IPC-623 Series
Contents
1. ona ST 2 54 28 50 04 Unit mm P11 P11 1 PIN NAME CN2 1 3 3V PIN NAME 2 33V 1 12V 3 3 3V 2 12V 4 GND 3 SP 5 GND 4 5V 6 GND 5 5V emi 6 GND 7 PF PIN NAME 8 HDD UE 2 NC CN4 3 HDD PIN NAME 4 NC 1 3 3V CN3 2 GND PIN NAME 1 PF 2 GND 1 5 Power Supply Specifications 300 watt redundant power supply Output rating 300 W maximum Input voltage 90 180 132 264 47 63 Hz Output voltage 5 V 30 A 12 V 9 12 A 5 V 9 0 5 4 12 V 9 1A Min load 5 V 92A 4312V 9 1 A MTBF 100 K hours Safety UL CSA TUV CE EMI FCC Part 15 Class B CISPR 22 Class B VCCI Class 2 400 watt single power supply Output rating 400 W maximum Input voltage 100 200 130 260 V 47 63 Hz Output voltage 5 V 40 A 12 V 9 20 A 5 V 9 0 5 4 12 V 9 1A Min load 5 V 3 A 12 V 9 0 5 A MTBF 150 K hours Safety UL 1950 CSA E B 1420C EMI FCC Part 15 CISPR 22 Class A Installation Notes The IPC 623 is designed to permit the connection of the earthed conductor of the DC supply circuit to the earthing conductor of the IPC 623 s chassis If this connection is made make sure that 1 The IPC 623 is connected directly to the DC supply system earthing electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing elec trode conductor is connected 2 The IPC 623 is located not only in the2. Number Function CN1 Main power connector CN2 External speaker pin header CN3 FAN3 connector CN4 FAN2 connector CN5 FAN1 connector CN6 Front panel LED connector CN7 14 slot B P connector CN8 20 slot B P connector CN9 TEMP2 connector CN10 TEMP1 connector CN11 Alarm buzzer reset pin header CN12 Power fail signal connector CN13 HDD1 HDD2 LED pin header IPC 623 User s Manual 25
3. Dimensions 260 x 417 mm 416 94 76 20 81 28 81 28 7 62 ls 3914 20 32 40 64 20 32 S E s E 8 15 88 3 d 9 3 x wo a Tt o q 2 D o o wo a 76 20 5 81 28 7 62 d xs 1 e a 3 11 3 E Ey 8 EHS 2 gt i a K E 9 P10 P P10 1 GND 5V GND 38V GND 45V 7 bi 6 1 8 6 1 6 1 7 70 00 106 66 26 67 1 CONNECTORS CONNECTOR DESCRIPTION KB1A 2A 3A 1B 2B 3B 1C 2C 3C External K B connectors 1D 2D 3D CNI 4 pin SP and HDD connector CN2 8 pin power 5 V 12 V SP HDD and P F connector CN3 2 pin P F connector CN4 2 pin 3 3 V DC power connector P8 P9 To PS 2 power connector P10 P10 1 6 pin 5 V DC power connectors Pll P11 1 IPC 623 User s Manual 6 pin 3 3 V DC power connectors EEN 35 DLNA 81 28 BEIEN LEDI LED2 18 LEDA LEDS 94 36 BEEN 81 28 ore le 328 2 PIN ASSIGNMENTS KB TA 2A 3A 1B 2 B 3B 1C 2C 3C 1D 2D 3D PIN P10 PIN o ob wn Figure 1 10 PCA 6116QP2 NAME KBDCLK KBDDATA NC GND 5V P10 1 NAME 5V 5V 5V GND GND GND P8 P9 PN NAME 1 NC 2 5V 3 12V 4 12V 5 GND 6 GND 7 GND 8 GND 9 DM 10 5V 11 45V 12 5V azns ans 81 28 8 S 5 azod 8 8 5 1651 Bel y s 16 51 5 2 t A 81 28 e GND 3 3V 21 34 GE 1 oy P11 1 g 21 97 E 18 P 2 11 68 4m 19 a 5 Ke 59 94 We 69 D
4. Dimensions 420 x 200 mm 420 00 8 762 4 76 20 81 28 81 28 81 28 81 28 11 06 o S 1000 20 32 12 24 5 i T Outer 28 0 5 HO SEGMENT 2 SEGMENT 1 S10 S6 SS 4 3 2 S8 57 56 B PO r JO OR FOF yO SOR TOE OR FOE VOR 3OR Py Ole 27128 bi 25 HER le P i Q 22 91 29 91 19 d Er i 5 af Z D Eum H B o H H eu Bal E 8 b 188 is i E 2 ii 3 E J Oi a 2 Ei l 8 E SEIL E 1815182121 H 21155114211 e 8 22 0 9 09 09 19 09 09 e N Ca 12 d ea d i aw O E Fa PB P9 1 S PS 2 P10 S fo ae l g E 8 Jose couso N E REV A S 12P PITCH 4 25 ma a 1 219 28 232 00 Unit mm Termination Resistor Signals The termination resistors provide an impedance mismatch at the end of the bus to prevent signal reflections This mismatch has to be balanced by the capability of the CPU and option cards to electri cally drive the load imposed by the resistor Resistor Signals Resistor Signals RN1 RN8 SA7 SA0 RP1 RP2 SMEMW SMEMR IOW IOR RNA RNI11 SA15 SA8 RN2 RN12 SBHE LA23 LA17 RNS RN10 SDO SD7 RN6 RN7 SA19 SA16 RN3 RN10 SD8 S
5. IPC 623 Series 20 slot 19 Rackmount Industrial PC Chassis User s Manual Copyright Notice This document is copyrighted November 1999 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use nor for any infringements of the rights of third parties which may result from its use Acknowledgments The IPC 623 PCA 6120 PCA 6120P4 PCA 6119P7 PCA 6119P10 PCA 6119P17 PCA 6120D PCA 6120DP4 PCA 6118DP7 PCA 6120Q and PCA 6116QP2 are trademarks of Advantech Co Ltd Note The information in this document is provided for reference only Advantech Co Ltd does not assume any liability arising out of the application or use of the information or products described herein This manual is subject to change without notice Part No 2002062300 2nd Edition Printed in Taiwan November 1999 Contents Chapter 1 General Information 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 rte elle el EE 1 SDOCIHOQHOTIS i op tet a He LL eet cn ML as ih tet es ct 1 GeneTal
6. S 1000 2032 12245 e r Outer 28 0 c t P P S20 759 ag B do do do udo e 8 2 8 3 g Q g 3 o Q e e 2 e 5 D HS 9 8 o lt N Hd B PS 1 P P9 PS 2 P10 8 DECKEN 8555 E S S 1 91211 9 12P PITCH 4 25 1 151 00 232 00 Unit mm 3 259 97 PCA 6120P4 15 ISA 4 PCI 1 CPU slots Dimensions 420 x 260 mm 419 99 81 28 81 28 154 94 34 93 688888888 LLS ols 6 ge Ls d COO POR 5 6 GcascocoogGsoososssg ee PCA 6120P4 REV Al PS 1 P8 P9 1 PS 2 P10 187 96 278 00 81 03 27010 E LNdD1Dd SCH lod 41 66 01 EI 16 51 16 51 143 38 00000000 oo 14 99 59 94 4 IPC 623 User s Manual 9 02 14 99 Figure 1 2 PCA 6120P4 Unit mm PCA 6119P7 11 ISA 7 PCI 1 CPU slots Dimensions 260 x 417 mm 7 62 10 16 76 20 81 28 10 16 S 8 8 8 5 X s i m m E x 2 a H ct E x e z ei ap 2 2c D I 2 28 ki e 5 o re S I 76 20 T 81 28 em 7 62 1502 EH c 154 PCA 6119P7 REV Al LEDs R 3 P101 PI
7. h 1 Te d E de CN3 m 50 04 Unit mm CNI CN2 PIN NAME PIN NAME 1 SP 1 12V 2 NC 2 12V 3 HDD 3 SP 4 NC 4 5V 5 5V P11 P11 1 6 GND PIN NAME 7 PF 1 3 3V 8 HDD 2 3 3V 3 3 3V CN3 4 GND PIN NAME 5 GND 1 PE 6 GND 2 GND CN4 DIN NAME 1 3 3V 2 GND PCA6120Q 5 ISA slots x 4 Dimensions 420 x 200 mm Figure 1 9 PCA 6120Q IPC 623 User s Manual 420 00 8 76 4 76 20 81 28 81 28 81 28 81 28 11 06 S 10 00 20 32 ias 1 Outer 28 0 E L SEGMENT 4 6 SEGMENT 3 SEGMENT 2 SEGMENT 1 e S5 4 s 2 Ise 4 2 Si S 5 S4 a 52 SI 32 P N elt ler e e e oe os f m e ee 8 e wo z 9 amp 8 W g SE 3 P e NI 8 S S 8 Hc Hz ii POR EE EIER 8 C5 lt NS HO wall d pan PB P9 1 C Pg2 P10 1 E Lucam p 6 bac huc T 3 IH ap PCA 6120Q REV Al e SI 761208 REV N 1934 wei T2P PITCH 4 25 ez 1523 70 1 79 L 38 00 L 70 75 112 58 127 70 R 151 00 J 194 00 219 28 232 00 295 54 320 82 Unit mm 11 12 PCA 6116QP2 1 ISA 2 PCI 1 CPU slots x 4
8. Cards 24 2 13 Hold down Clamp pp 24 Appendix A Jumper and Connector Settings 20 Ad Alarm Board Jumper Settings pp 25 PR 5 K MB and E S ET e EE 25 JA 33 V detection e ca Reiten 25 J5 J6 Panalarnmisel ction sii ete eee eere ie Eee De 25 JT Temperature alarm selection dee Ee te EE 25 A 2 Connectors 25 Chapter 1 General Information 1 1 1 2 Introduction The IPC 623 is a 4U 19 rackmount chassis that is ideal for CTI applications as well as industrial automation systems The IPC 623 can hold either a single IPC system or multi systems and can be configured with a 300 W redundant power supply or a 400 W single power supply A 20 slot PCI ISA backplane fits easily as well as a wide variety of multi segment PCI ISA or ISA backplanes Outstanding features include a drive bay that holds three half height drives and one 3 5 floppy drive with space for another 3 5 hard drive inside the chassis In addition the IPC 623 also features advanced fault resilient capabilities Power failure fan failure or overheating activates an audible alarm to notify that immediate maintenance is necessary Sp
9. EE 1 Environmental Specifications ienn een Eeer 2 Passive Backplane ODEBOTIS eua ces e tete EEN Ee EE 2 Passive Backplane Models pp 3 EECHER 3 PCA 6120P4 15 ISA JM POD e RE EE A PCA 6119P7 11 ISA 7PCI 1 CPU eer ee 5 PCAS OSPIOSISAJ TOPCL RE 6 PCA 6119P17 1 ISA 17 PCI 1 CPU slots eoo eee ton cenit weal a eit ated stated es T PCA5190D LOTS A Slt A E E E E diee AEE 8 PCA 6120DP4 5 ISA 4PCI 1 CPU slots X2 1 5 51 pn eo que diaeta pdetei sc tad ditas 9 PCASLIISDP7 SISA T Apai eres aTa A E EE EEE A N EE E 10 EE EINA IE E EE AEE E Ee 11 PCA 6116QP2 115A 72 PCL 1 CPU slots D hee 12 Power SUDDIV 13 Nissen s 13 Installation Netgen EE Ee EE 13 DIG Ee 14 Exploudad Kelte EE 15 Chapter 2 System Setup 10 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 Attaching the ee EE 16 Removing the Top Covers pp 16 Chassis Front and Rear Sections EE 17 The Standard Drive EE 17 Four Models of the IPC 623 4 18 2 5 1 The redundant power supply model A 18 2 5 2 The single power supply model 19 2 53 3 The T4 slot Ee E 20 2 5 4 The ATX motherboard system model pe 20 LIE DIGIC ALORS EE 21 Front Panel Switches E 22 Gooling E 22 Alarit s Board EEES EEEIEE ESE S coton tu NO ae ee a ees bo ee 22 2 10 Temperature SeN SO S 5 cob a e E RR OM ab eu HER eH EE 23 RM iE 24 2 12 CPU Cards and Add on
10. 2 3 4 Insert the drives into their proper locations in the drive bay and secure them with the screws provid ed CA Connect the disk drive power and signal cables 6 Install the standard drive bay and secure the top front cover with the four screws Figure 2 2 Figure 2 3 IPC 623 User s Manual 17 2 5 Four Models of the IPC 623 Advantech supplies four IPC 623 models 2 5 1 The redundant power supply model In this configuration the power supply is installed in the front section of the chassis The 300 W redundant power supply comes in two modules which are located at the left side of the front section Figure 2 3 a Figure 2 3 b Both modules are hot swappable and are accessible from the front Please refer to figures 2 3 a and 2 3 b The standard drive bay is at the right side of the front section Please see section 2 4 for further details The backplane is installed at the rear Replacing the power supply module To remove a redundant power supply module 1 First check that the chassis door is open wide either to the horizontal or inclined downward 2 Unlock the power supply module 3 Flip the power supply module toward yourself 4 Grab the handle and gently pull out the power supply module see figure 2 5 Figure 2 4 Figure 2 5 18 IPC 623 User s Manual WARNING Do not remove the power supply module if the front chassis door is not opened completely Removing the power supply module in
11. 50 04 59 18 52 71 50 80 119 51 32 89 25 01 11 82 Unit mm 1 CONNECTORS 2 PIN ASSIGNMENTS CONNECTOR DESCRIPTION KB1 3 P8 P9 CNI CN2 SLT 2 PCIMG connectors PIN NAME PIN NAME PIN NAME PIN NAME PCI 2 32 bit PCI bus connectors primary 1 KBCLK 1 NC 1 SP 1 12V PCI3 10 32 bit PCI bus connectors 1 secondary 2 KBDATA 2 T5V 2 NC 2 12V PCI11 17 32 bit PCI bus connectors 2 secondary 3 NC 3 12V 3 HDD 3 SP KBI 3 5 pin external K B connectors A GND 4 12V 4 NC 4 5V CN 4 pin SP and HDD connector 5 5V 5 GND 5 5V CN2 8 pin power 5 V 12 V SP HDD and P F connector P10 PIOA 6 GND P11 PTT 6 GND CN3 2 pin P F connector f 7 GND PIN NAME 7 PF PIN NAME 1 33V CN4 2 pin 3 3 V DC power connector 1 45V 8 GND d 8 HDD PB P9 To PS 2 power connector 9 5V 2 33Y 2 5V 3 3 3V CHA P10 P10 1 6 pin 5 V DC power connectors 10 5V l 3 5V 4 GND PIN NAME P11 P11 1 6 pin 3 3 V DC power connectors 11 5V 4 GND 5 GND 1 P F V IO for 1st secondary PCI bus 12 LEM JP2 V IO for 2nd dary PCI B 6 GND SE ke T Zn Jal IS o secondary u FE CN4 JPI JP2 PIN NAME 1 8 2 4closed V IO 3 3 V for Ist secondary PCI bus 1 3 2 4 closed V IO 3 3 V for 2nd secondary PCI bus 1 3 3V 7 3 5 4 6 closed V IO 5 V for 1st secondary PCI bus 3 5 4 6closed V IO 5 V for 2nd secondary PCI bus 2 GND Default Figure 1 5 PCA 6119P17 IPC 623 User s Manual 185 04 59 94 7 PCA 6120D 10 ISA slots x 2
12. D15 Figure 1 6 PCA 6120D 8 IPC 623 User s Manual 60 00 200 00 51 36 10 00 155 00 PCA 6120DP4 5 ISA 4 PCI 1 CPU slots x 2 Dimensions 420 x 200 mm 86 36 l 76 20 81 28 40 94 2032 2032 20 32 __ 20 62 SEGMENT 2 5 4 3 2 Di 1 1 ar 2421 2 1 2 E g 1 i 3 le E e 19 el ole H 8 PCA 6120DPA REV AT a 1 PCICPU2 PCICPUT PCICPU 1 1 50 50 86 36 L 420 00 81 28 20 32 20 32 _ 56 H 1 P8 amp P9 Mid 4 3 ez wes Dr 1 12P PITCH 4 25 144 78 5 15 00 54 210 Figure 1 7 PCA 6120DP4 81 28 81 28 11 06 x 40 94 20 32 2042 20 32 _ 12 24 5 i SEGMENT 1 a 2 S3 92 si s g 82 z z 8 8 8 8 8 2 8 g g g i i 3 E EB z el sla sl Je 38 00 _ 21 83 2 3 533 L 1 1 1 1 1 kB vi KM 8 2 1 e Se a II 1 a 2 D 8 To 9 5 2 s o Y PCICPU2 PCICPU Semi PI 86 36 ela 52 00 al L 67 00 d 151 00 H 188 92 209 12 J 214 20 232 00 N Unit mm IPC 623 User s Manual 9 10 PCA 6118DP7 5 ISA slots x 4 Dimensions 260 x 417 mm uns 1315 13134 81 28 40 64 PRIMARY PCI 3 8 81 28 P10 GND 5V 6 1 LH e elod PI GND 3 3V g 81 28 SECONDARY PCI 8 8 KEEN CNA 36 28 2 PIN ASSIGNMENTS 416 94 7 62 76 20 81 28 81 28 10 16 2032 40 64 20 32 20 32 L I di dnos PRIMARY PCI SECO
13. E ASSEMBLY TEMPERATURE SENSOR PCB VO BRACKET ALARM PCB ALARM PCB ROCKET SWITCH CHASSIS EMI FILTER BRACKET POWER MOUNTING FILTER FILTER COVER REDUNDANT POWER SUPPLY FILTER COVER DISK DRIVE P S e S Pi POWER BRACKET ck LED COVER amp E S 3 y if LED BRACKET RACK MOUNTING EAR Z SS PANEL BRACKET LED PCB DOOR FILTER COVER e FILTER q2 ES LED LABEL Figure 1 12 Exploded diagram IPC 623 User s Manual 15 Chapter 2 System Setup WARNING Before starting the installation process make sure you disconnect all power from the chassis Do this by turning off the power switch and unplugging the power 7 cord from the power outlet If you are not sure what to do let an experienced technician handle it 2 1 Attaching the Handles The handles for the front panel are in the accessory box To install the handles simpy secure them to the front panel with the screws provided 2 2 Removing the Top Covers The first step is to remove the chassis cover You will need a Philips screwdriver There are two top covers for the IPC 623 the front top cover and the rear top cover Both are fixed to the chassis with four screws two on each side To remove either of the top covers 1 Detach the four screws on the sides 2 Lift off the cover IMPORTANT Make sure you remove the front and rear top covers when maintaining full size cards See table 2 1 bel
14. If you encounter difficulties when installing the cards because of the location of the temperature sensors you should do the following 1 nA A N Remove the screw which secures the temperature sensor to the chassis Move the sensor away from its location See figure 2 11 Insert the card into the slot Return the temperature sensor back to its original location Re attach the screw Figure 2 11 IPC 623 User s Manual 23 2 11 Filters There are four filtered ventilation holes two on each side of the chassis In addition the fan filter is protected with a metal bracket Replacing the fan filters Loosen the two screws that hold the metal bracket in place Remove the metal bracket Remove the filter which you should either rinse with water or dispose of properly Use a new filter to replace the old one or put the clean filter back Make sure the filter is dry Return the metal bracket back to its original position Dunk a H Secure the bracket with the two screws 2 12 CPU Cards and Add on Cards Installing slot board computers and other add on boards 1 Remove the chassis cover Please refer to section 2 2 2 Remove the slot cover 3 If the temperature sensor becomes an obstacle for installing the card see section 2 10 on adjusting the sensor location 4 Insert the CPU card or add on card vertically into the vacant slot See figure 2 11 a 5 Align and tighten the screws to sec
15. NDARY PCI j 3 3 8 3 8 8 8 e S S Z E v KE S x L Z z z a 9 Ki ki e ky bd 3 3V S AN m 56 182 81 28 76 2 81 28 7 62 d e o s N R 2 2 9 g ES JE pn PIA P8 P9 gt E GND 45V GND 3 3V 45V Z GND 6 102 1 P 2 L 68 07 55 88 65 65 1 CONNECTORS CONNECTOR DESCRIPTION Sm 2 am PICMG connectors SLT2 1 16 bit ISA bus connectors PCH 3 PCII 1 3 1 32 bit PCI bus connectors primary PCI4 7 2041 7 1 32 bit PCI bus connectors secondary KBl 3 K81 1 3 1 5 pin external K B connectors CNI 4 pin SP and HDD connectors CN2 8 pin power 5 V 12 V SP HDD and PF connector CN3 2 pin P F connector CN4 2 pin 3 3 V DC power connector P11 P11 1 6 pin 3 3 V DC power connectors P10 P10 1 6 pin 5 V DC power connectors P8 P9 To PS 2 power connector JP1 JP1 1 V IO for secondary PCI bus JP1 JP1 1 1 3 2 4 closed V IO 3 3 V for secondary PCI bus 3 5 4 6 closed V IO 5 V for secondary PCI bus Default Figure 1 8 PCA 6118DP7 IPC 623 User s Manual KBl 3 P8 P9 EE PIN NAME PIN NAME NITE 1 KBDCLK 2 45V 2 KBDDATA 3 12V 3 NC 4 12V 4 GND 5 5 45V GET opo 7 PN Nav 9 CND 1 5 2 79v 10 5V So SEN 11 5V 4 GND 12 5V 5 GND 6 GND o wo 2 8502 5V LED3 12V LED4 12V LEDS 5V 81 28 KB3 wi vm 1415 CNI wee 166 16 4 15 4 E 166 EU CN2 2v BEZE a o S g 1 EL a 2 S
16. O para 5 gt GND 5V GND 5V 5 5 eno S 6 1 6 1 12 68 07 55 88 65 66 1 CONNECTORS CONNECTOR DESCRIPTION SLT 2 PICMG connectors SLT3 12 16 bit ISA bus connectors PCH 3 32 bit PCI bus connectors primary PCI 7 32 bit PCI bit connectors secondary KB1 3 5 pin external K B connectors CH 4 pin HDD and SP connectors CN2 8 pin power 5 V 12 V SP HDD and P E connector CN3 2 pin P F connector CN4 2 pin 3 3 V DC power connector P11 P11 1 6 pin 3 3 V DC power connectors P10 P10 1 6 pin 5 V DC power connectors P8 P9 To PS 2 power connector JP1 V IO for secondary PCI bus JP1 1 3 2 4 closed 3 5 4 6 closed Default V IO 3 3 V for secondary PCI bus V IO 5 V for secondary PCI bus Figure 1 3 PCA 6119P7 ens uns 81 28 33 5 12V 12V 5V 90 86 11 81 28 81 28 20 32 _ 40 64 PRIMARY PCI SECONDARY PCI 1588 9 g S 2 8 3 3V 12 90 JP1 2 ST 56 81 28 L 51 28 Yos KB3 CN 4 16 5 8 E 8 s CN2 12v 1 P11 1 PIT T E i di S mme aa ee 3 Ne vi IS EN UC CN4 03 36 19 28 20 TE 2 PIN ASSIGNMENTS KBI 3 PB P9 CNI PIN NAME PIN NAME PIN NAME 1 KBDCLK 1 NC 1 P 2 KBDDATA 2 5V 2 NC 3 NC 3 12V 3 HDD 4 GND a 12V 4 NC 5 5V 5 GND 6 GND P11 P11 1 P10 P10 1 7 GND RIN NAME PIN NAME 8 GND 1 4 3 3V 1 5V 9 5V 2 33V 2 5V 10 5V 3 33V 3 5V 11 5 4 GND 4 GND 12 5V 5 GND 5 GND 6 GND 6 GND IPC 623 User s M
17. anual se 099 KB2 KBT 1 Ap 166 152 59 82 S 50 04 Unit mm CN2 PIN NAME 1 12V 2 12V 3 SP A 5V 5 5V 6 GND 7 PF 8 HDD CN3 PIN NAME 1 PF 2 GND CN4 PIN NAME 1 3 3V 2 GND 5 6 PCA 6119P10 8 ISA 10 PCI 1 CPU slots Dimensions 260 x 417 mm 416 94 7 62 76 20 g 81 28 i 81 28 10 16 2032 40 77 5 A PRIMARY PC 15 88 8 3 Ki k i r N d z ES D D H E 1 wo N 81 28 76 20 81 28 2 7 62 LEDI 3 3V LED2 5V LED3 12V S LED4 572 L LED5 5V PCA 6119P10 REV Al 5 3 E S 5 E P8 P9 e P10 1 P10 33 BER GND 5V GND 45V 45V 6 GND 2729 i 50 1 6 1 3 12 68 07 55 88 113 67 1 CONNECTORS CONNECTOR DESCRIPTION SLT 2 PICMG connectors SLI3 9 16 bit ISA bus connectors PCI 3 32 bit PCl bus connectors primary PCIA 10 32 bit PCl bus connectors secondary KBl 3 5 pin external K B connectors CNI 4 pin SP and HDD connector CN2 8 pin power 5 V 12 V SP HDD and P F connector CN3 2 pin P F connector CN4 2 pin 3 3 V DC power connector P8 P9 To PS 2 power connector P10 P10 1 6 pin 5 V DC power connectors P11 P11 1 6 pin 3 3 V DC power connectors JP1 V IO for secondary PCI bus JP1 1 3 2 4 closed 10 3 3 V for secondary PCI bus 3 5 4 6 closed V IO 5 V for secondary PCI bus Default Figure 1 4 PCA 6119P10 IPC 623 User s Manual 81 28 81 28 SECONDARY PCI 3 Bo 8 d 3 81 28 81 28 KB3
18. ar section of the chassis The front section has two standard drive bays which allows installation of up to six 5 25 drives CD ROM removable drive two 3 5 floppy drives and two internal 3 5 hard drives See figures 2 6 c and 2 6 d Please refer to section 2 4 for installing the drives in the standard drive bay 2 5 4 The ATX motherboard system model LP TAAS S E EI IL Figure 2 6 e Figure 2 6 f 20 IPC 623 User s Manual 2 6 This model allows an ATX motherboard with ATX power supply alongside both of which are fitted at the rear section Refer to figure 2 6 e The front section is equipped with two standard bays which enables installation of up to six 5 25 drives CD ROM removable drive two 3 5 floppy drives and two internal 3 5 hard drives See figure 2 6 f For installing the drives in the standard drive bay refer to section 2 4 LED Indicators The front chassis door contains a series of LED indicators which are grouped into two categories System Status LEDs These LEDs show the current status of critical elements and parameters within the chassis Sg Red light Green light SIR nenen TAR constant Hoo hard drive activity no light chassis not normal normal TEMP temperature A failed cooling fan triggers a blinking red FAN LED and also an alarm In order to stop the alarm you have to press the alarm reset button Then replace the fan immediately Please see section 2 7 for furthe
19. by blowing air inward When a cooling fan shuts down the system will sound a continuous alarm To turn the alarm off press the alarm reset switch on the front panel How ever you will have to replace the failed fan immediately Replacing the cooling fan 1 Loosen the fixed screw located on top of the fan unit 2 Use the screw to pull out the fan unit 3 Replace the cooling fan 4 Tighten the screw in order to secure the cooling fan unit Figure 2 8 Figure 2 9 Alarm Board The alarm board is located in the rear section between the cooling fan and the backplane It gives an audible alarm when a One of the cooling fans fails b Temperature inside the chassis rises to an excessive level c A problem occurs in one of the backplane voltage levels To stop this continuous alarm press the alarm reset switch at the front panel Please see the appendix for further details IPC 623 User s Manual 2 10 Temperature Sensors There are two temperature sensors inside the chassis They are located at the rear section attached to the left and right upper corner of the chassis backplate Refer to figure 2 10 When the temperature rises the sensors send a signal to the alarm board and a continuous alarm is sounded To stop the alarm press the alarm reset switch at the front panel Figure 2 10 Adjusting the temperature sensors The temperature sensors can only be adjusted during installation of the CPU cards and add on cards
20. ecifications General Construction Heavy duty steel chassis Drive bay Three front accessible half height drives One hard drive one 3 5 floppy drive and an additional internal 3 5 hard drive Shock and vibration damped by four mounted cushions Cooling system Three 85 CFM hot swappable cooling fans inward flow 120 x 120 x 25 mm each Controls Power on off switch alarm reset switch and system reset switch Indicators Bi color LED green red for power failure Bi color LED green red for any type of fan failure Bi color LED green red for overheating Single color LED green for HDD activity Single color LEDs green for power source 5 V 5 V 12 V and 12 V Two top covers a front top cover for drive bay amp cooling fan maintenance b rear top cover for CPU add on card maintenance Ventilation Behind front panel on both sides Slide rails General Device C 300 series supported Chassis color Black 2U 2X 2C 2X or PANTONE 414U Dimensions W x H x D 482 x 177 x 660 mm 19 x 7 x 26 Weight 26 kg 57 Ibs IPC 623 User s Manual 1 1 3 2 Environmental Specifications Operating temperature 0 45 C 32 113 F Relative humidity 10 95 9 40 C non condensing Shock resistance 30 G acceleration peak to peak 11 ms non operating 10 G acceleration peak to peak 11 ms acceleration peak to peak operating Vibration 5 500 Hz 0 5 G sine wave and 5 500 Hz 1 G rm
21. os CNI Wa 16 4 d e gy P11 1 We PIT E o GND 3 3V 5 5V GND 3 3V os wo 6 1 6000 1 3 5 on l j es WS CNA 2 CN3 38 10 36 28 2800 119150 2 PIN ASSIGNMENTS KBl 3 P8 P9 CNI PIN NAME PIN NAME PIN NAME 1 KBDClK 1 NC 1 P 2 KBDDATA 2 5V 2 NC 3 NC 8 4 12V 3 HDD 4 GND 4 12V 4 NC 5 45V 5 GND GES 6 GND P11 P11 1 T S Sg 7 GND DIN NAME i eT 8 GND 1 3 3V S SS 9 V 2 433V S a 10 5V 3 3 3V 1 5V Aa OND 12 45V 5 GND 5 GND 6 GND 6 GND 3 5 182 KB1 NE E 14 99 166152 48 01 59 94 Unit mm CN2 PIN NAME 12V 12V SP 5V 5V GND PE HDD N 01 P Win CNA PIN NAME 2 GND CNA PIN NAME 1 3 3V 2 GND PCA 6119P17 1 ISA 17 PCI 1 CPU slots Dimensions 260 x 417 mm 259 97 416 94 S 76 20 81 28 l 81 28 81 28 81 28 S 7 62 22 86 20 32 2032 20 32 12 70 R g N 9 3 E 2 SECONDARY PCI NL PRIMARY PCI 1st SECONDARY PCI 8 Z 83 8 48 Z Bisse 8 E 8 P Z Z g 3 Ki os ki be 12 3 3V 12 3 3 JP2 7 90 PI VsSIO 5 55V GEO 7 62 We 76 20 81 28 oF 81 26 81 28 81 28 ubi 38V K83 K82 KB1 1 gr 8 LED2 5V 193 15 Hav g 1554 9 12V PCA 6119P17 REV Al cM r 164 165 15 4 a 1595 5V 3 3 S R 9 9 1 g E E 1 3 P10 1 P11 1 P8 P9 T mi P10 E a e a eno 5 GND 433V 5 3 em ew saav sw ssy ONS d i g 1 6 00 16 1 SA e S R Z 6 102 1 2 d g 0 3 V N
22. ow for further information Component in need of maintenance Dive bay Half size CPU card Fullsize CPU card Full size VO card IMPORTANT Check all the power supply cables and make certain that they are not tangled or blocking the cooling fan blades This prevents any accidental damage to the cables Figure 2 1 16 IPC 623 User s Manual 2 3 Chassis Front and Rear Sections 2 4 The IPC 623 comes in two sections the front section and the rear section Each of these sections has its own top cover The front section includes 1 Standard drive bay Three cooling fans Front chassis door Control panel Lh A U N Power supply two power supply modules for the Power Redundant Supply Model one power supply module for the Single Power Supply Model 6 Additional drive bay for the Single Power Supply Model only The rear section includes 1 Backplane Two temperature sensors Alarm board Hold down clamp Un A U N Power supply for the ATX Motherboard System and the 14 slot System Model The Standard Drive Bay The standard drive bay of the IPC 623 can hold up to three front accessible 5 25 drives such as a CD ROM unit a removable drive a vertically mounted 3 5 floppy drive or an internal 3 5 hard drive Installing disk drives 1 Remove the top front cover 2 Detach the four screws holding the standard drive bay 3 Lift off the standard drive bay please refer to figure
23. r information If the TEMP LED is blinking red the system has detected excessive temperature inside the chassis An audible alarm is triggered which can be switched off by pressing the alarm reset button Refer to section 2 7 Inspect the rear section immediately and make sure that airflow inside the chassis is smooth and free from dust or other particles Power Status LEDs These LEDs indicated the status of the backplane voltage signals 12 V signal abnormal 5 V When an LED fails to light up it means there is a problem with one of the voltage signals When this happens an audible alarm sounds Check if the power supply connector is properly attached to the backplane If the problem persists consult an experienced technician IPC 623 User s Manual 21 2 7 2 8 2 9 22 Front Panel Switches The front panel switches are used for system power system reset and alarm reset Power On Off Switch Used for switching the system power on or off System Reset Switch Reinitializes the system This switch is similar to the hardware reset button Alarm Reset Switch For suppressing or stopping an audible alarm Whenever a fault in the system occurs e g fan failure overtemperature improper backplane voltage an audible alarm is activated Pressing this button will cause the alarm to stop Cooling Fans Three cooling fans are located within the chassis All of them are hot swappable and provide the system with ample cooling
24. s random Safety CE compliant C UL approved Passive Backplane Options Single segment backplane models PCA 6120 20 ISA slots e PCA 6120P4 15 ISA 4 PCI 1 CPU slots s PCA 6119P7 11 ISA 7 PCI 1 CPU slots e PCA 6119P10 8 ISA 10 PCI 1 CPU slots e PCA 6119P17 1 ISA 17 PCI 1 CPU slots Multi segment backplane models Two segments e PCA 6120D 10 ISA slots x 2 e PCA 6120DP4 5 ISA 4 PCI 1 CPU slots x 2 e PCA 6118DP7 1 ISA 7 PCI 1 CPU slots x 2 Four segments e PCA 6120Q 5ISA slots x 4 e PCA 6116QP2 1 ISA 2 PCI 1 CPU slots x 4 IPC 623 User s Manual 1 4 Passive Backplane Models PCA 6120 20 ISA slots Dimensions 420 x 200 mm 420 00 Termination Resistor Signals The termination resistors provide an impedance mismatch at the end of the bus to prevent signal reflections This mismatch has to be balanced by the capability of the CPU and option cards to electri cally drive the load imposed by the resistor Resistor Signals Resistor Signals RNI RN8 SA7 SA0 RP1 RP2 SMEMW SMEMR IOW IOR RN4 RN11 SA15 SA8 RN2 RN12 SBH LA23 LA17 RNS RN10 SD0 SD7 RN6 RN7 SA19 SA16 RN3 RN9 SD8 SD15 Figure 1 1 PCA 6120 IPC 623 User s Manual 8 762 4 76 20 81 28 11 06 o
25. same immediate area such as adjacent cabinets as any other equipment that has a connection between the earthed conductor of the same DC supply circuit and the earthing conductor but also in the same immediate area as the point of earthing of the DC system The DC system must not be earthed elsewhere 3 The DC supply source is located within the same premises as the IPC 623 4 No switching or disconnecting device is installed in the earthed circuit conductor between the DC source and the point of connection of the earthing electrode conductor Warning Due to the high wattage of the IPC 623 users must not remove the top cover of the chassis If users need to install or remove any device in the IPC 623 they should consult qualified technical personnel IPC 623 User s Manual 13 1 6 Dimensions ma U O SE 7 Le L 1 1 I gt i gt I Rear View Front View 14 IPC 623 User s Manual 1 7 Exploded Diagram UPPER COVER 2 EN ze UPPER COVER 1 HOLD DOWN CLAMP VO SPRING PLATE BACKPLANE FAN ASSEMBLY DISK DRIV
26. such a way might result in 7 damage of your chassis See figure 2 6 Figure 2 6 Do not do this Replacing the redundant power supply module 1 Make sure that the power supply module is the same rating as the one currently installed 2 Open the front chassis door as wide as you can See figures 2 4 and 2 5 3 Slide the power supply module inward until it locks into place 4 Flip back the power supply module handle toward the chassis 2 5 2 The single power supply model Figure 2 6 a Figure 2 6 b With this configuration there is only one single 400 W AT power supply It is hidden inside the front section of the chassis at the left With only one power supply module installed an additional drive bay can be installed next to that power supply Six 3 5 hard drives can be installed in this internal drive bay Please see figures 2 6 a and 2 6 b At the right is the standard drive bay Refer to section 2 4 for a more detailed description Installed at the rear section is the backplane IPC 623 User s Manual 19 Installing an HDD into the drive bay 1 Undo the four screws of the drive bay 2 Align the hard drive with its proper position 3 Fix the screws into the screw holes on the sides of the drive bay 4 Connect the disk drive power and signal cables 2 5 3 The 14 slot system model RTI Op Figure 2 6 c Figure 2 6 d This model features a 14 slot backplane and a power supply module fitted at the re
27. ure the card in a fixed position Refer to figure 2 11 b Figure 2 11a Figure 2 11b 2 13 Hold down Clamp The IPC 623 uses a hold down clamp to secure the cards This protects the cards against vibration and shocks After inserting the CPU card and add on cards remember to install the hold down clamp Installing the clamp 1 After plugging in the add on cards insert the provided rubber buffers into the hold down clamp so that their positions correspond with the locations of the cards These buffers offer the plug in cards two levels of protection against shocks and vibration 2 Place the hold down clamp in its original position 3 Secure the screws 24 IPC 623 User s Manual Appendix A Jumper and Connector Settings A 1 Alarm Board Jumper Settings J1 J2 J3 MB and B P selection Function Jumper Settings B P version J1 J2 2 3 Closed J3 Open Default MB version J1 J2 1 2 Closed J3 Closed J4 3 3 V detection Function Jumper Setting Disabled J4 Open Default Enabled J4 Closed J5 J6 Fan alarm selection Function Jumper Settings FAN1 FAN3 all enabled J5 Open J6 Open Default FAN1 and FAN3 enabled J5 Closed J6 Open One FAN enabled J5 Closed J6 Closed J7 Temperature alarm selection Function Jumper Setting TEMP1 and TEMP2 enabled J7 Open Default TEMP1 or TEMP2 enabled J7 Closed A 2 Connectors
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