MicroSmart - Steven Engineering
Contents
1. only Dimensions Warning Explosion Hazard Substitution of FC4A N16B3 FC4A T16K3 FC4A T16S3 components may impair suitability for Class Division 2 N3283 A Fea ae s 38 4178 Waming Explosion Hazard Do not disconnect Source Input Wiring i equipment unless power has been switched off or CN1 the area is known to be non hazardous Caution notices are used where inattention might cause personal injury or damage to equipment The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment install the MicroSmart in environments described in d the users manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the MicroSmart is Pollution degree 2 The pollution degree refers to a degree of pollution in the micro environment which determines the effect of pollution on the insulation Pollution degree 2 defines Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected Do not use the MicroSmart in environments inferior to the state specified in IEC80664 1 Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments2. 32 point Transistor Sink Output Module FC3A T32K4 Terminal No are indicated on the female connector at the cable end FC3A T32K5 Terminal No represent the pin arrangement of the male connector on the module as shown in the diagram Note Be sure to connect two COM terminals and two V terminals respectively Note Do not connect any wiring to NC no connection terminals Femara Bza 10 DjfA20 m Szo B1240 O ass oars Bsal 0 Djar Pr O O efft Oat masta 8B s j1 DAIS CRH 815 0 QIJA1S Lh tere B14Hi0 O jais tO 819 0 Qfar ma siz e120 Djan ang we Build Hjan topes Biofl O ato t oe jas BollD Ol ae h 37 Be f0 Dj as 0 ee 87110 Gl a tes s6 pE a BS B aS ez B4 HO Olfa E ar Cp 83 aa 22 10 Olt az 81410 Of ar 2 channe Analog Output Module FC3A DAI221 Analog output module can select an output signal range using the rotary switch on the side of the Motary Seiten Note After changing the rotary switch setting while the CPU module is powered up press the communication enable button on the CPU module for wore than 4 seconds until the ERROR LED blinks once then the new output signal range takes effect Terminal Arrangement Terminal No a ndicated on the terminal label on the screw terminal block Use a two core twisted pair shielded cable with a minimum core diameter of 0 9ma Connect the shield wire to a proper frame ground
3. B s80 idec IDEC IZUMI CORPORATION L Operating Instructions www ides com microSimart This sheet provides brief operating instructions of the MicroSmart I O modules For details see the MicroSmart User s Manual FC4A LO3Ai Applicable Ferruie Dimensions mm To crimp the ferruies shown below use a special crimping tool CRIMPFOX ZA 3 For 1 cable connection For 2 cable connection somm j ptm Lomm f peo D Al 0 5 8 WH Al TWIN 2X 0 5 8 WH indicates the Type No of Phoenix Contact Recommended Screwdriver When wiring the Phoenix Contact terminal block use FC44 N1683 FC4A N3283 FC4A T16K3 FC4A T16S3 FC4A T32K3 FC4A T32S3 FC4A M24BR2 FC4A LO3A1 FC4A LO3AP 1 FC4A J2A1 FC4A K1A1 the recommended screwdriver Phoenix Contact Type No SZS 0 4x2 5 Wiring Example Use an IEC 60127 approved fuse on the output circuit to meet voltage and current requirements For details Special expertise is required to use the MicroSmart Read this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user All MicroSmart modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy FC4A J2A1
4. FG Ten COM GND terminals are connected together internatly When using voltage output with the rotary switch set to 0 Assembling and Disassembling Modules Assembling Modules Place the expansion connectors of two aodules together and press the modules together until the latch clicks to combine the modules securaly improper connection between modules will cause malfunction or damage when power is turned on Attach end plates to both sides of the module row Expansion Connector End Plate End Plate Modules Disassembling Modules Keep the blue release button on top of the module depressed to disengage the latch and pull the modules apart Release Button t SS End Plate Modules For details about assembling and disassembling modules see the OpenNet Controller user s manual End Plate Note Turn power off to the OpenNet Controller before g or disassembling otherwise modules may founting Modules For details about mounting and removing modules see the OpenNet Controller user s manual Use the 35 mm wide DIN rail for mounting the modules and secure the modules using the BNLG mounting clips on both sides of the module row Mounting on DIN ait Resoving from DIN Rail h j 35 me Widi __ 35 am wide i ji 3 ma Wide r H t DIN Rail DIN Rail Hf i li j H Clamp be Mounting Direction Mount the OpenNet Controller modules horizontally on a vertical pla
5. Sink Input Wiring DC Source Input Wiring External External Power Sensor Power 24V OV IN OF 1 2 3 4 5 DC OUFI COM AC power supply type Support of sensor power which is A section of above figure is able to use instead of external power DC power supply type No support of sensor power Therefore external power is required DC Power AC Power Relay Output Wiring Wiring Wiring ee L Peet Wmo 1 2 Ms ik 24 VDC Applicable Ferrule Dimensions mm To crimp the ferrules shown below use a special crimping tool CRIMPFOX ZA 3 For 1 cable connection For 2 cable connection 6 0mm 4 7 0mm 4 LI DAI 1 8 RDDAI 1 5 8 BKO DAI TWIN 2x 0 75 8 GYD indicates the Type No of Phoenix Contact Recommended Screwdriver When wiring the Phoenix Contact terminal block use the recommended screwdriver Phoenix Contact Type No SZS 0 6x3 5 SAFETY NOTE Special expertise is required to use the MicroSmart e Read this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user eAll MicroSmart modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control
6. circuit outside of the MicroSmart eUse the sensor power supply only for supplying power to sensors connected to the MicroSmart eDo not disassemble repair or modify the MicroSmart modules IDEC CORPORATION 8 0mm 8 0mm i http www idec com 2006 2 Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com B 981 0 FIDEC INSTRUCTION SHEET mcroSmart _ pentra FC5A Series This sheet provides brief operating instructions of the MicroSmart programmable controller For details see the MicroSmart User s Manual FC9Y B927 5 Installation in Control Panel amp Mounting Direction El 1 0 Wiring 10 Safety Precautions When installing the MicroSmart in a control panel take the convenience of operation and maintenance and resistance against environments into consideration 4 Front Panel EH type FC5A D16RK1 FC5A D16RS1 FC5A D32K3 FCSA D32S3 20mm minimum 20mm minimum A Name amp Function tion Connector ao obo T Communica Expansion Connector Expansion connector seal Analog P otentiomete Analog voltage Input Power LED PWR R
7. e damage or personal injury may be caused in case the MicroSmart should fail Install the MicroSmart according to instructions described in this instruction sheet and the user s manual Improper installation will result in falling failure or malfunction of the MicroSmart Make sure that the operating conditions are as described in the user s manual lf you are uncertain about the specifications contact IDEC in advance In this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or death Turn off the power to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents This equipment is suitable for use in Class Division 2 Groups A 8 C D or non hazardous locations of output module specifications see the MicroSmart User s Manual The following symbols represent a fuse and a toad Fuse Load Terminal numbers are indicated on the module FC4A N16B3 Source Input Wi FC4A K1A1
8. exporting equipment containing MicroSmart to Europe If relays or transistors in the MicroSmart output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside of the MicroSmart Use the sensor power supply only for supplying power to sensors connected to the MicroSmart Do not disassemble repair or modify the MicroSmart modules B 980 0 NIDEC INSTRUCTION SHEET microOSmart __ _ pentra FC5A Series This sheet provides brief operating instructions of the MicroSmart programmable controller For details see the MicroSmart User s Manual FC5A C10R2 FC5A C16R2 FC5A C24R2 AC power supply FC5A C10R2C FC5A C16R2C FC5A C24R2C DC power supply Name amp Function Sensor Power Terminals No support for DC power supply type Port1 a Set i ip 3 o0000on Ee Expansion Analog Potentiometer rOl g ir a Do Connector Port 2 Connector a e T ILZ a A W Bottom View Power Supply Terminals Input LED OutputTerminals Power LED PWR Run LED RUN ae Error LED ERR Status LED STAT Cartridge Connector Output LED Terminal Cover Expansion Connector Hinged Lid Seal Front Cover Assembling Modules Remove the expansion connector Seal from the 24 I O type CPU module With the expansion connectors aligned correctly press the CPU module and I O mo
9. the contro system damage or accidents The OpenNet Controller is designed for installation in equipment Do not instal the OpenNet Controller outside equipment install the OpenNet Controtier in environments described in the user s manual if t humidity conden vibrations d or malfunction will result for using the OpenNet Controller 2 The pollution degree of pollution in the micro environment which determines the effect of pollution on the insulation Pollution degree 2 defines Only non conductive pollution occurs except that occasionally a tem ry conductivity caused by condensation is to b pected Do not use the Op Control in environments inferior to the e specified in EC60664 1 Oreo power applicable to the OpenNet pentrollst Is as a 52 PS2 refers to a power supply tha t failure duration of 10 msec at the val between power failures of nun nts and pieces of wire from OpenNet Controller housing nts and chips may cause fire of maf function proper size to meet voltage and current requirements Tighten terminal screws to amp proper tightening torque of 0 5 to 0 6 N m Use an 1EC60127 approved fuse on the power line and output circuit to meet volta current i requirements Recommended fuse Littelfuse Sx20am t stow blow type 218000 series Type T This is required when exporting equipment containing OpenNet Controfler to Europe uUse an EU approved circuit breake
10. 19 a3 L m L 18 14 17 a HO DAI 1 8 RD Al 1 5 8 BKD DAI TWIN 2x0 75 8 GYD mt e s 15 a5 lO DAI 0 5 8 WHD DAI TWIN 2x0 5 8 WHO 14 l6 13 a HO indicates the Type No of Phoenix Contact 12 ks 1 a O 10 COM 9 COM E 8 com 7 COM H H alis 6 COM 5 COM 4 COM 3 vV 8 Recommended Screwdriver 2 COM i 7 H When wiring the Phoenix Contact terminal block use Right side CN2 the recommended screwdriver wire Sensor MM fon Nom outa Phoenix Contact Type No SZS 0 6x3 5 SZS 0 4x2 5 26 110 23 aio 24 11 23 an HO e 22 n2 21 a2 HO 20 113 19 ais O 18 14 17 Q14 ei ite 15 15 a15 14 16 13 Q16 12 17 11 ai7 HOS 10 COM 9 COM ee 8 com 7 COM eH He Le 6 COM 5 COM 4 COM 3 V p 2 COM 1 V The following symbols represent a fuse and a load E amp E Fuse Load COM COM COM COM1 COM2 and COM3 terminals are not interconnected COM terminals are interconnected Special expertise is required to use the MicroSmart e Read this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user All MicroSmart modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or pe
11. MicroSmart Use the sensor power supply only for supplying power to sensors connected to the MicroSmart Do not disassemble repair or modify the MicroSmart modules Courtesy aLeteven EngingsingJWNC e 200 RyarWay South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com er IDEC IZUMI CORPORATION www idec com Operating Instructions B 543B rt This sheet provides brief operating instructions of the MICRO ma MicroSmart optional cartridges For details see the MicroSmart User s Manual Memory Cartridge FC4A PM32 and Clock Cartridge FC4A PT1 Function Memory Cartridge The memory cartridge is used to store a user program When a memory cartridge is installed on the CPU module the user program stored on the memory cartridge has priority over the user program in the CPU module EEPROM Installed The user program stored on the memory cartridge is executed Not installed The user program in the CPU module EEPROM is executed Clock Cartridge The clock cartridge makes it possible to use the calendar clock functions in your user program For details see the MicroSmart User s Manual Notes Before using the clock cartridge for the first time set the date and time in the clock cartridge using WindLDR Installing a Memory or Clock Cartridge Remove the dummy cartridge from the CPU module Make sure of correct orientation and install a memory or clock cartridge into the cartridge
12. Output 1 10 1 a Oe a 2 i 2 a HORS g _ 8 12 3 COM En o EY 4 13 4 v ee Incorrect Mounting Direction Incorrect Mounting Direction 5 14 5 NG gring ANE 6 5 6 a2 m op 7 16 7 a OB F 3 8 17 8 Q4 sa 9 com 9 com Hi w x 24VDC 10 COM 10 NC Incorrect Mounting Direction 1 COM 1 Q5 ORY J 12 com 12 as OE 6 Dimensions 13 COM 13 come O 14 NC FC5A D16RK1 FC5A D16RS1 15 a DS 47 5 14 6 70 0 Z 16 COM3 _ gt m x iio FC5A D32K3 i Left side CN1 Pr No Input No Output 2 wire Sensor zrn 2 26 10 25 Qo 24 n 23 Q1 e 22 12 21 Q2 1 20 13 19 a3 18 14 17 a4 aan ae oo 16 5 15 Qs 4 i Eos 14 16 13 ae A 12 17 11 Q7 2 10 COM 9 COM 8 com 7 com HHE FC5A D32K3 FC5A D32S3 6 COM 5 COM 47 5 11 3 70 0 4 COM 3 V p a rs 2 COM 1 V z HBO Right side CN2 L 0 2 wire Sensor No Input No Output lo eee 26 110 25 aio HE i i o 24 m1 23 ant O S 22 112 21 a12 20 113 19 a3 HO 0 18 114 17 aia HO i 16 115 15 a15 E ape min 14 116 13 ais HO T 12 17 11 a7 HOB in 10 COM 9 COM lt a8 com 7 como MHE 8 5 mm when the clamp is pulled out 6 COM 5 COM Dimensions in mm 4 QOM 3 AA 2 COM 1 V Applicable Ferrule Dimensions FC4A D32S3 Left side CN1 To crimp the ferrules shown below use a special 2 wire Sensor No Input No Output crimping tool CRIMPFOX ZA3 a 26 10 25 ao HO For 1 cable connection For 2 cable connection 24 i 23 a_ 6 0mm 8 0mm 7 0mm 8 0mm 22 12 21 Q2 o 20 13
13. al minimum minimum 9 tal 20mm minimum 20mm minimum Yoo FC5A D16RK1 FC5A D16RS1 Left side TB1 Right side TB2 2wire Sensor No Input No Output 1 10 1 Qo beng 2 n 2 Q1 3 2 3 como map 4 3 4 V 5 14 5 NC TPN 6 5 6 a2 HOE 7 l6 7 a3 coe 8 17 8 a ODB 9 COM 9 com Abe 10 COM 10 NC RS 11 COM 1 Q5 oo TH 12 COM 12 Q6 13 COM 13 come H 14 NC 15 a7 DE 16 com3 O Left side TB1 Right side TB2 pa fq 2 wire Sensor No Input No
14. and chips may cause fire hazard damage or malfunction Use wires of a proper size to meet vollage and current requirements Tighten terminal screws to a proper tightening torque of 0 22 to 0 25N m Use an IEC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 5x20mm slow blow type 218000 series Type T This is required when exporting equipment containing Laes He ne gt MicroSmart to Europe i 7 Use an EU approved circuit breaker This is sa FC4A M24BR2 Source Input Wiring Sink Input Wiring FC4A LOSA1 FC4A LOSAP1 FC4A J2A1 FC4A KIA1 PEES required when exporting equipment containing MicroSmart to Europe if teiays or tansistors in the MicroSmart output modules should fail outputs may remain on or off For oulput signals which may cause heavy accidents provide a monitor circuit outside of the MicroSmart Do not disassemble repair or modify the MicroSmast modules 103 0 lt 8 5 mm when the clamp is pulled out 5 Dimensions in mm i Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com IDEC IZUM CORPORATION www idec com deg MicroSimeart This sheet provides brief operating instructions of the M
15. connector securely The protruding potion should be bottom protruding potion Removing the Memory or Clock Cartridge Hold the ribs on top and bottom of the cartridge and pull the cartridge straight out Before installing or removing a memory or clock cartridge turn off the power to the CPU module If a memory or clock cartridge is installed or removed while the CPU module is powered up the cartridge may be damaged ro a This equipment is suitable for use in Class I Division2 Groups A B C D aed Hee ing or non hazardous locations only Warning Explosion Hazard Substitution of components may impair suitability for ClassI Division2 Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Courtesy of St ven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com 8 579 z ideg IDEC IZUMI CORPORATION Operating instructions microSimeart This sheet provides brief operating instructians of the wiew idee com MicroSmart programmable controller For details see the MicroSmart Users Manual FC4S D20K3 FCAA D20S3 FCAA D20RK1 FC4A D20RS1 FC4A DAU KS FC4A D4053 Name amp Function Communcation Coneco X Analog Potentiometes Analog votage input Power LED PWR Run LED RUN Error LED ERR Status LED STAT Inpu
16. dule together and push in the unlatch button to Terminal Cover Per t Note I O modules cannot be mounted on the 10 and 16 1 O type CPU modules Mounting Modules DDIN Rail Mounting Use a 35 mm wide DIN rail and BNL6 mounting clips to secure the modules 35 mm wide DIN Rail Clamp Direct Mounting Use M4 mounting screws 6 mm or 8 mm long FC5A C24R2 C24R2C 90 0 FC5A C10R2 C16R2 and C10R2C C16R2C 90 0 83 0 Input Terminals Installation in Contd Pand amp Mbunting Direction When installing the MicroSmart in a control pane take the convenience of operation and maintenance and resistance against environments into consideration CLLLLLLLLLAILLLLALLALAMLMLLLLLL LLL 20 mm minimum 40mm minimum LLLLLLLLLLLLLLLLLLL LL 20 mm minimum LLLLLLLLLLLLLLLLLLLLLLL LLL LL LL Correct Mounting Direction at 55 C or below Allowable Mounting Direction at 35 C or below Allowable Mounting Direction at 40 C or below Wiring Duct Dimensions FC5A C24R2 C24R2C lt 95 0 FC5A C10R2 C16R2 and C10R2C C16R2C 80 0 70 0 lt 8 5 nmvwhen the clanp is pull ed out D nensi ons i n nm Wiring DC
17. ep this instruction sheet at the and user AI OpenNet Controller modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the OpenNet Controller in applications where heavy damage or personal injury may be caused in case the OpenNet Controller should fail instal the OpenNet Controller according to instructions described in this instruction sheet and the user s manual Improper installation will resutt in falling failure or malfunction of the OpenNet Controlter uake sure that the operating conditions are as described in the user s manual If you are uncertain about the specifications contact DEC in advance in this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personel injury or death Caution notices are used where inattention might cause personal injury or damage to equipment Turn power off to the OpenNet Controller before starting installation removal wiring maintenance and inspection on the OpenNet Controller Failure to turn power off may cause electrical shocks or fire hazard eEmergency stop and interlocking circuits must be configured outside the OpenNet Controller If such a circuit is configured inside the OpenNet Controller failure of the OpenNet Controller may cause disorder of
18. h e Turn power off to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart e Failure to turn power off may cause electrical shocks or fire Note I O modules cannot be mounted on the 10 and 16 I O type CPU modules Mounting Modules DIN Rall Mounting Use a 35 mm wide DIN rail and BNL6 mounting clips to roove 35 mm wide DIN Rail secure the modules Clamp Direct Mounting Use M4 mounting screws 6 mm or 8 mm long FC4A C24R2 and Expansion I O Modules FC4A C10R2 and FC4A C16R2 FC4A C10R2 and FC4A C16R2 8 5 mm when the clamp is pulled out Dimensions in mm Wiring DC Sink Input Wiring TNN Loe a a 2ViOVIDCING 1 2 3 4 g 24ViOVIDCIND 1 2 DC OUT ICOM DC OUT COM AC Power and Relay Output Wiring DC Source Input Wiring SHHHHVH HH ae a NEENA outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents e This equipment is suitable for use in Class I Division2 Groups A B C D or non hazardous locations only eWarning Explosion Hazard Substitution of components may impair suitability for ClassI Division2 e Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Caution no
19. icroSmart programmable controller For details see the MicroSmart User s Manual FC4A C10R2 FC4A C16R2 FC4A C24R2 Name amp Function Sensor Power Terminals Port 1 Expansion Connector Analog Potentiometer Port 2 Connector Bottom View Input LED Power LED PWR Run LED RUN Error LED ERR Status LED STAT Output LED Teminal Cover Hinged Lid pAssembling Modules Remove the expansion connector Seal from the 24 I O type CPU module With the expansion connectors aligned correctly press the CPU module and I O module together and push in the unlatch button to attach the Input Terminals lnstallation in Control Panel amp Mounting Direction When installing the MicroSmart in a control panel take the convenience of operation and maintenance and resistance against environments into consideration 40mm minimum minimum CLA bP MAM MM hahih de da dadekukndrh ht N N N N N N N N N N N N N N N N N N Correct Mounting Direction Wiring Duct Dimensions FC4A C24R2 95 0 gsancacoocog oogooocoto oujn San Fra Bibs ah Be 80 6970 e General InquirieS 800 670 4826 4yww stevenengineering com modules together firmlgourtesy of Steven Engineering Inc e 230 Ryan wah S Ih nikis OOO O ee a E E n aa sats te Applicable Ferrule Dimensions mm To crimp the ferrules shown below use a special crimping tool CRIMPFOX ZA 8 F
20. ions FC4A D20K3 FC4A D20S3 PE haal 700 y i J i oy 2900 perei 90 0 FC4A D20RK1 FC4A D20RS 1 47 5 FC4A D40K3 FC4A D40S3 47 5 gt 1 70 0 8 5 mm when the clamp is pulled out Dimensions in mm VO Wiring FC4A D20K3 FC4A DzORKt FC4A D20RS1 Left side TB1 Right side TB2 FC4A D40K3 Left side CN1 FC4A D40S3 The following symbols represent a fuse and a load a Fuse Load Applicable Ferruie Dimensions mm To crimp the ferrules shawn below usu special crimping tool CRIMPFOX ZA 5 For 1 cable connection For 2 cable connection a 2 0mm at be Ai 1 3 RD Al 1 5 8 BK AI TWIN 2 x0 75 8 GY Al 0 5 8 WH CAL TWIN 2x 0 5 8 WH indicates the Type No of Phoenix Contact Recommended Screwdriver When wiring the Phoenix Contact terminal blocs use the recommended screwdriver Phoenix Contact Type No 0 6x3 5 SZS 04x25 Safety Precautions Special expertise is required to use the MicroSmart Read this instruction sheet and the user s manual to make sure of correct aperation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user Ail MicroSmart modules are
21. itor circuit outside of the MicroSmart e Do not disassemble repair or modify the MicroSmart modules using the MicroSmart is IDEC CORPORATION http www idec com 2006 6 Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com B 356 2 a ider IDEC IZUMI CORPORATION Operating Instruction OpenNet Controller fade In Japan Read this instruction sheet and the OpenNet Controller user s manual to make sure of correct operation Keep this instruction sheet at tha end user FCBA R161 FCSA R162 FCIA TIGKI FCSA TIGK3 FCIA T32K4 FCSA T32K5 FC3A DA1221 Terminal Arrangesent Connect an IECEOI27 approved fuse at the position indicated in the circuit diagram below to meet voltage and current requirements For details about output modules see the OpenNet Controller user s manual The following symbols represent a fuse and a toad Fuse Load 16 point Relay Output Module COM terminals are not connected together internally FC3A R161 Terminai No are indicated on the terminal label on the screw termina block T FC3A R162 Terminat No at the cable end ont 16 point Transistor Sink Output Module FCSA TI6K1 Terminal Wo are indicated on the terminal label on the screw terminal block FC3A T16K3 Terminal No are indicated on the female connector at the cable end 0N1
22. manufactured under DEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the MiecraSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail Install the MicroSmart according to instructions described in this instruction sheet and the user s manual improper installation will result in falling failure or malfunction of the MicroSmart Make sure that the operating conditions are as described in the user s manual if you are uncertain about the specifications contact IDEC in advance In this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or death Turn off the power to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only Warning Explosion Hazard Substitution of components may impair suitability fo
23. n might cause personal injury or damage to equipment e The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment Install the MicroSmart in environments described in the user s manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result e The environment for Pollution degree 2 e Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments and chips may cause fire hazard damage or malfunction e Use wires of a proper size to meet voltage and current requirements Tighten terminal screws to a proper tightening torque of 0 5 N jm power supply terminals or 0 22 to 0 25 N m I O terminals Use an IEC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 5x20mm_ slow blow type 218000 series Type T This is required when exporting equipment containing MicroSmart to Europe e Use an EU approved circuit breaker This is required when exporting equipment containing MicroSmart to Europe If relays or transistors in the MicroSmart output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a mon
24. ne as shown below Do not mount the modules vertically or upside down Correct Incorrect Incorrect 1 When the ambient temperature is 40 C or below the modules can also be mounted upright Dinensions nm 8 5 5 0 35 0 35 0 i AER When using current output with the rotary switch set to 4 RREN 8 0 3 2 Dimension when using the recommended mounting clip BNL6 3 Disension when the latch is pulled out 4 Dimension when using the recommended DIN rait BAA1000 Installation in Control Panel When installing the OpenNet Controller modules in a control panel take the convenience of operation and maintenal and resistance against environ ments into consideration 20am wininue Applicable Ferrule Dimensions mm To crimp the ferrutes shown below use special crimping toot CRIMPFOX UDS For l cable connection For 2 cabie connection 6 0 8 0 7 0 cs mor oa Al 1 8 RD AL TWIN 2X 1 8 RD indicates the Type No of Phoenix Contact Recommended Screwdriver When wiring the terminal block use the recommended screwdriver Phoenix Contact s Type No S2S0 6x3 5 A Safety Precautions Special expertise is required to use the OpenNet Controller kead this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the OpenNet Controller Ke
25. non hazardous Caution notices are used where inattention might cause personal injury or damage to equipment e The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment elnstall the MicroSmart in environments described in the user s manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result eThe environment for using the MicroSmart is Pollution degree 2 e Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments and chips may cause fire hazard damage or malfunction eUse wires of a proper size to meet voltage and current requirements Tighten terminal screws toa proper tightening torque of 0 5 N m eUse an IEC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 5x20mm_ slow blow type 218000 series Type T This is required when exporting equipment containing MicroSmart to Europe e Use an EU approved circuit breaker This is required when exporting equipment containing MicroSmart to Europe elf relays or transistors in the MicroSmart output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor
26. or 1 cable connection For 2 cable connection 6 0mm 8 0mm 7 0mm 8 0mm Al 1 8 RD AI 1 5 8 BK AI TWIN 2 X0 75 8 GY indicates the Type No of Phoenix Contact Recommended Screwdriver When wiring the Phoenix Contact terminal block use the recommended screwdriver Phoenix Contact Type No SZS 0 6x3 5 Special expertise is required to use the MicroSmart Read this instruction sheet and the user s manual to make sure of correct operation before starting installation wiring operation maintenance and inspection of the MicroSmart Keep this instruction sheet at the end user All MicroSmart modules are manufactured under IDEC s rigorous quality control system but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail e Install the MicroSmart according to instructions described in this instruction sheet and the user s manual Improper installation will result in falling failure or malfunction of the MicroSmart e Make sure that the operating conditions are as described in the user s manual If you are uncertain about the specifications contact IDEC in advance eIn this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or deat
27. r This is required when exporting equipment containing OpenNet Controiter to Europe if relays or transistors in the OpenNet Controller output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside of the OpenNet Controller Do not disassembie repair or modify the OpenNet Controller modules Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com
28. r Class I Division 2 Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous m he Caution notices are used where inattention might cause personal injury or damage to equipment e The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment Install the MicroSmart in environments described in the user s manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the MicroSmart is Pollution degree 2 Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments and chips may cause fire hazard damage or malfunction Use wires of a proper size to meet voltage and current requirements Tighten terminal screws to a proper tightening torque of 0 5 N m power supply terminals or 0 22 to 0 25 N m I O terminals Use an EC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 6x20mm slow blow type 218000 series Type T This is required when exporting equipment containing MicroSmart to Europe Use an EU approved circuit breaker This is required when
29. rsonal injury may be caused in case the MicroSmart should fail Install the MicroSmart according to instructions described in this instruction sheet and the user s manual Improper installation will result in falling failure or malfunction of the MicroSmart e Make sure that the operating conditions are as described in the user s manual If you are uncertain about the specifications contact IDEC in advance e In this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or death e Turn off the power to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents This equipment is suitable for use in Class Division 2 Groups A B C D or non hazardous locations only e Warning Explosion Hazard Substitution of components may impair suitability for Class Division 2 e Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Caution notices are used where inattentio
30. system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail e Install the MicroSmart according to instructions described in this instruction sheet and the user s manual Improper installation will result in falling failure or malfunction of the MicroSmart e Make sure that the operating conditions are as described in the user s manual If you are uncertain about the specifications contact IDEC in advance eIn this instruction sheet safety precautions are categorized in order of importance to Warning and Caution Warning notices are used to emphasize that improper operation may cause severe personal injury or death eTurn power off to the MicroSmart before starting installation removal wiring maintenance and inspection on the MicroSmart e Failure to turn power off may cause electrical shocks or fire hazard Emergency stop and interlocking circuits must be configured outside the MicroSmart If such a circuit is configured inside the MicroSmart failure of the MicroSmart may cause disorder of the control system damage or accidents eThis equipment is suitable for use in Class Division2 Groups A B C D or non hazardous locations only eWarning Explosion Hazard Substitution of components may impair suitability for Class Division2 e Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be
31. t LED Output LED Port t Cartridge Connector Cartridge Connector 2 Power Supply Terminais 1 0 Connector Assembling VO Modules Remove the expansion connector seal from the CPU module With the expansion connectors aligned correctly press the CPU module and I O module together and push in the unlatch button to attach the modules together firmly Communication Modules Remove the communication connector cover from the CPU module With the communication connectors aligned correctly press the CPU module and communication module together and push in the unlatch button to attach the modules together firmly Remove the communication connector cover Mounting Modules DIN Rail Mounting Use a 36 mm wide DIN rai and BNL6 mounting clips to secure the modules i DIN Rad Clamp Direct Mounting Use M4 mounting screws 6 mm or 8 mm long FC4A D20K3 FC4A D20RK1 FC4A D20S3 FC4A D20RS1 FC4A D40K3 FC4A D4053 20 ao Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com Installation in Control Panel amp Mounting Direction When installing the MicroSmart in a control panel take the convenience of operation and maintenance and resistance against environments into consideration Correct Mounting Direction Incorrect Mounting Direction Wiring Duet Dimens
32. tices are used where inattention might cause personal injury or damage to equipment e The MicroSmart is designed for installation in equipment Do not install the MicroSmart outside equipment e Install the MicroSmart in environments described in the user s manual If the MicroSmart is used in places where the MicroSmart is subjected to high temperature high humidity condensation corrosive gases excessive vibrations and excessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the MicroSmart is Pollution degree 2 e Prevent metal fragments and pieces of wire from dropping inside the MicroSmart housing Ingress of such fragments and chips may cause fire hazard damage or malfunction e Use wires of a proper size to meet voltage and current requirements Tighten terminal screws to a proper tightening torque of 0 5 N m e Use an IEC60127 approved fuse on the power line and output circuit to meet voltage and current requirements Recommended fuse Littelfuse 5x20mm_ slow blow type 218000 series Type T This is required when exporting equipment containing MicroSmart to Europe e Use an EU approved circuit breaker This is required when exporting equipment containing MicroSmart to Europe elf relays or transistors in the MicroSmart output modules should fail outputs may remain on or off For output signals which may cause heavy accidents provide a monitor circuit outside of the
33. un LED RUN Error LED ERR Status LED STAT Input LED Output LED Port1 Cartridge Connector 1 Cartridge Connector 2 5 LJ 1 0 Connector Power Supply Terminals Ei Assembling 1 0 Modules Remove the expansion connector seal from the CPU With correctly press the CPU module and I O module module the expansion connectors aligned together and push in the unlatch button to attach the modules together firmly Communication Modules Remove the communication connector cover from the CPU module With the communication connectors the CPU module and communication module together and push in the aligned correctly press unlatch button to attach the modules together firmly A EJ Mounting Modules QDIN Rail Mounting Use a 35 mm wide DIN and BNL6 mounting clips rail to secure the modules DIN Rail Clamp Direct Mounting Use optional direct mounting strip FC4A PSP1P and M4 mounting screws 6 mm or 8 mm long FC5A D16RK1 FC5A D16RS1 FC5A D32K3 FC5A D32S3 475 gr TE o JE ak eo Yy FOE Wiring Duct Always mount the slim type CPU modules horizontally on a vertical plane as shown above Any other mounting directions are not allowed EZZZZZZA 400m 80mm
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