user manual
Contents
1. Cable is split During assembly of the cable it is imperative to remember the maximum limit weight 5 in order to ensure a secure limit stop Only Inspect the free movement of all mechanical components after the power plug has been disconnected or isolated Replace lost parts only with original parts Return the device to your seller to ensure professional maintenance The machine should be inspected totally after 20 hours continuously use time according to operation frequency usually make a repair annually Important Winch or Hoist Cables are not covered by any warranty it is the responsibility of the operator or user to maintain the cable and replace if becomes damaged or frayed Correct winding of steel rope a MA W 13 Problem Solving Common Malfunction Cause Solution The Off On Switch is used but the motor does not turn 1 Itis not plugged into the power supply 2 The wires are broken or ripped 3 Switch Malfunction 4 The capacitor is burned through 5 End switch has not been reset or a limit switch error 6 The thermal switch has suffered a wire break 1 Connect the item to the power supply 2 Check the wires and plug it in again to the outlet 3 Repair switch or change it 4 Change your capacitor 5 Check the end switch and replace the limit switch 6 Wait until the item cools down or replace the thermal switch The dual direction switch has been activ2. 2 Snap ring O17 65Mn 93 Split pin 3 Washer paper 94 Connecting piece Q235 4 Gear box Alu 95 Fixed pin 8X27 45 5 washer p6 Q235 18 96 Load hook components 6 Spring washer p6 Q235 18 97 Right end plate assembly 7 Inner six angle cylinder screws M6 X 16 45H 11 98 Pin roller 8X12 8 amp 6X20 cylinder pin 2 99 Airproof loop 150 9 Pulley assembly 1 xX 2 100 Gear box components 20 switch 1 21 Cross pan head screw M4 X 26 45H 2 76 0 Left up position limited sleeve 22 Plug in components 1 1 76 0 Right up position limited sleeve 2 17
3. Store the cable winch in a proper manner when itis not in use Store the machine at a dry high or lockable place out of the reach of children including plastic bags boxes Styrofoam and etc Do not overload the cable winch in any case Please do not exceed the maximum load capacity see data plate not load hook Do not use 2 or more machines to load same object Forbid to lift an attached fixed object It is prohibited to lift a weight crookedly or to pull it along the floor It is prohibited to_transport hot molten masses Don t use the machine in the aggressive environments or under low temperatures Wear safety work clothes Never wear loose clothing or jewelry this could be caught by movable parts of the machine Always wear safety equipment such as rubber gloves non slip footwear hearing and hair protection and etc is recommended when working Only use the power cord for its intended use Never carry the tool or pull on the power cord and never pull on the cord to disconnect the power plug from the power outlet Keep the power cord away from heat oil and sharp edges Check the power cable before every use for damages Never use the winch if the rope is worn out knotted itself or has a kink Allow the cable to be replaced by a qualified professional Please be sure to maintain upright body position Ensure a safe position and always maintain your balance and not at an extreme angle Always make sure that no bo
4. casing will increase significantly which will also decrease the permissible operating time It is therefore possible that the temperature switch will switch off after a short time period and the cable winch will shut down Please wait until the device is cooled off Operation with double cable line Loosen the nuts of the 3 screws located on the additional load hook and remove the cover plate located on the side Place the steel cable around the deviating shaft and reattach the cover plate and nuts Please be sure that the load hook deviating shaft is installed properly and that the nuts are securely tightened Please insert the load hook attached to the cable into the hook bracket of the mounting casing KG 2X KG 1X Maintenance and Cleaning Disconnect or isolate the power supply prior to performing any work on the device Clean the device using a damp cloth and some liquid soap Never use cleaning agents or solvents these could damage the device s plastic parts and be harmful to the operator Regularly inspect the total length of the steel cable for damages as well as the functionality of the limit bracket 2 Wind cable winch until the limit weight 5 activates the limit bracket of the limit switch If the steel cable is damaged split or bent see below a professional must replace it using original replacement parts from the seller Cable was bent
5. Models 110VSH500 110VSH500WRC 110VSH800 110VSHS800WRC 240VSH500 240VSH500WRC 240VSH800 240VSHS800WRC Pro Series Electric Hoist Operation Instructions Dear Customer Your New Generation Electric Hoist is easy to use This powerful multifunctional hoist is an indispensable tool for every Commercial Industrial or DIY use This new electric hoist was manufactured in compliance with applicable standards and the equipment safety act When using power tools some safety measures must be taken to avoid injuries and damages Please read these instructions and keep them in a safe place so as to have them at hand at any time We are not liable for any accidents or damages caused by non compliance of these instructions Suitable for commercial or professional applications Table of Contents Overview 3 Area of application 4 Utilization 4 5 Primary Structure 6 Safety Information 6 9 Technical Specifications 9 Preparation 10 Installation 11 Operation 11 12 Maintenance 13 Problem Solving 14 Exploded drawing 15 20 19 t 18 17 2 E PE m s ma e ma 6 a T Bee A Pa je aE Pal fo ee 7a 15 3 4 14 13 ay 13 5 12 6 7 8 9 10 11 Overview 1 Switch box 11 Spring buffer unit 2 VDE plug with power cord 12 Limit weight 3 Down limit pole for limit stop 13 Steel cable line 4 Handle connection cable 14 Double line hook hanging device 5 Emergency Off switch 15 Automa
6. ambient conditions such as other sources of noise nearby Even though it may not be explicitly required it is in your own interest to always wear hearing protection when operating this machine Electric Principle Drawing Be sure to fix 10 Amp fuse or air switch on the loop of power supply when using this cable winch Environmental Protection Discarded electric appliances are recyclable and should not be discarded in the domestic waste Please actively support us in conserving resources and protecting the environment by returning this appliance to the collection centres if available Preparation Acavnon This new electric hoist is designed for use with professional and construction applications It is not intended use for lifting people This device can be operated without hazards only if you read this user manual and safety instructions and closely follow all instructions Prior to start up operation please be sure to make some preparations Make sure the voltage of your power network complies with the voltage listed on the data plate and that the device is equipped with the correct power plug Please make no loading test before start up operation at first and please check a The flexibility of up down operating switch to insure the controlling of the hoisting and lowering of load hook b The flexibility of up limit bracket to make sure the cut off of circuit c The flexibility of down limit bracket to make
7. ated The motor is very loud can however not pick up the load 1 The voltage offered is too small 2 The capacitor has become damaged 3 The brake is not completely open 1 Adjust the work depending on the power supply 2 Change power supply 3 Allow the machine to be repaired from After a power loss the brakes do not hold or the machine slips down e The air between the brakes is too large e The brake spring is ripped e The brake disk is locked e The brake disk is at the start already dirty e Allow the machine to be repaired from a qualified repair service The noise of the machine becomes louder 1 Badly oiled 2 After a long use the cogwheel and bearings are damaged 3 Badly installed or dent 1 Oil Grease machine officially 2 Change the cogwheel or bearings 3 Check installed parts or let a qualified The rope winch has too much voltage 1 Earthed error or is not possible 2 The internal connectors are touching the housing 1 Checked earthed wires and properly connect them 2 Check all internal connections End switch is not functioning 1 The end switch is defect 2 End switch is blocked 1 Switch off or change 2 Check repair and change End switch 14 No components Item material Nu No comp
8. dily parts come into contact with the rotating pieces of the winch Disconnect the cable winch from the power network when notin use Always disconnect the power plug from the power outlet if the device is not in use and prior to performing any maintenance Always work carefully and with an amount of caution Please use common sense while working Do not operate it if you are tired or under the influence of medicine alcohol drugs or other narcotics Inspect components for damages Prior to operating please inspect it for possible damaged components in particular damaged safeguard components in order to ensure proper working conditions and fulfilment of the intended function Inspect the setting and connection of movable parts inspect all components for breakage connection and other conditions which might influence of the correct operation Damaged components in particular damaged safety equipment must be repaired or replaced by a professional unless otherwise stated in this user manual Please have any damaged switches repaired by a professional Never use the machine if it cannot be switched off or on using the main power switch Use only the manufacturer recommended accessories The use of accessories or additional devices other than the ones described in this manual can lead to injuries Have your cable winch repaired only by a qualified electrician This power tool complies with applicable safety regulations Repairs must be perf
9. e to use unique and innovative Automatic Rope Rolling thoroughly solve the problem of easy broken squeezed messed of steel rope and the layer overlapping when direction change of steel rope With this device completely ensure the steel rope wind totally orderly and tightly to avoid the irregular squeeze and damage therefore greatly improve the safety performance of steel rope 4 Convenient way to change the steel rope in minutes no need to disassemble the rope drum and machine 5 Meet the Latest European Standard Attestation with Up and Down limit position device enhancing greatly the operation security This Pro Series New Generation Electric Hoist has got Patent of Invention in many foreign countries and China Important Information While lifting a load if the raising power is low low enough that the load can t be raised check if the voltage on site is 230V The machine works efficiently with a voltage of 230V if the voltage does not meet the requirements one must reduce the load Contact the dealer manufacturer or professional repairman when the machine has a fault Primary Structure a Load hoisting motor This motor is a magnetic single phase capacitor motor and is isolated in accordance with Class B The magnetic mechanism is constructed as a break and serves as a reliable safety b Gear Box Here the triple reduction gearing is used The cogwheel and the shaft are made out of a high quality heat trea
10. echnical Specifications Type 200 400 250 500 300 600 400 800 Rated voltage 230V 230V 230V 230V Rated frequency 50 Hz 50 Hz 50 Hz 50 Hz Power rating 1000W 1000W 1050W 1300W Rated current 4 3A 4 3A 4 6A 5 6A Max loading capacity for single cable 200 kg 250 kg 300 kg 400 kg for double cable 400 kg 500 kg 600 kg 800 kg Cable speed for single cable 8m min 8m min 8m min 8m min For double cable 4m min 4m min 4m min 4m min Max Hoisting height for single cable 38m 19m 38m 19m 34m 17m 32m 15m For double cable Cable diameter 4 0mm 4 0 mm 4 5 mm 5 0mm Tensile strength 1870 N mm2 1870 N mm2 1870 N mm2 1870 N mm2 Protection rating IP65 IP65 IP65 IP65 Motor category M1 M1 M1 M1 LWA Work duty 3 20 10min S3 20 10min S3 20 10min S3 20 10min Protection rating l NET Weight 29kg 36kg 30kg 37kg Sound pressure level 74 gia 71 dB A 71 dB A 71 dB A Please be clear the Work Duty before operation S3 20 10min run 2min rest 8min one cycle of every 10min The standard equip of Hoisting height is 32m if need longer please state clear when order The LWA values stated here only indicate the loudness emitted by this machine Whether the operator is required to wear hearing protection can t be determined here This depends on how much noise reaches the ear of the operator And this among other things depends on the existing
11. ed in Jog mode One can raise and lower start up during a dry run First when the up and down movement is stable and the brakes work flawlessly once can test the pulley with a dummy load m The surrounding area temperature should be between 50 40 C The height about sea level needs to be under 1000m The area dampness should be at 30 95 The temperature for the storage and transport should be about 25 C up to 55 C Intermittent rating This machine is designed for operating type S3 20 10 min periodic intermittent operation The relative duty cycle is 20 which means that the device can be operated at rated load for 2 0 minutes during each operating cycle and must then be switched off for 8 0 minutes to cool off The device can therefore be continuously used for a duration of 20 of the total operating cycle of 10 minutes at rated load Overload a The cable hoist is not suitable for continuous operation The motor is protected from overload and overheating by a thermol temperature switch b If the permissible operating time is exceeded the motor temperature will increase and the temperature switch will shut the cable hoist off The temperature switch will automatically switch back on after a cooling phase normally 8 10mins c In case of a strain on the cable hoist with a lesser load the operating time will increase and the cooling time will decrease d Attention In case of direct exposure to sunlight the temperature of the
12. end plate 45H 26 Button spring loop rubber 3 66 Rope drum assembly 27 Position limited button 08 Q235 3 67 Steel rope 04 5 45 28 Junction box ABS 1 68 Aluminum buckle Q235 29 Cable gland M16 X b7 A 3 69 Rope pin Q235 30 Cable line 1 70 Lock screw M6 X8 45 4 31 Cross head screw M4X 12 45 11 71 screw M6 X 12 45 8 32 Flat screw Q235 11 72 Rope rolling pole 45 33 Fan cover A 1 73 Rope rolling assembly 34 Left endplate assembly 1 74 Balance weight 35 fan A 1 75 Spring buffing assembly 36 End cover Alu 1 76 Connecting pole for pulley hook 45H 16 37 Rolling bear 6202 77 Cross pan head screw M6 X 38 Q235 1 38 Black assembly 78 Outer hex bolt M6 45H 6 39 Brake spring 65Mn 79 Lower position limited Spring 0 5 Q235 1 40 Outer hex bolt M5 X17 Q235 80 Aluminum buckle Alu 5 81 hook 01 Airproof loop 184 3 82 lower position limited sleeve Q235 03 bearing 6201 4 84 Lower position limited block A6 04 Helical gear 40Cr 85 Lower position limited pole Q235 05 Flat key 5X18 45 86 Lower position limited base A6 06 Gear box shaft I 40Cr 87 Inner hex bolt M6 X 20 45 07 Gear box shaft II 40Cr 88 Up position limited block A6 08 Flat key 5X20 45 89 Up position limited frame A6 09 Spur gear 40Cr 90 Up position spring 65Mn 0 Idle gear 40Cr 91 Hook components Q235 1 Ball bearing 3203 2RS 92 Fixed pin 8X25 45
13. iameter is suggested 50mm The crossbeam is fixed in the stand pillar which is mounted in the work site as user s requirements Pay attention to mount the stand pillar firmly enough to loading weight long period Please make sure of the protection hook in the proper fixed position put the safety key in to the safety switch to enable operation Failure to do so the hoist will not power up or move Operation a The new generation electric hoist is operated using the operating handle When operating the upper position of the switch the load is hoisted up When operating the lower position the load is lowered Never switch directly from hoisting to lowering or vice versa Always stop the machine prior to changing directions b Operate the Emergency Off switch to immediately stop the cable winch in case of an emergency and to secure against restart To reset the device to operational status first turn the Emergency Off switch clockwise which will unlock the red key The cable winch is now operational c This electric hoist is designed with limit configuration to limit stop When load hook is hoisting up to topmost position the limit weight touch the up limit bracket the micro switch of up limit bracket can cut off the circuit and make the motor stop to insure the safety of operations When load hook is lowering down nearly to use up the cable the micro switch of down limit bracket start work and cut off the circuit and make the motor s
14. ntact with the end switch stop ring the end switch will stop the circuit for safety When the load weight is lowered and the steel rope is going to be unrolled the steel rope will then press on the down limit brake and the brake is applied For guaranteed safety the switch contact is activated in order to interrupt the circuit and stop the machine j The Pro Series New Electric Hoist is unique designed that it can t work without installing additional protection hook thus insure the personal security better Safety Information Never use the machine to transport persons or animals Never stand or work under a hoisted load Qualified trained person 16 can only operate the machine Keep the immediate working environment clean Disordered work spaces and workbenches can cause accidents Please consider environmental influences Ensure good illumination for your workspace Do not use the device in potential fire hazard easily flammable fluids or explosive surroundings do not expose it to unnecessary weather influences such as rain damp sun exposure dust or cold Protect yourself from electrical shock Avoid physical contact with grounded surfaces e g pipes heat radiators stoves or refrigerators Keep this device away from unauthorized persons Prevent children and helpers from touching the cable winch while it is operated Please be sure that children and other persons keep sufficient distance to the work space
15. onents description Item material Num description m 1 Waterproof cover Silica gel 41 Motor cover 2 Bilateral switch HY12 9 3 42 Waterproof box PA 3 Emergency stop switch LAI36 AC250V 43 Airproof loop of waterproof box rubber 4 Up cover of controlling handle PA 44 rotor 5 capacitor 45UF 15UF 45 Front cover Alu 6 Airproof loop of controlling handle rubber 46 Spring washer 03 Q235 12 7 Lower cover of controlling handle PA 47 Terminal piece b4X0 5 copper 8 Waterproof ring o4 PA 9 48 Up cover of switch box PA 9 Flat washer o4 Q235 9 49 Lower cover of switch box PA 0 Cross pan head screw M4 xX 16 9 50 Airproof loop of switch box rubber 1 Plug in reed jacket 6 3 PVC 6 51 Coil of waterproof cover rubber 2 Plug in reed 6 3 copper 6 52 Hanging hook rack steel 3 binding 1 53 screw M12 Q235 4 4 Controlling handle cable line 1 54 Flat washer 612 Q235 4 5 Cable gland M16X 69 5 55 Base of hook rack Q235 6 Copper head of cable line copper 56 M12 locknut Q235 2 7 Connecting ending 3 57 12 flat washer Q235 2 8 Eliciting line 0 75MM copper 58 12 spring washer 65Mn 2 9 Plug in reed jacket 4 8 PVC 4 59 Fix tube of hook rack Q235 1 20 Plug in reed 4 8 copper 4 60 Connecting pole of hook rack 45H 1 21 Cross pan head screw M3 X 14 12 61 Rope drum cover PA6 1 22 Waterproof plug and cable line 62 nut M10 45 6 23 Lower cover of junction box ABS 63 Spring washer 10 65Mn 6 24 Position limited switch 2 64 Flat washer p10 Q235 6 25 Snap ring 08 65Mn 3 65 Connecting pole of
16. ormed only by qualified electricians using original replacement parts otherwise serious injuries may occur Forbid to lift side pull load Prohibit unwanted start ups on loose steel rope Be sure to hoist the loads with lowest speed from the ground And the cable should be tense but not unwound when start loading from the ground The end switch is not allowed to be used as an off switch or be dismantled The end switch is a safety device to prevent that the weight is lifted over the boundary If the brakes stop functioning and the load lowers quickly one should press the off switch immediately and then the On switch After unloading please send the machine in for repairs to a qualified professional Do not leave the load hanging in the air long term to prevent the deformation of the pieces While the machine is in operation do not carry out any repairs or inspections It is prohibited to change any part of the pulley or to disassemble it Depending on the frequency of use after 20 hours of continuous operation the machine must be taken in for a thorough maintenance check at least once a year minimum Discard the machine after 1000 hours of operation which is added up according to work duty Make sure to operate the Emergency Stop Switch to stop machine in case of dangerous and emergency situation Reset the red switch head to operation status in the direction of the arrow clockwise until the danger has passed T
17. sure the cut off circuit when the steel cable is nearly used up d Any abnormal sounds when start up operation e The steel rope is possible damaged split or bent or reach 20 hours after using change the rope immediately Please inspect the brake disc before operating at every 20 hours after load need to make 1 1 times mobile load test and 1 25 times dead load test to check the brake disc If the load lowers or the brake is not flexible replace the relevant components in time Please inspect the hook before operation is possible damaged or distortional replace it in time Operation using a residual current protective device Red Emergency Stop Switch offers additional protection under danger and in emergency circumstances then screw the switch head as the arrow direction to recover operation after removing the danger Please be sure to lubricant parts Daub the lubricant on the load hook cable drum shaft slow down box and bearing every half a year Please lubricant the nesting cable drum shaft when replacing the steel cable every time Immediately replace the cable if damaged or splinted Please perform any rework and maintenance tasks only if the power supply is isolated 10 Please inspect the device for transportation damages Immediately report any possible damages to your seller Installation The new electric hoist is easy to install with hanging hook rack It can directly install on the crossbeam which external d
18. ted hard and tempered steel The motor and the gear box are integrated as a single unit The housing is produced through an aluminum die casting and it is compact and nice c Hoisting drum The hoisting drum is welded together with a high quality seamless steel tube inside which is mounted the motor d Frame work is die casted of high quality sheet steel Its purpose is to protect and secure the electric pulley e Hook the hook is forged from high quality carbon steel With the pulley hook the lifted weight is doubled f Suspension style it is hanging coordinated with high quality carbon steel hook and suspension bar and equipped with hanging protect hook Double protection hanging effectively guarantee the sliding risk g Automatic rope rolling device this device can eliminate the elastic force of steel rope therefore making the steel rope wind neat and tightly with no mess and no squashed cable in turn will greatly enhance the lifetime of steel rope over 30 000 cycles The cable MUST never be operated in the down direction WITHOUT a small load or tension applied failure to do so will result in damage to roller guide system and hoist cable h Handle controller On the controller there is a dual direction switch to raise and lower the hook In addition there is an emergency shut off switch in order to stop the machine in case of an emergency i Upper and Lower limited position device When the load weight is raised and makes co
19. tic rope rolling device 6 Controlling handle with Operating switch Up Down 16 Steel rope drum assembly 7 Junction box 17 Gear box 8 Up limit assembly for limit stop 18 Additional Protection hook 9 Load hook 19 Safety switch 10 Pulley hook 20 Hanging hook rack Area of Application The Pro Series New Generation Electric Hoist is impressive with its minimal volume unique design lightweight easy to install and reliable usage The motor uses a 110v or 230v 50HZ single phase power supply and it is an ideal tool for lifting loads at various interior construction sites Operation The traditional electric hoists currently in the market have some defects as below 1 Old and heavy construction and occupies a big space when in operation in turn is difficult to install in many applications 2 Steel rope of most standard hoists on the market don t have a unique rope roller device this in turn causes damage and compression on hoist cable reducing life of the hoist cable considerably Our aim was to resolve the above common problem by developing according to customer feedback a Pro Series New Generation Electric Hoist which has the following main features 1 Simple structure with steel hanger easy to install equipped with additional protection hook to make sure operation safety and reduce accident risk 2 New designed Gear Transmission mechanism enhance greatly the Mechanical Transmission Efficiency 3 Creativ
20. top d Attention If the cable has been unwound to the point where the red indicator mark is visible the cable winch must be stopped Under no circumstances should the cable be unwound past this point e If the cable winch cannot hoist a load immediately switch it off immediately to prevent damages and accidents f Please be sure that the load is securely fastened to the load hook Maintain the largest possible distance to the load and steel cable during operation g Upon lowering a load please remember that the electric hoist may still unwind a few more centimetres after it was stopped Therefore please stop in sufficient time h Please be sure that the steel cable cannot be moved more than 15 to the side i The cable winch can be operated with a single or double cables therefore the permissible rated load see Technical Specifications can vary j After unpacking the items check to make sure that all pieces and accessories correspond with the directions Check to see if the rope winch has any dents or damage if the cable connections have any defects and if the motor shows any signs of water damage 11 k The electric pulley uses a single phase energy power supply The nominal voltage is 230V 5 the nominal frequency is 50Hz 1 The motor must be safely grounded In the circuitry of the power supply an over current protection must be installed 1 After connecting the power supply the pulley can then be raised and lower
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