lenord +bauer - Sensor Products, Inc.
Contents
1. IX2 7 IX3 7 IX4 7 9 DEX 8 3 SPS Start fur 13 7 Analogue inputs terminal strip E5 PT100 Analogue inputs terminal strip E6 current voltage E5 PLC Terminal Signal Function E6 PLC Terminal Signal Function Analogue4 In 1 AE 1 4 GND Analogue1 In 1 AE 1 1 Signal Analogue4_In IW54 2 AE 1 4 PT100 Analogue1 In IW61 2 AE 1 1 Signal Analogue5 In 3 AE 1 5 GND Analogue2 In 3 AE 1 2 Signal Analogue5_In IW55 4 AE 1 5 PT100 Analogue2 In IW62 4 AE 1 2 Signal Analogue6 In 5 AE 1 6 GND Analogue3 In 5 AE 1 3 Signal Analogue6_In IW56 6 AE 1 6 PT100 Analogue3_In IW63 6 AE 1 3 Signal Analogue7 In 7 AE 1 7 GND andagaa ap AEST E a an GG O N BO NT KR Terminal strip not interconnected Termnal strips interconnected Assignment start stop defined by technology function selected can be adapted at any time For GEL 8231 2 only Delivery state current input Lenord Bauer DS22 823x 06 12 Connection assignment Power supply 24 V terminal strip V Terminal Signal Function 1 GND 2 GND encoder 2 GND GND 3 24V DC Logic power supply 4 24 V DC Z Encoder power supply terminal strips Z1 Z2 Z3 Encoder inputs actual value for axis 1 2 or 3 terminal strip Z1 Z2 Z3 Klemme Signal SSI encoder A SSI encoder B Function 1 GND Z x x GND encoder 2 5 V DC Out2. others on request Inputs Counting inputs Digital inputs galvanically separated 6 x absolute SSI power supply 24 5 V 900 600 mA in total clock frequency 125 kHz 24 V green LED status indicators 22 30 Analogue inputs galvanically separated selectable alternatively 0 to 10 V or 0 to 20 mA 1 3 PT100 inputs galvanically separated 40 C to 215 C 4 Outputs galvanically separated Digital outputs 9 x 24 V 30 MA 6 x 24 V 500 MA red LED status indicators Analogue outputs 3 x 10 V max 10 mA 2 mV resolution PLC Memory Programming programme 256 KB data 128 KB data backup 128 KB NV RAM 4 KB according to IEC 61131 3 CoDeSys environment Ambient data Protection class front side IP 65 rear side IP 20 Operating temperature Storage temperature Relative humidity of air 20 C to 70 C 40 C to 70 C 30 C to 70 C 95 non condensing EMC EN 61000 6 2 and 42 Vibration resistance IEC 60068 2 6 20 m s2 9 to 50 Hz Display Display LCD 64x240 px with LED backlighting visible area 133 x 39 mm Housing Material galvanized sheet steel Front panel edge protected aluminium Weight approx 1 7 kg Valid for GEL 823xY001 to 823xY080 Storage temperature 30 C to 70 C 1 From serial number 1230 xxx xxx 2 When using the device in residential areas or in commercial or in
3. 0V analog GND itput 1 GND analog output 2 10 V analot GND Sines ND v 1 2 3 2 SSI encoders for each axis 1 2 3 encoder group A and B Ground connection 6 3 tab connector grey area valid only for GEL 8231 2 DS22 823x 06 12 Lenord Bauer 5 Connection assignment Analogue and digital outputs for axis 1 2 3 terminal strips A1 A2 A3 A1 1 Q1 QW10 24V DC In QX1 0 QX1 1 QX1 2 QX1 3 QX1 4 A2 A3 Terminal Signal Function 1 Q2 1 3 1 GND GND power supply for signals 2 AnalogueX_Out Analogue GND Qw20 QW30 3 AnalogueX_Out 10 V 24VDC In 24VDCIn 4 Vs 24 VDC power supply signals QX2 0 QX3 0 5 DAX 1 30 mA output QX2 1 QX3 1 6 DAX 2 30 mA output QX2 2 QX3 2 7 DAX 3 30 mA output QX2 3 QX3 3 8 DAX 4 500 mA output QX2 4 QX3 4 9 DAX 5 500 mA output Digital inputs terminal strips system E1 axes 1 3 E2 E3 E4 4 PLC designation E1 E2 E3 E44 Terminal Signal Function Lu 112 113 114 1 GND Optocoupler supply IX1 0 IX2 0 IX3 0 IX4 0 2 DEX 1 3 IX1 1 IX2 1 IX3 1 IX4 1 3 DEX 2 3 IX1 2 IX2 2 IX3 2 IX4 2 4 DEX 3 3 IX1 3 IX2 3 IX3 3 IX4 3 5 DEX 4 9 IX1 4 IX2 4 IX3 4 IX4 4 6 DEX 5 3 IX1 5 IX2 5 IX3 5 IX4 5 7 DEX 6 3 IX2 6 IX3 6 IX4 6 8 DEX 7
4. MotionController GEL Ba C gt LENORD with integrated PLC functionality automates motion Technical Information Version 06 12 General information MotionControllers of the serie GEL 823x are optimised for the rough environment of rotor hubs in wind turbines The MotionController is a compact controller with CPU LC display key board integrated PLC fieldbus systems and multi axis control with a maximum of 6 controlled axes A total of up to 64 axes can be controlled via the CAN bus 6 axes with feedback Additional inputs and outputs permit serveral CAN REMOTE I Os with up to 64 inputs or outputs per node and up to 64 node addresses Hardware gt RAM 1 MByte in total gt NVRAM 8 kByte in total gt Flash 1 MByte in total gt Free memory space 256 kByte Advantages gt Robust controller for up to 6 axes not affected by shock and vibrations gt Extended temperature range 20 C to 70 C gt Open to all standard fieldbus systems gt High noise immunity due to galvanically isolated digitial and analogue inputs and outputs gt Short projecting times due to ready made functional blocks and pre configured inputs and outputs Field of application gt Wind energy onshore nearshore offshore gt Harsh industrial environments Features GEL 8230 GEL 8231 GEL 8232 Digital inputs 22 30 30 Digital outputs 15 15 15 Analogue inputs 1 PT100 inputs 0 4 4 Analogue outp
5. Uz Uz 5 V encoder power supply internally regulated to 5 V 3 24 V DC Out Uz Uz 24 V encoder power supply 4 CLK_SSI x x Differential clock signal for encoder A and B 5 CLK_SSI x x 6 Data_SSI_A x l l Differential data signal for encoder A T Data SSI A x 8 Data_SSI_B xX Differential data signal for encoder B 9 Data_SSI_B x 10 Ref_N x Reference signal N 11 Ref_N x Serial interface connector C1 CAN bus interface terminal strip C2 9 pole sub D miniature connector Terminal Signal RS ae RS 232C 1 GN D C O a GND C 2 CAN 1_H Re la IPO Jas 3 CAN 1_L 3T a pA TxD ziz o XF 4 0 RxD f5 o 4 Rx RxD 5 O Termination of CAN bus by dip switch Termination of COM1 RS 422 RS 485 by dip switch 1 from terminal strip V DS22 823x 06 12 Lenord Bauer 7 Type code and Accessories Type code 0 Standard with LC display inputs and outputs DE 22 DA 15 AE 1 PT100 0 AA 3 1 Standard with LC display inputs and outputs DE 30 DA 15 AE 3 PT100 4 AA 3 2 Standard with LC display inputs and outputs DE 30 DA 15 AE 3 PT 100 4 AA 3 Keyboard A black B grey Software version 200 CoDeSys 2 3 3 axis 6 encoder CANopen 202 without software only start up screen function GEL 823 Accessories Mounting accessories Item number Description GEL 89043 Counter plug set BG 4622 14 hex screws M3 x 10 14 cable bride 2 ea
6. dustrial environments the requirements as to electro magnetic emission defined in EN 61000 6 3 can be complied with by applying additional shieldings and filters DS22 823x 06 12 Lenord Bauer 3 Dimensional drawing Dimensional drawing GEL 823x 82 9 112 5 112 5 7 5 N 1 OOO JAHO GVO ggg ggo Dimensional drawing mounting frame GK 2063 for vertical cable outlet goe Heboh GOH Gob kol jes mY Gu GH kalo Bl _ 8 7 o o o o o 3 o o Lo Fo R a a 8 ae 2 o o o x lee tel 9 152 34 o o 06 0 O O O O O O 4 Lenord Bauer DS22 823x 06 12 Front view Overview Display Function keys Numerical keys Enter key identical to 7 Escape key Navigation and selection keys asfor 4 Scroll keys Delete key 0 Menu keys OMAN Oa O AON Rear side with connection overview 124V DC gt 10 OHNO COO COO OOO Panatog input 1 a anaiog input 2 4 Panatog input 3 24VDC 1
7. e necessary hardware for up to six axes are already integrated in the controller Therefore no additional modules will be needed For the traversing of axes the controller function library of fers the following group of modules gt gt gt Jog mode commands Commands for automatic referencing Positioning commands for servo drives 10 V and CAN bus Positioning commands for rapid feed creep feed stop ax es Stop commands Commands for setting and interrogating information such as the axis status 1 ms per activated axis Ramps Types of control Controllable axes Linear ramp with adjustable jerk limination In binary from through the rapid feed creep feed stop function In analog from through the 10 V interface In digital form through the CANopen interface 6 In analog from through the 10 V interface and alterna tively in binary from through the rapid feed creep feed stop function 3 axis In digital from through the CANopen interface 2 Lenord Bauer DS22 823x 06 12 Technical Data GEL 8230 GEL 8231 GEL 8232 Electrical data Supply voltage Vs 19 to 30 V DC Power consumption 1 A max depending on interface Interfaces Serial RS 232 2 COM1 2 adjustable baud rate for PC communication pro gramming COM1 RS 232 C COM2 RS 232 C or RS 422 485 CAN bus 2 x onboard master slave Field bus 1 extension slot for PROFIBUS DP InterBus S or DeviceNet
8. nu structure and parameter setting depend on the firmware version After switching on the device the actual values for the axes and for the inputs and outputs are dis played in different windows The menu is divided into the password protected configura tion menu and freely accessible areas e g stored failures memory devide information and CAN bus status The option texts and the limit values displayed for each pa rameter ensure easy and fast commisioning via the config uration menu Technical data integrated positioning controller Normal scan time Programming Programming via the PLC is a further possibility to configure the MotionController Using PLC programming the display options and actual values may differ from the menus of the firmware The standard CoDeSys programming environment runs in parallel with the multi axis control and offers full transparen cy for all parameters Parametrization of all 6 axes is effected by a PC tool and offers menu guidance for comfortable set ting of the usual parameters The standard programming environment in acc with IEC 61131 3 includes a library of ready made and powerful tech nology functions for terminal programming and automatic motion control When the PLC start input 13 7 is low the operating parame ters of the firmware are displayed Ohterwise the Motion Controller is displaying the PLC ouputs Integrated positioning controller A positioning controller and th
9. od com Sensor Products Inc is a certified distributor for Lenord Bauer in the U S A 2014 Sensor Products Inc Updated 8 26 2014
10. rting terminals 14 toothed lock washers BG 4623 6 hex screws M4 6 washers 6 spring washers 2 earthing terminals GK 2063 Mounting frame 6 hex screws M3 x 10 and 6 toothed lock washers Fieldbus accessories Item number Description GEL 89022 Connection cable RS 232 C between PC and MotionController GEL 89130 Fieldbus module PROFIBUS DP GEL 89131 Fieldbus module InterBus S GEL 89132 Fieldbus module DeviceNet GEL 83133 Fieldbus module Ethernet Documentations Item number Description CD GEL 823x CD ROM GEL 823x without firmware including manuals as pdf files CD GEL Pa CD ROM GEL 823x with firmware version 200 including manuals as pdf files 823x_200 on request User manual GEL 823x in German or English DIN A5 printed IRISSS Certification Subject to technical modifications and typographical errors The latest version can be downloaded at www lenord de ISO 9001 ISO 14001 8 Lenord Bauer DS22 823x 06 12 TACTILE PRESSURE EXPERTS Skal SENSOR PRODUCTS INC Sensor Products Inc 300 Madison Avenue Madison NJ 07940 USA Phone 1 973 884 1755 Fax 1 973 884 1699 info sensorprod com We have agencies in Austria Belgium Canada China Czech Republic Denmark Finland France Germany Great Britain Israel Italy Korea Malaysia Netherlands Norway Portugal Sweden Switzerland Spain Turkey USA www sensorpr
11. uts Coated electronics yes yes no TACTILE PRESSURE EXPERTS Sensor Products Inc S p Madison NJ 07940 www sensorprod com Madison NJ 07940 USA Phone 1 973 884 1755 Sensor Products Inc is a certified distributor for Lenord Bauer in the U S A Fax 1 973 884 1699 2014 Sensor Products Inc SENSOR PRODUCTS INC info sensorprod com Updated 8 26 2014 Description Construction and design The MotionController are delivered with or without Firmware A device without firmware has a start up screen function which displays device information and copyright window An existing firmware can be installed on the device Up to five different communication channels are available enabling all conventional field bus systems PROFIBUS DP DeviceNet to be used with one interface The field bus modules can be retrofitted or replaced at any time without modifying the PLC programme Connection is made fail safe using coded terminal strips The signal states on the digital input and output terminals can be checked via status indications on the rear side of the device The status indicators are positioned above or under the terminal strips Termination of CAN bus and serial inter face is made using DIP switches on the rear side of the de vice Firmware A menu guided service programme with plain text is an in tegral part of the firmware In this menu the axis can be con figured userfriendly The me
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