X-treme Clean - Charterhouse Turf Machinery
Contents
1. Assoonas the coupling has slipped screw the bolts nuts tight until you see that the slip coupling is once again functioning properly Do not turn it back again to the previous setting 4 Annual maintenance Disconnect the PTO from the machine Inspect all the components of the PTO All the damaged components should be replaced Take the slip coupling apart by removing all the bolts and nuts that fasten the springs to each other the slip coupling should then simply fall apart Lay down all the components and look at them meticulously If components are damaged or worn out replace them Clean all interlocking components Re assemble all the components and tighten the bolts and nuts so that the springs are adjusted to 33 mm 1 3 Grease both cylinders and reassemble both PTO parts Assemble the PTO and mount it on the machine In needed brush the springs of the slip coupling as described below If adjusted properly the slip coupling protects the machine only against momentary overload Long term overload will damage the machine In such cases the slip coupling cannot protect the machine Do not overload your machine 11 4 0 LIST OF GENERAL COMPONENTS Figure 7 shows several important components 4 6 3 8 5 2 Fig 7 1 Safety sticker 900 280 402 first read the user manual toolbox including a manual before using it 2 Safety sticker 933 280 402 keep a minimum distan2. Do not wear loose clothing Figure 5 7 Location of the safety stickers Figure 5 TABLE OF CONTENTS WARRANTY CONDIGIONS 2 REGISTRATION CARD 2 ISAFETY INSTRUCTIONS nue eu uc dened 3 1 0 TECHNICAL DATA 8 2 0 FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET 9 3 0 THE POWER TAKE OFF PTO sissscicscisisstuc nein senaseutaieaneuentsacaucutueneseudwennasenuten 10 31 LENG TRVOFP THE PTOzo nisaire 10 3 2 SUSE OF THE PTO danena roai ne 11 3 2 SLIP COUPLING INFORMATION AND 11 4 0 LIST OF GENERAL 12 5 0 ATTACHING THE MACHINE TO THE TRACTOR 13 6 0 ADJUSTING THE FORCEFULNESS OF THE 14 7 0 TRANSPORTING THE EXTREME CLEAN 14 8 0 DR
3. Set the stabilizer of the tractor to 100 mm lateral stroke 5 Mount the top rod of your tractor and turn it outward until it reaches the same height as the 3 point stop connection of the Extreme Clean 6 Connect the top rod 3 to the frame with the pin 1 secure the pin 1 with the supplied locking pin 7 Turn the top rod 3 inwards so that it becomes pressurized l Make sure that all the securing pins are locked 8 Start the tractor and lift the Extreme Clean off the ground 6 0 ADJUSTING THE FORCEFULNESS OF THE MACHINE The forcefulness can be adjusted in the following ways See Figure 7 Adjusting the runners by changing the rings at the top and bottom Set both sides of the machine at the same height so that it is possible to treat the field as evenly as possible NEVER adjust the machine in such a way that it could damage the subsoil or the machine AN IMPORTANT First check the working depth on the subsoil statically before using the machine 7 0 TRANSPORTING THE EXTREME CLEAN The user is responsible for transporting the Extreme Clean in back of the tractor on public roads Verify the national legislation regarding the regulations On open fields while the machine is raised the maximum permitted speed is 12 km h 7 5 mph due to the weight of the Extreme Clean A higher speed can be dangerous for the driver and or the public and can even damage the machine A When the machine is raised off the ground the fr
4. it is installed and maintained in the correct manner The PTO has its own CE certification Read the PTO manual This manual is located on the PTO C at Figure 10 3 1 LENGTH OF THE PTO The length of the PTO is very important If it is too long it can damage the drive of the tractor and or the Extreme Clean If the overlapping length of the cylinders becomes less than 150 mm 6 at any time it can damage the PTO The length changes when the machine is lifted or when a different tractor is used In order to set the PTO on the correct length when a new one has been purchased or when a different tractor is used follow these steps see Figure 10 1 gt Measure the distance between the PTO s connection to the tractor and to the Extreme Clean from groove to groove when the machine is connected to the tractor and positioned on the ground at the right angle Measure the distance B of the PTO in its shortest position from the locking pin to the locking bolt Divide the PTO in two parts and remove the protection cap at both ends The ends of the cylinders and the ends of the protection caps must be made shorter B A 75 mm 3 Smooth off all components use some grease and then assemble all components Mount the PTO on the side of the Attach the other end of the PTO to the tractor Check the overlap of the cylinders Never use the mac
5. IVING SPEED sisisiciccsdsiecusccitecucneviaduadccaeduescuandventvesduaseuencuanesteiuscevendueceuteduest 14 9 0 OPERATING THE EXTREME nnmnnn 14 10 0 START STOP PROCEDURE iticiimsctduticentiutineccnnancraiinsionadininncsndntinwteentnsnsaenside 15 11 0 DETACHING THE EXTREME CLEAN FROM THE 16 12 0 TROUBLE SHOOTING PROBLEM ANALYSIS 17 130 17 14 0 MAINTENANCE aaaea eaen darikai iai 17 1 0 TECHNICAL DATA Model 1200 1800 Working width 1 20 47 1 80 m 71 Working depth Adjustable Adjustable Speed Maximum 12 km h 7 5 Maximum 12 km h 7 5 mph mph Weight 226 kg 498 105 302 kg 666 Ibs Recommended tractor 18 HP with minimum lifting capacity of 300 kg 18 HP with minimum lifting capacity of 400 kg 662 Ibs 882 Ibs Maximum capacity 9906 2 14742 m7 h Theoretical at maximum speed of 106627 ft h 158681 ft h 12 km h 7 5mph Transport dimensions LxWxH LxWxH 1300 x 810 x 1 402 mm 51 2 x 31 9 x 55 2 1900 x 810 x 1 402 mm 74 8 x 31 9 x 55 2 Three point connection Cat 1 2 Cat 1 2 Grease EP 2 2 Standard components Brush unit Brush unit Toolbox including a Toolbox includin
6. The general applicable health amp safety Dutch ARBO regulations must also be followed in addition to the instructions in this user manual Relevant traffic regulations also apply in case of using public roads Transporting persons is not permitted Do not use the Extreme Clean in the dark in heavy rain storm or on slopes with an angle larger than 20 degrees All persons who will be operating the Extreme Clean must be familiar with all the functions and control elements of the Extreme Clean before starting any work activities Attach the Extreme Clean to the towing vehicle according to the regulations Danger of injuries Check whether you have a clear field of vision both close by and far away before you depart Safety stickers Figure 2 3 and 4 with identical intentions are attached to the sideboards Figure 5 of the Extreme Clean These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged During operation NO persons are allowed within the danger zone of the Extreme Clean because there is danger of physical injuries caused by flying particles or substances Figure 3 933 280 402 Figure 3 Figure 4 Keep a distance of minimum 4 metres Figure 2 4 Pay attention to the permitted lifting capacity of the towing vehicle Dress appropriately Wear sturdy shoes with steel toecaps long trousers and tie up long hair
7. User Manual and Parts 3709 Zeist the Netherlands T 31 30 6933227 F 31 30 6933228 Extreme Clean 8 1200 1800 Serial number Translation of the original operating instructions ATTENTION IT 15 OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE EXTREME CLEAN IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS 0948 English 142 120 000 FOREWORD Congratulation on your Extreme Clean purchase For safe and long lasting operation of the Extreme Clean it is necessary to read and to understand this user manual It is impossible to work safely with this machine without complete knowledge of its content The Extreme Clean is not a machine that works independently It is the user s responsibility to use the correct tractor The user must also check the tractor Extreme Clean combination on safety aspects such as noise level user instructions and risk analysis The following pages deal initially with the general safety instructions Every user should know these safety instructions and apply them At the end of this page a registration card is inserted This registration card should be returned to enable us to deal with potential future claims This user manual lists many instructions that are numbered in sequence You should follow this sequence A A is an indication of a safety instruction A tip and or note Al
8. bearings Use EP2 grease or annually Grease the chain Silicone spray After every 500 working Change the oil of the gearbox SAE 90 hours 17
9. ccept any liability for unprofessional use and its resulting damage All risks occurring with this are entirely at the expense of the user Not following the use maintenance and repair instructions prescribed by the manufacturer is also considered unprofessional use of this machine Inspect the area to be treated before using the Extreme Clean Remove loose obstacles and avoid irregularities The Extreme Clean is manufactured according to the latest technical understanding and is safe to use When unskilled people use maintain or repair the machine this could result in injuries to the user and to third parties This must be avoided Always use the Extreme Clean in combination with the correct tractor as described in the technical data All persons assigned to operate maintain and repair the Extreme Clean by the owner must read and fully understand the operation manual and in particular the chapter on Safety Instructions The user is responsible for a safe Tractor Extreme Clean combination This entire combination must be tested for noise safety risk and user friendliness User instructions should also be drafted The user is obliged to check the Extreme Clean for visible damage and defects before using it Modifications to the Extreme Clean including its operations that have a negative impact on safety must be rectified immediately For safety reasons it is in principle not permitted to make changes or adjustments to the Extrem
10. ce of 4 metres from the machine Stop the motor if repair or adjustment is needed Watch out for flying particles the safety stickers should be machine at times and should be understood 3 The serial number is located at the front side of the machine 4 Adjustment for setting the working depth 5 Upper 3 point connection 6 Bottom 3 point connection 7 Brush section 8 PTO sticker for indicating the turning direction and revs 12 5 0 ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Extreme Clean Check the Extreme Clean for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed Check whether all the nuts and bolts are tight Check whether all safety stickers are present on the machine and are not damaged NEVER use the machine without these items 1 DB Figure 8 The Extreme Clean can be attached to the tractor by means of the 3 point attachment The procedure is as follows Figure 8 1 Remove the 3 point pins 1 and locking pins 2 2 Drive the tractor carefully backwards so that the lower connecting arms can be attached to the frame I Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending 3 Connect the lower connecting arms to the 3 point pins 2 and secure these with the supplied locking pins 4
11. e Clean except those approved by the manufacturer If modifications to the Extreme Clean have been made then the current CE marking is cancelled The person that has made these modifications has to apply for a new CE marking himself Check the Extreme Clean for loose bolts nuts and components before every operation If present check the hydraulic pipelines regularly and replace these when the hydraulic pipelines are damaged or appear old The pipelines that are replaced should comply with the technical requirements of the manufacturer If a hydraulic installation is present you should always make it pressure free before working on this installation NEVER use the Extreme Clean in the absence of safety stickers NEVER crawl under the Extreme Clean If necessary tilt the Extreme Clean NEVER step off the tractor while the motor is running When carrying out maintenance adjustments and repairs it is necessary to block the Extreme Clean in order to prevent it from sinking away driving off and or sliding off Always switch off the tractor motor and take the tractor s key out of the ignition in carrying out maintenance adjustments and repairs Figure 2 Figure 2 Use only original Extreme Clean parts for maintenance or repairs because of the safety of the machine and of the user Only authorised technical personnel may carry out repairs to the Extreme Clean Keep a record of the repair activities
12. g a manual manual PTO shaft PTO shaft 2 0 FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET 1 ay ER Figure 6 The machine is placed vertically on the pallet To remove the pallet and to place the machine horizontally on the ground you take the following steps see Figure 6 a PE NEVER CRAWL UNDER THE MACHINE Attach a cable to the lifting eye 1 Make sure that the cable crane lift can hoist minimum 400 kg 882 Ibs Lift the machine including the pallet of approx 50 mm 2 off the ground Make sure that the machine is standing on the edge of the pallet 2 Lower the machine controlled and calmly until it stands completely on the ground Careful Keep your distance the machine can slide Dismantle the top rod pin 3 and let the pallet 2 rotate carefully around the 3 point pins 4 until it stands on the ground Remove the bottom 3 point pins 4 and remove the pallet 2 Connect the machine to the tractor please refer to Chapter 4 0 Use the proper tractor please refer to the specifications Turn off the tractor and secure the tractor Extreme Clean combination against driving off and or sliding off 3 0 THE POWER TAKE OFF PTO The PTO is a very important component It takes care of the drive of the tractor and of a safe use of the machine provided
13. hine if it has a damaged PTO protection cap First remove any damaged parts 10 3 2 USE OF THE PTO The following items must be checked for correct use of the PTO 1 While working the angle of the pivot pins may not exceed 30 degrees 2 The pivot pins must always be aligned 3 The overlap of the cylinders must always be minimum 150 mm 4 Never use the machine if it has a damaged PTO protection cap 5 For lubrication see section 13 0 Maintenance 3 2 SLIP COUPLING INFORMATION AND MAINTENANCE If used and maintained correctly the slip coupling will protect your machine against damage The following items are important 1 The length of the spring is standard set at 33 mm 1 300 2 Whenever the slip coupling slips the bolts nuts can be tightened a quarter of a turn until you achieve a minimum length of 31 5 mm 1 250 of the spring Additional compression will overload the machine Screwing the bolts nuts too tight could ultimately damage the machine or create unsafe situations 3 The slip coupling must be maintained on a monthly basis Follow the following steps Disconnect the top PTO protection cap from the machine Loosen up all the bolts nuts by 2 turns field let the machine run at very low revs the coupling slips stop the motor after 10 seconds the coupling does not slip loosen up the bolts further or proceed with the maintenance annual maintenance task see point 4 below
14. l components function properly loose components are observed or components do not function properly the problems must be solved before using the Extreme Clean Drive to the spot where the processing should take place Make sure that the tractor is blocked well and cannot move on its own accord 1 Switch off the tractor before descending Allow the machine to sink until it is standing with the wheels on the ground Adjust the forcefulness as discussed in chapter 5 Adjust the tractor engine to around 1200 rpm Connect mount the PTO and increase the PTO revs to the maximum permitted level Engage the tractor in the correct gear Shift the tractor to a forward movement and adjust the speed to the maximum of 12 km h 7 5 mph Stopping occurs as follows Oi BO O Let the tractor come to a standstill Decrease the engine revs to 1200 rpm Disconnect the PTO Lift the machine Drive to the next location and start the operation as described above 15 11 0 DETACHING THE EXTREME CLEAN FROM THE TRACTOR Figure 9 The machine can be detached from the tractor in the following manner See Figure 9 1 Drive the Extreme Clean to a parking area with a firm flat surface A Make sure that the tractor is blocked well and cannot move on its own accord Switch off tractor before descending 2 3 4 5 6 A Carefully lower the Extreme Clean to the ground Adjust the height so that
15. l information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon request the original operating instructions are available in Dutch WARRANTY CONDITIONS AT THE TIME OF DELIVERY THE EXTREME CLEAN IS GUARANTEED AGAINST MATERIAL DEFECTS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE EXTREME CLEAN WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD For your own information fill in the table below Serial number of the machine Dealer name Date of purchase Remarks ISAFETY INSTRUCTIONS The Extreme Clean is designed for safe use This can only be achieved if you completely follow the safety instructions described in this manual Read and understand Figure 1 the manual before you start using the Extreme Clean If the machine is not used as described in this manual this can result injuries and or damage Figure 1 to the Extreme Clean 1 The user must be an expert in using the machine The machine should be professionally adjusted for cultivating the subsoil The manufacturer will not a
16. ont axle of the tractor has to support minimum 20 of its weight 8 0 DRIVING SPEED The driving speed is limited to 12 km h 7 5mph It is NOT recommended to drive faster due to the fact that excessive wear amp tear damage can occur to the machine and to the subsoil 9 0 OPERATING THE EXTREME CLEAN Before using the Extreme Clean in a location you should check the following items 1 Are there loose objects in the field First remove these objects 2 Are there slopes The maximum slope is 20 degrees for this machine 3 Is there danger of flying objects e g balls that distract the attention of the driver If so the Extreme Clean CANNOT be used 4 Is there danger of sinking sliding away If so postpone the processing until conditions improve 5 A field can be worked several times in the same or different directions in order to obtain better processing 6 Do not make sharp bends and preferably drive in straight lines otherwise you might damage the machine and the subsoil 7 Do not adjust the machine to work forcefully this might result in damaging the subsoil and additional wear and tear of the brushes 14 10 0 START STOP PROCEDURE The start procedure is VERY important If this procedure is not executed as described below it might result in serious damage to the subsoil The start procedure is as follows 1 S nN Check the Extreme Clean for loose components and look whether al
17. the machine is standing only on its wheels and not on the brush hairs Release the top rod 3 Take the locking pin out of the pin 1 and pull the pin out of the top rod connection Pull the locking pins out of the pins 2 and remove the levers Make sure that the Extreme Clean stands stable and cannot roll away and or slide off Start the tractor and drive off 16 12 0 TROUBLE SHOOTING PROBLEM ANALYSIS Problem Possible cause Solution Too little decompaction Working depth is Adjust the machine to adjusted too shallow more depth Subsoil is too hard Drive slower Adjust the working depth to less depth and continue to work again 13 0 EU DECLARATION We Redexim BV Utrechtseweg 127 3702 AC Zeist Holland declare entirely under our own responsibility that the product EXTREME CLEAN WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AND IN THIS MANUAL to which this declaration relates is according to the stipulation of the 2006 42 EC directive for machines Zeist 01 10 09 A C Bos ee Manager Operations amp Logistics Redexim Holland 14 0 MAINTENANCE Time schedule Check Grease point Method Before every use Check for loose bolts nuts Tighten loose bolts nuts with the correct tightening moment Presence and readability of the Replace these if not present safety stickers Please refer to Figure damaged 5 After every 50 working hours Grease the
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