero Trim This option allows the user to trim the zero pressure reported by the HART device sensor Use the Up or Down soft key to move the selection arrow to Zero Trim then press the Select s
83. d on all units Use in Place Soft Carrying Case Adjustable Hanging Shoulder Strap Hard Carrying Case User s Manual Language options English language German language Pending French language Pending Spanish language Pending Chinese Mandarin language Pending Italian language Pending Japanese Pending Download Subscription DLS Fee options Firmware Language Options English language German language Pending French language Pending Spanish language Pending Chinese Mandarin language Pending Italian language Pending No DLS Standard 3 year DOF Download Subscription Discounted DLS Price Based on Volume Discount See File No 4300 110 Japanese language Pending 209 11 1 o1 o o1 o 01 Full Model ID MFT4010 11 1 01 0 01 0 01_ Note Only MFT4010 11 1 01 portion of the model number will be tracked by Meriam Products Intrinsic Safety N A Calibrator amp HART English Manual Standard DLS Fees English Firmware D Ge A 5 S 3 g 5 E ba 8 Ce E 8 a E ne S E S o o 79 Sensor Modules List Modules are Intrinsically Safe when used in accordance with Control Doc FDNO010 1 10 H20 dp 0 1 FS from 23 F to 122 F 0 009 H20 dp 0 20 H20 dp 0 1 FS from 23 F to 122 F 0 020 H20 dp D Series Accuracy is 0 025 FS from 23 F to 122 F 0 100 H20 dp 0 025 H20 dp 0 200 H20 dp 0 05 H20 dp 0 400
84. ds P N A36750 Hard carrying case with handle foam insert for base unit with 3 installed modules 4 additional modules test leads hand pump RTD temperature probe fittings and tubing Kit Options Standard kit includes A36750 hard carrying case pneumatic pump choice A34386 low pressure connection kit P N A36785 Standard kit with B34686 pressure pump P N A36786 Standard kit with B34700 vacuum pump t Designates Kit item 81 TI00110 Module Quick Instructions For Thermocouple and milli Volt Measurement and Simulation Safety Notice Intrinsically Safe TIO0110 modules require the MFT Intrinsically Safe base units The TIO module must be installed or removed in a safe area T C connectors must be connected to the TIO0110 module in a non hazardous area For more information on Intrinsically Safe operation see the MFT User s Manual section on this topic and see the Intrinsic Safety Control Document in the appendix The TIO0110 Module will measure any of twelve 12 thermocouple types measure milli Volts or simulate the milli Volt output the twelve 12 t c types Connections for measurement applications are made using mini t c connectors with appropriate t c wire Connections for simulation applications are made using mini t c connectors with wire cable and alligator clip ends see Accessories section for the Meriam wire kit part numbers Measure Simulate e 1 C types E J K N T e 110 000 mV dc output e T C types B K R for
85. dule Instruction 92 Intrinsic Safety Control Document 105 HART Command Structure Menu Tree Examples sseesseesseesseesseessressrussnntenrernnnnnsennesnnsennens 106 109 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com MFT 4000 SERIES OVERVIEW Module Bays 3 Soft Keys Single Function Keys Dual Function Keys AC Adaptor Jack Voltage mA Jacks HART Jacks DB 9 RS232 Connection The MFT 4000 Multi Function Tester MFT is a modular calibrator with three sensor bays accommodating up to three independent pressure temperature or special function modules The base MFT incorporates a voltage and current meter several keys for user interface and will display up to four measurements simultaneously The MFT 4005 adds HART trim capabilities for one tool calibration of HART pressure and temperature devices The MFT 4010 adds full HART communication capability to the same handheld base unit for greater flexibility and versatility in commissioning reconfiguring and maintaining HART field devices including analytic flow level pressure temperature and valve categories Note For Intrinsically Safe MFT models consult the Hazardous Area Use section of this manual for specific details on use of approved MFTs and applicable restrictions KEYPAD OVERVIEW The following is an overview of the
86. e pressing the Back and OK soft keys will return the MFT to the Diagnostics main menu screen Save Allows the MFT to save the HART configuration from a connected device to memory For Multivariable HART devices Multi variable HART devices permit the user to select one Primary Variable PV from its device variables list and assign the analog output to the selected PV Sometimes it is useful to save the parameters of the secondary tertiary and other variables in addition to the PV parameters MFT allows the user to save the configuration by two ways 1 Only the PV parameters OR 2 The parameters of all variables primary secondary tertiary etc by sequentially changing each variable to PV and saving the respective parameter sets This is done by setting the PV Prompt in Settings menu as Enable MFT units are shipped from the factory with the PV Prompt setting defaulted to disable and locked out with the factory lockout code of 321 To enable all device variable parameters to be saved to the MFT during a Save command simply unlock the MFT settings see the procedure in the Settings section earlier in this manual and reset PV Prompt to Enable This makes the MFT prompt the user Multivariable device allow PV changes Yes No If Yes is selected it will cause the MFT to first save the PV parameters and then change the PV to the secondary variable and save these parameters as well The MFT continues in this manner until all var
87. e to document the loop performance Enter the Loop Test Calibration function by pressing the Calibrate Key from the MFT s Measure Mode and then set up the Procedure Manual or From PC as appropriate Device Out Conv or VY mA and Cal Type Loop Test menu options as described in the Calibrate Key section of this manual Cal Setup Begin Calibration Procedure Manual DeviceOut Q mA Cal Type Loop Test VMA Sim IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen Once Cal Type is set to Loop Test then VMA Sim IV Meas should automatically be set as well When satisfied with the set up Select the Begin Calibration menu option On the resulting screen shown at left below 43 Select the Cal Type menu option and then the Loop Test menu option from the Cal Type Selection Screen This will access the Loop Cal Type Selection Screen shown at right below Use this screen to select the desired loop test procedure Cal Type Loop 2pt 4 20 mA 2 pt 4 12 20 mA 3 pt 4 8 12 16 20 mA 5 pt 4 mA 1 pt 20 mA 1 pt Custom Loop Test Down Save Back Up Down Save Back Cal Type Selection Screen Loop Cal Type Selection Screen Move the cursor to the desired Loop Cal Type procedure and press the Save soft key The MFT display returns to the Calibrate Key Main Menu Screen Select Begin Calibration option to start the Begin Calibration Setup Screen shown be
88. e functions Measure Source Simulate e 55 000 V dc e 24 VDC Loop Power e 100 000 mA dc e Xmitter Sim e mA Source e V Source 1 0 Measurement Applications The VMA module will measure voltage and current to upper values that exceed the MFT base unit s metering capabilities 1 1 Use Volts and Com jacks on the VMA module to measure voltage from upper range values of 500 000 milli volts to 55 000 volts The V Range should be set to the appropriate range for best accuracy This is done from the MFT Measure Mode by pressing the More soft key twice and then the Vrng soft key The following display appears for selection of the desired Voltage measurement range VMA Setup Down Save Back Voltage range selection display The top line of the V Range display indicates the range presently in use To select a more suitable range for the application at hand simply arrow Up or Down to the desired range and press the Save soft key Press Back when satisfied with the range selection 1 2 For current measurements up to 100 mA use the VMA module s mAmp and Com jacks as you would with a standard meter 100 000 mA can be measured without any range selection for current 86 2 0 Loop Power Application The VMA will provide 24VDC Loop Power for transmitter loop circuits The recommended wiring is depicted in the diagram below MFT mA V Meter VMA Module MFT HART Diagram 2 1 Loop Pow
89. e module The following diagram shows the connection for both a vacuum and an absolute pressure measurement If the process maintains a stable pressure it can be used as the pressure source in some calibrations Process compatibility and pressure ranges of the sensor modules need to be considered for each application To Process Ah d Shut off valves gt lt ow Pressure Veni to Almosghere ligh Pressure pm B34700 Hand Pump or other vacuum source xDN Sensor xAl Sensor Absolute Vacuum Unit Under Test x Drain Valve Absolute Pressure and Vacuum Calibration 16 ELECTRICAL CONNECTIONS See Hazardous Area Use Section of this manual for Intrinsically Safe guidelines restrictions Milliamp Transmitter The diagram below depicts the proper connection for measuring the current output from a transmitter The MFT is connected in series with the loop using standard banana jacks Important Use the transmitter s working terminals to measure mA not the TEST terminals found on some transmitters Do not use digital communication terminals found on smart transmitters These terminals will give incorrect current reading Milliamp Transmitter Loop Power Supply Voltage Transducer The following diagram depicts the correct set up for transducer calibrations Voltage Transduc
90. e refer to the Intrinsic Safety Control Drawing in the Appendix of this manual 80 MFT ACCESSORIES LIST Sensor Modules see list on previous page P N A36741 Protection module for open sensor bays P N 9B000007 Power adapter for 100 240 Vac 50 60 Hz with US plug and int l plug adapter kit barrel connector P N A900614 00011 6 pack AA alkaline batteries 1 5V also approved for Intrinsic Safety P N A900614 00014 6 pack AA NiMH batteries 1 2V also approved for Intrinsic Safety P N A37134 Energy 8 NiMH battery Charger 100 240 AC 50 or 60 Hz Univ Plug Kit P N A36821 250 ohm shunt required for HART communication on low resistance loops included with MFT 4005 and 4010 P N A900529 00014 HART test lead kit inc d with MFT 4005 and 4010 P N A900529 00011 Standard banana jack test lead kit inc d with all MFT 40XX P N B34686 Pressure pump with variator 145 PSI max P N B34700 Vacuum pump with variator 600 mm Hg max P N A34386 low pressure fittings and tubing kit vacuum to 150 PSI connectors tees NPT adapters P N A900020 90502 high pressure fittings and hose up to 9000 PSI 3 hose wi amp MNPT x quick connect fittings P N A900028 90201 Class A 100Q platinum RTD probe 1 4 OD 10 length 304SS sheath 5 foot coiled cable with connector for use with RIO4000 RTD measure and simulate module P N A36749 Soft carrying case with shoulder strap for base unit modules pump and test lea
91. ear Analog Trim Menu 1151 Pump 8 D A Trim Scaled D A Trim Loop Test Up Down Select Back Analog Trim Main Menu Screen D A Trim This option allows the user to trim the analog output 4mA amp 20mA of the connected HART device A multimeter will be needed to use this trim feature operating out of the HART communications mode Note For best convenience on Trim operations the MFT s mA V meter should be used See the Calibrate section of this manual and review the Analog Trim instructions for more information on this feature To initiate the D A Trim use the Up or Down soft key to move the selection arrow to D A Trim then press the Select soft key The screen will prompt Loop should be removed from automatic control This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Screen will prompt Connect Ref meter Press OK to continue Press the Abrt soft key to return to the Analog Trim main menu screen without making changes Analog Trim Menu 1151 Pump 8 Setting fld dev output to 4mA OK Up Down Select Abrt 63 The MFT will send commands to set the HART device output to 4 000 mA Select OK to set 4mA output Verify the output of 4 000 mA using a reliable external multimeter If the multimeter measurement does not
92. eeeaaesaeeeeaaesdeaaesaeaeseaaeseaaeeeeeaenseaeees 11 Change Units Removing A Restoring Sensors on Display ccecseeeeeeeseceeeeeeeseeeeeseaeeessaeeeeenees 11 Sensor Module Engineering Units 00 2 0 ccceccceceseceeeeeeeeeee cence eeeaaeeeeaeeeeeeeeseaeeeeaaeseeeeeeseaesseaaeseaaeeeeeeess 12 Installation amp Removal of Batteries Standard METe 12 Installation amp Removal of Batteries Intrinsically Safe METs 12 Over pressurization Pressure Modules cae eeeaaeeeeeeeecaaeeeeaaeseeeeeseaeeesaeeeeaeeseeeeess 13 Media compatibility Pressure Modules AA 13 TABLE OF CONTENTS con t Subject Page elei le te NEE 14 Gauge Pressure Calibration cccceccceceeeeeesceceeeeeeeaeceeaaeeeaeeeceaeeeeaaeeeaeeeceaeeseaaeseeeeseaeeesaeeseaaeseeneesaas 14 Differential Pressure Calbraion tt nnsttttntttttnnnttn tnnt tn Annt tEAn nE EEAnnE EE EAn nE Ennn annn nE EEEn nnna 15 Additional DP Application Information cccccccecceeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeseaeeeeaaesceeeeseaeeesaaeseaeeeeeeeess 15 Vacuum and Absolute Pressure Calbratton 16 Electrical Connections EE 17 Millian trans int 17 Visite 17 FIP ROCA Fat OM ET 18 DB CONMEGCHON EE 20 Hazardous Area Use Intrinsically Safe Option 21 MFT 4000 Series Model Specific Features 22 Calibrate Key MFT 4000 MFT 4005 MFT A0 22 Procedure Manual From PC Template 23 Device Output Conventional mA V HART mA HART PV User Emtm nannan 23 Cal
93. efined on the fly by the technician as the variable to the unit under test is applied or the MFT can be used in advance of the calibration to create a manual calibration procedure in the field If the device under test is a HART device the AO and Pres PV obtained via HART communication will also be saved If the device is a local indicator or fieldbus device or if a current loop is being calibrated the user keys in the device output value so that it can be saved along with the MFT measured or simulated value The number of calibration points saved per manual calibration is up to the user maximum of 255 per device From PC Stored Calibration Procedures prompt the user for each input signal according to the predefined procedure stored in the MFT memory Stored procedures are set up in the Meriam Device Management System software and assigned to device tag numbers there The procedures are then downloaded to the MFT Conventional and HART transmitters can both be supported by From PC procedures as can local indicators fieldbus devices and loop calibrations When calibrations become due the DMS operator downloads the list of tag or loop numbers and their associated procedures to the MFT The technician then takes the MFT to the field makes the needed connections to the device of interest looks up the From PC stored procedure for the device under test and begins the calibration The MFT guides the user through the complete procedure and e
94. ement Accuracy Temperature Effect lt 0 001 ohm C RTD Measurement Accuracy See RIO Accuracies Table RTD Simulation Accuracy See RIO Accuracies Table Resolution 0 1 or 1 for RTDs Resistance range 0 4000 ohms Temperature Storage 40 F to 140 F 40 C to 60 C Operating 14 F to 122 F 10 C to 50 C Connectors Measure temperature standard connector for reference RTD or Measure Cable for general purpose measurements on installed RTDs Simulate resistance User Cable with connector and two alligator clips Power supplied from MFT simulate source mode only Units F C R K ohms Weight 3 ozs 5 0 Accessories for RIO4000 P N A900028 90502 Simulation Cable for RTD 2 Wire simulation P N A900028 90200 Mating plug connector for use with customer s dedicated RTD P N A900028 90500 Measure cable assembly RTD connector 5 ft copper cable four 4 alligator clips lt lt P N A900028 90201 Pt 100 RTD DIN Class A 0 00385 alpha 4 leads 1 4 O D SS probe 10 probe length 3 5 handle and 5 ft coiled cable with connector for RIO4000 temperature module 103 RIO4000 Accuracy Table Ambient temperature limits 10 C to 50 C Accuracy statements are for ambient temperatures of 18 C to 28 C Apply the Temperature Coefficient for ambient temperatures below 18 C and above 28 C Operating Temperature 18 lt T lt 28 C Measure 2 3 4 Wire
95. en numeric entry is anticipated by the MFT this key can be used to toggle from 4 to 5 to 6 and back to 4 for entry purposes Settings Provides access to the settings menu This menu shows the current unit settings and allows the user to customize MFT settings See Settings section for more details Units Sensor3 The S3 Units key changes the engineering units for the module in sensor bay 3 The Function key must be active before the units can be changed When numeric entry is anticipated by the MFT this key can be used to toggle from 7 to 8 to 9 and back to 7 for entry purposes Quick Menu Active only with MFT 4010 This key provides a list of frequently used HART configuration and maintenance function menus User can quickly scroll to any desired menu Also pressing and holding this key from Measure Mode will enter the HART Offline Menu Units mA V Toggles between voltage current mA and off display for the integral voltage and current meter This measurement is designated by V I on the display When numeric entry is anticipated by the MFT this key can be used to toggle from 0 to decimal point to negative sign and back to 0 for entry purposes Calibrate This key enters the MFT into calibration amp documentation mode for local indicators conventional transmitters HART transmitters Fieldbus transmitters and mA loop calibrations Soft Keys Soft Keys unlabled The four white keys located below the display
96. en will appear Up Down Select Back a gt DPC Manager v3 5 HART Offline Menu Screen Settings Help DPC Documenting Process Calibrator or Communicator Under Update DOFs on DPC section on left Default Directory for Device Object Files DOFs and DPC Firmware side click on the Auto button An Auto c Program Files DPC Manager DOF E Install dialog box will appear Update DOFs on DPC Update DPC C P Manual List DOFs Update Firmware Auto Install Select the Yes response to the DOF Update Options question to erase all DOF Update Options GEN YES Erase all existing DPC DOFs and Reload DOFs from PC Default DOF Directory existing DOFs and re load DOFs from the NO Update Existing DPC DOFs and Load New DOFs to DPC default DOF dire ctory 320 DOFs will take approximately 90 minutes to load 712 MFT 4010 DEVICE SPECIFIC amp GENERIC HART COMMUNICATIONS Meriam supports a growing number of Device Specific DOFs Device Object Files For a current listing of HART devices with full Device Specific MFT communications support go to http www meriam com customers past asp Information found there can be sorted by clicking on any column header manufacturer name model number etc To facilitate communications with HART devices that are not yet supported with Device Specific DOF files or that do not require DOF files the MFT 4010 includes Generic HART Communication capability This allows the user to communicate with
97. entered in the VMA Main Setup Display Dec Decreases the current value by the Step Value entered in the VMA Main Setup Display Chng Allows the user to enter another value Exit Ends simulation mode returns to the VMA Main Setup Display 4 0 Automated Operation Source and Simulation The VMA has features that allow step functions that can be utilized in the source simulation options The standard steps programmed by the user are stored for future recall and use 4 1 Refer to Diagrams 3 1 and 3 2 and make connections for the desired application 4 2 From the VMA Main Setup Menu arrow down and select Auto Step X 89 Start Begins the desired simulation mode with the stepping Vma Setup parameters selected Auto Step 1 Mode Displays the current selected simulation mode Select Start Mode to change Mode mA Source Low pt Displays the starting source or simulation value Low pt 4 000 mA Select to enter a value Upr pt Displays the ending source or simulation value Select to enter a value Steps Displays the number of steps to take including the Upr pt Select to change the number of steps Dwell Time Displays the time delay in seconds at each step Manual can be selected to enable user to manually advance to next programmed step Upr pt 20 000 mA Steps 5 Auto Step 3 Dwell Time Manual Up Down Select Back Auto Step Setup Display 5 0 Resolution Range Ac
98. er Voltage Transducer To DC Power Supply 17 FIELD RECALIBRATION All pressure modules and the integral mA V meter can be recalibrated in the field for zero span and linearity The proper primary standards must be available prior to calibrating the MFT or modules These standards should meet the accuracy requirements for your company or industry Meriam follows the guidelines established by ANSI NCSL Z540 1 1994 which requires that the primary standard be 4 times more accurate than the unit under test For pressure sensor modules up to 200 PSI Meriam recommends a 0 0015 of reading deadweight tester for optimal accuracy For sensors 200 PSI and above a 0 0030 of reading deadweight tester is recommended If calibrating using inches of water units be sure to match the reference temperature of water in both devices The T100110 thermocouple module field recalibration supports one 1 point at 0 00 C See the TIO0110 T C Measure amp Simulation section in the Appendix of this manual for more details The RIO4000 RTD module field recalibration supports Module Only recalibration using precision resistors and Module Probe recalibration using a temperature bath or a dry block temperature tester See the RIO4000 Measure amp Simulation section in the Appendix of this manual for more details The VMA0055 mA V module does not have field recalibration support Contact
99. er For some users saving only the PV s HART parameters may be satisfactory However it may be useful in multivariable applications to save the parameters of the secondary tertiary and other variables in addition to the PV parameters The MFT allows the user to save only the PV parameters or to save the parameters of all variables by sequentially changing each variable to PV and saving the respective parameter sets This is accomplished with the PV Prompt setting which can be found under the Cfg soft key on the Current Settings screen s Lockout menu option Enabling this prompt causes the MFT to display the following question when a HART multivariable device is detected Multi variable device allow PV changes Yes No MFT units are shipped from the factory with the PV Prompt setting defaulted to disable and locked out with the factory lockout code of 321 With the default set to disable the MFT will only save the PV parameters for the current PV assignment of the multivariable device To enable all multivariable device parameters to be saved to the MFT during a Save command simply unlock the MFT settings see the procedure in the MFT Configurations Settings section earlier in this manual and reset PV prompt to Enable This setting will cause the MFT to first save the PV parameters for the current PV assignment The user will them be prompted to allow the MFT to change the PV assignments to perform a save of the next variable
100. er Connection Diagram for simple low load loop Connect the test circuit according to the Diagram 2 1 Include 250 ohm resistor for low load loops The loop power is turned on from the MFT Measure Mode by pressing the following keys Press the More Soft Key two times Press the Pon Soft Key to turn VMA power supply on Measure S1 24 00 V S2 0 000 PSIG S3 72 05 deg F IV 4 000 mA Pon Poff Vrng More The SX sensor location depending which bay the VMA is located in should read approximately 24 00 VDC The MFT s IV value will read the loop current To establish HART communications with the test device press the MFT s HART key 87 3 0 Manual Source and Simulation Operations 3 1 Wire the test circuit as shown in Diagram 3 1 and 3 2 depending on the desired application Loop Load VMA Module VOLTS COMO Milliamp mA Receiver Diagram 3 1 mA Source amp V Source Connection Loop Load VMA Module Milliamp Receiver Diagram 3 2 Transmitter Simulation Connection Diagram 3 2 From MFT Measure Mode press the More soft key 3 3 Press the Sensr soft key and then Next until the VMA module information is displayed MFT bay S1 module information is displayed first then Next changes to bay S2 etc Vma Setup Current Settings s Start Mode mA Source Auto Step 1 Auto Step 2 Auto Step 3 Step Value 1 000 mA 3 4 Press the Setup soft key option for the VMA module to display the VMA Main Setu
101. er the Measure line to select the needed MFT operation for the device under test s output The following screen is shown Meas IV Meas P Meas TC Meas RTD Meas VMA Meas V Meas Up Down Select Back 25 P Meas is selected for pneumatic pressure transmitter calibration T C Meas is selected if measuring t c output directly generally not used RTDMeas is selected if measuring RTD output directly generally not used VMA Meas is selected if measuring mA or V using the VMA module normally handled by the MFT s IV current and voltage measurement jacks IV Meas is selected for P and T transmitter calibrations P I converter calibrations and all switch calibrations Press the Back soft key if you choose not to make any changes The MFT will then return to the Calibrate key main menu screen Select the Location menu option under the Measure line to select the sensor needed for the Measure type displayed previously selected The following screen is shown Up Down Select Back Quick Cal The Quick Cal feature for MFT 4010 models displays the PV and AO from the HART signal along with the corresponding values measured by the MFTs NIST traceable standards The user can determine at a glance whether or not an analog trim or sensor trim is needed Direct access to trim commands see Smart Trim below from this screen provides convenience and enhances productivity when trimming HART devices The MFT will also document the As
102. ered must be within the span limits of the device Move the cursor to URV and press the Select soft key 1151 Pump 8 Upper Range Value _150 00 InH20 Inc Dec Next Done Use the Inc Dec soft keys to make changes Use the Next soft key to move to the next character Press the Done soft key when the changes are complete A prompt will appear Save new data Press the Yes soft key to accept the changes Pressing the No soft key will delete the changes and keep the previous settings The MFT will now return to the Rerange main menu Set 4mA Range This option allows the user to configure the pressure value at which the HART device will read 4 mA Move the cursor to Set 4mA and press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Rerange main menu screen After pressing OK the screen will prompt Apply new 4ma input This screen prompts the user to apply the pressure that will become the lower range value Press the OK soft key to continue and the following screen will appear Press Back to escape Set 4ma Range Q 1151 Pump 8 Set 4ma Pres 0 00 InH20 Up Down Select Back With pressure connections teed to the MFT and the HART de
103. est Calibration Procedures and Documentation From PC Stored Switch Test calibration procedure setup features similar to those described in the Switch Test Calibrations and Documentation section above are available in the Meriam Device Management System This allows the user to define Switch Test calibrations and assign calibration procedures to specific switch device tag numbers in the DMS database DMS tracks calibration schedules and alerts the user when Switch Test calibrations are coming due DMS will download Switch Test calibration procedures to a documenting MFT for use in the field The VMA0055 module is normally used to wet the switch circuit to be tested although external wetting by a VDC source of 50 VDC or less is also supported Once a Switch Test calibration has been completed the results can be uploaded to DMS where they are stored by their tag number s for review and future reference Many of the MFT screens shown in the Switch Test Calibration and Documentation Manual section above are reused in the Stored procedure method Deleting Files and Clearing Documentation Memory Deleting Documentation Files Individual calibration procedure result files can be deleted from the MFT using the Del soft key found on the View Calibration Results Screen This screen is accessed by pressing the MFTs Calibrate key see the Calibrate Key section of this manual for more details The Del key removes the record from the display Deleted sho
104. et up The units under test should be isolated from the process and drained of liquids if necessary The low pressure port of the DP unit under test is vented to atmosphere Do not connect the low pressure port of an xDN sensor to the low pressure port of the DP unit under test Such a dead end connection can cause errors due to the expansion or contraction of trapped gas as a function of temperature change Meriam does not recommend using process pressure as the pressure source for DP pressure device calibration Errors in measurement and calibration can easily creep in if the pressure source is unstable In addition xDN sensors have a maximum overpressure limit of 150 PSI when a three valve equalizing manifold is used properly Sensor damage can occur if more than 15 PSI is applied to the high or low side of an xDNO020 or xDN0200 sensor through improper use of the equalizing manifold ne d Shut off valves oI lt I Vent to Atmosphere Vent to Atmosphere B34686 Hand Pump ow Pressure SE or other pressure source xDN Sensor xGl Sensor S igh Pressure Additional DP Application Information Positive T oT In addition to reading gauge pressures the MFT can also be used to measure Mefr omon ees the pressure drop across a device in a pressurized pipe Examples include y E A e X measuring the differential pre
105. eturns the user to the Measure Mode screen Real Pressing the Real key enters the MFT into the Field Recalibration mode This allows the unit s sensors and modules to be recalibrated in the field to maintain optimal accuracy See section on Field Recalibration for details Pon Poff Vrng More Pon Used to turn on the 24V dc supply feature of the VMA0055 module See the VMA0055 manual in the Appendix for more information Poff Used to turn off the 24V dc supply feature of the VMA0055 module Vrng Used to select the V dc measurement range best suited to the application See the VMA0055 manual in the Appendix for more information MFT CONFIGURATION SETTINGS Press the Settings key to review the preferences on the MFT for Users Measurements Applications Lockouts Clock Timers and Other options This will display the Settings menu Note Not all options will be active on all MFT models The Settings menu shows the current settings for the MFT and allows the user to make adjustments through the use of the soft keys Configuration Current Settings Users Measurements Applications Lockouts Clock Timers Other Up Down Chng Back Settings Main Menu Screen Users active only on 21CFR Part 11 capable MFTs Displays the approved Users for Configuration changes and Calibrations See the MFT 21CFR Part 11 User s Manual for more information Measurements Allows user to select the default Damp mode and to select d
106. eys to move the cursor to the desired setting or function and press Select RIO Setup Settings amp Functions Choose New Probe Display Degrees or Q Simulate Mode Measure Mode Selected Probe M gt Pt 100 385 Up Down Select Back Choose New Probe returns to RIO User Select screen Display set display for Degrees or 1 Line Degrees and Q 2 Lines Simulate Mode Simulation setup screen see below Measure Mode Returns to Measure Mode Selected Probe shows current RTD Type selection 2 2 8 To display a temperature reading the user can also press the Back soft key or press Measure Mode key 3 0 Real Field Recalibration The RIO4000 module can be recalibrated re certified using appropriate local standards and the MFT s Real feature Two recalibration methods are available See the FIELD RECALIBRATION Section of this MFT Operator Instruction Manual for general information on the Real feature and initial setup Once pertinent parameters and options have been entered move cursor arrow to the Start option on the main Real menu and press the Select soft key This initiates the recalibration type selection display shown below Field Recal Field Recal Field Recal Setup Enter Type of Cal Start Module Only Module Bay 1 S Module Probe Units C Points 3 Restore Defaults Up Down Select Back Up Down Start Back Rcal Feature Main Setup Menu Calibration Type Selection Menu 99 3 1 Module Only method m
107. feature to enter simulation values for VMA0055 TIO0110 or RIO4000 modules entering URV or LRV during HART communications or setting the internal clock Use the and gt soft keys to move the cursor to the desired location For a number 3 press the S1 Units key three times For an 8 press the S3 Units key twice 456 189 2 3 Units Units 123 Settings vick D 1 enu mA V Units Units HART Calibrate MEASURE MODE After the MFT performs its power up diagnostics and displays the model number and sensor data it defaults to the Measure Mode The word Measure appears on the upper left of the display confirming this mode is active The soft key definitions in this mode are directed toward measurement and information functions Header line Symbol Key see location at right o heart symbol indicates active HART communication Hart t up arrow indicates FUNCTION key is activated 3051 PT 19C D D indicates Damp exponential function is activated indicates all damping is off H H indicates Hold display freeze function is activated UR battery symbol indicates MFT under battery power filled portion indicates remaining battery life gt electrical plug symbol indicates the AC adapter P N 9B000007 is connected and powering the MFT BUSY text box replaces either power symbol when the microprocessor is busy executing requested tasks NOTE Power icons may temporarily disappe
108. fsets Input offsets 3 2 CJ gain Gain of cold junction compensation 3 3 TC neg gain Thermocouple negative gain slope 3 4 TC pos gain Thermocouple positive gain slope 3 5 CJ Correction Offset of cold junction compensation 3 6 DAC coarse gain Coarse output DAC gain slope 3 7 DAC fine gain Fine output DAC gain slope 3 8 DAC offset DAC offset constant 3 9 Full Recal Sequences from step 3 1 to step 3 8 and stores all calibration constants 4 0 Specifications Input impedance gt 10 megohms Warm up time lt 1 Minute to full rated accuracy mV Accuracy 0 025 R 0 005 FS Temperature Effect lt 2uV C T C Accuracy 0 3 C for E J K N amp T types T C Accuracy 1 0 C for B R amp S types T C Accuracy 0 5 C for C D M amp P types Cold junction effect 0 5 C max Resolution 0 1 or 1 for T Cs 0 001 mV Voltage range 110 000 mV de Temperature Storage 40 F to 140 F 40 C to 60 C Operating 23 F to 122 F 5 C to 50 C Connector Measure amp Simulate T standard mini t c connector with t c wire Source mV standard mini t c connector with cable and two alligator clips Power supplied from MFT simulate source mode only Units F C R K milli Volts Weight 3 ozs 5 0 Approvals 5 1 Intrinsically Safe by MET Laboratories Inc per CAN CSA C22 2 No 157 CAN CSA C22 2 No 1010 1 92 amp UL 913 Fifth Edition Rev 2 21 97 for Class Divi
109. ft key The sensor will automatically be trimmed to match the MFT measured value and the screen will display the prompt Remove Pressure This notice reminds the user to release the pressure applied Press OK to continue The screen will now prompt Put Loop back online This notice reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue Press the Back soft key to return to the Hart Smart Trim Screen main menu screen Pressing Back again will return the MFT to the Calibration key main menu screen Upper Sensor Trim MFT 4005 and 4010 execute Upper Sensor Trims on HART devices Use the Up or Down soft key to move the selection arrow to Upper Sensor Trim then press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue or press the Abort soft key to return to the Hart Smart Trim Screen The MFT will now prompt Apply High Pressure Press the OK soft key to continue The MFT will then prompt the user Wait until stable This notice reminds the user to wait for the pressure to stabilize before accepting a pressure value Press the OK soft key to continue The following screen will appear 29 Trim Upper Q Cal Pump 8 PV 99 692 InH20 MF
110. g to the Available DOFs site at www meriam com customers past asp Sort the list by clicking on any column header For download instructions see the DOF Firmware Download Site section of this manual 2 The connected HART device supports only HART Universal and Common Practice commands i e generic commands There are several such devices on the market particularly level type devices Multidrop Poll addresses 1 15 To initiate a Multidrop Poll select the Online Setup option from the MFT Main screen when the Device 0 Not Found message is displayed Then select Multi soft key from the MFT Multidrop Retry 0 screen This function polls for all non zero addresses 1 15 Located addresses are listed on the display as the remaining addresses are checked When polling is complete or upon pressing Stop after the address of interest is found use the soft key controls to select the address of interest The initial HART menu for the device selected will then be displayed for use Digital Poll addresses 0 15 Digital Polling is a special feature accessible through the MFT s Main navigation screen and the Cfg soft key Press the Cfg soft key and then select the 2 Applications menu option Select the 1 Digital Poll menu option to launch a polling operation that includes address 0 and ends with address 15 All addresses on the loop will be displayed on the MFT s screen The address of interest can be selected from the list t
111. he VMA0055 module connections for transmitter simulation see the VMA0055 Manual section in the appendix of this manual The MFT with VMA0055 module will automatically modulate the loop current to the Set value displayed on the Loop Calibration screen 4 000 mA in the example at left above For HART devices on a loop to be tested the MFT 4010 s HART connections are made to the device on the loop The MFT then sends the HART commands necessary to fix the device s analog output at the Set value 4 000 mA in the example at left above At this point the user determines the loop current received at the control room or the value read at the receiving device involved and enters the value into the MFT by selecting the Entry soft key The MFT s numeric entry system is used to enter the value Press the Done soft key when satisfied with the entered value and answer Yes to save the new data The Error percentage between the Entered value and the Set value will be displayed for the user s reference Finish documenting the loop cal point by pressing the Save soft key The screen will update as shown below for a 2 point loop test Complete the second point of the test in the same way Loop Test Set 20 000 mA Entered 20 000 mA Error 0 000 2 points of 2 Save Entry Abrt 45 Once the As Found loop calibration test procedure is completed the screen will change to the intermediate screen shown below At this point the user perfor
112. iable parameters have been saved then the MFT resets the PV to the original variable Send Allows the MFT to send download a HART configuration to an identical HART device Once a suitable configuration for one unit is created it can be shared with identical units requiring the same parameters 70 Review Edit This function allows the user to bypass the menu system to view and or edit variables directly from the configuration information To enter the Review Edit option use the Down soft key to move the selection arrow to Review Edit then press the Select soft key The Edit soft key is active only for editable parameters To edit the displayed parameter press the Edit soft key The MFT will then switch to that variable s edit screen Use the Alphanumeric Grids options see Alphanumeric Entry Section in this manual and soft keys to select desired characters Press the Select key to move on to the next character Use the Increase and Decrease soft keys to make selections from editable menus Use the Next soft key to move to the next selection Press the Done soft key when the changes are complete A prompt will appear Save new data Press the Yes soft key to accept the changes Pressing the No soft key will keep the previous settings with out saving any changes In both cases the MFT display will remain the same Press the Next soft key to move on to the next variable the Back soft key to go back one variable or the Done soft key to
113. iguration Once a HART device is located the MFT enters the Hart Device Online Screen as shown below The word Hart appears in the top left of LCD The Q symbol will flash when HART communications have been established Note The screen at right illustrates a Rosemount 1151 rev 1151 Pump 8 5 HART display Screen configuration may vary depending Device Config on the HART device connected For more information Pres 0 000 InH20 please refer to the owner s manual for the HART device AO 4 000 mA under test LRV 0 000 InH20 URV 104 8 InH20 of Range 0 000 AO Fixed Up Down Select Back 56 1151 Pump 8 Line 1 displays the model and tag number or service description of the device connected to the MFT The model of the device is fixed and cannot be changed by the user Device Config Line 2 is dedicated to accessing the HART configuration menus See the Device Setup section below for further information PV Displays the current primary variable s value as reported by the digital side of the HART device AO Displays the current analog output value as reported by the digital side of the HART device LRV Displays the Lower Range Value of the transmitter corresponding with a 4 mA analog output URV Displays the Upper Range Value of the transmitter corresponding with a 20 mA analog output of Range Reflects the primary variable reported as a percent of full scale range AO Fixed Line 9 is a message line used
114. ill be prompted Connect Sim Cable Leads to the device Below is an example of 2 3 and 4 Wire RTD Configurations for an RTD Sensor to a given manufacturer s Temperature Transmitter There can be different configurations however these examples illustrate the corresponding RIO4000 connection required to perform RTD Simulation for 2 3 and 4 Wire RTD s Example 4 Wire RTD Example 3 Wire RTD Example 2 Wire RTD Configuration Configuration Configuration RIO4000 Connections 93 Connect the leads and any necessary jumpers to the transmitter RTD sensor terminals and select the OK soft key The RIO Simulation screen shown below will be displayed From this screen the user can select simulation units start a simple simulation assign a step value change or setup and execute automated step or ramping test procedures RIO Simulation Simulating Start Units C Step Value 10 0 C Auto Step 1 Auto Step 2 Auto Step 3 Auto Ramp 1 Auto Ramp 2 Auto Ramp 3 Up Down Select Back 1 2 1 Start begins an RTD resistance simulation When Start is selected with the Select soft key a numeric entry screen appears to facilitate the entry of the desired simulation value degree or ohm value as selected at Units line Once a value has been entered and saved the MFT will use the RTD type and alpha coefficient previously specified to both determine and output the corresponding ohm value through the User Cable 1 2 2 Units is used to sele
115. ineering units of the affected sensor If the applied pressure exceeds 20 of the sensor s full scale range the affected pressure measurement is replaced by an Over range warning If this occurs immediately release the pressure until the MFT displays a normal reading Although pressures are displayed up to 20 over full scale range specified accuracy is guaranteed for full scale range only xGI Gauge Isolated and xAl Absolute Isolated Modules are capable of withstanding up to 2x the sensor range without sustaining damage xDN Differential Non Isolated Modules are capable of withstanding up to 2x the sensor range when pressurized on the high side only When pressure is applied to both the high and low side simultaneously all xDN sensors have a 150 PSI pressure limit x is a place holder for the sensor module accuracy designator See information in the Appendix for additional sensor module information Note Subjecting pressure sensor modules to pressure limits beyond those listed above may damage the sensors and void the warranty Media Compatibility Pressure Sensors Differential xDN pressure sensors are for use with clean dry non corrosive gases only Differential xDI Gauge xGI and Absolute Al pressure sensor modules are compatible with fluid and gas media compatible with 316 stainless steel 13 APPLICATIONS Gauge Pressure Calibration The diagram below shows two typical set ups for calibrating a gauge pressu
116. ion with a PC When the MFT is connected to a PC for updates via DPC Manager see DPC Manager section in this manual a DB 9 serial cable is used Occasionally a DB 9 Serial cable is encountered that does not have a DTR line The DTR line is important to the update process because it is used to initiate and confirm communication between the two machines If a DB 9 cable without a DTR line is used the MFT must be manually placed in the Enter PC 10 Comm Mode Go to the MFT Main display and select MFT Scroll down to the Enter PC Comm Mode menu option and press Select Proceed with update and cycle MFT power when the update is complete It is recommended to use fresh batteries or an AC adaptor during update procedures This mode will automatically time out after approx 2 minutes of inactivity and return to the main display Pressing the Back soft key at this point will return to the previous screen GENERAL OPERATION Sensor Installation Removal To install a new sensor module into a sensor bay make sure the spring loaded sensor lock is facing toward the rear of the MFT Depress the sensor lock until the base of the sensor module passes into the sensor bay Push module into bay until it locks into place Once installed the MFT will immediately read the data from the sensor and load it into the system The display will briefly show what sensor has been installed The engineering units that were previously assigned to that sensor module will automa
117. ired tag number When the MFT has been set up for HART mA calibration the MFT will poll the connected device and confirm the tag number match between the device and the From PC stored procedure If a tag number mismatch is detected the MFT display will advise Device mismatch continue with this device Pressing the No soft key aborts the procedure Pressing the Yes soft key enables the use of the stored procedure with the mismatched device tag and saves the calibration data under the connected device s tag number this information is obtained over the HART connection 39 Once a tag number match is confirmed or the user directs the MFT to use the mismatched procedure the following screen will appear Procedure Summary Tag DPT1003 Date Time LRV 0 000 inW20C 9 15 06 12 00 PM URV 100 00 inW20C Status Incomplete Output Q mA OK Detail Back Press the OK soft key to continue with From PC procedure calibration amp documentation or the Detail soft key for more procedure details or the Back soft key to return to the From PC procedure list The next screen provides Setup Instructions that may have been associated with the tag during setup in the DMS software Typically these would be start up instructions for the technician using the MFT Press the OK soft key to continue The following screen will appear Quick Cal Apply line prompts user to apply procedure Device PT 1003 defined input values Auto advances to ne
118. is key allows the user to adjust the contrast of the LCD display for ambient conditions or user preferences Pressing and holding this key will cycle through all available contrast settings If over adjusted simply release key for one second and re press to change direction of adjustment After adjusting Contrast wait at least five 5 seconds before turning unit off to insure storage of new contrast setting Function The Function key is pressed to access the functions labeled in blue on the dual function keys Pressing the Function key will allow the user to access and or alter the corresponding properties Function remains on until it is depressed again When the Function key is active an up arrow t will appear at the top of the display to the left of the battery power or AC wall plug icon Dual Function Keys S1 Units The S1 Units key changes the engineering units for the module in sensor bay 1 The Function key must be active before the units can be changed When numeric entry is anticipated by the MFT this key can be used to toggle from 1 to 2 to 3 and back to 1 for entry purposes HART Active only with MFT 4010 The HART key puts the MFT 4010 series calibrator into its HART Communications mode and initiates communications via the HART connections at the bottom of the MFT Units Sensor2 The S2 Units key changes the engineering units for the module in sensor bay 2 The Function key must be active before the units can be changed Wh
119. isplay units for Sensor Bays 1 2 and 3 plus the integral volts current display Damping Allows user to select between no Damping Smart Damp or Current Settings exponential Damp Smart Damp is the factory default mode and Damping Smart provides the most stable yet responsive display of measured values S1 Units inW20C This can be changed to exponential Damp to provide the user with S2 Units PSI control of the averaging time constant or damping can be completely S3 Units deg F removed Move the cursor to the Damping menu line of the S1 Units inW20C Measurements Menu Screen and press the Chng Soft key to scroll IV Units mA through the available options and select the desired damping Damping method selected here becomes the normal damping mode Units Up Down Chng Back The Units menu line of the Measurements Menu Screen allows the user to scroll through and select the available units of any of the Measurements Menu Screen three Sx sensor module bays and the integral MFT volts current meter Move the cursor to the desired line and press the Chng Soft key to scroll through the available options Applications Allows user to select special applications available on the MFT Follow the on screen prompts and directions to utilize these Applications Digital Poll addresses 0 15 Digital Polling is a special feature accessible through the MFT s Applications menu option Select the Digital Poll menu
120. l purpose connector and the RTD element as short as possible 3 In 3 wire and 4 wire configurations the wire size and length should be identical for all leads Option 2 RTD Measure Cable IMPORTANT Alligator clips on the connector cable assembly must all be connected to something for readings to take place RIO Measure Cable P N A900028 90500 general purpose connector is used for connecting to RTD wires or terminals to obtain temperature measurements directly from RTD devices One pair of white and one pair of red Alligator clips are suitable for connecting to 2 3 or 4 wire RTDs 2 wire RTDs Connect the two Red clips to one wire terminal of the RTD Connect the two White clips to the other wire terminal 3 wire RTDs 3 wire RTDs have two wires terminals that are the same color Connect the two Red clips to the wires terminals of the same color Connect the two White clips to the remaining wire terminal 4 wire RTDs 4 wire RTDs have two wires terminals of one color and two of another color Connect the Red clips to each of two wires terminals of the same color Connect the White clips to each of two wires terminals that are the other color Note Restrictions apply for use of Intrinsically Save RIO4000 modules MFT units in Hazardous Areas RTDs and or RIO4000 modules must only be removed or replaced in non hazardous areas RTDs P N A900442 00026 connectors and P N A900028 90500 User Cable must only be connected to the RIO400
121. lectronically documents the results Template Calibration Procedures are created on the MFT and are available for recall and reuse at any time One pressure template one temperature template and one switch template are available for setup and saving to memory Templates are useful for repetitive calibrations on similarly configured field devices of the same type Template setup follows the Create Manual Calibration Procedures menus The dedicated MFT calibration memory can save up to 100 calibration result files with up to 21 As Found and 21 As Left points with header information including Tag S N LRV URV date and time 32 Entering Calibration Documentation Mode Press the Calibrate key to setup the MFT to document the Cal Setup calibration of HART or conventional devices The following Begin Calibration Procedure Manual DeviceOut O mA Cal Type P screen will appear see the Calibrate Key section earlier in this manual for more details P Meas IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen Begin Calibration after properly setting the Procedure Device Out and Cal Type options select Begin Calibration to initiate a calibration documenting session Procedure Select to set up the MFT for Manual Calibration From PC Stored Calibration Procedure or Template Calibration Procedures The following screen will appear Procedure Manual a Manual Fro
122. lly Safe Control Document in the Appendix for exact details Meriam reserves the right to revise the Control Document without notice Contact Meriam for the current Intrinsically Safe Control Document Note Intrinsically Safe modules RTD1000 RIO4000 TIO0110 and VMA0055 require the use of electrical connections and leads Any electrical connections made to Intrinsically Safe modules installed in an Intrinsically Safe MFT base unit must be made in non hazardous areas only Refer to the Intrinsically Safe Control Document in the Appendix for details 21 MFT 4000 SERIES MODEL SPECIFIC FEATURES MFT 4000 MFT 4005 MFT 4010 Previous sections of this manual have covered specifications and instructions that are common to all models of the MFT The following sections address model specific instructions ELECTRICAL CONNECTIONS by MFT Model MFT 4000 MFT 4000 Calibrator Electrical connections are shrouded standard banana jacks 3 4 center for 50 mA volts measurements MFT 4005 MFT 4005 Calibrator with HART Trims Electrical connections are shrouded standard banana jacks 3 4 center for 50 JL mA volts measurements HART loop connections are also standard banana jacks V Co nA 1A zi MFT 4010 MFT 4010 Calibrator with HART Communications Electrical connections are shrouded standard banana jacks 3 4 center for 50 mA volts measurements HART loop connections are also standard banana jacks For Intrinsically Safe MFT m
123. low Hart Calibration Begin Calibration Tag PT 11008 SN 2878023 Meas Sim S1 LRV 4 000 URV 20 000 Loop ID Default lt More gt Up Down Select Back Begin Calibration Setup Screen Enter the Tag number and Loop ID by moving cursor down to the corresponding menu option and pressing Select Use the alphanumeric entry system of the MFT to enter the proper tag and press the Done soft key Answer Yes to save the loop tag confirm the information on Begin Calibration Setup Screen is correct and then Select the Begin Calibration menu line when satisfied If 1 pt 2 pt 3 pt or 5 pt Loop Test was selected then the Loop Test will launch as follows 44 Loop Test Set 4 000 mA Entered 4 000 mA Error 0 000 1 points of 2 Entry Abrt Loop Calibration Screen If the Custom Loop Test option was selected then the display below left is shown Select the Create Procedure menu option to enter the Custom Loop Procedure Setup Screen shown at right below Once this setup is complete selecting the Continue menu option will launch the Loop Calibration Screen Manual Cal Proc Manual Cal Proc Manual Cal Continue Create Procedure Show Points LRV 4 000 mA URV 20 000 mA upscale pts 3 dnscale pts 3 Adj to Limit 5 0 Up Down Select Back Up Down Select Back Custom Loop Procedure Setup Screen Notes For conventional devices on a loop to be tested remove the device from the loop and replace it with t
124. ls Select the As Left option to proceed with the As Left portion of a Manual Procedure Calibration Data saved to the MFT using the Manual Procedure Calibration can be uploaded to Meriam DMS software or other compatible FCINTF software programs The Field Calibrator Interface FCINTF specification has been implemented as the MFTs interface for transmitting calibration data Compatible asset management software programs should be able to receive and process MFT calibration data Note HART configuration data saved by the MFT cannot be passed by FCINTF This data can only be uploaded to Meriam DMS To view previously stored calibration results select the View Results menu option under the MFTs Calibrate key See the Calibrate Key section of this manual for more information 37 Local Indicator or Fieldbus Device Calibrations and Documentation To document the As Found and As Left condition of local indicating devices or Fieldbus devices select Enter for the Output option on the main Cal Setup screen and then select Begin Calibration The following screen will appear Cal Manual Calibration S1 10 000 inW20C Enter 0 000 inW20C 0 Points Saved Save Entry Done Where S1 sensor module bay Sx shows the input value applied to the device as measured by sensor S1 Enter local indicator of fieldbus device shows output value from the device under test that was keyed in by the user This value is read from a local indica
125. m PC Template Up Down Select Back Device Out Select to set up the MFT for calibration of HART devices HART mA or HART PV multidrop loops conventional devices or for entry of the device under test s local indication local indicators or Fieldbus device readings The following screen will appear Up Down Save Back Cal Type This option allows the user to select and set up the type of calibration desired Cal Type menu provides the user with a list of supported calibration types to choose from Meas Sim menu allows the user to select the needed MFT operation for the device under test s input Measure menu allows the user to select the needed MFT operation for the device under test s output See the Calibrate Key section earlier in this manual for more information A sample of the Cal Type screen is shown below 33 Cal Type Cal Type P Meas Sim Function P Meas Location S3 Measure Function IV Meas Location IV Up Down Select Back Press the Back soft key when satisfied with the settings or if you choose not to make any changes The MFT will then return to the Calibrate key main menu screen Manual Calibrations and Documentation Selecting Procedure Manual and Device Out Conv and pressing Begin Calibration causes the following screens to appear Non Hart Cal Begin Calibration Tag DEFAULT Non Hart Cal Begin Calibration Measure IV Output LRV 4 000 Output URV 20 000 Units mA S N 000
126. mber will be provided by the Meriam Repair Department when you call fax or e mail your information An RMA number must accompany all incoming packages to insure proper tracking processing and repair work To assist us with processing your repair request please have the Model amp Serial Number of the unit available when you call This information is located on the MFT label and on all sensor module labels This information can also be obtained directly from the MFT display by pressing the Sensr soft key while in Measure Mode See the Measure Mode section in this manual for more details Meriam Process Technologies 10920 Madison Avenue Cleveland OH 44102 TELEPHONE 216 281 1100 E mail meriam meriam com Web Site www meriam com 75 APPENDIX PRODUCT SPECIFICATIONS OVERVIEW BASE UNIT 9 L x 4 7 W x 3 2 D ABS plastic case with shock absorbing boot 28 ozs Three bays for measurement modules DISPLAY 128 x 128 pixel graphic display 2 6 x 2 6 viewable area 5 digit resolution POWER 6 AA alkaline batteries 1 5 V 6 AA NiMH batteries 1 2 V or optional 100 240 Vac power adapter P N 9B000007 TEMPERATURE SPECIFICATIONS Storage 40 F to 140 F 40 C to 60 C Operating 23 F to122 F 5 C to 50 C HUMIDITY SPECIFICATIONS 10 90 RH 50 CONNECTIONS Pressure 1 8 FNPT 316ss Electrical Standard banana jacks GA center HART A Loop Standard banana jacks GA center Data transfer DB 9 MODUL
127. mplete As Fnd DPT 1003 Save As Fnd to AsLft Trim As left View Results Up Down Select Abrt As Found Complete Screen Cal Options for Conventional Devices Save As Fnd to AsLft accepts the first set of saved cal data As found to be the As left data Trim Reminds user to perform the trim adjustments for zero and span As left Reactivates the documentation feature to save As left data View Results Allows user to view saved calibration results from As found or As left work Returns to Cal Options Screen after all points are reviewed or Back soft key is pressed As Found Complete As Fnd DPT 1003 Save As Fnd to Aen Smart Trim As left View Results Quick Cal Up Down Select Abrt As Found Complete Screen Cal Options for HART Devices Save As Fnd to AsLft accepts the first set of saved cal data As found to be the As left data Smart Trim Provides immediate access to HART analog and sensor trim options See Smart Trim section of manual for more details As left Reactivates the documentation feature to save As left data View Results View saved calibration results from As found or As left work Returns to Cal Options Screen when finished Quick Cal displays HART PV and AO along with MFTs measured values for at a glance determination of needed trims Direct access to the Smart Trim function through Trim soft key See Quick Cal section of this manual for more detai
128. ms any necessary adjustments to the transmitter or troubleshoots the loop to correct errors Once complete select the As Left menu option to complete the As Left portion of the loop calibration As Found Complete As found Save AsFnd to Ae ft Smart Trim As Left View Results Up Down Select Abrt As Found Complete Screen When the As Left loop calibration procedure is completed the calibration record is saved in MFT memory under the Loop Tag previously entered This data can be viewed at any time by selecting the View Results menu option under the Calibration Key Main Screen Loop Calibration Procedures and Documentation From PC Stored Loop calibration procedure setup features similar to those described in the Loop Calibrations and Documentation section above are available in the Meriam Device Management System This allows the user to define loop calibrations and assign calibration procedures to specific loop tag numbers in the DMS database DMS tracks calibration schedules and alerts the user when loop calibrations are coming due DMS will download loop calibration procedures to a documenting MFT for use in the field For conventional devices the VMAO0055 module is used to simulate a transmitter on the loop to be tested For HART devices the MFT 4010 sends the HART commands needed to fix the device output to the procedure value Once the loop calibration has been completed the results can be uploaded to DMS where they are sto
129. nd 2 the corresponding RTD Type look up table is utilized Plug connectors are available for customers that want to make up their own RTD Type standards If no Rs resistor is installed between pins 1 and 2 a copper wire Rs 0 must be wired between pins 1 and 2 When Rs 0 is detected the RTD Type setting will be defaulted to the last RTD Types setting used This setting will display briefly at the bottom of the MFT display when the cable is attached to the RIO module Option 1 RTD wiring styles for User Wired RTD Type with Manufacturer s Plug IMPORTANT Pins 3 6 on the custom connector must all be connected for readings to take place 2 wire RTDs Connect pins 3 and 4 to one wire terminal of the RTD Connect pins 5 and 6 to the other wire terminal 3 wire RTDs 3 wire RTDs have two wires terminals that are the same color Connect pin 3 to one of these wires terminals and connect pin 4 to the other wire terminal of the same color Connect both pins 5 and 6 to the remaining different color wire terminal 4 wire RTDs 4 wire RTDs have two wires terminals of one color and two of another color Connect pins 3 and 4 to each of two wires terminals of the same color Connect pins 5 and 6 to each of two wires terminals of the other color 96 Notes on RTD wiring 1 For maximum accuracy use 3 wire or 4 wire configurations with DIN Class A RTDs 2 When using a 2 wire RTD keep the lead length between the alligator clips of the genera
130. nd Up to PgUp and PgDn To quickly advance to the next page of a list press 55 FUNCTION and then the PgDn soft key To retreat to the prior page press FUNCTION and then PgUp Once engaged the PgUp and PgDn soft keys remain active until the Up or Down soft keys or FUNCTION is pressed again List Edit Configs Lists all stored HART configurations by Tag Number Once a List Edit Configs desired tag is located with the cursor pressing the Select soft key PT 105B displays header information to help the user confirm the identity DPT 201C and origin of the configuration Pressing Select again opens the TT 312 A configuration for review and editing as needed Any configuration TT 312 A in the list can be sent to another HART device of the same FE 201 manufacture and model number This feature enables fast FE 201 commissioning of replacement devices cloning of existing SE systems or re configuring for changes in process conditions or batch runs New entries to this list are loaded to the bottom of the list If multiple entries for one device are shown the most recently Offline List Edit saved configuration is always listed last Configs Screen Up Down Select Back Entries in this list may have been saved directly from a connected HART device created in the MFT using the Create Configs function copied from another configuration and renamed or created by editing an existing file MFT will also list configurations downloaded
131. ned by dividing the voltage by the resistor value Scaled D A Trim allows the user to enter this voltage directly instead of having to convert it into the actual current value During the trim function the transmitter output is set to a fixed output first 4 mA and then 20 mA The user is prompted to enter the meter reading using the analog scale selected by the user The transmitter D A calibration trim is then adjusted to obtain the correct meter reading The resulting calibrated loop delivers a precision voltage signal to the DCS To use Scaled D A Trim first make connections to the HART transmitter of interest and press the HART key Once communication is established select the Device Configuration option on the first display then Diagnostics then Calibrate then Analog Trim and finally Scaled D A Trim these menu paths and titles may vary with HART device The screen will prompt Loop should be removed from automatic control This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Use the Select soft key to accept OK Press the Abrt Abort soft key to return to the previous screen without making changes and without taking the device offline If OK is selected the following display will appear 3144 Temp DOF TEST Select Trim Scale 1 0 to 5 0 volts 1 2 to 6 0 volts 2 0 to 10 0
132. ng HART Configurations with Meriam DM 73 Download Site Information DOFs Firmware Utilities ccccccccceecceececeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeaeeeeeees 73 Who has access to the Download Gite 73 PC Requirements for Download Operations ssseeseesessseeseetittetttttetttntstinttnnuttnttnnntnnutnnnnnnen nnen nnnn 74 Preparing the MFT for Updating ccscceeeeeeceneeeeeeeeeeeeceeeeeceaeeeeaaeeseeeeeceaeeesaaesseaeeseeeesaeeesaeseeneeeeaees 74 Preparing to Downoad EE 74 Using the Download Site AEN 74 SUDSCHIDEK OPIN Sana a a abe aces tak AES e ee e Ae 74 DPC Manager Installation Ulm 74 Returning the MFT for Repairs ccccceccecseeeeeseeeeeeeeceaeeeceaeeeeaeeceeeecaaaeedeneeseaeeesaaeeseaaesseeeeseaeeseeeesnaeeenes 75 APPENDIX Product Specifications OVervieW cccccccceeeceeeeeceneeeeaeeeeeeeeceaeeecaaeseeaeeseeeeesaaeeeeaaeseeeeeseaeeeeeeeseeeenaees 76 Models Options Ordering Information ccccccccssecceesscneeeeeesneceeeeaeeeeseaeeeescsaeeeeseaeeesecaaeeseseaeeeeseaas 78 Sensor Modtlles LISt eege aide aaa neni hall alanine ee 80 MET Accessories List ctuei catia in can ae Bie a od ale ee ee 81 T100110 T C Measurement and Simulation Module Instruction cccccceeceeeeeeeeeeeeeeeeeeeseeeeeneeeeeeees 82 VMA0055 Voltage and Current Module Instruction 0 ccccceceeceeeseeeeeeeceeeeecaaeeeeneeseeeesaeeeseeeeeeeeeeas 86 RIO4000 RTD Measurement and Simulation Mo
133. o launch HART communication with that device Digital Poll can only be launched from this location in the handheld s menu structure Manual Launch of Device 0 Poll When the message Device 0 On line is displayed on the MFT Main a 1 Online Setup navigation screen selecting Online Setup will launch HART 2 Offline Menu communication with the device The message indicates that a HART device with address 0 has been detected at the HART connection and the Device 0 On Line MFT is standing by to initiate communications The Device 0 On line message is shown 1 if a physical connection is made to a HART device after the MFT power is turned on or 2 if the user exits from a HART communication session without disconnecting the lead wire by using the soft key controls provided Up Down Select Cfg MFT Main Navigation Screen Cloning HART Devices Manually launch polling on device 0 Cloning an existing HART device configuration can be very useful for configuring other devices ot the same type The MFT provides two options suitable for cloning Copy configuration and send to new device Connect to the HART device of interest and select the Save option to save a copy of the configuration Connect to the new device of same manufacturer and model and select the Send option The screen will show all saved configurations by tag number Move the cursor to the desired configuration and press the Select soft key Verify the configuration i
134. o the receiving device Press the OK soft key to continue Press the Back soft key to return to the Hart Smart Trim Screen main menu screen Pressing Back again will return the MFT to the Calibration key main menu screen 28 Lower Sensor Trim MFT 4005 and 4010 execute Lower Sensor Trims on HART devices Use the Up or Down soft key to move the selection arrow to Lower Sensor Trim then press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue or press the Abort soft key to return to the Hart Smart Trim Screen The MFT will now prompt Apply Low Pressure Press the OK soft key to continue The MFT will then prompt the user Wait until stable This notice reminds the user to wait for the pressure to stabilize before accepting a pressure value Press the OK soft key to continue The following screen will appear Cal Setup PV 9 780 InH20 MFT Lower Sensor S1 10 00 inW20C Up Down Select Back Lower Sensor Trim Screen Apply a low pressure value to the HART device and allow it to stabilize The actual value chosen for this low pressure point is at the operator s discretion When the S1 sensor or whichever sensor is selected reads a steady low pressure value press the Select so
135. ode Arrow Up or Down to the desired menu option and press the Select soft key 1 3 1 TC Type select from T C types E J K N T B R C D S M or P Use the Up and Down soft keys and Save key to set type 1 3 2 Standard choose from NIST 175 default ITS 90 or ITS 68 standards Use the Up and Down soft keys and Save key to set 1 3 3 Resolution use to select temperature display resolution of 1 or 0 1 Use the Up and Down soft keys and Save key to set 1 3 4 Simulate Mode select simulate mode to simulate a t c mV output to a receiving device See details below 1 3 5 User Re Calibration select this menu option to calibrate the TIO0110 module with appropriate local standards See details below 2 0 Simulate Mode Select Simulate Mode from the TC Setup screen to access the TC simulation display From this display the user can select simulation units start a simple simulation or setup and execute an automated test procedure Simulation Mode Start Units C Step Value 10 C Auto Step 1 Auto Step 2 Auto Step 3 Auto Ramp 1 Auto Ramp 2 Auto Ramp 3 Up Down Select Back 2 1 The Start menu begins a TC or mV simulation When Start is selected with the Select soft key a numeric entry screen appears to facilitate the entry of the desired simulation temperature value or mV value Once the value has been entered the MFT will use the previously selected conversion standard to determine the corresponding mV value
136. odels consult the Hazardous Area Use section of this manual for restrictions and special instructions for use and electrical connections CALIBRATE KEY MFT 4000 4005 amp 4010 The Calibrate key provides access to powerful calibration amp documentation tools Pressing the Calibrate key allows the user to set up the MFT to calibrate document calibration results of HART or non HART devices After pressing the Calibrate key the following screen will appear Cal Setup Begin Calibration Procedure Manual Device Out Q mA Cal Type P P Meas IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen 22 Begin Calibration Select to perform a calibration This key is selected after setup of Procedure Device Out and Cal Type is completed see Documenting Calibration Results for more information Procedure This option allows the user to select a Manual calibration the user defines the procedure as he calibrates the device under test or configures a test procedure for a manual calibration From PC calibration procedure the procedure has previously been downloaded from compatible device management software and stored in the MFT memory for later use in the field or Template calibration that provide the use with three configurable templates that can be set up once and then recall and reused in the field Note The From PC calibration option requires
137. odular calibrator means that technicians can use one device to perform device analog output trim adjustments 4 and 20 mA trim the sensor re configure the field device or poll a device for basic information The MFT 4010 will communicate with any HART device through Universal and Common Practice Commands using the standard Generic DOF Device Object File but must have the DOF for a specific HART device installed before it can execute Device Specific Commands Consult the list of available DOFs at www meriam com Click on the Available DOFs button for an up to date list of HART devices HART COMMANDS Three HART command types are used by the MFT 4010 to communicate with HART field devices First Universal Commands are primarily used to identify a field device by its model number and tag number and to read process data from the device This communication is often referred to as polling The MFT 4010 can poll any Hart Device Second Common Practice Commands are used for calibration and maintenance functions that are common to many devices An example of this would be to trim or adjust the analog output Third Device Specific Commands are used to handle functions that are unique to a particular device or manufacturer Examples of these commands include sensor zero sensor trim calibration curve characterization density inputs required for calculations made by the HART device or other configuration functions unique to the specific device
138. oft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Pressure Trim main menu screen without making changes or taking the device offline The MFT will prompt Apply zero to Sensor Make sure that the HART device has no pressure applied Press the OK soft key to continue The MFT will then prompt the user Wait until stable All pressure must be vented and the display stabilized before accepting a zero pressure value Press the OK soft key to continue Trim Zero Menu Q 1151 Pump 8 Pres 0 00 InH20 Up Down Select Back Once the display is stabilized press the Select soft key to set the displayed value 61 Press Back to exit this screen without performing a zero trim The screen will display the prompt Put Loop back online This notice reminds the user to reconnect the device under test to the receiving device Press the OK soft key to continue to the Pressure Trim main menu screen Pressing Back again will return the MFT to the Sensor main menu screen Lower Trim This option allows the user to trim the low pressure at a specific reference point This value becomes the low sensor trim point Use the Up or Down soft key to move the selection arrow to
139. oft key Point one of the saved calibration is displayed as shown below Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com Results PT 307 Single variable As found Point 1 of 6 In 0 090 inW20C Out 3 999 mA Error 0 096 Pass Del Done Next Back View Calibration Results Use the Del soft key to delete the entire calibration record Note This Del key only removes the record from viewing by the MFT it does not clear memory space Connect the MFT to Meriam DMS or PC utility pending and use the clear MFT calibration data function to clear memory Use the Done soft key to end the Viewing session Use the Next soft key to move to the next saved point for the active tag number Use the Back soft key to go back to the prior screen Clear Cal Memory To clear all calibration procedure result files Select the Clear Cal Memory menu option under the MFTs Calibrate key see the Calibrate Key section of this manual for more details A delete confirmation screen is provided to prevent unintended clearing of all documentation files 31 DOCUMENTING CALIBRATION RESULTS Overview The MFT 4000 Series of multi function calibrators come with standard documenting capability Documenting enables the MFT to work with manually created or DMS generated From PC or stored calibration procedures for use with specific field devices save As found results trim the de
140. on process for 3 5 or 9 points the MFT will inquire if the cal data should be saved Select Yes to accept the recalibration data or No for other options If Yes was selected the screen will verify the new calibration by displaying the date and module position number Press the OK soft key The MFT then returns to the Measure Mode Choosing No opens the Cal Not Saved screen with options Exit Cal Restart Cal Save Cal 19 Exit Cal Does not save any new calibration data and returns the user to the Measure Mode Restart Cal Takes the user back to the Recalibration set up screen to begin a new recalibration procedure Save Cal Gives the user a second opportunity to accept the recalibration data The user can verify sensor module or mA V calibration status by pressing the Sensr soft key from the Measure Mode display The calibration data will show the sensor ID information and the most recent calibration date Other Recalibration Keys and Functions Adj Used at the start of the recalibration cycle this option allows the user to redefine the recalibration target points For example if the first calibration point is a value other than zero press Adj and enter the desired target pressure using the Numeric Grid and soft keys Press Select to go to the next digit Once you are satisfied with the new target pressure press Done The MFT will prompt the user to save this value Pressing Yes will change the calibration pressure value for that
141. option to launch a polling operation that includes address 0 and ends with address 15 All addresses on the loop will be displayed on the MFT s screen The address of interest can be selected from the list to launch HART communication with that device Digital Poll can only be launched from this location in the handheld s menu structure EJA EJX Accuracy Utility This program is designed to aid in the calibration of the Yokogawa EJA EJX Pressure Transmitter series The program will calculate the maximum error based on design accuracy of the EJA EJX and the pressure module used when performing a calibration with the MFT Get HART Data If the EJA EJX has HART Communications the program will automatically read all necessary information needed to perform the calculations If the EJA EJX does not have HART Communications an EJA not found error will be displayed Data can be input manually into the program for non HART units EJA Model This data can be obtained automatically by selecting Get HART Data or manually input by selecting the Chng soft key Pres Unit The pressure units can be obtained automatically by selecting Get HART Data or manually input by selecting the Chng soft key Zero LRV The Low Range Value can be obtained automatically by selecting Get HART Data or manually input by selecting the Chng soft key Span HRV The High Range Value can be obtained automatically by selecting Get HART Dat
142. or modules plus HART trims for pressure and temperature transmitters MFT 4010 Multi Function Tester with HART Communications Base unit for use with sensor modules plus HART trims for pressure and temperature transmitters and full HART communication capability 78 MFT BASE UNIT MODEL NUMBERS Includes CE Mark Test Lead Kit HART Leads Model 4005 4010 Batteries Universal Power Adapter RS 232 Serial Cable Paper User s Manual Note Standard items may be different based on OEM code See Page 2 for Measure Simulation Modules Model Base Unit Model Note VMA0055 Module is required for 24 VDC Loop Power on all models Calibrator Base unit with three 3 modular sensor bays 4005 Calibrator with HART Calibration Functions Smart Trims Automated Calibration Steps 4010 Calibrator with HART Calibration and Configuration Functionality OEM Field or Reserved for outside price sheets E Add MFT as Prefix Meriam Version Documenting Options Standard Documenting Interface to DMS Software for Calibration or HART Configuration Data 2 21CFR Part 11 Enabled Version of Documenting Option Above Code Certification Options 00 CE Mark Standard on all units 01 IS Intrinsic Safety Certification by MET Laboratories per CSA C22 2 No 1010 1 92 C22 2 No 157 and UL913 Fifth Edition Rev 2 21 97 for Class Div Groups A B C amp D Carrying Case and Strap Options Rear Hand Strap Standar
143. output to 20mA Select the OK option and the MFT sets the HART device output to 20 00 mA The next display asks the user to Enter meter value read from the multimeter display Use the Numeric Grid and soft keys to enter this value Press Done when finished Select No if the meter does not read the correct scale value for 20 mA output Selecting Yes completes the trim operation and the display changes to Data is being made permanent please wait then to Returning field device to original output and finally to Note Loop may be returned to automatic control Select OK here to complete the Scaled D A Trim This feature also allows custom scaling by entering values for Scaling Lo value and Scaling Hi value Selecting the User Defined menu option on the Select Trim Scale display provides the Numeric Grid display to allow input of the Scaling Lo and Hi values Once this is complete the following display is shown Scaleable D A Trim 3144 Temp DOF TEST Trim will be scaled from 1 400 to 8 000 Apply above scale Change scale Up Down Select Abrt Selecting Change scale gives the user a chance to further adjust the desired scale Once Apply above scale is selected the remaining procedure is identical to the 1 2 to 6 0 volts example given above Complete the procedure as prompted by the MFT displays using the custom scale for the D A trim 65 Test Equipment Depot 800 517 8431
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145. p Display Up Down Select Back VMA Main Setup Display 88 3 5 Select the Mode option to select from Xmitter Sim mA Source or V Source options Use the soft keys to move cursor Up or Down to Select the desired option and to go Back to the VMA Main Setup Display 3 6 From the VMA Main Setup Screen select Start 3 7 The user will be prompted to enter the starting value with the following screen Use the soft keys to enter the desired value Vma Settings Current Settings Enter Output Value _ 0 000 Inc Increases the value shown above the cursor Dec Decreases the value shown above the cursor Next moves cursor to the right eventually wraps back to left position Done Ends data entry session and proceeds with the selected operation 3 8 Once the value is entered press the Done soft key to initiate the selected operation The operation depicted below is for mA Source Use the soft keys to change the output value as desired Note that the MFT base unit s IV current voltage meter reading is shown on this display for use in applications requiring both sourcing and measurement The IV line can be changed at this display from V to mA to off by using the MFTs Function and Units mA V keys as usual See the MFT User s Manual section on Changing Units for more information mA Source Output 16 000 mA IV 16 015 mA Inc Dec Chng Exit Inc Increases the current value by the Step Value
146. ple if the first desired calibration point is a value other than 20 C apply the desired first temperature with temperature bath dry block or RTD simulator and let it stabilize Press Adj and enter the actually applied temperature value using the Inc and Dec soft keys press Next to go to the next digit and press the Done soft key The MFT will prompt the user to save this value Save the value by selecting Yes and then confirm the Applied line value matches the S1 value Error line is close to zero When satisfied with the indicated Error press the Next soft key This will change the calibration temperature value for the point of interest and calibrate the module at the point as well Perform this adjustment on any calibration point you wish to customize The customized procedure will be saved in module memory as directed by the user when the procedure is completed Abort Pressing the Abort key will immediately cancel all calibration value changes made to that point reinstate the previous calibration and return to the Measure Mode Next Takes the user to the next calibration point Back In the Real mode Back aborts the calibration procedure and returns the user to the Real set up screen The previous calibration data is retained It does not return the user to the previous screen in the calibration procedure 102 4 0 Specifications Input impedance gt 10 megohm Warm up time lt 30 Seconds to full rated accuracy Ohm Measur
147. ple where the RIO module is installed in Bay 1 Otherwise select Next soft key to select the correct bay location From this window select the Setup soft key to start the user interface for simulation mode measure mode Real Mode 1 0 Simulation Mode 1 1 Connectors and Wiring Configurations A Simulation Cable by manufacturer must be used for simulation applications When the simulation cable is plugged into the RIO module it will automatically be detected and will not allow any measure mode operations The RIO module can simulate to conventional and smart transmitters Special Note In order to maintain the RIO modules accuracy statement some Pulsed transmitters Rosemount 3144 644 must be placed in Active Calibration mode or a similar continuous mode prior to simulating RTD Type resistance to the transmitter sensor input circuitry 1 2 Simulation Mode User Interface Plug the Simulate Cable into a RIO module that has already been inserted into an MFT Bay To setup a simulation from the RIO Setup Menu select Simulate Mode from the RIO Setup 92 RIO Setup Settings amp Functions Choose New Probe Display Degrees or Q m Simulate Mode Measure Mode Selected Probe S gt Pt 100 385 Up Down Select Back The user will be prompted Short the Sim Cable Leads clip together Clip the alligator clips together and then Select the OK soft key The RIO4000 will perform a self calibration and then the user w
148. point Begin recalibration with the new point designated on the Apply line Perform this adjustment on any calibration point you wish to customize Abort Pressing the Abort key will immediately cancel all calibration value changes made to that point retain the previous calibration and return to the Measure Mode Next Takes the user to the next calibration point Back In this mode Back aborts the calibration procedure and returns the user to the recalibration set up screen The previous calibration data is retained It does not return the user to the previous screen in the calibration procedure DB 9 CONNECTION PORT All MFT models are equipped with a standard DB 9 connection for RS 232C communications The DB 9 provides the hardware interface to facilitate download upload operations from a host PC This connection port facilitates download of MFT firmware improvements HART Device Object Files DOFs and documenting operations All MFT upgrades are available via the Meriam Download Site accessible from www meriam com The MFT does not need to be returned to Meriam for firmware updates or for additional of DOF loading Note Do not use the DB 9 connection port in Hazardous Areas Use in non hazardous areas only See Intrinsic Safety Control Document in the Appendix for more details on I S MFT units Note When using PC without serial ports use an appropriate USB to Serial adapter such as the Keyspan p n USA 19HS 20 HAZARDOUS AR
149. r each Apply value until all procedure test points are complete and the following screen appears As left DPT 1003 Pass Enter Cal Note View Results Up Down Select Done Store Procedure Ending Screen Pass Fail notice Provides user with notification of the Pass Fail status of the As left calibration documentation Enter Cal Note User may enter a calibration note into MFT memory for the procedure just completed uses the MFTs alphanumeric entry features View Results View saved calibration results from As left work Returns to Cal Options Screen when finished Press the Done soft key to end the From PC Stored Procedure Calibration documentation session 4 NOTE From PC Stored procedures downloaded to the MFT provide data that allows the MFT to evaluate if a calibration point is in or out of calibration MFT tracks the Pass or Fail of each point in the procedure and marks the overall As found results and As left results as either Pass or Fail as appropriate See the Meriam DMS User s Manual for more details on Pass Fail and the tag data entered in DMS to support this feature The equation used to calculate the X Error displayed on the MFT Stored Procedure Calibration screens is shown Brice AO meas AQ cate here Output Range Where AO meas Aur 4 16 MFT meas LRV URV LRV Output Range 16 mA AOcatc Template Calibration Procedures and Documentation One of the procedure op
150. re unit under test If the process is a liquid it is vital that the gauge under test be isolated and drained If liquid enters the xDN module damage to the sensor can occur To use an xDN sensor connect the pressure source to the high pressure port of the xDN sensor Vent the low pressure port to atmosphere When calibrating a gauge pressure unit using an xGI sensor the connection is the same with the exception that the xGI sensor does not have an external vent to atmosphere In some cases the actual process may be used as the pressure source for calibration If you choose to use the process to perform the calibration make sure the process is compatible with the sensor used and that it provides a stable pressure If your process has a fluctuating or pulsating pressure use of an external pressure source is recommended to ensure the accuracy of your measurements and calibration To Process Ah X ma off valves gt lt High Pressure Vent to Atmosphere Low Pressure Port B34686 Hand Pump or other pressure source xDN Sensor xGI Sensor CH Gauge Pressure Unit J Under Test a 1 Ih INAN X Drain Valve Calibration of Gauge Pressure Unit 14 Differential Pressure Calibration Differential pressure gauges and transmitters can be calibrated using xDN or xGI sensor modules The following drawing depicts a typical calibration s
151. red by their loop tag numbers for review and future reference Many of the MFT screens shown in the Loop Calibration and Documentation Manual section above are reused in the Stored procedure method Switch Test Calibration Procedures and Documentation Manual Switch Test procedures allow the MFT to test and document the set point reset point and deadband of a switch Supported switch types include pressure temperature and level head type switches To start a switch test press the Calibrate key from Measure Mode The following screen appears Cal Setup Begin Calibration Procedure Manual DeviceOut Conv Cal Type P P Meas IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen 46 Set Procedure to Manual and Device Out to Conv as shown above Set Cal Type to Switch by moving the cursor arrow down to the Cal Type line and pressing the Select soft key You will also want to set up the Meas Sim line and the Measure line for the specific switch test desired Meas Sim refers to the action the MFT needs to perform for the input to the device under test this could be Measure a pressure or temperature to a device under test or Simulate a RTD or T C value to a device under test Measure refers to the action the MFT needs to perform for the output from the device under test for switches this will usually be measuring the switch circuit voltage on the MFT s IV line
152. riam com DPC Manager Installation Utility The DPC Manager Installation utility is used to upgrade MFT firmware and to install DOFs for HART device communication It should be installed onto the host PC using the DPC Manager CD included with shipment of the handheld or from the Meriam Download Site where it can be found at the bottom of the File Download Area page The DPC Manager Utility coordinates download operations from the host PC to the MFT Periodic improvements may be incorporated into DPC Manager Therefore Meriam recommends periodic comparison of the version installed to the latest available version on the Download Site to insure use of the most current version The DPC Manager version number can be found under the Help tool bar option by selection the About DPC Manager option Directions for using the DPC Manager are found under the Help tool bar option by selecting the Help Topics option 74 RETURNING THE MFT FOR REPAIR In the event that a MFT requires service and must be returned to the factory for repair please contact your local Meriam Representative see list and contact information at www meriam com or the factory direct at the numbers listed below DO NOT send any unit in for repair without first contacting Meriam for a Return Material Authorization RMA number If this number has not been obtained and clearly marked on the package being shipped back the unit will be returned at the shipper s expense This nu
153. rt Output Diagnostics Save Send Review Edit Process Vars Menu PV Range AO Rerange Menu LRV edit URV edit Set 4mA Range Set 20mA Range LSL USL Sensor Menu Rerange Signal Conditioning Signal Conditioning Transfer Function Damping Value Analog Trim Menu Units 4mA Analog Trim Analog Alarm 20mA Analog Trim DAC Trim Loop Test Scaled DAC Trim Basic Info Tag Date Revisions Descriptor HART Revision Message Device Revision Private Label Software Revision Revisions Final Assbly Number HART Output Polling Address Burst Mode Select Burst Command Number Device ID Preambles Diagnostic Menu Self Test Loop Test 106 1151 Rev 5 Menu Tree Pressure Value Zero Trim Pressure Percent Range Lower Sensor Trim Analog Output Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Process Vars Pressure Trim Re Range Signal Cond Pressure Lower Range Value Pressure Upper Range Value Set 4mA Range Set 20mA Range Pressure Lower Range Limit Pressure Upper Range Limit Sensors Pressure Output Transfer Function Pressure Damping Value Pressure Units Analog Output Alarm Select Device Setup PV AO Trim 4mA Trim 20mA Loop Test Analog Trim URV LRV of Range HART Revision Device Revision Tag Software Revision Date Final Assembly Number Descriptor Message Private Label Module Isolator Material Revi
154. s the one desired by reviewing the displayed details When satisfied press the Select soft key to send this configuration to the connected device Now use normal HART communication menus to replace the old tag number sent with the new tag number and to correct any other parameter s as necessary Make a copy of a previously saved device configuration 54 Go to the Communicator Main display and select the Offline Menu Select List Edit Configs to view the list of stored configurations move cursor to desired configuration and press the Select soft key Verify the configuration is the one desired by reviewing the displayed details When satisfied press the Copy soft key A complete configuration copy all variables will be made and a prompt to Enter New Tag name will be displayed Enter the new tag number here to name the new configuration file Immediately press the Select soft key and edit the Tag parameter to the desired tag number and any of the other parameters necessary Select the Back soft key to complete the operation The cloned configuration is now ready to send to the new device Saving Configurations for Multivariable HART Devices Multivariable HART devices permit the user to select one Primary Variable PV from its device variables list and assign the analog output to the selected PV These device variables may be measured or calculated by the device e g mass flow density temperature viscosity etc for a coriolis mass flow met
155. seneees 4 Measure MOCO riests eena nE e Sine E EARNS EE SE RE EAEE SOKE iane e RTE ESES ENESES 4 Header line Sym DOE e ra aa a a ar ae geg araa aa a ahaaa a a raa a aT aaa a A naa earann iaia 4 BEE 5 Solt Key Opllons E 5 e EE 5 IWATA EE 5 ul DEE 5 WOK Or ssi wines Sat Eege tig ek eed deans coh Een EE Ee 6 THONG EE 6 EE EE Ee 6 PRGA EE sare 6 POM 2a deta chance ase EE EE 6 Eesen Ee Eege ENEE 6 Eaa e E EET E E E AT E A O E E E E A E E E A AE 6 MFT Configuration Settings nn ai a a a iaaa ea aa aa Aaa a ias H BEE 7 Measurement momoa sinon E EE EE EE 7 Bulle DEE 7 lee OI H eeler le 7 B fohie Bato EE E 7 EJA EJX Accuracy Utility vokogawa eect eeeeneeeeeeeeeeeeeeeeaeeeeeeaaeeeseeaaaeeeseeaaeeeeeeaeeeesenaeeeeeeaes 8 EOT OI EE E EE E E E A E A T E EAA EAN 9 Master LOCKOUT ierosin aeui See SNE Gide een e een eee oe 9 PV due 9 Unlocking the MFT 22 sscnntiennee aaa Ed EE NEE 9 Changing the Lockout Code AAA 9 Clocks TIME E enaa i Meee ii anak TA E R A ee N AA Aa 10 OINCIS ee A E T AEA E E Ee coe ed EA E E EE EE 10 Model Le EE 10 Battery Type Select for accurate battery indicator cccesecceeeesseceeeeseeeeesenaeeeeeeeaeeeeseneeeeseaaes 10 HART Communication Master Setting cccccccceeeeeseeceeeeeeeaeeeeeeeseeeeeceaeeeeaaesseneeeseaeeesaeeneneeeeaes 10 Enter PC Comm Mode ees epider etek 4 Aiea ed ee Se A ee ee 10 General ele E e ET 11 Sensor Installation REMOVal cccccccesesceceeececeeeeeeeaaeeeeeceeaeeeeaa
156. ser to re range the settings for Lower and Upper Range Value set 4 20 mA values and view Lower and Upper Span Limits Move cursor to Rerange and press the Select soft key The following screen will appear showing the current values for LRV URV LSL and USL 1151 Pump 8 LRV 0 00 InH20 URV 150 00 InH20 Set 4mA Range Set 20mA Range LSL 150 00 InH20 USL 150 00 InH20 Up Down Select Back Rerange Main Menu Screen Pressing the Back soft key while in the Rerange main menu returns the MFT to the Device Config main menu LRV Lower Range Value Allows the user to adjust the lower pressure range that the HART device will measure This value typically corresponds to the 4 mA analog output The values entered must be within the span limits of the device Move the cursor to LRV and press the Select soft key Rerange Menu 1151 Pump 8 Lower Range Value _0 00 in H20 Inc Dec Next Done Use the Inc Dec soft keys to make changes Use the Next soft key to move to the next character Press the Done soft key when the changes are complete A prompt will appear Save new data Press the Yes soft key to accept the changes Pressing the No soft key will delete the changes and keep the previous settings The MFT will return to the Rerange main menu URV Upper Range Value Allows the user to adjust the upper pressure range that the HART device will measure Typically this value corresponds to the 20 mA output The values ent
157. sion I Groups A B C amp D Hazardous Areas Restrictions apply see the Intrinsically Safe Control Document in Appendix for more details 5 2 CE mark 6 0 Accessories for TIO0110 P N A36857 T C Wire Kit 1 for types E J K N T mini t c connector 1 m cable wire ends P N A36858 T C Wire Kit 2 for types B K R mini t c connector 1 m cable wire ends P N A36881 mV simulation cable assembly mini t c connector 3 5 ft copper cable alligator clips 85 VMA0055 Module Quick Instructions For mA V measurement Xmitter Simulation mA Source and V Source Notices 1 The VMA 0055 module is not hot swappable To install the module turn the MFT base unit OFF install the VMA 0055 in any bay and turn the MFT back ON Attempting to install the VMA module with MFT power ON will cause the MFT to shut down Damage could occur to the MFT or module 2 Only one VMA module is allowed to be installed at a time in MFT Intrinsically Safe VMA 0055 modules require the MFT Intrinsically Safe base units The VMA module must be installed or removed in a safe area For more information on Intrinsically Safe operation see the MFT User s Manual section on this topic and see the Intrinsic Safety Control Document in the appendix 4 The MFT s Real feature does not support field recalibration of the VMA0055 module Consult the manufacturer for return and recalibration of VMA0055 modules The VMA Module has two measurement functions and four source simulat
158. sions Module Fill Fluid Const Mats Gasket Material Flange Material Drain Vent Material Flange Type Basic Info Polling Address Remote Seal Isolator Burst Mode Select Material Hart Output Burst Com Number Flange Size D Device ID Number of Remote Seals Remote Seal Fill Fluid Remote Seal Type Preambles Self Test Perform Test Loop Test Test Results Diagnostics Review Edit Variables Save Send Save Send 107 Device Setup Press AO URV LRV 3051C Rev 2 Menu Tree Process Vars Sensors Analog Trim Basic Info Hart Output Diagnostics Save Send Review Edit Pressure Value Pressure Percent Range Analog Output Temperature Value Sensor Trim Re Range Signal Cond Units Pressure Units Temperature Units Trim 4mA Trim 20mA Loop Test Universal Revision Transmitter Revision Software Revision Final Assbly Number Remote Seal Isolator Tag Date Descriptor Message Revisions Const Mats Device ID Polling Address Request Preambles Burst Mode Select Burst Command Number Zero Trim Lower Sensor Trim Upper Sensor Trim Lower Sensor Trim Point Upper Sensor Trim Point Pressure Lower Range Value Pressure Upper Range Value Set 4mA Range Set 20mA Range Pressure Lower Range Limit Pressure Upper Range Limit Pressure Units Pressure Output Transfer Function Pressure Damping Value Analog Output Alarm Select Module Isolator Material Module Fill Fluid Gasket
159. ssure across positive displacement meters filters orifice plates or valves Process compatibility and pressure ranges of the sensor Sc modules need to be considered for each application A three valve equalizing manifold or push to read equalizing valve should be used to avoid damaging xDN sensors Follow the specific operating procedure Equalizing valve for each type of valve manifold High Pressure Low Pressure GE Seen ih 3 Valve Manifold Make sure all shut off valves are closed Connect to the a process Slowly open the equalizing valve Slowly open the high pressure valve and then the low pressure valve Close the equalizing valve and take the measurement Reverse the process to disconnect Front View Side View Push to read valve Connect to the process Open shut off valves Push the Bieta na push to read plunger to take the reading a positive displacement meter 15 Vacuum and Absolute Pressure Calibration Vacuum calibrations can be performed with an xDN sensor module by venting the high pressure connection to atmosphere and applying the vacuum to the low pressure connection Atmospheric pressure is the reference pressure for all vacuum measurements Absolute pressure calibrations use a xAl sensor module These sensor modules have an internal absolute zero reference Simply connect the pressure or vacuum source to the single port on th
160. t Material Flange Material Drain Vent Material Flange Type Remote Seal Isolator Material Flange Size Number of Remote Engr Display Unit Engr Disp LRV Engr Disp URV Engr Disp Point Self Test Self Test Loop Status Display Save Send 109 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com
161. tch under test Reset Pt theoretical reset point of the switch under test Direction contact closure on Increase or Decrease Test Reset Pt testing reset point is optional Ramp Minutes time for ramp when simulating RTD or T C Start Delay optional start delay in minutes Contact Form Normally Open or Normally Closed options VMA wetting On gt VMA0055 module wets switch circuit or Off gt external VDC wetting LRV Lower Range Value of test to be run or lower limit of simulation function URV Upper Range Value of test to be run or upper limit of simulation function When satisfied with the test information move the cursor arrow to the Start 1 of X menu line and press the Select soft key An instruction screen will appear and then the test will begin with the Switch Test Running 1 of 1 following display Switch Test Running 1 of 1 Meas Sim 0 000 PSI Switch 0 000 V RESET Meas Sim 0 000 PSI Switch 0 000 V OET Slowly Increase P 0 000 to 10 000 SET at 7 269 PSI 21 605 V Slowly Decrease P 10 000 to 0 000 Set Point Test Reset Point Test Once the test has been completed the follow screens will be available Switch Test Switch Test Running 1 of 1 As Found 1 of 1 Set Pt 7 000 PSI Meas Sim 0 000 PSI Actual 7 269 PSI Switch 0 000 V Error 0 269 PSI COMPLETE Reset Pt 6 500 PSI Actual 5 691 PSI SET at 7 269 PSI Error 0 809 PSI 21 605 V Deadband 0 500 PSI RESET
162. that no physical signal is applied to the MFT when performing this function To prevent unintentional zero offset a Zero command will be aborted if more than 5 of full scale signal is being measured by any MFT sensor Absolute pressure modules cannot be zeroed until the applied pressure is less than 5 of full scale This prevents the accidental corruption of the absolute zero reference essential to absolute pressure module performance Mn Max The Mn Max key allows the user to display the minimum and maximum measured value each sensor has measured since this function was activated The min max values are displayed below the normal pressure or V mA reading To reset the Mn Max function toggle the Mn Max key once for off and again to restart Damp The MFTs default damping mode is Smart Damping for the most stable yet responsive display of measured values The Damp soft key lets the user choose exponential or no damping for the duration of the On cycle To change the damping mode toggle the Damp soft key or see the Configuration Settings section of this manual Pressing the Damp soft key once from Measure Mode initiates an exponential averaging function over a user selectable time constant This function smoothes the peaks and valleys of pulsating measurements for a more stable display A D symbol appears in the top line of the LCD display when exponential Damping is activated To change the time setting for exponential Damping refer to the
163. the manufacturer to return out of tolerance VMA0055 modules for service and recalibration To enter Field Recalibration mode from the Measure Mode display press the More soft key then press the Real soft key This will access the Field Recal Setup screen Field Recal Setup Start Module 1 Units inW20C Points 3 Restore Defaults Up Down Select Back Field Recalibration Setup Screen Module Select to choose which sensor module S1 S2 S3 or mA V I or V meter to calibrate Units Allows the user to choose the engineering units to calibrate in Meriam recommends the calibration be performed in the default units of the subject sensor For example an xDN0200 sensor with a range of 0 200 of water referenced to 20 Celsius should be calibrated using a deadweight tester with the same units and temperature reference Other engineering units or reference temperatures may be used but great care in units and temperature reference conversion must be used to achieve accurate calibration results Points This option allows the user to select the number of calibration points desired from pressure modules The example above would use 3 calibration points 0 50 and 100 of the full range of the sensor The user may select 3 5 or 9 point calibrations if desired for pressure modules See Appendix topics TIO0110 RIO4000 and VMA0055 for more details on using Real feature to field recalibration these modules Start Begins the recali
164. tically be displayed Sensor modules may be installed in any sensor bay To remove a sensor module from a sensor bay depress the spring loaded sensor lock corresponding to the module you wish to remove The sensor lock needs to be depressed so that it clears the MFT housing While pressing down on the sensor lock simultaneously pull upward on the module A pen or small screwdriver may be used to depress the sensor lock far enough to clear the housing Once a sensor module is removed from a bay the display will clear that sensor s information from the display screen Note Modules should be removed or installed with the MFT base unit in the Off state For intrinsically safe versions installation or removal must be done in a non hazardous environment only See Hazardous Area Use section for more details sr Pressure Ports Low High TENERE Sensor Module Locations S1 Sensor Bay 1 Left j S2 Sensor Bay 2 Center HSS S3 Sensor Bay 3 Right 4 kb ensor Warr ry Lock Sensor Module Module Interface Changing Units Removing amp Restoring Sensors on Display Specific sensors can be turned on and off individually if they are not required To turn off a specific sensor press the Function key and select the corresponding Units Sensor key for the sensor you wish to remove from the display Repeatedly pressing the Units Sensor key will cycle through the available engineering units Before the unit cycle repe
165. tion point Repeat the procedure outlined above until all points are complete when the final recalibration point is acceptable press Next to store the data After completion of the calibration process for 1 3 5 or 9 points the MFT will inquire if the cal data should be saved Select Yes to accept the recalibration data or No for other options If Yes was selected the screen will verify the new calibration by displaying the date and module position number Press the OK soft key The MFT then returns to the Measure Mode The active calibration is indicated to the right of the measured temperature value Choosing No opens the Cal Not Saved screen Three options are available Field Recal Cal Not Saved Exit Cal Restart Cal Save Cal Data Up Down Select Back Exit Cal Does not save any calibration data reverts to the previous calibration in memory and returns the user to the Measure Mode Restart Cal Takes the user back to the Real set up screen to begin a new recalibration procedure Save Cal Gives the user a second opportunity to accept the recalibration data The user can verify sensor module calibration status by pressing the Sensr soft key from the Measure Mode display The calibration data will show the sensor ID information and the most recent calibration date Other Recalibration Keys and Functions used on the Module Probe recalibration type Adj allows the user to redefine the recalibration target points For exam
166. tions under the Calibrate key is Template Template procedures can be generated on the MFT used to document a device calibration and saved for later recall and reuse Templates can be saved for Pressure Temperature or Switch type documenting calibrating sessions and are convenient for repetitive calibration documentations of similar device setups To enter Template procedures from Measure Mode press the Calibrate key Then move the cursor arrow down to the Template option and press the Select soft key Procedure Manual Manual From PC Template Up Down Select Back The following selection screen will appear Procedure Templates s Pressure Temperature Switch Restore Defaults Up Down Save Back Where Pressure is for pressure transmitter applications Temperature is for temperature transmitter applications Switch is for switch device applications Restore Defaults resets all three templates to factory default settings Use the Up or Down soft key to scroll to the desired option and press Save to open the template The Calibrate Key Main Menu screen will return as shown below 42 Cal Setup Begin Calibration Procedure Template DeviceOut T gt Conv Cal Type P P Meas IV Meas Quick Cal Smart Trim View Results Clear Cal Memory Up Down Select Back Calibrate Key Main Menu Screen Normal Device Out menu options can be selected for the transmitter type of interest The T gt indicates Template
167. to 80 C see the following section Other Recalibration Keys and Functions information on changing the range or any point within the range Applied the target recalibration temperature calculated by the MFT based on the number of calibration points selected in the Real set up menu for the default or specified range 1 S2 S3 this line shows measured temperature in the sensor bay location of the RIO4000 module The temperature applied by the user standard is displayed in C Error the algebraic difference between the applied temperature and the temperature measured by the matched set RIO4000 module and connected RTD or RTD simulator expressed in C Adjust the temperature source until the temperature applied matches the Applied value displayed If the matched set is accurate the Error value will be very close to zero If the Error value indicated exceeds your requirements press the Adj soft key and enter the actual applied temperature value as indicated by your standard Press the Done soft key and then select Yes to save the new data point This process adjusts that particular point on the calibration curve Confirm the Error value is now within specification see below Field Recal Cal Point 0 Applied 20 00 C S1 20 01 C Error 0 01 _ C Adj Abort Next Back 101 3 3 When the Error value is within acceptable limits press the Next soft key This moves the calibration procedure to the next calibra
168. to Download Establish connection to the Download Site at htip Awww meriam com customers login asp Click on the Download Site link to access all download functions A list of currently available DOF s for HART device communication can be viewed at the http Awww meriam com customers past asp website Click Available DOFs option to view an up to date list of available DOF s Using the Download Site The log in page of the Download Site requires the user to enter a valid User Name and Password to authenticate user identity and permit entry to the Site These two codes are initially assigned by Meriam and can be found on a card included with shipment Locate the card and place in a safe place for future reference Once a user is logged on to the Site the Latest Release Notes screen appears listing and describing the most recent firmware releases posted and the posting date Individual files can be downloaded from the detailed description page of each DOF or firmware file listed Also available on this screen are the navigation buttons for Current Release Notes File Download Area and Subscriber Options The Current Release Notes screen describes the most recent firmware releases available and dates posted Five 5 columns are shown on this page Date Title Description Manufacturer Model These categories will assist the user in finding the release descriptions of the DOF DPC Manager or MFT Firmware releases of interest Individual
169. to display general messages including but not limited to the state of HART device output errors or warnings This line will be blank if no messages or warnings are active Device Configuration From the HART Device Online Screen move the cursor to Device Config and press the Select soft key The menu screen below allows the user to select a number of tasks These include changing editable parameters re ranging the device calibration and device diagnostics Config Menu A 1151 Pump 8 Process Variables Sensor Analog Trim Basic Info Hart Output Diagnostics Save Send Review Edit Up Down Select Back Device Config Screen Process Variables The Process Variables option allows the user to review information concerning the process variables such as pressure current etc as reported by the transmitter To enter the Process Variables option use the Up or Down soft key to move the selection arrow to Process Variables and then press the Select soft key The MFT will then display the process variables being sent by the HART device Press Back to return to the Config Menu screen Sensor This option allows the user to manage and configure sensor range and perform trim functions From the Device Config screen scroll the cursor to Sensor and press the Select soft key The following screen will appear Sensor Menu 1151 Pump 8 Rerange Signal Conditioning Pressure Trim Up Down Select Back Rerange Allows the u
170. to scroll through the selections for that specific device Press Done when the desired selection is displayed A prompt will appear Save new data Press the Yes soft key to accept the new Burst Com Number changes Pressing No returns the MFT to the Hart Output main menu screen without saving changes to the device DIAGNOSTICS To enter the Diagnostics option use the Up or Down soft key to move the selection arrow to Diagnostics then press the Select soft key The MFT screen provides two test options as shown below 69 1151 Pump 8 Self Test Loop Test Up Down Select Back Diagnostics Main Menu Screen Self Test Provides an overall diagnostic test of the selected HART Device Press the Select soft key to choose the Self Test option The screen changes as shown below Press the Select soft key to perform a diagnostic test of the HART device Self Test Menu 1151 Pump 8 Perform Test Test Results Up Down Select Back The symbol will appear and flash briefly indicating the test is being performed Scroll Down to Test Results and press Select to scroll through the status of the various parameters tested Press the Next soft key to scroll through diagnostic results and finally return to the Diagnostics main menu The Back soft key will return to the previous screen at any point in the diagnostics review Loop Test Refer to Loop Test under Analog Trim section for more information When using the Loop Test her
171. tor or an external meter or relayed from the control room To enter a value in the Enter line press the Entry soft key to activate the keyed entry system Cal Cal Enter Xmitter Value Manual Calibration S1 10 000 inW20C Enter 9 910 inW20C 9 910 0 Points Saved gt Inc Done Save Entry Done Use the numeric input feature on the MFT s keypad to enter the local indicator reading or the output reading from the fieldbus device Or use Inc and Dec Soft keys enter the first number of the value being input Press the gt soft key to move to the next place on the entry screen Repeat until complete value is entered and press the Done Soft key The user will be prompted Save New Data Yes No Select Yes if correct When satisfied with the value press the Save key to save this calibration point and proceed to the next point Continue until the As Found calibration procedure is complete Press the Done key to complete the As Found portion of the calibration and the As Found Complete Screen will appear see below 38 Trim the device under test as needed and then select the As Left menu option to start the As Left documentation session As Fnd Complete As Found Save AsFnd to AsLft Trim As Left View Results Up Down Select Abrt As Found Complete Screen From PC Stored Calibration Procedures and Documentation The Stored procedure option is only available when
172. vice apply the desired pressure and press the Select soft key The MFT will then configure the pressure applied to equal 4 mA To set 4 mA to correspond to zero pressure make sure HART device is vented to atmosphere The screen will display the prompt Put Loop back online This notice reminds the user to return the device to service Press the OK soft key to continue The MFT returns to the Rerange main menu screen Press the Back soft key to return to the Sensor main menu screen Pressing Back again will return the MFT to the Device Config screen Set 20mA Range This option allows the user to configure the pressure value at which the HART device will read 20 mA Move the cursor to Set 20mA and press the Select soft key The screen will prompt Take Loop offline This notice reminds the user that the device output will not be a measurement of the actual process and to place the receiving device or control system such as a chart recorder PLC or DCS in manual mode Press the OK soft key to continue Press the Back soft key to return to the Rerange main menu screen After pressing OK the screen will prompt Apply new 20ma input This screen prompts the user to apply the pressure that will become the upper range value Press the OK soft key to continue The following screen will appear Press Back to escape Set 20ma Range Q 1151 Pump 8 Set 20ma Pres 0 00 InH20 Up Down Select Back With pressure connections teed with to MFT and
173. vice save the As left results view saved calibration results and upload saved results to Meriam s Device Management System DMS MFTs with the full HART option MFT 4010 also have the ability to save configurations to memory and upload those configurations to DMS to provide a complete history on the field device For more information on DMS please go to www meriam com or contact Meriam at 216 281 1100 The MFT 4000 MFT 4005 and MFT 4010 include documenting to enable the user to document Manual Calibration Procedures From PC Stored Calibration Procedures and Template Calibration Procedures See the Applications section of this manual for typical calibration connection diagrams Typically Manual From PC and Template procedures require an As Found calibration check trimming operations to correct an out of calibration condition and an As Left calibration check MFTs with the documentation capability provide this functionality The MFT can measure or simulate the input to the device under test as well as measure the output of the device under test It also supports the keyed entry of the device under tests output values to document calibrations of local Indicators fieldbus devices and loop tests as well Manual Calibration Procedures are performed by varying the input signal e g pressure for a pressure transmitter allowing the input to stabilize and saving the measurements made by the MFT to memory Manual calibrations can be d
174. volts User Defined Up Down Select Abrt Select Scaled D A Trim Display Scale Options amp Corresponding I O Resistor Values 1 0 to 5 0 volts corresponds to 250 ohm UO resistor 1 2 to 6 0 volts corresponds to 300 ohm UO resistor 2 0 to 10 0 volts corresponds to 500 ohm I O resistor 64 Use the Up or Down key to indicate the desired Trim scale Use the Select key to select the desired scale Selecting 1 2 to 6 0 volts will automatically set the Scaling Lo value to 1 2 and the Scaling Hi value to 6 0 and a message will be displayed to connect reference meter An accurate reference multimeter should be connected across the I O resistor at this point Select the OK menu option once this is done The message Setting field device output to 4 mA will be displayed Selecting the OK menu option causes the MFT to send the AO fixed command for device output of 4 mA The next display asks the user to Enter meter value as read from the multimeter display Use the Numeric Grid and soft keys to enter this value Press Done when finished and the following screen is displayed 3144 Temp DOF TEST Scaled output 1 200 equal to readout device Yes No Up Down Select Abr If the meter now reads the correct scale value for 4 mA output Select Yes to continue on to Setting field device output to 20mA Otherwise select No and you will be prompted to enter the new meter reading At the Setting field device
175. wn instead but it does not clear the memory space Clearing Documentation Memory To clear all calibration procedure result files Select the Clear Cal Memory menu option under the MFTs Calibrate key see the Calibrate Key section of this manual for more details A delete confirmation screen is provided to prevent unintended clearing of all documentation files An alternate way to clear documentation memory is to connect the MFT to Meriam DMS and use the Clear MFT Calibration Data function See the DMS User s Manual for more details 50 Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 FAX 781 665 0780 TestEquipmentDepot com MFT 4005 with HART Trims for Pressure and Temperature Transmitters Overview The MFT 4005 includes those HART communication functions required for analog and sensor trims for HART pressure and temperature transmitters Normally this includes 4 mA trim 20 mA trim zero sensor trim lower sensor trim and upper sensor trim although the set can vary from device to device No HART configuration features are available in the MFT 4005 The MFT 4005 provides the same calibration functions NIST traceable module support and documenting functions as the MFT 4000 calibrator In addition all Calibrate key HART functionality present in the VAO1 MFT 4010 HART calibrator is also available see the Calibrate Key section of this manual for more information This includes the Quick Cal and
176. xt Apply 0 000 in W20C test value upon Save of current data AO 4 004 mA Analog Output and Present Variable value Pres 0 07 inH20 from HART link with device under test IV 3 991 mA Analog output and input values as measured S1 0 00 inH20 by NIST traceable MFT sensors X Error 0 981 Error between HART and measured data 0 Points of 6 Indicator for number of points saved out of total number of test procedure points Stored Procedure Calibration Documentation Screen Note the Apply value called for by the From PC procedure and input that signal with a source device Monitor the Sx S1 in the example above to verify the correct input signal value and wait until stable Press the Save soft key to save the displayed data to memory The MFT will provide Saving Data Point feedback on the display show 1 Points Saved and prepare to accept the next point If a message Applied too high or Applied too low is received adjust the applied input signal as indicated by Sx to more closely agree with the Apply value shown The MFT will not save a set of data if the Sx value varies from the Apply value by more than the percentage selected in the DMS software Apply the next input signal indicated by the Apply value and press the Save soft key when satisfied Repeat as needed to complete the calibration Press the Done soft key to end the As found portion of the calibration The following display will appear 40

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