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GAS VALVE USER MANUAL

1. 13 ww E SMS SANAY MALZEMELERI RET M VE SATI I A S 19 SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory 5 O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Satisi A S high quality YEN K Y 212 217 6585 SV KK TR 08 2013 m Fes F 1 i j j M 1 5 1 k 7 i fa 5 Ps DIDI H ATA i T T TI m Lol E L Lo W V Fu B Oe RE R nu i I EIN ITE u i Cus i i ANTI F _ K B Li E a EE LIP LIUM LL 1 l P FAG k rm S EHE veri EI PARAS CIT LL 11 n Lll ILE it ET al 1 En re ae ISVE 1 AGABIETAR a 2 ARIA iE Fus E MARTA TA KI E LFL LE FPS rs F TENI li El k e 7 a Lou c t m k Dnm yE ha Ji ITE Lie at VA t 1 L 5 W gm L FEE ELI T i NI peni L TVANYA T L n dun H Cii II wi T m Rf I TL i A Ld i 1 F ITA l i L ul IED V IBAN y
2. Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory 5 O S B 5 Cad No 6 erkesli OSB Mah Dilovasi Kocaeli Turkey 6 SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory 5 O S B 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TORK GAS VALVE S80 valve amp automation USER MANUAL SERIES TOR K GAS VALVE S80 valve s automation USER MANUAL SERIES d Labelling 2 EQUIPMENT INSTALLATION The following instructions as well as the installation and mounting works should only be carried out by certified authorized and specialist technicians firms and services which are approved by gas certification institutions End user should not perform such kinds of works on the equipment in any way Gas valve is normally mounted before being delivered to the user It should be mounted in a way that the arrow on the body will indicate the user in
3. Tel 90 262 290 20 20 Fax 90 262 290 20 21 E SMS SANAY MALZEMELERI RET M VE SATI I A S SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory 5 O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S 11 10 TOR K GAS VALVE S80 USER MANUAL SERIES valve amp automation Contact Brown 220V AC 2 Gas Alarm Device Soket Yellow Gas Line Moving gland Gas Valve Moving gland Gas Line Figure 8 Installation of the Normally Closed Gas Valve a When the gas alarm device senses the gas leakage it cuts the energy povides to the coil and then the valve The gas flow stops When the solenoid valve is manually adjusted then the gas flow restarts In this case the gas alarm device should be Closed Contact which is specially produced b If the power within the building is cut for any reason the energy provided to the socket of the solenoid valve will be cut too In this case the solenoid valve will shut down the gas line as detailed in a above C The
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5. Tel 90 216 364 34 05 Faks 90 216 364 37 57 Plant MES O S B 5 Cad No 6 erke li OSB Mahallesi Dilovas Kocaeli Turkey e mail tork sms tork com tr www sms tork com tr www sms tork com SMS SANAY MALZEMELERI RET M VE SATI I A S H W E I IIIIIHUII K OI kNKKK KV I CIII IIO I9 II III ISZRMRB IIKKII I II I I IIIII HOHI I IIIIII I I lt II lt I KW WWT IIZI II I I I I IIIIINIIOIIIIOIIIOI IKI I III Iv IIIKZKI I I I IIR W MV I IIIZII IKK i IHI I I I IKWKKK IK WH OI I I I III I III I I lt II I lt I Io I I IQ II H U I I I IWII I I IK IKIYIIWYK IK gt I IIIIIIIICISGI N SIALITTuu SNS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory 5 O S B 5 Cad No 6 erkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S 16 TORK valve amp automation WARRANTY CONDITIONS 1 If there is a fault caused by the production the manufacturer will repair or replace the defective product in its sole discretion 2 The warranty period is two 2 years and starts from th
6. connected to the line PP P P gt gt gt P SMS SANAY MALZEMELERI RET M VE SATI I A S SM Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory IMES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 14 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Satis A S TOR K GAS VALVE S80 valve s automation USER MANUAL SERIES be shut down and the authorized service should be informed about the issue The environment T When a gas odour is sensed the main input valve which is situated in front of the gas valve should should be ventilated meanwhile When the gas valve is required to be removed from the line for any reason first of all make sure that the pressure in the line is cut Gas valves should be protected from the sun and rain 5 USER ERRORS FAILURES CAUSES AND RESULTS OF THE FAILURES e When you encounter with the following failure cases some examples of which are provided below you should never interfere with such failure and should inform the authorized service or us e If the assemble lever of the equipment is unable to be adjusted despite of being pulled by hand try to adjust it once more by means of disconnecting th
7. in other words when it is shut down get in touch with our factory e Ifthe equipment does not function firstly check the cable connections voltage and the pressure in the line If the connections are made properly the energy is provided normally up to the coil in the system accurate voltage is supplied to the coil and the line pressure is not greater than the limits specified by the manufacturer for such coil then the equipment is out of order If the equipment still does not func tion after such controls cut the power supply connection and make contact with our company e fthere is asear on the external surface of the coil or if an outward perforation is observed on the thread plastic of the coil this means that the coil is out of order is unusable and should be replaced If there are outward inflations on the surface of such perforation and therefore the hole cannot be equipped with any part this means that the coil is supplied energy before the assembly of the part which is required to be manipulated in this case the coil is probably out of order unusable and should be replaced E SMS SANAY MALZEMELERI RET M VE SATI I A S SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory 5 O S B 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20
8. section After the performance of maintenance and repair works necessarily use appropriate sealing elements PTFE band external conic gland etc to ensure tightness prior to mount the gas valve to the line It is a must to check the tightness of the gas valve upon the completion of the maintenance and repair works performed if required make use of foam to conduct such control e In the event that the fluid passing through the gas valve is a biogas maintenance and function controls should be performed once in every 6 months You can provide such spare parts of our equipments as springs diaphragms o rings etc from our factory f the product becomes unusable you should have it replaced with the new one by means of making contact with our factory Call us to receive detailed technical information about the problems for spare parts authorized services and maintenance and repair works 4 POINTS AND WARNINGS TO TAKE INTO CONSIDERATION Itis recommended to make use of our product in all gas lines for the sake of security Particularly under the critical installation conditions unprotected areas insufficient ventilation poor service and maintenance or in the event that inflammable materials or hazardous devices are close to the gas valve during normal operation the conformity of the gas valve with the distance from such materials and devices should be assessed prior to the installation and in the course of operation in order to avoid
9. the equipment This equipment should be mounted in accordance with the current technical directives Please comply with the application conditions and specify the type of relevant equipments in addition to the existing instructions DECLARATION OF CONFORMITY As the manufacturer company we declare that the gas valve marked with CE complies with the directives of 97 23 2004 108 EC and 2006 95 EEC The products which have been marked in compliance with the directives are the same as the samples controlled by 0036 numbered authority Quality assurances of the products have been ensured in accordance with ISO 9001 2008 1 EQUIPMENT OVERVIEW a Intended Use of the Equipment Normally open solenoid gas valve shots down when the electrical energy is provided and is adjusted manually As there is no electrical consumption during normal operation wearing noise or some other negative aspects are not observed on the equipment and energy efficiency is ensured It can be used as an emergency valve at outdoor spaces It keeps closed until it restarted manually In the Normally Closed solenoid gas valves the fluid flow is ensured until the electrical energy is provided When the energy is stopped the valve shuts down Especially in industrial type furnaces when the power cut or in any electrical fault this valve will shots off the gas flow Figure 1 Gas Valve Small Body Figure 2 Gas Valve Large Body The gas valves are produced with the
10. this way the flow will be directed from the system to the user Tighten and connect the male thread on the equipment line with the help of a wrench and make required checks against sealing TORK CE Gas valve may be mounted any position thanks to its form however it should be preferred to mount it in a way to place the gas valve cap and therefore its spring vertically to face upward it is not recommended to mount the gas valve cap downward Gas valve should be mounted to the horizontal pipes In case of necessity prefer connecting it to vertical pipes Connection 1 Model 801105024N Orifice 24mm Pressure 0 500 mbar IP65 100 ED www sms tork com tr Prior to the commencement of the mounting works necessarily match the voltage of the valve coil with the voltage value to be provided for the valve Make sure that 220V AC supply is not provided to the 12V DC coil Otherwise the valve will not function as the coil breaks down The equipment should not be exposed to overloading or damage while performing mounting works Make the connection without mechanical stress It should be noted that the body may crack due to overloading to be applied Therefore mount the equipment by using a wrench It should be checked prior to the commencement of the mounting work that the valve coil has not been powered and required safety precautions have been taken Gas valve is connected to the line with the help of moving glands accordi
11. 19 e J lt 4 12 M 13 11 10 i ry a 7 amp 5 E 3 amp e 60 Figure 3 Exploded Figure of Normally Open Gas Valve zl 10 I Figure 4 Exploded Figure of Normally Closed Gas Valve E SMS SANAY MALZEMELERI RET M VE SATI I A S SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S Le wess Bg EN EAr n 12 u primu mtmnhn 14 CORESPRING 1 EAN r A e MOSES RANGED 1 NO PART Tablo 1 Part List of Normally Open Gas Valve 21 HANDLE 20 FLANGEDNUT m aa 15 ERIS IE ISI E NN Te 79 3 C gt y A NO 1 1 Tablo 2 Part List of Normally m Gas Valve Factory MES OSB 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 262 290 20 20 Fax 90 262 290 20 21 TOR K GAS VALVE 80 valve s automation USER MANUAL SERIES TOR K GAS VALVE S80 valve s automation USER MANUAL SERIES c Technical Specifications E ea Natural gas LPG propane butane city ga
12. Fax 90 262 290 20 21 15 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TOR K GAS VALVE S80 valve amp automation USER MANUAL SERIES If you are sure that the energy inside the line is supplied to the coil and if the coil does not energise and perform its function despite of the fact that you have supplied energy to it this means that the coil is out of order unusable and should be replaced e If greater pressure is tried to be employed than operating pressures specified by the manufacturer for such coil the coil cannot perform its function For proper functioning the system pressure should be reduced to the specified pressure values e fthe coil or makes noise while operating it means that there is dust on the parts which should not be observed on the part that the coil is manipulating clean such parts or dust and try to operate it once more If the problem is not solved make contact with us 6 EQUIPMENT SHIPMENT of our gas valves are placed in special cardboard boxes in order to prevent any damage which may occur during handling or shipment The products should neither be thrown exposed to a load in a way to be damaged shook due to an impact nor left on a damp ground during handling and shipment PRODUCING COMPANY SMS SANAY MALZEMELER RET M VE SATI I A S Head Office Y Dudullu Bostanc Yolu Kuru Sk No 16 mraniye 34776 stanbul
13. body shown in Figure 1 for the dimensions from 3 8 to 1 and with the body shown in Figure 2 for the dimensions from 1 1 to 2 Internal structures of the small and large bodies of normally open and normally closed gas valves are the same E SMS SANAY MALZEMELERI RET M VE SATI I A S E IIVI II IIIIII lt III IIII II I lt IIIeI I I IIII I IIIICII2BI I IIIIIII IAII lt KII I I I I IIII II KAIKHM I I I I II I I II I WHW WI EI I I I I I I III I I I IIIIIIIII I II IZ IIIIIII II I lt I II I I IIIOIIII IIIIIO I IIII I I IIII IIII I lt I lt II I I II I OI WIIII I I II IICIWI I I8I lt SW IWO I I I I I II I lt II I III QIW I I I amp IIOIIII lt I II IIKIUI I IOITN amp NEN CgHIIOI III TS oI SNS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory 5 O S B 5 Cad No 6 erkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TORK valve s automation GAS VALVE S80 USER MANUAL SERIES b Exploded Figures and Parts List
14. coil may be directly connected to the system in some applications e g industry type ovens In this case the flow of the natural gas will also be stopped upon any power cut 3 EQUIPMENT MAINTENANCE The tube should never be removed during ant maintenance or repair work Otherwise the equipment will not function again as it has an internal structure with ball carried out by certified authorized and specialist technicians firms and services which are approved by gas certification institutions End user should not perform such kinds of works on the equipment in any way Users or non authorized persons should not interfere with the equipment and line in case of any maintenance failure or repair i The following instructions as well as the installation and mounting works should only be user is responsible to have the equipment maintained at specified intervals it is recommended to be shorter than 1 year according to the conditions under which the equipment is being operated and to make sure proper functioning of the system When any cleaning or maintenance work is required in accor dance with the usage conditions the equipment may be removed from the line e Prior to the removal of the gas valve from the line for the purpose of maintenance repair or replacement make sure that no pressurized gas presents in the line the power supply is cut and such conditions are adjusted to be in the same state until the abovementioned operation
15. e and water condensation in the mounting environment required precautions sho uld be taken The fuse voltage should be the same as the solenoid voltage 11 Prior to the commencement of the mounting work it should be checked if there are any foreign mat ters such as particulates dirt etc in the line to which the gas valve will be connected 12 An inert gas application has to be made on the natural gas installation used prior to the performance of cutting and welding works during mounting 13 During the installation work the possibility of the gaskets chips and metal parts to enter into the equ ipment should be prevented 14 Use the gasket materials which are allowed to be employed during mounting works Never apply force on the cap or body during mounting works and mount the equipment with a proper wrench 15 Check whether the gas valve is mounted reversely or not upon the completion of the mounting work After the installation always check the system against gas leakage exemplary mounting procedure Figure 6 inning aithe Ca ajus as well as the dimensions of the equipment are indicated below There are proper mounting examples above The body should not contact with the wall At least 20 mm space should be left between the body and wall contact in T GA101 Brown 220V AC Coil tube group should never be removed from the valve body Otherwise the valve will not function Gas Alarm Device 101 Soc
16. e date of delivery of the product to consumers 3 All products including all sub parts covered by our warranty 4 The maximum repair time is one 1 month and starts from the products arrival date to SMS factory 5 Within the warranty period both in material and workmanship as well as in case of manufacturing defects products will be repaired without any charge under any name labor costs or the cost of replaced parts 6 During the warranty period provided that the products will be exchanged free of charge if the fault is sourced by production 7 Damages caused by the using of the product contrary to the points listed in the operating instructions are excluded from warranty coverage 8 If there are complaints about the product please contact customer relations manager firstly 9 For return or repair maintenance of products send them to the factory to the customer relations department 10 If products come to the factory it doesn t mean acceptance of return and received by officers Returns accepted with the approval of the examination will be only after the relevant department managers 11 Consult to General Directorate of Consumer and Competition Protection of the Ministry Industry and Commerce of Turkey about the issues may arise with warranty certificate EXCLUSIONS OF WARRANTY USAGE DEFECTS 1 Malfunctions occurring after the expiration of the statutory warranty 2 The faults caused by improper use of the produc
17. e that no gas presents in the line to which the regulator will be connected and such possibility is prevented during the mounting works Necessarily use appropriate sealing elements PTFE band external conic gland etc to ensure tightness prior to the commencement of the mounting work or make sure that tightness is assured Carefully check whether any leakage is observed or not in the connection point of the equipment with the line while examining the efficiency of its performance PP P PP P E SMS SANAY MALZEMELERI RET M VE SATI I A S SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 13 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TOR K GAS VALVE S80 valve amp automation USER MANUAL SERIES It should be ensured that the equipment has been connected to the line properly and the con nections have been made precisely Mount the gas valve and all other parts to relevant places in accordance with their usage directions Make sure that you have not mounted the gas valve reversely Do not mount the gas valve to the vertical pipes It may be monted vertically for the top down flows in s
18. e valve from the electrical system if the installation cannot be made in this mode this means that the equipment is out of order please make contact with our factory e If the equipment does not operate although you supply energy to the equipment and pulled the as semble lever firstly check whether the electrical signal indicate to the valve or not if the product does not function despite of the provision of signal then the equipment or the coil is out of order Ensure that the voltage provided to the equipment is the same as the coil voltage If you supply 220V AC energy to a 12V DC coil the coil breaks down and the valve cannot perform its function e If the flow rate is insufficient or if the valve leaks check whether you have selected the proper item connect the valve in the direction of the arrow and even there is no foreign particle in the line or not If the gas valve is provided with a greater pressure than the value asserted in technical specifications chapter the equipment may break down High volume of dust from the line may plug the gas valve in time in this case the flow rate of the gas in the line reduces Make contact with in such a situation for maintenance and repair works e f you are vague about any gas leakage in the line to which the valve is connected immediately make contact with the authorized firm which has mounted the equipment to your line or with us If the fluid flow continues when the signal is received
19. high quality GAS VALVE USER MANUAL Read the instructions before using the equipment na 1 4 GAS VALVE valve s automation USER MANUAL INGREDIENTS 1 EQUIPMENT OVERVIEW a Intended Use of the Equipment b Exploded Figures and Parts List c Technical Specifications d Labelling 2 EQUIPMENT INSTALLATION S80 SERIES 6 7 9 10 11 12 3 EQUIPMENT MAINTENANCE 12 13 4 POINTS AND WARNINGS TO TAKE INTO CONSIDERATION 13 14 15 5 USER ERRORS FAILURES CAUSES AND RESULTS OF THE FAILURES 15 16 6 EQUIPMENT SHIPMENT 16 7 TERMS OF WARRANTY 17 8 THE CONDITIONS EXCLUDED FROM THE SCOPE OF WARRANTY USAGE ERRORS 17 9 CERTIFICATE OF WARRANTY 18 a E TEE ME ass RD ae Iu SMS Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms torkcom www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S GAS VALVE S80 USER MANUAL SERIES TORK valve amp automation Please read and keep this operating manual All information and instructions specified in this operating manual should only be perfor med by authorized services or authorized personnel The mounting set up adjustments usage and maintenance works which have been perfor med inconsistent with the instructions may lead to injuries or material damages Therefore read this manual carefully prior to use
20. ing work that the mounting location is far enough to affect from sparks and electrical currents which may be resulted from inflammable materials and devices E SMS SANAY MALZEMELERI RET M VE SATI I A S E SMS SANAY MALZEMELER RET M VE SATI I A S SM Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory IMES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TOR K GAS VALVE 80 valve amp automation USER MANUAL SERIES TOR K GAS VALVE S80 valve s automation USER MANUAL SERIES 9 The earth connection on the coil should be made Make sure that the phase neutral and earth connec tions of the coil are properly performed 10 If there is moistur
21. is completed and the manual valve which is used before the gas valve and provides gas outlet to the gas valve is closed E SMS SANAY MALZEMELERI RET M VE SATI I A S SM Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye istanbul Turkey Factory IMES OS B 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 12 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A S TOR K GAS VALVE S80 USER MANUAL SERIES valve s automation e If any maintenance work is required to be performed screws are removed as a first step Afterwards the cap and body is manually separated from each other Relevant maintenance and repair works are perfor med on the body The gas sit rubber and spring are examined if required they are replaced with new ones Apart from these shaft or tube is never removed in case that such a request is made the equipment should be sent to our company and relevant maintenance work should be performed by us Fix the remo ved parts to their places by means of following the reverse order of the abovementioned instructions and complete the maintenance work Upon the completion of the maintenance work place the gas valve on the line following the instructions specified in the mounting
22. ket Yellow User Gas line Movinggland Gasvalve Moving gland Gas line HH D 1 Figure 7 Installation of the Normally Open Gas Valve a After the gas alarm senses the leakage solenoid valve is provided energy and it shuts down the gas line and the gas flow is suspended in this way b The solenoid valve is connected to the line with the help of glands in accordance with the standards as shown in the figure above The solenoid valve is not mounted by means of being turned over its body 1 Gas valve 4 Manometer R t trolled isolating valve 5 Gas alarm device N aniy Way emote con 5 C There are 3 cable entries on the coil 1 of them is connected to the earth Number 3 and the other 2 are Gas filter 6 Control lever of the remote controlled isolating valve connected to the phase and neutral Number 1 and 2 and the phase may be connected to any of such Figure 5 Mounting and Line Diagram of the Manually Adjusted Gas Valves ends Earth is separately performed The cables of the supply plug can be performed in both directions in the electrical mounting E SMS SANAY MALZEMELER RET M VE SATI I A S SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory 5 O S B 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr
23. ng to the standards Gas valve is not mounted by means of being turned over the body in any way PPP P P P P gt 1 We recommend you to place a filter in front of each installation 2 It should be checked prior to the mounting work that the line pressure does not exceed maximum pressure level indicated on the label of the equipment 3 The conformity of the dimensions of the equipment with the line should be checked prior to the mo unting work 4 Clean the whole piping line which the gas valve will enter into and pull out from such foreign substan ces as welding dusts dirt chips etc Make sure that there are no foreign substances in any part of the line 5 Never connect the gas valve while its installation is cleaned with the help of pressurized air Even if it is connected remove it from the line Make sure that the pipes are clean and aligned before performing any mounting work 6 It should be checked whether the line to which the gas valve will be connected has any axial eccent ricity 7 Make sure that the gas supply is closed and no pressurized gas presents in the line to which the gas valve will be fixed prior to the commencement of the mounting work and it should also be ensured that such a possibility is prevented during the performance of the mounting work and the manual valve that is used before the gas valve and provides gas flow to the gas valve is closed 8 8 It should be checked before the performance of the mount
24. of electric arc or the effects of spark The underlying reason of such assessment is there may be potential triggers in such cases and dangerous situation may take place Moreover in order to avoid the possibility of the gas valve to create a source of an explosive zone Zone 0 in any case preventive measures should be taken For instance the emission degree of such source may be changed with the help of periodical maintenance works or the explosive substances around may be removed It should be checked prior to the commencement of the mounting work whether there is any damage on the equipment and the required parts are complete or not If it is founded out that there is damage or a part is missing then the delivery of the equipment should not be taken The label and other information on the equipment and on its package should be controlled prior to start using our equipments It should be checked prior to the commencement of the mounting work again whether the line pressure exceed maximum pressure level indicated on the product label or not The conformity of the product to be fixed prior to the mounting work with the system to be used should be controlled as well The operation limits indicated in the technical specifications section should not be exceeded and the product should not be supplied more pressure than its maximum value It should be ensured that the arrow situated on the body of the regulator faces the side of the end user Make sur
25. ome obligatory cases All personnel to perform maintenance mounting and all other works should have taken elect rical precautions Note that precautions first In order to prevent breakdowns allocate time for appropriate precautions While disassemble the pipes and valves make sure that no pressure presents in the system The surface of the solenoid valve may get heated in the running system Take relevant precautions against the risk of injury So not force the valve to bend or screw Connection cables and wires may be bent and lead to short cuts Make sure that required magnetic material has been placed in the internal hole of the coil prior to the operation of the equipment otherwise the coil breaks down The coil should not be run in an idle mode In other words it should necessarily be operated together with the tube and core and while the valve is connected Otherwise the conductive wire inside the coil burns in a short period of time and becomes unusable It is strictly recommended for the temperature of the coil in the operating environment not to exceed specified limits Otherwise the coil will be exposed to an excess external force and this will inhibit the coil from performing its functions Recommended ambient temperature is 10 C 80 C In order to ensure that the coils will not be affected from the excessive voltage fluctuations itis strictly recommended to place relevant devices in the system properly Prior to s
26. rking days a T E Tee Address S E RS Seller Distrubutor Representative Name Surname Manufacturer Representative Name Surname Emre UZUN Title Quality Manager Title Date 23 12 2013 Date Signature Signature TOR K GAS VALVE S80 USER MANUAL SERIES valve s automation E i l gt D a p kusa i ERTIFIKAT xis xa awer dou n Zt icate MAR Hm Carine asss ani nit ATA e TR E 552 ES amem NE enun ZERTIFIKAT Tia inde T V Industria Service Gmbh a a T V Vertaheon daa Lerma E This arai akaqa SMS lida gy j E PLC w X Sar yl Umm n T m ELI ag ais Kare Bah Ma a dre 2 ima vaste nau o y prion und Boa MR ri vont pun vasti und ROSATI E MERIT A pla al al i Bami kaka s lon O Be a Sh loin Pada e i duni in Pario d Posi qui rap 0961 2096 ME LII steed eae at ine nd DT ig ias IB Ei Vit inu mI T AS st a y en er ETT re BEER SA nani m de ee LL sa mur P 1 a
27. s air nonabrasive gases Fluid Type 3 numbered gas group Ambient Temperature 15 C 60 Threaded Connection 9 0 12 a 151 4 0 B C G E p E ESPOSO e a 3 4 86 142 101 41 75 5 70 i 86 142 101 41 755 70 Table 4 Gas Valve Dimensions E vee M aS s s a E UMEN O ri d Gasket Material H NBR 801 05 7 24 0 05 38 0 80 NR NT Coil Material Its external plastic is made of fibre glass reinforced nylon T s hr Table 3 General Technical Specifications sono z 30 0 05 145 10 80 NBR Table 5 Dimensions of the Normally Open Gas Valve MEA n cau ma j Z m S808604 34 4 S808605 1 24 0 05 38 10 80 NBR_ Sspeens wwe 49 G5 is O j dO INR MENTA ie ae um E S808608 0 05 80 NBR Table 6 Dimensions of the Normally Closed Gas Valve E SMS SANAY MALZEMELERI RET M VE SATI I A S E SMS SANAY MALZEMELERI RET M VE SATI I A S nk C C I f f f f SNS Head Office Bostanci Yolu Cad
28. t by the user improper using to the instruction manual 3 Any relevant malfunctions caused by other equipment in use 4 Changes and damages not caused by the product manufacturer for example the case of the opening of the product by not authorized workshops 5 All failures depend on the system electricity air etc 6 Failures depend on the intervention of unauthorized service 7 Products with damaged or destroyed warranty label 8 In case of damage to outer surface of the product 9 The faults in the caused by falling hit etc 10 Faults occurred on dusty damp extreme heat or cold environments 11 Faults caused by natural disasters such as flood fire earthquake lightning etc 12 Faults caused by electrostatic discharge ESD damage SMS 12 1 WARRANTY CERTIFICATE SMS SANAYI MALZEMELERI URETIM VE SATISI A S Adres Head Office Bostanci Yolu Kuru Sokak No 16 Yukari Dudullu 34776 Umraniye Istanbul TURKEY Tel 90 216 364 34 05 Fax 90 216 364 37 57 Plant MES OSB 5 Cadde No 6 erke li OSB Mah Dilovas Kocaeli TURKEY Tel 90 262 2902020 Fax 90 262 290 20 21 Manufacturer Product GAS VALVE Trade Mark TORK Model vua v t E E HE s s EE SCRAN ORDEAK TORK TORKCTDEICTORICITIDENCAORIC TERICTUPIC TORIK FORIC FORK TORIC FERIC 1 eR TAER Salle esuc Trikac TORICTERIE TDRIC TERIKC TDEFICTORIC TERIK FORG TENER FORIG Warranty Period 2 Years Max Repair Time 20 wo
29. tart using our products the labels and other information indicated on the equipment and its package should be controlled The conformity of the equipment to be fitted before mo unting with the system to be used should also be checked The operation limits indicated in the technical specifications section should not be exceeded It should be ensured that no flow pre sents in the line to which the coil will be fitted and such possibility has been prevented during the mounting process Mount the parts of the gas valve by means of taking into consideration the fact that they will be dismantled and maintained in the future As the gas valve may be required to be removed from the installation for the sake of maintenance and repair works use gland monometer or ball valve atthe inlet and outlet sections of the gas valve Pay attention not to use a long thread connection for the line If such thread connection is longer than required the body of the equipment may be damaged in tightening or mounting Perform the mounting and dismantling works by means of necessarily using a switch at the connection section Do not perform cutting and welding processes without filling inert gas in the gas installation used Make sure that the equipment has been connected to the line in a robust and tight way while examining the efficiency of the performance of the equipment Do not get closer to the equ ipment with electrical and inflammable materials while the gas valve is

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