Baker AN-610 Planer User Manual
Contents
1. ITEM DESCRIITION QTY 1 Thrust bearing 5105 8 2 Bevel gear 24t 4 3 Rack of raising screw 4 4 raising screw Left 2 5 Hex hd Cap M10 40 8 6 M10 washer 8 7 Pressure nut block 4 8 Raising nut belt 2 9 Bevel gear 14t 4 10 Bearing 6005 4 11 Ring R 52 4 12 Chain pulley 50 20t 2 13 Raising Shaft 2 14 Key 7 25 2 15 Slider block L H 2 16 Gib 4 17 Slider L H 2 18 Raising nut R 2 19 Slider R H 2 20 Slide block R H 2 21 Chain pulley 50 15 1 22 Worm gear mechanism 1 23 Raising Motor 1 2Hp 4ph 1 24 Chain pulley 50 15t 1 25 Hand wheel 1 26 Chain pulley rock 1 30 House of table roller 4 31 Table roller 2 32 Sharft of Table roller 2 33 Lower cutter head motor 1 34 support of motor 1 35 Bar of motor rack 1 36 Pulley of 81 4 1 37 Key 8 20 1 38 Bearing 6006 4 39 cover of house 2 40 Chain pulley 50 20t 1 41 Chain pulley 50 20t 1 42 Cover of house 2 43 cover of bearing house 2 44 Cap hd cap M10 30 4 45 Cutter head 1 46 Hex hd cap M20 80 1 47 Nut M20 1 48 Support of cutter head house 1 49 Slide block 2 50 Cover of house 1 51 Nut M40 1 5 1 52 Bearing 6308 2 53 Bearing bridge 1 54 Race 2 55 Cover of housing 1 56 Pulley 3 2 57 Nut M35 1 5 2 58 Hex hd cap M10 80 4 59 Nu2. Baker AN 610 Planer User Manual Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Table of contents Warranty 3 Defective Parts Bate Oi ND Gs en tan Ga Boks doe ee MED gel GANAN aid pekes obs AD ad Service Policy pissin hihi NG Ge Sue aus re HAY Gite NEN dam a Gua doh dee ee dae Sel ake ae Rules for Safe Operation aaah damp eh aes senses DEE Control of Hazardous Energy Lockout Tagout nakapiiraga preke enn E 5 Planer Safety Instructions EE REN AP AA S a Specification EE E EE AA EE Machine Installation sci EE TE Le Operate and Machine Adjustments EEE E T PP 13 20 Test Cutting ETE EE PE TT REE Knife Installation nkka aaa 20 21 Electrical Drawing esseeri sisik serde aus cae NN wa ANG ene AGS eee E Parts NG AA AA APAPAP AD Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 2 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that it is transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at ou
3. diameter 4 100mm Bed roll diameter 4 100mm Feed m p m 23 52 ft min 7 16m min Max depth of cut single board 12mm Stock range thickness Ya 7 3 170mm Widest planeable butted stock 24 610mm Shortest planeable stock not butted 8 200mm Motors 15Hp 10Hp Approximate weight 7 300 Ibs 3300kgs Machine installation Receiving Uncrate machine and check for shipping damage Report any damage to the carrier and your distributor immediately If accessories were ordered with the machine these will be in a separate container and should be checked for completeness and damage Notify the carrier and your distributor immediately if any items are missing or damaged Clean protective coating from all areas and lubricate parts as indicated in this manual Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 9 Upper cutter head motor Feed speed adjust wheel Operate plate Pressure bar Table Lower scale Lower thick wheel Final Scale Electrical box Lower cutter head Thick motor Thick adjust wheel Thick push switch Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 10 Installation Mount machine on a solid foundation preferably a concrete floor and lag machine to the floor through the holes provided in the base The machine area should be clean dry well ventilated and well lighted Since planer can create noise problems the site selection should be one which minimizes reve
4. of the wood to break chip into small pieces to help avoid board bounce on thinner boards to direct the flow of chip out of the machine and to permit multiple board surfacing up to 6mm difference in thickness The chip break in its free position should be 0 8mm below the cutting arc of the knives the same as the infeed roller Using the same method as indicated for the infeed roller adjust the chip breaker free position using 2 4 gage block and shop scale of the proper thickness and adjusting screws in the pivot arm at each end It is important that each end be close to the same height to help avoid skewing of the material as it is fed through the Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 9 18 machine Since the chip breaker adjusting screws contact the bearing house for the infeed roll its adjustment should be made after the infeed roll and if the infeed roll setting is altered the chip breaker must be readjusted Caution a chip breaker set too low may prevent stock from feeding into the machine Out feed roll The outfeed roll is smooth and of one piece construction to help avoid marring the finished surface of the material being cut Its function is to continue to feed the material through the machine after it leaves the infeed roll The correct free position setting is 8mm below the arc of the cutter head knives Using the gage block or a finished 2 4 on edge with 0 8mm shop scale on top under the cutter head raise
5. the sheave or motor side The infeed roll should turn clockwise when from the motor side planer Run the machine without cutting for a short period of time to check that all power function are operating properly Be sure to read and understand the operating instruction manual using the planer Lubrication The table roll infeed roll and outfeed roll are mounted on sealed ball bearing and require no lubrication The Cutter head housing Daily High speed Grease following lubrication slider ways Weekly SAE32 chart indicates the feed chain Weekly SAE32 lubrication points Fd Drive gears Weekly SAE32 frequency and recommended lubrication Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 3 OPERATE amp MACHINE ADJUSTMENTS Operate plate 1 Emergency stop when push the button power off and the button be lock Rotate the button that to reset with clockwise 2 Power switch when be rotate for 1 power on and lamp be light When lamp is unlighted the power is unload or emergency button be push 3 Feed drive switch 1 is start O is stop When upper amp lower cutter head doesn t motion the feed motion should not start 4 Lower cutter head switch 1 is start 0 is stop 5 Upper cutter head switch 1 is start O is stop Lower 4 upper cutter head should not start at the same time must has 5 10 second betwee
6. achine to serve as a reminder of basic safety practice Grounding of the planer make certain that the machine frame is electrically grounded and that a grounding lead is included in the incoming electrical service in cases where a cord and used make certain that the grounding lug connects to a suitable ground Follow the grounding procedure indicated by the national electric code Work area clean keep the floor around the machine clean and free of scrap material sawdust oil or grease to minimize the danger of tripping or slipping Be sure table is free of all scrap foreign material and tools before starting a cut Dress properly before operating the machine remove tie watch and other jewelry and roll up sleeves above the elbows Remove all loose clothing and confine long hair Protective type footwear should wear and hearing protectors should be used where noise exceeds the level of exposure allowed in section OSHA regulations Do not wear gloves Wear safely goggles wear a proved safety shield goggles or glasses to protect eyes when operating the planer Hand safety keep hands outside the machine Never reach under the guards to try to clear stock that stops feeding Do not clear chips and sawdust with hand use a brush Notice caution decal at rear of the machine Do not have any part of the hands any part of the hands under that part of the board that is over the table when starting a cut the infeed roll will engage the board a
7. andard setting is 0 5mm If the reading is greater or less than this reading loosen the nut and adjust the hex head jackscrew to position the roll the 0 5mm setting Repeat the process on the left side and than recheck the right side Relock the nuts Table rolls Table roll set screw outfeed roll limiter infeed roll Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 16 Infeed roll The function of the infeed roll is to feed the material into the machine It is a corrugated roll and when sectionalized is made up of one inch wide sections with 6mm movement in each section to accommodate multiple board surfacing In addition the whole assembly is rubber loaded to accommodate the full 6mm depth of cut To provide proper drive it should be set so that the bottom of its arc is 1 6mm on sectionalized type below the arc of the cutter head knives Using gage block or a short piece of finished 2 4 lumber notched to clear the table roll placed on edge under one knife of the cutter head raise the table with the table raising hand wheel and rock the cutter head back and forth until it just touches the gage block or 2 4 a shop sale of the proper thickness 1 6mm can be used on top of gage block when touching off under the knives and then removed when setting the infeed roll to provide the correct step down lower the table 1 6mm and move the 2 4 or gage block under the extreme right hand side of the infeed roll If it will not go in the roll must b
8. as constructing installing setting up adjusting inspecting modifying or Maintenance maintaining or servicing machines or equipment These activities include lubrication cleaning or un jamming of machines or equipment and making adjustments or tool changes where the employee may be exposed to the unexpected energy start up of equipment or release of hazardous energy Tagout The placement of a tagout device such as a tag on an energy isolating device in accordance with an established procedure that ensures the device and the equipment may not be operated until the tagout device is removed Example of lockout tags lockout hasp and keyed lock The Fatal Five Main Causes of Lockout Tagout Injuries Failure to stop equipment Failure to disconnect from a power source Failure to dissipate bleed neutralize residual energy Accidental re starting of equipment nA DN a Failure to clear work areas before re starting Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 5 SAFETY FIRST This manual has been prepared for operators of the planer It s purpose aside from machine operation is to promote safety through the use of accepted operating practices Read the safety and operating instructions thoroughly before operating the machine PLANER SAFETY INSTRUCTIONS Read all these instructions before operating the planer Know the limitation and hazards associated with this planer A safety rules decal is on each m
9. back can occur which could cause a severe or fatal injury Avoid accidental starting Be sure switch is turned off when connecting power to the plane Stay alert Watch what you doing Use common sense Do not operate planer when you are tired Job completion If the operator leaved the machine area for any reason the planer should be turned off and the cutter head should come to a complete stop before his departure In addition If thee operation is complete he should clean the planer and the work area Never clean the planer with power on and never use the hand to clear sawdust and debris use a brush Disconnect machine when not in use before servicing and changing accessories such as blades knives Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 8 Save these instructions Listed below is a table of horsepower and cutter head r p m For planer Do not equip your planer with motor of higher horsepower nor run the cutter head in excess of the r p m Indicated in the table Doing so voids the warranty and the planer holds itself harmless from any injury that may result MODEL AN 610 PLANER CAPACITIES SPECIFICATION Model 610 Table area 26 x102 680 2600mm Cutter head diameter 5 124mm Cutting circle 5 126mm Max cutter head R P M 4000 rpm Knife size 4 pcs x 1 5 x24 6 0x38x610mm Infeed roll diameter 4 100mm Out feed roll
10. chine Each machine has a caution decal on the front panel indicating the maximum depth of cut and the maximum difference in board thickness allowed when multiple board surfacing when it is equipped to do that operation Do not attempt to feed two boards side by side on any machine not equipped with a sectionalized infeed roll and chip breaker Material condition Do not planer boards with loose knots or with nails or any foreign material on this surface Knife impact on these objects can cause the knives to be pulled out and cause them to shatter against the chip breaker or pressure bar Twisted warped or in wind stock should first be jointed on one surface before attempting to plane a parallel surface stock flaws cannot be removed by use of a planer alone Stacked boards Do not feed stacked board through a planer a kickback can occur Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 7 causing sever or fatal injury Short stock do not attempt to plane boards shorter than 10 250mm in length without butting aboard of equal thickness behind it to help it through the planer Be sure the last board of a butted sequence is 250mm long or longer Stock stop feeding if the board being planed stops feeding disengage or turn the fee off and turn the power off Wait until the cutter head comes to a complete stop before lowering the table to remove the board Never lower the table with the power on and the stock still in the machine A kick
11. e raised If clearing it must be lowered Using the setscrews provided unlock the setscrew and adjust as required so that the roll just touches Move the 2 4 to the extreme left side and adjust that side as required until the roll just touches the gage Recheck the right side and then lock the setscrew with the jam nuts provided The most accurate method of setting infeed roll with the bed and feed roll gage Find the low point of the knife arc to the end of the page then set the infeed roll to 0 062 for sectionalized infeed roll below the zero point It is important that that the setting on both sides of this feed roll be close to the sane height to help avoid skewing of the material as it is fed through the machine Infeed roll pressure is controlled by springs and is adjusted by use of screws locate on top of the side panels pressure should be slightly higher on the drive side to help avoid skewing of board as it feeds through the adjusting screw will be approximately flush with the bottom of the countersink on the top side panels when properly adjusted Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 8 Chip breaker 17 INGER CUTTERHES chip breaker set screw press bar set screw press bar Chip breaker The sectionalized chip breaker is constructed of 25 4mm wide spring loaded section mounted on a bar Each section has approximately 6mm independent yield The function of the chip breaker are to help avoid splintering out
12. e same sequence until all screws are equally tight Locking one knife in without the others in position can cause cutter head distortion Removal of knives 1 Loosen all gib screws in one slot 2 Remove both knife gib 3 Repeat step 1 amp 2 for the remaining knives Helical cutter head inserter installation 1 Check cutter head inserter size 14 14 2 0 angle 30 2 Clean cutter head amp inserter set the inserter in position apply oil on M6 1 0 screw 3 Adjust air pressure as 2kgs cm2 to pre set the inserter 4 When finish the pre setting of inserter adjust air tool pressure as 6kgs cm2 to tighten screws The torque is 55 58 kgf cm 5 when don t able to remove screw inserter use the bar amp screw drive knock it slightly by a hammer turn counterclockwise to remove at the same time Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 21 Electrical Drawing Make certain that the electrical power volt accord with motor volt amp motor contact method Check the motor direction is counterclockwise Grounding of the planer make certain that the machine frame is electrically grounded and that a grounding lead is included in the incoming electrical service in cases where a cord and used make certain that the grounding lug connects to a suitable ground Follow the grounding procedure indicated by the national electric code Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 22 Parts List
13. ing head so the knives clear the gage surface Raise the table with the table raising hand wheel until the scale on top of the block just touches the cutter head Move the block to the extreme left side of the table Using the block find the low point of the cutter head are without moving the table height Note whether the reading is less than or greater than left side if greater on the left side the left side of the table must be lower if less the left side of table must be raised With the indicator or gage block under left side that must be raised or lower loosen the lock screw locking the threaded flange nut from rotation in the table on the side to be raised lower Rotate the nut using a rod in the flange holes and adjust height of the left side Relock the flange nut lock screw in the table Another method that can be used if the table is free is to loosen the lock screw on the high side of the table and then rotating the table hand wheel clockwise raising the opposite side until it is level Relock the flange nut lock screw in the table Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 15 Table rolls Two table roll are provided on the planer to help reduce the friction of the stock on the table as it feeds through the machine To adjust the bed roll setting If using a bed and feed roll gage zero the indicator to the table Place the over the extreme right side If the table roll and find the high point of the roll arc The st
14. ith a bed and feed roll gage or a gage block and a 0 8mm thick 150mm scale as a feeler placed under the cutter head raise the table with its elevating hand wheel to Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 10 determine the low point of the arc of a cutter head knife Move the gage or gage block and scale under the low point of the extreme right hand side of the table and adjust that end of the pressure bar with the jackscrews provided to be in line side and adjust that side to be in line with the low point of the knife arc Recheck the right side check the full width of the pressure bar If the center is slightly low adjust both sides the same amount to bring the low point into line Using the bed and feed roll gage set the full length of the pressure bar to be 0 02mm above the arc of the cutter head This initial setup is starting point and final adjustment may have to be made during a test cut AES A ey g Test cutting Using a piece of semi finished stock set up for a 1 5mm deep cut with the quick set adjustment zero Start the machine and standing to the left head side begin feed the stock into the machine Straight knife installation Knife installation on a planer can be a difficult and exacting process If the knives are not to be jointed and ground end to end and knife to knife relationship must be held within 0 03mm for accurate and smooth planning To help avoid cutter head distortion in changing out a set
15. lly hazardous situation which if not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS e ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LOCKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT REMOVE TOOLS BEFORE RESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS e ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION e AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT e CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER e LEAVE MACHINERY RUNNING OR UNATTENDED ALWAYS TURN POWER OFF e OPERATE EQUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL e ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EQUIPMENT No list of safety expectations can ever be complete as every work environment is as different as are the people operating the equipment Always keep safety as your highest priority and always use this machine with caution and respect Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 4 Control of Hazardous Energy Lockout Tagout Lockout Tago
16. n the both 6 Final thick switch t be thick 4 be thin Please clean the table when Operate the button Operate the buttons to make certain thick by the final scale Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 13 Slider The slider is raised and lowered by four screws supported on thrust bearing and is guided by machine surface on the side panels The fit up to prevent the table from rocking is controlled by two gibs in front These gibs should be adjusted individually using the gib screws provided so that the ways are lightly contacting on all four surfaces The gibs should be tight enough to prevent rocking or movement of the table when planer is in operation nut amp setscrew gibs sliding block sliding bottom Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 14 To do accurate planning the slider must be parallel with the cutter head Lack of parallelism results a taper over the width of the board Check with straddle type knife gage to insure knives have the same protrusion from the cutter head arc end to end that each knife is the same Maximum deviation allowed for good planning is 0 02mm If deviation exceeds 0 02mm see section on installing cutter head knives or section on jointing and riding knives before leveling the table Place 125 125mm gage block and shop scale to be used as a feeler gage or bed and table roll gage at the extreme right hand side of the table rotat
17. nd force it down against the table causing a pinching action Don t overreach keep proper footing and balance at all times Guards keep the machine guards in place at all time when the machine is in use If Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 6 removed for maintenance purposes use extreme caution and replace the guards on completion of the maintenance task before using the planer Do not operate the machine with the guards off Keep children away Do not let on lookers contact or power lead All onlookers should be kept away from work area Operator position stand to the left side out of line with the table and make sure no one else is standing in line with the table Maintain tool in top condition keep tools sharp and clean for safe and best performance Dull tools increase noise levels and can cause kickbacks and glazed surfaces Broken tool or tools that are not securely locked in the cutter head can be thrown out of the planer causing sever or fatal injury as well as severe damage to the machine Do not use knives that have been reground to less 3 4 19mm height on standard cutter head Cutter head rotation be sure cutter head rotates under power in a counterclockwise direction when viewed from the main drive motor side Machine adjustments make all machine adjustments with power off except feed rate Use the right Machine for the job Do not make any cuts requiring more power than available on the ma
18. of knives remove and replace the knife in one slot before change the next knife The measure is 3 00mm between point of knife and cutter head edge Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 11 20 1 Clean all dust chip pitch and accumulated foreign matter from a cutter head slot and off of its gib 2 Working with one slot with the knife and gib against each other and the beveled surface of the knife on the knife spring and the concave shaped surface of the gib up insert into the slot The back edge of the knife bevel should be slightly below the outside diameter of the cutter head 3 Press the knife with knife gage Lightly tighten two outside and center gib screws 4 Repeat the preceding method on successive knives making sure that the height from knife to knife is the same within 0 03mm Loosen gib screw to establish the high point of the knife To touch the knife gage 5 After all knife have been installed recheck all gib screw to be sure they are tight loose gib screws can result in knife being thrown out of the cutter head causing severe damage to the machine and possible serious or fatal injury to the operator or bystanders Note If all knives have been removed a new set must be installed without locking the gibs until all knives and gibs are in and the gib screws lightly snuggled down The locking process should precede working from the center out on each knife and locking all gib screw once repeat th
19. r manufacturing facilities including structural frame cowlings doors shafting dust chutes and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including bearings chain sprockets hydraulic components etc Ninety 90 days of warranty coverage is provided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety codes of any other state municipality other country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manufactured equipment This manual may contain details that if not properly followed can affect the pe
20. rberant sound from walls ceilings and other equipment Electrical should be installed so that they are protected from damage and exposure Be sure to properly ground the machine frame torque limiter for transmission system or Ca hood ts A f infeed roll Kol 4 NAg m PAA outfeed roll x i gt 3 E d bo es N Table roll Lower cutter head dust hood lower cutter head motor Exhaust system When an exhaust system is used be sure it is of sufficient size to provide volume of 36 cubic meter min If exhaust system is not user the user is cautioned against the health hazard Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 2 Inspection Before putting power on the machine check that all screws are tight that all mechanical functions work freely and that the cutter head 11 freely without knife contact with the chip breaker or pressure bar Periodic or regula nwpections are required to insure that the machine is in proper adjustment that all screws are tight that belts are in good condition that dust has not accumulated in the electrical enclosures and that there are no loose or worn electrical connections Before operating Check the motor and switch wiring diagram for proper voltage connection before applying power to the machine Turn the main drive motor on momentarily to check for proper direction of rotation Correct as required Cutter head should rotate counterclockwise when viewed from
21. rformance of your equipment You are responsible for proper use and maintenance of your equipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or negligence by the owner or any of their employees Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free of charge F O B our plant This warranty does not cover expendable items i e drive belts band wheels conveyor belting blades cutters guides etc Except as expressly provided herein this warranty is in lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any questions you may have We charge nothing for this ser
22. ring block 72 114 Bracket nut R H 1 115 Chain pulley 50 20t 1 116 Gib for knife 2sets 117 Straight knife 2sets 118 Cap screw M6 30 16 130 Cam plate 1 131 Cam drum 4 132 Chain slider L H 1 133 Housing bearing 2 134 Housing bearing rack 4 135 Pull block 1 136 Key 108740 4 137 Cap nut M20r 2 138 Chain pulley 2100 12t 4 139 Chain shaft 1 140 Cam shaft 2 141 Chain slider R H 1 142 Lower plate of pawl 52 143 ring 104 144 pawl 1144 145 Spring Of pawl 1144 Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 15 24 146 Iring 52 147 Chain pulley 50 15T 2 148 Cam shaft 1 149 upper plate of pawl 52 151 Chain 2100 52t 2 152 Housing bearing 2 153 Motor support 1 154 Chain support 2 155 Key 7 7 30 6 156 Chain shaft 1 157 Upper body 1 158 Pulley 8 1 4 1 159 Motor 15Hp 4ph 1 160 Torque drive body 2 161 Disk lining 1 162 Iring 1 163 Chain pulley 60 37t 1 164 Chain ring 1 165 Chain pulley 50 46t 1 166 Pressure disk 1 167 Disk string 1 168 Supply disk 1 169 Pressure nut 1 Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 16 25
23. t M20 2 60 Hex hd cap M10 80 1 61 Hex hd cap M20 1 5 1 62 Lower body 1 63 Hex hd cap M10 60 4 64 Hex hd cap M20 1 5 8 65 Rear plate 1 66 Rear table 1 Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 23 67 Front plate 1 68 Front table 1 69 Slide block of table 1 70 Gib front table 1 71 Nut block 1 72 Screw front table 1 73 Thrust bearing 2905 2 74 Thrust block 1 75 Thrust bearing 2905 2 76 Hand wheel 1 80 Cover of house 1 81 Bearing 6208 2 82 House of bearing 1 83 Chip breaker hanger 2 84 Pressure bar hanger 2 85 Upper cutter head 1 86 Pressure bar 1 87 House of bearing 1 88 Cover of house 1 89 Chip breaker 12 og Bracket for chip breaker i L H 91 Plate of chip breaker 1 92 Screw bolt 12 93 Spring for chip breaker 12 94 Bracket for chip breaker R H 1 95 Plate of cutter head house 1 96 Cover for house 2 97 Ring S 35 2 98 Bearing 6007 6 99 house 2 100 Out feed roller 1 101 Cover 2 102 Chain pulley 50 20t 1 103 Cap M12 4 104 Screw bolt 2 105 Spring for roller 4 106 Cap nut m24 1 5 4 107 Cap bolt M4 1 5 4 108 Nut M12 8 109 Bracket Nut L H 1 110 Infeed Roller block 12 111 Infeed roll Shaft 1 112 Spring for infeed roller block 72 113 Sp
24. the table and rock the cutter head to establish the low point of the knife arc Remove the scale and position the gage or 2 4 under the right side of the outfeed roll Raise or lower its right hand bearing support with the setscrews provided to a light drag fit Move the gage or 2 4 under the left hand end and adjust in the same way The most accurate method of setting the outfeed roll is with the bed and feed roll gage Zero the gage to the low point of the cutter head arc and set each end of the outfeed roll to 0 8mm below the zero on both sides Lock the setscrew with the jam nuts provided Out feed roll press is controlled by springs and is adjusted by use of screws by use of screws located on top of side panels The top of the adjusting screw will be approximately flush with the bottom of the countersink on the top of the side panels when properly adjusted Care must be observed in marking this adjustment So that slightly more pressure is exerted on the driving side Unbalanced pressure can result in skewing of the board as it feeds through Pressure bar Most planning problems can be related to improper setting of the pressure bar Its function are to hold the material down after it pass under the cutter head and throughout the remainder of the cut Its basic setting is to be in line with the arc of the cutter head knives If it is too high a shallow clip will occur in from each end of the board If it is too low stock will not feed through W
25. ut LOTO refers to specific practices and procedures to safeguard employees from the unexpected energy startup of machinery equipment or the release of hazardous energy during service or maintenance activities This requires that a designated individual turn off and disconnect the machinery equipment from its energy source s before performing service or maintenance and that the authorized employee s lock and tag the energy isolating device s to prevent the release of hazardous energy and take steps to verify that the energy has been isolated effectively List of Related Terms Affected An employee whose job requires them to operate a machine or piece of equipment on which service or Employee maintenance is being performed Authorized A person who locks or implements a tagout system procedure on machines or equipment to perform Employee service or maintenance on that machine or equipment An authorized employee and an affected employee may be the same person when the affected employee s duties also include performing service or maintenance Energy Source Any source of electrical mechanical hydraulic pneumatic chemical thermal or other energy Lockout The placement of a lockout device such as a lock on an energy isolating device in accordance with an established procedure that ensures the device and the equipment cannot be operated until the lockout device is removed Servicing and Workplace activities such
26. vice The only charge is for replacement parts not covered by warranty or after our inspection we deem that the problem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service department to visit your plant at your request there will be a charge for this service Call our service department for current prices Retain this Information for your Records Model Number 000085 Serial Number 2 0 0 0 a Date of Purchase Power Source Dust Removal Baker AN 610 Planer Rev 1 06 07 WWW BAKER ONLINE COM 3 Rules for Safe Operation The purpose of safety symbols and signage is to draw your attention to real or possible hazardous conditions that may exist when operating this equipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards This symbol and warning indicates a potentially hazardous situation which if not DANGER avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding a potentia
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