Manual - TECO-Westinghouse Motors (Canada) Inc.
Contents
1. 24 Filter Efficiency Watt 105 25 26 Capacitor and Cap panel Bolt Hole Mounting 27 4 PRODUCT 5 28 PERFORMANCE SPECIFICATIONS 28 ENCLOSURES 29 AGENCY APPROVALS pita 29 29 OVER TEMPERATURE 29 5 TYPICAL PERFORMANCE 30 TYPICAL HARMONIC NIKA ADAN AN AA AALAY 30 PONER ACTOR a 31 PERFORMANCE WITH UNBALANCED LINE VOLTAGE TYPICAL 31 ATTITUDE DERATING ca 32 TEMPERATURE DERATING 0cececececececececececececececececececececececececusececueeseceseseeeseeeseeeeeseenseeeees 32 VOLTAGE DISTORTION DERATING 1 14 1 2 re reni 33 Form MAP TRM E February 2014 REV 016 1 _ Matrix AP Technical Reference Manual 400V 690V 1 N NDI RIES COMPANY2. 370 10 6 4 6 12 OD u M 2 Ng WEF ee WEF zr zr 3 3 3 3 E SE SE SE SE SE SE SE 3x7 3x7 3x7 578 78 o 51515 O i p66 p66 p66 p66 p66 p66 p66 p66 p66 p66 p66 p66 o EB 69 20 1 153 119 A d 1 4 4 4 4 4 5 5 5 5 6 6 A CO EA Law 233x183x157 489 23 3x 15 3 X16 1 A 6 P59 CO Hr cr bati 7 S S ee 14 x 12 x 9 89 A 20 1 x 15 3 x 13 4 20 x 15 3 x 16 1 A 8 9x16 3x 7 6 A 13 17 26 30 47 52 62 74 94 223 23 337 433 477 483 736 911 482 25 8x 24 16 7 A 10 p63 10 7x 16 3x 7 6 A 13 25 9x24x18 2 A 10 p63 MAPP0636E 10 7 x 16 3x7 6 A 13 578 11 5 16 3 7 6 A413 786 1137 25x24x19 5 A 10 p63 11 5 16 3 7 6 A 13 ION Form MAP TRM E February 2014 REV 016 19 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Matrix AP 600 Volts 60Hz Part Number Selection Tables Enclosed Table 3 12 Matrix AP 600V Enclosed Amps NEMA 1 2 Weight Rating Ibs 06
3. Current Derating Factor 0 75 0 7 0 1 500 3 000 4 500 6 000 7 500 9000 10 500 12 000 13 500 15 000 16 500 Altitude Feet Figure 5 3 Attitude Derating Curve Temperature Derating Matrix AP Temperature Derating Curve Open and gt 320A 320A NEMA 1 NEMA 3R Solar Heating ANN LAAN NN N NN Filter Current Derating Factor O 5 10 15 Temperature Above Rated Ambient Temperature Figure 5 4 Temperature Derating Note Do not extend derating beyond published data See or click Specifications for temperature ratings Form MAP TRM E February 2014 REV 016 32 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY Voltage Distortion Derating Curve Voltage Distortion Derating Curve O 6 o0 c 0 Percent OF FULL LOAD RATING 8 10 Voltage Distortion Figure 5 5 Voltage Distortion Derating Curve This plot assists in proper de rating of a Matrix AP Harmonic Filter in environments with a given voltage distortion Example In a system with 10 voltage distortion a Matrix filter will need to be oversized by 25 to obtain the same performance as an appropriate filter in a 0 distortion environment Form MAP TRM E February 2014 REV 016 33 a _ Matrix AP Technical Reference Manual 400V 690V
4. AE 34 INSTALLATION 9 04 34 MECHANICAL MOUNTING mme 36 POWER WIRING 1 peteret vereri rare 36 BASIC SCHEMATIC 2 22 lt 556 xor KENA obo 38 OPEN PANEL UNIT INTERCONNECTION DIAGRAM 39 ENCLOSED UNIT INTERCONNECTION DIAGRAM 680 40 CONTACTOR 41 CONTACTOR COIL SWITCHING 6 2 2 45 TORQUE 1 46 TORQUE ETT 47 SART cece ee ceed cee 48 48 8 fc MARI 50 MATRIX AP HARMONIC FILTER FIELD CHECKS NG ABAD 51 APPENDD 53 AP HMR MOUNTING TERMINAL 54 HMR 44 Amp 400V amp 480V 54 AP HMR 6 34 Amp 600 54 APF HM
5. Part Number Selection Tables 2 1 7 2 17 41 2 00 060 000022000 FILTER EPFIOIBNOY LOSS AABANGAN 11 Matrix AP 400V 50862 til fud odere aea 11 Mounting Patterns ME X 12 Capacitor and Cap panel Bolt Hole Mounting 13 MATRIX 480 VOLTS 60 2 14 Part Number Selection Tables 14 FILTER EFFICIENCY WATT LOSS 1 22 2 2 1 11144 4 16 Matrix AP 480V COAL rset sc en hee ee ee 16 IE 17 Capacitor and Cap panel Bolt Hole Mounting 18 MATRIX 600 VOLTS 19 mz nmi iisel idisi eis MERERI 19 Filter Efficiency Watt 1055 02 0000 0 0 00166000000 21 MOUNT auc cc X 22 Capacitor and Cap panel Bolt Hole Mounting 23 ATI GIO VOLTS espa cares 24 Part Number Selection Tables 2 12 2 00 600
6. ASCXOTE 9 SCXOTE IFAXT B 5ACXITE A 3 p56 IFAXT B 59CXITE 1 96Ax11 B 6 5 1 A 3 p56 6 5 C X 17E LSTAX WB 6 CXWE 732 16 TCXWE A 5 p58 UATAXWB TCXWE 1757 148 SCXWE A 5 p58 206 148 92Cx WE 200A X 4 B 10 06C X 14 E A7 p60 9 16 C X 22 E 10 65 C X 22 E p64 10 65 C X 22 E 12 45 C X 22 E 13 657 X 22 E A 11 p64 x Form MAP TRM E February 2014 REV 016 17 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 480 Volts 60Hz Capacitor and Cap panel Bolt Hole Mounting Patterns Table 3 10 Matrix AP 480V Capacitor and Cap panel Bolt Hole Mounting Patterns App Overall Size Rear Mount Mounting MAPP0006D AP 338T M12 STUD A 12 p65 MAPP0008D CAP 339TP 7 5 2 9 M12 STUD 12 p65 MAPP0482D D C16 m 7 30 8 54 18 79 163 76 77 1518 13 p66 89x 163x76 377 15868 280 DIA p66 53 20 89 163 76 37 158 MAPP1000D S7T Ax158V8 A 13 p66 MAPP 12000 STTAX 1687 A13 p66 Note Units above 403 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap panel mounting 338 5x2 D 2 p65 CAP 347TP 60 106x46 M12 STUD pos 16 1588
7. 2 2 65 MAPWOOO6E 2 73 2 2 74 2 82 _ n 14 21 27 34 44 52 209 83 103 128 165 430 208 489 240 320 700 403 702 Form MAP TRM E February 2014 REV 016 20 _ fae Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix AP 600V 60Hz Filter Efficiency Watt loss Table 3 13 Watt Loss Matrix AP 600V 60Hz 600V Maximum Efficiency Power Dissipation Capacitor Current 600V Output Amps Typical Rated Current Typical RMS 96 Typical Amps RMS Watts 6 sew 19 8 189 99 205 250 285 304 366 395 194 65 206 240 320 403 482 636 766 Note Use the IEC AC 3 rating for the corresponding filter capacitor current when selecting a contactor Form MAP TRM E February 2014 REV 016 21 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix AP 600 Volts 60Hz Mounting Patterns Table 3 14 Matrix AP 600V Mounting Patterns Part Number _ Size Rear Mount Base Mount Mounting Ibs in H x W x D Centerline Centerline Holes 728 28CX72 1 p54 827 2 28 82 2 33CX8ZE 28 DIA 99AX9TB SSCXOTE A 1 p5 4CX9TE 28 DA 99AXOTB 4SCXOTE 1 p5 99AX9TB SCXOTE IFAX1 B 59
8. 683 050 6 103 NA 65 8 6 128 Flatooppertab NA 67 58 60 165 69 8 6 Flat copper tab Flat copper tab Terminal Torque in Ibs Flat copper tab Flat copper tab os H Note Cap panel interconnect wiring specification according to UL508 75 C Table Note To prevent flexing or bending of the coil windings attached to AP HMR Flat copper terminal tabs use two wrenches to tighten customer provided cable mounting hardware Form MAP TRM E February 2014 REV 016 47 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY 7 START UP Startup Checklist Safety Precautions Before startup observe the following warnings and instructions Internal components of the filter are at line potential when the filter is connected to the drive This voltage is extremely dangerous and may cause WARNING death or severe injury if you come in contact with it Remove all power to the Matrix AP filter in compliance to standardized 26 CFR 1920 147 lockout tagout policies After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor t
9. 3 00 76 20 TM W 1 75 pa 4445 63 _ 15 88 TO 4x 530 13 46 i DETAILA UN 6 PLACES 3 75 95 25 1 31 33 27 i 1 00 25 40 44 100 2540 Customer Connections to HMR Input U1 V1 W1 ka Output U2 V2 W2 H Ise gt DWG_MNL_0008 Rev 1 FRONT VIEW SIDE VIEW Figure A 10 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 63 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 636 1200 Amp 400V amp 480V 10 28 711 THRU 12 PLACES 1 000 25 40 56 14 22 x 1 0 SLOT 4 PLACES 530 13 46 THRU i m di 375 95 25 A 1310 DETAIL A 133 27 1 Hi 6 PLACES D 1 000 2540 aa D T m Customer Connections H 2a Hol I Input U1 V1 W 1 Output an Tr 4 EH E Se NA Hi S SIDE VIEW FRONT VIEW DWG_MNL_0004 Rev 1 Figure A 11 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 64 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Cap Assembly Mounting amp Term
10. 11 1 G4CXIU 5 BAX 1B G9CXIUE IL amp AxTB 69CXITE p5 ITAXWB TCX 14 E UA AXWB TCXWE A 5 p58 ULZAXWB SCXWE IUCXWE 209AX WB 10 Cx WE 92 C X22 E A 10 p63 10 7 C X 22 E 122 C X 22 E A 10 p63 9 Na O S 7 S Form MAP TRM E February 2014 REV 016 22 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 600 Volts 60Hz Capacitor and Cap panel Bolt Hole Mounting Patterns Table 3 15 Matrix AP 600V Capacitor and Cap panel Bolt Hole Mounting Patterns Part Cap panel Ww 3 Overall Size Rear Mount Mounting Number P N Ib H x D x W Centerline Holes MAPPOOOGE CAP 361TP 18 7 5 2 9 M12 STUD 12 p65 MAPP0008E CAP 362TP 7 5 2 9 M12 STUD 12 p65 11 CAP 363TP 7 5 2 9 M12 STUD 12 p65 14 CAP 364TP 7 5 2 9 M12 STUD A 12 p65 021 CAP 365TP 7 5 3 9 M12 STUD A 12 p65 MAPP0027E CAP 366TP 7 5 3 9 M12 STUD 12 p65 5 3 D MAPP0044E CAP 368TP 7 5 x 4 6 M12 STUD A 12 p65 052 CAP 369TP 9 2 x 4 6 M12 STUD A 12 p65 8 A 12 p65 D 0 3 3 4 4 5 5 6 A 12 p65 7 1587 280DIA A13 p66 7 1587 280DIA A13 p66 7 1587 280 DIA A 13 p66 1
11. 31 Table 6 1 Contactor Coil Switching 45 Table 6 2 Torque Ratings 400V 480V 600 77 46 Table 6 3 Torque 90 NA 47 Table 8 1 Troubleshooting 52 Form MAP TRM E February 2014 REV 016 3 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY 1 WARNINGS Warnings and Cautions There are two types of warnings in this manual e WARNING describes situations that can lead to serious faults physical injuries or even death e Caution describes situations that can lead to malfunction or possible equipment damage WARNING describes situations that can lead to serious faults physical injuries or even death WARNING Caution describes situations that can lead to malfunction or Caution possible equipment damage The following symbols are used in this manual e High Voltage Warning warns of situations that dangerously high voltage is involved Failure to use proper precautions may lead to serious injury or even death e General Warning warns of situations that can result in serious injury or death if proper precautions are not used e General Caution identifies situations that could lead to malfunction or possible equipment damage High Voltage Warning warns of situations that dangerously
12. Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY List of Figures Halika Ene AA 30 Figure 5 2 Typical Harmonic Spectrum with and without Matrix 30 Figure 5 3 Attitude Derating 32 Figure 5 4 Temperature 0 32 Figure 5 5 Voltage Distortion Derating 33 Figure 6 1 Basic Schematic 38 Figure 6 2 Open Panel 39 Figure 6 3 Enclosed 40 Figure 6 4 Contactor Options 002 41 Figure 6 5 Contactor Option 009 iiias En ahi E AERA AET ARNA EANAN RE EAEAN EE EREN 42 6 6 Option 43 Figure 6 7 Contact Option EAE AEEA EAA EEE 44 Table 3 1 Matrix AP 400V Open 9 Table 3 2 Matrix AP 400V 10 Table 3 3 Watt Loss Matrix AP 400V 2 11 Table 3 4 Matrix AP 400V HMR Bolt Hole Mounting 12 Table 3 5 Matrix AP 400V Capacitor and Cap panel Bolt Hole Mounting Patterns 13 Table 3 6 Matrix AP 480V Open Panel 2 a 14 Table 3 7 Matrix AP 480V EMmMClOS6G nee
13. Form MAP TRM E February 2014 REV 016 69 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY Enclosed Unit Internal Details CAB 26APD 4X 410 10 41 X 880 22 35 SECTION C C 27 69 Ng 703 29 76 00 1930 27 PLA ja 4792 455 13 13 28 337 40 E DWG_MNL_0013 Rev 1 SECTION Figure 17 Refer to the website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 70 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Enclosed Unit Internal Details CAB 42AP 3931 998 5 SECTION 4 4 0 41 88 SLOT 010 4 x 2241 SECTION D D 1 8756 2223 9 vens NM ANN Vy LAA 3297 D7 ISIS 18373 TE 6442 a DWG_MNL_0014 Rev 1 A yy A Figure A 18 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 71 _ aaa Matrix AP Technical Reference Manual 400V 690V IVI AN SL INDUSTRIES COMPANY Enclosed Unit Internal Details CAB 48AP m 5 4050 1028 70 UU ill W 8X 0 563 14 29 440 11 11 SECTION C C
14. 206 19 1 wo 254 1 A 1 5 13 5 75 191 THRU po 188 14 4 PLACES Xt 1476 2353 DETAIL A 183 DETAIL 63 15 9 4 i Customer Connections to HMR Input U1 V1 W1 Mg H Output U2 V2 W2 i 100 FRONT VIEW 41 10 4 X 85 216 SIDE VIEW 1254 DWG MNL 0009 Rev 1 2X Figure A 8 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 61 _ Matrix AP Technical Reference Manual 400V 690V IVI AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 320 482 Amp 690V 56 14 22 x1 00SLOT 4 PLACES Customer Connections to HMR Input 01 1 1 eS m EN Cri 20 2 pas 38 10 _ mm DWG_MNL_0016 1 2 Output U2 V2 W2 50 lem 75 0 19 05 1 0 53 13 49 THRU Figure 9 Refer to the website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 62 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 482 786 Amp 600V AP HMR 636 Amp 690V
15. 4551 1155 91 49 18 124918 00 8400 2133 60 ra hon E GE ee SECTION A A DWG MNL 0015 Rev 1 C C Figure A 19 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 72
16. 66 66 CAP 346TP H CAP 342TP 7 5 3 9 A 12 p65 T 555 567 54 I to x gt lt D 2 EN 6 DID r MAPP0240D 20 x 15 25 12 75 A 5 p58 544 7 9x16 3x7 6 A 13 p66 MAPP0320D 20x 15 25x14 8 A 5 p58 543 8 9x 16 3x7 6 13 p66 MAPP0403D 23 25 x 15 25 x 13 86 A 7 p60 562 10 7 x 16 3x7 6 A 13 p66 544 7 9x16 3x7 6 A 13 p66 482 MAPP0482D 483 23 25 x 15 25 x 14 77 A 7 p60 544 7 9x16 3x7 6 A 13 p66 to x x N gt En D DID O 54 636 MAPP0636D 736 26 x 24 x 16 5 A 11 p64 54 56 786 7860 911 26 x 24x 17 8 A 11 p64 56 CO gt lt gt lt N gt GIS O N N x x D gt 21 o EB D D N SI x I gt m 6 543 850 MAPPO850D 983 26x24x20 3 A 11 p64 543 544 543 1000 MAPP1000D 1137 26x 24x 21 7 11 p64 543 561 562 1200 12000 1297 26x24x222 A 11 p64 562 56 N N x x N 2 D O D Form MAP TRM E February 2014 REV 016 1 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Matrix AP 480 Volts 60Hz Part Number Selection Tables Enclosed Table 3 7 Matrix
17. General purpose NEMA 1 2 and 3R enclosed filters are designed for floor mounting in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches for proper ventilation Also consider spacing required for accessibility Locate the filter as close to the inverter as possible Form MAP TRM E February 2014 REV 016 35 _ EEYA Matrix AP Technical Reference Manual 400V 690V IVI i AN SL INDUSTRIES COMPANY Mechanical Mounting Please refer to Part Number Selection Tables for mounting locations Open Panel o Table 3 1 Matrix AP 400V Open Panel p9 o Table 3 6 Matrix AP 480V Open Panel p14 o Table 3 11 Matrix AP 600V Open Panel p19 o Table 3 16 Matrix AP 690V Open Panel p24 Enclosed Table 3 2 Matrix AP 400V Enclosed p10 o Table 3 7 Matrix AP 480V Enclosed p15 o Table 3 12 Matrix 600V Enclosed p20 Power Wiring Connection Input and output power wiring to the filter should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Cable lugs and mounting hardware are provided by the customer Any extremely low or high resistance readings indicate a mis wire and may result in damage to filter components if not corrected On NEMA enclosures CAB 26AP and larger no live
18. MTE AN SL INDUSTRIES COMPANY Matrix AP 400V 690V TECHNICAL REFERENCE MANUAL FORM MAP TRM E REL February 2014 REV 16 2014 MTE Corporation High Voltage Only a qualified electrician can carry out the electrical installation of this filter Quick Reference Selection Guide Pages 7 33 Installation Guide Pages 34 47 otartup Troubleshooting Pages 48 52 o Heference Drawings Pages 53 72 _ Matrix AP Technical Reference Manual 400V 690V 1 N ND U RIES COMPANY TABLE OF CONTENT 1 WARNINGS AA WARNINGS AND 6 4 44010 221 1 111 1 GENERAL SAFETY 6 6 2 1 AA PA RECEIPT amp REPAIR STATEMENT 0 2 terere riis SHOW TO SELECT c SELECTION 1 44 1 1 PART NUMBER MATRIX 400 VOLTS 50 2
19. 7 6 280 DIA_ p66 7 15 81 18 7 16 88 20 7 15 81 23 3x7 18 18 20 20 23 23 20 20 55 57 45 44 43 62 44 44 43 43 62 62 43 43 Form MAP TRM E February 2014 REV 016 18 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 600 Volts 60Hz Part Number Selection Tables Open Panel Table 3 11 Matrix AP 600V Open Panel 3 Phase App HMR Size HMR Cap panel Capacitor Wt HxWxD Ref Fig P N in H x D Ibs Capacitor Panel in H x W x D 8 x8x5 5 A 1 p54 CAP 361TP 7 5 x 2 9 A 12 9 8x9x 4 8 A 1 p54 CAP 362TP 79X29 A 12 MAPP0006E 98 9 5 3 54 CAP 363TP eo 2 9 A 12 26 _ MAPPODME 30 _ 14 47 117 105 68 A EN NEN EM EN lt lt o 5 O OD i 54 CAP 364TP 7 5 3 9 12 MAPP0021E 11 7 x 10 5 x 7 1 A 54 CAP 365TP 7 ox A 12 MAPP0027 11 7 x 10 5 x 7 6 APP0034 OD o 54 CAP 366TP 7 5 4 6 12 CAP 367TP 7 5 X 4 6 A 12 gt 5 5 OD 54 56 56 56 56 11 7 x 10 5 x 8 1 i CAP 368TP 9 14x 4 6 A 12 MAPP0044 MAPP0052 14 x 12 x 10 3 T 5 5 O gt E E SE A
20. ENCLOSED UNIT INTERCONNECTION DIAGRAM OPTIONAL OVER TEMP INTERLOCK WIRING DISCONNECT AND FUSES PER LOCAL AND NEC REQUIREMENTS FILTER SUPPLIED BY MTE CORPORATION DISCONNECT LINE SWITCH SENS uaa lw SEM L2 o T T INTERLOCK ee ee ee lt lt ee ee 3 GROUND MOTOR DISCONNECT IF REQUIRED BY CODE SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS WIRING AND STARTUP DETAILS AC MOTOR Figure 6 3 Enclosed Interconnection Form MAP TRM E February 2014 REV 016 40 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY Contactor Options Option 002 Capacitor Contactor This option provides a contactor to disconnect the filter capacitor bank when the drive is not running The contactor is supplied with NO NC auxiliary contacts The contactor coil and auxiliary contacts are wired to a customer terminal block See page 53 for contactor coil switching characteristics This option is provided pre wired complete for enclosed filters and as loose parts for open panel filters DRIVE CONNECTIONS 12 L3 CUSTOMER SUPPLIED lt lt lt CAPACITOR CUSTOMER SUPPLIED SECTION 1 1 CUSTOMER SUPPLIED POWER 120 AC RTN
21. i SWITCH CLOSURE CONNECTS CAPACITORS i Figure 6 4 Contactor Options 002 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring Form MAP TRM E February 2014 REV 016 41 Matrix AP Technical Reference Manual 400V 690V Contactor Options Option 009 Capacitor Contactor with adjustable pick up and drop out VIE AN SLINDUSTRIES COMPANY This option provides a contactor to disconnect the filter capacitor bank based on the motor load current Two current operated switches provide independent adjustment of the pick up and drop current levels The switches are preset at the factory for pick up at 35 and drop out at 20 of the filter output current rating The switches are each field adjustable over a 0 100 current range This option is only available for enclosed filters PICK UP PARALLEL CABLES USED FOR HIGHER CURRENT DROPOUT CURRENT SENSOR 12 gt V2 DRIVE CONNECTIONS W2 CURRENT SENSOR L1 p L3 2 CRT FI F2 AVE SECTION 120 VAC IG DROP OUT ADJUST PICK UP ADJUST We CAPACITOR Figure 6 5 Contactor Option 00
22. A 13 p66 50 37 15818 37 15818 37 15818 1000 3 77 x 15 81 B 13 p66 10 7 16 3 7 6 3 777 15 81 B 11 5 16 3 x7 6 377Ax15 81 B 1200 11 5 x 16 3 7 6 3 77A x 15 81 A 13 p66 11 5 16 3 x7 6 377Ax15 81 B Note Units above 403 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap panel mounting 1 2 1 2 2 29 10 9 2 3 2 0 1 0 6 8 0 8 3 3 8 8 3 3 3 3 3 3 94 44 43 95 96 97 95 95 96 96 97 97 96 96 Form MAP TRM E February 2014 REV 016 13 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Matrix AP 480 Volts 60Hz Part Number Selection Tables Open Panel Table 3 6 Matrix AP 480V Open Panel 3 Phase Capacitor Part Number Ref in H x D Fig Capacitor Panel in H x W x D A12 p65 339 349 A 12 p65 6 0 6 080 54 00110 p54 00140 54 340 7 5 2 9 12 p65 MAPP0021D 11 7x10 5x6 6 A 1 p54 CAP 341TP 7 5 3 9 12 p65 o o AE AH JA Aa a 0270 p54 MAPPOO34D p54 MAPP0044D A 1 p54 CAP 344TP A 12 p65 520 CAP 34STP
23. AP 480V Enclosed Amps NEMA 1 2 Weight Rating Ibs 00060 CAB IZAP2 64 2 72 00080 CAB IZAP2 65 MAPWOO0BD 2 73 209 406 489 700 482 702 Form MAP TRM E February 2014 REV 016 15 _ fae Matrix AP Technical Reference Manual 400V 690V 1 AN SLINDUSTRIES COMPANY Filter Efficiency Watt loss Matrix AP 480V 60Hz Table 3 8 Watt Loss Matrix AP 480V 60Hz 480V Maximum Efficiency Power Dissipation Capacitor Current 480V Output Amps Typical Rated Current Typical RMS Typical Amps RMS Watts gt 19 8 15 99 14 220 251 283 379 5 488 60 292 103 702 128 165 206 240 320 403 482 636 766 850 Note Use the IEC AC 3 rating for the corresponding filter capacitor current when selecting a contactor Form MAP TRM E February 2014 REV 016 16 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 480 Volts 60Hz Mounting Patterns Table 3 9 Matrix AP 480V Mounting Patterns Part Number _ Size Rear Mount Base Mount Mounting Ibs in H x W x D Centerline Centerline Holes 728 28CX72E A 1 p54 2 28CX72E 82AX82B 275CX82E 28 DIA 2 3 25 CX8 2 E 9EAX9TB 28 99AXOTB 4CXOTE 1 p5
24. V2 and W2 as well as any control wiring to the filter contactor or temperature switch Replace any control transformer fuses Follow the drive power startup guidelines in the drive manufacturer s user manual Form MAP TRM E February 2014 REV 016 51 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY Table 8 1 Troubleshooting Guide PROBLEM Line voltage is not present at the filter output terminals Power to the filter is turned off Solution Turn power on One or more external line fuses are blown Solution Verify the continuity of line fuses in all phases Replace as necessary Full Load Harmonic current distortion exceeds 5 on one or more phases at full load The capacitor assembly has not been connected Check interconnection of capacitor assembly with AP HMR Figure 6 2 p39 and Figure 6 1 p38 Possible cause A capacitor has failed Solution Inspect the tops of all capacitors for bowing Replace failed capacitors Source impedance is less than 1 5 Solution Add a minimum 1 5 impedance line reactor to the filter input Input source voltage harmonic distortion identity harmonic voltage distortion and add filters as required or accept elevated THVD Solution Balance input line voltage to 1 or less PROBLEM Filter output voltage is not within specification Solution 000000 Check the AC input line voltage and verify that it i
25. parts shall be mounted below 8 inches from the bottom of the enclosure Verify that the power source to which the filter is to be connected is in agreement with the nameplate data on the filter A fused disconnect switch or circuit breaker should be installed between the filter and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive user manual for selection of the correct fuse rating and class For panel mounted filter applications interconnection between the filter its power source the cap panels and the drive is shown in Figure 6 2 p39 Wire gauge range and terminal torque requirements as well as selecting conductors that interconnect the HMR and capacitor assemblies are shown in Table 6 2 p46 for 400V 600V Table 6 3 p47 for 690V Filters that use multiple cap panels share total cap current shown on Table 3 3 p11 for 400V Table 3 8 p16 for 480V Table 3 13 p21 for 600V and Table 3 17 p25 for 690V Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C Form MAP TRM E February 2014 REV 016 36 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SL INDUSTRIES COMPANY For filters supplied in general purpose NEMA 2 8 cabine
26. please contact MTE for assistance at Toll Free 1 800 455 4MTE 1 800 455 4683 International Tel 262 253 8200 Fax 262 253 8222 Form MAP TRM E February 2014 REV 016 6 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY 3 HOW TO SELECT Selection Guide The MTE Corporation Matrix AP Harmonic Filter is designed for harmonic mitigation of 6 pulse inverter drives supplying variable torque loads in a wide variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual The Matrix AP Harmonic Filter uses a patent pending Adaptive Passive Harmonic Mitigating Reactor AP HMR technology to limit full load current distortion to less than 5 THID and 8 at 30 load Matrix AP Harmonic Filters are available in Open Panel NEMA 1 2 and 3R mechanical configurations For inverters feeding isolation transformers select a filter with a current rating equal to or greater than that of the transformer primary current Please verify information below for proper selection Line Voltage and Frequency Input voltage from 400V 690V at
27. standard frequency See Table 4 1 p28 for specification Current Rating 400V 6 1200 Amp 480V 6 1200 Amp 600V 6 786 Amp 690V 52 636 Amp Voltage Distortion See Figure 5 5 p33 for voltage distortion derating curve Contactor Option See Figure 6 4 p41 for contactor option 002 Figure 6 5 p42 for contactor option 009 Figure 6 6 p43 for contactor option 012 Figure 6 7 p44 for contactor option 013 Temperature See Table 4 1 Performance Specifications p28 for specification and Figure 5 4 p32 for temperature derating Altitude 3 300 feet above sea level without derating See Figure 5 3 p32 for derating curve Enclosure Type Open Panel NEMA 1 2 amp NEMA 3R see Enclosures p29 for enclosure descriptions OO LI Form MAP TRM E February 2014 REV 016 7 _ Ea Matrix AP Technical Reference Manual 400V 690V IVI i AN SL INDUSTRIES COMPANY Part Number Configuration MAP X X Matrix AP Enclosure Type P Panel Mount No Enclosure G General Purpose NEMA 1 2 W Weather NEMA 3R Current Rating 0006 is 6 Amps 0083 is 83 Amps 1200 is 1200 Amps Voltage Frequency Code 380 415 Volts 50 Hz D 480 Volts 60 Hz E 600 Volts 60 Hz F 690 Volts 50 Hz Contactor Options 002 Contactor for capacitor disconnect 009 Contactor with adjustable pick up and drop out 012 Contactor with control transformer 013 Filter bypass and capacitor contactor with control t
28. the over temperature switch to prevent damage to the filter in rare instances of overheating from abnormal operating conditions 240 Inductive Loads Form MAP TRM E February 2014 REV 016 29 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY 5 TYPICAL PERFORMANCE DATA Load Effect on THID 40 60 Percent Load Figure 5 1 Load Effect on THID Typical Harmonic Spectrum Drive 100 Load Matrix AP Filter 100 Load Harmonic Current 9 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 Harmonic Number Figure 5 2 Typical Harmonic Spectrum with and without Matrix AP Form MAP TRM E February 2014 REV 016 30 fae Matrix AP Technical Reference Manual 400V 690V IVI AN SL INDUSTRIES COMPANY Power Factor Matrix AP Harmonic Filter vs Load Leading pF Lagging pF 20 40 60 80 100 Load Figure 5 3 Power Factor Performance with Unbalanced Line Voltage Typical Table 5 1 Performance with Unbalanced Line Voltage Typical All Components at Nominal Values and Worse Case Service Conditions 100 Load Nominal THID 1 Unbalance 2 Unbalance 3 Unbalance Form MAP TRM E February 2014 REV 016 31 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Attitude Derating Altitude Derating Curve 1 05 gt Altitude Derating Curve
29. titt 3 22 eum dens r EAA 15 Table 3 8 Watt Loss Matrix AP 480V 60 2 16 Table 3 9 Matrix AP 480V Mounting 17 Table 3 10 Matrix AP 480V Capacitor and Cap panel Bolt Hole Mounting 18 Table 3 11 Matrix AP 600V Open PANG laman und PERENNI TUI THREE PEE TUS 19 Table 3 12 Matrix AP 600V EncloS64 rtr IBANAG 20 Table 3 13 Watt Loss Matrix AP 600V 60 2 21 Table 3 14 Matrix 600V Mounting 22 Table 3 15 Matrix AP 600V Capacitor and Cap panel Bolt Hole Mounting Patterns 23 Table 3 16 Matrix AP 690V Open 24 Table 3 17 Watt Loss Matrix AP 690V 50 2 25 Table 3 18 Matrix 690V Mounting 26 Table 3 19 Matrix AP 600V Capacitor and Cap panel Bolt Hole Mounting Patterns 27 Table 4 1 Performance Specifications 28 Table 4 2 Over Temperature Switch 29 Table 5 1 Performance with Unbalanced Line Voltage
30. 014 REV 016 10 _ fae Matrix AP Technical Reference Manual 400V 690V 1 AN SLINDUSTRIES COMPANY Filter Efficiency Watt loss Matrix AP 400V 50Hz Table 3 3 Watt Loss Matrix AP 400V 50Hz 400V Capacitor Current Maximum Efficiency Power Dissipation 400 Output Amps Typical Rated Current Typical RMS Typical Watts Amps RMS 6 245 8 sow 14 85 14 206 235 2 266 298 4 356 5 388 458 2 565 99 2 60 amo 128 973 165 206 240 320 403 482 636 766 850 420 Note Use the IEC AC 3 rating for the corresponding filter capacitor current when selecting a contactor Form MAP TRM E February 2014 REV 016 11 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 400 Volts 50Hz Mounting Patterns Table 3 4 Matrix AP 400V HMR Bolt Hole Mounting Patterns Part Number P _ Size Rear Mount Base Mount Mounting Ibs in H x W x D Centerline Centerline Holes 728 28 72 A 1 p54 728 28 72 82 828 2750x82E 1 54 8 15 A x 8 2 B SSCxOTE O9AxOTB 98AxOTB 45 98AxOTB 5Ox9TE IFAxT B 5 p56 IFAxT B 5 11 96 11 65CxITE p5 65 C x 11E 173TAX14B 6 4 1732Ax14B 4 A 5 p58 TCxWE 75 18 8 4 A 5 p58 2
31. 014 REV 016 58 gt Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 208 240 Amp 690V 10 34 874 x 78SLOT lt i o 4 PLACES Customer Connections to HMR Output U2 V2 W2 g Input U1 V1 W1 H 1 oo HU DWG_MNL_0017 Rev 1 Figure A 6 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 59 _ Matrix AP Technical Reference Manual 400V 690V IVI E AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 403 482 Amp 400V amp 480V 4 34 x 78 SLOT 8 6 x 19 8 63 1 159 D 41 2 105 ra 50 SECTION A A N 12 7 1 183 DETAIL A Customer Connections to HMR Output U2 V2 W2 d RA Input U1 V1 W1 1 22 mi W DWG MNL 0007 1 Figure A 7 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 60 Matrix AP Technical Reference Manual 400V 690V IVT AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 240 403 Amp 600V 163 1 50 3843 pal 81 75 10 5
32. 016 66 Matrix AP Technical Reference Manual 400V 690V Enclosed Unit Internal Details CAB 12AP 931 23647 1 Mu E DO SECTION B B SECTION C C 2400 3 609 48 15 80 DWG_MNL_0010 Rev 1 SECTION A A Figure A 14 AN SL INDUSTRIES COMPANY 11 94 R 21 5 21 THRU Refer to the MTE website www mtecorp com for detailed specifications Capacitor placement shown for illustrative purposes only Form MAP TRM E February 2014 REV 016 67 H H AN SL INDUSTRIES COMPANY Enclosed Unit Internal Details CAB 17AP 1431 36347 SECTION B B SECTION C C 2 R 21 5 21 THRU 18 27 3248 1817 37 SECTION 15 Refer to the MTE website www mtecorp com for detailed specifications Capacitor placement shown for illustrative purposes only Form MAP TRM E February 2014 REV 016 68 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY Enclosed Unit Internal Details CAB 26AP 23 31 N 592 07 4X 410 10 41 X 880 22 35 SECTION C C DWG_MNL_0012 Rev 1 A 41 SECTION A A Figure A 16 Refer to the MTE website www mtecorp com for detailed specifications
33. 06 148 92 4 20 60 A x 14 B 10 06 C x 14 E A 7 p60 915 x 22 E 10 65 C x 22 E p64 10657 22 12 15 x 22 E 13657 x 22 E A 11 p64 A A zi fur S Kr Form MAP TRM E February 2014 REV 016 12 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 400 Volts 50Hz Capacitor and Cap panel Bolt Hole Mounting Patterns Table 3 5 Matrix AP 400V Capacitor and Cap panel Bolt Hole Mounting Patterns A Ed A 12 65 2 p65 5 32 ao 41 94x46 00 0440 50 91x46 00 357 60 106x46 0680 60 106 46 MAPP0083C CAP 359TP 10 6 4 6 SITAx158UB 280 DIA A13 p66 MAPP0482C LG Lie E I 18 28 _ 23 11 5 x 16 3 x7 6 377Ax15 81 B 18 79 163 76 3 77 15818 A 13 p66 18 A 28 23 EE EM EN 10 77 x 16 3 x 7 6 3 7 A x 15 81 280 DIA A 13 p66 10 7 x 16 3 x 7 6 3 7 A x 15 81 280 DIA A 13 p66 MAPP0636 11 5 x 16 3 x 7 6 3 7 A 15 81 B 280 DIA 13 p66 11 5 x 16 3 x 7 6 3 7 A x 15 81 280 DIA A 13 p66 C 786 10 77 x 16 3 x 7 6 3 7 A 15 81 280 DIA
34. 1 54 1 57 50 6 60 208 Flatcoppertab NA NA 543 545 52 414 60 240 Flatcoppertab NA 1 55 54 54 4 60 820 Flatcoppertab 56 543 56 2 60 _ TE TA 22595 1 54 1 54 4 60 ILLI 2 6o 597 562 58 10 60 Flat tab a 562 578 vo 6o NA 28 9 Flat copper tab 596 543 2 60 58 543 2 60 1000 Flat copper tab 543 2 6 59 58 NA 10 80 1200 Flatcoppertab N A 597 562 NA 110 60 597 52 NA 10 60 Note Cap panel interconnect wiring specification according to UL508 75 C Table Note To prevent flexing or bending of the coil windings attached to AP HMR Flat copper terminal tabs use two wrenches to tighten customer provided cable mounting hardware Form MAP TRM E February 2014 REV 016 46 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Torque Ratings Matrix AP 690V Table 6 3 Torque Ratings 690V Cap panel Terminals AP HMR Terminals U4 V4 W4 Input Output Power interconnect Minimum Cap panel 690V Interconnect Terminal Terminal Wire Gauge Ta Torque Torque AWG in a in Ibs 52 Flat copper tab _ 8 amp 2 12 6 83 Flatcoppertab
35. 5818 A 13 p66 15818 13 p66 15818 A 13 p66 7 15818 p66 15818 A 13 p66 10 7 x 16 3x7 6 3 77Ax15 81 B 280 DIA A 13 p66 10 7x16 3x7 6 3 77Ax15 81 B 280 DIA A 13 p66 Note Units above 403 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap panel mounting Form MAP TRM E February 2014 REV 016 23 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix AP 690 Volts 50Hz Part Number Selection Tables Open Panel Table 3 16 Matrix AP 690V Open Panel 3 Phase HMR Capacitor Ref in H x D Fig Capacitor Panel in H x W x D Part HMR Size Number in Hx W x D 185 193 4 MAPP0052 66 066 MAPP0083 F F F MAPP0103F F F d C1 6 9x16 3x 7 6 A 13 p66 7 9x16 3x 7 6 A 13 p66 6 9x16 3x 7 6 A 13 p66 A A O 5 5 5 5 5 p59 5 59 p59 5 5 5 N O N 10 7 x 16 3 7 6 A 13 p66 MAPP0128 MAPP0165 MAPP0208F O 5 5 5 8 9 x 16 3 x 7 6 A 13 p66 19 9 15 3 x 14 8 A 23 1 15 3 x 13 7 23 2 15 3 x 14 9 p62 10 7 x 16 3 x 7 6 A 13 p66 7 9x16 3x7 6 A 13 p66 7 9x16 3x7 6 A 13 p66 2 2 2 5 5 4 6 gt GIS CO o 7 9x16 3x7 6 A 13 p66 MAPP0240F gt 8 9x16 3x 7 6 13 p6
36. 6 2 10 7x16 3x 7 6 A 13 p66 10 7x16 3x 7 6 13 p66 7 9x16 3x 7 6 A 13 p66 2 gt o 2 243 262 311 393 92 551 912 982 o N 10 7 x 16 3x 7 6 13 p66 25 9 x 24 x 16 2 ET p62 10 7 x 16 3 x 7 6 A 13 p66 10 7 x 16 3x 7 6 A 13 p66 p62 25 8 x 24 x 17 3 A 9 p6 9 p62 10 7x16 3x7 6 A 13 p66 3 gt gt O MAPP0482F x n qc 2 zr eof ef eo S S p62 1167 25 9 x 24x 19 A 9 p6 9 p6 10 7 x 16 3 x 7 6 A 13 p66 11 5 16 3x 7 6 A 13 p66 1404 25 9 24 21 3 A 10 p63 11 5 16 3x 7 6 A 13 066 10 p63 11 5x 16 3x 7 6 A 13 p66 gt gt 2 S8 IV MAPPO636F i C MAPP0403F gt e Form MAP TRM E February 2014 REV 016 24 _ fae Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix AP 690V 50Hz Filter Efficiency Watt loss Table 3 17 Watt Loss Matrix AP 690V 50Hz 690V Maximum Efficiency Power Dissipation Capacitor Current 690V Output Amps Typical Rated Current Typical RMS 96 Typical Amps RMS Watts Note Use the IEC AC 3 rating for the corresponding filter capacitor current when selecting a contactor Form MAP TRM E February 2014 REV 016 25 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix
37. 9 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring Form MAP TRM E February 2014 REV 016 42 Matrix AP Technical Reference Manual 400V 690V Option 012 VIE AN SLINDUSTRIES COMPANY Contactor Options Capacitor contactor with control transformer This option provides a control transformer to power the capacitor contactor The contactor is provided with NO NC auxiliary contacts For filter ratings 165 amps and above a pilot relay is also provided to limit inrush current below 0 60 amps Connections are wired to a customer terminal block This option is only available for enclosed filters L1 L3 CUSTOMER SUPPLIED CUSTOMER CAP SWITCHING SWITCH CLOSURE CONNECTS CAPACITORS V1 Wa u1 gt U2 REACTOR 5 CRI 1 1 CAPACITOR Figure 6 6 Contact Option 012 DRIVE CONNECTIONS The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring Form MAP TRM E February 2014 REV 016 43 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY Contactor Options Option 013 Filter bypass and capacitor contactor with control transformer This option provides a 120 VAC control transformer to power the capacitor and bypass contactors Contactors are provided with NO NC auxil
38. AP 690 Volts 50Hz Mounting Patterns Table 3 18 Matrix AP 690V Mounting Patterns Part Number Overall Size Rear Mount Base Mount Mounting Ibs in H x W x D Centerline Centerline Holes I amp BFAXTWB GCXWE I amp STAX WB GCXWE I amp 94AX1WB TCXWE 4 p57 UAFAXTWB TCXWE SCX 14 E 5 p58 170 16 10 C x WE 2019 188 9ZCxWE 2027 AX WB 1006 X 14 E 9 15 C 22 E 10 65 C X 22 124TCX 22 E 9 062 1 67 22 Form MAP TRM E February 2014 REV 016 26 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Matrix AP 690 Volts 50Hz Capacitor and Cap panel Bolt Hole Mounting Patterns Table 3 19 Matrix AP 600V Capacitor and Cap panel Bolt Hole Mounting Patterns ih reece AM M 3TT Ax 15818 3 77 A 15 81 B 3 77 A 15 81 B A 13 p66 3 77 A 15 8 3 77 Ax 15 A13 p66 3 77 A 15 81 B 377A 15 81 B 3 77 A x 15 81 B A 13 p66 3 77 A 15 81 B 3 77 Ax 15 87 3 77 Ax 15 A 13 p66 3 77 Ax 15 8 3 77 A 15 8 A 13 p66 MAPP0403F 3 77 Ax 15 816 3 77 Ax 15 81 B 3 77 Ax 15 87 A 13 p66 MAPP0482F 3 77 Ax 15 377 Ax 15818 A13 p66 3777 15 MAPPO636F 3 77 Ax 15818 3 77 Ax 15 81 A 13 p66 Note Units above 165 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap
39. IVI i AN SLINDUSTRIES COMPANY 6 HOW TO INSTALL Installation Checklist Prior to installation please refer to all general warnings on page 5 Failure to practice this can result in body injury Input and output wiring to the filter should be performed by authorized personnel in accordance with NEC and all local electrical codes and regulations The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C Do not install capacitor assembly above near the Harmonic Mitigating Reactor Premature or catastrophic failure may occur Matrix Filters are supplied in the following mechanical configurations e Open Panel Mount Floor mounted general purpose NEMA 2 amp cabinets Select a well ventilated area suitable for the NEMA enclosure type number Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Panel mounted filters are designed for mounting within the customer s enclosure Panel mount units consist of a Harmonic Mitigating Reactor HMR and one or more capacitor panel modules referred to aS Cap panels on drawings and diagrams The capacitor panel must be located in the lowest temperature regions of the enclosure generally toward the bottom and away from high temperature components Figure A 1 p54 to Figure A 13 p66 contain outline drawings for the various ratings and show mounting orient
40. PHASE INPUT V1 O aM W1 n O SHUNT u4 V4 CAPACITOR SECTION See specific filter detalls for exact wiring configuration UA 9 W4 Figure 6 1 Basic Schematic Diagram 202 3 PHASE OUTPUTTO oV2 gt ADJUSTABLE SPEED DRIVE OVER TEMPERATURE SWITCH Note Drawing depicts delta configuration for capacitors 690V filters are connected ina WYE configuration Form MAP TRM E February 2014 REV 016 38 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Open Panel Unit Interconnection Diagram MATRIX AP OPEN PANEL UNIT INTERCONNECTION DIAGRAM OPTIONAL OVER TEMP INTERLOCK WIRING DISCONNECT AND FUSES PER LOCAL AND NEC REQUIREMENTS eC DISCONNECT LINE SWITCH OVER TEMP INTERLOCK HMR ASSEMBLY ADDED UNIT S CAPPANEL ASSEMBLY CAPPANEL ASSEMBLY GROUND NOTE SEE FILTER LISTINGS AND INSTALLATION INSTRUCTIONS FOR PARALLEL CAPACITOR CONNECTIONS FOR FILTERS REQUIRING MULTIPLE CAPPANEL WIRING REPEAT AS SHOWN ABOVE MOTOR DISCONNECT IF REQUIRED BY CODE SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS WIRING AND STARTUP DETAILS AC MOTOR Figure 6 2 Open Panel Interconnection Form MAP TRM E February 2014 REV 016 39 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Enclosed Unit Interconnection Diagram MATRIX AP
41. R cente iiid ee ee 55 AP HMR 52 103 Amp 400V 8 480 56 AP HMR 44 83 Amp 600 56 AF PIM Oe TOG AMP pm 57 HMR 128 320 Amp 400V 8 480 7 1 000000000000 58 AP HMR 103 208 Amp 600 WV isaisstessuske essen tke dad tanta bat bb Pr pra a Ed 58 AP HMR TED 1605 AMP 690V assensu neER NN 58 AP HMR 208 240 Amp 690 59 HMR 403 482 Amp 400V 8 480 0 0 1 3 0006 6001000066000000 0003 60 AP HMR 240 403 Amp 600 0 2 2 27 7 7 1000000000000 61 HMR 320 482 Amp 690 2 000000000000 62 AP HMR 482 786 Amp 600 VV 63 AL PIMEOSO JAmIDADOUUU 63 HMR 636 1200 Amp 400V 8 480 64 CAP ASSEMBLY MOUNTING amp TERMINAL LOCATIONS 65 ENCLOSED UNIT INTERNAL 5 5 67 CAD um 67 68 26 69 70 Oe 7 000000000000 71 07112527 72 Form MAP TRM E February 2014 REV 016 2 _
42. ation with bolt patterns Include the power dissipation of the filter along with all the other components located in the enclosure to determine the internal temperature rise and cooling requirements of the enclosure General purpose NEMA 2 and NEMA enclosed filters are designed for floor mounting in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches and front clearance of thirty six 36 inches for proper heat dissipation and access For lower ambient temperatures and increased air flow clearance distances can be reduced Refer to Article 430 Table 430 91 of the National Electrical code for the selection of the appropriate enclosure Type Number for your application Form MAP TRM E February 2014 REV 016 34 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY Grounding The filter must always be grounded with a grounding conductor connected to ground terminals For open panel units ensure 2 2 area is cleaned of paint and varnish lower mounting bracket for ground connection On NEMA 3R enclosures CAB 26AP and larger no live parts shall be mounted below 8 inches from the bottom of the enclosure For cable shield grounding follow the drive manufactures recommendations Over Temperature In
43. atrix filter rated current Form MAP TRM E February 2014 REV 016 28 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY Enclosures MTE enclosures are designed to provide a degree of protection for electrical components and prevent incidental personnel contact with the enclosed equipment Depending on the enclosure selected these enclosures meet the requirements of NEMA 1 2 or 3R An approximate cross reference guide between NEMA UL CSA and IEC enclosure follows Type 1 NEMA IEC IP20 Enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment 2 NEMA IEC IP20 Enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment and provide a degree of protection against limited amounts of falling water and dirt NEMA IEC IP21 Enclosure Are designed for outdoor use primarily to provide protection against contact with the enclosed equipment and provide a degree of protection against falling rain sleet and external ice formation Agency Approvals UL and cUL listed to UL508 Type MX and CSA C22 2 No 14 95 File E180243 Warranty Three years from the date of shipment See www mtecorp com for details Over Temperature Switch Table 4 2 Over Temperature Switch 6 120AC Resistive Loads 12 VOC 24 VDC Resistive Loads MTE highly recommends the use of
44. d specifications Form MAP TRM E February 2014 REV 016 56 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 83 103 Amp 690V Jf 4964 10 49 50 112 70 72 18 26 PAY Customer Connections Rh H in at Mu J Output U2 V2 W2 7 4 Input U1 V1 W1 AS 2 Ll gt 38 is 9 53 DWG MNL 0018 Rev 1 wil om 9 8 64 Figure A 4 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 57 _ Matrix AP Technical Reference Manual 400V 690V IVI AN SLINDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 128 320 Amp 400V amp 480V AP HMR 103 208 Amp 600V AP HMR 128 165 Amp 690V 77 50 12 70 PL 1118 26 1 DETAILB a Customer Connections to HMR CH Output U2 V2 W2 Input U1 V1 W1 A 122 ox 5 56 x 1 00 SLOT A SECTION A A 3099 DWG_MNL_0006 Rev 1 Figure A 5 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2
45. erminals and ensure that the voltage is at a safe level Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Injury or death may result if the drive safety precautions are not observed Damage to equipment may occur if the drive startup procedures are not WARNING observed Form MAP TRM E February 2014 REV 016 48 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY Sequence of Operation 1 2 10 11 Read and follow safety precautions After installation ensure that e All filter ground terminals are connected to ground e Power wiring to the utility drive and motor is in accordance with the power wiring connection diagrams shown in installation instructions section Use the guidelines of Table 6 2 p46 for 400 600 and Table 6 3 p47 for 690V for power and cap panel wire gauges Check that m
46. high voltage is involved Failure to use proper precautions may WARNING lead to serious injury or even death General Warning warns of situations that can result in serious injury or death if proper precautions are not used WARNING di General Caution identifies situations that could lead to malfunction or possible equipment damage Caution Form MAP TRM E February 2014 REV 016 4 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY General Safety Instructions High Voltage Only a qualified electrician can carry out the electrical installation of this filter High voltage is used in the operation of this filter Use extreme caution to avoid contact with high voltage when operating installing or repairing this filter Injury or death may result if safety precautions are not observed The opening of the branch circuit protective device may be an indication that a N fault current has been interrupted To reduce the risk of fire or electrical shock WARNING current carrying parts and other components of the filter should be examined N and replaced if damaged gt An upstream disconnect protection device must be used as required by the National Electrical Code NEC or governing authority WARNING Me png Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instruction
47. iary contacts For filter ratings 44 amps and above pilot relays are also provided to limit inrush currents below 0 60 amps A jumper selection provides single contact switching for normal bypass control with capacitor removal Connections are wired to a customer terminal block To incorporate this option for a selected filter current rating use the part numbers shown below and select the option list price from the table below This option is only available for enclosed filters 2 m 1 SECTION 4 o INPUTS Ha e 1 ITEE 1 CAPACITOR T gt T SECTION 7 pa PA uM PU su T 2 1183 1TB4 a HA CUSTOMER BYPASS SWITCH SUPPLIED SWITCHING SWITCH CLOSURE SWITCH BYPASSES FILTER CLOSURE DISCONNECTS 5 5 CAPACITORS CUSTOMER SUPPLIED Figure 6 7 Contact Option 013 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring Form MAP TRM E February 2014 REV 016 44 Matrix AP Technical Reference Manual 400V 690V IVIT E AN SL INDUSTRIES COMPANY Contactor Coil Switching Currents Option 002 The following table indicates the 120 VAC 50 60 Hz current required to switch and hold the various size contactors used in Matrix Filter capacitor switching and bypass options Th
48. inal Locations RESISTOR 8 89 0 25 ON 35801 16 31 0 76 64 03 LI M12 X 1 75 STUD 44 20 0 25 1 74 01 i 14 59 0 25 57 01 20 02 0 25 EM 793 01 21 50 55 0 25 1 99 01 Figure 12 1 Three Phase Capacitor Refer to the MTE website www mtecorp com for detailed specifications Note Height of capacitor will vary depending on the size of the filter Form MAP TRM E February 2014 REV 016 65 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY Cap Assembly Mounting amp Terminal Locations Vm d 1 AT O Y NN 9 SN NEN A 95 8 i AA 1 87 474 1220 Customer Connections to Cap panel U4 V4 W4 Han eS NA HO NG l 22 221 2 u he Yar 22 24 Ya L eae SEE ET Figure A 13 3 High Current Capacitor Panel Refer to the MTE website www mtecorp com for detailed specifications Note Height of capacitors will vary depending on the size of the filter 90V WYE connection for W4 Form MAP TRM E February 2014 REV
49. is data is provided to select the proper switch rating to remotely control the contactor and is consistent for the 400V 480V and 600V units Contactor Currents for 120 VAC 60 Hz coils Table 6 1 Contactor Coil Switching Currents Matrix filter current Rating AMPS AMPS 6 031 004 8 49094 004 084 004 Ca O04 27 0341 004 384 0341 004 044 0 0341 004 52 031 004 66 031 004 8 034 12004 Form MAP TRM E February 2014 REV 016 45 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Torque Ratings Matrix AP 400V 480V 600V Table 6 2 Torque Ratings 400V 480V 600V Cap panel Terminals AP HMR Terminals U4 V4 W4 400V 480V 600V Capacitor Capacitor Capacitor Minimum Cap panel Cap panel Cap panel Interconnect U4 V4 W4 Input Output Power Interconnect Cap panel U1 V1 W1 U2 V2 W2 Terminal Part Number Part Number Part Number Wire Gauge oe Wire Range Terminal Terminal AWG 11 195 AWG 9 Torque Torque in in Ibs ke 8 14 6 16 16 CAP 351TP CAP 339TP CAP 362TP 14 23 66 Flatcoppertab 50 CAP 358TP CAP 346TP CAP 370TP 10 23 103 Flatcoppertab 16 360 CAP 348TP 57 8 2360 128 Flatcoppertab NA 54 1 555 58 8 60 165 Flatcoppertab NA
50. manufacturer to determine the correct protection requirements for your power line conditions Form MAP TRM E February 2014 REV 016 5 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY 2 INTRODUCTION The purpose of the manual is to properly specify size and install the Matrix AP For most current information please refer to website http www mtecorp com products matrix ap harmonic filters Receipt amp Repair Statement Upon Receipt of this Filter The Matrix AP Harmonic Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage ensure that the equipment is dry and that no condensation or dirt has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Return Material Authorization Number and form before we can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter
51. ns of heat and corrosion Contact factory if any wires appear to be missing or cut Inspect the U4 V4 W4 capacitor interconnect terminals and wiring Visually inspect all capacitors for signs of case deformation bowing of the top leaking oil or terminal damage Note the CAP and date code of any damaged capacitors Using a multi meter set to read 100K ohms check a Phase to phase U1 V1 W1 U1 mechanically activate contactor if present after reactor and caps charge reading should be about 40K total equivalent breeder resistance value and should be the same for each phase Open circuit or very low readings indicate a problem b Phase to chassis U1 case V1 case W1 case low readings indicate a ground fault problem Ensure the disconnect is safe then wire the utility power to U1 V1 W1 Apply power and verify that proper output voltage is present on U2 V2 and W2 Using a clamp on amp meter read the filter input current a Readings will be 0 5 of the capacitor current listed in Table 3 3 p11 400V Table 3 8 p16 480V Table 3 13 p21 600V and Table 3 17 p25 690V for the listed filter current in the user manual mechanically activate the contactor if the filter is equipped with one Readings should be the same 5 for all phase currents contact the factory if currents are out of tolerance b Open contactor readings will show zero current for all phases Disconnect filter power and wire the VFD to U2
52. oisture has not condensed on the filter components If moisture is present do not proceed with startup until the moisture has been removed Disconnect the filter output from the drive Connect the filter to the utility Confirm that line voltage is present at the input terminals U V1 W1 of the filter Confirm that line voltage is present at the output terminals U2 V2 W2 of the filter and that it is less than or equal to 1 05 times the input voltage Using a clamp on Amp meter check input phase currents to verify they are within a 5 match to each other and approximately 30 of filter current rating Remove power and verify that NO VOLTAGE is present on the filter terminals Connect the filter output to the drive Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual Form MAP TRM E February 2014 REV 016 49 _ Matrix AP Technical Reference Manual 400V 690V IVI i AN SLINDUSTRIES COMPANY 8 TROUBLESHOOTING INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages and elevated temperatures exist within the confines of the enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations High voltage is used in the operation of this filter Use Ex
53. om for detailed specifications Form MAP TRM E February 2014 REV 016 54 Matrix AP Technical Reference Manual 400V 690V AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 52 66 Amp 690V N ZE 7 la PIE TG la Ae inn A ALI HH et 8 LIII l Customer Connections to HMR Input U1 V1 W1 Output U2 V2 W2 DWG_MNL_0019 Rev 1 NG 34 8 64 Figure A 2 Refer to the MTE website www mtecorp com for detailed specifications Form MAP TRM E February 2014 REV 016 55 _ aaa Matrix AP Technical Reference Manual 400V 690V IVI E AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 52 103 Amp 400V amp 480V AP HMR 44 83 Amp 600V 1 7 44 2x 344 874 X 1 000 2540 y 34 87 X 1 50 38 1 TA 50 SECTIONA A 2534187 12 7 N R31 79 y D DETAILB Customer Connections to HMR Input U1 V1 W1 Output U2 V2W2 AO 2 34 864 i 133 N 2X 344 8 74 X 750 19 05 33 7 DWG_MNL_0005 Rev 1 Figure A 3 Refer to the MTE website www mtecorp com for detaile
54. panel mounting Form MAP TRM E February 2014 REV 016 27 _ Matrix AP Technical Reference Manual 400V 690V IVI 1 AN SL INDUSTRIES COMPANY 4 PRODUCT SPECIFICATIONS Performance Specifications Table 4 1 Performance Specifications Service Conditions Load 6 pulse variable torque rectifier only 400V Version PNZ s MAPxxxxxC 380 415 VAC 10 50 0 75 Hz 3 phase Input Voltage s 480V Version PN s MAPxxxxxD 480 VAC 10 60 0 75 Hz 3 phase 600V Version PN s MAPxxxxxE 600 VAC 10 60 0 75 Hz 3 phase 690V Version PN s MAPxxxxxF 690 VAC 10 50 0 75 Hz 3 phase 1 maximum to ensure performance guarantee 6 00 to ensure performance guarantee Please contact MTE for sizing with Gensets 1 5 Service Factor 1 00 150 for 1 minute duration with 10 output voltage reduction of nominal of Overload voltage Ambient Temperature Operating Refer to figure 5 for temperature de rating Enclosed Filters 320A and above 40 to 45 degrees C Below 320A 40 to 40 degrees C 0 to 95 non condensing Generator sizing note Generator sizing is best completed by sizing programs or help from a generator manufacturing representative Identify every load type and size that will be powered from the generator If non linear loads are present the generator may need to be oversized Generator rated KVA minimum load gt Matrix rated current x 3 generator voltage FLA load current lt M
55. ransformer Additional Options Option 400 Standard NEMA 3R enclosure with optional rodent serpent screen Option 400 provides intake exhaust air screens with 74 X 1 4 mesh Form MAP TRM E February 2014 REV 016 8 _ Matrix AP Technical Reference Manual 400V 690V 1 AN SL INDUSTRIES COMPANY Matrix AP 400 Volts 50Hz Part Number Selection Tables Open Panel Table 3 1 Matrix AP 400V Open Panel 3 Phase Part App HMR Size HMR Cap panel Capacitor Capacitor Number t in H x W x D didi P N 19 H x D Ibs Fig Capacitor Panel in H x W x D 66 66 107 14 12 9 56 106x46 A 12 p65 13 p66 850 850 983 26 x 24 x 20 3 A 11 p64 1000 MAPP1000C 1137 26 x 24 x 21 7 A 11 p64 A 13 p66 13 p66 1200 MAPP1200C 1297 26 x 24 x 22 2 A 11 p64 Form MAP TRM E February 2014 REV 016 9 Matrix AP Technical Reference Manual 400V 690V AN SLINDUSTRIES COMPANY Matrix AP 400 Volts 50Hz Part Number Selection Tables Enclosed Table 3 2 Matrix AP 400V Enclosed Filter App App Amps NEMA 1 2 Weight Weight Rating Ibs Ibs 6 0006 12 2 0006 12 0083 17 2 0083 17 2 2 2 457 189 0403 CAB 26APD2 637 MAPWO403C CAB 26APD3 669 _ 482 734 739 Form MAP TRM E February 2
56. s must be followed Injury or death may result if safety precautions are not observed The filter must be grounded with a grounding conductor connected to all grounding terminals Open panel filters must have reactor grounded through a WARNING 2 2 area cleaned of paint and varnish on lower mounting bracket Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used WARNING U UU After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals and ensure that the voltage is at a safe level Loose or improperly secured connections may damage or degrade filter performance Visually inspect and secure all electrical connections before Caution power 15 applied to the filter The user of this filter must assure that the input voltage and frequency is correct for the filter rating and that the voltage applied falls within the rated operating tolerance envelop specified for the filter For sever power line applications where the power feed is likely to experience surges and transients that exceed the input voltage rating it is recommended that a TVSS Transient Voltage Surge Suppression or SPD Surge Caution Protection Device be deployed ahead of the filter to reduce the possibility of exceeding the filter rated voltage Consult with TVSS or SPD
57. s within tolerance Refer to the filter service conditions and performance specifications for tolerances Solution 00000 Verify that the source impedance is within tolerance Refer to the filter service conditions and performance specifications for tolerances Solution 000000 Verify that the source impedance is within tolerance Refer to the filter service conditions and performance specifications for tolerances somon C05 open caps Replace failed capacitors Input voltage subject to extreme transients such as switching between two voltage sources Drive faults on over or under voltage Source switching is not recommended without proper phase synchronizing or allowing reasonable time delay before transfer to new source Possible cause Form MAP TRM E February 2014 REV 016 52 aa AN SL INDUSTRIES COMPANY APPENDIX Reference Drawings Form MAP TRM E February 2014 REV 016 53 Matrix AP Technical Reference Manual 400V 690V MTE AN SL INDUSTRIES COMPANY AP HMR Mounting amp Terminal Locations AP HMR 6 44 Amp 400V 8 480V AP HMR 6 34 Amp 600V 38 1965 48 2 28 7 14 THRU 2XR28 714 AX 28 7 14 THRU 25 6 35 2X 85 12169 ox DWG_MNL_0001 Rev1 Figure A 1 Refer to MTE website www mtecorp c
58. terlock An over temperature interlock circuit should be used in conjunction with thermal switch to turn off the drive to prevent filter damage due to abnormal operating conditions The temperature switch is normally closed and will open when an internal reactor temperature of 180 C is reached See Table 4 2 p29 for contact rating information and the drive user manual for interconnection information Location amp Spacing Open panel filters are designed for mounting in the customer s enclosure Include the power dissipation of the filter along with all the other components located in the panel to determine the internal temperature rise and cooling requirements of the enclosure A general guideline is to allow a side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access within the enclosure Clearances may be less if proper ventilation exists Filter components must operate within temperatures specified in this manual or filter operating life will be compromised Also be aware of minimum electrical clearances as defined by the appropriate system safety standard s Open panel Matrix AP Filters generate heat and should be positioned away from heat sensitive components Ensure that proper panel orientation is maintained Keep the capacitors away from reactor heat flow Avoid locations where the filter would be subjected to excessive vibrations Locate the filter as close to the inverter as possible
59. treme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals or terminals U1 Vior V1 and ensure that the voltage is at a safe level To aid in troubleshooting two interconnection diagrams Modular Unit Interconnection Diagram Figure 6 2 p39 and Enclosed Unit Interconnection Diagram Figure 6 3 p40 are included and this table below list potential problems and solutions Form MAP TRM E February 2014 REV 016 50 _ Matrix AP Technical Reference Manual 400V 690V IVI i 11 AN SLINDUSTRIES COMPANY Matrix AP Harmonic Filter Field Checks Read and understand the voltage appropriate MTE Matrix Filter user manual These manuals may be downloaded from the www mtecorp com web site Locate figures and drawings for your particular filter and identify the terminal locations Disconnect all power and remove input power wiring from U1 V1 W1 terminals Remove VFD drive power connections from filter terminals U2 V2 W2 and any contactor or temperature switch wiring For filters using control transformers remove power fuses on top of transformer Visually inspect filter terminals and wiring lugs for sig
60. ts interconnection between the filter its power source and the drive is shown in Figure 6 3 p40 Refer to Figure A 1 p54 to Figure A 11 064 for the location of input output ground and over temperature switch terminals Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Wiring Checks Using Figure 6 1 p38 visually check the wired components to confirm verify and correct wiring Then with a multi meter check phase to phase isolation using the 100 K ohm range The multi meter will read the parallel equivalent of the bleeder resistors after the capacitors initially charge All ohase to phase resistance values should be the same Check for the Following Faults e Capacitor shorted e Capacitor bus not connected e Capacitor bus to chassis short Paralleling wiring errors Grounding and Ground Fault Protection The filter must always be grounded with a grounding conductor connected to all ground terminals Due to high leakage currents associated with variable frequency drives ground fault protective devices do not necessarily operate correctly when placed ahead of a Matrix Filter feeding a drive When using this type of device its function should be tested in the actual installation Form MAP TRM E February 2014 REV 016 37 Matrix AP Technical Reference Manual 400V 690V Basic Schematic Diagram VIE AN SLINDUSTRIES COMPANY Ulo 3
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