7 Mode ToolBar Function- continued
Contents
1. 9 h2 Tonice Monitor Window DetaliBsissemerisierni roce i E E 10 7 3 System Mode Parameters Window Load Mode Details eee 1 7 4 System Mode Parameters Window Alarm Enabling Details 12 7 5 System Mode Parameters Window Trigger Setting Details eee 13 7 6 System Mode Parameters Window Enable Autoset Details 0 0 14 7 7 System Mode Parameters Window Enhanced AutoSet ccceseseseeeeeeeees 15 8 1 SlimWare s Tonnage Monitor and System Setpoints Windows seee 16 8 2 System Setpoints Window Capacity cc cceccccccccccccesssssseeeceeeeeeeeeeeeseeeeeeeeees 17 8 3 System Setpoints Window High Setpoints cc ceeesseeccccceeeceeeeeeeeeeeeeeees 18 8 4 System Setpoints Window Low Setpoint 0 0 0 0 eesesseccccccececeseeseseeeeeeeees 19 8 5 System Setpoints Window Benchmark ccccccccccesssseeeeeeeeeeeseeeceeeeaaeeeees 20 8 6 System Setpoints Window Counters cccccccccccccceccsssesseeeccceeeessaaeeseeeeceeeess 21 OM Sli Ware s System Calibration ssena E N 22 10 1 Tonnage Monitor and System Process Windows cccccccssssseseeseeeeeeeeeeeaaees 25 10 2 The System Process Function dit ys wsusecetaszesanscosiaielanscgeanesscedainepentseadeiaetatennen 26 10 3 Tonnage Monitor and System Process Windows Monitor Signatures 27 10 4 Recall Signature Prompt Box Select From Monitor ccccceeeessccceeeeeeeees 27 10 5 S2. Toledo Integrated Systems SlimWare User s Manual Page 31 Signature ToolBar Function continued How to Save a Signature continued e Download a signature from the online Slim load monitor When the download is complete select the Save button on the System Process window The Save Signature to File prompt box will be displayed as shown in Figure 10 11 _ F See Tiree tome wpa o Hpi ee Lisemiz Taia Tamia laik Teaia l Mor im i ila Eer m Siain Figure 10 11 Save Signature to File Prompt Box e Click the Signature File Name data entry box Type in a file name that will describe the signature you want to save You may use up to thirty two characters If the signature already exist simply click the name of the file in the Select File list box e Click the Save Signature button to save the signature to the file If the signature file already exist you will be prompted and given a choice to overwrite the file Automatic Signature Retrieval File Name Format SlimWare files are typically saved in the Signature folder A maximum of 100 signatures can be saved per part number using Automatic Signature Retrieval and Automatic Save Signature files contain the following format Part Number_Signature Count Range 001 to 100 _Strokes since last signature saved Signature Extension sws Ex File Name 7654321 _001_10 sws Part Number 7654321 Signature Count 001 Strokes Since Last Sign
3. the following error message will be displayed as shown in Figure 15 1 See section 6 on details regarding this function Invalid Application Call A Requested Application cannot be found Make sure requested application ts active and functioning Figure 15 1 Invalid Application Call Prompt Box In a multiple application system SlimWare can be brought to the foreground by using the identification name of SlimWare in the calling application s hot key routine Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 40 Exit SlimWare Function Selecting the Exit function from the main toolbar will cause SlimWare to quit The Exit function is password protected See the Lock Data toolbar function for password entry Exit instructions Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 41 SlimWare s Alarm Indications He time that an alarm condition occurs within the online Slim load monitor the alarm information is retrieved and processed The information that is processed determines the type of alarm issued and the channel that caused the alarm SlimWare produces an alarm indication in response to any type of alarm that occurs within the online Slim load monitor The alarm condition will remain in effect until it is reset by the user If the online Slim load monitor is in CCM Mode the signature that was associated with the alarm condition will automatically be displayed
4. If AutoSet is active high and Displays the load data of South low limits will automatically be established I R t channels 5 through 9 Total IE Fa based upon the benchmark value LR RR LF RF 5 Password Protected If the online monitor has more f i Reset i 101 an 129 eia Clicking this button will display the reverse load value of the inner slide is displayed than 4 channels the load data Help Clicking this button will reset any pending alarms Password Protected Displays the current operating mode of the online monitor ormal Peak CCM Envi STD Clicking this button will reset the display to Displays the current trigger ali zeros mode of the online monitor Clicking this button displays the online help information for the Tonnage Monitor window Displays the current type of press monitoring that is being used within the online monitor STD standard monitoring TFP transfer press mode STI slide tonnage interface Figure 7 2 Tonnage Monitor Window Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 11 System Mode Parameters Window The Systems Mode Parameters window is used to display or set various operating characteristics of the online Slim load monitor The window is divided into five separate sub fun
5. ccccccccccccaeessseseeeccceeeeeaaeaeeeeeeceeeseeeaaags 36 14 Lock Data Toolbar Function cccccccccccssssessessessesseseseesessessessesesteseesesseesee 37 15 Wonderware Hot Key Functions N 39 16 Exit SlimWare Fumction c cccccccccccccssssscssssessessessessescsecstssessessestestesteseeseesee 40 17 SlimWare s Alarm Indications cccccssssssssssessesseseeseesessessessessestesteseeseesee 41 18 SlimWare s Resolver Box cccccccssssscssessessesecsessessessessessesessessessessestestestssesseeses 42 Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 111 Table of Figures 21 R5407 CONNEC ONS eseun E E enema idee 3 22 RS COMMS COG seat age AA E mada adaaer 3 3A Selectine the Correct PCC Omi POT oreren hee ra 4 3 2 selected Comm Port 1s Unavailable ciiissiscsscccecniiccnseasasivenleuaaiwesaiigaiacataniuaninies 4 3 93 SlimWare Monitor Search Dialog BOX ccc i ccesssesssssssseeeeeceecceeeeeeeeeeeeeaaaaees 4 34 Monitor Search Error Diallo BOX sereen ia E EO 5 3 5 SlimWare Tonnage Monitor and Detail WindOwW cccccccecceessseeeeeeeeeeees 5 Ak SlimiwWare slain OOMD at rsscsansecascesgiedstamsetntsia sed eeunsetut a S 6 5 1 SLIM Tonnage Monitor Configuration Window ccccccccccccccceeeeeceeeeeeeeeeeees 7 6 1 SlimWare s Configuration WindOW cccccccccssssssssssesssssseeececceeeeeeeeeeeeeaeaaaeagens 8 7 1 SlimWare s Tonnage Monitor and System Mode Parameters Windows
6. software package Before you begin the installation of SimWare the following recommendations and notices are given e You should be familiar with Microsoft s Windows operating system Windows 95 98 2000 XP or NT 4 0 You should be familiar with using a mouse as a pointing device Your PC should have Windows 95 98 2000 XP or NT 4 0 or later SlimWare will not function in a DOS or Windows 3 1 environment e Your PC should have at least a 133Mhz Pentium or equivalent Since SlimWare is graphic intensive performance degradation may be noticeable on systems that have 486 based processors e Your PC should have at least 32Mb of memory e Your PC display should have at least 640 x 480 resolution with at least 256 colors SlimWare was exclusively developed for touch screen computers with 640 x 480 flat panel displays that have the ability to display 256 colors If your display device has a higher resolution than 640x480 it is highly recommended to use SlimWare at a resolution of 800 x 600 with a color depth of 65536 high color Unpredictable results can occur if the resolution is 1024 x 768 or higher e Your PC hard drive should have at least 15 Meg of available space e Your PC must have a mouse or Touch screen interface SlimWare was developed for touch screen and or mouse driven systems Some keyboard functions are not implemented e Your PC must have a RS232 port or a RS485 port The available ports are Comm through Comm4 If your PC fit
7. specified percentage of the established benchmark value Help DATA LOCKED Clicking this button will enable Envelope AutoSet mode Enable Autoset Enhanced AutoSet Load Mode Alarm Enabling Trigger Settings Clicking this button displays the online help for the AutoSet Settings function of the System Mode Parameters Window Figure 7 6 System Mode Parameters Window Enable Autoset Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 15 Mode ToolBar Function continued System Mode Parameters Window Enhanced Autoset The Enhanced Autoset sub function is used in conjunction with Toledo Integrated Systems PressNet program In order for this sub function to operate correctly users must have the cookbook feature of PressNet installed on their main PC server Enhanced AutoSet has been implemented for future compatibility with PressNet If you do not have PressNet s cookbook feature the Phase and Phase 3 parameters should be set to zero See the PressNet user s manual for details on the functionality of Enhanced AutoSet Select SlimWare s Enhanced AutoSet s online help button for a detailed explanation of this feature Refer to Figure 7 7 for a view of the Enhanced AutoSet page System Mode Parameters Enhanced Autoret Settings Fhase 1 0 cycles Phase 3 0 cycles DATA LOCKED Enable Autoset Enhanced Autos et Load Made J Alarm En
8. use of a single toolbar button The initial selection enables the SLIM Tonnage Monitor Configuration window as shown in Figure 5 1 Selecting the toolbar button again will enable the SLIMWARE Configuration window that will be discussed in Section 6 The SLIM Tonnage Monitor Configuration is used to initially set up the online Slim load monitor It is also used as a quick reference guide as to how the online Slim load monitor is configured The SLIM Configuration window is explained in detail below Parameters on the SLIM Configuration window are password protected See the Data Lock toolbar function for password entry instructions Configure Condiqure S11 Tanne Monitor Monor T pp How Many Channels 4 EEE a ajajajaj sleli AN ore ee ai BE Jia JE E pi GE ila Ta fa e a pa ETE pa 281 22 te te eof arf zl A een ran nr uF raa a Pr HPPEEPEE Fi j ii Type ol Prana Comput TATU rk a ELGE Stardera Aira COKE Pest ajla aaa st COM Port Setting mee FF ak BE sz m7 toe Figure 5 1 SLIM Tonnage Monitor Configuration Window Monitor Type Defines displays the type of load monitor SlimWare will be interfaced with The default monitor type is Standard SLIM The button designations are as follows N N260 monitor SS Standard SLIM SA Slim with ANALOG peak output option How Many Channels _ Defines displays the number of channels the online load monitor has been configured for What Monitor Address Defines dis
9. when a comm port is selected a Monitor Search Error will occur as shown in Figure 3 4 If this happens determine if the Slim load monitor has power applied If power is applied then check all connections between your PC and the Slim load monitor If the connections appear to be correct then make sure the correct PC Comm port was selected Click OK to close the Monitor Search Error box then restart SlimWare to resume a new search Monitor Search Error No Monitor has been found Check Monitor for Proper Connections Restart this program to begin a new Monitor Search Figure 3 4 Monitor Search Error Dialog Box If SlimWare is successful at finding an online Slim load monitor the address and detected baud rate will be verified and the main SlimWare module will be loaded as shown in Figure 3 5 except in Viewer Mode SlimWare 2 1 Press 2 Monitor Joby 3 10 2 2002 11 15 39 4M Toledo Integrated SY IOl x SelM s Details Statistics Lock Data System Details Press 2 Part 123456 Help Die Jag Deseription Panel Front Monitor Job Down Time 00 00 00 SPH 65 3 E Part Count 106 Parts To Go f a00 200 200 200 Push for 207 sg A af Reverse 49 19 s T Load Tr 39 20 7 10 10 10 10 ee 10 10 10 10 Monitor a00 Reset 1000 Display 259 60 154 10 10 Help Figure 3 5 SlimWare Tonnage Monitor and Detail Window The screen displayed may differ than that shown depending on whether the onlin
10. will be displayed as shown in Figure 10 4 Click the button From Monitor to begin downloading a signature from the online Slim load monitor Figure 10 4 Recall Signature Prompt Box Select From Monitor T Toledo Integrated Systems Doc 11463 SlimWare User s Manual Page 28 Signature ToolBar Function continued How to Retrieve a Signature continued Signature Retrieval from an online Slim load monitor e The Signature DownLoad in Progress prompt box will appear showing the active progress of the signature data download refer to Figure 10 5 Figure 10 5 Signature DownLoad in Progress Prompt Box e After the signature download completes the progress prompt box will close and the retrieved signature will be displayed refer to Figure 10 6 You may now look at other views of the signature by selecting a button within the Select and Views control bars If the online Slim load monitor has four channels or less the Select control bar is not visible ti J ie Liki imnes a elas T alki Si ham Ghee i Figure 10 6 DownLoaded Signature from Online Load Monitor Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 29 10 Signature ToolBar Function continued How to Retrieve a Signature continued Signature Retrieval from an Archived File e Select the Process button from SlimWare s main toolbar The Tonnage Monitor window and the System Process window will be dis
11. 0 AM to 5 00 PM Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 25 Signature ToolBar Function The Signature toolbar function will enable the Tonnage Monitor window and the System Process window as shown in Figure 10 1 The Tonnage Monitor window displays the latest load data while the System Process window is used to display current or archived load signatures and enveloping If the online load monitor is not operating with resolver triggering the Signature Toolbar function is unavailable T Slim Vfare 27 1 Press 2 Monitor Job 3 10 2 2002 11 37 00 4M Toledo Integr ted Ioj x 3a mm Rom s VY ia lil i Configure Mode SetFoints Calibrate Signature Detale Statistics Lock Data Tonnage Monitor at Address 0 Push To Learn Outer Slide Push for Reverse Load Inner Slide Reset Monitor Reset Display jare ele T Recall oom In Hormal Peak CCH En l STD Zoom In Figure 10 1 Tonnage Monitor and System Process Windows Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 26 Signature ToolBar Function continued System Process Window The System Process window is used to view a current or archived load signature Note Enable Envelope Autoset must be turned on enabled to view enveloping with signature Figure 10 2 details the functionality of the System Process Window Refer to How to Retrieve a Signature and How to Save a Si
12. C Last High Alarm 410 99 127 141 100 Displays the last high alarm value that has occurred on each channel Statistical data to zero Each clear button is E Last Alarm 410 gg 127 141 100 password protected E Last Low am 410 99 127 141 100 E aaa 6 A 5 pe fa Displays the last alarm value that has occurred on each channel Displays the last low alarm Resets all statistical E El Lowest Load 0 0 0 0 0 7 that has occurred on each data to zero The Clear All l channel Clear All button is e visible for Master TET EE Imer Size Sti Dipl te nani Oy ST es a eT alarms that have occurred on each channel Displays statistical data for the outer slide channel 0 through channel 4 Displays statistical data for the inner slide channel 5 through channel 9 If the Displays the lowest load that has occurred on each channel online load monitor has four channels or less this data is not available Figure 12 2 System Statistics Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 36 Virtual KeyPad The virtual keypad has been developed specifically for touch screen applications that do not have an attached keyboard However the virtual keypad can be used with a mouse Any parameter within SlimWare that can be changed will automatically call the virtual keypad when the parameter s associated data entry box is clicked or touche
13. If this alarm is enabled the shutdown relay will open Setting this value to zero will disable the batch count function To enter a new Batch Set value click the associated data entry box type ina new value then select the Enter key to accept the new value This value represents the stroke count of the press and is a designation of how many parts have been made It can be reset to zero by selecting the Clear Parts Count button Data cannot be entered into this field This value represents how many parts remain in the batch set It is the running difference between the batch set and part count values Setting the Batch Set data to zero disables this count ee SetPoints ounter etuings Upper Count Lirit 2000 Lower Count Lirit Batch Set 99999 Part Court 6 Clear Parts Count Parts to Go 99957 Help IDATA LOCKED Capacity High Setpoints Low Setpoints Benchmark f Counters pass Clicking this button displays the online help for the Counter function of the System Setpoints Window Figure 8 6 System SetPoint Window Counters Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 22 9 Calibration ToolBar Function fl The Calibration toolbar function will enable the System Calibrate window as shown in Figure 9 1 The System Calibrate window is used to display or change the current sensor balance and gain levels of the online Slim load monito
14. Simply drag the alarm indication box to one side to view the alarming signature To reset the alarm condition of the online Slim load monitor select the Alarm Reset button in the Alarm Active prompt box Figure 17 1 details the alarm indications of SlimWare The Active Alarm box will display each time an alarm condition occurs within the online load monitor The type of alarm is referenced in the alarm type box Valid alarms for this box are Channel Alarm and Part Count Alarm To reset the active alarm select the Alarm Reset button Red dot indicates one or more alarms have been bypassed When an alarm condition exist the channel s that caused the alarm will be highlighted in Red indicating the alarm value and the type of alarm that occurred Valid alarms are High Low and CCM If the online load monitor is in CCM Mode and an alarm occurs the load signature associated with the alarm will automatically be displayed Doc 11463 Figure 17 1 SlimWare s Alarm Indications T Toledo Integrated Systems SlimWare User s Manual Page 42 Resolver Error Box If the resolver cable or connection becomes disconnected the following error message will be displayed as shown in Figure 18 1 Resolver Error Re establish connection and click ok x Figure 18 1 Resolver Error Prompt Box You must restore the resolver connection and then select the Ok button to clear the resolver error message box Do
15. SlimWare User s Manual Page 1 SlimWare 2 1 User s Manual Revision E Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 1 Table of Contents Introduction cc ccc ccccceccccccccecccccceccecscaccscccecscescscecescsceecscascsesesencescseasesencasescaseecs 1 1 SimWare USCA AON OUD 3 oictyesciasesesssdeicenes caunaveeddavtoesetesssasiabatedentawasdivewsdsdeeaneasien 2 2 Mitertace COMME CULOINS ovoscnerasi oni iian ai o ETE OEEO REE 3 3 Sarane SMW ALC erriren aa rE AEE EA OOE 4 4 Slim Ware s Main Toolbar 000 000 0000 cccccccccccccccccceesssseeecceeeeeeaaaaeseeeecceeeeeeaaaas 6 5 Configuration Toolbar Function SLIM Tonnage Monitor Config 7 6 Configuration Toolbar Function SlimWare Software Config 8 7 Mode Toolbar Function 0 cccc cc cccccccccccccccccaeeeseseecccceeeeceaaeeeeseececeeeeeeaaaeas 9 S SetPoints Toolbar Function cece cece cece ce nsseeseeeecceeeeecaassseeeeceeeeeeeaaaas 16 9 Calibration Toolbar Function 0 ccccccccccccccccccccssssssseeecceeeeesaaaeeseseeeceeees 22 10 Signature Toolbar Function cccccccccccccccccceeceaeeeesesssseseeeeeeeeeeeeeeeeees 25 11 Details Toolbar Function ccccccccccccssecsessessessessessesseseeseesessessessestesteseeseesee 32 12 Statistics Toolbar Function cccccccccsssssessessessessessestesessessessessesestestesteseesee 34 13 KeyPad Toolbar Function cece
16. Tonnage Monitor window Place the online Slim load monitor into Setup Mode by selecting the Push To Enter Setup button Enter the current password when requested When the monitor enters Setup Mode the button will highlight to Yellow Once the monitor enters Setup Mode cycle the press and hit the AutoCells Take notice of the AutoCell s displayed value This is the load value of the press corner Take note of the values displayed on SlimWare s tonnage monitor then return to the Calibration window Enable the online load monitor s shunt by selecting the Enable SHUNT button The button should highlight to Yellow Select the data entry box of the channel of interest Take note of the displayed values in the data entry boxes The values displayed are the current gain numbers Use the following formula to determine the new gain number AutoCell reading Load Monitor reading x Current Gain Number New Gain Number Type in the new gain number value into the selected channel s data entry box Select the Enter key on the PC s keyboard when complete If SlimWare s virtual keyboard is enabled use its Enter key when gain number data entry is complete Re adjust the zero balance of the sensors by selecting the Set AutoBalance button This completes a typical calibration of a strain link based system Contact Toledo Integrated Systems Service Department for assistance if needed Our Service Department can be reached at 419 867 4170 Monday through Friday 8 0
17. abling Trigger Settings Figure 7 7 System Mode Parameters Window Enhanced AutoSet Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 16 8 SetPoints ToolBar Function L The SetPoints toolbar function will enable the Tonnage Monitor window and the LJ System SetPoints window as shown in Figure 8 1 The Tonnage Monitor window displays SetPoints the latest load data while the System SetPoints window is used to display and change alarm limits benchmark percentage values and counter parameters The System SetPoints window is divided into five sub functions These sub functions are Capacity High Setpoints Low Setpoints Benchmark and Counters When a sub function is selected the parameters of that sub function become available to the user You must enter a password before parameters on the System SetPoints window can be changed See the Lock Data toolbar function for password entry instructions The details of the System SetPoints sub function follows SlimWare 2 1 Press 2 Monitor Job 3 10 2 2002 11 23 04 4M Toledo Integrated Syste Ioj x m gelm S Calibrate Signature Details Statistics Lock Data System SetPoints Fush To Outer Side CAPACITY Settings Learn Total LF RA LF RF G00 200 200 200 200 Fush for Reverse Load Preset Inner Slide CAPACITY Settings Monitor Tate LF BF LF AE 1000 250 250 2590 250 Reset Display Help Normal Peak CCH Env CTD C
18. apacity Low Setponts Benchmark Counters Figure 8 1 SlimWare s Tonnage Monitor and System SetPoints Windows Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 17 8 SetPoints ToolBar Function continued SetPoints System SetPoints Window The System SetPoints window is used to display or set the various alarm limit values and operating parameters of the online Slim load monitor Figure 8 2 details the Capacity sub function Capacity values cannot be changed from this window Capacity values can only be changed from the Configuration window See the Configuration ToolBar Function for instructions on how to enter Capacity values System SetPoints Window Capacity Displays the Capacity setpoint values for the Total LR RR LF and RF corners of the press being monitored If i e ethan ran ssensier sec cgdearsneitapreaniaasts the online monitor has more than four channels the Outer Slide Capacity values are displayed North CAPACITY pee Total oe ee oe EI Displays the Capacity setpoint values for the Inner Slide of the press being monitored If the online monitor has four channels or less the Inner Slide Capacity values are not visible South CAPACITY oa Total Prono fa os oe Te Clicking this button displays the online help for the Capacity Settings function of the System Setpoints L OO Hep O Window IDATA LOCKED Capacity High Setpoints Low Setpoints Benc
19. ar view of the active signature RR Enables the Right Rear view of the active signature LE Enables the Left Front view of the active signature RF Enables the Right Front view of the active signature Save Signatures which are currently displayed can be saved to a file by selecting this button The Save button only becomes active if a signature has been recalled Recall Recalls a signature from the online monitor or from an archived file Zoom In Enlarges the displayed signature for easier viewing Zoom In only becomes active after a signature has been recalled Once Zoom In is active the signature can be scaled to the Capacity of the press or to the highest peak To return to the tonnage monitor window select Restore The Zoom In button turns into the Restore button when the zoom window appears Figure 10 2 The System Process Functionality Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 27 10 Signature ToolBar Function continued How to Retrieve a Signature Signature Retrieval from an online Slim load monitor e Select the Signature button from SlimWare s main toolbar The Tonnage Monitor window and the System Process window will be displayed as shown in Figure 10 3 m p LE i itli alale Figure 10 3 Tonnage Monitor and System Process Windows Monitor Signatures e Select the Recall button on the System Process window The Recall Signature prompt box
20. ature Saved 10 File Extension sws On All Saved Signatures Note L at the end of Signature Count denotes the last signature saved Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 32 Details ToolBar Function The Details toolbar function will enable the Tonnage Monitor window and the System Details ce window as shown in Figure 11 1 The System Details window displays the current parameters and setup values of the online Slim load monitor If the online Slim load monitor is in CCM mode the active angle of the resolver is also shown If the online Slim load monitor has four channels or less data for the Inner Slide is not shown The System Details window is password protected See the Data Lock toolbar function for password entry intructions Figure 11 2 on the following page highlights the functionality of the System Details window Details T Gima 2 1 Press 2 onitor Jabs 102 200 1 ee P Takado Integrated tenes P e FA Synth Det als ol Press B Part 123456 Help Horitoi Job amp Down Tine M m 57 DFH 65 Puch T 3 _C Port Cout 106 Pasts To xp boo 200 aL i Fai oul 54 i rf ait Low Sad pear f PT 19 Load Fe 4 10 10 Haze 0 _ larrei Sliche i Display Normal Peak CCM Enwi STD Figure 11 1 Tonnage Monitor and System Details Windows Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 33 Details ToolBar F
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22. ctions each being displayed at the lower portion of the window When a sub function is selected the components of that sub function become available to the user These sub functions are Load Mode Alarm Enabling Trigger Settings Enable Autoset and Enhanced Autoset System Mode Parameters Window Load Mode The Load Mode sub function sets the operating mode of the online Slim load monitor Selecting an operating mode only allows that mode to be active Figure 7 3 details the components of the Load Mode sub function Clicking this box places the online monitor into peak mode This mode of operation acquires the input signal and displays the highest load value during the press cycle A Green highlighted box indicates Normal Peak mode is active Clicking this box places the online monitor into time mode B4 B4 mode displays the distributed forces at the first level time in channels 1 through 4 LR RF When the punch completes the stroke the total load is displayed B4 mode only applies to four channel monitors A Green highlighted box indicates B4 mode is active i Clicking this box places the online monitor into time mode 1 Load Mode Settings Delay Settings The First Level loading is the peak load which occurs from the Real Peak initial threshold crossing up to a specified time or specified angle The time or angle values are entered under the Delay i a B4 Mode Settings heading A Green highlight
23. d To enable the virtual keypad click the Virtual KeyPad Option on the second page of the Configuration window A check mark in the option selection box indicates the Virtual KeyPad function is active To disable the function simply click the Virtual KeyPad Option button again Figure 13 1 shows the numeric keypad while figure 13 2 shows the alphanumeric keypad Both keypads will display automatically dependent upon the type of parameter being changed within SlimWare To clear a data entry click the clear key of the respective keypad To close the virtual keypad after use click the close box x in the upper right corner of the title bar User Rey Pad ee oa aumememeeeeeeee Close box o a o Hee em s r vu v wix a a Figure 13 2 Alphanumeric Virtual Keypad lt o Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 37 Lock Data ToolBar Function The Lock Data toolbar function controls the locking and unlocking of SlimWare parameters a that can be changed The Lock Data function requires a User ID and a valid password before Lock Data SlimWare operating parameters can be altered SlimWare functions that have locked parameters will have the Data Locked prompt displayed as shown in Figure 14 1 If this prompt is visible operating parameters cannot be altered You must unlock the data to gain access Figure 14 1 Data Locked prompt To gain access to locked operatin
24. d high and low alarm limits can be entered manually See the SetPoints ToolBar Button for a detailed explanation on how to enter high and low alarm limits and the specified percentage value for use in Autoset modes The Enable Envelope Autoset function operates in much the same manner as standard Autoset except the high and low alarm limits are calculated at each degree of the input signal beginning at 35 degrees and ending at 290 degrees In order for this function to operate correctly a resolver must be used as the triggering device to the online load monitor This function must be enabled in order to view enveloping with signature Refer to Figure 7 6 for a detailed explanation of Autoset funcions System Mode Parameters Clicking this box will enable or disable AutoSet mode for the online load monitor When Autoset is active high and low alarm limits are automatically established after eight press strokes have occurred If Autoset is disabled high and low alarm limits can be entered manually by selecting the SetPoints button on the main toolbar Autoseb Sethinge Clicking this button will base the high and low alarm limit Enable AutoSet High and Low Setpoints calculation upon a specified percentage of the press capacity BE C of Capacity 7 of Benchmark W Enable Envelope AutoSet Clicking this button will base the high and low alarm limit calculation upon a
25. e Slim load monitor is a four channel unit or an eight channel unit At this point SlimWare is fully loaded and functional SlimWare can now be used to monitor your application Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 6 4 SlimWare s Main ToolBar Figure 4 1 depicts the main toolbar of SimWare Directly above the main toolbar resides the main title bar of SlimWare This title bar contains the latest software revision number the press number that SlimWare has been configured to monitor the current job number of the monitor the current date and the current time When a toolbar is selected that button s associated window will appear Menu buttons are enabled disabled according to password level Supervisor Master password level will display all buttons Setup password level will display all buttons except Configure Mode and Calibrate The Operator password level will display all buttons except Configure Mode SetPoints Calibrate and Statistics Details of each toolbar function are explained in the sections that follow SlimWare 2 1 Press Z Monitor Job 3 10 2 2002 11 15 39 4M Toledo Integrated Sy BN a la S M S Configure Mode SetPoints Calibrate Signature Details Statistics Lock Data Figure 4 1 SlimWare s Main ToolBar Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 7 The Configuration toolbar function provides dual functionality with the
26. e disable box directly above the channel of interest The occurrence of low alarms are ignored in those channels that have their low alarm monitoring disabled To re enable a low alarm for a particular channel simply re click the alarm enable disable box that is associated with the channel of interest Figure 8 4 details the Low SetPoint sub function of the System SetPoints Window Clicking any of the boxes above a channel data box will enable or disable a low alarm setpoint on the associated channel A check mark in the box indicates the alarm has been disabled To enable an alarm that has been disabled click the box again A clear box indicates the alarm is Displays the Low Alarm Setpoint values for the Total LR RR LF and RF corners of the press being monitored Also displays if the alarm is enabled or disabled If the online monitor has more than four channels the Outer low alarm setpoint values are displayed To change a low alarm setpoint value click the data box of the channel of T Total froin f AR T oF f RF interest type in the new value then select the Enter Key 234 36 fd 83 af to complete the task Values entered into the Total data box will be equally divided amongst the other channels Horth LO SUSRA Sete GInts South LOW ALARM SetPoints Eoo T ut 7 eR SF LF TF Displays the Low Alarm Setpoint values for the Inner Slide of the press being monitored If the online load monitor has four channels or
27. e tolerance values are meaningless For details on how to place the online load monitor into AutoSet mode refer to the Mode ToolBar Function Figure 8 5 details the Benchmark sub function of the System SetPoints Window Displays or changes the percentage values used in AutoSet alarm limit calculations If the online load monitor has four channels or less the Benchmark TST a i i values for the Inner Slide will not be visible i nm To change a percentage value select the channel of a interest After the selection is made the percentage lalate data box for the selected channel will be highlighted ST a li R ny LE er oe Me o u f om j i i Heie iF m 8 i7 The Tolerance DataEntry keypad will appear al a i ne ENSEN immediately after selecting a percentage value data aie lem BE elle box Click a key on the Tolerance DataEntry keypad anh pee Fed a to change the percentage of the selected channel wae fn fw fa fw If the selected channel is the Total percentage values Beie i ie ad ET G for all channels will update at the same time i ca fw fw ma fm After the percentage value has been chosen click the Send Tolerance Data to Monitor key to download the percentages to the monitor You may a Taam uan kaan exit the Tolerance DataEntry keypad by clicking the Exit Tolerance Data Entry key hpi Clicking this button displays the online help for the Bench
28. ed your PC s serial data port must be connected to the serial data port of the Slim load monitor that is designated as RS485 1 If your PC has a RS485 port refer to Figure 2 1 for the correct connections to the Slim If your PC has a RS232 port refer to Figure 2 2 for the correct connections to the Slim 8 8 SLIMPORT PC PORT RS485 1 RS232 SLIMPORT PC PORT RS485 1 RS485 RS485 Connections RS232 Connections i ee A o U Figure 2 1 RS485 Connections Figure 2 2 RS232 Connections After the appropriate connections have been established between the PC serial data port and the Slim load monitor SlimWare is ready to be started Follow the instructions in the next section to begin using SlimWare Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 4 Starting SlimWare To begin using SlimWare click on Window s Start button usually in the lower left corner of the task bar From the fly out menu select Programs then select SlimWare The Comm Port Selection dialog box will appear as shown in Figure 3 1 T SlimWare Monitor Check x Select which Comm Port to use Select Enter when complete Commi Comm Comma Comma Viewer Mode No Load Monitor Connected Figure 3 1 Selecting the correct PC Comm Port or Viewer Mode Click the Comm Port button that represents the physical connection between your PC Comm Port and the SLIM load monitor or selec
29. ed box indicates First Level ee 0 0 ec mode is active i First Level Position Clicking this box places the online monitor into time mode 2 i Second Level The Second Level loading is the peak load which occurs pi between a specified time or angle and the end of the stroke The Point in Time time or angle values are entered under the Delay Settings heading A Green highlighted box indicates Second Level Hel mode is active e DATA LOCKED Load Mode Alarm Enabling Trigger Settings Enable Autoset Enhanced AutoSet Clicking this box places the online monitor into time mode 3 Point in time mode informs the monitor to display the load at a particular point in the stroke based on a time or angle position that is entered under the Delay Settings heading An external probe can also be used to trigger Point in Time mode A Green highlighted box indicates Point in Time mode is active Clicking this button displays the online help for the Load Mode function of the System Mode Parameters Window Figure 7 3 System Mode Parameters Window Load Mode Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 12 Mode ToolBar Function continued System Mode Parameters Window Alarm Enabling The Alarm Enabling sub function allows specified alarm types of the online Slim load monitor to be enabled or bypassed When an alarm type is enabled any setpoint violation for that a
30. elp Load Mode i Alarm Enabling Trigger Settings Normal Peak CCM Envi CTD Enable 4utoset Enhanced AutoSet Help Figure 7 1 SlimWare s Tonnage Monitor and System Mode Parameters windows Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 10 Mode ToolBar Function continued Tonnage Monitor Window The Tonnage Monitor window shown in Figure 7 2 is always visible when the System Mode Parameters window is active This allows the user to continuously track load and alarm status while viewing or changing the online Slim s operating mode characteristics To the right of the tonnage monitor display are six buttons that are used to control the operation of the online Slim load monitor The explanation of the Tonnage Monitor window follows Displays the current address of the online load monitor T Moni Add m Clicking this button will place the online monitor into Setup mode When Setup mode Displays the load data of or i Emenenent is active only Capacity alarms are active on channels 0 through 4 Total LR Enter the online monitor RR LF RF If the online 2etUp Password Protected monitor has more than four channels the load data of the Push To outer slide is also displayed oan Clicking this button will place the online Push for monitor into Learn mode When Learn mode eee is active a benchmark is established after eight cycles
31. g parameters select the Lock Data button from the main toolbar The password entry box will display as shown in Figure 14 2 If the KeyPad function has been enabled the virtual keypad will also display To unlock operating parameters three levels of password protection are available The first level is for Supervisory Master access The second level is for Setup access The third level is for Operator access Select the Master User ID option then click the password data entry box and type in the phrase MASTER to enable first level access MASTER is the default Supervisor Master password To gain second level access select the Setup User ID option then click the password data entry box and type in the phrase SETUP SETUP is the default Setup password To gain third level access select the Operator User ID option default then click the password data entry box and type in the phrase OPERATOR OPERATOR is the default Operator password When entering passwords that contain text always use capital letters When the PassWord Entry box displays the keyboard CAPS function will enable automatically Select OK to accept the password entry Ifthe password is validated correctly the Data Lock icon will unlock as shown in Figure 14 3 Password Entry Select User liD C Master Setup i Operator User ID Selection Password data entry box Enter the corect Password OF Cancel Change Figure 14 2 Password Entry Box Setup Operator Maste
32. gnature immediately following Figure 10 2 System Process Signature Analysis South EE 20 i 7 7 es le The signature data bar allows information of the displayed signature to be viewed in table format Signature data begins at 35 degrees and ends at 284 degrees Moving the data bar slide button to the right increments the degree pointer value Moving the data bar slide button to the left decrements the degree pointer value Selecting the left and right arrows of the signature data box accomplishes the same task as the slide button The signature data table may also be displayed by clicking any point on the signature that is being viewed Enables signature viewing of the Outer or Inner Slides of the press A highlighted button indicates which slide has been selected If the online monitor has four channels or less the Select box is not visible In this case the default view for signatures will be channels O through channels 4 Selecting buttons within the Views Control Bar will enable various views of the active signature to be displayed An explanation of each button follows All Displays all four corners of signature Click the All button again to bring up signatures from each channel stacked on top of one another Continue to select the All button to bring the signature of the channel of interest to the foreground Total Enables the Total view of the active signature LR Enables the Left Re
33. hannel of interest type in the new value then select the Enter Key to complete the task Values entered into the Total data box will be equally divided amongst the other channels Displays the High Alarm Setpoint values for the Inner Slide of the press being monitored If the online load monitor has four channels or less the alarm setpoints for the Inner slide are not visible To change a high alarm setpoint value click the data box of the channel of interest type in the new value then select the Enter Key to complete the task Values entered into the Total data box will be equally divided amongst the other channels Clicking this button displays the online help for the High Alarm Setpoints function of the System Setpoints Window Hoth HIGH SLSHM SetPoint i tec iR FTF AR F oF TF FF 592 136 172 194 133 T South HIGH ALARM SetPoints Ej iR oF AR TLE YS FF 590 137 168 196 130 Help Capacity High Setpoints Low Setpoints Benchmark Counters DATA LOCKED Figure 8 3 System SetPoints Window High Setpoints Doc 11463 Toledo Integrated Systems SlimWare User s Manual Page 19 8 SetPoints ToolBar Function continued SetPomnts System SetPoints Window Low SetPoints The Low SetPoints sub function allows the low alarm limits of the online Slim load monitor to be displayed or changed Individual channel alarms can be disabled by simply clicking the alarm enabl
34. hmark Counters Figure 8 2 System SetPoints Window Capacity Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 18 8 SetPoints ToolBar Function continued SetPomnts System SetPoints Window High SetPoints The High SetPoints sub function allows the high alarm limits of the online Slim load monitor to be displayed or changed Individual channel alarms can be disabled by simply clicking the alarm enable disable box directly above the channel of interest The occurrence of high alarms are ignored in those channels that have their high alarm monitoring disabled To re enable a high alarm for a particular channel simply re click the alarm enable disable box that is associated with the channel of interest Figure 8 3 details the High SetPoint sub function of the System SetPoints Window Clicking any of the boxes above a channel data box will enable or disable a high alarm setpoint on the associated channel A check mark in the box indicates the alarm has been disabled To enable an alarm that has been disabled click the box again A clear box indicates the alarm is Displays the High Alarm Setpoint values for the Total LR RR LF and RF corners of the press being monitored Also displays if the alarm is enabled or disabled If the online monitor has more than four channels the Outer High Alarm Setpoint values are displayed To change a high alarm setpoint value click the data box of the c
35. hown in Figure 14 5 Change User Password Select User ID C Masher e Setup f Operator Enter the current User Password et ___ _ Enter the New User Password OF Cancel Figure 14 5 Change User Password Box e Select a User ID Master Setup or Operator e Click the current User Password data entry box Type in the current password If the default password has not been previously changed enter the phrase MASTER SETUP or OPERATOR Remember to use capital letters when entering text for the password e Click the Enter the New User Password data entry box Type in the new password using any combination of numbers and letters Letter must be entered in upper case only Characters other than A through Z and 0 through 9 are not valid When complete select the OK button The New PassWord prompt box will display as shown if Figure 14 6 Select the OK button on the prompt box The new password is now in effect Hew PassWord Ez New pasword is now in effect Figure 14 6 New PassWord Prompt Box T Toledo Integrated Systems Doc 11463 SlimWare User s Manual Page 39 Application Hot Key Function Selecting the Application hot key will bring the designated application to the foreground if the application is loaded and active The designated application must be running in order for Application this hot key to work If the designated application is not running and a request is made to bring it to the foreground
36. hted highlighted in Yellow and the prompt The Shunt button will highlight to in Yellow and the button prompt will will change to Disable Shunt This Yellow and the button prompt will change to Auto Balance On mode allows the current gain number change to Disable SHUNT Select the per channel to be viewed or changed channel of interest by clicking the associated data entry box Type in the new gain number then select the Enter Key to accept the new value Because of round off errors the gain number may have to be entered several times until the desired value is achieved See Calibration of Slim Load Monitors in this section for complete details on the calibration procedure Figure 9 1 SlimWare s System Calibration Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 23 9 Calibration ToolBar Function continued fl Calibrate Calibration of Slim Load Monitors Load Cell Calibration When a precalibrated load cell is used as the input sensor for a particular channel the calibration number has been previously determined at the factory The value of this number is dependent upon the value of the shunt resistor used during the load cell s calibration procedure The number is normally included in a specification sheet that is shipped with each load cell If the calibration number was derived from a shunt resistor other than one megohm a mathematical conversion must be made When the calib
37. ignature Download in Progress Prompt BOX sssssnsssssssssssoseeeerenesnssnssssssssssses 28 10 6 Downloaded Signature From Online Load Monitor ccccceeeeeeeeeeeeeeees 28 10 7 Tonnage Monitor and System Process Windows File Signatures 29 10 8 Recall Signature Prompt Box Select From File ec ceeseeeeeeeeeeeeeeees 29 10 9 Recall Signature From File Prompt Box eecssesseeeseeeeesessessssssssseeeeeees 30 10 10 Signature Reme Ved Froni Pile eagen E E 30 10 11 Save Signature To File Prompt Box cccccccccceeeeeeccccceeeseessseesseseeeeees 31 Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page iv Table of Figures 11 1 Tonnage Monitor and System Details WindOWS cccccccccssseeeeeeeeeseeeeeeeeeeees 32 I2 Syse Details P unctonality sosser n E 33 12 1 Tonnage Monitor and System Statistics WINdOWS ccccccccccssssssseseeeeeseeseeeeees 34 122 SSYSICM SLAUSUCS Derler E E E 35 ISF Nam Ae VY mtd Key pai onn a a a a eee tes 36 132 Alphanumenc Virva Key pad eerie eE E EE 36 TAD Data Locked Prompt soroaren a a O OR 37 2 Password Ti DOK erener E 37 14 3 Data Locked icon in Unlocked State 0 cc cccccccccceceeceeeseeeeeessessssseseeeeeees 37 14 4 Password Entry Box How to Change the Active Password ccc0000e 38 14 5 Chance User Password Entry BOK accrsossdcccssscarronepenscdooyencaerecudeosaeedvenienddaeak 38 14 6 New Password Pr
38. is manual for instructions to enter capacity values After the capacity value s have been entered return to the System Calibration window select Calibrate on the main toolbar Torque each sensor while watching SlimWare s System Calibrate window Verify that the sensor and the online monitor s channel position correlate Left Rear sensor equals Left Rear channel If the channels do not correlate they must be moved to the correct channel before proceeding Set the trigger mode of the monitor by proceeding to the System Mode Trigger Settings window Refer to Figure 7 5 for details When the trigger mode has been selected return to the System Calibration window by selecting the Calibrate button on the main toolbar Adjust the zero balance of each sensor by clicking the Set AutoBalance button SlimWare will inform the Slim monitor to automatically adjust the zero balance of each channel The AutoBalance button will highlight to Yellow When AutoBalance completes the button will return to Grey Determine the correct shut height of the press Place Toledo Transducer s AutoCells on to the bed of the press Make sure all AutoCells are properly positioned and equally spaced from side to side and from front to rear AutoCells are typically placed at each corner of the press s bed Place cardboard on top of and beneath the AutoCell Please refer to Toledo Transducers AutoCell User s Manual for details Select Details from the main toolbar to display the
39. l Options PO Sapt Enable Viral Kenpad bor Touchacresrg Alay Sima me bo be mmmized Job Data Management Opbon Pest Side Descriptions CHI Chel Cuter ice Enab External Job Data bi e a Che Cho inerSke SCS Figure 6 1 SlimWare s Configuration Window PassWord Options Reset Alarms If this option is selected the listed password level user SETUP or OPERATOR can reset alarms Data Entry If this option is selected the SETUP level password user can enter data Signature Analysis Options Selecting Automatic Retrieval enables or disables the automatic retrieval of signature data from the online tonnage monitor If this option is selected signatures will be automatically retrieved at selected SPM intervals Maximum SPM are listed for a given stroke interval Selecting Automatic Save will also automatically save signatures to a file if automatic signature retrieval is also turned on Application HotKey Options Selecting this option enables the use of the application hotkey Using the hotkey will bring another application to the foreground You must enter the application name in the Define Application Name data field The application name is the name that appears in the title bar of the running application Virtual KeyPad Options Selecting this option will allow the virtual keypad to be displayed each time a data entry box is selected This option is usually used with systems that have a touch screen as the user interface Visual Optio
40. larm type will cause the online Slim s shutdown relay to be activated If an alarm type is bypassed setpoint violations for that alarm type are ignored Figure 7 4 details the Alarm Enabling sub function of the System Mode Parameters window Clicking this box enables or bypasses the Capacity Alarms of the online load monitor If the box is Green the alarms are active If the box is Red the alarms are bypassed Clicking this box enables or bypasses the CCM Alarms of the online load monitor If the box is Green CCM alarms are active and anytime the press curve setpoint is violated the shutdown relay will activate If the box is Red CCM alarms are bypassed and press curve setpoint violations will be ignored If the text is dimmed CCM monitoring is disabled and the CCM Immediate ShutDown box is not visible Clicking the CCM Immediate ShutDown box when CCM Alarms are active will either enable the shutdown relay to activate immediately when the alarm occurs or will enable the relay to activate after 290 degrees of the press stroke takes place If the CCM Immediate ShutDown box is Green CCM shutdown is immediate If the box is Red CCM shutdown occurs after 290 degrees Clicking this box enables or disables Enveloping Alarms If the box is Green anytime an envelope violation occurs the shutdown relay will activate If the box is Red Enveloping Alarms are bypassed and Enveloping Alarms will be ignored If the text is dimmed Envel
41. less the alarm setpoints for the Inner slide are not visible To change a low alarm Help setpoint value click the data box of the channel of l DATA LOCKED interest type in the new value then select the Enter Key to complete the task Values entered into the Total data box will be equally divided amongst the other channels Capacity High Setpoints Low Setpoints i Benchmark Counters Clicking this button displays the online help for the Low Alarm Setpoints function of the System Setpoints Window Figure 8 4 System SetPoints Window Low Setpoints Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 20 8 SetPoints ToolBar Function continued SetPomnts System SetPoints Window Benchmark The Benchmark sub function displays or changes the percentage values that are used in conjunction with the AutoSet mode of the online Slim load monitor Benchmark values established in AutoSet mode are also shown The percentage values are used to establish automatic high and low alarm limits if the online Slim load monitor has been placed in AutoSet mode The alarm limit result is a value that is a specified percentage above and below the benchmark mark value or the capacity value of the press As an example entering 20 in the High and Low data boxes will produce high and low alarm limits that are 20 above and 20 below the established benchmark If the monitor is not in AutoSet mode th
42. mark function of the System Setpoints Window Figure 8 5 System SetPoints Window Benchmark Doc 11463 T Toledo Integrated Systems SetPomnts SlimWare User s Manual Page 21 8 SetPoints ToolBar Function continued System SetPoints Window Counters The Counter sub function displays or changes the values associated with the stroke and batch counters of the online Slim load monitor Figure 8 6 details the Counter sub function of the System SetPoints Window This value represents the lower load level that the monitor will use to validate part counts If the load force falls below this limit the part counting will stop until it rises above this limit To enter a new value for the Lower Count Limit click the associated data entry box type in a new value then depress the Enter key to accept the new value This value represents the upper load level that the monitor will use to validate part counts If the load force exceeds this limit the part counting will stop until it falls below this limit To enter a new value for the Upper Count Limit click the associated data entry box type in a new value then select the Enter key to accept the new value This value represents the batch counter and ranges from 0 to 99 999 999 Entering data into this field will activate the batch count function When the number of parts produced matches the value in this field the online monitor will produce a batch count alarm
43. nline help for the SLIM Configuration page Test Factory test unavailable to end users Factory authorized password is needed to gain access Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 8 6 Configuration ToolBar Function Configure SlimWare Selecting the Configuration toolbar after the Configure SLIM Tonnage Monitor window is displayed enables the Configure SlimWare window as shown in Figure 6 1 Selecting the toolbar button again will return the user to the Configure SLIM Tonnage Monitor window The SlimWare configuration window is used to initially set up SlimWare software It also serves as a quick reference guide as to how SlimWare is configured The SlimWare configuration window is explained in detail below Parameters within this window are Supervisor Master password protected The Supervisor Master password must be entered before access is granted to this page See the Data Lock toolbar function for password entry instructions y Configure T SimWare Zi Press Monitor Jbg 10 2 2002 11 19 AM alt 2 Conftiqure GeenWiare Sothea Pass Word Optrons SETUP OPERATOR Ferel Alarme k F Data Enty E Signatuee Analysis Options fe Auhomale Save Note Willett ewer 5 secomck f SPH ane exceeded Use 22 46 baud taster for Auto Aerea lesbo Application Hotkey Opteron F Usedepiostion Hoi Ker Define AppicationMame gt 0000 Virtual KepPad Options gt Vigwa
44. ns When selected this option will allow SlimWare to be minimized on the Windows desktop By default SlimWare is not allowed to be minimized Job Data Management Option This option allows data to be inputted to SlimWare from an external file Press Slide Descriptions Entering data into these data fields allows the user to change the descriptions of the slides Help Available online help for the SliimWare Software Configuration page Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 9 7 Mode ToolBar Function The Mode toolbar function will enable the Tonnage Monitor window and the System Mode Parameters window as shown in Figure 7 1 The Tonnage Monitor window displays the latest load data while the System Mode Parameters window is used to display and change operating modes alarm enabling settings and various other features incorporated into the online load monitor Changing parameters on the System Mode Parameters window requires password entry See the Lock Data toolbar function for password entry instructions Details for the Tonnage Monitor window and the System Mode Parameter window are explained in the following sections T SlimWare 27 1 Press 2 Monitor Job 3 10 2 2002 11 20 52 AM Toledo Integrated Sys Load Mode Settings Delay Settings Normal Peak Time B4 Mode Push for eae O 0 sec Load First Level Position Reset Monitor second Level 0 deg Reset Pointin Time Display H
45. ompt BOX assiccssesssscisenawaatngedeacvatadescsnisasniaticnenbeenandesceaiedooeesecends 38 15 1 Invalid Application Call Prompt BOX ccccccccccceeeeeeeeeeeeeeeeeeessesseseeeeees 39 171 Siam are SAlam ICI Cations eisers e E aE 4 18 1 Resolver Eror BOX eane a a tied aeauaaeeeaaaias 42 Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 1 Introduction hank you for purchasing SlimWare the latest software development from Toledo Integrated Systems that will enable you to easily interface to our line of Signature analysis load monitors SlimWare is a 32 bit Windows based software package exclusively developed for Toledo Integrated Systems SLIM Signature Load Interface Module load monitor SlimWare can also be used with the N260 series of load monitors however this manual s main focus 1s toward the use of the Slim When these load monitors are used in conjunction with resolver based systems the units are able to sample the process at each degree thus allowing the process signature to be acquired and digitized When these load monitors are used in conjunction with SlimWare control of the monitor and analysis of your process s signature are only a touch away SlimWare has been designed with touch screen computers in mind Each screen of the user interface is easily navigated through the use of toolbar buttons and large icons for high visibility Ease of use was an important factor in the development of this
46. oping is disabled This box indicates the status of alarm bypassing of the individual channels If the box is Green all individual channel alarms are active If the box is Red some type of channel alarm has been bypassed To view the status of channel alarms view the channel setpoints accessed by the SetPoints button on the main toolbar Clicking this box enables or bypasses the Batch Set Alarm If the box is Green anytime the batch set count is reached will cause the shutdown relay to activate If the box is Red the Batch Set Alarm will be ignored when the batch set count is reached See the SetPoints Counters section for details on setting the Batch Set count value Clicking this button displays the online help for the Alarm Enabling function of the System Mode Parameters Window System Mode Parameters Alarm Enables Disable Settings Load Related Alarms CCH T CCH Alarms il Immediate aT k ShutDown Fart Count Alarm Batch Part Count Alarm Help IDATA LOCKED Load Mode Alarm Enabling Enable Autoset Enhanced Autos et Figure 7 4 System Mode Parameters Window Alarm Enabling Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 13 Mode ToolBar Function continued System Mode Parameters Window Trigger Settings The Trigger Settings function controls how the online Slim load monitor is triggered There are currently three modes for trigger and each i
47. played as shown in Figure 10 7 F s Innan a 5 3 ele ite Figure 10 7 Tonnage Monitor and System Process Window File Signatures e Select the Recall button on the System Process window The Recall Signature prompt box will be displayed as shown in Figure 10 8 Click the button From File hoon Hk Lf LE a aa oM S Daai Timmi Lack Daa Pee Beeren ern Figure 10 8 Recall Signature Prompt Box Select From File Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 30 Signature ToolBar Function continued How to Retrieve a Signature continued Signature Retrieval from an Archived File e The Recall Signature From File prompt box will be displayed as shown in Figure 10 9 Signatures that were produced and saved using SlimWare will have the extension sws SlimWare Signature Select the signature file you wish to open from the Select File list box cet id bJ AE Lee ro Dik a fm i Ram s ma ee he Pri Figure 10 9 Recall Signature From File Prompt Box e After the signature has been retrieved from the file the file box will close and the requested signature will be displayed refer to Figure 10 10 You may now look at other views of the signature by selecting a button within the Select and Views control bars ie Daa iti ees HHHK gies EEA ami iie l ie s a c Ta Figure 10 10 Signature Retrieved From File Doc 11463 T
48. plays the communication address of the online load monitor DP Defines displays the number of decimal places the online load monitor will use in displaying load values and related data Monitor Capacity Rating Defines displays the maximum load values per channel that the online load monitor is configured for For eight channel units the inner slide values become active To change the capacity rating of the online load monitor select the channel of interest then enter the value If data is entered into the Total box the capacity value will be equally divided amongst the channels As an example if you enter 1000 into the Total box the other channels will equal 250 If you have an eight channel load monitor capacity values are entered separately for the outer and inner slides SLIM Port Baud Rate Configuration Defines displays the baud rate settings for the three communication ports of the Slim load monitor This parameter field is unavailable if the N260 type monitor is selected in the Monitor Type box The HMI port is associated with the Slim port designated as RS485 1 Type of Press Displays the type of press SlimWare is monitoring The other functions of STI and TFP are currently not supported Computer Communications Displays the host computer s serial data port number and baud rate settings that SlimWare is configured for Port number is determined at SlimWare startup Baud rate is determined by HMI port baud rate settings Help Available o
49. r The System Calibrate window is explained in detail below Accompanying the explanation is an outline of the calibration steps needed to successfully interface the online Slim load monitor to loadcells or strain link sensors Calibrate Displays the current Calibration Data for the Outer and Inner Slides ChO through Ch9 Each channel s data is displayed as a percentage of its capacity value If the online load monitor has four channels or less the Inner Slide data is not visible When AutoBalance is active the information displayed represents the zero balance level of the monitor s sensor inputs When the sensors are balanced the Zero prompt is highlighted in Green When the Shunt is engaged the information displayed represents the current gain number of the associated channel If AutoBalance and Shunt are not active the information displayed represents the current load data feniwiiisiidin kitiiaa H uT Displays the current load level zero balance level or gain number of the associated channel Gain numbers for the Total of the Outer and Inner slides Clicking this button will automatically icki i pn will engage a shunt cannot be entered To change the gain establish the zero balance level of the resistor across the sensor input When number of a specified channel click attached sensors When AutoBalance this mode is active the button will be the Enable SHUNT button is active this button will be highlig
50. r Access Figure 14 3 Lock Data icon in Unlocked State Once the Lock Data function becomes unlocked you will have eight minutes to change operating parameters When seven minutes have elapsed the Lock Data button will begin to flash Red This is an indication that the operating parameters will lock automatically in one minute You must complete your operating parameter changes before this time expires After the eight minutes have elapsed the Lock Data function will lock all operating parameters from being changed To regain access to the operating parameters you must unlock and re enter the password The default password can be changed if desired To change the default password see the following pages Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 38 Lock Data ToolBar Function continued How to change the active Password When SlimWare is started for the very first time the user password will default to the phrase MASTER SETUP OR OPERATOR These passwords can be changed if necessary by performing the following steps e Click the Lock Data button on the main toolbar in order to display the password entry box Refer to Figure 14 4 Password Entry SelecttUser ID Master C Setup f Operator Enter the corect Password OF Cancel Change Figure 14 4 Password Entry Box How to Change the Active Password e Click the Change button The Change User PassWord box will display as s
51. ration number has been determined the Balance and Gain values of the online load monitor must be adjusted to match this number in order to obtain the correct results from the load cell To obtain the new calibration number perform the following steps e If the calibration number of the load cell is based upon a one megohm resistor the number will correlate directly with the online monitor s internal one megohm shunt resistor This number can be used without modification as the gain number of the selected channel e If the calibration number of the load cell is not based upon a one megohm resistor a new number must be calculated by using the following formula New Cal Number Old Cal Number x Load cell s calibration shunt resistor value 1 000 000 This new number will be used as the gain number of the selected channel Refer to Figure 9 1 for details of the System Calibrate window Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 24 9 Calibration ToolBar Function continued W Calibrate Calibration of Slim Load Monitors Strain Link Calibration Connect the sensors to the correct channel Left Rear sensor to Left Rear channel etc Refer to the Slim user s manual for correct sensor installation Set the press capacity of the press rated maximum load by proceeding to the System Configuration window select Configure on the main toolbar Refer to the Configuration ToolBar Button section of th
52. s ae Clicking this box places the online load monitor into Threshold Probe Enable Autoset Enhanced AutoSet Mode This mode of triggering requires the use of an external probe a When the external probe is active signal data is acquired When Threshold Probe Mode is active the button will be highlighted Displays the current angle and offset data Clicking this button displays the online help for the Trigger Setting for the resolver Offset data can be changed function of the System Mode Parameters Window to align the resolver to the correct angle Figure 7 5 System Mode Parameters Window Trigger Setting Details Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 14 Mode ToolBar Function continued System Mode Parameters Window Enable Autoset The Enable Autoset function controls how the online Slim load monitor will calculate automatic setpoint values Two modes of Autoset are available These modes are standard Autoset and Envelope Autoset When standard Autoset is enabled the online load monitor will calculate a benchmark value after eight strokes of the press cycle have occurred Once the benchmark is established high and low alarm limits are then calculated based on a specified percentage value The calculation of the high and low alarm limits can either be based upon a percentage of the capacity of the press or as a percentage of the benchmark value If Autoset is disable
53. s detailed in Figure 7 5 Clicking this box will place the online load monitor into Threshold Mode Threshold is the minimum total load which must be generated in channel O before the signal is recognized as a load signal The threshold value can be changed by entering a new value in the data i System Mode Parameters entry box under the Threshold Value heading If Threshold Mode is te ne the active mode of triggering the button will be highlighted Green Displays the current Threshold Value resolver for triggering At each degree of the press stroke signal data m ey G7 is acquired and analyzed for press curve setpoint violations Anytime Probe Trigger m W the load signal crosses the boundary of press curve data a CCM alarm is generated as long as CCM alarms are not bypassed When CCM Mode is the active mode of triggering the button is highlighted and information for Resolver Data becomes available The resolver offset can be set by entering data in the Offset data entry box CCM Mode forces the Threshold Value to the capacity value of channel 0 If Threshold Mode is not active the button is not highlighted and Senindi threshold values cannot be entered Threshold A a ml Threshold Value Trigger Pw Tit Clicking this box will place the online load monitor into CCM Mode CCM Mode Critical Curve Monitoring requires the use of a Resolver Data a15 5 treet Load Mode Alarm Enabling Trigger Setting
54. s the above recommendations then you re ready to install SlimWare Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 2 Slim Ware Installation SlimWare is distributed on two 3 5 floppy disk in a compressed file format Before the software can be used the files must be uncompressed and installed to a directory on your PC hard drive To begin the SlimWare installation follow these steps Close all programs that are currently running Locate disk 1 of the SlimWare installation disk pack Place this disk in drive A or whatever the letter designation of your floppy drive may be Select the Windows Start button Select Run from the Windows drop down menu The Run dialog box should appear In the Open box type A Setup exe where A represents the designation of your floppy disk drive on your computer Select the OK button on the Run dialog box The installation of SlimWare will begin e Follow the directions given It is highly recommended that the default directory of C Program Files SlimWare where C represents the hard drive designation on your computer be used as the installation destination for the software The installation of SlimWare may be stopped at any time and resumed later To resume the installation process simply repeat the above steps Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 3 Interface Connections After the SlimWare installation has been complet
55. t Viewer Mode no load monitor connected Once you have selected the correct Comm port click Enter to continue If you select a Comm port that is not supported in your PC or if the serial data port is already in use SlimWare will inform you of the error as shown in Figure 3 2 Choose Continue to select another COMM port or Exit to quit SliimWare and return to the desktop Selecting Viewer Mode will permit the use of program without load monitor connected for viewing signatures other functions inoperative without load monitor connection M ShmVfare Monitor Check Figure 3 2 Selected Comm Port is Unavailable If your PC supports the Comm port selected the Monitor Search dialog box will appear as shown in Figure 3 3 SlimWare is now actively searching for an online Slim load monitor During this phase of the software operation SlimWare will search for an online Slim load monitor at addresses O through 31 using baud rates of 9600 38400 and 115200 The progress bar indicates the status of the search This search can take several minutes to complete if the address of the monitor is 31 and the unit s baud rate is 115200 M SlimWare Monitor Check Searching for Online Monitor One Moment Please Figure 3 3 SlimWare Monitor Search Dialog Box T Toledo Integrated Systems Doc 11463 SlimWare User s Manual Page 5 Starting Slim Ware continued If SlimWare finds that there is no Slim load monitor attached
56. tems SlimWare User s Manual Page 34 Statistics ToolBar Function The Statistics toolbar function will enable the Tonnage Monitor window and the System Statistics window as shown if Figure 12 1 The System Statistics window displays and records load data and all high and low alarm limit violations that take place If the online lim load monitor has four channels or less alarm statistics for the inner slide are not available System Statistics information is password protected See the Data Lock toolbar function for password entry instructions See Figure 12 2 on the following page for System Statistics details Statistics 3 Syetern SLalisiis Duler Sbde Alarm Statistics Tote LA AR LF RF E Haeska 136 46 33 19 53 E einam o fo 0 fo 0 Lejitim o To o o o ej ias o fo fo foo E Last Lor Alum fo fo fofofoe Ej HlowAme o o o f o 0 Diga AJl Figure 12 1 Tonnage Monitor and System Statistics Windows Doc 11463 T Toledo Integrated Systems SlimWare User s Manual Page 35 Statistics ToolBar Function continued Statistics Displays the highest load that has occurred on each channel Displays the number of high System Statistics alarms that have occurred on each channel Horth Alarm Statistics Total LF RR LF RF DE HighestLoad 804 101 740 144 102 E HichAlams 5 3 4 5 3 Resets the associated _
57. to retrieve operating parameters that were previously saved To change the current Slim job number click the associated data entry box type in a number from 0 to 99 then select the Enter key when complete You will then be given a choice to retrieve previously saved parameters or cancel job change The table data of the System Details window displays the current operating parameters of the online Slim load monitor If the Slim load monitor is in CCM mode the press angle data will be displayed This data will change as the resolver angle changes Inner slide data is not available if the online Slim load monitor has four channels or less Note Items listed below are not displayed when the Application Hot Key is selected or enabled On Configuration Page Down Time Displays the time that has elapsed since a valid load has occurred The format is days hours minutes This value is reset to zero when a valid load is recognized SPM Displays the operating speed of the press in strokes per minute Part Count Displays the active part count This value can be reset to zero by clicking the C button that is to the immediate left of the part count prompt Password Protected Parts To Go Displays the number of parts that remain in the defined batch If the Batch Set counter is zero the Parts to Go count will also be zero Figure 11 2 System Details Functionality Doc 11463 T Toledo Integrated Sys
58. unction continued Details Press Displ ts th t number of the press that ress Displays or sets the current number of the press tha l es SlimWare is monitoring To enter a press number click the Press 40 _ Part 87654321 Help associated data entry box Type in a number or description up Die 4 1400 Deseription Panel 2 to ten characters in length Select the Enter key when i Monitor Job _ Down Time 00 00 07 SPM 65 Bile sah complete of B Part Count 90 Parts To Go 99873 1000 250 250 250 250 Part Displays or sets the current number of the part that is 592 136 172 194 133 being produced Type in a number or description up to 58 74 a3 57 twenty characters in length Select the Enter key when H 1 De E complete 40 40 40 40 Help Clicking this button displays the online help for the System Details window 250 250 250 250 137 168 196 130 i f aie T2 a4 FB Die Displays or sets the current number of the die that is Jg 730 740 93 installed in the press Type in a number or description up to 40 40 40 40 ten characters in length Select the Enter key when complete 40 40 40 40 Description Displays or sets the current description of the part that is being produced Type in a description up to twenty characters in length Select the Enter key when complete Monitor Job Displays or sets the current job number of the online Slim load monitor Changing this number will cause the Slim load monitor
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