Original Instruction Manual
Contents
1. No A 31 A 32 A 33 A 34 A 35 A 36 A 37 A 38 A 39 A 40 A 41 A 42 A 44 A 45 A 46 A 47 A 48 A 49 A 50 A 51 A 52 A 53 A 54 A 55 A 56 A 5 A 58 DESCRIPTION Table insert Svvitch box Table insert caddy Dial indicator Cross recessed pan head screvvs M5 x 8 mm Cross recessed pan head screws M4 x 12 mm Stepped bolt Cross recessed countersunk screws M5 x 6 mm Cross recessed pan head tapping screws ST2 9 x 13 mm Hex nut M5 Roll pin Cable gland M18 Left handed nut M10 Convex washer Rubber sleeve Washer Sanding sleeve Hex nut M8 Rubber washer Nut washer Hex bolt M8 x 25 Cross recessed pan head screws M4 x 10 mm Hex nut M10 Spring washer 6 Washer 8 Cross recessed pan head screws M6 x 12 mm Bottom guard 18 14 Parts Lists amp Diagrams Diagram A dr Fe D g 2 14 Parts Lists amp Diagrams Parts List for BBS1 Diagram B No DESCRIPTION B 1 Motor base B 2 Bobbin spindle bushing B 3 Guide column B 4 Worm wheel frame B 5 Worm wheel spindle B 6 Bearing gland B 7 Crank axle B 8 Crank B 9 Worm wheel B 10 Connecting rod B 11 Bearing 6001 2RS B 12 Worm gear B 13 Cover worm wheel frame B 14 Plastic housing for worm gear B 15 Motor B 16 Bearing cover B 17 Key 4 x 4 x 12 mm B 18 Hex socket set screws with flat point M6 x 6 B 19 Hex bolt M8 x 75 mm No B 20 B 21 B 22 B 23 B 24 B 25 B 26 B 27 B 28 B 29 B 30 B 31 B 32 B 32. C 41 C 42 C 43 C 44 C 45 C 46 C 47 C 48 C 49 C 50 C 51 C 52 C 53 C 54 C 55 C 56 C 57 C 58 C 59 DESCRIPTION Roll pin Hex thin nut M10 Cross recessed pan head screws M6 x 12 mm Bottom guard Stepped bolt Cross recessed countersunk screws M6 x 12 mm Hex nut M5 Front panel machine body Cross recessed pan head tapping screws ST3 x 10 mm Dust extraction outlet Table insert Bobbin storage caddy Hex bolt M5 x 16 mm Upper cover machine body Switch box Table insert caddy Rubber washer Cross recessed pan head screws M5 x 25 mm Cross recessed pan head screws M4 x 12 mm Cross recessed pan head tapping screws ST3 x 10 mm Hex bolt M8 x 30 mm Pressing pad Bobbin shaft Left handed nut M10 Sanding sleeve Washer Washer Rubber cylinder Hex bolt M6 x 12 mm 22 14 Parts Lists amp Diagrams Parts List for BBS2 Diagram D No D 1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16 D 17 D 18 D 19 DESCRIPTION Motor base Bobbin spindle Guide column Worm wheel frame Worm wheel spindle Bearing gland Crank axle Table tilt handle Worm wheel Connecting rod Bearing 6001 2RS Worm gear Cover worm wheel frame Plastic housing for worm gear Motor Bearing cover Key 4 x 4 x 12 mm Hex socket set screws with flat point M6 x 6 mm Hex bolt M8 x 85 mm No D 20 D 21 D 22 D 23 D 24 D 25 D 26 D 27 D 28 D 29 D 30 D 31 D 32 D 33 D 34 D 35
3. D 36 D 37 DESCRIPTION Hex thin nut M8 Splined plastic insert for bobbin spindle Connecting rod spacer Connecting rod axle Cross recessed countersunk screws M4 x 6 mm Cross recessed pan head screws M5 x 8 mm Hex bolt M8 x 20 mm Hex bolt M6 x 16 mm Washer 8 mm Washer 8 mm Self locking nut M5 Circlips for shafts 5 mm Bearing 61905 Bearing 6007 2RS Internal circlip 62 mm External circlip 35 mm Cross recessed countersunk screws M4 x 6 mm Oilite bush 24 14 Parts Lists amp Diagrams Diagram D 6 e A C 36 g PO i re 31 37 4 ogg 9 Wp dl 13 x 1694 8 1 Be s S EU Declaration of Conformity Cert No EU BBS1 BBS2 1 Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA declares that the machinery described 1 Type Oscillating Bobbin Sanders 2 Model Nos BBS1 amp BBS2 SON a a EP Conforms with the following directives MACHINERY DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE CERTIFICATE NUMBERS AN502120290001 AM502120280001 and complies with the relevant essential health and safety requirements Issuing Body TUV Rheinland LGA Products GmbH TillystraBe 2 90431 N rnberg SING A ENE ED Dated 31 10 2013 Andrew Greensted Managing Director 26 27 years Experience Knowledge Support Expertise PE RECORD POWER ESTABLISHED 1909
4. Woodworking Machinery amp Accessories United Kingdom Eire Australia New Zealand Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry Centenary House 11 Midland Way Centenary House 11 Midland Way Po Box 3844 Po Box 276079 Barlborough Links Chesterfield Barlborough Links Chesterfield Parramatta 2124 Manukau City 2241 Derbyshire 543 4XA Derbyshire 543 4XA Tel 1300 124 422 Tel 0800 142 326 Tel 01246 571 020 Tel 01246 571 020 Fax 1800 262 725 Fax 09 2717 237 www recordpower co uk www recordpower co uk www recordpower com au www recordpower co nz Made in China
5. be obtained by contacting our Customer Service Department 4 Familiarise yourself with the machine e f you are not thoroughly familiar with the operation of this machine obtain advice from your supervisor instructor or other qualified person or contact your retailer for information on training courses Do not use this machine until adequate training has been undertaken Ul Take care when moving or positioning the machine e Some machines can be very heavy Ensure the floor of the area in which the machine is to be used is capable of supporting the machine e The machine and its various components can be heavy Always adopt a safe lifting technique and seek assistance when lifting heavy components In some cases it may be necessary to use mechanical handling equipment to position the machine within the work area e Some machines have optional wheel kits available to allow them to be manoeuvred around the workshop as required Care should be taken to install these according to the instructions provided e Due to the nature of the design of some machines the centre of gravity will be high making them unstable when moved Extreme care should be taken when moving any machine 6 The machine should be level and stable at all times e When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided e f the machine is suitable t
6. much more quickly than processing a claim under the guarantee Any damage to the Product resulting in a potential claim under the guarantee must be reported to the Authorised Dealer from which it was purchased within 48 hours of receipt If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authorised Distributor for details of the Authorised Distributor in your country please see your Product manual or check www recordpower info for details The claim itself should be made in a letter setting out the date and place of purchase and giving a brief explanation of the problem which has led to the claim This letter should then be sent with proof of the purchase date preferably a receipt to Record Power or its Authorised Distributor If you include a phone number or email address this will help to speed up your claim Please note that it is essential that the letter of claim reaches Record Power or its Authorised Distributor on the last day of this Guarantee at the latest Late claims will not be considered Limitation of Liability We only supply Products for domestic and private use You agree not to use the Product for any commercial business or re sale purposes and we have no liability to you for any loss of profit loss of business business interruption or loss of business opportunity This Guarantee does not
7. 3 B 34 B 35 B 36 DESCRIPTION Hex thin nut M8 Splined plastic insert for bobbin spindle Connecting rod spacer Connecting rod axle Cross recessed countersunk screws M4 x 6 mm Cross recessed pan head screws M5 x 8 mm Hex bolt M8 x 20 mm Hex bolt M6 x 16 mm Washer 8 mm Spring washer 8 mm Self locking nut M5 Circlips for shafts 5 mm Bearing 61804 Bearing 6006 Internal circlip 55 mm External circlip 30 mm Socket head screw M5 x 6 mm 20 14 Parts Lists amp Diagrams Diagram B 6 K ia iy 14 Parts Lists amp Diagrams Parts List for BBS2 Diagram C No C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 C 12 C 13 C 14 C 15 C 16 C 17 C 18 C 19 C 20 C 21 C 22 C 23 C 24 C 25 C 26 C 27 C 28 C 29 C 30 DESCRIPTION Rotation bracket of work table Left Rotation bracket of work table Right Rack Work table Work table bracket Work table bracket Switch Rotation handle Rotating shaft Knurled locking ring Small gear Fixed section Movable section Eccentric table stop Oscillation assembly Hex bolt M8 x 16 mm Hex bolt M6 x 16 mm Hex bolt M8 x 25 mm Cross recessed pan head screws M6 x 12 mm Hex nut M8 Cross recessed countersunk screws M5 x 6 mm Washer 6 mm Washer 8 mm Washer 5 mm Cross recessed pan head screws M5 x 8 mm Ratchet handle Machine body Spring washer 6 mm Rubber foot Nut No C 31 C 32 C 33 C 34 C 35 C 36 C 37 C 38 C 39 C 40
8. Instructions PP 608069808 NN N gt P Read and fully understand the instruction manual before attempting to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use hearing protection Use suitable protective footwear Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heavy items Indicates a risk of severe personal injury from airborne objects Risk of fire 2 General Health amp Safety Guidance Ensure that you carefully read and fully understand the instructions in this manual before assembly installation and use of this product Keep these instructions in a safe place for future reference WARNING for your own safety do not attempt to operate this machine until it is completely assembled and installed according to these instructions WARNING When using any machine basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Safe Operation 1 Use Personal Protective Equipment PPE e The operation of any machine can result in foreign objects being thrown into your eyes which can result in severe eye damage Protective eyewear or other suitable eye protection or face shield should be used at all times Ev
9. RECORD POVVER ESTABLISHED 1909 Original Instruction Manual BBS1 Benchtop Bobbin Sander BBS2 Heavy Duty Floorstanding Bobbin Sander Version 3 0 August 2013 To register this product please visit www recordpower info YEAR It is important to register your product as soon as possible in order to receive efficient after sales GUARANTEE V support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Always wear safety glasses when Always read the instructions using woodworking equipment provided before using odio ep A Save this manual for future reference Important P AD For your safety read instructions carefully before assembling or using this product Contents O M OO U BP WW ON md W N Explanation of Symbols General Health amp Safety Guidance Additional Health amp Safety Guidance for Oscillating Bobbin Sanders Record Power Guarantee Specifications Features of the BBS1 amp BBS2 Bobbin Sanders Contents of the Packages Assembly Operation Dust Extraction Maintenance Electrical Connection amp Wiring Diagram Troubleshooting Parts Lists amp Diagrams EU Declaration of Conformity 1 Explanation of Symbols The symbols and their meanings shown below may be used throughout this manual Please ensure that you take the appropriate action wherever the warnings are used Mandatory
10. any of the standard safety guards and equipment are removed or damaged e Some machines incorporate safety interlocks to prevent the machine from being used without the guards in place Never attempt to bypass or modify the interlocks to allow the machine to be used without the guards in place 27 Maintain your machine with care e This manual gives clear instructions on installation set up and operation of the machine and also details any routine and preventative maintenance that should be performed periodically by the user e Remember always to switch off and unplug the machine from the power supply before carrying out any setting up or maintenance operations e Follow any instructions for the maintenance of accessories and consumables e Do not use compressed air to clean the machine Always use a brush to dislodge dust in places that are awkward to reach and a dust extractor to collect the waste e Inspect electric cables periodically and if damaged have them replaced by an authorised service facility or qualified electrician e Inspect extension cables if used periodically and replace if damaged 28 Keep cutting tools sharp and clean e Correctly maintained cutting tools are easier to control and less likely to bind e Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 2 General Health amp Safety Guidanc
11. c shock e Avoid body contact with earthed or grounded surfaces such as pipes and radiators There is an increased risk of electric shock if your body is earthed or grounded 20 Always work within the machine s intended capacities e Operator safety and machine performance are seriously adversely affected if attempts to make the machine perform beyond its limits are made 21 Do not abuse the power cable e Never pull the power cable to disconnect it from the power socket Always use the plug e Keep the power cable away from heat oil and sharp edges e Do not use the power cable for carrying or moving the machine 22 Secure the work piece e Ensure that the work piece is securely held before starting to machine it e When working within 300 mm of the machining area always use a push stick to feed the work piece in to the blade or cutting tool The push stick should have a minimum length of 400 mm If the push stick becomes damaged replace it immediately e Use extra supports roller support stands etc for any work pieces large enough to tip when not held down to the table top e Do not use another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece e Do not attempt to machine more than one work piece at a time e When feeding the work piece towards the blade or cutting tool never position your han
12. confer any rights other than those expressly set out above and does not cover any claims for consequential loss or damage This Guarantee is offered as an extra benefit and does not affect your statutory rights as a consumer Notice This Guarantee applies to all Products purchased from an Authorised Dealer of Record Power within the United Kingdom of Great Britain and Northern Ireland Terms of Guarantee may vary in other countries please check with the Authorised Distributor in your country details of the Authorised Distributor for your country can be found in the manual or at www recordpower info 5 Specifications BBS1 Speed 1400 rpm Oscillation Stroke 24mm Table size 380 mm diameter Table tilt 0 45 Motor 1 2 hp 370 W 230 V 50 Hz Full load current 1 6A Noise emission Sound power level lt 80 1 dB A Sound pressure level lt 69 6 dB A BBS2 1400 rpm 30 mm 500 mm diameter 0 45 1 hp 750 VV 230 V 50 Hz 35A Sound power level lt 80 1 dB A Sound pressure level lt 73 5 dB A 6 Features of the BBS1 amp BBS2 Bobbin Sanders vi W N RERVER uT Ae Sanding bobbin Work table Table securing knob Machine body Bobbin storage caddy Table insert caddy On off switch with emergency stop Table tilt handle Table insert O NA 7 Contents of the Packages BBS1 Benchtop Bobbin Sander 1 BBS1 Benchtop Bobbin Sander 5 Rubber feet x 4 2 Sanding bobbi
13. ds in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert e Safety is a combination of operator common sense and alertness at all times when the machine is being used e Use all machines with extreme care and do not use the machine when you are tired or under the influence of drugs alcohol or medication 24 Use the correct tool for the job e Do not use the machine for any purpose other than which it was designed e When selecting replacement cutting tools and blades always ensure that they are designed to cut the material that you intend to use them for If in any doubt seek further advice from the manufacturer 25 Connect dust extraction equipment e Always use dust extraction equipment The dust extractor should be of suitable size and capacity for the machine that it is connected to and have a filtration level appropriate to the type of waste being collected Refer to the relevant section of the manual for details of the specific dust extraction requirements for this machine e The dust extractor should be switched ON before starting the machine that it is connected to The dust extractor should be left running for 30 seconds after the last machining operation is complete in order to clear any residual waste from the machine 26 Ensure that the machine is correctly guarded e Never use the machine if
14. dust created by machining wood can present a risk of fire or explosion Always use dust extraction equipment to minimise the risk 12 Keep other persons away and pets e The machine is designed to be used by one person only e Do not let persons especially children touch the machine or extension cable if used and keep visitors away from the work area e Never leave the machine running unattended Turn the power supply off and do not leave the machine unattended until it comes to a complete stop e f the work area is to be left unattended all machinery should be switched OFF and isolated from the mains power supply 2 General Health amp Safety Guidance 13 Store machines safely when not in use e When not in use machines should be stored in a dry place out of reach of children Do not allow persons unfamiliar with these instructions or with the machine to operate it 14 Do not overreach e Choose a working position that allows your body to remain balanced and feed the work piece in to the machine without overreaching e Keep proper footing and balance at all times 15 Electrical supply e Electrical circuits should be dedicated to each machine or large enough to handle combined motor amp loads Power outlets should be located near each machine so that power or extension cables are not obstructing high traffic areas Observe local electrical guidelines for proper installation of new lighting power outlets or circ
15. e 29 Disconnect the machine from the power supply e When not in use before servicing changing blades etc always disconnect the machine from the power supply 30 Check for damaged parts Before each use of the machine it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts and any other conditions that may affect the operation of the machine A guard or other part that is damaged should be properly repaired or replaced by a qualified person unless otherwise indicated in this instruction manual Do not use the machine if the switch does not turn the machine ON and OFF Have defective switches replaced by a qualified person 31 Warning e The use of any accessory or attachment other than those recommended in this instruction manual or recommended by our Company may present a risk of personal injury or damage to the machine and invalidation of the warranty 32 Have your machine repaired by a qualified person This machine complies with the relevant safety rules and standards appropriate to its type when used in accordance with these instructions and with all of the standard safety guards and equipment in place Only qualified persons using original spare parts should carry out repairs Failure to do this may result in considerable danger to the user and invalidation of warranty 33 Ca
16. e o e 0 eo o o o o o o o o 0 o o e v 0o o o 0 e o 0 o 0000000 sr Minimise cable extension length Apply less pressure to the workpiece when sanding Clean or replace sleeve Use adequate dust extraction RR 000 o o 8 o o e o e 0 o o e 0o e o 0 o o o 8 0 o 8 e 8 0 8 e 8 e 8 8 o e o o e o e e e o o o e o o o o o 0 o o 0 9 8 o o o 0 o o 0 8 o o 8 e o e o e o o e o o o o o o o o e o 0 o o o o 0 o o o o e 8 0 o o 8 e e o o e o e o e o o o e v o o 8 o v o 0 o o 8 8 8 e 8 e 8 e 8 e 0 e e 0 eee o o o c o e o o c c 6 o c e 6 o o e e o e o 6 o e o e o o o 8 e o o o o o 0 o o o o c o e o o o o o 0 o c 0 e o e 0o e o e o o 0 0 o e o o o e o 0 0 0 o o o e e 0 e o o 0 o o 0 e o o c o e 0 o o 6 o o o o o 0 6 o 8 0 o 0 e 0 o 0 o o o 0 o o o e c o o o o 0 c o o o c o e o e o e o e 0 o 0 6 o e o 6 o 0 o o o e o o o o o 8 0 o e e o o o e 6 o 6 e 0 eee o o ee o o ee ee es ee ee o o e o ee ee o o o o o o o o o o o o o o o o o o e o o ee o o o o o o o ee o 0 o o 0 o o ee o o o o o o o e o eee o o o e o ee o 0 e e o o e e o e o o o ee e o o o o 0 o o ee e o o e o ee e o e o o ee o o e e o o e o o e o o o o ee o ee o o o ee o e o e o o eee eee e o e ee Loose sanding sleeve gives impression Tighten the bobbin securing nut of slow motor performance Sanding sleeve is clogged with debris Clean or replace sleeve Use adequate dust extraction e 0 o e e o o
17. en the table first loosen the locking knob then also loosen the knurled locking ring which is located behind the table rotation handle on the opposite side of the table trunnion see Fig 9 1 Once the desired angle has been achieved tighten the two stop bolts and knurled locking ring Locate the table insert with the oval opening and place into the table top Fig 9 2 Starting amp Stopping the Bobbin Sander To turn the bobbin sander on lift the red emergency stop switch on the front of the machine body and press the green switch marked I Fig 9 3 To stop the machine in normal use lift the red emergency stop button and press the red button marked O To stop the machine in an emergency press the large red emergency stop button on the front of the machine body Fig 9 4 In the Event of a Blockage or if the Machine Stalls If the bobbin sander stalls during use simply reducing pressure on the bobbin by removing the work piece will allow the sanding bobbin to return to normal speed If the bobbin sander has a tendency to stall during use this could indicate that either too much pressure is being exerted on the work piece or that the sanding sleeve is at the end of its working life and needs to be replaced In the event of a blockage for example if the work piece becomes trapped against a fixed part of the machine switch off the machine immediately by pressing the emergency stop button Locate and rectify the source of t
18. eryday spectacles only have impact resistant lenses They are not protective eyewear and do not give additional lateral protection e Use respiratory protective equipment dust mask etc if the machining operation creates dust Exposure to high levels of dust created by machining hardwoods softwoods and man made composite boards can result in serious health problems Some imported hardwoods give off highly irritating dust which can cause a burning sensation The use of respiratory protective equipment should not be seen as an alternative to controlling the risk of exposure at source by using adequate dust extraction equipment e The use of ear plugs or ear defenders is recommended when the machine is in use particularly if the noise level exceeds 85 dB e Wear suitable protective gloves when handling cutting tools or blades Gloves should NOT be worn when using the machine as they can be caught in moving parts of the machine e Non slip safety footwear is recommended when using the machine and handling large work pieces 2 Dress appropriately e Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine e Roll up long sleeves above the elbow e Wear protective hair covering to contain long hair 3 Safety warnings e Find and read any warning labels on the machine e It is important that any labels bearing health and safety warnings are not removed defaced or covered Replacement labels can
19. esired angle and re tighten the ratchet levels Feed the work into the machine always with the direction of rotation Fig 9 6 D PLEASE NOTE Alvvays bear in mind that vvhen the table is tilted the angle required will only be achieved D PLEASE NOTE To sand a workpiece to the angle of the table always ensure the workpiece only comes into contact with the bobbin at the front of the machine perpendicular to the axis of table tilt Dust Extraction Both the BBS1 and BBS2 are fitted with a 50 mm diameter dust extraction outlet located on the rear of the machine beneath the table See Fig 9 7 suitable dust extraction machine must be connected to this outlet to minimise the user s exposure to dust 13 10 Dust Extraction The Importance Of Dust Extraction Before the machine is started ensure that adequate dust extraction provisions have been installed Dust extraction is extremely important not only for health and safety but also for the correct upkeep of the machine Saw dust can cause the machine not to operate properly or even fail completely By keeping the machine free of large amounts of waste the performance will be optimised If a large amounts of MDF or toxic woods are to be cut we recommend that there is a good ventilation system in place and that in addition to proper extraction a mask or respirator be worn as minimum protection Record Power Extractors Record Power offer a range of high quality dust extracto
20. f it makes an unfamiliar noise or vibrates excessively switch the machine OFF immediately and disconnect it from the power supply Do not restart until finding and correcting the source of the problem 10 Keep the work area clear e Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for efficient material handling Be sure to allow yourself sufficient room to safely operate your machines in any foreseeable operation e Cluttered work areas and benches create the risk of accidents Keep benches clear and tidy away tools that are not in use e Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip hazards 11 Consider the work area environment e Do not expose the machine to rain or damp conditions e Keep the work area well lit and ensure that there is artificial lighting available when there is insufficient natural light to effectively light the work area Lighting should be bright enough to eliminate shadow and prevent eye strain e Do not use the machine in explosive environments eg in the presence of flammable liquids gases or dust e The presence of high levels of
21. he blockage and ensure that the sanding bobbin can be rotated freely by hand before attempting to re start the machine To re start the machine press the green button marked I as described above In the Event of a Power Failure The bobbin sander is fitted with a no volt release NVR switch to protect the user against automatic starting of the machine when the power is restored after a power failure In the event of a power failure first locate and rectify the source of the failure If the fault is within the power circuit of the workshop there may be an underlying cause circuit overload etc that should be investigated by a qualified electrician before attempting to restore the power supply Once the power is restored the machine can be re started by pressing the green button marked I on the switch as described above Table rotation handle 12 9 Operation Using the Bobbin Sander Caution Never start the machine with work in contact with the bobbin Start the machine and wait until the motor has reached full speed before using Looking from above the machine the spindle turns in a clockwise direction Fig 9 5 Always feed the workpiece from right to left in the direction of rotation Using the Bobbin Sander at Angles up to 45 Take out the round insert and store carefully Put in the oval insert and slacken the table securing knobs on either side of the machine Tilt the table to the d
22. hen sanding irregularly shaped work pieces plan your work support so it will not slip and be pulled from your hands Never use the machine to finish pieces too small to hold by hand Do not apply excessive force to the work piece Press the work piece against the sanding surface only hard enough to let it sand without slowing the machine or binding Keep fingers away from the area between the table and sanding surface Keep your face and body to one side out of line of a possible throwback 4 This machine falls under the scope of the Health amp Safety at Work etc Act 1974 and the Provision amp Use of Work Equipment Regulations 1998 In addition the elimination or control of risks from wood dust is included in the above regulations and the Control of Substances Hazardous to Health COSHH Regulations 2002 We recommend that you study and follow these regulations Further guidance is available from The Health amp Safety Executive and their website www hse gov uk For further help on any of the above matters please contact our Customer Services Department Email sales recordpower co uk Tel 01246 571 020 4 Record Power Guarantee Products means the Products sold by Record Power subject to these terms and conditions Record Power is Record Power Limited whose company registration number is 4804158 and registered office address is Centenary House 11 Midland Way Barlborough Links Chesterfie
23. ld Derbyshire 43 4XA and sells through a network of Authorised Dealers Authorised Distributor is the nominated importer for your region who will generally sell through a network of Authorised Dealers Details of Authorised Distributors for specific countries can be found in the Product manual or at www recordpower info Authorised Dealer is a retailer or business authorised to sell Record Power Products to end users 1 Guarantee 1 1 Record Power guarantees that for a period of 5 years from the date of purchase the components of qualifying Products see clauses 1 2 1 to 1 2 9 will be free from defects caused by faulty construction or manufacture 1 2 During this period Record Power its Authorised Distributor or Authorised Dealer will repair or replace free of charge any parts which are proved to be faulty in accordance with paragraphs 1 1 above provided that 1 2 1 1 2 2 you follow the claims procedure set out in clause 2 below Record Power our Authorised Distributor or Authorised Dealer are given a reasonable opportunity after receiving notice of the claim to examine the Product 1 2 3 if asked to do so by Record Power its Authorised Distributor or Authorised Dealer you return the Product at your own cost to Record Power s premises or other approved premises such as those of the Authorised Distributor or supplying Authorised Dealer for the examination to take place 1 2 4 the fault in question is not ca
24. le into the thread on the motor drive spindle Select two open ended wrenches Fig 8 5 With one wrench hold the motor drive spindle and with the other wrench tighten the bobbin spindle Do not over tighten Selecting Table Insert The machine comes with two types of table insert for each bobbin size There is one with a round opening and one with an oval opening For 90 sanding choose the insert with the round opening Fig 8 6 Notice the cutout on the edge of the table insert This aligns with the roll pin in the recess on the table Fig 8 7 Lower into position making sure the table insert locates in the recess and is flush with the table Checking the Table Top is Square to the Bobbin Using a suitable 90 square placed on the table top move the square to the bobbin to check alignment Fig 8 8 If the table is not square adjustment can be made Located under the work table are eccentric table stops which Fig 8 9 Loosen the locking knob loosen the table stop screws then rotate the table stops until the table is at 90 with the bobbin Tighten the table stop screws and locking knob Slacken the pointer screw and align with the 0 position on the scale and re tighten screw te Eccentric table stop NS j Locking knob 9 Operation Tilting the Table D NOTE Remove the table insert vvith the circular opening before tilting the table otherwise it may be damaged The table will tilt 00 45 To loos
25. le surface using white spirit or similar Do not use thinners as damage to the paint finish may occur After cleaning apply silicone spray or similar to the table for added protection Monthly Check for free movement and rotation of the oscillation mechanism If problems are found please contact Record Power for assistance 15 12 Electrical Connection amp Wiring Diagram Machines supplied for use in the UK are fitted with a 3 pin plug conforming to BS1363 fitted with a fuse conforming to BS1362 and appropriate to the current rating of the machine Machines supplied for use in other countries within the European Union are fitted with a 2 pin Schuko plug conforming to CEE 7 7 Machines supplied for use in Australia amp New Zealand are fitted with a 3 pin plug conforming to AS NZS3112 In all cases if the original plug or connector has to be replaced for any reason the wires within the mains power cable are colour coded as follows 230 V Single Phase Brown Live L Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L or coloured red The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol D or coloured green green and yellow It is important that the machine is effectively earthed Some
26. machines will be clearly marked with the double insulated logo m In this case there will not be an earth wire within the circuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the LIVE NEUTRAL Green Yellow EARTH NVR SWITCH machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if the machine is designated for use on a 400 V 3 phase supply a connector conforming to BS4343 CEE17 IEC60309 will be used 230 V machines will be fitted with a blue 3 pin connector The wiring for this type of this connector will be the same as shown above 400 V 3 phase machines will be fitted with a red 4 or 5 pin connector The wiring for this type of connector is as shown below 400 V 3 phase Brown Live L1 Black Live L2 Grey Live L 3 Blue Neutral N Green and Yellow Earth E The wire coloured brown must always be connected to the terminal marked L1 The wire coloured black must always be fitted to the terminal marked L2 The wire coloured grey must always be connected to the terminal marked L3 The wire coloured blue must always be connected to the terminal
27. marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol If in doubt about the connection of the electrical supply always consult a qualified electrician 16 13 Troubleshooting PROBLEM Bobbin sander does not operate PROBABLE CAUSE Not plugged into power outlet REMEDY Plug into power outlet C es ese seems ee se ee ee ee ee ee ee es eee ee ee es es eee eee ee eee ee eee ee ee ee ee ee eee eee ee eee ee eee ee es ee eee ee eee eee ee eee ee eee ese eee es ese sors ses RSS r K E E E E E E E DED HEE EEE EDO HEE EEE EEO HEE 0 0 0 ss Doo EEO OS nono eee es eee eee eee 0 6 6 806 6 6 8 66 6 0 66 86 00 8 9 00 8 908 8 98 8 8 8 8 8 8 8 6 8 6 8 8 8 6 8 6 8 6 6 8 06 8 906 8 90 6 90 8 0 8 8 8 8 8 8 8 8 8 8 8 0 8 8 8 6 8 8 6 6 8 8 6 6 8 66 8 8 08 8 00 8 9 08 8 9 08 8 86 8 8 8 6 8 8 8 6 8 8 8 8 8 6 6 6 8 6 8 8 8 6 8 606 8 9 0 6 8 98 8 0 9 8 8 5 8 8 8 8 8 8 8 8 8 8 8 8 8 0 0 0 0 0 0 Power supply fault Identify source of power failure and rectify Bobbin sander stalls or will not Bobbin jammed Remove obstruction reach full speed Ensure dust extraction outlet is cleared eee eee oc oc e oe cc oo o e e o o e o o e e o o v o c o e o o o o o o o c o e e c o o o o o c e o o e o o o o o o e o e e o o o o o o o o o 0 o o o v o o o o e o o c e o o o e o 0 e o o o o o e e o o e o o v o o o 0 o o o o o v o c o 0 o c o o o e o c e o o e e o o e o o o
28. n amp sleeve 20 x 90 mm 6 Table inserts x 4 3 Sanding bobbin amp sleeve 50 x 140 mm 4 17 amp 14 mm open ended wrenches x 2 P BBS2 Heavy Duty Floorstanding Bobbin Sander 1 BBS2 Heavy Duty Floorstanding 5 21 amp 19 mm open ended wrenches x 2 Bobbin Sander 6 Rubber feet x 4 2 Sanding bobbin amp sleeve 20 x 140 mm 7 Table inserts x 6 3 Sanding bobbin amp sleeve 50 x 230 mm Sanding bobbin amp sleeve 76 x 230 mm Please note Bobbins and sleeves shown above in the machines are for illustrative purposes only 8 Assembly Caution The machine is heavy and may require two person lifting Te Remove the Bobbin Sander from the packaging The machine comes ready RECOER assembled apart from the sanding attachments and the rubber feet a AA 18089 Attaching the Rubber Feet Lovver the machine onto its side Remove the feet from the plastic wrapping Remove the nut and vvasher from the thread Locate the four mounting points on the underside of the machine Insert the thread into the hole so that the rubber foot points downward Fig 8 1 Put on the vvasher follovved by the nut Tighten vvith a vvrench Repeat this operation for the other three feet Site the machine at a suitable height enabling sanding operation to be carried out comfortably and safely Bobbin Compression gt vvasher Installing the Sandpaper on to the Rubber Cylinder Compression or Bobbins washer Caution Make s
29. o be used on a workbench ensure that the workbench is well constructed and capable of withstanding the weight of the machine The machine should always be securely fastened to the workbench with appropriate fixings e Where possible floor standing machines should always be secured to the floor with fixings appropriate to the structure of the floor e The floor surface should be sound and level All of the feet of the machine should make contact with the floor surface If they do not either re locate the machine to a more suitable position or use packing shims between the feet and the floor surface to ensure the machine is stable 7 Remove adjusting keys and wrenches e Ensure that all adjusting wrenches and keys are removed before switching the machine ON There is a risk of severe personal injury or damage to the machine from airborne objects 8 Before switching the machine ON e Clear the machine table of all objects tools scrap pieces etc e Make sure there is no debris between the work piece and the table work support e Ensure that the work piece is not pressed against or touching the saw blade or cutting tool e Check all clamps work holding devices and fences to ensure that they are secure and cannot move during machining operations e Plan the way that you will hold and feed the work piece for the entire machining operation 9 Whilst machining e Before starting work watch the machine while it runs I
30. o eee es o c o ee o o o o 0 ee ee e ee o o ee o eee e o ee o 8 eee eee e e o eee e Applying too much pressure Apply less pressure to the workpiece when sanding Loose bobbin Tighten bobbin eee 0 o o o o o c e o o o o c o o o o o o 0 0o o o e o o e o 0 0 0 o 0 0 o o 8 o o 0 o e o 8 o e o o e o e o e o e o o e o o reser o o 0 o 0 8 e o 0 0 o o 0 o e o e o 0 e e o 8 o e o 8 o 0 o 0 0 o o e o 8 e 0 0 o 0 0 0 0 o o 0 o o o e e o 8 8 o o e o e o e o e o e o e o e o e 0 0 o 0 9 0 o 0 8 e e o o o o o 0 e e e e o o e e e 0 Possible wear or failure of internal components Contact Record Power or your local stockist for assistance 14 Parts Lists amp Diagrams Parts List for BBS1 Diagram A No A 1 A 2 A 3 A 4 A 5 A 6 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 A 20 A 21 A 22 A 23 A 24 A 25 A 26 A 27 A 28 DESCRIPTION Machine body Work table bracket Work table bracket Switch Work table Connection rod Rotation bracket of work table Left Rotation bracket of work table Right Ratchet handle Small gear Rack Knurled locking ring Rotating shaft Washer 6 mm Washer 5 mm Hex bolt M6 x 12 Hex bolt M8 x 16 Hex bolt M8 x 20 Hex bolt M6 x 16 Hex bolt M5 x 16 Eccentric table stop Cross recessed countersunk screws M6 x 10 mm Rotation handle Bobbin caddy Fixed section Movable section Oscillation assembly Dust extraction outlet
31. rs we offer both drum and bag type extractors which filter down 0 5 micron providing protection from harmful fine dusts All Record Power dust extractors amp chip collectors have 100 mm inlets and hoses DX1000 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 KW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE1 High Filtration Dust Extractor Drum type extractor 45 litre capacity single 1 KW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE2 High Filtration Dust Extractor Drum type extractor 50 litre capacity single 1 kW motor suitable for intermittent use ie must be switched off for 20 minutes every hour 0 5 micron filtration RSDE 2A High Filtration Dust Extractor with Auto Switching Drum type extractor 50 litre capacity single 1 KW motor auto switching allows the machine to be turned on and off as machines and power tools are operated Suitable for intermittent use ie must be switched off for 20 minutes every hour Maximum auto switch capacity tools up to 1 1 KW 0 5 micron filtration DX4000 High Filtration Dust Extractor Drum type extractor 80 litre capacity Twin 1 KW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maxim
32. the workshop which cannot be removed using machine extraction Record Power offer a range of air cleaners suitable for all home workshops Please contact your preferred stockist or visit www recordpower info DX1000 RSDE1 RSDE2 RSDE 2A DX4000 DX5000 CX2000 Bandsaws Circular saws Sanders Intermittent usage Bandsaws Circular saws Sanders Heavy usage Planer Thicknessers Spindle Moulders Universals Intermittent usage Planer Thicknessers Spindle Moulders Universals Heavy usage Dust Extraction System Intermittent usage el KARA Recommended Recommended 11 Maintenance Periodic maintenance of the machine is necessary to maximise longevity of the machine The maintenance procedures detailed below aim to provide guidance for most routine areas of maintenance but should not be considered to be an exhaustive list After Each Use of the Machine Clean the machine with a soft brush and use a suitable high filtration dust extractor to remove residual waste Check all components for sign of wear or damage and replace as necessary Ensure the dust extraction outlet is clear of any obstructions and the dust extraction machine is in full working order Weekly Clean and lubricate the following parts using a silicone based spray such as CVVA195 Silicone Spray or similar dry lubricant Do not use oil Table trunnion mechanism Bobbin spindle threads Table adjustment components Clean the worktab
33. uits e The machine must be connected to an earthed power supply e The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protection e The voltage of the machine must correspond to the voltage of the mains power supply e The mains plug fitted to the machine should always match the power outlet Do not modify the plug in any way If a replacement plug is required it should be fitted by a competent person and of the correct type and rating for the machine e f you are unsure about any electrical connections always consult a qualified electrician 16 Avoid unintentional starting of the machine e Most machines are fitted with a no volt release NVR switch to prevent unintentional starting If in doubt always ensure the machine switch is in the OFF position before connecting it to the power supply This means the machine will not automatically start up after a power cut or switching on of the power supply unless you first reset the start switch 17 Outdoor use e Your machine should not be used outdoors 18 Extension cables e Whenever possible the use of extension cables is not recommended If the use of an extension cable is unavoidable then it should have a minimum core cross section of 2 5 mm and limited to a maximum length of 3 metres e Extension cables should be routed away from the direct working area to prevent a trip hazard 19 Guard against electri
34. um suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 KW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration CX2000 Compact Chip Extractor Medium capacity chip collector with a powerful 0 56 kW induction motor An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings CX2600 Chip Collector Large capacity chip collector with a powerful 0 37 kW induction motor An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable for chip collection or finer dust using the optional filter cartridge CX3000 Chip Collector Larger capacity chip collector with a more powerful 0 75 kW induction motor and heavy duty construction An extremely smooth running unit suitable for continuous usage Very quiet impeller system extracts dust and chippings Suitable for chip collection or finer dust using the optional filter cartridge Air Cleaners It is strongly advised to also use an air cleaner to remove the fine airborne dust present in
35. ure the machine is isolated from the supply Sanding sleeve before any maintenance cleaning or adjustments are undertaken If you want to change the grade of sanding paper already attached to the bobbins supplied with the machine then proceed as follows The bobbin consists of a rubber body with a shaft passing through the centre Fig 8 2 At either end of the body are two large compression washers At the top is a nut and washer to secure the sanding sleeve The lower part of the shaft is threaded and locates in the motor drive D Please note The shaft threads at the top and bottom of the bobbin are left handed Remove the nut using a suitable wrench Fig 8 3 lift away the washer and slide the sanding sleeve clear of the bobbin If removal was difficult sprinkle a small amount of talcum powder onto the rubber to aid fitting the new sandpaper sleeve Various grades of sanding sleeve are available for different applications See your stockist for replacement of sanding sleeve Offer the sanding sleeve to the rubber body Fig 8 4 Slide onto the rubber body so it tits centrally with no edges overhanging Replace the washer and nut With a wrench tighten the nut to expand the rubber body This will grip the sanding sleeve Do not over tighten as this will distort the rubber body 8 Assembly Installing the Bobbin on to the Machine Lower the bobbin down through the top of the machine Locate the thread on the bobbin spind
36. used by industrial use accidental damage fair wear and tear wilful damage neglect incorrect electrical connection abnormal working conditions failure to follow our instructions misuse or alteration or repair of the Product without our approval 1 2 5 the Product has been used in a domestic environment only 1 2 6 the fault does not relate to consumable Products such as blades bearings drive belts or other wearing parts which can reasonably be expected to wear at different rates depending on usage for full details contact Record Power or your local Authorised Distributor 1 2 7 the Product has not been used for hire purposes by you or by a previous owner 1 2 8 the Product has been purchased by you as the guarantee is not transferable from a private sale 1 2 9 where the Product has been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period NJ 2 3 2 4 3 2 4 Claims Procedure In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many initial problems with machines that are thought to be due to faulty parts are actually solved by correct setting up or adjustment of the machines A good Authorised Dealer should be able to resolve the majority of these issues
37. ution Motor may become hot during use e t is normal for motors on some machines to become hot to the touch during use Avoid touching the motor directly when in use 3 Additional Health amp Safety Guidance for Oscillating Bobbin Sanders Safe Operation Familiarise yourself with the machine Machining operations using bobbin sanders present less of a risk than other sanding machines Most accidents with bobbin sanders are caused by the work piece being thrown from the sanding surface or by loose clothing or fingers being caught between the moving parts of the machine The machine is designed for sanding wood and composite board plywood MDF etc It should not be used for sanding any other materials N Before switching the machine ON Ensure that the sanding table is secure and that any fixings which allow adjustment are fully tight Check the condition of the sanding sleeve and bobbin for damage or fraying Defective sanding sleeve or bobbins should be replaced immediately Make sure there are no nails or foreign objects in the part of the work piece to be sanded Plan your work to avoid throwbacks the work piece can catch on the moving sanding surface and will be torn from your hand 3 Whilst machining Always apply the work piece to the table work support before it makes contact with the sanding surface Use extra caution when working with large very small or awkward work pieces W
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