FAG Detector III – The solution for monitoring and balancing
Contents
1. FAG Detector Ill The solution for monitoring and balancing SCHAEFFLER GROUP INDUSTRIAL Principle Operation Preventing plant downtime There are many different reasons for unplanned stoppage of machinery However a not inconsiderable percentage can be attributed directly or indirectly to imbalance or misalignment During operation imbalance can generate considerable vibrations that lead to secondary damage such as premature bearing wear or fatigue fractures This results in machine failure and thus unplanned production shutdowns Dihet Basing dma mise gnreent Reasons for unplanned downtime High functionality Simple handling FAG Detector Ill is a handy easy to use vibration measurement device that can be used to reliably identify such conditions and eliminate their causes Thanks to its preinstalled standard configurations in accordance with ISO 10816 itis a plug and play solution and allows initial authoritative information on the condition of the machine entirely without time consuming training or system configuration This allows Main alarm Prealarm Symbols smileys in the device display allow rapid interpretation of results Advantages of the system No prior knowledge required for use Parallel monitoring of vibration and temperature Static and dynamic balancing on site Rapid clear detection of measurement points using RFID tech2. temperature sensor 5 V impedance gt 100 kQ freely configurable Battery charger Outputs Headset demodulated signal RS 232 for data transmission 38 4 kps 57 6 kps AUX supply for trigger sensor 5 V max 200 mA 12 V max 50 mA 1 TP low pass cut off frequency Technical data 1 or 2 plane balancing Up to 4 sensor positions Weight positions Continuous 0 to 359 or discrete 4 to 99 positions Removal of weights yes no Balancing measurement type Acceleration velocity travel enanane ES ander A nemae ie ere VENTE ANEELA R EEN IINE ETEO E POEET E N TEE E aa NOPEITA EE PATERET ETA EP EE T EETA EAEE he Ar eee AAE EEEE AEE A A A Separate measurements Temperature speed headset demodulated signal in E E AN eee A eee A ARARE EEEE AE EA EREEREER A ENE E cae ee ee oe ae aeaniee niini PE E A ein eed E a a e EANA Pee ener Tee EAT teed EE ET EATE EE TA E A N EENE ee E RC ne AE E mame A A ts A E A AA including rechargeable battery a EPEA ER OE ee Gace aca SAE A reas a eee ase EE E EE Scie EE A AN EEA EEA AE A EA E E EA A EA EA ae sok EEO AEEA EER REOR EEA AEO E O es NESO ES IERA A AE AEEA N EEE ETA A E a PAAPA EEEE ee E P TE POPPE EEOAE OE EAN EA E N i EPEE A EE ENE eer Ra Ce eo TW era Pep ae ew sec FCC Part 15 cs eT rT eee ee Ta eer oe Ser ne enn nr A eee nner Co TE Available languages German English Finnish French Italian Dutch Portuguese Swedish Slovenian Spanish and Turkish Soft
3. After this it is very easy to compare values for the same speed load etc Bere Presentation of measurement data in the Trendline software Route planning Bearing database Route planning The user can model the plant structure on a PC using the Trendline software Within these configurations routes can be defined for example for individual days of the week or by machine type Before measurement the selected route is transferred to FAG Detector Ill After a measure ment round all the recorded data are transferred to the Trendline software for evaluation analysis and presentation by means of diagrams and tables Trendline Bearing database The integrated bearing database approx 20 000 bearings from various manufacturers allows considerably simplified and shortened analysis of the measured data In tandem with the Viewer the bearing database offers a perfect combination for assessing machine condition T 1 Bearing database Significant features can be recognised and allocated to the appropriate components at first sight A separate bearing list can be filed for each measurement point This offers the option of checking several bearing overrolling frequencies efficiently at one measurement point Each user can expand the database by further entries RFID Run up coast down Report Automatic detection of meas
4. Hz Detector and PC VDI 2056 0 to 5 52 m s at 10 Hz broadband RMS value for velocity O to 55 2 mm s at 1 kHz for general assessment of machine condition to ISO 10816 Characteristic value velocity freely selectable Vel Freely selectable Detector and PC RMS value for velocity 0 to 5 52 m s at 10 Hz up to set TP e g for detection of imbalance and misalignment 0 to 55 2 mm s at 1 kHz max 20 kHz Characteristic value acceleration Aeff 2 kHz Detector and PC broadband RMS value for acceleration 0 to 37 g up to set TP e g for monitoring of gearboxes max 20 kHz Characteristic value acceleration freely selectable Ase Freely selectable Detector and PC e g for selective gear tooth monitoring 0 to 37 g up to set TP max 20 kHz Characteristic value demodulated signal Deff Freely selectable Detector and PC RMS value of demodulated signal up to 100 1000 Hz 0 to 37 g up to set TP e g for monitoring of rolling bearing condition max 20 kHz Characteristic value demodulated signal freely selectable D e Freely selectable Detector and PC e g for selective monitoring of rolling bearing condition 0 to 37 g up to set TP max 20 kHz Time signal of acceleration up to 50 g 0 1 Hz to 20 kHz BC set low pass cut off frequency 4096 or 8 192 values Demodulated time signal up to set 50 g 0 1 Hz to 20 kHz PC low pass cut off frequency 4096 or 8 192 values Frequency spectrum Fourier transform 5 52 m s r
5. company as well as external service providers using FAG Detector III the possibility of achieving seamless documentation of measurement results The report generator facilitates the preparation of individual reports and allows for example the incorporation of customer logos All the information present in the system can be used for the report including time signals trend curves and alarm data Features Ordering designation and scope of delivery Overview of advantages e Complete package e Static and dynamic balancing 1 and 2 planes e Monitoring functions ISO 10816 temperature general vibration condition rolling bearing condition data collector for up to 1600 measurement points storage of up to 300 time signals e Portable handy easy to use diagnostic device e Integrated database with approx 20000 entries e Operation with one hand using 21 keys e Headset jack for acoustic noise assessment e Storage and display of up to 4 measurement values per measurement point for straight forward condition assessment e Automatic detection of measure ment points retrofittable e E mail service e PC software free of charge DETECT3 BALANCE KIT Ordering designation and scope of delivery Detector Ill is available without and with automatic measurement point detection RFID see footnote on page 4 The Balancing Kit and accessories are equally suitable for both devices Orderi
6. e condition of machinery At the same time the solutions also offer the maximum potential for development right up to the level of vibration expert Services for FAG Detector III It is of course the customer who decides which of the available services he wishes to use In this way he can for example decide how far into the subject of vibration monitoring he wishes to progress Whichever service is selected the Schaeffler team of experts is available to assist the customer at any time If you have any further questions on our services please contact us direct or visit our website www FAG Detectorlll com E HH mmm oes fale eee le oe FAG Detector Ill s TPI WL 80 64 2011031 5 Printed in Germany by tiimmels Schaeffler Technologies GmbH amp Co KG Postfach 1260 97419 Schweinfurt Germany Georg Schafer StraBe 30 97421 Schweinfurt Germany Phone 49 2407 9149 66 Fax 49 2407 9149 59 E Mail info schaeffler iam com Internet www schaeffler iam com Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler Technologies GmbH amp Co KG Issued 2011 March This publication or parts thereof may not be reproduced without our permission TPI WL 80 64 4 EA
7. esolution Oe Hz to 20 KHz BC of velocity up to set low pass cut off frequency TP 2 56 number of values 0 0625 Hz to 12 5 HZ2 Frequency spectrum Fourier transform 50 g resolution 0 1 Hz to 20 kHz PC of velocity up to set low pass cut off frequency TP 2 56 number of values4 0 0625 Hz to 12 5 Hz Frequency spectrum Fourier transform 25 99 resolution 0 1 Hz to 20 kHz Pe of demodulated frequency alternatively up to set TP 2 56 number of values low pass cut off frequency 0 0625 Hz to 12 5 Hz Measurement point temperature Temp 20 C to 550 C Detector and PC Crest factor Calculation from time Detector and PC signal for acceleration up to TP Speed 120 to 10000 min 2 Hz to 166Hz Detector and PC 1 TP low pass cut off frequency 200 500 Hz 1 2 5 10 20 kHz 2 Lower limit frequency as a function of set low pass cut off frequency lower limit frequency TP number of lines 2 56 3 100 mV g sensor 4 Number of values 4096 at 1600 FFT lines or 8192 at 3 200 FFT lines On the PC the user can specify for each measurement point whether and under what conditions certain time signals are to be stored Three different time signals can be measured 2 x acceleration 0 1 Hz to TP scan rate 2 56 TP 0 1 Hz to TP scan rate 2 56 TP One is used for calculating the velocity spectrum Demodulated signal 0 Hz to TP scan rate 2 56 TP Technical data Data col
8. lection Measurement ranges Acceleration velocity 0 1 Hz to TP 0 1 Hz to 200 Hz 0 1 Hz to 500 Hz Demodulated signal 0 Hz to TP Low pass cut off frequencies 200 500 Hz 1 2 5 10 20 kHz High pass demodulated signal branch 750 Hz Temperature 20 C to 550 C temperature range as a function of sensor used freely configurable input Characteristic values Aeff 2 kHz to TP RMS value for acceleration Asel RMS value for acceleration in freely definable frequency range ISO 10816 10 kHz to 1 kHz RMS value for velocity V sel RMS value for velocity in freely definable frequency range frequency band as a function of TP Deff RMS value for demodulated signal Dez RMS value for demodulated signal in freely definable frequency range Crest factor speed temperature universal characteristic value Window function Hanning pee i er aoe 2 Sie ee eS scien mie ere E A AA Linear nea PEPPES ETE EEE Ea E E er NOPPEN EEEE EAEE EET AA A EREE A EE ERNAS REAT one ee E EERI ANER EIRA AN TE EE ue gue aeons free ae pe me iy ama eur me E SEREA A eea E EEN E T E A E T PEA EEEE measurement point detection specification E ER E hen E ASAA a E Fe Nina EAD oiae a Te ee ee ee Automatic start stop function Inputs 2 x BNC jacks multiplexer ICP 4 7 mA steplessly adjustable sensitivity sensor tester AC DC 5 V impedance gt 100 kO 1 x AUX Tachometer input 5 to 24V amp At 10 000 min rising or falling flank selectable IR
9. ng designation DETECT3 KIT Scope of delivery e Basic device with rechargeable battery e Acceleration sensor with magnetic foot e Temperature sensor e Charger e PC data cable serial USB e User manual e Protective bag with holder for temperature sensor e PC software Trendline e Case Ordering designation DETECT3 KIT RFID Scope of delivery e As DETECT3 KIT e RFID Reader integrated in basic device e 5 RFID tags DETECT3 KIT Ordering designation DETECT3 BALANCE KIT Scope of delivery e Acceleration sensor with magnetic foot and sensor cable e Trigger sensor optical and inductive e Balance e Magnetic holder for trigger sensor e Extension for magnetic holder e Cable for trigger sensor length 10 m e Reflex mark for trigger sensor e Dongle for activation of balancing function e Case Accessories e Sensor extension cables for lengths of 5m and 15 m are available on request e Further RFID tags are available on request e Charging station In some countries different ordering designations are still in use FIS DETECTORIII KIT FIS DETECTORIII KIT RFID FIS DETECTORIII BALANCING KIT ji et ARI FAG DET EO Selection of parameters Selection of parameters Possible characteristic values and signal curves Measurement range resolution Frequency range Display for each measurement point Characteristic value vibration velocity to ISO 10816 ISO 10816 10 Hz to 1 k
10. nology Wide range of options for analysis and presentation Simple and easy to use Excellent price performance ratio Limitless possibilities for development while giving maximum investment protection rapid inspection of machinery and assemblies The user simply has to start the measurement process by pressing a few buttons and wait until it is completed Interpretation of the measurement results is carried out in a self explanatory manner by means of simple symbols on the device display For more detailed analysis the software Trendline with compre hensive functions is available free of charge Areas of application Areas of application Machine vibrations are a good indicator of the condition ofa machine FAG Detector Ill can be used to monitor vibrations such as machine vibrations according to ISO 10816 and the condition of rolling bearings by means of the demodulated signal detection method FAG Detector IIl is thus a highly suitable device for the detection of e imbalance and misalignment e rolling bearing damage e gearbox damage tooth sets Typical areas of application include the monitoring of e pumps e electric motors e fans e machine tools e compressors e gearboxes e spindles e etc Measurement and analysis of machine condition FAG Detector III picks up vibration signals at predetermined measure ment points and calculates the RMS values for velocity accelerati
11. on and the demodulation curve These characteristic values describe the condition of the machine and components and are presented in greater detail in the table on page 6 The sensor should be positioned as close as possible to the point to be measured In general it is attached to the machine by means of the screw mounted magnetic foot Measurement For the measurement procedure the user either selects this measure ment location in the configuration system of FAG Detector III or the FAG Detector III automatically identifies the measurement point by means of RFID Measurement is then started To begin with the speed is measured which should be constant during measurement at least 120 or in the case of ISO 10816 600 min The device records the sensor signals accor ding to the selected bandwidths and calculates the parameters For each configuration FAG Detec tor Ill compares the measured parameters with the main alarm limit values defined for this measurement location If a threshold value is exceeded this is displayed directly on the device For conspicuous characte ristic values the causes can be recognised from the demodulated and raw signal spectrum Trend analysis gives an indication of when an alarm will probably occur When an alarm is triggered an alarm report can be automatically generated and printed out After reference measurement measurements should be carried out at regular intervals
12. urement points RFID With the optional functionality of automatic measurement point detection recording of measure ment values using FAG Detector Ill is faster more easier and user friendly With the aid of RFID technology the device automatically detects the measurement points if these are equipped with RFID tags and jumps to the corresponding point in the configuration Measurement of the wrong assembly and erroneous allocation of measurement points are thus a thing of the past The employee only needs to start and store measurement using FAG Detector III no other action is required Nothing could be simpler The RFID technology can be easily retrofitted to existing FAG Detector IIl devices This functionality is not available worldwide Please direct enquiries to info schaeffler iam com Run up coast down Run up coast down is used to determine resonance points In a diagram Bode plot both the amplitude and the phase during run up or coast down are laid off over speed and presented in diagrammatic form in the Viewer The resonance ranges determined can then be marked diagrammati cally and allocated to any balancing configuration In the worst case balancing in the resonance range can lead to machine damage Configure the report Report generation Configurable report A very useful feature of the Trendline software is the report generator This offers maintenance personnel in the
13. ware Trendline updates on the Internet Compatible with Windows XP Windows 7 64 Bit Available in German English French Portuguese and Spanish Configuration of FAG Detector III via RS 232 interface Bearing database of approx 20 000 bearings Graphic presentation of measurement values and curve Trend analysis Presentation of time signals and FFT Display of balancing in tabular and diagrammatic format Configurable report generator Everything from a single source Customised monitoring solutions for everyone Everything froma single source Customised monitoring solutions for everyone The Service Sector of Schaeffler Group Industrial is a full service supplier in the field of condition based maintenance With the sourcing of high quality FAG products the customer thus gains access to a range of product related services see diagram Based on many years experience the Schaeffler Group knows that customers wishing to change to the concept of condition monitoring have differing needs and requirements It therefore offers in relation to the product and service range both standard training and customer specific solutions The service portfolio in the field of regular condition monitoring encompasses solutions that intro duce the customer step by step to the overall subject This makes it possible even for beginners to carry out measurements for themselves and gain information about th
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