μRUN_CRD - Divisione ELCO
Contents
1. i A mi 3 I n 1 La E EI E 436 HRUN PLUS RACK 1PHCM M Hr 19 SLOT r1 H i SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 11 26 Srl File MN001509ENG doc SPLY_CRD card The SPLY_CRD card is the system power supplier It is supplied by the same alternated voltage used for control reference signal and generates the stabilised voltage to the PAM_CRD and AVGT_CRD card CMOS Logic in switching mode Terminal strip and connectors The front panel houses three 3 connectors 5 pole 5mm pitch screw connector J2 for power supply and earth connection Pin addressing Pin number Description 1 GND chassis 2 L1 phase 3 L1 phase 4 L2 phase 5 L2 phase L1 Ref phase on board of the rack and referrement for signals L2 Ref phase on board of the trolley 4 pole 5mm pitch screw connector J3 for power supply connection to interconnecting signals PLC wired logic etc Pin addressing Pin number Description 1 common 0 Vdc 2 common 0 Vdc 3 common 24 Vdc 42. 3 Section input output channel 03 1 5 Section input output channel 05 connector for 16 pole insulation cutting sockets used for card input output signals 5 outputs for trolley present on section 5 inputs for trolley unlock enabling EMS start 5 aux lock inputs SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 15 26 Srl File MN001509ENG doc Pin number Description 1 Output EMS present channel 01 2 nput EMS unlock channel 01 3 Output EMS present channel 02 4 Input EMS unlock channel 02 5 Output EMS present channel 03 6 7 8 9 nput EMS unlock channel 03 Output EMS present channel 04 nput EMS unlock channel 04 Output EMS present channel 05 10 nput EMS unlock channel 05 11 Input EMS lock channel 01 12 Input EMS lock channel 02 13 Input EMS lock channel 03 14 Input EMS lock channel 04 15 Input EMS lock channel 05 16 spare Five green leds are installed In the adjacent area to J3 connector to show that the trolley is present on the corresponding line section LD9 LD7 LD5 LD3 LD1 Led number Five red leds are installed in the area below the set of jumpers for Unlock functions W06 to W10 to show that the trolley on the corresponding section of line is unlocked LD10 LD8 LD6 LD4 LD2 Led number SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23
3. Srl File MN001509ENG doc Modulo RACK_CRD The RACK_CRD card is the mother board gathering in a suitably designed mechanical frame the whole system for power supply and distribution to the installed cards BUS system 3 different types of RACK_CRD are available with a different number of slots 7 9 and 19 slots Electrical characteristics Reference voltage 24 amp 220 Vac Operating frequency 50 60 Hz Voltage supply to stabilised CMOS Logic 12 Vdc Voltage supply to control interconnecting signals 24 Vdc Separation voltage beetween potentials 2500 V RMS Max reference current 8A Max supply current to CMOS Logic 2 5 Max current of interconnecting signals 5A Available slots in a standard rack 7 or 9 or 19 Dimensions of a 7 slots RACK 240L x 132H x 240P mm Dimensions of a 9 slots RACK 280L x 132H x 240P mm Dimensions of a 19 slots RACK 482L x 132H x 240P mm The rack can be installed on a rack holder or on a board inside a cabinet On the internal bus cards are connected via C32 series female connectors to I IEC 603 DIN41612 standards On the mother board slots are numbered 1 to n Card guides with card locks are fitted on the outside of the rack and a threaded bar is provided for power supplier in slot 1 Should additional RACKs be fitted this does not necessarily require a separate power supplier for each RACK If the total power input obtained by summing up each
4. individual card input does not exceed the capacity of one power supplier than the uRun SUPPLY RR can be used to distribute power to the additional racks from the same supplier Recommended slots for the connection from power supplier to remote units Slot 1 for power supplier Slot 2 for remote unit The maximum number of remote racks unit is 2 two SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 8 26 Srl File MN001509ENG doc Assegnazione slots With the exception of Slot 01 that is dedicated to the power supplier and the consequent need for installing the PAM CRD cards with special functions that shall be described later in this Manual in adjacent slots all remaining slots are available to house any type of card therefore any card can be installed in any available location The most suitable arrangement of the cards depends on the need to optimise the installation wiring cable routing ease of inspection etc TI CRD_PAM CRD CUM Eel CRD AVGTS SUPPLY RR PAM RCM CRD SPL SUPPLY RR SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 9 26 Srl File MN001509ENG doc An ex
5. proper operation of the power supplier SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 13 26 Srl File MN001509ENG doc PAM_CRD card PAM_CRD card governs the EMS trolley start stop command and detects trolley presence on the line section The line section TR is a portion of tte EMS route where busbars are separated from the rest of the route and limit a well specified area Part presence detecting system is a fully static system and the galvanic separation from the outside system is made via photo couplers Through the PAM_CRD card the moving units can be instructed to stop on request at specified locations sections and restart when desired by means of a 24 Vdc voltage supplied from external devices such as a system management PLC or from other PAM_CRD cards via the common bus of the RACK lock unlock signal The functions of this card are 1 direct control of the sections through an intelligent control system of the switches dropping sections etc 2 creating accumulation zones independently controlled by the trolleys without any intervention of external devices The trolley unlock system operates through a high current minirelay All input and output signals from the PAM CRD card are opto isolated The potential used for data exchange is the 24 Vdc of the interconnecting voltage PAM CRD operating modes Accumulation control selection Remote accumula
6. 05 05 16 26 Srl File MN001509ENG doc At the backside via J1 male connector the connections are made to the C32 series bus to IEC 603 DIN41612 standard Electrical characteristics Number of channels 5 five Comandi Voltage xx Vac xx 16 24 42 110 e 220 Input current 30 MA max per channel Chargeability 100 Insulating voltage 2500 V RMS Protection 900 mA a 40 C with self restoring fuse CMOS supply 12 Vac CMOS current input 75 mA max Unlock Inputs Interconnecting voltage 24 Input current 20 MA typical for channel Lock Inputs Interconnecting voltage 24 Vdc Input current 10 MA typical for channel Outputs Interconnecting voltage 24 Vdc output current 250 mA max Chargeability 100 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 17 26 Srl File MN001509ENG doc PAM CARD Project help Running Direction E PAMO1 I blocks H H blocks G G blocks F F blocks E gt PAMO2 E blocks D D blocks C C blocks B B blocks A Single PAM card block order superior section blocks inferior section PAM cards block order the last section of the card at LEFT blocks the first section of the nearest card at RIGHT To mantein this order PAM cards must be placed in the nearest slots of a rack from LEFT to RIGHT Placing t
7. USER MANUAL Control System for EMS DATE 23 05 05 Divisione ELCO S r l PAGE 1 26 File MN001509ENG doc CONTROL SYSTEM FOR EMS uRUN_CRD USER MANUAL uRUN SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE HRUN CRD 23 05 05 2 26 Srl File MN001509ENG doc CONTENTS CONTENTS 2 GENERAL 3 WARNING AND CAUTION NOTES 4 WARNING 4 CAUTION 4 IDENTIFICATION LABEL 5 INTRODUCTION TO THE SYSTEM 6 MODULO RACK CRD 7 ELECTRICAL CHARACTERISTICS 7 ASSEGNAZIONE SLOTS 8 SPLY CRD CARD 11 TERMINAL STRIP AND CONNECTORS 11 ELECTRICAL CHARACTERISTICS 12 FAILURES OR IMPROPER OPERATIONS 12 PAM CRD CARD 13 PAM CRD OPERATING MODES 13 TERMINAL STRIPS AND CONNECTORS 14 ELECTRICAL CHARACTERISTICS 16 PAM CARD PROJECT HELP 17 COM CRD CARD 18 COM CRD OPERATING MODES 18 TERMINAL STRIPS AND CONNECTORS 20 ELECTRICAL CHARACTERISTICS 21 AVGT CRD CARD 22 TERMINAL STRIPS AND CONNECTORS 22 ELECTRICAL CHARACTERISTICS 23 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 3 26 Srl File MN001509ENG doc GENERAL e This Manual is an integral and essential part of the product Please read carefully the instructions contained since they provide important information about safety in installation use and maintenance e This equipment shall only be destined to the use it was expressly d
8. al 16 24 42 110 and 220 Input current 30 mA max per channel Chargeability 100 Insulating voltage 2500 V RMS Protection 900 mA 40 with self restoring fuse Inputs Interconnecting voltage 24 Input current 15 MA typical per channel SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 22 26 Srl File MN001509ENG doc AVGT_CRD card The AVGT_CRD card manages signals from control boxes in the line section concerned Galvanic insulation is provided on all inputs and outputs signals to and from the AVGT card the potential used for data exchange is the 24 Vdc of the interconnecting voltage Operating signals received on the section may be a maximun of 2 two the meaning is associated with the configuration set in the EMS central unit An example is provided here after negative signal GENERAL FAILURE positive signal EARTH CONNECTION FAILURE Another example is provided here after negative signal GENERAL FAILURE positive signal een PRESENCE At the backside via J1 male connector the connections are made to the C32 series bus to IEC 603 DIN41612 specifications Terminal strips and connectors Two different connectors are installed in the front panel a 5 pole screw connector and a 10 core flat cable connector J2 connecto
9. ample of two rack configuration with one single power supplier and two RR and RCM cables 01 02 0 GJ Cy N OD Ul OY Co OD ND pas CD HEN an PO is GJ 14 Poe p A519 19 m C nm Y YW Y Y Y Y WY Y Y WY Y Y Y Y Y Y er ES gt gt gt gt gt 5 gt gt 5 gt Q MIT T lt 2 lt C lt T TITI T T cls L LIU Co MIE a a a a a a a a a a a a a a a Q AM RCM Supply RR 01 02 03 04 1 051 06 07 1 08 09 10 11 Le AS NJ da do ue 17118 19 D AD CA U U 2 2 gt 2 Al 2 Y IG 1 2 MN VE VE 22 i C3 C C Cy CEE 65 C ek lt T lt T L LE SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 10 26 Srl File MN001509ENG doc Dimensioni In the next figures dimensions and quote for the fixing holes for a 19 slots rack are showned
10. are installed in the front panel a 10 pole screw connector and a 10 core flat cable connector J2 connector 10 pole 5mm screw connector used to connect the 5 line sections to the card pin number description 1 Section output channel 01 2 Section output channel 02 3 Section output channel 03 4 Section output channel 04 5 Section output channel 05 6 Section output channel 06 7 Section output channel 07 8 Section output channel 08 9 Section output channel 09 10 Section output channel 10 J3 connector for 10 pole insulation cutting sockets used for input signals from the card pin number description 1 Input command channel 01 2 Input command channel 02 3 Input command channel 03 4 Input command channel 04 5 Input command channel 05 6 Input command channel 06 7 Input command channel 07 8 Input command channel 08 9 Input command channel 09 10 Input command channel 10 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 21 26 Srl File MN001509ENG doc Ten leds are fitted next to J3 connector to show the status of the command for each channel LD10 LD09 LD08 007 006 005 004 003 002 001 At the backside via J1 male connector the connections are made to the C32 series bus to IEC 603 DIN41612 standard Electrical characteristics Number of channels 10 ten Commands Voltage xx Vac option
11. common 24 Vdc 2 pole 5mm pitch screw connector J5 for power supply clean contact to CMOS OK Pin addressing Pin number Description 1 N O 2 N O SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 12 26 Srl File MN001509ENG doc The connections on bus are made via C32 series female connectors to IEC 603 DIN41612 standards A fuse holder with 3 15A fuse protecting the CMOS Logic power supply is fitted on the front panel A green led shows good working conditions of the power supply unit The thermal overload protections for the reference voltage and the interconnection supply voltage shall be calculated by summing up the power inputs of all CRD PAM CRD_COM CRD_AVGT cards installed in the system Electrical characteristics Power supply xx Vac 50 60Hz 10 xx 16 24 42 110 220 a richiesta Input power 30 VA Power supply to CMOS Logic 12 2 5 max direct current with electronic protection and fuse Supply current to CMOS Logic Interconnecting voltage 24 Vdc with protection against inversion of polarity Reference current 8 A max direct Interconnecting current 5 A max continuous Failures or improper operations Failure action power failure check input power supply check fuse and replace if blown replace with new power supplier Note the power supply green led must be always on to show
12. em 2 main characteristics of the card 2 1 name of the card PAM COM AVGT SPLY RACK 2 2 family CRD d d card Model type of controls operating voltage numerical identification code 3 serial number 0000 to 9999 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 6 26 Srl File MN001509ENG doc INTRODUCTION TO THE SYSTEM The system consists of 5 main parts RACK This is the aluminium housing with guides for card fitting A board is installed on the bottom of the metal frame with SLOTS housing a number of cards in cascade and connecting them to owner supply and interface signals The bottom board also carries the connectors for system cards SPLY Power supplier for the cards installed in the RACK PAM Card for part presence detection and start signals trolley present direct lock unlock lock unlock remote control e g from PLC COM Control management card generating the signals to be transmitted to the moving units trolley on overhead lines etc AVGT Card for monitoring signal reading from moving units failure 1 general failure 2 no continuity to earth It is recommended to read thoroughly this Manual before attempting any operation of installation of the system SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 7 26
13. esigned for Any other use is to be considered incorrect and therefore dangerous e The Manufacturer shall not be held responsible for any damages caused by improper incorrect or unreasonable use e Divisione ELCO srl shall be responsible of this equipment in its original configuration Any action that modifies the structure or the operating cycle of this equipment shall be carried out or by the Technical Department of Divisione Elco srl or under their explicit authorisation e Divisione Elco srl shall not be held responsible for the consequences resulting from the use of non original spare parts e Any repair shall be carried out by the authorised department of Divisione Elco srl The Manufacturer shall not guarantee any repair carried out outside this department e The contents of this Manual are subject to modifications at any moment as it might be required and without prior notice from the Divisione ELCO srl e If typing errors or any other errors are found the rectification will be included in the new releases SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 4 26 Srl File MN001509ENG doc WARNING AND CAUTION NOTES WARNING e Tampering or modifications or repairs by unqualified personnel are not allowed e Divisione ELCO srl do not guarantee against any risks deriving from incorrect use of their products or from the installation use and maintenance carried out by unqual
14. ference jumper inserito pos A Negative reference reee jumper inserito pos B Alternate reference nne jumpers inseriti pos A e B Above listed jumpers are found in the box of each channel 029 CHANNEL E jumpers W05 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 19 26 Srl File MN001509ENG doc This command selection can be obtained configuring the jumpers placed in the areas named CHANNEL 01 CHANNEL 10 Table of correspondence JUMPER gt CHANNEL jumper code Channel reference W1 W2 W3 W4 W5 W6 W7 W8 Wo W10 To enable the direct function mode it is necessary to insert the jumper from W11 to W20 To enable the external function mode it is necessary to de insert the jumpers It is possible to configure the function modo for each channel This command selection is obtained configuring the jumpers placed near the J3 connector following the correspondence table listed below jumper code Channel reference W11 Ch 10 W12 Ch 09 W13 Ch 08 W14 Ch 07 W15 Ch 06 W16 Ch 05 W17 Ch 04 W18 Ch 03 W19 Ch 02 W20 Ch 01 SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 20 26 Srl File MN001509ENG doc Terminal strips and connectors Two different connectors
15. he PAM ROM cable in the nearest slot at the LEFT of the PAMO1 card and in the nearest slot at the RIGHT of the 2 section A will block section I SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 18 26 Srl File MN001509ENG doc COM card The COM CRD card controls the type of command that the EMS must perform on a well defined section of the line The line section TR is a portion of the EMS route where busbars are separated from the rest of the route and limit a well specified area The control system can work both in association with PAM_CRD card or independently when checking the presence of the EMS trolley is not necessary For each channel it is possible to set the type of command in direct or autonomous besides the control may be enabled by an external device by means of an 24Vdc input Galvanic insulation is provided on all inputs and outputs signals to and from the COM_CRD the potential used for data exchange is the 24 Vdc of the interconnecting voltage COM_CRD operating modes Suitable operative commands Command with positive signal Command with negative signal This selection of commands is obtained by connecting the jumpers adjacent to J3 connector located in the areas marked with CHANNEL 01 10 listed below Jumper code W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 Channel 01 Type of operating command Positive re
16. ified personnel e The products described in this Manual are powered The risks associated to the use under such conditions are limited if all necessary safety measures are taken e Before attempting to service the system cut power supply of from all circuits by means of the safety devices installed in the main control panels e Do not energise circuits with a higher voltage than specified e Higher or lower voltage supply than specified can result in serious damage to internal components e Do not connect wires other than described in the relevant electric diagrams e Do not operate without proper earth connections CAUTION e Cable lengths should be calculated for compliance with the specified tolerances e All connectors should be suitably tightened If terminal strips are fitted terminal leads must be suitably tightened e Operating conditions in a closed environment do not install in an area exposed to corrosive gases e System electronic cards must be suitably fitted in the corresponding connectors on the rack bottom plate Use provided guide rails for correct insertion SYSTEM Divisione USER MANUAL EL C O Control System for EMS DATE PAGE uRUN CRD 23 05 05 5 26 Srl File MN001509ENG doc IDENTIFICATION LABEL Each card is provided with an identification label of the type shown below IPA ORD 008 0001 SYSTEM The label consists of three main fields 1 logo of the associated uRun Syst
17. r 5 pole 5mm screw connector used to connect the 5 line sections to the card Pin number Description 1 Input section channel 01 Input section channel 02 Input section channel 04 2 3 Input section channel 03 4 5 Input section channel 05 J3 connector for 10 pole insulation cutting sockets used for ouput signals from the card 5 outputs for positive signal on the line section 5 outputs for negative signal on the line section SYSTEM Divisione ELCO S r l Pin number adiacenti al connettore J3 ciascuno dei canali Led number LD10 009 LD08 LDO7 LD06 LD05 LD04 LDOS LDO2 LDO1 Electrical characteristics USER MANUAL Control System for EMS DATE PAGE uRUN CRD 23 05 05 23 26 File MN001509ENG doc Description Negative output channel 01 Positive output channel 01 Negative output channel 02 Positive output channel 02 Negative output channel 03 Positive output channel 03 Negative output channel 04 Positive output channel 04 Negative output channel 05 Positive output channel 05 ci sono 10 leds indicanti lo stato del comando ricevuto per Description positive signal channel 01 present red negative signal channel 01 present green positive signal channel 02 present red negative signal channel 02 present green positive signal channel 03 present red negative signal channel 03 present green positive signal channel 04 present red negative signal channel 04 p
18. resent green positive signal channel 05 present red negative signal channel 05 present green Number of channels 5 five Commands Voltage xx Vac optional 16 24 42 110 and 220 Input current 30 mA max per channel Insulating voltage 2500 V RMS Protection 900 mA 40 with self restoring fuse CMOS supply 12 Vdc CMOS current input 75 mA max per channel Outputs Interconnecting voltage 24 Output current 250 mA maximum per channel SYSTEM
19. tion rear section with front section connect jumper in A position Buffer accumulation via proximity switch on board of the trolley connect jumper in B position This selection of commands is obtained by connecting the jumpers located near J1 connector that are listed below Ch 05 Ch 04 Ch 03 Ch 02 Ch 01 SYSTEM Divisione USER MANUAL EL C O Control System for EMS uRUN CRD S r l File MN001509ENG doc DATE PAGE 23 05 05 14 26 Block Unblock control selection Unlock with external enabling PLC control connect jumper in A position Direct unlock control from HW card connect jumper in B position This selection of commands is obtained by connecting the jumpers located besides the opto insulator bank that are listed below Ch 05 Ch 04 Ch 03 Ch 02 Ch 01 The Accumulation function can be combined with any of the Unlock functions WARNING The PAM_CRD cards controlling consecutive remote accumulation sections must be installed into adjacent slots In case of gaps use the uRun PAM RCM cable Terminal strips and connectors Two different connectors are fitted in the front panel a 5 pole screw connector and a connector for 16 core flat cable J2 connector 5 pole 5mm screw connector used to connect the 5 sections to the card Pin number Description 1 Section input output channel 01 Section input output channel 02 Section input output channel 04 2
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