ED User`s Manual
Contents
1. 5 Section 2 1 3 MC1000e 1 6 Section 2 1 4 MC1000e 7 Section 2 1 5 MC1000e J 8 Section 2 1 6 MC1100e 9 Section 2 1 7 MC2000 a 10 Section 2 1 8 DR1000 12 Section 2 1 9 RPA aaa 12 Section 2 1 10 Motorized Translation Stages 13 Section 2 1 11 Motorized XYZ Stages 15 Section 2 1 12 840 Actuators 16 Section 3 0 Installation Set up and Operation 16 Section 3 1 Setting the Travel Limits 16 Section 3 2 Actuator Mounting 18 Section 3 3 Stage Mounting 18 Section 3 4 Vacuum compatible versions 19 Section 4 0 Maintenance and Service 19 Section 5 0 Connector Pin Assignments 20 Section 6 0 Drawings cece cece eee eee 20 Section 7 0 Specifications 21 Service Form 1 eee eee eens SF22 Contact Information 23 All dimensions in this manual are given in inches unless specified otherwise Copyright 2003 2005 Siskiyou Design Instruments Inc All rights reserved No part of this catalog may be reproduced copied or transmitted in any form or by any means electronic or mechanical including photocopying recording taping or by an information stora2. 4000 1400 24000 i400 4000 400 1 877 313 6418 www sd instruments com Siskiyou Corporation 11 12 User s Manual DR1000 Performance Specifications amp Encoded Device DR1000 Setup Instructions Controller Interface connector S sold separately plugs into any controller k 25 pin motor drive socket Motor drive 25 pin connector 2 1 8 DR1000 Digital Readout Minimum travel increment 0 1 um The digital readout may be installed on any of our e series controllers and is con Maximum travel display 500 000 um nected in series via a double sided connector between the controller junction box and the device D connector The DR1000 has a face mounted ZERO RESET Accuracy 99 button POWER TSANG 110 VAC 50 60 HZ gm Note The DR1000 is not compatible with the MC2000 controller Output 18VDC 500mA via supplied wall mounted power supply EVERSE POLA R ADAPTER aT spe T FOR USE on 1100e AXIS No 1 i T Y Eo tes F2 P PUET Siskiyou Design Instruments RPA Setup Instructions Controller RPA interface connector na sold separately plugs into any controller 25 pin motor drive socket except axis one on the MC1100e Motor drive 25 pin connector 2 1 9 RPA Reverse Polarity Adapter The RPA is an interface plug that reverses the motion direction of stages and actuators Used to reverse axis direction relative to controller Use on MC1000e 1 MC1000e MC1000e R1 and MC1100e F Note
3. CE CERTIFIED DEVICE Performance Specifications Maximum load 200 Ibs centered Travel axis 1 0 inch 25 mm Minimum controllable motion Backlash Point to point accuracy lt 5 um 2 um Siskiyou Design Instruments www sd instruments com The 831 motorized precision ball bearing translation stage has more bear ing area than similar stages The increased bearing surface ensures true bidi rectional axial positioning even at submicron levels 831 stages are an integration of our 331 translation stage and our 841 actu ators Our e series and MC2000 controllers drive the stage through a closed loop interface between the controller and the motor encoder The closed loop connection ensures 0 2 um and 0 1 um resolution respectively The encoder coupling also enables the use of the DR1000 digital readout for repeated or rel ative positioning requirements There is a man readable scale on both the top and bottom of the drive hous ing They are available in either right or left hand versions 831s are stackable for XY positioning requirements and are compatible with our MX AB for Z axis applications e No maintenance is required under normal operating conditions The MXMS cri series microscope translators are designed to be stable XY translators for fixed stage experiments MXMS cri series translators have a full 25 mm of XY translation and have full crossed roller bearing stages in all three locations MXMS cri series transla
4. IT A if VICO F user s mania SU BING User s Manual Service Information Please call email or fax in your questions to Siskiyou Design Instruments at Telephone toll free 1 877 313 6418 E Mail service sd instruments com Facsimile 1 541 479 3314 For a mailing address refer to page 23 Product Warranty Siskiyou Design Instruments products carry the following war ranty effective for a period of one year from the original invoice date unless otherwise stated in the product literature li Siskiyou Design Instruments products will be free of defects in material and workmanship Bi Siskiyou Design Instruments products will meet the specifi cations stated in this catalog If you find any defects in material or workmanship or a failure to meet specifications within the warranty period return the product to us clearly marked with a Return Authorization RA number and we will either repair or replace it at our discretion Call our toll free telephone number and ask for the service department to request RA numbers Our warranty excludes products that have been improperly installed or maintained modified or misused Notification of claim must occur within the warranty period Siskiyou Design Instruments liabilities are limited as set forth in our STANDARD TERMS AND CONDITIONS copies of which are available upon request Siskiyou Design Instruments products unused and undamaged may be returned to Siskiy
5. Not for use on the targeting axis axis number 1 on the MC1100e www sd instruments com 1 877 313 6418 Encoded Device 2 User s Manual 2 1 10 Motorized Translation Stages The 100cri motorized crossed roller bearing translation stage has more bearing area than similar stages The increased bearing surface ensures true bidirectional axial positioning even at submicron levels 100cri stages are an integration of our 100cr crossed roller translation stage and our 841 actuators Our e series and MC2000 controllers drive the stage through a closed loop interface between the controller and the motor encoder The closed loop connection ensures 0 2 um and 0 1 um resolution respective ly The encoder coupling also enables the use of the DR1000 digital readout for repeated or relative positioning requirements There is a man readable scale on both the top and bottom of the drive hous ing They are available in either right or left hand versions Multiple 100cri units are stackable for XY positioning requirements and are compatible with our MX AB angle block for Z axis applications exem No maintenance is required under normal operating conditions C CERTIFIED DEVICE Performance Specifications Maximum horizontal axis load 30 lbs Maximum vertical axis load 10 Ibs Travel 1 0 inch 25 mm Backlash lt 5 um Point to point accuracy 2 um The 200cri motorized crossed roller bearing translation stage has more bearing area than
6. International Please call or visit our website for international contacts Document No EDUM0505 Printed in the U S A Photos by Robert Jaffe email robjaffe mind net Siskiyou Corporation 23 1 877 313 6418 www siskiyou com DIVI mouar DYE ma E ANOTA Mela Gas LIT DCIENCE E 1 Photonics j a ISKIYOU DESIGN MStTUMENIS TOSW Booth Street GMS FASS UN V POE WU elephone 541 479 6697 FACSIMNG ordo ON ITEE 07 f9 13 0410
7. To provide accurate motion the 840 Series Actuators 3 16 inch diameter plunger is non rotating A non rotating low friction composite nut engages the leadscrew and pushes the actuator plunger or stage platform In the 840 Series Actuators a composite half nut is used to trigger a travel limit in the extended position while the lead screw nut trips the limit at full retraction Caution If an actuator or stage encounters a hard stop within its range of travel a trans lation stage s or mirror mount s end of travel for example STOP THE DEVICE AS SOON AS POSSIBLE CONTINUED OPERATION WILL DAMAGE THE INSTRUMENT These actuators and stages are powered by low inertia DC servomotors to provide smooth movement with low acoustic and mechanical noise Submicron resolution is obtained with a precision stainless steel leadscrew driven through an anti backlash reduction gearbox The motor has an ironless rotor to permit fast response due to Its low inertia The brushes are precious metal plated for long life The factory lubrication has a vapor pressure of 10 Torr at 25 C 1 877 313 6418 www siskiyou com Device amp User s Manual Junction box lids have been marked to indicate the correct motor gearhead type to be used with each controller Motion Controllers Digital Readout Siskiyou Corporation Encoded Device 4 User s Manual MC1000e R1 C CERTIFIED DEVICE Performance Specifications Minimum contro
8. com Siskiyou Corporation AD ru 21 Return a copy of this form SU Se l VI ce Fo rm along with the product to SD Instruments Company Return Authorization No Note Call the toll free number prior to returning the item Address City St Zip Date Country Technical Contact CONTACT Sales Order Telephone PO Number Fax Purchase Date Email Model Number Serial Number Describe any modifications made to the unit Ks O D e O oO A List all control settings and describe problems Diagram REASON FOR RETURN Email addresses Siskiyou Design Instruments sales sd instruments com RA service sd instruments com 110 S W Booth Street n d tech sd instruments com Grants Pass OH 97526 2410 shipping carton Website www sd instruments com U S A RA Number must RETURN TO Toll free 1 877 313 6418 Siskiyou Corporation Fax 1 541 479 3314 SF22 Encoded Device a User s Manual IO Washington Malling Address ES Siskiyou Design Instruments Portland 110 S W Booth Street Grants Pass OR 97526 2410 Salem 9 OREGON S D Q Q 2 Q Sales and Service dedica sales Q sd instruments com SISKIYOU MIS service Q sd instruments com lt telephone toll free 1 877 313 6418 a A a pone Technical Assistance tech sd instruments com telephone 1 541 479 8697 Facsimile 1 541 479 3314 Website www sd instruments com webmaster sd instruments com
9. or if space permits gently rotate the actuator body while holding the nut stationary with the fingers or a small screwdriver to tighten the whole assembly 2 When the mount has a set screw the retaining nut is not used Insert the actuator and tighten the set screw 3 In rare cases when neither of the above two mounting methods can be used it might be necessary to partially disassemble the device in which the actuator is being used When access to the retaining nut side is reached follow method 1 above 4 For panel mounting in panels up to 1 2 thick drill a 3 8 hole Insert actuator and tighten retaining nut 3 3 Stage mounting The 7000 Series and 831 Series Stages have specific mounting procedures for the two styles of stage To mount the 7000 Series Stages loosen the 7 20 pivoting base locking screw located in the side of the supplied ABP R mounting base Once loosened Slide the stage and the mounting base apart Next mount the ABP R mounting base in the desired location with the two 20 thumb screws that are supplied Once mounting base is in the desired position slide the stage back into place and lock with the 20 pivoting base locking screw The 7000 Series Stages may also be mounted using any of the 8 32 or 4 40 holes in the base or side of the stage gg Note Care should be taken to not over tighten or use screws which are too long when using these mounting points To mount the 830 series Stages you will ne
10. securely Connection to plugged in before power controller is turned on 25 pin connector for motor drive hook up C CERTIFIED DEVICE Through slot for cable tie mounting Performance Specifications if needed 3 places E The motor gearhead ID tag on The junction box lid has been ANN GROS ANGT Sm each motorized drive and marked to indicate the correct motorized stage shows th motor gearhead type to be Power requirements 110 VAC 50 60 Hz gearhead ratio See example used with this controller Output 15VDC A00mA via supplied wall mounted power supply 2 1 6 MC1100e 4 Axis Targeting SD Instruments MC1100e hand held 4 axis controller is compatible with all of our 840 Series Actuators 7000 Series Stages 830 Series Stages 7000 Series Micromanipulators and 831 Series Micromanipulators The MC1100e Controller is a closed loop controller that enables the user to consistently perform single step moves as small as 0 2 um The MC1100e incorporates a Targeting feature for one axis This feature enables the user to pre set a target point on that axis Retract to the negative limit of travel and return to that pre set point simply by depressing the Target button on the controller The targeting axis is axis number 1 To set a point of reference when axis 1 is in a desired position push the Target Set button To retract the motorized axis 1 push the Retract button Once this axis has reached its reverse limit switch the r
11. set all zero zero return all and emergency stop Customer adjustable settings include baud rate com port incremental decrimental C CERTIFIED DEVICE move velocity and acceleration deceleration Performance Specifications INNER MC2000 Minimum controllable motion 0 1 um Maximum speed 1 7 mm sec Power requirements 110 240 VAC 50 60 Hz includes auto switching The following examples show specific velocity and acceleration deceleration set tings converted to um second These speeds are approximations Velocity Acceleration Approx Speed RPM deceleration pim sec 32 765 32 765 1 700 30 000 3 000 1 470 20 000 2 000 1 385 10 000 1 000 1 080 5 000 500 740 1 000 100 140 500 50 75 100 50 15 8 MC2000 Controller 50 10 7 4 Optimal Operation Settings and Limits 10 o 16 Baud rate 38400 bps Com port 1 5 Incremental decrimental move 1 8 388 600 Acceleration deceleration 1 32765 where 1 0 005um 198472 1 0mm Velocity 1 32 765 Acceleration deceleration is a function of the velocity and should be set at an where velocity is in RPM of the motor even divisor of the velocity for optimum performance Siskiyou Design Instruments www sd instruments com 1 877 313 6418 Encoded Device a User s Manual MC2000 Software Startup Instructions MC2000 Back Panel The following procedures should be observed in sequence for start up after the software has been installed onto the c
12. similar stages The increased bearing surface ensures true bidirectional axial positioning even at submicron levels 200cri stages are an integration of our 200cr crossed roller translation stage and our 842 actuators Our e series and MC2000 controllers drive the stage through a closed loop interface between the controller and the motor encoder The closed loop connection ensures 0 2 um and 0 1 um resolution respective ly The encoder coupling also enables the use of the DR1000 digital readout for repeated or relative positioning requirements There is a man readable scale on both the top and bottom of the drive hous ing They are available in either right or left hand versions Multiple 200cri units are stackable for XY positioning requirements and are compatible with our MX AB2 angle block for Z axis applications e No maintenance is required under normal operating conditions Model 200cri C CERTIFIED DEVICE Performance Specifications Maximum horizontal axis load 30 Ibs Maximum vertical axis load 10 Ibs Travel 2 0 inch 50 mm Backlash lt 5 um Point to point accuracy 2 um 1 877 313 6418 www sd instruments com Siskiyou Corporation 13 amp Encoded Device User s Manual 14 Model 831 C CERTIFIED DEVICE Performance Specifications Maximum horizontal axis load 15 Ibs Maximum vertical axis load 3 Ibs Travel 1 0 inch 25 mm Backlash lt 5 um Point to point accuracy 2 um Motorized translator
13. the actuator Tapped hole optical tables are not recommended since many of the parts are small and may drop into the table Using your controller adjust the actuator to the zero position as read on the coarse position scale as shown in Figure 1 Remove the four 2 56 flat head screws holding the indicator window lid place them to the side and gently lift off the lid Figure 2 Figure 2 Approximate travel range markings assist in quick travel adjustment 1 877 313 6418 Encoded Device a User s Manual 3 1 2 Reposition the Half Nut to the Desired Travel After removing the lid laser marked lines indicating approximate travel ranges can be seen Remove the half nut by lifting it from the leadscrew Note its orien tation with respect to the leadscrew since it only fits one way Figure 3 Approximate travel is set by replacing the half nut onto the leadscrew with its center scribe mark aligned to one of the markings on the actuator body Figure 4 These marks are only an aid to determining travel The half nut may be placed anywhere along the lead screw For full 840 Series Actuator travel remove the half nut completely and store it in a safe place for future use in case shorter trav Ramped corner towards brass nose mount el is desired Figure 3 Figure 4 The half nut s ramped corner triggers the Place the half nut on the lead screw to set the positive limit switch approximate travel 3 1 3 Replace the Coarse Travel Ind
14. Micromanipulators see our website at www sd instruments com Siskiyou Corporation www siskiyou com 1 877 313 6418 1 877 313 6418 7 0 Specifications Encoder resolution User s Manual 840 Series Actuators MXMS cri 0 005 um 100cri 200cri 7000 and 831 Series Stages Nominal gearbox ratio and maximum speed Backlash typical with external load of 2 lbs 0 9 kg 841 and 842 Actuators lt 5 um 100cri 200cri MXMS cri 7000 amp 831 Series Stages 10 um Accuracy 0 196 of travel cumulative Encoder Magnetic open collector quadrature output 5V supply Absolute cyclic pitch error lt 1 micron Time to reach full speed lt 50 msec at maximum speed and acceleration settings Maximum actuator side load 5 Ibs 2 3 kg at full shaft extension Maximum actuator axial load 18 lbs 8 2 kg Maximum Stage side load 7000 Series 831 Series 1 Ib 0 45 kg at full extension 5 Ibs 2 3 kg at full extension Maximum Stage axial load 7000 Series 2 lbs 0 9 kg 831 Series 10 Ibs 4 5 kg Cable 10 foot 3 05 m cable integral to actuator stage terminated with 25 pin male D sub connector Temperature range O F to 120 F 18 C to 49 C Actuator Stage case Black clear anodized aluminum Vacuum compatibility Special order vacuum compatible versions for operation to 10 4 Torr temperature range restricted as stated above www siskiyou
15. ach to the base of the MX7600 No maintenance is required under normal operating conditions 1 877 313 6418 WWW Sd instruments com 7600 XYZR C CERTIFIED DEVICE Performance Specifications Maximum horizontal axis load 5 Ibs Maximum vertical axis load 2 Ibs Travel 0 80 inch 20 mm Backlash lt 5 um Point to point accuracy 2 um MX7600R C CERTIFIED DEVICE Performance Specifications Maximum load 2 Ibs Travel axis 0 80 inch 20 mm Minimum controllable motion 0 1 um Backlash 5 um Point to point accuracy 2 um Siskiyou Corporation 15 amp Encoded Device User s Manual Model 841 C CERTIFIED DEVICE Performance Specifications Maximum axial load Backlash Point to point accuracy 15 Ibs 6 8 kg 5 um 2 um Components shipped with unit Spanner wrench for retaining ring Locknut Retaining nut 0 050 inch hex Allen wrench 2 56 flat head screws quantity of 4 Tools required for travel limit adjustment 0 050 inch hex Allen wrench Note Allen wrench and four extra 42 56 flat head screws shipped with unit Lubricant light machine oil E Note Use sparingly ONLY on the non rotating push rod in the area that extends through the brass nose mount and only if necessary Figure 1 Remove the indicator window lid with the actuator in the zero position 16 Siskiyou Design Instruments www sd instruments com 2 1 12 Model 840 Series Actuator The 840 Series Actua
16. as been Power requirements 110 VAC 50 60 Hz each motorized drive and marked to indicate the correct motorized stage shows the motor gearhead type to be Output 15VDC 400mA gearhead ratio See example used with this controller via supplied wall mounted power supply 2 1 5 MC1000e J 3 Axis Joystick SD Instruments MC1000e J 3 axis joy stick controller is compatible with all of our 840 Series Actuators 7000 Series Stages 830 Series Stages 7000 Series Micromanipulators and 831 Series Micromanipulators The MC1000e J con troller is a closed loop controller that enables the user to consistently perform smooth joy stick motion as small as 1 um A two position rocker switch is located on the top of the controller The rapid setting is set to maximize speed 1 7 mm second when the joystick is moved to its farthest position from center The slow amp setting is set to maxi mize resolution 0 2 um but still allow coarse positioning 20 um second Reverse polarity switches are included for each motion direction of the MC1000e J By switching the polarity the direction of motion relative to the joy stick is reversed 8 Siskiyou Design Instruments www sd instruments com 1 877 313 6418 Encoded Device User s Manual MC1100e Setup Instructions BB 5 0 construction rail and hardware used for mounting 25 pin D connector control and junction with 72 inch cable boxes if needed MC1100e IMPORTANT Make sure all connectors are
17. coupling enables the use of the DR1000 digital readout for repeated positioning requirements A two position rocker switch is located on the top of the controller The rapid Sy setting is set to maximize speed 1 7 mm second when the dial is turned at 180 RPM The slow lt setting is set to maximize resolution 0 2 um but still allow coarse positioning 45 um second www siskiyou com 1 877 313 6418 Encoded Device a User s Manual MC1000e R Setup Instructions BB 5 0 construction IMPORTANT Make sure all rail and hardware connectors are securely used for mounting plugged in before power control and junction is turned on boxes if needed Drive axis 3 Drive axis 4 not shown Drive axis 1 ZB Connection to controller MC1000e R for motorized drive Cn 15 pin D connector EC b with 72 inch cable 7 ng Through sis fr C CERTIFIED DEVICE cable tie mounting If needed 3 places Performance Specifications Minimum controllable motion 0 2 um The motor gearhead ID tag on id The junction box lid has been each motorized drive and marked to indicate the correct Maximum speed 1 7 mm sec motorized stage shows the motor gearhead type to be gearhead ratio See example used with this controller Power requirements 110 VAC 50 60 Hz Output 15VDC 400mA via supplied wall mounted power supply 2 1 2 MC1000e R 4 Axis Dial The MC1000e R uses encoder feedback from our closed loop devices to create an electronic lin
18. ed LED will light up To bring the axis back to the target position push the Target button When the green LED lights up the motorizer is in the target posi tion For best results and to avoid backlash the direction of travel when the Target Set button is pushed should be a forward move that is the same travel direction as the movement from the limit switch to the target F Note For all axes to operate the targeting axis 1 must be connected 1 877 313 6418 www sd instruments com Siskiyou Corporation 9 SU BING 10 4 N WW A BAN A AM uu M a A Y d Ea f iul 1 E l TA B Ww User s Manual wE up Ww 2 1 7 MC2000 Closed Loop Motion Controller SD Instruments MC2000 closed loop controller is compatible with all of our 040 Series Actuators 7000 Series Stages 830 Series Stages 7000 Series Micromanipulators and 831 Series Micromanipulators The MC2000 Controller is a closed loop four axis controller that enables the user to con sistently perform single step moves as small as 0 1 um via the encoder on the drive motor The MC2000 Controller is designed to be operated from a customer supplied PC The communication from the PC to the MC2000 is accomplished through one of the PC s com ports via the supplied RS 232 cable The LabView based operation software is set up with the following sin gle multiple axis features absolute position set go to absolute position zero set zero return
19. ed to translate the top of the stage so that the 1 2 diameter access hole lines up with one of the three mounting holes in the base Once these holes are lined up drop a 14 20 cap screw through the top plate and screw into place with a 3 16 Allen wrench Once tightened be sure that the head of the screw does not protrude into the path of the top plate of the stage If this happens the stage will be damaged upon operation If two mounting screws are desired translate the stage in the opposite direction to line up one of the other mounting holes Once lined up repeat the procedure per formed on the previous hole Another option for mounting the 831 Series stages is to use a MX APC which bolts directly to the base of the 831 Series Stage and eliminates the need for the previous procedure www sd instruments com 1 877 313 6418 AD STRUM Users Manual 3 4 Vacuum compatible versions 840 Series Actuators 7000 Series and 831 Series Stages can be ordered to operate cleanly within a vacuum environment as high as 10 Torr The following describes the alterations that make the standard actuators vacuum compatible 1 Six foot Teflon coated cable from actuator stage attached to six foot stan dard cable Unanodized aluminum body without label No fastener sealing compound The window material is removed Special lubricant with vapor pressure of 10 Torr at 39 C All blind holes and cavities are vented O O A W n 4 0 Mai
20. es Micromanipulators The MC1000e 1 single axis controller has two preset speed settings rapid 1 7 mm sec and medium 300 um sec The third speed selector slow has a variable 330 potentiometer that enables settings from high speed 50 m sec to low speed 2 m sec With the speed selector set at the slowest settings con sistent 0 2 um moves are made by a bump of the axis button The MC1000e 1 controller does not have a junction box The stage or actua tor is connected directly to the 25 pin connector shown The wall transformer power supply cord plugs into a power jack socket on the end of the case where the cable is shown right above the logo www sd instruments com 1 877 313 6418 Encoded Device 2 User s Manual MC1000e Setup Instructions BB 5 0 construction rail and hardware used for mounting control and junction boxes if needed IMPORTANT Make sure all connectors are securely plugged in before power is turned on 15 pin D connector MC1000e 25 pin D connector for motorized drive Through slots for C CERTIFIED DEVICE cable tie mounting if needed 3 places Performance Specifications Minimum controllable motion 0 2 uum The motor gearhead ID tag on The junction box lid has been Power requirements 110 VAC 50 60 Hz each motorized drive and marked to indicate the correct motorized stage shows the motor gearhead type to be Output 15VDC 400mA gearhead ratio See example used with this contr
21. ge and retrieval system in English or in other languages without written permission from the publisher Siskiyou Corporation www siskiyou com 1 877 313 6418 1 0 Introduction This manual describes the operation of SD Instruments 840 Series Linear Actuators 100cri 200cri 7000 and 830 Series Stages MXMS cri Series Microscope Stages MX7000 Series Micromanipulators and MX831 Micromanipulators as well as their related controllers MXMS cri Series Microscope Stages MX7000 Series Micromanipulators and MX831 Micromanipulators are made up of 7000 Series Stages and 830 Series Stages Therefore the descriptions and operating features of the respec tive stages correspond to the related microscope stage and micromanipulator systems as well 1 1 Inspection SD Instruments products are shipped in sturdy cushioned boxes Please inspect the instrument and or controllers immediately and notify the carrier if damage is obvious 2 0 Description SD Instruments 840 Series Actuators 100cri 200cri 7000 and 830 Series Stages MXMS cri Series Microscope Stages MX7000 Series Micromanipulators and MX831 Series Micromanipulators incorporate mechan ical limit switches that cut motor power preventing accidental over travel The 840 Series Actuators can be configured with travel limits from approxi mately 1 32 inch to 2 inches 0 8 mm to 50 mm enabling them to be used on a wide variety of SD Instruments translation stages
22. icator Window After inspecting the half nut placement to ensure that it is fully seated on the lead screw replace the lid and tighten the four 2 56 screws Be sure to tighten the screws completely for proper operation Figures 5 amp 6 If the lid is loose the half nut may ride up off the lead screw at the end of travel and defeat the pur pose of the limit switch resulting possibly in damage to the actuator or the equip ment it is moving a i i V 7 Figure 5 Figure 6 Replace the actuator lid after seating the half Tighten all four screws securely for proper nut on the lead screw operation 1 877 313 6418 www sd instruments com Siskiyou Corporation 17 SU BING User s Manual Clearance slot for 1 4 20 thumb screw 2 places Pivoting base locking screw Access holes for table mounting 2 places Translate the top plate 50 travel in both to expose mounting holes directions from in bottom base plate center position 18 Siskiyou Design Instruments 3 2 Actuator mounting The 840 Series Actuators may be mounted using either the 3 8 inch brass nose mount or by attachment using the clearance holes in the actuator body When using the brass mounting sleeve the actuator may be mounted to a wide variety of SD Instruments components in one of four ways 1 Unscrew the locknut retaining nut and insert the 840 Series Actuator into the mount Either use a spanner wrench to tighten the nut
23. k between the controller dial and the device being driven This direct coupling to the encoder ensures smooth and coordinated motion between the controller and the drive The encoder coupling enables the use of the DR1000 digital readout for repeated positioning requirements A two position rocker switch is located on the side of the controller The rapid setting is set to maximize speed 1 7 mm second when the dial is turned at 180 RPM The slow amp setting is set to maximize resolution 0 2 um but still allow coarse positioning 45 um second Reverse polarity switches are included for each motion direction of the MC1000e R By switching the polarity the direction of motion relative to the dial is reversed 1 877 313 6418 www sd instruments com Siskiyou Corporation 5 Encoded Device User s Manual MC1000e 1 C CERTIFIED DEVICE Performance Specifications Minimum controllable motion 0 2 uum Power requirements 110 VAC 50 60 Hz Output 15VDC 400mA via supplied wall mounted power supply 6 Siskiyou Design Instruments MC1000e 1 Setup Instructions 25 pin D connector with 72 inch cable Power in not shown The 25 pin connector is directly connected to a stage or actuator 2 1 3 MC1000e 1 Single Axis Push Button SD Instruments MC1000e 1 hand held single axis controller is compatible with all of our 840 Series Actuators 7000 Series Stages 830 Series Stages 7000 series Micromanipulators and 831 Seri
24. llable motion 0 2 uum Maximum speed 1 7 mm sec Power requirements 110 VAC 50 60 Hz Output 15VDC 400mA via supplied wall mounted power supply Siskiyou Corporation MC1000e R1 Setup Instructions BB 5 0 construction rail and hardware used for mounting control and junction boxes if needed IMPORTANT Make sure all connectors are securely plugged in before power is turned on 25 pin D connector 15 pin D connector for motorized drive with 72 inch cable Through slots for cable tie mounting if needed 3 places The motor gearhead ID tag on The junction box lid has been each motorized drive and marked to indicate the correct motorized stage shows the motor gearhead type to be gearhead ratio See example used with this controller 2 1 Controller Interfaces The 840 Series actuators 7000 Series and 830 Series stages incorporate trav el limit switches Additionally since these instruments use high torque motors and anti backlash gearboxes their comparability with non SD Instruments con trollers may be limited The following sub sections describe the comparability and features of SD Instruments controllers 2 1 1 MC1000e R1 Single Axis Dial The MC1000e R1 uses encoder feedback from our closed loop devices to cre ate an electronic link between the controller dial and the device being driven This direct coupling to the encoder ensures smooth and coordinated motion between the controller and the drive The encoder
25. ntenance and Service No scheduled maintenance is required for these products There are no mainte nance procedures which may be performed by the user The actuator should be cared for and handled as any fine instrument Keep the unit clean and free of moisture solvents or other foreign matter Should it become necessary to service a product read the instructions for repairs on page 2 of this manual and complete a copy of the Service Form to be returned with the unit page 22 of this manual Cm Caution Do not attempt to adjust the actuator stages mechanical assembly in any way other than outlined above see Section 3 1 Setting the Travel Limits page 16 Any attempt to disassemble the actuator will cause a misalignment Call the fac tory before you try to adjust repair or alter any of the 840 Series Actuators or all series of Stages without factory provided instructions Any unauthorized attempts to adjust repair or alter the actuators or controllers will invalidate your warranty 1 877 313 6418 www siskiyou com Siskiyou Corporation 19 amp Encoded Device 20 User s Manual 5 0 Connector Pin Assignments Function Motor Motor Shield ground encoder channels Forward limit Reverse limit Channel A Channel B 5VDC 5ma 5V DC VDC ground 25 Pin D Connector Pin No 1 Pin No 14 2 Pin No 13 Pin No 25 6 0 Drawings For the most current drawings of SD Instruments Actuators Stages or
26. oller via supplied wall mounted power supply 2 1 4 MC1000e 4 Axis Push Button SD Instruments MC1000e hand held 4 axis controller is compatible with all of our 840 Series Actuators 7000 Series Stages 830 Series Stages 7000 Series Micromanipulators and 831 Series Micromanipulators The MC1000e Controller is a closed loop controller that enable the user to consistently perform single step moves as small as 0 2 um The MC1000e 4 axis controller has two preset speed settings rapid 1 7 mm sec and medium 300 um sec The third speed selector slow has a vari able 330 potentiometer that enables settings from high speed 50 um sec to low speed 2 um sec With the speed selector set at the slowest settings con sistent 0 2 um moves are made by a bump of the axis button 1 877 313 6418 www sd instruments com Siskiyou Corporation 7 Encoded Device User s Manual MC1000e J Setup Instructions IMPORTANT Make sure all BB 5 0 construction connectors are securely rail and hardware plugged in before power used for mounting is turned on control and junction boxes if needed Drive axis 3 Drive axis 2 Drive axis 1 MC1000e J Through slots for cable tie mounting C CERTIFIED DEVICE aa 25 pin D connector for motorized drive Performance Specifications Ch cable tie mounting ra if needed 3 places Minimum controllable motion 1 um 1524 76 1 15 8 The motor gearhead ID tag on xs The junction box lid h
27. omputer z Install the software before beginning the following steps 1 Connect all drives to the MC2000 controller and connect the RS 232 cable to an open com port on the computer connection to COM port 2 Plug in AC power cord and switch the MC2000 to the ON position ii The red LED switch will light up Motor drive connections 3 Wait 10 seconds then execute the MC2000 program Peripheral control Confirm that the com port setting matches the com port that is connection actually used Inlet power socket 5 Confirm that the baud rate on the screen is set at 38400 IEC 320 C14 6 Click on the arrow symbol RUN button at the top left of the screen The vi virtual instrument is now active and ready to execute a motion command The default jog size for an incremental move is 1 mm En kad Master Panel te vi gy Pin n i RT et before PUT Mh g com Baud rata Fi ee ET Stage Position Stage Position Stage Position Stage Position EE E Encoder Pos Encoder Pos Encoder Pos Encoder Pos AXIS i kisa AXIS bl SEDEM ri AXIS Hal ES AXIS E0 ik Go to Absolute Pos s Go to Absolute Pos ER to Absolute Pos A Go to Absolute Pos ym um Increase Pos F2 Increase Pos F3 Increase Pos F1 A umm CENE PAN D Mr Pos F1 Decrease Pos F2 1 Poecrease Pos F3 Ne Pos F4 Velocity Acc Deo Velocity Acc Dec Velocity Acc Dec Velocity Acc Dec mM 4000 ETIN
28. on stage is designed to mount directly into the ABP R and has mounting holes for all 1600 series stages No maintenance is required under normal operating conditions The MX7600 uses a precision pre loaded lead screw to ensure drift free operation and has applications in patch recording experiments The motor ized 4 axis micromanipulator incorporates our MXC 45 pipette holder mounted to an adjustable clamp on the axis This clamp allows the MXC 45 and axis to be adjusted to the desired angle of approach from 0 to 180 for true axial approach The MXC 45 s built in rotational stop allows easy pipette replacement The MX7600 can be used with our e series and MC2000 controllers to drive the 7600 stage through a closed loop interface between the controller and the motor encoder The closed loop connection ensures 0 2 um and 0 1 um resolu tion respectively The encoder coupling also enables the use of the DR1000 dig ital readout for repeated or relative positioning requirements All cables are shielded to ensure noise free operation during sensitive electrophysiology experiments MX7600 series stages come standard with our ABP R mounting plate The design of this mounting plate enables coarse positioning between platform mounting holes as well as 360 of coarse rotational positioning If rotation with a solid submicron level stop is required the MX RS rotation stage is designed to mount directly into the ABP R and has mounting holes to att
29. ou Design Instruments within 30 days of the initial invoice date 60 days outside of the US but are subject to a 25 restocking fee Warranty Repairs Before shipping a part to Siskiyou Design Instruments a Return Authorization RA number must be obtained by calling our service department at our toll free telephone number The product must be shipped prepaid in the original or equivalent packing with the RA number clearly marked on the outside of the box Pack carefully to prevent damage Place actuators Stages manipulators and controllers in a clean plastic bag to prevent contamination from packing materials Siskiyou Design Instruments cannot be responsible for any damage occurring in transit to us Products are not accepted without a Return Authorization number on the outside of the shipping carton Non Warranty Repairs If a product needs repairing after the one year warranty period expires we will first provide an estimate of repair charges and then repair the product upon receiving authorization from you Repairs are warranted for 90 days Refer to the above Warranty Repairs information for return procedures Table of Contents Section 1 0 Introduction 3 Section 1 1 Inspection 3 Section 2 0 Description esee 3 Section 2 1 Controller Interface 4 Section 2 1 1 MC1000e R1 4 Section 2 1 2 MC1000e R
30. tors can be configured with travel limits from approximate ly 1 32 inch to 2 inches 0 8 mm to 50 mm enabling them to be used on a wide variety of SD Instruments translation stages To provide accurate motion the 840 Series Actuators 3 16 inch diameter plunger is non rotating The standard gearbox ratio actuator can produce a max imum thrust in excess of 25 pounds 11 kg but when operating continuously over many cycles the maximum load is rated at 18 pounds 8 kg A non rotat ing low friction composite nut engages the leadscrew and pushes the actuator plunger or stage platform In the 840 Series Actuators a composite half nut is used to trigger a travel limit in the extended position while the lead screw nut trips the limit at full retraction The limit switches are repeatable to approximate ly 40 um 3 0 Installation Setup and Operation 3 1 Setting the Travel Limits 840 Series Actuators only Before mounting the 840 Series Actuator follow the directions below to adjust the travel limits such that the actuator will trigger one of its limit switches before encountering any external hard stop such as the end of travel of a translation stage Failure to do this may result in damage to the actuator and or the stage Actuators are shipped with the travel limit set to less than 1 2 inch 12mm to prevent accidental over travel in most instances 3 1 1 Remove the Coarse Travel Indicator Window Find a clean flat surface to disassemble
31. tors can be controlled with any e series and MC2000 controllers Our controllers drive the stage through a closed loop interface between the controller and the motor encoder The closed loop connection ensures 0 2 um and 0 1 um resolution respectively The encoder coupling also enables the use of the DR1000 digital readout for repeated or relative position ing requirements All cables are shielded to ensure noise free operation during sensitive electrophysiology experiments No maintenance is required under normal operating conditions 1 877 313 6418 Encoded Device User s Manual 2 1 11 Motorized XYZ Stages The 7000 series motorized crossed roller bearing translation stages are an integrated version of our 1600 series crossed roller translation stage They use a precision pre loaded lead screw to ensure drift free operation Our e series and MC2000 controllers drive the stage through a closed loop interface between the controller and the motor encoder The closed loop con nection ensures 0 2 um and 0 1 um resolution respectively The encoder cou pling also enables the use of the DR1000 digital readout for repeated or relative positioning requirements 7000 series stages come standard with our ABP R mounting plate The design of this mounting plate enables coarse positioning between platform mounting holes as well as 360 of coarse rotational positioning If rotation with a solid submicron level stop is required the MX RS rotati
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