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1. active PLC PC laptop PROFIBUS DP DP PA coupler a ae T ne a S PROFIBUS PA D M iw ale pm npud N C mm E Pointek CLS300 SR S PROFIBUS PA I 3 T j E o ES ES LJ U Pointek CLS200 Pointek CLS200 PROFIBUS PA PROFIBUS PA Programming Pointek CLS200 300 carries out its level measurement function according to the set of built in parameters You can make parameter changes locally via the local user interface or from a remote location via a PC using SIMATIC PDM software 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 7 Specifications Note Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time Pointek CLS200 300 Power bus voltage general purpose 12 to 30 V DC 12 5 mA Intrinsically Safe 12 to 24 V DC 12 5 mA starting current current of normal operation yes fault current max uninterrupted current minus current of normal operation 0 mA fault disconnect equipment FDE yes auxiliary source bus powered separate supply necessary no g Performance S Repeatability approx 2 mm for a conductive fluid E Ed Interface Configuration locally using local user interface LUI for standalone operation or remotely using SIMATIC PDM on a Profibus PA network Local Digital Display LCD Output bus PROFIBUS PA IEC 61158 CPF3 CP3 2 Bus ph
2. General Material in tank should be at the highest point it could reach during the normal process dry solids low viscosity liquids Demanding high viscosity and high point it could reach during the normal hygroscopic wetsolids Material in tank should be atthe highest conductivity liquids process Interface e liquid A liquid B Sensor immersed in the material with detection e foam liquid the highest dielectric constant Page 48 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 d Press ft or U The display switches to the current measured sensor value in counts Record the count value e Press f or J to enter Edit mode the sensor value is frozen and ready for editing f Set the sensor value to 105 of the value obtained in step 2d 1 05 x counts Press TT to edit the value of each digit and press L to move the cursor to the next digit g After editing the least significant digit or leaving it unchanged press U to terminate the procedure and save the new value The display now shows the new value for the 100 Application Range setting h Press M to exit 3 Determine the switch point a Bring the process material to the desired switching level in the process b Record the count value displayed on the device c Calculate the trip point as a percent of process range counts recorded in step 3b M19 M20 M19 SE trip point 4 Adjust the Off
3. Sensor Isolation Micro controller EEPROM PROFIBUS PA interface 1 2 3 4 5 Non volatile memory 6 7 8 9 1 PROFIBUS PA 4 PROFIBUS PA interface Digital display Keyboard for local operation Reed relay Isolation 0 Alarm Output Solid state Switch gt bi 1 5 O 2 zo bi bi bi ir bi 7 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 77 Pointek CLS200 Digital Pressure versus Temperature Curves CLS200 compact and extended rod versions threaded P permitted operating pressure T permitted operating temperature 20 bar 290 psi 10 bar 145 p i atmospheric 400 F 200 F 300 F 38 C 93 C 149 C 1 bar 14 5 psi f T T T 200 C 100 C 50 C RT 50 C 100 C 150 C 200 C 328 F 448 F 58 F oc 122 F 212 F 302 F 392 F 32 F 29 C 20 F CLS200 cable version threaded P P permitted operating pressure T permitted operating temperature 30 bar 435 psi 20 bar 290 psi atmospheric 400 200 300 F 400 F 38 CY 98 C 149 C 204 C 1 bar 14 5 psi T T 34 IS F F T 200 C 100 C 50 C RT 50 C 100 C 150 C 200 C 328 F 448F 58 F 122 F 212 F 302 F 392 F 29 C 20 F CLS200 sanitary compact and extended rod versions P P permitted operating pressure
4. EI E E wu gt e J o 2 i o 2 E Extended diagnostics Extended Diagnostic Messages Meaning Corrective Action Byte Bit Electronic temperature exceeds Bring temperature of electronics module 0 permissible range to within allowed range Sensor value exceeds Either adjust diagnostic alarm limits or 2 diagnostic alarm limits remove cause of out of range sensor value Calibration timer Perform calibration and timer will 3 unacknowledged alarm automatically be reset 0 Calibration timer 4 unacknowledged warning Service timer unacknowledged Perform service and reset timer using 5 alarm SIMATIC PDM Service timer unacknowledged 6 warning Sensor value exceeds sensor SE Perform service on sensor or replace unit 6 limits 2 Wait for sensor test to finish then remove Sensor Test Running E 7 test magnet from device housing Memory checksum error Device is defective replace unit 1 Sensor test failed Sensor is defective replace sensor 2 Sensor E EE To return to normal operation disable the 3 simulation with SIMATIC PDM Simulation Electronic To return to normal operation disable the 4 temperature simulation with SIMATIC PDM Simulation Digital input in To return to normal operation disable the 3 5 simulation simulation with SIMATIC PDM To return to normal operation disable the Digital Input in Manual mode simulation with SIMATIC
5. High Frequency Oscillator The Pointek CLS200 300 probe is equipped with a high frequency oscillator which responds to the capacitance The inverse of frequency is proportional to the capacitance A small change in capacitance results in a large change in frequency which is easy to detect resulting in high resolution and accuracy Counts Frequency is always represented in counts a dimensionless uncalibrated value generated from the inverse of frequency The measured value is displayed in counts If you are using PROFIBUS PA you can set the measuring limits in counts L For definitions relating to capacitance see the glossary page 117 2 The relative dielectric constant of air vacuum is 1 all other materials have a higher value gt oO r Es O 2 zo bi bi bi E O bi 2 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 73 Detection Range The functional detection range depends on the relative dielectric constant of the material monitored The detection range will be shorter when the material has a lower relative dielectric constant and longer when it has a higher relative dielectric constant See Specifications page 8 for performance information also check the product nameplate on the enclosure for details of your particular instrument The Pointek CLS200 electrode The Pointek CLS200 electrode is the primary sensor of the system It supplies the electrical capa
6. 20 F 1 The curve denote the minimum allowable flange class for the shaded area below Pointek CLS300 Digital Pressure versus Temperature Curves CLS300 standard extended rod and cable versions threaded m m Example Permitted operating pressure 30 bar 435 psi at 75 C 40 bar 580 psi 30 bar 435 psi 20 bar 290 pe 45psi atmospheric 1 bar 14 5 psi t t t 1 RT 50 C 100 C 150 C 200 C 200 C 100 C 250 C 328 F 148 F 58 F DC 122 F 212 F 302 F 392 F 482 F 32 F arr P permitted operating pressure T permitted operating temperature CLS300 high temperature rod version threaded P P permitted operating pressure T permitted operating temperature 50 bar 725 psi 40 bar 580 psi atmospheric me 36 6 200 F 300 F 400 F 93 C Dap 2046 St 260 C 600 F GSCI TOF Ge 1 bar 14 5 psi 1T 200 C 100 C 328 F Gagn TL T T T T T T T RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C 122 F 212 F on Gen 482 F n men Gen o KI HI Ae eo D T E E lt Page 80 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 CLS300 standard extended rod and cable versions ASME welded flange P P permitted operating pressure 50 bar 725 psi T permitted operating temperatur
7. Notes Installation shall only be performed by qualified personnel and in accordance with local governing regulations This product is susceptible to electrostatic shock Follow proper grounding procedures The housing may only be opened for maintenance local operation or electrical installation Before installing the instrument verify that the environment complies with any restrictions specified on the product nameplate Tocomply with CE EMC regulations where applicable the CLS200 should be installed in accordance with the testing details on page 13 Handling Precautions WARNING To prevent damage all CLS200 Digital units with a rod longer than 2 m 6 5 ft must be handled as described below When lifting CLS200 from a horizontal position support it at these three points At the end of the rod Midway along At the process before the sensor the rod connection or flange Once vertical CLS200 may be held by the process connection or flange O N N 5 bi E 2 2 ES EI E At the process wee connection or flange Note Unit shown is CLS200 Digital Extended Rod Version Handling precautions apply to all CLS200 Digital units with rods longer than 2 m 6 5 ft 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 15 e T g a E E e N Ve e Location Recommended e Provide a sun shield to protect the transmitter from direct heat radiation
8. Page 28 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Local Operation Pointek CLS200 300 Digital Standalone e Local operation gives you access to all the functions listed in the table on page 33 Quick Reference operating functions using input keypad e An extended range of functions is available only via remote operation using PROFIBUS PA see PROFIBUS PA Parameters on page 63 i 3 oO EI a na Ki Di E a m E bi Local User Interface LUI You can program the transmitter using the input keypad and view measuring results error messages and modes of operation on the digital display Input keypad Three keys M f and J are located below the display see Programming via the Local User Interface LUI on page 32 The keys are accessible when you open the lid The lid must be closed again after programming LCD display local operation The local digital display shows one of 7 1 the following GE the measured value and associated 6 O sided bt ee Phi the logical level sensor covere py uncovered P E the numerical value and mode D D MOO number DD AANA e an error message and status information e software revision number 3 2 1 Primary Reading displays measured value or logical level or an error message 2 Auxiliary Reading displays Units or the Bar Graph or Status error code 3 Indicator for
9. 1 to 10 bar g 14 6 to 150 psi g nominal e CLS300 temperature rod cable version 40 to 200 C 40 to 392 F high temperature version 40 to 400 C 40 to 752 F e CLS300 pressure vessel 1 to 35 bar g 14 6 to 511 psi g nominal Approvals CLS200 General Purpose CSA FM CE C TICK e Flameproof Enclosure ATEX II 1 2 G EEx dlia IIC T6 T4 with IS Probe ATEX II 1 2 D T100 C e Dust Ignition Proof ATEX II 1 2 D T100 C with IS Probe CSA FM Class Il Div 1 Gr E E G CSA FM Class IlI T4 e Explosion Proof Enclosure CSA FM Class I Div 1 Gr A B C D with IS Probe CSA FM Class Il Div 1 Gr E E G CSA FM Class III T4 e Intrinsically Safe ATEX II 1 G EEx ia IIC T6 T4 ATEX II 1 2 D IP6X T100 C CSA FM Class Div 1 Gr A B C D CSA FM Class Il Div 1 Gr E E G CSA FM Class III T4 e Non incendive CSA FM Class I Div 2 Gr A B C D CSA FM Class Il Div 2 Gr E G CSA FM Class III T4 or T6 N Ei o o 2 a e a e Non Sparking ATEX II 3 G Ex nA II T6 T4 ATEX II 2 D IP6X T100 C Marine Lloyds Register of Shipping Categories ENV1 ENV2 and ENV5 Others Pattern Approval China Note EN 61326 CE EMC testing was conducted on the Pointek CLS200 while mounted in a metallic vessel and wired using shielded cable where the cable was terminated in an EMC cable gland at the device entry point In addition units with a flange process connection were mounted using a m
10. 7M 9 9 8 Printed in Canada
11. The status byte is a standardized code returned by a PROFIBUS slave on every bus scan along with the main process variable output of the Analog Input Function Block E bi KE D i bi EI E E wu gt e The status code indicates whether the process variable is valid or not e talso indicates other process related information Status Codes The codes for the Status bytes are listed in the following tables Possible causes for an error are shown along with measures to correct it If the language selected for the display is numeric a status code will be displayed If any other language has been selected a status description will be displayed Note For more detail please consult the PROFIBUS PA User and Installation Guideline order number 2 092 available for download from www profibus com 1 2 Consistent in this context means all at one time Programmable Logic Controller Distributed Control System 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 55 e J o 2 i o E E e Status Codes for Good Quality Digital orrective Hex 13 PDM display Possible Cause E display Measure 80 zm Good Normal operation A parameter relevant for the 84 G 132 Good behavior of the device has been Note to the control Active block alarm changed The display is system extinguished after 10 seconds Good S
12. Application Material Setup conditions General Material in tank should be at the lowest point it could reach during the normal process e dry solids low viscosity liquids Demanding high viscosity and high Material in tank should be at the lowest point it could reach during the normal conductivity liquids process The sensor should have the minimum possible material build up hygroscopic wet solids Material in tank should be at the lowest Interface e liquid A liquid B PT e foam liquid point it could reach during the normal detection q pokes d Press ft or U The display switches to the current measured sensor value in h counts Record the count value Press TT or U to enter Edit mode the sensor value is frozen and ready for editing Set the sensor value to 95 of the value obtained in step 1d 0 95 x counts Press TT to edit the value of each digit and press Ir move the cursor to the next digit After editing the least significant digit or leaving it unchanged press l to terminate the procedure and save the new value The display now shows the new value for the 0 Application Range setting Press M to exit 2 Set the 100 Application Range setting Mode 20 a Install the device in the process Use the M button to navigate to Mode 20 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions
13. PROFIBUS PA interface Non volatile memory Digital display Keyboard for local operation Reed relay Isolation 0 Alarm Output Solid state Switch 0 OO rd On OO P GA h sch Page 84 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Block model for recording and processing measured values The functions of the device are divided into blocks for different areas of responsibility They can be parameterized by acyclic data transfer via PDM Block connection diagram for recording and processing measured values N electronics temperature PROFIBUS PA Discrete input function block Transducer Block e im zh Hd KI O ech E bi Transducer Block TB The Transducer Block carries out adjustments to the sensor Its output value Primary Value is the status of the switch that indicates whether the sensor is covered by the medium or not The Transducer Block also carries out the required temperature measurement functions and monitors the permitted temperature limits Discrete Input Function Block In the Discrete Input Function Block the Primary Value is processed further and is adjusted to the automation task that is it looks after conversion and operations The output of this block supplies the measured value and the associated status information to PROFIBUS PA 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 85
14. U_075 You can select between the numeric format described above or text as English German French Spanish or Italian strings The strings are represented as rolling text Language format Display message numeric U_075 Italian ItALI Spanish ESPAn French FrAnC German dEUtS English EnGLI To select the status format e Select Mode 27 e The current setting is shown in the primary reading field e Press ff or to select a new format e Press M to save and exit CLS200 Digital Switching Point Setup Use the following procedure to set up the switch point for the CLS200 Digital model 1 Setthe 0 Application Range Setting Mode 19 a Install the device in the process Use the M button to navigate to Mode 19 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions General e dry solids sensor uncovered low viscosity liquids min 100 mm 4 free space all around hygroscopic wet solids Demanding high viscosity and high conductivity liquids sensor immersed then uncovered but retaining max possible material buildup Interface e liquid A liquid B sensor immersed in the material with detection e foam liquid the lowest dielectric constant d Press ft or U The display switches to the current measured sensor value in counts e Press f or U to enter Edit Mode the sensor value is
15. active N d T measurement H 100 section Ki Lt empty full tank tank ZN buffer ALA frequency f K WA 0 capacitance C The relative lengths of the measurement section and Active Shield section can be specified to suit a particular application If the measured range will be short relative to the total length of the electrode specify a short measurement section This increases the achievable resolution of the measurement since any change in level will be greater relative to the length of the measurement section The powder coated aluminum enclosure provides reliable operation in environments with dust moisture and high frequency interference Sensor Test You can initialize a sensor test by activating the reed contact with a magnet from outside the housing For details see Magnet activated sensor test on page 36 L Atest magnet will be supplied with the instrument o KI HI Ae eo D E E E lt Page 76 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 PROFIBUS PA electronics mode of operation The process variable to be measured is generally referred to as the input variable The input variable provided by the sensor is an isolated digital frequency signal This is evaluated in a microprocessor and made available via PROFIBUS PA The data for transmitter parameterization is stored in non volatile memory 1 Sensor
16. e Thermal isolator Extended Active Shield Y02 vm standard length 105 mm 4 13 Optional Active Shield lengths Ceramic insulator s 230 mm 9 06 or 380 mm 14 96 YO01 insertion length min 250 mm 9 8 max 1000 mm 39 37 measuring length probe 19 mm 0 75 d L Page 110 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Non insulated Cable Version welded flange Extended Active Shield Y02 standard length 105 mm 4 13 Optional Active Shield lengths 230 mm 9 06 or 380 mm 14 96 Insertion length does not include any raised face gasket face dimension see the Fange Facing Table on page 108 yor insertion length min 1000 mm 39 37 max 25000 mm 984 stainless steel cable measuring length 9 6 mm 0 24 stainless steel weight 32 mm 1 26 LE E 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 111 SS sr n 3 5 2 EI 5 a o 2 a e E D e e e Loi wl e Insulated Cable Version welded flange YO1 insertion length min 1000 mm 39 37 max 25000 mm 984 PFA measuring insulated cable length 8 10 mm 0 35 Notes 1 Extended Active Shield Y02 standard length 105 mm 4 13 250 mm Optional Active Shield lengths des 9 84 230 mm 9 06 or 380 mm 14 96 Insert
17. to edit the value of each digit and press Il to move the cursor to the next digit g After editing the least significant digit or leaving it unchanged press L to terminate the procedure and save the new value The display now shows the new value for the 10096 Application Range setting h Press M to exit 3 Adjust the Off to On switch point Mode 25 8 Usethe M button to navigate to Mode 25 b Setthe value to 5596 as a starting point 4 Adjust the On to Off switch point Mode 26 a Use the M button to navigate to Mode 26 b Set the value to 45 as a starting point Note A minimum hysteresis difference between the Off to On switch point and the On to Off switch point of 10 must be maintained for reliable operation In some situations it may be desirable to increase the hysteresis between the two switch points to prevent false tripping e g turbulence in the process 5 Adjust the other parameters of the device as desired 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 47 o EI Ki S o e k o 2 i CLS300 Digital Switching Point Setup Use the following procedure to set up the switch point for the CLS300 Digital model 1 Set a the 0 Application Range Setting Mode 19 Install the device in the process Use the M button to navigate to Mode 19 Set up the process to provide the recommended condition for your process from the table below
18. 37 warnings and notes 15 20 PROFIBUS PA 66 installation detection range 74 location 16 20 Device Description 53 process cautions 19 22 diagnosis PROFIBUS PA 58 Inversion PROFIBUS PA 66 Dimensions K High Temperature Version 105 keypad 29 dimensions 23 quick reference 33 121 cable configuration 99 L compact version 95 LCD display 29 lid with window 95 lock sanitary with extension 97 HW Write Protection local operation discrete input function block 38 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 119 PROFIBUS PA 71 M maintenance 83 maintenance timer PROFIBUS PA 69 manual information organization 2 measured values monitoring remote operation 63 measurement frequency digital 8 mode selection local operation 32 mounting multiple units 17 vertical or horizontal 16 20 mounting restrictions 17 21 multiple units 21 0 operating principles 73 P parameter setting changing PROFIBUS PA 64 PDM see SIMATIC PDM 53 Pointek CLS 200 overview 5 power requirements General Purpose Intrinsically Safe 8 PROFIBUS PA 54 primary reading RUN mode 29 probe protection falling material 19 22 process connections 10 11 PROFIBUS Ident Number select in local operation 40 PROFIBUS PA connection to screw terminals 51 connection via M12 plug 51 data transmission 55 status codes 55 PROFIBUS PA wiring warnings and notes 50 programming functions via PROFIBUS 64 via the 3 button keypad 32 R repair 83 risi
19. 448 F 58 F RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C 122 F 212 F 302r mon wen n pen n 1 The curve denote the minimum allowable flange class for the shaded area below CLS200 compact and extended rod EN welded flange 50 bar 725 psi P permitted operating pressure T permitted operating temperature 40 bar 580 psi c c 30 bar 435 psi e m pra 20 bar 250 s i P PA RE 10 bor f aa atmospheric E 200 300 F 400 F 500 F oe are 930 7 vC 204 C 260 C MSc ere 1 bar 14 5 psi 1T 200 C 100 C 50 C RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C C328 F 148 F 58 F 122 F op mn Gen w n n men 752 F 29 C 20 F 1 The curve denote the minimum allowable flange class for the shaded area below 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 79 gt bi 1 5 O 2 zo bi bi bi ir bi 7 CLS200 cable EN welded flange P permitted operating pressure T permitted operating temperature 30 bar 435 psi 20 bar 290 psi atmospheric 300 F 400 F 500 F 600 F 700 F 149 C 204 C 260 C 315 C 871 C 1 bar 14 5 psi TEST T e aeea Se anan eee es 200 C 100 C RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C L pp 148 F 58 122 F m n men 392 F 482 Grp men 752 F
20. 50 mm 2 minimum U 50 mm 7 E dee 50 mm 2 min A Multiple Units Side View End View 1 Q0 mm 4 min 100 mm 4 min NE Sensors must be at least 100 mm 4 apart Mount diagonally if space is restricted 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 17 T 6 N 5 bi E 2 2 ES EI E CLS200 Dimensions Dimensions for all versions of the Pointek CLS200 Digital can be found in Appendix F Dimensions CLS200 Digital starting on page 95 e e S a E e N n HI Page 18 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Process Cautions Cautions The maximum allowable torque on a horizontally installed rod is 15 Nm Keep unit out of path of falling material or protect probe from falling material Caution Consider material surface Caution Tensile load must not exceed configuration when installing unit probe or vessel rating See Tensile max on page 10 o 55 uonejjejsu 0OZST9 Caution Avoid areas where material build up occurs 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 19 Installation Pointek CLS300 Digital Notes Installation shall only be performed by qualified personnel and in accordance with local governing regulations This product is susceptible to electrostatic shoc
21. DC for Intrinsically Safe IS models depending on the application The materials used in the probe construction provide a high level of chemical resistance and an excellent temperature rating on the process wetted portion of the probe up to 125 C 257 F for the CLS200 and 400 C 752 F for the CLS300 standalone unit unit on a network window in lid window in lid integral local integral local g display display hub or gland optional 1 Refer to Approvals CLS2000n page 13 for CE applications 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 5 Modular design and construction provide a wide choice of configurations including rod cable and sanitary versions Pointek CLS200 300 Digital can be used either e asa standalone unit programmed locally using the local user interface or installed as part of a network programmed remotely using SIMATIC PDM on a Profibus PA network or locally using the Local User Interface Applications Level Detection Pointek CLS200 300 is designed for level detection and simple pump control in a variety of applications Liquids solids powder and granules slurries interface detection for example oil water and foam detection e Foods and pharmaceuticals e Chemical and petrochemical e High pressure and temperature e g S e N Ve wl e x E E S a Alarm signalling The solid state switch ca
22. Electrode CLS200 Digital Model Length Process Extension Tensile Wetted Parts max Connections max Rod 5500 mm Threaded 316L n a 316L stainless 2 A 1 or 112 steel optional 216 5 BSPT R spp Stainless PFA coating G or NPT 1 4 steel e FKM seals NPT only optional FFKM Welded flange e PPS probe ASME 17112727 optional PVDF 3 or 4 DN 25 40 50 80 or 100 Sanitary 5500 mm 1 12 272W 316L ma zu stainless 216 5 and 3 sanitary stainless e Ger Seale clamp steel optional FFKM e PPS probe optional PVDF Cable 30000 mm Threaded FEP 180 kg e 316L stainless 54 1 or 177 steel 11811 BSPT R BSPP Fluorinated 400 lbs FEP jacketed G or NPT 1 Ethylene cable NPT only Polymer FKM seals Welded flange optional FFKM ASME 17112727 e PPS probe 3 or 4 optional PVDF DN 25 40 50 80 or 100 M Or 14404 material Page 10 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Electrode CLS300 Digital Model Length Process Tensile Wetted Parts max Connections max Rod 1000 mm 40 Threaded n a 316L stainless steel 3471 or 1 BSPT FKM seals optional 19 mm R BSPP G or NPT FFKM 0 75 dia 14 NPT only PFA lining on Active Welded flange Shield ASME 1711727273 or PEEK isolators 4 DN 25 40 50 80 or 100 Cable 25000 mm Threaded 1900 kg 316L stainless st
23. From Transducer Block 2 SENS none Bar graph and Sensor Value counts value From Transducer Block 3 TMP E K C F or R Temperature in electronics temperature units Electronics temperature Page 38 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Mode 14 Unit default C Note Mode 14 becomes available only after Electronics Temperature is selected in Mode 13 If Electronics Temperature is selected as the display source in Mode 13 you can change the corresponding physical unit by selecting one of the following options Physical Unit Display K K C C OF oF Nu Nu To set the physical unit e Select Mode 14 the primary reading field displays Unit and the physical unit appears in the auxiliary reading field e Press ff or to select the desired physical unit e Press M to save the selection and exit Mode 15 Node address default 126 Sets the node address of the device on PROFIBUS The permitted range is from 0 to 126 We recommend setting the range between 1 and 125 To set the PROFIBUS node address e Select Mode 15 The current node address is shown in the primary reading field e Press ff or to open Edit mode Enter the node address in the permitted range press f to change the value of each digit and press U to move the cursor to the next digit e Press after editing the least significant digit to terminate the procedure and to
24. Functions The device menu gives you access to the following functions e Upload from Download to the device e Set Address e Master Reset e Write Locking e Sensor Test e Simulation e Condensed Status Setup Changing parameter settings Note Initial setup can be carried out prior to mounting into the process but it is extremely important to calibrate the unit and adjust the sensitivity on the product itself First launch SIMATIC PDM connect to Pointek CLS200 300 and upload data from the device the status fields change to Loaded e Adjust parameter values in the parameter value field e After adjusting the value press Enter the status fields read Changed e When you have completed the adjustments open the menu Device Download data to Device then go to File Save to save parameter settings offline the status fields are cleared 7 SIMATIC POM Pointek CLS200 Project test C Program Files Siemens stepT s7prof test GER Fle Device View Options Heb B amp laa 29 2 x Es Parameter Value unit Staus E mam Pointek CLS200 DD Version 01 06 00 initial val Identification Operation Unit TAG Pointek CLS200 Descriptor Message Device Manufacturer Siemens Miltronics Initial val Product designation Pointek CLS200 i Initial val Device Serial Num o Initial val Software Revision 0300 01 01 Initial val Hardware
25. Parameters for local digital display The values of the following parameters from the measuring and function blocks can be presented on the digital display One of the options shown below must be selected in Mode 13 Display Source default 0 see page 38 Block Parameter Can be displayed locally Transducer Block Primary Value yes Sensor Value discrete no Sensor Value yes E E Transducer Block Electronics Electronic temperature yes E temperature N E Discrete Input Function Block Output yes a e Description of the blocks Transducer Block The figure below shows the signal flow of measured values from the sensor through the Transducer Block into the output value Primary Value The parameters of the individual functions switch behavior and delay can be changed via acyclic access SIMATIC PDM Transducer Block function groups Sensor Value Sensor Value discrete Primary Value D logical switch del ehavior e ay Time 0 1 sensor 1 it om technology L i Time 0 Application Application Switch Switch Fall Time Rise Time Range Range Point 2 Point 1 Mode5 Mode 4 Lower Limit Upper Limit Falling Rising Mode 19 Mode 20 Edge Edge Mode26 Mode 25 Page 86 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 How it works The frequency value represented in counts is checked to see if it is wit
26. Press TT to edit the value of each digit and press to move the cursor to the next digit 7 After editing the least significant digit or leaving it unchanged press 1 to terminate the procedure and save the new value The display now shows the new value for the 0 Application Range setting 8 Press M to exit Mode 20 100 Application Range setting This point corresponds to the right limit of the bar graph in the digital display CLS200 100 Application Range setting To adjust the 100 Application Range setting for CLS200 1 Install the device in the process 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 41 o z EI Ki S o e k o 2 i 2 3 Use the M button to navigate to Mode 20 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions General z dry solids low viscosity liquids sensor fully covered Demanding high viscosity and high sensor fully covered hygroscopic wet solids conductivity liquids Interface e liquid A liquid B sensor immersed in the material with detection e foam liquid the highest dielectric constant 4 Press ff or U The display switches to the current measured sensor value in counts Record the count value 5 Press or J to enter Edit Mode the sensor value is frozen and ready for editing 6 Setthe sensor value t
27. Quality Digital E Hex 9 PDM display Possible Cause Corrective Measure display Sensor test in progress Toten to normal 40 U_064 Uncertain Rone operation deactivate no error detected sensor test Fail Safe input condition Uncertain is met the parameterized Consult the log of 47 U_071 Last usable value 1 P g safety setting is set to measured data Value constant keep last valid value Value is not an automatic Uncertain measured value This Consult the log of 4B U_075 Substitute value identifies a parameterized g measured data Value constant static substitute value or a preset value Uncertain After run up an initial value 4F U_079 initial value is entered in the device Reject the value in the user program Value constant memory Check the operating s Unreliable operating parameters es me Uncertain permitted ambient 50 U_080 parameters or Value inaccurate temperature Immediate maintenance alarm maintenance work required 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 57 E bi KE i bi EI E E wu gt Diagnostics In addition to information on the usability of the measured value Pointek CLS200 300 can actively report information on its own status Diagnostics are important information which an automation system can use to introduce remedial measures Standard PROFIBUS DP mechanisms are
28. Se KI N H e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres 40 C to maximum 200 C 40 F to maximum 392 F 40 C to maximum 400 C 40 F to maximum 752 F high temperature version Operating the CLS300 Flameproof explosion proof configuration in hazardous areas ATEX e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 85 C 40 F to maximum 185 F T5 40 C to maximum 70 C 40 F to maximum 158 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres For category Il 1 G 20 C to maximum 60 C 4 F to maximum 140 F For category Il 2 G 40 C to maximum 135 C 40 F to maximum 275 F T4 40 C to maximum 100 C 40 F to maximum 212 F T5 40 C to maximum 80 C 40 F to maximum 176 F T6 CSA FM e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible
29. T permitted operating temperature 30 bar 435 psi 20 bar 290 psi atmospheric 4 400 F 2060F 300 F 38 C 93 C 149 C 1 bar 14 5 psi a ee T 200 C 100 C 50 C RT 50 C 100 C 150 C 200 C 328 F 448F 58 F 0 C 122 F 212 F 302 F 392 F 32 F 29 C 20 F o KI HI Ae eo D E E E lt Page 78 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 CLS200 compact and extended rod ASME welded flange 50 bar 725 psi P permitted operating pressure T permitted operating temperature 40 bar 580 psi c 30 bar 435 psi ASME 300 Ib atmospheric Ze Son ADF 500 F 00 F 700 F ASME 150 Ib 38 Cy 93 C 149 C 204 C 260 C 315 C 371 C 1 bar 14 5 psi TT ee T 200 C 100 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C 328 F 148 F 58 F 122 F 212 F 302 F 392 F 482 F 572 F 662 F 752 F 29 C 20 F 1 The curve denote the minimum allowable flange class for the shaded area below CLS200 cable ASME welded flange P P permitted operating pressure T permitted operating temperature 30 bar 435 psi 20 bar 290 psi 400 F 50 F 600 F zoo ASME 150 Ib C 204 C 260 C 315 C 371 C T atmospheric 1 bar 14 5 psi TT 200 C 100 C 328 F
30. The Sensor Value exceeds the Check installation 8D G_141 Active critical alarm 4a and sensor bees Lower Diagnostic Alarm Limit Limit underflow adjustment Good T The Sensor Value exceeds the Check installation 8E G 142 Active critical alarm Upper Diagnostic Alarm limi and sensor Limit overflow pp g adjustment Maintenance work Good Maintenance interval has electronics A4 G_164 Maintenance servicing or sensor expired E required servicing is required a Set via PROFIBUS PA in counts see Counts on page 73 for details Status Codes for Bad Quality Hex Digital PDM display Possible Cause Corrective display Measure 00 LU Bad Is used if no other information is available Bad Replace the OF B_015 Device failure Device has an irreparable Error PR electronics Value constant 10 B 016 Bad Sensor test failed Check sensor Sensor failure Bad Sensor shows an error 11 B_017 Sensor failure Check sensor un Measured level too small Limit underflow Pad Sensor shows an error 12 B_018 Sensor failure ie Check sensor p Measured level too high Limit overflow The function block is put out of For normal Bad AN order with a target mode operation reset 1F B_031 Out of service Value constant command A parameterized the target mode to safety value is supplied AUTO Page 56 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Status Codes for Uncertain
31. and extended rod ASME welded flange CLS200 cable ASME welded flange EE CLS200 compact and extended rod EN welded flange sss CLS200 cable EN welded flange Pointek CLS300 Digital Pressure versus Temperature Curves CLS300 standard extended rod and cable versions threaded 80 s u3 u09 Jo jqeL CLS300 high temperature rod version threaded sss 80 CLS300 standard extended rod and cable versions ASME welded flange 81 CLS300 high temperature rod version ASME welded flange Ee 81 CLS300 standard extended rod and cable versions EN welded flange 82 CLS300 high temperature rod version EN welded flange EE 82 Appendix B Maintenance and Repairs een 83 Unit Repair and Excluded Liability essent 83 Appendix C Profile structure Pointek CLS200 300 PROFIBUS PA 84 PROFIBUS PA electronics mode of operation EE 84 Block model for recording and processing measured values EE 85 Parameters for local digital display EEN 86 Description of the blocks ENEE 86 Transducer BlOCK i ee e seo dabis 86 Discrete Input Function Block ENEE 88 o KI E i Da KE 2 K ke Appendix D Product Nameplates eene 89 Pointek CLS200 Pointek CLS300 Appendix E Hazardous Area Ins
32. bus Local operation is possible Online dialog Write locking Local If local operation is disabled no SIMATIC PDM LA Operation access is possible using the keypad Local Independently of this parameter local Operation operation is automatically enabled 30 s after a communication failure Once communication has been re established the parameter Local Operation in the device is reset to the original setting You can also combine the locking functions HW Write Protection Write locking Local Operation Off Off enabled On On or Off enabled or disabled L Off Off disabled LA Off On disabled LL Off On enabled Lc 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 71 Y 2 Di bi KI bi Lei v gt lt Ce 1 L KI 2 E e a Sensor Test Open the Device Menu to find and activate the Sensor Test via PDM and to see the results test successful or test failed Display Source for local operation You can select one of four options for the value to be displayed on the LCD e Output value e Primary Value e Sensor Value e Electronics Temperature Go to Local Display and Operation Display Source and select from the pull down tab The measured value display shows the value in counts when Sensor value is selected The logical level display shows the value On or Off when Output value is selected When communication with a
33. frozen and ready for editing Page 46 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 f Set the sensor value to approximately 300 counts below the value of the current reading Press TT to edit the value of each digit and press to move the cursor to the next digit g After editing the least significant digit or leaving it unchanged press U to terminate the procedure and save the new value The display now shows the new value for the 0 Application Range setting h Press M to exit 2 Set the 100 Application Range setting Mode 20 Lal bi EI F an Di E m i EI bi a Install the device in the process Use the M button to navigate to Mode 20 c Setup the process to provide the recommended condition for your process from the table below Application Material Setup conditions e dry solids General low viscosity liquids sensor fully covered hygroscopic wet solids Demanding high viscosity and high sensor fully covered conductivity liquids Interface e liquid A liquid B sensor immersed in the material with detection e foam liquid the highest dielectric constant d Press ft or U The display switches to the current measured sensor value in counts e Press f or U to enter Edit Mode the sensor value is frozen and ready for editing f Set the sensor value to approximately 1000 counts above the value of the current reading Press
34. is a software package used to commission and maintain Pointek CLS200 300 and other process devices SIMATIC PDM monitors the process values alarms and status signals of the device and allows you to display compare adjust verify and simulate process device data Electronic Device Description EDD In order to use SIMATIC PDM with PROFIBUS PA you will need the Device Description for Pointek CLS200 300 which will be included with new versions of PDM You can locate the Device Description in Device Catalog under Sensors Level Capacitive Siemens Milltronics If you do not see Pointek CLS200 300 under Siemens Milltronics you can download it from the Pointek CLS200 or CLS300 product page of our web site Go to http pia khe siemens com index asp Nr 4924 andclick on Downloads After downloading the DD file you need to open PDM and click Options Manage Device Catalog Configuration To configure a PROFIBUS Class 1 Master for example a PLC you will need a GSD file The GSD file The GSD file can be downloaded from either the Pointek CLS200 or CLS300 product pages on our web site www siemens com level under Downloads 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 53 E bi KE i bi EI E E ac D gt e Be o 2 i o E E Setting the PROFIBUS address When your instrument is shipped the PROFIBUS PA address is set to 126 You c
35. process temperature range in potentially explosive atmospheres 40 C to maximum 200 C 40 F to maximum 392 F 40 C to maximum 400 C 40 F to maximum 752 F high temperature version Page 94 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix F Dimensions CLS200 Digital Enclosure threaded process connection 2 cable entries 18 V NPT or M20x1 5 M20 135 mm 5 32 VW NPT 150 mm 5 91 thermal isolator electronics enclosure 120 mm 0 87 4 7 PPS or optional PVDF probe m sr N N 3 EI 5 Ch EI a 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 95 a a a o E i e e N n DN Extended Rod Version threaded 316L stainless steel xtensi n 2 20 mm 0 79 PPS or optional PVDF probe 84 mm 33 Y01 insertion length Fem Min insertion length 200 mm 7 87 Max insertion length 5500 mm 216 Sanitary Compact Version 316L stainless steel sanitary process connection 98 mm 3 80 PPS or optional PVDF probe Page 96 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Sanitary Extended Version 316L stainless steel 316L stainless steel sanitary process connection extension 924mm PPS or optional PVDF probe Y01 insertion length Min insertion length 110 mm 4
36. related device as referred to by Directive 94 9 EC Annex II clause 1 5 6 Installation and inspection of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice EN 60079 14 and EN 60079 17 in Europe 7 Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 19 within Europe 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 91 N N 5 El Se KI N H Components to be incorporated into or used as replacements in the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation The certificate numbers have an X suffix which indicates that special conditions for safe use apply Those installing or inspecting this equipment must have access to the certificates If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g establishing from the material s data sheet that it is resistant to specific chemicals Note Please see www siemens com point
37. save the value Press M to exit Note While the device is in cyclic data exchange with a class 1 Master it is not possible to change the address Abort the cyclic communication to change the address Ensure that you set a unique node address to the device Otherwise the devices with the same addresses will cause confusion on the bus 1 Applies to PROFIBUS PA applications only If in standalone application no network leave the node address at the default value 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 39 Lal bi EI F a Di E m i EI bi o EI Ki S o e k o 2 i Mode 16 PROFIBUS Ident Number default 1 Determines which of two device operating modes to select Pointek CLS200 300 Digital recognizes two operating modes in relation to the DP Master Mode Description 0 Conforms to profile Generic can substitute transmitters conforming to version 3 0 Class B PROFIBUS PA profile 3 0 one Discrete Input device with no Function Block extensions 1 Conforms to profile Device Specific full functional range of version 3 0 Class B Pointek CLS200 300 with Discrete Input Function device with Block extensions To set the device operating mode e Select Mode 16 The current device operating Mode 0 or 1 appears in the primary reading field e Press fI or to select the desired operating mode e Pr
38. settings need adjusting download the data to the device and save the parameter settings offline the status field goes blank Otherwise continue to adjust other parameters as required Inversion When Inversion Output On the level status undergoes a logical inversion If you want to invert the logic of the level status e Goto Output gt Function Block Discrete Input gt Inversion Output gt Off or On e Press Enter the status field reads Changed lt a Aen KI E E E a Delay You can adjust the timing behavior of the transmitter using two independent delay times e Rise Time Off to On determines the delay of the signal flow from the moment the sensor becomes covered until the Primary Value is set e Fall Time On to Off determines the delay of the signal flow from the moment the sensor becomes uncovered until the Primary Value is reset The delay timers have a range of values from 0 0 to 100 0 seconds e Goto Input gt Transducer Block Discrete Input gt Delay gt Rise Time Off to On and set the value from 0 to 100 seconds e Goto Fall Time On to Off and set the value from 0 to 100 seconds Page 66 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 e Press Enter the status field reads Changed Note If the sensor status changes before the delay interval is complete the timer is reset to its initial value and restarted Failsafe Mode If the Transducer Block d
39. shrink to completely insulate each solder connection before shrinking it e Di bi i a E T EI z 2 steel spacer core tension block 13 Remove any excess cable core if necessary 14 Apply PTFE type tape sealant to all threads 15 Adda pre twist to the wires before screwing the probe sleeve and lower probe assembly together hold the probe sleeve still and gently turn the lower probe assembly counter clockwise about 5 full turns This avoids the wires being broken when the probe and probe sleeve are assembled 16 Screwthe lower probe assembly clockwise into the probe sleeve and tighten it with a 17 mm 0 67 wrench 17 Check that the instrument is operating correctly using the test procedure on page 24 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 115 Pointek CLS300 Digital Cable Version Caution When shortening a PFA cable be sure to take extra care Methods 1 An angle grinder preferably with a disc suitable for stainless steel or 2 Wire cutters suitable for piano cable 6 to 9 mm Procedure L Loosen the three set screws and pull weight from the cable 2 Grind cut the cable to the required length and then remove rough edges from the cable 3 Ensure that cable strands are properly seated in the lay of the cable i e no wire strands sticking outside the normal cable profile Make sure ALL strands are properly seated before conti
40. the value of each digit and press U to move the cursor to the next digit Page 42 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 7 After editing the least significant digit or leaving it unchanged press to terminate the procedure and save the new value The display now shows the new value for the 100 Application Range setting 8 Press M to exit Mode 23 Alarm output trigger default dIAG The alarm output solid state switch can be forced to switch for one of several reasons The table below lists the possible triggers Lal bi EI F an FA Di E m i EI bi Selection Trigger message description OFF Deactivated dlAG Diagnosis Sensor Value above sensor diagnostic range interrupt Sensor Value below sensor range Electronics temperature above nominal range Electronics temperature below nominal range Memory check of RAM ROM EEPROM not passed test running in background OUt_d Output Value Logical Level Affected by Application process OUT parameter Range upper and lower interrupt limits Rise Time Fall Time and Inversion ALErt Diagnostic Sensor Value higher than Diagnostic Alarm Limits Alarm Limit Diagnostic Alarm upper limit are set with SIMATIC exceeded PDM To select the trigger which will force the alarm output to switch e Select Mode 23 The current selection OFF dlAG Out d or ALErt appear
41. to On switch point Mode 25 a Use the M button to navigate to Mode 25 b Set the value to 5 above the trip point percentage calculated in step 3c as a starting point 5 Adjust the On to Off switch point Mode 26 a Use the M button to navigate to Mode 26 b Set the value to 5 below the trip point percentage calculated in step 3c as a starting point Notes Ahysteresis difference between the Off to On switch point and the On to Off switch point of 1096 is used as an example of a typical setup In some situations it may be desirable to increase the hysteresis between the two switch points to prevent false tripping e g turbulence in the process All parameters should be set up to account for a possible deviation of 1 of the actual measurement under reference conditions 6 Adjust the other parameters of the device as desired 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 49 Lal bi EI F an c Di E m i EI bi Wiring connecting CLS200 300 Digital to a PROFIBUS PA network Electrical Connection A WARNING Observe the specifications of the examination certificate valid in your country Observe the laws and regulations valid in your country for electrical installations in potentially explosive atmospheres e Refer to Appendix E Hazardous Area Installation on page 91 if applicable e Ensure that the available power supply complies with the power
42. used to transport diagnostic information and actively report it to the Class 1 Master For this PROFIBUS DP provides a protocol to transmit information ranked higher than user data to the Class 1 Master The content of the Device status parameter from the physical block is reported and in addition information on whether a change of status has occurred event arrived event gone The diagnostic object consists of 10 bytes 4 bytes standard diagnostics and 6 bytes Extended diagnostics Standard diagnostics Diagnostic Messages Meaning when Corrective Byte Bit g Possible Cause value 1 Measure 0 m 1 ie z 2 fe S The temperature of the E Electronics measuring transducer Reduce the ambient o 3 temperature is too electronics which is monitored temperature to within E high by the measuring transducer the permissible range g exceeds 85 C An error has been found E During operation the memories Replace the 4 Memory error are constantly checked for electronics check sum errors and read write errors Either the sensor has failed or Have the sensor Measurement Ges 5 the sensor limits are being checked by the failure 2 exceeded service department 7 EX Page 58 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Diagnostic Messages cont d Meaning when orrective Byte Bit g Possible Cause E
43. value Switch Point 1 must have a value greater than or equal to the value for Switch Point 2 If you enter a lower value Switch Point 2 will be adjusted to the same value The permitted range is limited by the distance of the Switch Point to the next Measuring Limit To view the current setting for Switch Point 1 e Select Mode 25 e The current setting appears in the primary reading field as a percent of the Application range 0 to 100 e Press M to exit or To adjust the setting e Press or U The display switches to the current measured Sensor Value as a percent of the Application Range 0 to 100 e Press f or to open Edit mode the Sensor value is frozen e Press f to edit the value of each digit and press U to move the cursor to the next digit Page 44 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 e After editing or leaving the least significant digit unchanged press L to terminate procedure and save the new value e You see the new setting for Switch Point 1 e Repeat the process or press M to exit Mode 26 Switch Point On to Off Falling Edge default 45 Note Initial setup can be carried out prior to mounting into the process but it is extremely important to calibrate the unit and adjust the sensitivity on the product itself i 3 bi 2 a an Ki Di E a m E bi Allows you to adjust the switch behavior by setting the percentage of the App
44. 0 24 Lor 13 mm ote f 097 7 Ud 24 mm M20 x de ve Nbr 7 i 1 Strip cable and expose braided shield 2 Feed cable through dome nut and clamping insert Fold braided shield over clamping insert Make sure that braided shield overlaps the O ring by 3 32 2 mm and covers the entry 360 degrees 3 Push clamping insert into body and tighten dome nut Assemble into housing Hazardous Location Cable Entry M20 A5E03252528 and 12 NPT eon 15 mm 0 59 644mm 1 Backnut 2 54 2 Middle nut 3 Reversible armour clamp x x or 4 Diaphragm seal Armour spigot M20 T 41 Cable guide 5 Entry with captive deluge seal 4 a 2 1 1 Stripthe cable to suit equipment and expose armour braid 2 Push the cable through the diaphragm shield armour spigot 4 Pre fitted cable guide 4 1 can now be discarded The diaphragm seal can be rolled back to ease assembly as required Spread armour braid over the diaphragm seal armour spigot EN 5 a a 2 5 EI 5 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 25 4 until the end of the armour braid is up against the shoulder of the armour cone Position the armour clamping ring 3 3 Place the entry 5 and position over the
45. 00 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Compact Version welded flange electronics enclosure 3 8 PPS or optional PVDF probe Extended Rod Version welded flange 316L stainless steel 920 8 PPS or optional extension 0 79 PVDF probe 84mm 33 Y01 insertion length Min insertion length 200 mm 7 87 Max insertion length 5500 mm 216 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 101 RA Ge ees N N E e E 5 ER e 5 a Extended Cable Version welded flange Applicable for liquids and solids applications Cable can be shortened on site FEP insulated cable 8 6 mm 0 3 Yol insertion length 316L stainless steel sensor weight 9 20 mm 0 79 84 mm 33 Min insertion length 500 mm 19 69 Max insertion length 30000 mm 1181 PPS or optional PVDF probe a a a o E i e e N n DN Page 102 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix G CLS300 Digital Dimensions Threaded Processs Connection 2 cable entries Yo NPT or M20x15 1 D T p N p E El o E a EI bi M20 135 mm 5 32 V NPT 150 mm 5 91 thermal isolator 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 103 Rod Version threaded lid electronics enclosure o 2 a e E
46. 2 and Process on page 12 for the specific configuration you are about to use or install e For intrinsically safe circuits only certified current measuring devices compatible with the transmitter may be used In potentially explosive atmospheres open the enclosure only when Pointek CLS200 300 is not energized if a transmitter is to be used as category 1 2 equipment please check the product nameplate and see Appendix D Product Nameplates page 89 onwards to verify the protection type Forintrinsically safe CLS200 300 models power must be supplied from an Intrinsically Safe power source otherwise protection is no longer guaranteed Note The transmitter is in operation when the power supply is switched on Instructions specific to hazardous area installations Reference European ATEX Directive 94 9 EC Annex II 1 0 6 The following instructions apply to equipment covered by certificate number KEMA O3ATEX1007X KEMA 03ATEX1008X KEMA 03ATEX1010X KEMA 00ATEX2039X and KEMA OOATEX2040X 1 For use and assembly refer to the main instructions 2 The equipmentis certified for use as Category 1G 1 2G 3G 1 2D 2D Refer to appropriate certificate 3 Refer to appropriate certificate for application in specific hazardous environment m lt HI N Di E 7 2 bi 2 7 4 Refer to appropriate certificate for ambient temperature range 5 The equipment has not been assessed as a safety
47. 200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 function groups 88 Index display Bar graph 31 display source selection 38 A Error message display 30 acyclic data transmission 54 Measured value display 30 alarm output PROFIBUS PA values 86 selecting trigger local operation 43 PROGRAM mode display 32 set Switch Point Off to On 44 RUN mode display 30 set Switch Point On to Off local opera select language local operation 46 tion 45 drag indicators alarm output switch peak sensor value PROFIBUS PA 69 contact Open or Close 44 peak temperature PROFIBUS PA 69 application range E 0 setting local operation 40 editing values 100 setting local operation 41 local operation 32 adjusting PROFIBUS PA 65 electronics approvals mode of operation 77 84 certificates 89 F Auxiliary Reading Failsafe PROFIBUS PA 67 RUN mode 29 falling edge B switch On to Off local operation 45 block model G discrete input function block 85 GSD file 53 transducer block 85 H Bus address Device Address 54 hazardous area installation Bus Termination 54 warnings 91 C hazardous area operation cable length requirements 91 adjusting 113 high frequency oscillator 73 configuration High Temperature Version 105 illustration 7 Dimensions 105 counts l representing frequency 73 Identifications and Abbreviations cyclic data transmission 54 list 3 D input keypad 29 data transmission 55 quick reference 33 121 delay settings Installation local operation
48. 3 Max insertion length 5500 mm 216 RA Ge ees N N E e E 5 ER e 5 a 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 97 Sliding Coupling Version threaded 316L stainless steel sliding coupling Y01 insertion length 8 20 mm 0 79 PPS or optional PVDF probe Y T Min insertion length 350 mm 13 82 Max insertion length 5500 mm 216 o a a o E i e e N n DN Page 98 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Extended Cable Version threaded Applicable for liquids and solids applications Cable can be shortened on site FEP insulated cable 9 6 mm 0 3 VO insertion length 316L stainless steel sensor weight Min insertion length 500 mm 19 69 Max insertion length 35000 mm 1378 9 20 mm 0 79 84 d mm jn sr 3 PPS or optional t5 PVDF probe D U 5 bal El a 7 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 99 CLS200 Flanged Process Connections 2 cable entries VW NPT or M20x1 5 M20 135 mm 5 32 VW NPT 150 mm 5 91 Flange Facing Table Flange Facing raised face Flange Class Facing thickness A ASME150 300 2 mm 0 08 A ASME600 900 7 mm 0 28 A PN16 40 2 mm 0 08 o a a o E i e e N n DN Page 100 Pointek CLS2
49. 40 max 25000 mm 984 PFA measuring insulated cable length 8 10 mm 0 35 250 mm stainless steel weight 9 84 Y Y 9 32 mm 1 26 P Extended Active Shield Y02 standard length 125 mm 4 92 Optional Active Shield lengths 250 mm 9 84 or 400 mm 15 75 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 107 xi sr n 3 2 EI a CLS300 Flanged Process Connections 2 cable entries Yo NPT or M20x1 5 o 2 a e E D e e e Loi wl e M20 135 mm 5 32 Y NPT 150 mm 5 91 290 mm 11 427 Flange Facing Table Flange Facing raised face Flange Class Facing thickness ASME150 300 2 mm 0 08 ASME600 900 7 mm 0 28 A PN16 40 2 mm 0 08 Page 108 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Rod Version welded flange lid lid clip electronics enclosure Extended Active Shield Y02 standard length 105 mm 4 13 Optional Active Shield lengths 230 mm 9 06 or 380 mm 14 96 VO insertion length min 250 mm 9 8 max 1000 mm 39 37 probe measuring length 8 19 mm 0 75 J E 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 109 SS sr n 3 5 2 EI 5 a High Temperature Rod Version welded flange o 2 a e E D e e e Loi wl
50. CLS300 Digital Dimensions starting on page 103 Ge T N p E 5 bi a z 2 a EI E 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 23 o E Ki s 7 SS Wiring CLS200 300 Digital Electrical Connection A WARNING Observe the specifications of the examination certificate valid in your country Observe the laws and regulations valid in your country for electrical installations in potentially explosive atmospheres Refer to Appendix E Hazardous Area Installation on page 91 if applicable Ensure that the available power supply complies with the power supply specified on the product nameplate and specified in the examination certificate valid in your country Shipping plugs in the cable inlets must be replaced by suitable screw type glands or dummy plugs which are appropriately certified for transmitters with explosion proof protection For CE installations use a cable with a braided metallic shield or armoured cable where applicable The lid must not be opened in wet locations while the unit is powered A wet location is a location where water or another conductive fluid may be present and is likely to increase the risk of electric shock Page 24 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Recommended Cable Entries equivalents can be used General Purpose Cable Entry M20 A5E03252531 and 12 NPT A5E03252530 24mm 6mm
51. Capacitance Switches Pointek CLS200 CLS300 Digital Operating Instructions 11 2011 SIEMENS Safety Guidelines Warning notices must be observed to ensure personal safety as well as that of others and to protect the product and the connected equipment These warning notices are accompanied by a clarification of the level of caution to be observed Qualified Personnel This device system may only be set up and operated in conjunction with this manual Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards Unit Repair and Excluded Liability D The user is responsible for all changes and repairs made to the device by the user or the user s agent H All new components are to be provided by Siemens Milltronics Process Instruments D Restrict repair to faulty components only D Do not reuse faulty components Warning Cardboard shipping package provides limited humidity and moisture protection This product can only function properly and safely if it is correctly transported stored installed set up operated and maintained This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications Note Always use product in accordance with specifications Copyright Siemens AG 2011 All Rights Disclaimer of Liability Reserved This document is a
52. D e e e Loi wl e o Y01 insertion length min 350 mm 14 max 1000 mm 39 37 uring Extended Active Shield Y02 standard length 125 mm 4 92 Optional Active Shield lengths 250 mm 9 84 or 400 mm 15 75 9 19 mm p L Page 104 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 High Temperature Rod Version threaded Thermal isolator Extended Active Shield Y02 Yo2 standard length 125 mm 4 92 Optional Active Shield lengths 250 mm 9 84 or 400 mm 15 75 Ceramic insulator s VO insertion length min 350 mm 14 max 1000 mm 39 measuring length 8 19 mm 0 75 M L 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 105 SS sr n 3 2 EI 5 a Non insulated Cable Version threaded o 2 a e E D e e e Loi wl e Yo Y01 insertion length min 1000 mm 40 max 25000 mm 984 stainless steel measuring cable length 8 6 mm 0 24 4 Extended Active Shield Y02 standard length 125 mm 4 92 250 mm Optional Active Shield lengths 9 84 250 mm 9 84 or 400 mm 15 75 stainless steel weight Y Y 32 mm 1 26 SS a Page 106 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Insulated Cable Version threaded yo Y01 insertion length min 1000 mm
53. IONS Page 81 gt bi 1 5 O 2 zo bi bi bi rJ bi 7 o KI HI Ae eo D T E E lt CLS300 standard extended rod and cable versions EN welded flange P permitted operating pressure T permitted operating temperature 50 bar 725 psi 40 bar 580 psi 30 bar 435 psi 20 bar 290 psi 10 bar 145 psi TU PNG 300 F 4Q0 F 500 F 600 F 700 F 149 C 204 C 260 C 315 C 710 atmospheric 100 F 38 C 200 F 93 C 1 bar 14 5 psi TT 200 C 100 C C328 F 448 amp F 58 F T T f T RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C 122 F on o n Gen 482 Gr n men een 20 F 1 The curve denote the minimum allowable flange class for the shaded area below CLS300 high temperature rod version EN welded flange P P permitted operating pressure 50 bar 726 psi T permitted operating temperature 40 bar 580 psi Z 30 bar os psi I I 20 bar d o ren I I I 10 bar 145 oe LLL ZZ 7 77 7 2PN 16 atmospheric ali Af mp 200 F 300 Ar 500 F enee zap A 40 0 38 Cy 63 C Mg oj 204 C soe e ric 1 bar 14 5 ps Tm Ts es ae es ee ee a a T 200 C 100 C RT oe 100 C 150 C 200 C 250 C 300 C 350 C 400 C 328 F app C 122 F 212 F moon on wn en men aen 32 F aec CP 20 F 1 The curve denote the minimum all
54. MAN manual a manually set fixed simulation value 0 S function block disabled the preset safety value The result is the output parameter OUT Page 88 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix D Product Nameplates Note Information in boxes 1 through 7 changes based on customer order Pointek CLS200 SIEMENS SIEMENS POINTEK CLS200 Digital POINTEK CLS200 Digital T MLXXXX XXXXX XXXX 1 7MLXXXX XXXXX XXXX BOX S BOX 7 b Serial No GYZ 51034567 Serial No GYZ 151034567 BOX 5 N117 input Profibus PA 12 30 V GR Input Profibus PA 12 30 V 1 Amb Temp 40 C to 85 C Amb Temp 40 C to 85 C T E ES x Il 1 2 D T100 C r IO End BOX1 N17 Tea Oi Encl BOX1 E D Cable Entry BOX2 Cable Entry BOX2 KEMA OOATEX2039 X Output Solid State Relay VAN lt M C Output Solid State Relay 30 V gt 82 mA 1 J 30 V 82 MA APPROVED Use Suitably Rated Cable If Ambient Temp gt 70 C i Do Not Open When An Explosive Dust Atmosphere Is Present t I I UE ee EE EN EE SIEMENS SIEME
55. NS POINTEK CLS200 Digital POINTEK CLS200 Digital 7MLXXXX XXXXX XXXX Box e BOX 7 j 7MLXXXX XXXXX XXXX Box s BOX 7 j Serial No GYZ 51034567 Serial No GYZ 1034567 Input Profibus PA 12 24v SB Input Profibus PA 12 24 V C i 1 12 5 mA APPROVED 12 5 mA BOX 5 N117 Oy Encl BOX 1 OM Encl BOX 1 Cy 177 Cable Entry L BOXZ Ge r E ce T D Cable Entry DOS 2 Ex 111G EExia IICT6 T4 Output Solid State Relay Clas mta 7 Output Solid State Relay 1 2 D IP6X T100 C 30V 82 mA Exia per dwg A5E01175715 30V 7 82 mA KEMA O3ATEX1008 X H Refer to Applicable Certificate For Temp Rating i Refer To Applicable Certificate For Temp Rating 1 I I i eet i SIEMENS POINTEK CLS200 Digital POINTEK CLS200 Digital 7Mbooocxxxxx xxxx Box e Box 7 i 7MLXXXX XXXXX XXXX BOX 6 BOX 7 Serial No GYZ 11034567 Serial No GYZ 51034567 Ex n126 Input Profibus PA 12 30 V SA Input Profibus PA 12 30 V EEx d ia IIC T6 T4 Amb Temp 40 C to 85 C APPROVED Encl BOX1 112 D T100 C i End BOX 7 C O Cable Entry KEMA OOATEX2039 X ol L Cable Entry BOXZ cus TON 1 G EFRG i Output Solid State Relay C i Output Solid State Relay SS l 30V 77 82 mA BOX 5 NS d 30V77 82mA i Use Suitably Rated Cable If Ambient Temp gt 70 C H Do Not Open When An Explosive Dust Atmosphere Is Present i Refer To Applicable Certificate For Temp Rating d 1 1 Do No
56. ONS 7ML19985JJ05 PROFIBUS PA Parameters WARNING It is essential to check settings during the process itself and confirm that they are correct before regular operation commences The full range of Pointek CLS200 300 functions is available only via remote operation using PROFIBUS PA To use PROFIBUS PA you will need a PC configuration tool we recommend SIMATIC PDM For more information see S MATIC PDM on 53 Measured Values In measuring operations measured values such as the logical level are provided via PROFIBUS PA They can be viewed via PROFIBUS PA and on the LCD display To view values via PROFIBUS PA open the menu View Display and select one of the following tabs Measured value source Description Output Output value On covered or Off uncovered TB Discrete Input Part 2 Discrete Sensor Value On covered or Off uncovered as well as Primary Value On or Off TB Discrete Input Part 1 Sensor value represented in counts as well as a dynamic representation of level as a percentage of the application range Electronics Temperature Internal temperature of the electronics For instructions on selecting the display source for the LCD see Display Source for local operation on page 72 Wd 2 2 bi E bi Gei v gt 1 For more detail see Counts on page 73 TB Transducer Block 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 63
57. Output state does not change when sensor test is initiated L Test magnet is supplied with the instrument Page 36 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Mode 4 Rise Time default 0 0 s Rise Time is a delay setting which adjusts the response time of the signal to the sensor becoming covered Rising Edge It affects the Primary Value of the Transducer Block Possible values range from 0 0 to 100 0 s in 0 1 s intervals al NES This symbol J to the left of the numerical value on the display indicates a Rise Time setting i 3 bi 2 a an Ki Di E a m E bi To set Rise Time e Select Mode 4 e Press fI or to open Edit Mode e Press fI to adjust the value digit by digit e Press to save the value Press M to exit Mode 5 Fall Time default 0 0 s Fall Time is a delay setting which adjusts the response time of the signal to the sensor becoming uncovered Falling Edge It affects the Primary Value of the Transducer Block Possible values range from 0 0 to 100 0 s in 0 1 s intervals This symbol I to the left of the numerical value on the display indicates a Fall Time setting To set Fall Time e Select Mode 5 e Press TT or to open Edit Mode e Press f to adjust the value digit by digit e Press to save the value e Press M to exit L The bar graph and numerical value in counts continue to respond instantaneously to
58. PDM reset the 6 g p block mode of the Digital Input Function Block Simulation Diagnosis To return to normal operation disable the 7 SEN simulation with SIMATIC PDM Note The instrument status can be simulated using SIMATIC PDM This allows you to test the reaction of the automation system to errors Page 60 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Self tests Pointek CLS200 300 carries out the following self tests Self Tests watchdog timer expires and a restart will be carried out Diagnostic E Self test g Corrective Algorithm Frequency error function measure message Reduce ambient Measure the 3 Every Electronics temperature to If electronics temperature Ser electronics e measurement temperature within exceeds 85 C d temperature cycle 60 ms too high permissible range Writing and verifying every RAM test cell with a byte walking one 45 s Memory error Replace the and walking zero to detect electronics defect cells and crosstalk Summarizing the bytes and Replace 3 electronics and Code test comparison with a 45s Memory error if necessary checksum measuring cell If measurement returns a BUE Have sensor value outside the sensor y Measurement checked by Sensor test measurement range determined by cycle 60 ms failure service Measuring Limits Y department Carry out Check If a service timer reaches servicing an
59. Precautions e Avoid mounting Pointek CLS200 in locations subject to strong vibrations in the vicinity whenever possible e Donotexceed the permissible ambient temperature limits see Environmenta on page 12 for details Mounting Pointek CLS200 compact probe High level alarm Low level alarm normal process level normal process level horizontal For high level alarm level exceeds normal process level normally mounted into the vessel top or e mounted through the tank wall at the detection level For low level alarm level drops below normal process level e mounted through the tank wall at the detection level Pointek CLS200 typical configuration with extensions For high or low level alarm designed for top mounting The probe suspends vertically so that it reaches into the process at the desired detection level high or low detection alarm High level alarm Low level alarm normal process normal process level level Angle Page 16 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Mounting Restrictions Note e Keep the sensor at least 50 mm 2 away from any nozzle or tank wall f multiple units are used allow at least 100 mm 4 between them to prevent interference In nozzle Close to tank walls DI E
60. Revision D i Initial val va lue Profile Revision 30 Initial val PROFIBUS ident Number Manufacturer specife nat vat column installation Date DECH Initial val JOrdemumber ween Initial val E Parametrization Date Initial val D Executor Initial val Input 7 Transducer Block Discrete Input x Measuring Limits LU Lower Value Gar digis Initial val w Upper Value 53 33 digits Initial val Range of Application E 0 5714 digis Initial val 100 53533 digits Initial val Iz Switch Behaviour Switch Point 1 OF gt On 75 _ Initial val d Switch Point 2 0n208 5 dniial vat Del g Rice Time OF gt On initial val Fall Time On gt Om 0 s Initial vat Diagnostic Alarm Limits Lower Limit 5714 diis Initial val Upper Limit 53533 digits Initial val Transducer Block Electronics Temperature Measuring Limits Temperature Unit c Tnitial val Lower Value Min 400 Initial val Upper Value Max 850 C Initial vat Output Function Block Discrete Input Inversion Inversion Output E Initial val Storing last valid Output Value ef Press Fi for heip Set fie connection nm Page 64 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Filling level status Adjust 0 application range setting The lower limit of the application range 0 corresponds to the left limit of the bar graph in the digital display For reliable and accurate detection
61. Write Protection Mode number Simulation 4 Down arrow indicates alarm output switch open 5 Negative sign 6 Up arrow indicates alarm output switch closed 7 Communication Indicator visible only when communications are in progress L The current software revision is displayed for 1 to 2 seconds at startup on two successive screens which are immediately followed by RUN mode display 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 29 o z i Ki c S a e LI o 2 i RUN mode display Measured value display The default startup display is the measured value display It shows the value in counts when Sensor Sens has been selected in Mode 13 sensor uncovered sensor covered bar graph Logical level display output status The logical level display shows the value when the OUT parameter of the Discrete Input Function Block is selected in Mode 13 sensor uncovered sensor covered Error message display If hardware or software errors occur in the transmitter the error message appears in the primary reading field A status code is displayed in the auxiliary display which indicates the type of error see ODDDD Status on page 55 This information is also LGLGLT baled status code available via the PROFIBUS interface error message Units The corresponding unit is displayed in the auxiliary reading field when Electroni
62. a 22 CLS300 Dimensions EEN 23 Wiring CLS200 300 UL E 24 Electrical Connection EEN Recommended Cable Entries equivalents can be used Connection to screw terminals ENEE Local Operation Pointek CLS200 300 Digital Standalone 29 Local User Interface LUI EEN 29 Input keypad siiis o men nina dee puse dade 29 LCD display local operation EEN 29 Programming via the Local User Interface LUI ee 32 Mode selection and adjustment EEN 32 LCE TEE 35 Error messages 2 2 ee e ee o 35 Mode 2 Sensor test default OFF EENEG 36 Mode 4 Rise Time default 0 0 s ENEE 37 Mode 5 Fall Time default 0 0 s EEN 37 Ey bi E O bi a Mode 10 HW Write Protection default OFF display ld 38 Mode 13 Display Source default 0 Mode 14 Unit default C een Mode 15 Node address default 126 2 Mode 16 PROFIBUS Ident Number default 1 40 EI Mode 19 0 Application Range setting EEN 5 Mode 20 100 Application Range setting 2 Mode 23 Alarm output trigger default dIAG EEN 43 e Mode 24 Contact type default CLOSE EEN 44 Mode 25 Switch Point Off to On Switch Point 1 Rising Edge default 55 44 E Mode 26 Switch Point On to Off Falling Edge default App 45 Mode 27 Local Status Text default U 075 ENEE 46 CLS200 Digital Switching Point Setup EE 46 CLS300 Digital Switching Point Set
63. abled parameter changes inhibited Source of measured value 0 OUT output Display Source 13 m Scroll up or down to select an option 1 PRIM primary value 2 SENS sensor 3 TMP E electronics temperature d Select K C F R if electronics temperature T r r Unit 14 Scroll up or down to select an option selected in Mode 13 Node address 15 Enable Edit function or Move cursor to the right or store Assign slave address on the PROFIBUS line PROFIBUS only increment digit edited value 0 to 126 Recommended setting range 1 to 125 PROFIBUS Ident Select device mode 1 according to profile 16 Scroll up or down to select an option or 2 according to profile with full device Number d specific support Application Range 19 Enable Edit function or Move cursor to the right or store Adjust lower limit of application range Lower Limit 0 increment digit edited value Function Key function Display or explanation Iw ft U ft and U Application Range Enable Edit function or Move cursor to the right or store 5 s o Upper Limit 10096 2 increment digit edited value Adjust upper limit of application range E Select the source event to switch the alarm trigger i 23 Scroll up or down to select an option output See Mode 23 Alarm output trigger 39 P PERO default dlAG on page 43 Set contact functionality in case of event Contact type 24 Scroll up
64. ake the simulation value dynamic It runs from a starting value to an end value in a step function dwelling on each step for the preset period of time At the end value the direction is reversed Parameterizable slope Value A Number of gU poe ae a ae re steps lt Ce 1 L KI 2 E e a i start D urere Page 68 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Carry out the following settings 1 Open the Device Menu Simulation 2 Select the register Sensor Value 3 Set Simulation Sensor Value then set the parameters for simulation mode fixed enter a Sensor Value e for simulation mode ramp adjust the ramp parameters 4 Transfer the settings to the device 5 You can view the behavior of the Sensor Value Discrete the Input Primary Value and the Output in SIMATIC PDM open the View Menu Display and select the register Transducer Block Discrete Input Part I 6 To return to normal operation turn off Simulation Sensor Value and press Transfer Electronics temperature Simulation By simulating the electronics temperature you can test the effect of excessive temperatures on the measuring results 1 Open the Device Menu Simulation 2 Selectthe register Electronics Temperature 3 SetSimulation Electronic Temperature then set the parameters either enter a fixed value for Electronics Temperature fixed e or adjust the ramp parameters for Ele
65. an set it locally see Mode 15 Node address default 126 on page 39 or remotely via the bus using a parameterization tool such as SIMATIC PDM or HW Config When cyclic data transfer with a Class 1 Master is in process the address can only be changed via the bus Bus address Device Address Range 0 to 126 recommended setting Values between 1 and 125 Pre set 126 Bus Termination Note PROFIBUS PA MUST be terminated at both extreme ends of the cable for it to work properly Please refer to the PROFIBUS PA User and Installation Guidelines order number 2 092 available from www profibus com Power Demands To determine how many devices can be connected to a bus line calculate the combined maximum current consumption of all the connected devices 12 5 mA for Pointek CLS200 300 Allow a current reserve for safety Cyclic versus Acyclic Data When data is requested from a device via PROFIBUS PA there are two data transfer methods Cyclic data is requested and provided at every bus scan acyclic data is requested and provided as needed e nputand output information is always requested at every bus scan and is set up as cyclic data e Configuration and maintenance information is needed infrequently and is set up as acyclic data Acyclic Data Transmission Pointek CLS200 300 supports up to four simultaneous connections by a Class 2 Master C2 connection It supports one connection by a Class 1 Master C1 c
66. ase L enabled parameter changes inhibited Source of measured value 0 OUT output Display Source 13 7 Scroll up or down to select an option 1 PRIM primary value 2 SENS sensor 3 TMP E electronics temperature Unit 14 d Scroll up or down to select an option ee mud oL temperature Node address Enable Edit function or Move cursor to the right or store Assign slave address on the PROFIBUS 15 2 8 network 0 to 126 Recommended setting PROFIBUS only increment digit edited value range 1 to 125 Select device mode 1 according to profile PROFIBUS Ident 16 Scroll up or down to select an option or 2 according to profile with full device Number E specific support Application Range 19 Enable Edit function or Move cursor to the right or store Adjust lower limit of application range Lower Limit 0 increment digit edited value Function Key function Display or explanation Iw ft U ft and U Application Range Enable Edit function or Move cursor to the right or store i D P Upper Limit 10096 a increment digit edited value Adjust upper limit of application range Alam atit Select the source event to switch the alarm trigger i D a Scroll up or down to select an option output See Mode 23 Alarm output trigger 39 P nee default AIAG page 43 Set contact functionality in case of event Contact type 24 Scroll up or down to select an option logical inv
67. ble Entry L BOX 2 1 2 D 2 D IP6X T100 C Cable Entry L_BOX2 Class Il Div 1 Gr E F G Output Solid State Relay KEMA O3ATEX1010X i Output Solid State Relay Class III T4 30 V 82 mA d 30V c 82 mA Exia per dwg A5E01175715 H Refer To Applicable Certificate For Temp Rating i Refer To Applicable Certificate For Temperature Rating i I SERRE EE ccce RU ee AERE EE m ERES SIEMENS SIEMENS POINTEK CLS300 Digital POINTEK CLS300 Digital TMLXXXX XXXXX XXXX BOX 6IBOX 7 TMLXXXX XXXXX XXXX BOX BOX 7 j Serial No GYZ 51034567 Serial No GYZ 51034567 Input Profibus PA 12 30 V SA i Input Profibus PA 12 30 V 1 Amb Temp 40 C to 85 C APPROVED d Amb Temp 40 C to 85 C APPROVED i Encl BOX 1 Class I Divi Gr A B C D Encl BOX 1 Qu Cable Entry BOX2 Class Il Div 1 Gr E F G Cable Entry BOX2 i Output Solid State Relay Class Ill T4 Output Solid State Relay GR 30V 57 82 mA Seal Conduit 18 inches 30V 2 82mA c us Use Suitably Rated Cable If Ambient Temp 70 C 159134 H Do Not Open When An Explosive Atmosphere Is Present 1 1 L 1 Siemens Milltronics Process Instruments Inc EE EEN om TS EE ey Page 90 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix E Hazardous Area Installation WARNINGS Turn off power before servicing any device Please check the ambient and operating temperatures under Environmental on page 1
68. cable and thread the wires through the gland 4 Connect the PROFIBUS PA wires to the terminals shown below polarity is not important The terminal block can be removed and replaced to simplify connection 5 If you want to use the Alarm Output connect the wires of an optional input to the Alarm Output terminals polarity is not important The terminal can be removed and replaced to simplify connection Ground the instrument according to local regulations Tighten the gland to form a good seal Replace the digital display If you want to adjust the transmitter locally using the keypad go to Programming via the Local User Interface LUI on page 32 if not replace the enclosure lid oono alarm output solid state switch test o GC input Q t 4F sensor 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 51 v 5 E ba E 77 v gt PROFIBUS PA connection via M12 plug If an M12 connector is used an M12 receptacle will be required to complete the bus connection to PROFIBUS PA _ digital display __ lid clip M12 plug device side M12 receptacle P4 cable side amp e E ca D r Ge a E Follow the instructions accompanying the female receptacle The pin assignment is shown below ANNAN ll thread M12x 1 UI Front view of pin insert and pins Front view of sleeve in
69. ces the effect of any non measurement capacitance on the measurement capacitance Capacitance changes could result from uncontrolled variations occurring in the connection cable process connection and non active parts of the probe This gives a better ratio of initial capacitance to total capacitance resulting in higher accuracy Pointek CLS300 with Conventional Capacitance Active Shield Measurement R Ca R C1 C2 C3 Ca Ta Cm C1 C2 C3 Ca Cm Ratio between initial capacitance and total capacitance Measuring Measuring C ircuit Circuit nitial capacitance air Capacitance Increase product Capacitance connection point i OR Capacitance connection cable Ca Ca Capacitance Process GE Cm Cm connection includes active part ab JI The measurement is further protected from interference by a buffer which applies the frequency signal from the measurement section to the Active Shield section This effectively eliminates any electrical potential difference between the shield and the measurement section and prevents additional changes in capacitance occurring especially when material builds up at the probe entrance to the tank 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 75 gt bi r Es O 2 zo bi bi bi E O bi 2 Pointek CLS300 Active
70. changes in level 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 37 o EI Ki S o e k o 2 i Mode 10 HW Write Protection default OFF display Note When HW Write Protection is enabled L appears in the Mode display field in normal measuring mode Protects parameters from unintentional modification This prevents parameter changes both locally via the keypad and remotely via SIMATIC PDM The parameters are still readable To enable HW Write Protection e Select Mode 10 e Press fl or to activate keylock and to disable operation L appears in the numerical value field e Press M to exit To disable HW Write Protection Select Mode 10 e Hold ft and U simultaneously for more than 5 seconds L disappears from the numerical value field e Press M to exit Mode 13 Display Source default 0 Determines which value will be displayed To select the display source from the options shown in the table below Select Mode 13 e Press or to select the value for the desired source e Press M to save the selection and exit You can assign the physical unit in Mode 14 if Electronics Temperature is selected as the display source e Auxiliary Displayed Display Source Value Reading Value From Discrete Input 0 OUT none Bar graph and Function Block OUT ON or OFF From Transducer Block 1 PRIM none Bar graph and Primary Value ON or OFF
71. citance value The reference is the environment at the time of setup The design of the Pointek CLS200 probe makes it very sensitive to changes in capacitance in the immediate vicinity of the antenna tip R Ca Caz R Ratio between initial Ca Caz Cm Cm capacitance and total capacitance Measuring Ca Initial capacitance of the Circuit CLS200 Cay Initial capacitance air between the probe and the installation Cm Capacitance increase of the CLS200 caused by product replacing air Cm Capacitance increase between the probe and the installation caused by product replacing air The initial capacitance of the CLS200 itself makes it possible to operate the CLS200 in a plastic tank where the Ca and Cm terms would disappear However a properly grounded metal tank will reduce the effects of external influences on the sensor The sensor can be set to detect either the change in capacitance as the product level approaches the antenna tip or the change when the probe becomes covered o KI HI Ae eo D E E E lt Page 74 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 The Pointek CLS300 electrode R Ca Cm C1 C2 C3 The Pointek CLS300 electrode is the primary sensor of the system It supplies the electrical capacitance value The Pointek CLS300 patented Active Shield Technology electrically isolates the measurement section and redu
72. cs Temperature is selected in Mode 13 L See Counts on page 73 for more details Page 30 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Bar graph The Bar Graph represents the extent to which the sensor is covered during normal operation It is displayed when one of the three following mode options is selected e QUT output of the Discrete Input Function Block e PRIM the Primary Value of the Transducer Block e SENS the discrete Sensor Value of the Transducer Block i 3 bi 2 a an Ki Di E E m bi The 0 and 100 Application Range settings terminate the Bar Graph at each end and are represented on the lower part of the graph The two Switch Points Falling Edge and Rising Edge are indicated as black vertical lines on the upper part of the graph Rising Edge is the is the point where the output state is switched on and Falling Edge is the point where it is switched off Example Assume that a vessel is being filled and the sensor is slowly being covered Because the level is rising switch point 2 falling edge will be passed without any change in the output occurring If the level continues to rise eventually switch point 1 rising edge will be reached resulting in a state changeover This new state will remain unchanged until the vessel is being emptied and the probe uncovered If the level falls so that switch point 2 falling edge is passed again the output s
73. ctronic Temperature ramp 4 Transfer the settings to the device 5 You can view the reaction in the status of the measured values input and secondary variables and the output using SIMATIC PDM open the View Menu Display and select the appropriate register 6 To return to normal operation turn off Simulation Electronic Temperature and press Transfer Drag indicators Peak indicators Two pairs of drag indicators allow you to monitor the negative and positive peak values for the measured values Sensor Value and Electronics Temperature e Openthe View Menu Drag Indicators e Toresetthe peaks to the actual measured value click the appropriate Reset button e Press Enter the status field reads Changed Operating hours Y 2 Di bi KI bi v v gt An operating hours meter for the electronics is activated when the transmitter is first started e Open the View Menu Operating hours 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 69 Switch Point adjustment There are two switch points e Switch point 1 Off to On e Switch point 2 On to Off To adjust the switch behavior set the percentage of the application range at which point the logic switch will change from OFF to ON or from ON to OFF e The application range must be defined first see Adjust 0 application range setting and Adjust 100 application range setting on page 66 Ensure your setup procedure follows the gu
74. d Maintenance service the parameterized warning 60 ms red ired reset messages timers or alarm limit q using SIMATIC PDM The program must pass Check cabling specific checkpoints If all and power unit Watchdog checkpoints are not passed to ensure the e eer 2s Restart trigger within a specific time the power supply to Pointek CLS200 300 memory Values of the DIAGNOSIS bit 0 not set 1 set A walking one and zero is a method of checking each bit in each location of volatile 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 61 E bi KE i bi EI E E wu gt Configuration Example To configure and use PROFIBUS PA with an S7 300 400 PLC 1 If Pointek CLS200 300 is not listed in the STEP 7 device catalog you can download the Devicelnstall file from the Siemens Milltronics Web site and run it from your computer Go to http pia khe siemens com index asp Nr 4924 and click Downloads 2 Add the Pointek CLS200 300 rack click and drag the Pointek CLS200 300 folder from the hardware catalog 3 Fill the rack with desired modules by dragging and dropping them from the hardware catalog 4 After configuring PROFIBUS PA in steps 2 and 3 download it to the PLC Add code to the PLC program to read data consistently using the SFC14 e E o 2 i o 2 E e Page 62 Pointek CLS200 300 Digital OPERATING INSTRUCTI
75. diaphragm seal armour spigot 4 Move the sub assembly 1 and 2 up to meet the entry 5 4 Hold the entry 5 in position with a wrench to prevent rotation Hand tighten the middle nut 2 to the entry 5 and turn a further 1 2 to 3 4 turn with a wrench Note Support the cable to prevent it from twisting To ease the wiring inside the enclosure it may be beneficial to strip the inner sheath of the cable 5 Unscrew the middle nut 2 and visually inspect that the armour braid has been successfully clamped between the diaphragm seal armour spigot and the armour clamping ring 3 If armour braid is not clamped repeat assembly Armour braiding should be fitted 360 degrees around the entry 6 Reassemble the middle nut 2 onto the entry component 5 Tighten up the middle nut 2 until hand tight then using a wrench turn the nut through 1 4 turn Tighten the backnut 1 to form a seal around the cable then tighten a further full turn using a wrench Ensure that the middle nut 2 does not rotate when tightening the backnut 1 Note The deluge seal on this gland locates on assembly and requires no further action Locate shroud over cable gland if applicable o c Ki n D SS Page 26 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Connection to screw terminals removable terminal block for Profibus PA power connection removable terminal block for alarm o
76. e 40 bar 580 psi See FE gt gt E 30 bar 435 psi 1 Pr if gt ee 0 ASME 300 Ib 20 bar 260 rei 10 bar AE pel t 77 CEU eA ri atmospheric 40 F PETI 40 F DOF s0 500 F 600 F T ASME 150 Ib 4076 Lg d 38 C 93 C 149 Gj 260 C 315 C 371 C 1 bar 14 5 psi ETS 200C 100 C K C328 F aen 58 F RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C orc 122 F on on Gen 482 F n een 75ZF 32 F 29 C 20 F 1 The curve denote the minimum allowable flange class for the shaded area below CLS300 high temperature rod version ASME welded flange P permitted operating pressure T permitted operating temperature 90 bar 1 305 psi 80 bar 1 160 psi TO bar 015 ps e 60 bar 870 psi TS 50 bar 725 psi ASME 600 Ib 40 bar 580 psi ES D BE 727777 30 bar i eat f i ASME 300 Ib 20 bar 260 ply I ILL e hho 10 bar M5 pel atmospheric BS a oor 200 F 300 40 F Set enge et ASME 150 Ib Cy 40 38 C 93 C 149 0j OCH 260 C 318 C Give 1 bar 14 5 psi TEST Zen Gees ees eg Deeg Dee Ee eer in T 200 C 100 C sC RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C 400 C 328 F u n Leen orc i22 on n men w n mon een en 32 F 29 C 20 F 1 The curve denote the minimum allowable flange class for the shaded area below 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCT
77. e next digit 1 After editing the least significant digit or leaving it unchanged press to terminate the procedure and save the new value The display now shows the new value for the 0 Application Range setting 8 Press M to exit Lal bi EI F a c Di E m i EI bi CLS300 0 Application Range setting To adjust the 0 Application Range setting for CLS300 1 Install the device in the process 2 Use the M button to navigate to Mode 19 3 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions Material in tank should be at the lowest point it could reach during the normal process G dry solids enera low viscosity liquids Material in tank should be at the lowest hygroscopic wet solids Demanding high viscosity and high point it could reach during the normal conductivity liquids process The sensor should have the minimum possible material build up Material in tank should be at the lowest point it could reach during the normal process Interface e liquid A liquid B detection e foam liquid 4 Press ff or U The display switches to the current measured sensor value in counts Record the count value 5 Press or J to enter Edit mode the sensor value is frozen and ready for editing 6 Set the sensor value to 95 of the value obtained in step 4 0 95 x counts
78. eel T 1 BSPT R BSPP Active Shield and 985 G or NPT 14 NPT 4188 lbs cable weight only e 316L stainless steel Welded flange cable optional PFA ASME 177273 or jacketed cable 4 FKM seals optional DN 40 50 80 or 100 FFKM PEEK isolators High 1000 mm 40 Threaded n a e 316L stainless steel 354 1 or 1 7 BSPT Ceramic isolators Temperature R BSPP G or NPT version 1 4 NPT only Welded flange ASME 171127273 or 4 DN 25 40 50 80 or 100 Active Shield Length CLS300 only Length Minimum insertion length Active Shield Threaded Flanged Rod version Cable High Temp version version ae 125 mm 492 105 mm 413 350 mm 13 78 500 mm 19 69 350 mm 13 78 a 250 mm 9 84 230 mm 9 06 500 mm 19 69 1000 mm 40 500 mm 19 69 E 400 mm 15 75 380 mm 14 96 750 mm 29 53 1000 mm 40 750 mm 29 53 L Or 1 4404 material 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 11 N K D o o 2 a e a Enclosure e termination removable terminal block 2 5 mm max construction powder coated aluminum with gasket optional thermal isolator 316L stainless steel cable entry 2x M20 thread option 1 x 1 2 NPT with adaptor and 1 x plugged entry ingress protection Type 4 NEMA 4 IP65 standard IP68 optional Note The use of approved watertight conduit hubs glands is required for T
79. ek for the latest approval certificates Operating the CLS200 Intrinsically Safe configuration in hazardous areas ATEX e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres 40 C to maximum 125 C 40 F to maximum 257 F CSA FM e Installation shall be done according to drawing A5E01175715 www siemens com pointek e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres 40 C to maximum 125 C 40 F to maximum 257 F Page 92 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Operating the CLS200 Flameproof Explosion Proof configuration in hazardous areas ATEX e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 85 C 40 F to maximum 185 F T5 40 C to maximum 70 C 40 F to maximum 158 F T6 e Maximum permissible process temperature range in potentially exp
80. elivers a measured value accompanied by a status message classifying the quality as bad for example Bad sensor failure the Discrete Input Function Block can react with one of three possible preset options Failsafe Mode Description The default value is used as the The predefined preset safety value is output output value status code U_075 Store the last valid output value The last valid output value is output status code U_071 The calculated output value is The bad output value is accompanied by the incorrect status which the Transducer Block assigns to it B_Oxx Set the fault behavior in the Discrete Input Function Block e Goto Output gt Function Block Discrete Input gt Fail Safe Mode gt Fail Safe Mode and select one of the 3 options e Press Enter the status field reads Changed You can use SIMATIC PDM to determine the fault location by looking at the Input and Sensor Values of the Transducer Block Simulation Simulation functions are helpful when you are installing the transmitter e You can create process values without recording actual values e You can use the full range of values of the simulated process values e You can simulate errors The LCD displays Si in the Mode display when Simulation is activated Output simulation Y EI 2 bi KI bi v v gt Output simulation allows you to provide process values for the cyclic class 1 Master to test how the automatio
81. er a status code or a status message is displayed in the auxiliary display If the selection for Local Status text is numeric a numeric code will be displayed If a language is selected a text message will be displayed For details see Mode Z7 Local Status Text default U 075 on page 46 Lal bi EI F an EA Di EI E m i EI bi The status display has priority and neither the physical unit nor the Bar Graph is visible if the status is Bad or Uncertain Examples LUI Status Code Quality Error Bar graph displayed Good G_164 Good Maintenance required U_075 Uncertain Substitute value Constant output B 016 Bad Sensor failure The status codes can be found in Status on page 55 Error messages In the case of exceptional events error messages can appear during local operation and are displayed for around 10 seconds after the occurrence of the error Error messages available Error code Meaning Corrective Action F_001 Local operation disabled Release HW Write Protection F_002 Change of bus address not possible End communication with master as the device is exchanging data class 1 with master class 1 F_003 Change of PROFIBUS Ident Number End communication with master not possible as the device is class 1 exchanging data with master class 1 F_004 Value too large to fit in LCD display Change display value units gt 99999 or lt 99999 F_008 Loca
82. erable material damage WARNING means that failure to observe the necessary precautions can result in death serious injury and or considerable material damage Note means important information about the product or that part of the operating v manual EE M i o Safety marking symbols Ge In manual On Product Description P WARNING refer to accompanying documents manual JN for details Earth ground Terminal elc Protective Conductor Terminal The Manual Note Please follow the installation and operating procedures for a quick trouble free installation and to ensure the maximum accuracy and reliability of your Pointek CLS200 300 This manual applies to the Pointek CLS200 300 Digital models only Pointek CLS200 300 is available in two models Standard and Digital For information on the CLS200 300 Standard model please see manual 7ML19985JH02 This manual will help you set up your Pointek CLS200 300 Digital for optimum performance There are two installation options e theunit can be used as a standalone device controlled locally e theunitcan be installed on a network and controlled either remotely via PROFIBUS PA or locally using the local user interface LUI Note This manual applies to CLS200 300 Digital devices manufactured after August 2010 For Units manufactured prior to August 2010 please use Operating Instructions 7ML19985JJ01 L This symbol is u
83. ersion of alarm output switch Make contact CLOSE Break contact OPEn eh Sie 25 Enable Edit function or Move cursor to the right or store Set of range at which switch will change OFF n om increment digit edited value from OFF to ON inn Ge 26 Enable Edit function or Move cursor to the right or store Set of range at which switch will change ON RE increment digit edited value from ON to OFF Local Status Text 2 5 Scroll up or down to select an option Select presentation of status text See Mode 27 Local Status Text default U_075 page 46 In Modes indicated by an asterisk press M to store a selection In other Modes press to store numerical values If L appears in the Mode indicator field of the display the HW Write Protection is activated If LA LL Lc or Li appears in the Mode indicator field of the display after releasing the HW Write Protection there is an additional block on local operation via the bus Zock on page 71 explains how to release this using SIMATIC PDM In measuring mode if neither L LA LL Lc or Li appears in the Mode indicator dis play field local operation is possible Status codes Every measured value which can be displayed is given a status to identify its quality If it is classified as Bad or Uncertain the text Error alternates with the measured value in the display and the status code alternates with the unit or Bar Graph If the status is Bad or Uncertain eith
84. ess M to save the selection and exit Mode 19 0 Application Range setting This point corresponds to the left limit of the bar graph in the digital display CLS200 0 Application Range setting To adjust the 0 Application Range setting for CLS200 1 Install the device in the process 2 Use the M button to navigate to Mode 19 3 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions dry solids sensor uncovered General S low viscosity liquids min 100 mm 4 free space all around hygroscopic wet solids Demanding e high viscosity and high sensor immersed then uncovered but conductivity liquids retaining max possible material buildup Interface e liquid A liquid B sensor immersed in the material with detection e foam liquid the lowest dielectric constant A Applies to PROFIBUS PA applications only If in standalone application no network leave the node address at the default value Page 40 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 4 Press ff or U The display switches to the current measured sensor value in counts Record the count value 5 Press or J to enter Edit Mode the sensor value is frozen and ready for editing 6 Setthe sensor value to approximately 300 counts below the value obtained in step 4 Press f to edit the value of each digit and press ro move the cursor to th
85. etallic gasket 1 2 at process connection barrier or Intrinsically Safe power supply required for Intrinsically Safe protection 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 13 o e c o e D 2 e CLS300 General Purpose Dust Ignition Proof Dust Ignition Proof with IS Probe Flameproof Enclosure with IS Probe Explosion Proof with IS Probe Intrinsically Safe Marine Others CSA FM CE C TICK ATEX II 1 2 D 2 D IP6X T100 C CSA FM Class Il Div 1 Gr E E G CSA FM Class III T4 ATEX II 1 2 G EEx dal IIC T6 T4 ATEX II 1 2 D T100 C CSA FM Class Div 1 Gr A B C D CSA FM Class II Div 1 Gr E E G CSA FM Class III T4 ATEX II 1 G EEx ia IIC T6 T4 ATEX II 1 2 D 2 D IP6X T100 C CSA FM Class Div 1 Gr A B C D CSA FM Class Il Div 1 Gr E E G CSA FM Class III T4 Lloyds Register of Shipping Categories ENV1 ENV2 and ENV5 Pattern Approval China Note EN61326 CE EMC testing was conducted on the Pointek CLS300 rod version while mounted in a metallic vessel and wired using shielded cable Units with flange process connections were tested while mounted in a metallic vessel with a metallic gasket and with shielded cables 1 Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection Page 14 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Installation Pointek CLS200 Digital
86. he data to the device and save the parameter settings offline the status fields go blank Otherwise continue to adjust other parameters as required 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 65 Wd 2 2 bi E bi Ld v gt Adjust 100 application range setting Adjusts the upper limit of the application range 100 This point corresponds to the right limit of the bar graph in the digital display For reliable and accurate detection of the process material select the example in the table on page 66 that most closely resembles your application and follow the setup procedure Application Material Setup procedure General dry solids Sensor fully covered applications low viscosity liquids Demanding hygroscopic wet solids Sensor fully covered applications high viscosity and high conductivity liquids Interface detection liquid A liquid B Immerse the sensor in the foam liquid material that has the highest relative dielectric constant 1 Follow the setup procedure that most closely resembles your application 2 Open the menu View Display and select the tab Transducer Block Discrete Input Part 1 Make a note of the Sensor_Value digits 3 Close Display window and copy the sensor value to the parameter view field gt Input gt Transducer Block Discrete Input gt Range of Application gt 100 Press Enter the status field reads Changed 4 lf no more
87. hin its measuring limits If the limit is exceeded this results in a Bad status and the error message Failure in measurement The frequency value is stored in Sensor Value The analog signal from the sensor is transformed into a discrete signal which controls the behavior of the switch point The switch point is provided with a hysteresis A delay function provides the discrete signal with individual delay times for rising and falling delay Rise Time and Fall Time The delay function acts as a filter that for example compensates for a medium with an agitated surface The result of this smoothed signal is the Primary Value Electronics temperature The Transducer Block also monitors the internal temperature of the device electronics If the temperature exceeds permitted limits it does not change the sensor value but it does change the status Permitted limits correspond to those of the permitted ambient temperature for the electronics components Temperatures in excess of these limits may damage the components or cause them to become unstable TU 3 r D P v e z 9 E If a temperature limit is exceeded the status changes to GOOD Active Critical Alarm Limit Overflow Underflow The status of the Sensor Value the Sensor Value discrete and the Primary Value in the Transducer Block Discrete input receive the status UNCERTAIN Value inaccurate This action is accompanied by a PROFIBUS diagnostic message E
88. his function if for example during communication with a cyclic Master the PROFIBUS address has been changed During a Warm start a check mark appears against the diagnostic message New start up warm startup carried out for a few seconds As long as there is no measured value result the automation or control system records the status Uncertain initial value Value constant L The application range is defined by the 0 and 100 settings see page 65 Page 70 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Resetting the PROFIBUS address to 126 If no other device in your system has the preset address 126 you can extend the PROFIBUS PA line during operation of the automation or control system with an additional Pointek CLS200 300 with the address 126 The only requirement is to change the address of the new integrated device to another value lower than 126 If you remove a Pointek CLS200 300 from the PROFIBUS channel you should use this function to reset its address to 126 so that if required it can be reintegrated into this or another system Lock Secures Pointek CLS200 300 from changes Lock Options Parameter Effect Turn on off mont name display HW Write Parameter changes using SIMATIC Keypad L Protection PDM and settings via local operation Mode 10 are both disabled Independent of the other lock functions Write locking Prevents parameter changes via the SIMATIC PDM Lc
89. idelines for the application which most resembles your operation e Open the menu View Display and select the register Transducer Block Discrete Input to view the actual Sensor Value the Sensor Value Discrete the actual valid Switch Point and Hysteresis e Go to Input gt Transducer Block Discrete Input gt Switch behavior e Edit the value of Switch Point 1 in the Switch Point field e Edit the value of Switch Point 2 to adjust the Hysteresis e Click on Transmit e Track the effect of the adjustment by looking at the Sensor Value Discrete Device Reset To reset the device open the Device Menu Master Reset The three reset options are e Factory reset Restart cold startup e Warm start new start up e Resetting the PROFIBUS address to 126 Factory Reset Restart cold startup If Pointek CLS200 300 has been adjusted to such an extent that it can no longer fulfil its measuring tasks you can use Factory Resetto recreate the delivery status It resets most parameters to the factory setting During a Factory Reset a check mark appears against the diagnostic message Restart cold startup carried out for about ten seconds and the LCD displays UPDATE ALERT as rolling text in the auxiliary reading field Warm start new start up lt a Aen KI E E id a A Warm start new start up disconnects Pointek CLS200 300 and restarts it Communication is interrupted and re established You will need t
90. ign and accessibility Please direct your comments to techpubs smpi siemens com For other Siemens Milltronics level measurement manuals go to www siemens com level and look under Level Measurement Application Examples The application examples used in this manual illustrate typical installations using Pointek CLS200 300 other configurations may also apply In all examples substitute your own application details If the examples do not apply to your application check the applicable parameter reference for the available options Page 2 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Technical Support Support is available 24 hours a day To find your local Siemens Automation Office address phone number and fax number go to www siemens com automation partner e Click on the tab Contacts by Product then drill down to find your product group Process Automation gt Process Instrumentation gt Level Measuring Instruments e Select the team Technical Support Click on Next e Click on the appropriate continent then select the country followed by the city Click on Next For on line technical support go to www siemens com automation support request e Enter the device name or order number then click on Search and select the appropriate product type Click on Next e You will be prompted to enter a keyword describing your issue Then either browse the relevant documentation or click
91. ion length does not include any raised face gasket face dimension see Flange Facing Table on page 108 8 32 mm 1 26 Page 112 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix H Shortening the cable Pointek CLS200 Digital Cable Version CAUTION Possible only with the general purpose configuration please verify against product nameplate Preparation Determine the required cable length and subtract that amount from the actual length to find the excess length to cut off D For example 10 m actual length minus 9 m required length 1 m excess z i actual 2 S length required excess length length Steps 1 Unscrew the cable gland compression nut to relieve the sealing cone and release the cable cable gland gt compression nut probe sleeve probe iower assembly 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 113 2 Unscrew the probe sleeve from the lower assembly using two 17 mm 0 67 wrenches across the flat surfaces as shown below a Place two wrenches on the flat surfaces of the probe as shown hold the probe sleeve still and turn the lower wrench counter clockwise to loosen the probe lower assembly b Remove the lower assembly by turning the threaded electrode end counter clockwise this exposes the three leads the tension block and the steel spacer 3 Remove
92. ions Press M to select option e To switch to the next mode press M again To cycle forwards though the menu press M repeatedly To move backwards through the menu hold M and tap fl Editing numerical values Numerical values are always edited from the most significant digit first and the cursor position is indicated by a flashing digit e Toenable Edit function and to activate the cursor press or U e Toincrementthe value of the flashing digit press f e Tomove the cursor to the right press U e After editing the least significant digit press once again to store the edited value e To switch to the next mode press M Page 32 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Quick Reference operating functions using input keypad Function Mode Key function Display or explanation ma ft U ft and U EEN value Measured value selected in Mode 13 display Error display Hardware or software error Sensor test 2 Either key activates test Displays GOOd or FAILd Rise Time 4 Enable Edit function or Move cursor to the right or store Time in seconds increment digit edited value Range 0 0 to 100 0 s Fall Time 5 Enable Edit function or Move cursor to the right or store Time in seconds increment digit edited value Range 0 0 to 100 0 s HW Write Hold for 5 seconds disabled parameter changes allowed Protection b Either key activates keylock to rele
93. k Follow proper grounding procedures The housing may only be opened for maintenance local operation or electrical installation Before installing the instrument verify that the environment complies with any restrictions specified on the product nameplate Tocomply with CE EMC regulations where applicable the CLS300 should be installed in accordance with the testing details on page 14 Location Recommended e Provide a sun shield to protect the transmitter from direct heat radiation Precautions e Avoid mounting Pointek CLS300 Digital in locations subject to strong vibrations in the vicinity whenever possible e Donotexceed the permissible ambient temperature limits see Environmenta on page 12 for details Mounting Pointek CLS300 typical configuration High level alarm Low level alarm Decus eae normal process level vertical normal process level e e g a E e e wn wl HI horizontal detection level For high level alarm level exceeds normal process level normally mounted into the vessel top or e mounted through the tank wall at the detection level For low level alarm level drops below normal process level e mounted through the tank wall at the detection level Page 20 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Angled mounting Angle Pointek CLS300 cable version The cable version is designed f
94. l Notes e Pointek CLS200 300 is available in two models the standard model and the digital model with integral local display For information on the CLS200 300 Standard please see manual 7ML19985JH02 e Pointek CLS200 300 is to be used only in the manner outlined in this instruction manual otherwise protection provided by the equipment may be impaired e This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications Pointek CLS200 300 is a versatile capacitance switch ideal for level detection of interfaces solids liquids slurries and foam and for simple pump control The switch responds to the presence of any material with a relative dielectric constant of 1 5 or more by detecting a change in capacitance which is registered as a change in oscillating frequency v GC 5 bi x T E N N S P e EI The switch can be set to detect before contact or on contact with the probe The design of the CLS200 Digital allows the instrument to operate independently of the tank wall or pipe so it does not require an external reference electrode for level detection in a non conductive vessel such as concrete or plastic The CLS300 Digital requires a connection to earth ground for effective capacitance measurement The power supply is galvanically isolated and can accept voltages in the range 12 to 30 V DC 12 to 24 V
95. l adjustment of parameters Enable Local operation with blocked by SIMATIC PDM SIMATIC PDM 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 35 Mode 2 Sensor test default OFF Note Sensor Test should only be initiated when the process value is stable A dramatic change of level in the vessel could cause a sensor failure message The Sensor Test checks the circuitry including the sensor the signal path from the sensor to the transmitter and the transmitter itself While the sensor test is active the sensor value increases by a specific offset This is verified by the electronics o z i Ki c S a e pe o 2 i There are three methods of activating a sensor test e locally using the keypad e locally using a magnet remotely via PROFIBUS PA Keypad activated sensor test e Select Mode 2 e Press or to start the test e After a few seconds the display shows GOOd or FAlLd e Press M to exit Magnet activated sensor test To carry out a test without opening the lid or entering Mode 2 use a magnet Bring the magnet close to the test area indicated on the housing The sensor test starts and finishes automatically after 10 seconds The auxiliary reading displays either SENSOR TEST SUCCESSFUL or SENSOR TEST FAILED as rolling text TEST Sensor test using PROFIBUS PA e Please see Sensor Teston page 72 for details Note
96. lectronics temperature too high Drag indicators allow you to check the maximum and minimum temperatures that have occurred 2 See Counts on page 73 for more detail See Drag indicators Peak indicators on page 69 for more detail 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 87 o E E I 7 d LG o Discrete Input Function Block The figure below shows how measured values are processed within the Discrete Input Function Block Discrete Input Function Block function groups r i Fail i Safe Primary Value ue SEED e from p via Le AUTO Transducer PDM PDM Block Simulation alue status Inversion PROFIBUS Simulation Cyclic Data Enable MAN 0 S OUT How it works The Discrete Input Function Block allows you to control modifications to the output value PROFIBUS cyclic data Select Inversion ON or OFF when ON the Primary Value from the Transducer Block or a simulation value given by the simulation switch will be inverted Select Failsafe behavior options if the status of the Primary Value or Simulation Value is bad the fault logic can output either the last usable measured value Mode 22 LUv a given substitute value 0 or 1 or the last usable measure value with the status Bad sensor failure Select one of 3 settings Setting description Output value AUTO automatic the automatically recorded measured value
97. lication Range defined in Mode 19 and Mode 20 at which point the logical switch will change from ON to OFF This symbol appears to the left of the numerical value to indicate a Falling Edge value Switch Point 2 must have a value less than or equal to the value for Switch Point 1 If you enter a higher value Switch Point 1 will be adjusted to the same value To view the current setting for Switch Point 2 Select Mode 26 e The current setting appears in the primary reading field as a percent of the Application Range 0 to 100 e Press M to exit or To adjust the setting e Press or U The display switches to the current measured Sensor Value as a percent of the Application Range 0 to 100 e Press TT or to open Edit mode the Sensor value is frozen e Press fI to edit the value of each digit and press U to move the cursor to the next digit e After editing or leaving the least significant digit unchanged press to terminate procedure and save the new value e You see the new setting for Switch Point 2 e Repeat the process or press M to exit 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 45 o EI Ki S o e k o 2 i Mode 27 Local Status Text default U_075 Sets the format for representing Sensor Status The default setting is a numeric format one letter followed by an underscore and a decimal figure representing the status code e g
98. lid State Relay lt a gt 30 V9 82 mA KEMA OOATEX2040 X i 30V 2 82mA APPROVED Use Suitably Rated Cable If Ambient Temp gt 70 C 4 Refer To Applicable Certificate For Temp Rating H 1 Do Not Open When An Explosive Atmosphere Is Present 1 L ee ee e eee GE ee Ee eee ee SIEMENS SIEMENS POINTEK CLS300 Digital POINTEK CLS300 Digital 7MLXXXX XXXXX XXXX BOX BOX 7 C TMLXXXX XXXXX XXXx BOX e Box 7 Serial No GYZ 51034567 BOXE N17 Serial No GYZ 51034567 Input Profibus PA 12 30 V Input Profibus PA 12 30 V SP Amb Temp 40 C to 85 C Ex Age n __ Amb Temp SE to 85 C APPROVED I End BOX IP6X T100 C Vi V Enea ERNST BOX Class ll Div 1 GL E EG 73 Cable Entry BOS 2 KEMA O3ATEX1010 X able Entry Class Ill T4 Output Solid State Relay 30 VAG 82 mA Output Solid State Relay S d 20 82mA H Do Not Open When An Explosive Dust Atmosphere Is Present i Do Not Open When An Explosive Dust Atmosphere Is Present i I GONE ee E een ee en GERE REC NURSE SIEMENS SIEMENS POINTEK CLS300 Digital POINTEK CLS300 Digital 7Mbooo xxxxx xxxx Box e Box 7 t 7MLXXXX XXXXX XXXX B Serial No GYZ 51034567 C Serial No GYZ 51034567 Input Profibus PA 12 24 V BOX 5 N117 1 Input Profibus PA 12 24 V SP 1 1 12 5 mA 12 5 mA APPROVED End BOX 1 x 111 G EEx ia IIC T6 T4 D Endl BOX 1 Class I Div 1 Gr A B C D or Ca
99. losive atmospheres For category Il 1 G 20 C to maximum 60 C 4 F to maximum 140 F For category Il 2 G 40 C to maximum 125 C 40 F to maximum 257 F T4 40 C to maximum 95 C 40 F to maximum 203 F T5 40 C to maximum 80 C 40 F to maximum 176 F T6 CSA FM e Maximum permissible ambient temperature range in potentially explosive atmospheres 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres 40 C to maximum 125 C 40 F to maximum 257 F Operating the CLS300 Intrinsically Safe configuration in hazardous areas 40 C to maximum 85 C 40 F to maximum 185 F T4 40 C to maximum 40 C 40 F to maximum 104 F T6 e Maximum permissible process temperature range in potentially explosive atmospheres 40 C to maximum 200 C 40 F to maximum 392 F 40 C to maximum 400 C 40 F to maximum 752 F high temperature version m I ATEX 2 e Maximum permissible ambient temperature range in potentially explosive a atmospheres 5 2 oO 2 7 CSA FM e Installation shall be done according to drawing A5E01175715 www siemens com pointek 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 93 N N 5 El
100. master is in progress this is indicated by the communication character o on the digital display For more details see RUN mode display on page 30 Measured value display sensor uncovered communications character Logical level display sensor covered communications character up arrow down arrow dov indicates solid indicates solid state switch state switch closed open Page 72 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix A Technical References Operating Principles In capacitance measurement inside a vessel or silo the environment typically the vessel wall acts as the reference electrode of a variable capacitor and the probe supplies the measurement electrode The dielectric is composed of the vessel contents air vapor liquid solid or a combination and if the measurement electrode is insulated the insulating layer dielectric contents plus insulation non conductive contents dielectric insulation conductive contents internal vesse wall internal vessel dia D The capacitance when the probe is uncovered capacitance in air will be different from the capacitance when the probe is covered for example capacitance in water If the product is two immiscible liquids with different relative dielectric constants for example oil and water the capacitance will change at the interface between the two liquids
101. n be set to react either to a diagnosed fault in the instrument or to a change in the process level Fault Signalling Pointek CLS200 300 can actively report information on its own status via PROFIBUS PA when used as part of a network or by means of a pre defined output status at the solid state switch and on the Local User Interface LUI Features Potted construction protects components from shock vibration humidity and or condensation e High chemical resistance on probes Level detection independent of tank wall pipe CLS200 only e Freely programmable set up covers wide range of applications materials e Integrated Local User Interface LUI for ease of use e Rigid and cable versions available e Communication via PROFIBUS PA profile version 3 0 Class B e Intrinsically Safe IS transmitter design for hazardous areas requires external barrier or IS power supply e Patented Active Shield minimizes the effect of product build up at the sensor mounting point CLS300 only Refer to Approvals CLS2000n page 13 for CE applications Page 6 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 System Implementation Pointek CLS200 300 supports PROFIBUS communication protocol and SIMATIC PDM software Basic PLC configuration with PROFIBUS PA I
102. n program processes those values Carry out the following settings 1 Open the Device Menu Simulation 2 Select the register Output 3 Set the target mode to MAN manual 4 Enter the desired output value the quality and the status 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 67 5 Transfer the settings to the device 6 You can view the output behavior for example with SIMATIC PDM open the View Menu Display 7 To return to normal operation reset the target mode to AUTO and press Transfer Input Primary Value simulation Input Value simulation allows you to test the effects on the Primary Variable of your preset inversion and failsafe settings and see how the output value is affected Carry out the following settings Open the Device Menu Simulation Select the register Input Set the simulation mode to Enabled Enter the desired input value the quality and the status Transfer the settings to the device You can view the output behavior for example with SIMATIC PDM open the View Menu Display 7 To return to normal operation reset the simulation mode to Disabled and press Transfer eo rwWnN gt Sensor Value Simulation By simulating the Sensor Value as a fixed value or as a parameterizable slope you can test e the reaction to the Measuring Limits being exceeded e the logic switch behavior the behavior of the delay timers With a parameterizable slope you can m
103. ng edge set switch point Off to On 44 S safety marking symbols 1 safety notes 1 sensor status set Local Status Text 46 sensor test local operation 36 PROFIBUS PA 72 shortening the cable 113 SIMATIC PDM overview 53 simulation PROFIBUS PA 67 status 55 status byte 55 status codes overview 55 support 3 switch point adjustment PROFIBUS PA 70 T technical support contact information 3 tension block 114 transducer block electronics temperature 87 function groups 86 W wiring PROFIBUS connection 50 PROFIBUS PA warnings and notes 50 requirements standalone unit 24 wiring PROFIBUS PA warnings and notes 50 Page 120 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Quick Reference operating functions using input keypad Function Mode Key function Display or explanation Iw ft U ft and U Measurad SR Measured value selected in Mode 13 display Error display Hardware or software error Sensor test 2 Either key activates test Displays GOOd or FAILd Rise Time 4 Enable Edit function or Move cursor to the right or store Time in seconds increment digit edited value Range 0 0 to 100 0 s Fall Time 5 Enable Edit function or Move cursor to the right or store Time in seconds increment digit edited value Range 0 0 to 100 0 s HW Write a Hold for 5 seconds disabled parameter changes allowed Protection 9 Either key activates Keyl ck to release L en
104. ns dielectric a nonconductor of electric current relative dielectric constant the ability of a dielectric to store electrical potential energy under the influence of an electric field This is measured by the ratio of the capacitance of a condenser with the material as dielectric to its capacitance with vacuum as dielectric The value is usually given relative to a vacuum dry air the relative dielectric constant of air is 1 immiscible incapable of mixing or attaining homogeneity implicit for example in the units are implicit in pF the units are implied or assumed to be pF because there is no other option miscible capable of being mixed repeatability the closeness of agreement among repeated measurements of the same variable under the same conditions saturation a condition in which any further change of input no longer results in a change of output For example the loop current will saturate to 3 8 or 20 5 if the level exceeds the Range settings solid state device a device whose function is performed by semi conductors or the use of otherwise completely static components such as resistors and capacitors status byte standardized code returned by a PROFIBUS slave on every bus scan alon with the main process variable output o the Analog Input Function Block stillpipe a grounded metal tube with openings 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 117 Page 118 Pointek CLS
105. nuing the assembly 4 Push the weight onto the cable while simultaneously rotating it counter clockwise around the cable Make sure that no cable strands are pushed out of their position in the cable and that the cable is fully inserted o S T e 5 2 5 Re fasten the weight by tightening the three set screws cable weight Page 116 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Glossary capacitance the property of a system of conductors and dielectrics that permits the storage of electricity when potential differences exist between the conductors Its value is expressed as the ratio of a quantity of electricity to a potential difference and the unitis a Farad capacitor a device in a circuit that has the potential to store an electric charge Typically a capacitor has 2 conductors or electrodes separated by a layer of a nonconducting material called a dielectric With the conductors on opposite sides of the dielectric layer oppositely charged by a source of voltage the electrical energy of the charged system is stored in the polarized dielectric condensed status byte a new form of the status byte introduced with PROFIBUS Profile standard 3 01 Includes improved error codes and improved bit mapping to allow easier filtering of messages derating to decrease a rating suitable for normal conditions according to guidelines specified for different conditio
106. o 85 C APPROVED Cable Entry BOX2 CN C End BOX 1 ECH SE Class Div 2 Gr A B C D ir e Ki Output Sch SE Class ll Div 2 Gr F G i Cable ER z BOX 2 d EI Class IIl T4 or T6 utput Oye Bone SA t H e Us Refer To Applicable Certificate For Temp Rating 159134 1 Siemens Milltronics Process Instruments Inc ee cm c PE ERE ee 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 89 gt 3 3 2 an Approvals D Pointek CLS300 SIEMENS SIEMENS H POINTEK CLS300 Digital POINTEK CLS300 Digital 7Mbooocooxx xxxx BOX e Box 7 1 7MLXXXX XXXXX XXXX Box elBox 7 Serial No GYZ 1034567 Serial No GYZ 1034567 BOX N117 Input Profibus PA 12 30 V SR l Input Profibus PA 12 30 V i Amb Temp 40 C to 85 C PEEL ES Ex 1126 Encl BOX 1 N117 Carag O C Cable Entry EEx d ia IC T6 74 C Cable Entry BOX2 159134 i 1 gt Output Solid State Relay momoe 7i Output So
107. o approximately 1000 counts above the obtained in step 4 Press f to edit the value of each digit and press to move the cursor to the next digit 7 After editing the least significant digit or leaving it unchanged press U to terminate the procedure and save the new value The display now shows the new value for the 100 Application Range setting 8 PressM to exit CLS300 100 Application Range setting To adjust the 10096 Application Range setting for CLS300 1 2 3 Install the device in the process Use the M button to navigate to Mode 20 Set up the process to provide the recommended condition for your process from the table below Application Material Setup conditions General Material in tank should be atthe highest point it could reach during the normal process dry solids low viscosity liquids Demanding high viscosity and high point it could reach during the normal hygroscopic wetsolids Material in tank should be atthe highest conductivity liquids process Interface liquid A liquid B Sensor immersed in the material with detection foam liquid the highest dielectric constant 4 Press ff or U The display switches to the current measured sensor value in counts Record the count value 5 Press or J to enter Edit mode the sensor value is frozen and ready for editing 6 Set the sensor value to 105 of the value obtained in step 4 1 05 x counts Press fT to edit
108. of the process material select the example in the table below that most closely resembles your application and follow the setup procedure Application Material Setup procedure General dry solids Sensor uncovered and a minimum of applications low viscosity liquids 100 mm 4 free space all around Demanding hygroscopic wet solids Sensor immersed and then uncovered applications high viscosity and high but retaining as much build up of conductivity liquids material as possible on the sensor Interface liquid A liquid B Immerse the sensor in the material that detection foam liquid has the lowest relative dielectric constant 1 Follow the setup procedure that most closely resembles your application 2 Open the menu View Display and select the tab Transducer Block Discrete Input Part 1 Make a note of the Sensor Value digits 3 Close Display window and enter the sensor value recorded in the previous step to the Value field gt Input gt Transducer Block Discrete Input gt Range of Application 0 Press Enter the status field reads Changed E SIMATIC PDM Pointek CLS200 Project test C Program Files Siemens Step s proj test Fie Device View Options Help B amp sale cj ci zie E dal Pointek CL5200 Parameter Value Unit Status Range of Application 0 SH digits Initial val 100 53333 digits Initial val 4 lf no more settings need adjusting download t
109. on Next to email a detailed description of your issue to Siemens Technical Support staff 0 Ch E 3 x i ES N N S p E Siemens IA DT Technical Support Center phone 49 0 911 895 7222 Abbreviations and Identifications Shortform Long Form Description Units CE FM CSA Conformit Europ ene Factory safety approval Mutual Canadian Standards Association Sr relative dielectric constant ESD Electrostatic Discharge Ex Explosion Proof safety approval Exd Flame Proof method of protection for a hazardous area FEP Fluorinated Ethylene Polymer modified polymer FKM FPM Fluorelastomer FFKM FFPM Perfluoroelastomer IS Intrinsically Safe method of protection for a hazardous area LCD Liquid Crystal Display LUI Local User Interface 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 3 g e N n wl e x o E T Ei ou Shortform Long Form Description Units uF micro Farads 108 Farad us micro Seconds 105 Seconds NC normally closed relay contact position NO normally open relay contact position pF pico Farads ire Farad PDM Process Device Manager configuration tool PEEK Polyaryletheretherketone organic polymer PPS Polyphenylene Sulfide polymer PTFE Polytetrafluoroethylene thermoplastic fluoropolymer PVDF Polyvinylidene Fluoride engineered fluoropolymer Page 4 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Pointek CLS200 300 Digita
110. onnection Cyclic Data Transmission Cyclic data transmission transfers the user data relevant for process automation between the Class 1 Master control or automation system and the transmitter When you configure Pointek CLS200 300 on the PROFIBUS PA bus there is one slot available for modules and the Level Status module is automatically inserted Page 54 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Transmission of user data via PROFIBUS PA The user data is continuously updated by the cyclic service of PROFIBUS PA The user data is the OUT parameter of the Discrete Input Function Block and is composed of the Logical Level and Status bytes The 2 bytes must be read consistently in a contiguous chunk they must not be read byte by byte and must not suffer an interrupt If you are using an S7 300 400 you will need to use SFC14 DPRD DAT Read Consistent Data of a Standard PD Slave Byte 1 Logical Level Byte 2 Status a If Condensed status is turned on default then the condensed status appears here Logical Level The Logical Level indicates the level of the material Inversion Sensor Status Logical Level OFF uncovered 0 zero OFF covered zi Status Status provides information via the status byte on the usability of the measured value in the PLC DCS2 the device status and additional process information for example process alarms Status Byte
111. or down to select an option logical inversion of alarm output switch Make contact CLOSE Break contact OPEn eh Se 25 Enable Edit function or Move cursor to the right or store Set of range at which switch will change OFF 5 an increment digit edited value from OFF to ON ae ent 26 Enable Edit function or Move cursor to the right or store Set of range at which switch will change ON PUE increment digit edited value from ON to OFF Local Status Text 2 Scroll up or down to select an option Select presentation of status text See Mode Z7 Local Status Text default U_075 on page 46 In Modes indicated by an asterisk press M to store a selection In other Modes press to store numerical values If L appears in the Mode indicator field of the display the HW Write Protection is activated If LA LL Lc or Li appears in the Mode indicator field of the display after releasing the HW Write Protection there is an additional block on local operation via the bus Lock on page 71 explains how to release this using SIMATIC PDM In measuring mode if neither L LA LL Lc or Li appears in the Mode indicator dis play field local operation is possible Siemens AG Subject to change without prior notice Industry Sector 7ML19985JJ04 Rev 5 0 1954 Technology Drive P O Box 4225 Peterborough ON Canada K9J 7B1 email techpubs smpi siemens com Siemens AG 2011 www siemens com processautomation cs
112. or top mounting The cable suspends vertically so that it reaches into the process at the desired detection level high or low detection alarm Mounting Restrictions Note e Keep the sensor at least 50 mm 2 away from any nozzle or tank wall e f multiple units are used allow at least 500 mm 20 between them to prevent interference Multiple Units Side View Cu End View section l 500 mm 20 min H i Ha 500 mm ei 20 mi 500 mm Ke Primin 20 min Sensors must be 500 mm 20 apart Mount diagonaily if space is restricted 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 21 T N p E 5 bi a z 2 ES EI E Wall Restriction 50 mm 2 min 50 mm 2 min i Process Cautions e The maximum allowable torque on a horizontally installed rod is 15 Nm Keep unit out of path of falling material or protect probe from falling material E 9 T D T v b4 H D n e Consider material d surface configuration when installing unit SE Tensile load must not A exceed probe or vessel rating Page 22 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Note Buildup of material in Active Shield area does not affect switch operation CLS300 Dimensions Dimensions for all versions of the Pointek CLS300 Digital can be found in Appendix G
113. owable flange class for the shaded area below Page 82 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Appendix B Maintenance and Repairs Pointek CLS200 300 requires no maintenance or cleaning Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel and applicable safety regulations must be followed Please note the following e The user is responsible for all changes and repairs made to the device All new components must be provided by Siemens Milltronics Process Instruments Inc Restrict repair to faulty components only e Do not re use faulty components 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 83 m E gt bi EI 2 E O oO md E bi 3 Ej E an Appendix C Profile structure Pointek CLS200 300 PROFIBUS PA PROFIBUS PA electronics mode of operation The process variable to be measured is generally referred to as the input variable The input variable provided by the sensor is an isolated digital frequency signal This is evaluated in a microprocessor and made available via PROFIBUS PA The data for transmitter parameterization is stored in non volatile memory 2 E Ce a AA Baa 8 h nu Di VM DU NUN UN B 1 4 2 PROFIBUS PA Sensor PROFIBUS PA E interface gt ei x Sensor 5 Isolation Micro controller EEPROM
114. processautomation Under Weighing Technology select Continuous Weighing Systems and then go to the manual archive listed under the product family Siemens AG 2011 Table of Contents Safety Notes Safety marking symbols The Manual ee Application Examples cc ssssssssssssesssssssssscsssssssssssssssssssssessssssssssesssuscesssesssnsesssseessusesssseesssnssesss Technical Support esssssesscssssssssssssssesssessesssssssssssssseeseesssssssssstssseeeessesssssssseseseesesssssnssnseeseseseessessssesees 3 Abbreviations and Identifications EEN 3 Pointek CLS200 300 Digital rese eeseree netten rne ten treten tanta tton 5 Applications er e t eee tee ade Re E eh to e 6 Features 8 System Implementation m Programming het tci e ei dde dated nce e Roc p echec ntes 7 SPO CUAC AL OMS e E Daia 8 Installation Pointek CLS200 Digital eene eene 15 Handling Precautions ENEE 15 ug c M 16 MOUNTING 2 ooi oe cate eese scis ot 16 Mounting Restrictions EENEG 17 CES200 Tu EE LO 18 Process Cautions tee 19 Installation Pointek CLS300 Digital EEEEEEEEEn 20 EOCGUOLT inae atti perdida deis icto ad REO Ro p ipd cu cd 20 Mo ntInq 2 t oda b tdi de bred ee e eee 20 Mounting Restrictions EENEG 21 Process Cautions dE EE ete ir E ea
115. s in the primary reading field e Press f or J until the desired selection message appears e Press M to save and exit 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 43 Mode 24 Contact type default CLOSE The solid state switch alarm output can function in one of two ways e Make contact close e Break contact open To select the contact type e Select Mode 24 The current contact type OPEn or CLOSE appears in the primary reading field e Press fI or to select the desired contact type e Press M to save and exit o z i Ki c S a e pe o 2 i WARNING If you change this parameter the position of the switch changes immediately Adapted applications or devices can react unintentionally Note This adjustment is independent of the Inversion Output parameter of the Discrete Input Function Block which can only be set remotely Mode 25 Switch Point Off to On Switch Point 1 Rising Edge default 55 Note Initial setup can be carried out prior to mounting into the process but it is extremely important to calibrate the unit and adjust the sensitivity on the product itself Allows you to adjust the switch behavior by setting the percentage of the Application Range defined in Mode 19 and Mode 20 at which point the logical switch will change from Off to On al ee e This symbol J appears to the left of the numerical value to indicate a Rising Edge
116. sed when there is no corresponding caution symbol on the product 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 1 e g S e N Ve wl e x E E S a Sections in this manual are designated as follows 1 Digital Information is applicable to any CLS200 300 Digital unit indicated by Digital in the page footers e Pointek CLS200 300 Digital an introduction to Pointek CLS200 300 Digital model and to the manual e Specifications e Installation Pointek CLS200 Digital Appendix A Technical References e Appendix B Maintenance and Repairs Appendix D Product Nameplates Appendix E Hazardous Area Installation e Appendix F Dimensions CLS200 Digital e Appendix G CLS300 Digital Dimensions e Appendix H Shortening the cable 2 Standalone Information is applicable to units installed as a standalone device indicated by Standalone in the page footers and to units installed on a PROFIBUS PA network e Wiring CLS200 300 Digital e Local Operation Pointek CLS200 300 Digital Standalone 3 PROFIBUS PA Information is applicable only to units connected to PROFIBUS PA indicated by PA on the side tabs and PROFIBUS PA in the page footers e Wiring connecting CLS200 300 Digital to a PROFIBUS PA network e Remote Operation via PROFIBUS PA e PROFIBUS PA Parameters e Appendix C Profile structure Pointek CLS200 300 PROFIBUS PA We always welcome suggestions and comments about manual content des
117. sert and sleeves positioning positioning lug nut PIN PROFIBUS PA PIN PROFIBUS PA 1 PA 1 PA 2 not connected 2 not connected 3 PA 3 PA 4 shield connected to ground 4 shield connected to ground Pin assignment device side Pin assignment cable side Although the PROFIBUS PA recommendation is usually to ground the shield on both the device side and the cable side to avoid interference in some cases it may be preferable to ground one side only to avoid ground loops This is particularly important if the device is mounted on cathodically protected tanks Page 52 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Remote Operation via PROFIBUS PA Note The following instructions assume that the user is familiar with PROFIBUS PA PROFIBUS PA is an open industrial protocol Full details about PROFIBUS PA can be obtained from PROFIBUS International at www profibus com Pointek CLS200 300 Digital is a Class B Profile Version 3 01 PA device It supports Class 1 Master for cyclic and acyclic data exchange and Class 2 for acyclic services see Cyclic versus Acyclic Data on page 54 for details You will need a software package to configure Pointek CLS200 300 We recommend SIMATIC Process Device Manager PDM by Siemens You can find more information at www siemens com processinstrumentation Select SIMATIC PDM from the Quick links to products drop down list on the right hand side SIMATIC PDM SIMATIC PDM
118. supply specified on the product nameplate and specified in the examination certificate valid in your country Shipping plugs in the cable inlets must be replaced by suitable screw type glands or dummy plugs which are appropriately certified for transmitters with explosion proof protection e The lid must not be opened in wet locations while the unit is powered A wet location is a location where water or another conductive fluid may be present and is likely to increase the risk of electric shock Notes ay PROFIBUS PA cable separately from power cable with voltages greater than 60 V Avoid locating Pointek CLS200 300 Digital near large electrical equipment wherever possible Connect the cable shield to earth for example to the housing by means of a metallic screwed gland amp e E ca D r Ge a z Page 50 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 PROFIBUS PA connection to screw terminals removable terminal block for PROFIBUS PA power gf connection polarity not important digital display lidclip terminal block for alarm output solid state switch 1 Loosen the lid clip and unscrew the lid of the enclosure 2 Unscrew and lift up the digital display Loosen each screw two turns before completely loosening both to keep the rubber retaining rings in place 3 Strip the cable jacket for approximately 70 mm 2 75 from the end of the
119. t Open When An Explosive Atmosphere Is Present 1 I I c NT TD rem RUPTURE TP TRENT WES Se SIEMENS SIEMENS POINTEK CLS200 Digital POINTEK CLS200 Digital 7MLXXXX XXXXX XXXX Box elBox 7 TMLXXXX XXXXX XXxx BOX SIBOX 7 j i Serial No GYZ 151034567 SP Serial No GYZ 181034567 Ex Il 3 G Ex nA II T6 T4 Input Profibus PA 12 30 V ze Input Profibus PA 12 30 V 2 D IP6X T100 C BOX 1 Amb Temp 40 C to 85 C BOX 1 Encl Class Div 1 Gr A B C D 177 Cable Entry L BOX 2 Class Il Div 1 Gr E F G Output Solid State Relay Class Ill T4 1 30V 50 82 MA Seal Conduit lt 18 inches Use Suitably Rated Cable If Ambient Temp gt 70 C Do Not Open When An Explosive Atmosphere Is Present e Encl KEMA O3ATEX1007 X sas Cable Entry BOX 2 toy Output Solid State Relay C i BOX 5 N117 i 30V 72 82 mA Refer To Applicable Certificate For Temp Rating 1 see MENTEM mmn ENS SIEMENS SIEMENS POINTEK CLS200 Digital POINTEK CLS200 Digital TMLXXXX XXXXX XXXx Box e Box 7 7 MLXXXX XXXXX XXXX Box 6 BOX 7 1 Serial No GYZ A1034567 GE Serial No GYZ S1034567 Input Profibus PA 12 30 V Input Profibus PA 12 30 V 1 i Encl BO APPROVED Amb Temp 40 C t
120. tallation ss 91 Instructions specific to hazardous area installations EEN 91 Operating the CLS200 Intrinsically Safe configuration in hazardous areas ee 92 Operating the CLS200 Flameproof Explosion Proof configuration in hazardous areas 93 Operating the CLS300 Intrinsically Safe configuration in hazardous areas ee 93 Operating the CLS300 Flameproof explosion proof configuration in hazardous areas 94 Appendix F Dimensions CLS200 Digital ss 95 Appendix G CLS300 Digital Dimensions eene 103 Threaded Processs Connection ENEE High Temperature Rod Version threaded F Non insulated Cable Version threaded EEN 106 Insulated Cable Version threaded EE 107 CLS300 Flanged Process Connections 108 Flange Facing Table E 108 Rod Version welded flange eet High Temperature Rod Version welded flange Non insulated Cable Version welded flange p Insulated Cable Version welded flange EE 112 Appendix H Shortening the cable NEE NENNEN 113 Pointek CLS200 Digital Cable Version Pointek CLS300 Digital Cable Version Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes WARNING relates to a caution symbol on the product and means that failure to observe the necessary precautions can result in death serious injury and or consid
121. tate will change once more Falling Edge Rising Edge Switch Point 2 Switch Point 1 mi i Bar Graph N ZS representing the extent 0 Application rep 7 100 Application i the sensor is covered Range setting Range setting Lock Simulation Indicator In PROGRAM mode this field displays the Mode number e When a lock is enabled either Li Lc LA LL is displayed see Lock page 71 e When simulation via PROFIBUS PA is active Si is displayed see Simulation on page 67 L See Discrete Input Function Block on page 85 2 See Transducer Block 7B on page 85 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 31 PROGRAM mode display local operation 1 1 numerical value 2 physical unit 3 3 Mode indicator 4 Rising or Falling indicator o i Ki c S a e k o 2 i Programming via the Local User Interface LUI The keypad consists of three input keys below the display M ff and JJ A flashing digit indicates the position of the cursor M Mode key ft increment key U cursor movement accept value Mode selection and adjustment Note Master Reset function and Condensed Status Setup are available only via SIMATIC PDM software package Editing non numerical values e Toselect a mode press M mode key e Toselectan option in a mode press or U to scroll forwards or backwards through the opt
122. the heat shrink insulation covering the solder connections lead o S T e 5 2 steel spacer tension block X MM 9 5 mm 037 heat cable core shrink insulation 4 Unsolder the connections Note Do not cut the connections to the probe leads as this can render them too short to work with later 5 Remove the tension block and save it for re use in step 7 6 Calculate the excess cable then add back an allowance of 75 mm 3 for making the connections For example 1000 mm excess less 75mm allowance for connections 925 mm excess cable to be removed 7 Cutoffthe excess cable Page 114 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 Caution To prevent wires from being pulled through the cable bundle secure each wire close to where the outer black jacket stops prior to stripping cable insulation from 8 Remove approximately 75 mm 3 of cable jacket shield and filler strands 9 Cutoffthe excess cable core making sure the cut is clean and square 10 Replace the steel spacer and tension block then shorten the leads to approximately 40 mm 1 6 11 Prepare the leads for soldering and if heat shrink is used to insulate splices remember to slip on the heat shrink before soldering the leads Note white heat shrink has been applied to the orange wire to simplify correct connection 12 Make the solder connections and position the heat
123. up EE 48 Wiring connecting CLS200 300 Digital to a PROFIBUS PA network 50 Electrical Connection EE PROFIBUS PA connection to screw terminals PROFIBUS PA connection via M12 plug EEN Remote Operation via PROFIBUS PA eee 53 SIMATIG PDMIs sistere dum tem e m tdi db 53 Electronic Device Description EDD EEN 53 Configuration deed DEENEN 53 Setting the PROFIBUS address ENEE 54 Bus Termination Aere teer tec da i te tede s 54 Ne EE 54 Cyclic versus Acyclic Data ENEE 54 III 55 Status Byte obo eaae 55 Configuration Example ENEE 62 PROFIBUS PA Parameters eese eene rennen terrere tnra ntn tentant tentent 63 Measured Val es ac tte eu tel eet ente aede e PUNC OS aAaitiaitstg E aira areen Changing parameter settings Filling UE TE 65 el wiih UU ood e aad hd dep ES AULUS S aident Sensor Test Display Source for local operation EE 72 Appendix A Technical References eene 73 Operating Principles ttt e ee High Frequency Oscillator Detection Range ssess1112 The Pointek CLS200 electrode ENEE The Pointek CLS300 electrode ENEE Sensor Test PROFIBUS PA electronics mode of operation EE Pointek CLS200 Digital Pressure versus Temperature Curves CLS200 compact and extended rod versions threaded CLS200 cable version threaded EEN CLS200 sanitary compact and extended rod versions EE CLS200 compact
124. utput solid state switch 1 Loosen the lid clip and unscrew the lid of the enclosure 2 Unscrew and lift up the digital display Loosen each screw two turns before completely loosening both to keep the rubber retaining rings in place 3 Stripthe cable jacket for approximately 70 mm 2 75 from the end of the power cable and thread the wires through the gland 4 Connect the wires to the Profibus PA power connection terminals shown below polarity is not important The terminal can be removed and replaced to simplify connection alarm output solid state switch test o Z input CH ireed contact Connect the power cable to these terminals Polarity is not important power cable 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 27 Ka P a S 2 D E 5 E 5 If you want to use the Alarm Output connect the wires of an optional input to the Alarm Output terminals polarity is not important The terminal can be removed and replaced to simplify connection Ground the instrument according to local regulations Tighten the gland to form a good seal Replace the Local User Interface LUI To adjust the transmitter locally using the keypad go to Programming via the Local User Interface LUI on page 32 After adjustment replace the enclosure lid and tighten the lid clip oono o c Ki n D SS
125. vailable in bound version and in While we have verified the contents of this electronic version We encourage users to purchase manual for agreement with the authorized bound manuals or to view electronic instrumentation described variations remain versions as designed and authored by Siemens possible Thus we cannot guarantee full Milltronics Process Instruments Siemens Milltronics agreement The contents of this manual are Process Instruments will not be responsible for the regularly reviewed and corrections are contents of partial or whole reproductions of either included in subsequent editions We welcome bound or electronic versions all suggestions for improvement Technical data subject to change MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Contact SMPI Technical Publications European Authorized Representative at the following address Technical Publications Siemens AG Siemens AG Industry Sector Siemens Milltronics Process Instruments 76181 Karlsruhe 1954 Technology Drive P O Box 4225 Deutschland Peterborough Ontario Canada K9J 7B1 Email techpubs smpi siemens com D For a selection of Siemens Milltronics level measurement manuals go to www siemens com processautomation Under Process Instrumentation select Leve Measurement and then go to the manual archive listed under the product family e For a selection of Siemens Milltronics weighing manuals go to www siemens com
126. value 1 Measure 0 wee 1 2 i The supply current has been fed S a Restart goes to 0 tothe device ope warm SEH Check the cabling 3 after 10 s has been triggered using and the power unit SIMATIC PDM or the internal watchdog has expired 4 Coldstart goes to The device has been reset to its 0 after 10 s factory settings Service the device 5 Maintenance A service interval has expired SE ne required messages using Byte 1 SIMATIC PDM 6 BER You have changed the parameter PROFIBUS Ident Number during cyclic operation The device is reporting the Adjust the violation of the Ident number configuration data Ident Number and showing you a preliminary change of GSD so violation failure warning In the case of a that it is consistent warm restart the device will no with the Ident number longer participate in cyclical set in the device communication of reference data without a change in the system configuration Maintenance action Maintenance 8 0 Device requires maintenance required alarm Device requires immediate Maintenance Byte2 1 maintenance or a failure will demanded occur 2 Function check Invalid process 3 d conditions Extended Byte3 7 diagnostics available a b With a warm start the volatile data is preserved With a cold start all volatile data is lost 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 59 E bi KE i bi
127. ype 4 NEMA 4 Type 6 NEMA 6 IP68 outdoor applications For CE requirements the use of EMC rated cable entries is required for all CLS200 devices Weight Weight varies based on configuration For example compact Pointek CLS200 1 kg 2 20 Ib approx 100 mm 4 insertion length 34 process connection Environmental location indoor outdoor 2 altitude 5000 m 16 405 ft max E ambient temperature 40 to 85 C 40 to 185 F in potentially explosive 5 atmospheres note the temperature classes e LUI local user interface 30 to 85 C 22 to 185 F D storage temperature 40 to 85 C 40 to 185 F e relative humidity suitable for outdoor Type 4 NEMA 4 IP65 standard IP68 optional installation category l pollution degree 4 Process Note Please see Pointek CLS200 Digital Pressure versus Temperature Curves on page 78 and Pointek CLS300 Digital Pressure versus Temperature Curves on page 80 relative dielectric 15 minimum constant e CLS200 temperature without thermal isolator 40 to 85 C 40 to 185 F with thermal isolator 40 to 125 C 40 to 257 F L Or 14404 material 2 at process connection Page 12 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 e CLS200 pressure vessel rod version 1 to 25 bar g 14 6 to 365 psi g nominal cable version 1 to 10 bar g 14 6 to 150 psi g nominal sliding coupling version
128. ysical layer IEC 61158 2 MBP IS polarity independent yes simultaneous communication with Master Class 2 4 max Cyclic User data normal operation byte output 2 bytes representing one value byte input 0 device profile PROFIBUS PA Profile for Process Control Devices Version 3 0 Class B function blocks 1 discrete input 1 Page 8 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS 7ML19985JJ05 logical inversion parameterizable Simulation functions Output yes input yes failsafe parameterizable last usable value substitute value erroneous value Block Structure physical block 1 transducer block 1 e transducer block discrete input yes monitoring measuring limits yes Alarm Outputs solid state switch galvanically isolated non polarity sensitive transistor rated 30V DC or peak AC max 82mA max voltage drop below 1 V typical 50 mA time delay controlled by software 2 delay timers alarm ON delay and alarm OFF delay hysteresis 10096 adjustable in 1 count increments on the display e failsafe operation Failsafe High or Failsafe Low DN terminal removable terminal block 2 5 mm max S 2M S Diagnostics 5 input reed contact for test function a L The frequency value is always represented in counts see Counts on page 73 for more detail 7ML19985JJ05 Pointek CLS200 300 Digital OPERATING INSTRUCTIONS Page 9 o e c o e D 2 e Mechanical

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