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1.              48992  Revised November 2007    MEDALLION    5202     Instruction Manual  Models  2948   2960   2972   2961   2973  Domestic  Export  Japan             GOLD MEDAL    FUNFOOD EQUIPMENT  amp  SUPPLIES  Cincinnati  OH 45241 4807 USA    MEDALLION    safety Precautions             This equipment is designed and sold for commercial use only  This  equipment is not to be used by the consumer in home use  Do not allow  direct contact of this equipment by the public when used in food service  locations  Only personnel trained and experienced in the equipment  operation may operate this equipment    Carefully read all installation instructions before operating the equipment        Always wear safety glasses when servicing this equipment        To avoid serious burns  do NOT touch the kettle while it is hot        Any alterations to this equipment will void the warranty and  may cause a dangerous situation  NEVER make alterations  to the equipment    Make sure all machine switches are in the OFF position  before plugging the equipment into a receptacle              DANGER    Machine must be properly grounded to prevent electrical shock  to personnel    Do NOT immerse the kettle  warmer  or any other part of this  equipment in water    Always unplug the equipment before cleaning or servicing           NOTE  The information  specifications and illustrations contained in this manual represent  the latest data available at time of publication  Right is reserved to make changes 
2.    POWER RELAYS     Check to see if the two power relays operate  Both relays should operate  with the kettle heat switch on  If the relays do not both operate  look at the status of the  LED   s on the heat control PCB   e Green LED                power is going to the heat control  kettle heat switch is on   e Probe LED                one      both thermocouples are open or not properly connected to the  heat control board      Limit LED                normal operation  The limit power relay should be    picked           e Heat LED                normal operation   If the kettle temperature is at or above set point  LED  will be off  The heat power relay should be    picked up        Alarm LED    off        normal operation  The LED turns on when the kettle reaches the set  dump temperature     MOTOR WILL NOT TURN AGITATOR    WARNING  If the kettle agitator shaft is not rotating  do not pop corn    Adjust the clearance between the kettle bottom and the stir blade to 1 32      use a dime    Loosen the set screw in the collars above and below the crossbar and adjust the agitator shaft as  necessary  Then re tighten the set screws in the collars     OIL PUMP DOES NOT DELIVER OIL TO KETTLE  If the pump is operating but oil is not dispensed  the oil may be solid in the oil lines  If the pump is not  operating see the pump manual for instructions     11 All Models         MEDALLION    ORDERING SPARE PARTS    Identify the desired part by checking it against the photos  illustratio
3. 00Watts    Agency Approvals  U L   CUL  NSF  CE    3 All Models    MEDALLION    INSTALLATION INSTRUCTIONS  CHECKING SHIPMENT    Unpack all cartons and check thoroughly for any damage that may have occurred during  transit  Damage claims should be filed immediately with the transportation company     Domestic models only  120v 208v or 120v 240v 60 Hz   A 50 amp     4 wire wall receptacle is shipped with each machine  This receptacle will accept the  attachment plug on the popper and must be used  Your electrician must furnish sufficient current for  proper operation of your machine  We recommend this popper be on a dedicated and circuit  protected line   note  The Medallion    uses    both    hot to neutral    legs  120v  The machine does not    use     the 208v or 240v     hot to hot    connection           DANGER    Machine must be properly grounded to prevent shock in case of  electrical problems     Wall receptacle must be wired as shown on the receptacle   Failure to wire properly will void the warranty and can result in  damage to motors  elements  relay  lights  etc        FINAL PREPARATIONS    The popcorn machine was adjusted  inspected  and tested before it left the factory        Connect the clear oil line from the pump to the aluminum line from the popper with the  supplied hose clamp  Connect the 6 pin connector from the popper to the receptacle on  the oil pump  Both Bucket pump  2114 or 2114EX  and Bag in a Box pump  2257 or  2257X  have the same receptacle     F
4. 320z  for example  then set the oil  amount  Then put the load switch in the other position  180z  for example  And repeat the setting procedure     Model 2457 is the heated line option for the 2257 pump     10 All Models    MEDALLION    TROUBLESHOOTING    LONG POPPING CYCLES  If your pop cycle is longer than 4 minutes  it can be the result of several things    A  LOW VOLTAGE   If the machine is operated on low voltage  this could cause the kettle not to  reach the proper operating temperature  Voltage for each leg  with kettle turned on  must be at  least 110v    B  INADEQUATE SUPPLY LINES   Inadequately sized electrical supply lines  in addition to being a  fire hazard  would also prevent the kettle from reaching the proper operating temperature   Check with a qualified electrician    C  INFERIOR CORN   Inferior quality corn would result in longer popping cycles  Use only top  quality hybrid popcorn from reputable suppliers  Even then  if you let your corn pick up moisture  or dry out  your popping cycles will be slow     KETTLE DOES NOT HEAT  Before you go any further  make sure the kettle lead in cord is plugged in  and that circuit breakers are  not tripped  Make sure all electrical connections are tight   A  KETTLE HEAT SWITCH   Check the voltage to and from the    KETTLE HEAT    switch  and if the  switch is defective replace it   B  CONTROL   A defective thermocouple lead will cause the kettle not to heat  Check for good  connections from the kettle to the control    
5. 35  41979  47138  42743  42798  44073  45396  46081  46456  47199  47208  47282  47364  48659  48018  48037  48301  48541  48545  48546  48547  48567  48604  48645  48660    MOLDED RECEPTACLE  WARMER  STRAIN RELIEF SR 31 2   FLOOD LIGHT 120V   FLOOD LIGHT 220 230V  EXPORT   HOLE PLUG  ROCKER SWITCH   SWITCH  LIGHTED ROCKER GR   STRAIN RELIEF  SR 6P 4  BUSHING SNAP  SB 875 10   RELAY  POWER  120V  DPDT   1 25 DIA NYLON HOLE PLUG   BLOWER PLUG  amp  CORD   TERMINAL BLOCK 8 TERMINAL  BUSHING  HEYCO SNAP   CIRCUIT BREAKER 15 AMP   CIRCUIT BREAKER 10 AMP 277V  EXPORT   EXHAUST BLOWER 120V 60CY   EXHAUST BLOWER 220V 50CY  EXPORT   CAPACITOR STRAP   BRACKET  KETTLE HEAT CONTROL  LAMP  T 2 PILOT   SOCKET  BASE FOR T 2 LAMP   LENS CAP  YELLOW   K THERMOCOUPLE EXTENSION   35MM DIN RAIL 6 INCHES  PASS THRU   RELAY 120                  PASSTHRU   PILOT LIGHT  125V GREEN    48660EX PILOT LIGHT  250V GREEN  EXPORT     48673  48675  48710  48916  48917  48918  48919  48920    HEAT SINK  FLEXI POP    PHASE CONTROL 120       25    FLEXI POP   TRANSFORMER  120 12                             ROCKER SWITCH BOX   ROCKER SWITCH BOX  PASS THRU   ROCKER SWITCH LABEL   ROCKER SWITCH BOX   ROCKER SWITCH LABEL  PASS THRU     19 All Models    MEDALLION    ELECTRICAL LIST CONTINUED                       No Description    39  40  41  42  43    48921  48922  48945  48983  61154  61154      82260  82675  82920  82922  89017  89087  47385  47548  61123  61124  61128  61135  61133  61134  62093  76026    ROCK
6. 7977 CROSSBAR FASTNER  W PINS  4 48961 LID  AGITATOR ASSY   5 12611 5 16 18 LH AGITATOR SCREW  6 41380 SPUR GEAR   7 41400 NEEDLE BEARING TORINGTO  8 41730   WOODRUFF KEY  3 1 8X1 2    9 41742 SET SCREW  10 32    3 16  10 41814 5 16 18   1 2 BUTTON HEAD  11 47325 SET COLLAR 5 8 X 1 1 40D  12 48965 CROSSBAR ASSEMBLY  13 47154 WARNING  DO NOT IMMERSE  14 47689 OIL TUBE W   FUNNEL  15 48974 5202 CROSSBAR W BUSHING  16 48969 AGITATOR WELD ASSY 5207  17 48971 FRONT KETTLE LID  18 48972 REAR KETTLE LID  19 48966 RH KETTLE BOTTOM ASSY  48966P PASS THRU KETTLE  20 40963 JUNCTION BOX GASKET  21 40965 JUNCTION BOX GASKET  22 41129 TERMINAL BLOCK KETTLE  23 41296 KETTLE JUNCTION BOX COVER  24 41748 KETTLE LEAD WIRE RED  25 47999 THREADED BLOCK  26 48957 5202 KETTLE WELD ASSY  27 48959 KETTLE SHELL WELD  48959P PASS THRU SHELL WELD  28 48984 KETTLE LEAD ASSY  29 61084 JUNCTION BOX ASSEMBLY    17 All Models    MEDALLION    KETTLE LIST CONTINUED                                                    18 All Models                 1  2  3    4                 39410  41001  41015  41965  41031  41449  41500  41499  41640    MEDALLION    ELECTRICAL LIST    Description   3 POSITION ROCKER SWITCH  FLEXI POP   TEMPERATURE CONTROL  KETTLE   EXHAUST BLOWER  115V   EXHAUST BLOWER  220   EXPORT   SWITCH OIL PUMP   KETTLE DRIVE MOTOR  115V   KETTLE DRIVE MOTOR  230V  EXPORT   WIRE HARNESS OIL PUMP   FOIL ELEMENT  8 WATT 120V       LINE     41640EX FOIL ELEMENT  8 WATT 230V  OILLINE   EXPORT     41712  417
7. Alerts the operator to     1  Load the corn and oil or  2  Dump the popped corn from the kettle or  3  Turn off the kettle heat switch if they are done popping corn    PASS THRU SWITCHES  IF EQUIPED   Has double switches for the kettle heat  motor  and oil on the front side and the operator side of  popper     FLEXI POP SWITCH  IF EQUIPED   Changes energy to kettle for the load switch from 52 02 to 32 oz  It automatically adjust the oil  amount on the 2257D  The Green cup is for the 52 oz and the Blue cup is for the 32 oz     SALT SWEET SWITCH  IF EQUIPED   Changes the temperature 50  F lower for the sweet option     5 All Models           4     5     MEDALLION    POPPING CORN    Turn on all Switches    when popping with coconut oil  be sure the oil is liquid  Dispense oil into a measuring cup first   should be between 15 oz  to 17 5 oz    and then use that oil for the first popping cycle    When the kettle is ready  about 5 8 minutes   the Yellow Light and Audible Signal will turn on  Lift  the kettle lid and pour in 52 oz  of corn  use the supplied corn cup  and 8 teaspoons  21 cc  of  Flavacol  Close lid    Press the RED oil pump button  The proper amount of oil is pumped into the kettle  The Light and  Signal will turn off    When the popcorn has completed popping  the Light and Signal will turn on  Dump the Popcorn   NOTE  The signal    To Dump    was factory set based on our popcorn and oil  If the signal occurs    before or after the popping has stopped  the signal tim
8. ER SWITCH LABEL   INDICATOR LIGHT DUAL  PASS THRU  FLEXI POP   CONTACTOR IEC 32   120V  FIRE SUPPRESSION   SWITCH BOX COVER PLATE   AUDIO ALARM  UL   AUDIO ALARM  UL  EXPORT    POWER CORD ASSY   SWITCH ON ON ROCKER  PASS THRU   RECEPTACLE 50AMP  RECEPTACLE COVER 50AMP   STRAIN RELIEF T amp B  3303   240 VAC TRANSIENT FILTER  THERMOSTAT WARMER   MOUNTING ANGLE   BLOWER  120V   BLOWER  230V  EXPORT    HEAT ELEMENT 120V 800W   HEAT ELEMENT 230V 800W  EXPORT   HEATER CLAMP   HEATER MOUNT   MOUNTING PLATE   STRAIN RELIEF  SR 6P3 4    20 All Models                   NOOR WD      FLEXI POP MODELS    8   9  10  11  12  13  14                 48904  2072  41162  41752  47380  47681  48905    41720  2072  41162  41752  47380  47681  41540    MEDALLION    ACCESSORIES LIST    Description   5207 ACCESSORY PACK ASSY  PERF JET SCOOP REGULAR RH  OIL TUBE PLASTIC 2 FT LG  FLAVACOL CONT WELDMENT  TUBE BRUSH   MEASURE 30CC   520Z WGT MEA CUP GREEN    320Z ACCESSORY PACK ASSY  PERF JET SCOOP REGULAR RH  OIL TUBE PLASTIC 2 FT LG  FLAVACOL CONT WELDMENT  TUBE BRUSH   MEASURE 30       320Z WGT MEA CUP BLUE    21 All Models    MEDALLION    DOME LIST    STANDARD DOME    Item No Part No Description  1 12502 FLUORESCENT TUBE LOCK    2 41020 LIGHT TUBE HOLDER  3 41021 LIGHT TUBE HLDR STARTER  4 43123 WIRE ASSY LT BLUE  5 47030 WIRE ASSY BLUE  6 47044 WIRE ASSY WHITE  7 48506 DOME WELD ASSY 48IN  8 48509 INSPECTION COVER  9 62200 INSPECTION COVER  FIRE SUPPRESSION   10 75026 STARTER FS 4  11 82003 FLUOR 
9. LIGHT TUBE 30WATT  12 82109 LIGHT BALLAST 30 WATT  13 82414 LIGHT BALLAST 240V 50HZ  EXPORT   14 82465 REFLECTOR ASSEMBLY  15 82468 SUPPORT BRACKET ASSEMBLY  16 82473 SIGN  LIGHTED DOME  NEON DOME         No Part No Description  1 47562 WIRE HARNESS WARMER  2 49133 DEAD END SPLICE TRANSLU  3 62171 DOME WELD ASSY 48IN  4 48509 INSPECTION COVER  5 62200 INSPECTION COVER  FIRE SUPPRESSION   6 67432 NEON SIGN ASSY  30 INCH  7 67433 TRANSFORMER MTG  BRKT   8 67445 TRANSFORMER  6 5 KV  20MA  9 67488 BOTTOM NEON SIGN BRACKET  10 82962 GTO COVERING  NEON SIGN  11 67509 TRANSFORMER  STEP DOWN  EXPORT     22 All Models    MEDALLION    WARRANTY    WE WARRANT to the original purchaser the Gold Medal equipment sold by us to  be free from defects in material or workmanship under normal use and service  Our  obligation under this warranty shall be limited to the repair or replacement of any  defective part for a period of six  6  months from the date of sale to the Original  Purchaser with regard to labor and two  2  years with regard to parts and does not  cover damage to the equipment caused by accident  alteration  improper use  voltage   abuse  or failure to follow instructions     THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED   OR IMPLIED  AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR  PART  INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY   THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION  ON THE FACE HEREOF  We neither assume  nor authorize any other per
10. R  KNOB  GEAR LOCK                                     All Models    MEDALLION    DEEP WELL LIST           No             Description  62092 OLD MAID PAN    67069 HANDLE   82944 OLD MAID SCREEN ASSY   61138 BLOWER COVER   61139 DIFFUSER COVER   61123 BLOWER  120V   61128 CONDITIONER ELEMENT 120V  800W  61133 CLAMP   61134 MOUNT   47385 THERMOSTAT   47548 MOUNTING ANGLE      8                                       10        11 J    15 All Models    MEDALLION    KETTLE BOTTOM LIST    Item No Part No Description  41434 RETAINING NUT    1  2 46491 HEAT ELEMENT 120V 2700W   3 46498 HEAT ELEMENT 240V 2700W  EXPORT    4 48650 TUBULAR ELEMENT  120V 1800W   5 48650EX TUBULAR ELEMENT  240V 1800W  EXPORT   6 48651 TUBULAR ELEMENT  120V 1050W   7 48651EX TUBULAR ELEMENT  240V 1050W  EXPORT   8 48958 KETTLE GASKET   9 48968 HEAT TRANSFER PLATE    10 61072 WHITE WIRE ASSY   11 61073 WHITE WIRE ASSY   12 61074 WHITE WIRE ASSY   13 61075 RED WIRE ASSY   14 61076 GREEN WIRE ASSY   15 61077 BLACK WIRE ASSY   16 61078 BLACK WIRE ASSY   17 82595    48 52 6607 ELEMENT CLAMP    NOTE THE                      OF THE COLD  PINS IN  REFERENCE  TO EACH  OTHER  THE  OUTER HEAT          MM    85     K il ELEMENT  EA w    PINS AND       THE INNER  HEAT  ELEMENT  PINS ARE ON  THE SAME  SIDE     THE MIDDLE  HEAT ELEMENT  PINS ARE    OPPOSITE THE  OTHER TWO       16 All Models    MEDALLION    KETTLE LIST    Item No             Description  1 41139 DUMP HANDLE PLASTIC    2 47976 CROSSBAR FASTNER  NO PINS  3 4
11. as  required at the discretion of Gold Medal Products Company without notice        2 All Models    MEDALLION    MODEL NUMBERS    Model Numbers    120 208  120 240V 60Hz   240V 50Hz  Deep Well  single 5202 kettle  single 6602 kettle  twin 5202 kettles  Counter Model  no oil pump   28  X 36  cabinet  48 inch cabinet  60 inch cabinet  72 inch cabinet  79 inch cabinet  Pass Thru Cont Dump           Salt Sweet Switch  Ansul Fire Suppression  Flexi Pop  Wiring Diagram Drawings      2948607        tx                 2948          x  pl        xt                    2048EDN  x     xt      txt       txt       D1403716      294 8            x  Txf                 294 8         Tx     x        tx                 D 1403720      2948XEDNP    x   x       xt                  2948EDNPF  x             x       xix   x    D 1403717      296060 x    pl      EP 7    2960XED_    x   x                   96          x     x      TT  x   tT txt      2960XEDN    x   x          txt              297220  xi    x        T tx      TY    2972XED    x  tx      TT tx      TY i    2972EDN  xt   Ix           x   tx        2972xXEDN    x   x                      2      xt           TT  x   Tc     rT   jJ      296iXED   x        El      2061EDN_ x                         2961XEDN    x      L         297880 txt              7    2973    0    x             x       0 1673851      2973EDN        Ix   PP    2973XEDN_    x                       Domestic   120 208V or 120 240V  60 HZ  6600Watts  Export   230V  50 HZ  66
12. ing must be adjusted as described on page 8     6     On the final kettle of corn  turn the    KETTLE HEAT    switch off  just as the lids are forced open by the  popping corn  This saves electricity  and helps eliminate smoke and odor after you have stopped  popping     REMEMBER     If the Yellow Load   Dump light is turned on and the Signal is sounding one of the following actions  should be taken     1  Load the corn and oil or  2  Dump the popped corn from the kettle or  3  Turn off the kettle heat switch if you are done popping corn    When you are finished popping  make sure    KETTLE HEAT    and    KETTLE MOTOR     switches are turned    OFF        NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING     6 All Models    MEDALLION    CLEANING INSTRUCTIONS    DAILY     Clean the Kettle   1  As you pop corn  wipe the kettle with a clean cloth  It is easy to keep the outside clean when the  kettle is warm and the oil is not baked on  CAUTION  The hot kettle will cause burns if you touch  it with your hand    2  Every night  mix a gallon of Heat   n Kleen solution  2 tablespoons per gallon of water   Turn on  the kettle heat  When the water starts to boil  turn off the heat and let it work overnight    3  The next morning  dump the solution in a bucket and wipe the inside of the kettle with a cloth    4     CLEAN IN PLACE hook is located behind the operator side kettle support arm  Just tilt the  kettle to the dump position  and swing the hook into position to hold the kettle i
13. is is also the ideal time to load the corn and oil  Therefore if the kettle heat  switch is turned on and the buzzer is sounding one of the following actions should be taken    e Load the corn and oil or   e Dump the popped corn from the kettle or   e Turn off the kettle heat switch if you are done popping corn    Adjustment of Electronic Control    The Medallion has an electronic kettle control with 2 thermocouples  one for control and one for limit  There  are no mechanical thermostats in this kettle     There are  4  factory adjustments on the control   1  Control temperature     do not adjust this one  2  Signal to dump     If you want the signal to dump to be a little sooner or later you can adjust the  potentiometer marked    kettle dump     CW is sooner  CCW is later   3  The patented overshoot circuit is tuned for the kettle  do not adjust this potentiometer   4  The audible signal to dump has three options  full volume  half volume  no sound  just the yellow  light   Adjustments are by jumper positions  We ship full volume     Remove this Remove this The control temperature is set  jumper for jumper for at 480F  DO NOT ADJUST  lower volume    It does not matter which TC  goes toAorB  It does    matter that the yellow leads  go to the positive terminals     no sound        The overshoot is set at    10    full CW  position  DO NOT      ADJUST       Cee SETPOINT      4     4274440 460 480 790  NN m i       This is the    Kettle Dump     adjustment  and is  factory set 
14. n the dumped  position  This feature will help you clean the kettle        DANGER    Never immerse the kettle in water  This will ruin the electrical    components and automatically void the guarantee        Clean the Popcorn Machine    1  Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel  Do not  use oven cleaners  as they will damage parts of the machine    2  Remove and clean the 1  stage mesh filter  Cover removal not required  Clean filter in warm  soapy water    3  Ammonia cleaners will damage the plastic doors  Use only non ammonia cleaners     WEEKLY   Clean the filters in the popcorn machine    1  Loosen the 2 screws  no tools required   on the filter cover plate on the ceiling inside the popper   Remove the cover  the bag and mesh filters  Clean the bag filter and the mesh filters in warm  soapy water  Let dry overnight and reinstall    CAUTION  Keeping the filters clean is important to let the exhaust system    do its job       2  Check the condition of the clear oil lines and tighten or replace as required            No  Part No  Description     1 41250 Metal mesh filter    2 41169 Oil Mist Bag Filter       7 All Models    MEDALLION    Electronic Temperature Control    Operation    The control is factory set to 470F     480F  which stops power to the kettle when the thermocouple reaches  470F     480F  On the Medallion machine  this is also the ideal point to dump the popped corn out of the  kettle  On the first start up th
15. ns  and or the parts list    When ordering  please include part number  part name  and quantity desired    Please include your model name and machine serial number  located on the machine nameplate  with  your order    Address all parts orders to     Parts Department  Gold Medal Products Co   10700 Medallion Drive  Cincinnati  Ohio 45241 4807    or  place orders at      513  769 7676   800  543 0862  Fax   513  769 8500  E mail  goldme19 eos net    12 All Models    MEDALLION    CABINET LIST    Item No Part No Description  1 37513 SWIVEL CASTER    2 37514 NSF SWIVEL CSTR W LOCK  3 39045 GLASS RETAIN VINYL   4 41163 HOSE CLAMP W SCREW   5 41349 MALE HINGE SHORT LEFT  6 41350 MALE HINGE SHORT RIGHT  7 41354 FEMALE HINGE RIGHT   8 41355 FEMALE HINGE LEFT    9 41934 COVER ASSY   10 46511 DRAWER SLIDE  WELD ASSY  11 46512 DRAWER SLIDE  WELD ASSY  12 47120 KNOB LID LIFT   13 50013 MAGNET   14 67069 HANDLE   15 82031 CORN BIN ASSY   16 82102 LID CORN BIN   17 82103 GUSSET SUPPORT CASTER  18 82280 MT ANGLE  CORN BIN SLIDE  19 82281 MT ANGLE  CORN BIN SLIDE  20 82698 FLUSH MOUNT HANDLE   21 83050 DOOR CATCH BRACKET                                        13 All Models    MEDALLION    INSIDE CABINET LIST    Item No Part No Description    1                O  O1 RW PDP    41380  41432  82456  47799  48907  48908  49480  43426  12319                SPUR GEAR  GEAR BLOCK ASSY  BLOWER COVER    LIGHT SHIELD ANGLE    HANGER ARM ASSY    HANGER ARM ASSY CIP  LIGHT SHIELD CONICAL    KETTLE RETAINE
16. ollow the instructions provided in the oil pump manual to set the oil delivery amount   The proper amount of oil for the 520z  Medallion is between 1302  to 15 602     To avoid  serious  burns  do  NOT touch  the kettle  while it is hot     To check for proper amount of oil  and assure oil is liquid  dispense a    shot    into a  measuring cup        4 All Models    MEDALLION    OPERATING INSTRUCTIONS    CONTROLS AND THEIR FUNCTIONS    LIGHT SWITCH  Operates on all the lights  interior and dome  on your popcorn machine     POPCORN CONDITIONER SWITCH  Operates the blower in the corn storage area  keeps popped corn fresh and crisp     KETTLE HEAT SWITCH  Operates the heating elements in the popping kettle     KETTLE MOTOR AND EXHAUST SWITCH  Operates both the kettle agitator motor and the exhaust blower  The exhaust blower is only required  when popping corn     OIL SYSTEM MASTER SWITCH  Sends power to the oil pump  either the Bucket Pump or Bag in a Box models  The warmer blower on  the oil pump is activated  The warmer blower on the oil pump will keep coconut popping oil liquid if  the doors on the base are kept closed  It may be desirable to keep this switch on at night  if you have  problems keeping the coconut oil liquid  Coconut oil will congeal at temperatures below approximately  76       24              RED    OIL DISPENSE MOMENTARY SWITCH   When pushed  will dispense the predetermined amount of oil into the kettle   YELLOW LIGHT  amp  AUDIBLE SIGNAL  LOAD     DUMP    
17. program mode  The oil light  on the popper  will start to blink off  and on indicating that the timer is in the program mode     When in the program mode  press and release the oil Dispense switch to start the oil flowing  When  the correct amount of oil has been dispensed into the measuring cup  push the oil Dispense switch  again to stop the oil flow  The oil amount can be    topped off    by pushing the oil Dispense switch  on off as many times as needed to finalize the oil amount  Turning the Oil System Master switch off  and then back on puts the unit in the regular mode  The unit will now dispense the    programmed     amount of oil when the oil Dispense switch is pushed  The oil light will light only when the oil pump is  on     You will need to perform this procedure with the oil lines full of oil  Otherwise  you are setting both the  amount of oil that goes in the kettle plus the amount of oil to fill the lines  Just fill the lines using the process  above  then reset the amount as described above     NOTES    Model 22570 is has the capability of    remembering    two different settings for poppers with the    Salt Sweet     option or    Flexi Pop    option      For Salt Sweet models  just put the switch in the    salt    position  and set the oil amount as described  above  Then put the switch in the    sweet    position and repeat the setting procedure  The pump will  remember both settings      For Flexi Pop models  just put the    Load    switch in one position  
18. son   to assume for us  any other obligation or liability in connection with the sale of said  GOLD MEDAL equipment or any part thereof     The term    Original Purchaser    as used in this warranty shall be deemed to mean that  person  firm  association  or corporation who was billed by the GOLD MEDAL  PRODUCTS COMPANY  or their authorized distributor for the equipment     THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL  PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1 800   543 0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE  EQUIPMENT   PROBLEM  AND  IF NECESSARY  FOR INSTRUCTIONS CONCERNING   THE REPAIR OR REPLACEMENT OF PARTS     NOTE  This equipment is manufactured and sold for commercial use only     Ash GOLD MEDAL PRODUCTS COMPANY   m 10700 Medallion Drive    Cincinnati  Ohio 45241 4807 USA       23 All Models    
19. to signal  when the kettle is ready  to dump  Turning CW  ail will signal sooner  CCW  1 BRN will signal later  If you  KETTLE DUMP need to adjust  make  very small adjustments     Hot Lead  is at L1        Neutral  lead at L2          gr            N  a       8    C   ALARM  AY 15   gt       boo ac          ALARM LIMIT                   All Models    MEDALLION    MAINTENANCE INSTRUCTIONS       THE FOLLOWING SECTIONS OF THIS MANUAL ARE IN   TENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO  ARE FAMILIAR WITH ELECTRICAL EQUIPMENT  THESE ARE  NOT INTENDED FOR THE OPERATOR           Adequate eye protection must be used when servicing this  equipment to prevent the possibility of injury           A DANGER    Do NOT immerse the kettle  warmer  or any other part of this  equipment in water   Unplug your machine before servicing              NOTE    We do not ship glass  Obtain from local glass shop or hardware store  Always  purchase double strength type glass        Glass Sizes   Front Glass   30 7 8    x 45 3 8    x 1 8     Side Size   30 7 8  x 27 1   x 1 8       9 All Models    MEDALLION    Setting the Amount of Popping Oil with a Gold Medal BIB  System    In March 2003  we introduced the model 2257 with the E Z Set control     With this system  it is not necessary to set a timer  To adjust the oil amount  follow these instructions     Holding the RED Oil Dispense push button  on the popper  down while turning on the Oil System Master  switch  on the popper  puts the unit in the 
    
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