WEATHER-BASED CONTROLLER Economic
Contents
1. After assembly of the external sensor one can start up the automatic adjustment of the heating temp so called weather based operation Selection of a number of the characteristics for a building should be carried out upon the table below with consideration given to the heating system type Approximate settings table Obiekt__ Ogrzewanie Krzywa nr Dowolny o 1 4 Seier ion Grzej kon Ocieplony Grzejnikowe 5 7 _ After pushing the button 4 7 one may set the temp required in a room Troom 24C The controller shall carry out additional correction of the weather characteristic on such basis lt aims to provide a stable internal temp throughout the entire heating season P11 Service options Advanced controller s parameters available after a technician s code has been entered P12 Controller test The controller s test enables checking all inputs and outputs It is possible to read all values of temperatures measured by the sensors which enables control over correctness of the connections and sensor localizations pa e E 4 44 n a dm A the iif eS ee 15 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Switching particular contacts of the controller on enables control over the correctness of the device connections pump blower feeder Number of the device software version is displayed on the starting display of the controller This infor2. etc P9 H U W priority on off It switches the priority on off P10 H U W priority time It switches the priority on after a time set up During the next water heating the priority shall be active again until the time of loading the h u w exchanger has exceeded the parameter no 10 P11 HUW additional boiler s temp The parameter is active when the H U W heating priority is on or there has been the Summer mode switched on user s parameters or in the heating system the mixing valve has been assembled and the central heating sensor connected The controller will increase in the boiler s temp when the current temp is lower than H U W TEMP SET UP P11 ORecalArt Electronic 19 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL P12 No fuel switch on off It activates the function of the detection of the lack of fuel based on the analysis of the boiler s temp P13 No fuel time The parameter specifies the time at which the boiler should increase the temp by 1 C at least In the case the temp does not increase the controller stops the operation and displays the message No Fuel P14 Boiler cleaning Temperature higher than the temp of fumes previously set up will switch the information about the need for the boiler s cleaning on P15 PID on off PID function activation After the PID function operation has been switched on the user s menu is changed The user needs to set higher number of furnace
3. parameters Accurate description of the procedure is included in the Additional functions PID P16 Thermostat decrease the function operates with the servo only The controller can cooperate with the additional room thermostat Closing of the thermostat s contacts activates the function of the decrease in the central heating temp it concerns a plant with the mixing valve of the boiler by the percentage amount equal to the P16 value The temperature at the boiler is maintained at the P1 level at least When there is required a lower boiler s temp system without the mixing valve the controller shall block the central heating pump operation The pump shall operate in accordance with the P8 setting P17 Automaton SUMMER WINTER In the case a user activates the weather based operation and sets the operation P7 in the AUTO mode the controller will automatically select the summer mode or winter mode on the basis of the external temp The P17 value specifies the temp at which the mode is switched If the temperature is higher than the set one the controller will select the Summer mode P18 Mixing valves additional boiler s temp The boiler s temp is set automatically on the basis of manual settings or weather based settings the Central Heating 1 circulation Additionally to the CH temp value there is added the parameter value P18 The increase in the bollers temp above the required central heating temp provides be
4. the feed f A AAA AAA 19 P8 Central Heating pump s OPE dd ici 19 19 19 PIT gt HUW additional boiler S TND 19 OO 20 ELSA NOU MO E 20 RecalArt Electronic 2 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL PIA OA O ee ato O 20 yi Po BI ee LE Ree EN eM epee EEE Men a eee nee ree eee ees 20 P16 Thermostat decrease the function operates with the servo only 20 0 20 P18 Mixing valves additional boiler s teMP ooonnniniinnnnininnnnnnnnannnnanananannnn nono nono nono nono non anna nn nnnnnnno 20 EL MIMO PON osas 20 A a da ee ee ete ee ee ee 20 P2 T BIOMASS Onin Ups etl ee ee ie ee A 21 TECHNICAL DA 22 TERMS AND CONDITIONS REGARDING GUARANTEE AND COMPLAINTS oo 23 GENERAL PRINCIPLES FOR THE GUARANTEE sciri an a 23 PEXECUTION OF THE GUARANTE E A A T 24 GUARANTEE EXCEU SONS aii id 24 GUARANTEE CARD occitano einen iio neon 23 RecalArt Electronic 3 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Preface User s manual is designed for all persons who will deal with connection assembly providing service and routine maintenance for controllers from ECONOMIC 3000 series In the manual we contained descriptions of systems instruments functions and operating procedures This manual must be kept in a workplace when a regulator is serviced always observe included in the manual information Attention When a failure occurs or there is no additional instruments as well as to receive addition
5. this manual carefully e Keep this manual and refer to it in case you work with the unit in the future e Keep all regulations and warnings contained in this manual e Make sure the unit is not damaged in any way Should any doubts occur do not exploit the unit and contact your provider e Should any doubts regarding safe exploitation of the unit occur do not exploit the unit and contact your provider Give special attention to all warning signs placed on the housing and the unit s package Use the unit for intended use only This unit is not a toy do not let your children play with it Under no circumstances do not allow your children play with any part of the unit s package e Prevent access to small components e g assemble screws pins for children These components may be a part of delivered unit and a child can strangle in case of swallowing e Do not implement any electrical or mechanical modifications of the unit Such modifications can cause incorrect work of the unit incompliant to norms and negatively affect the unit s work e Do not insert through gaps e g ventilation gaps any objectives inside the unit as it can cause short circuit electrocution fire or damage of the unit e Do not let water humidity and dust get inside the unit as it can cause short circuit electrocution fire or damage of the unit e Provide correct ventilation of the unit do not cover or screen ventilation holes provide the unit with a
6. which means that at the moment the water is heated the central heating system is switched off or simultaneously with the building heating P8 boiler lighting up Manual control over the fan and the feeder in order to light the coal up Devices which are started are visible in the black background STOP in the figure Leaving the black background see picture results in moving into the automatic mode in accordance with the settings PO1 PO2 PO3 PO4 and POS ORecalArt Electronic 14 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL P9 heating SUMMER WINTER The P9 parameter specifies the way the controller operates A user has three opportunities described herein SUMMER the controller heats the hot utility water up CH pump CH Does not operate while the mixing valve if assembled is closed WINTER The central heating operates and the hot utility water is provided CH setting and HUW setting is possible due to relevant parameters The controller stays in this operation schedule mode until manual change into other one e g SUMMER schedule AUTO The controller on the basis of the external temp automatically selects the SUMMER or WINTER mode temp of automatic switch between the Summer Winter Winter Summer Service parameter P17 P10 weather characteristics Attention Setting no 0 switches the weather based operation off it is possible to set the heating temp manually in P1
7. ON After an alarm has occurred one needs to specify the reason for the alarm state and remove it ZTK protection Boilers Thermal Protection independent on the micro processor performance In the case when the boilers temperature exceeds 95 C an independent thermal breaker will operate which switches the blower s power supply off A fuse will re switch the power supply on when the boiler s temp decreases below 60 C ORecalArt Electronic 18 OCTOBER 2009 Regulator kotta RECALART moloyxod Bay ECONOMIC PREMIUM USER S MANUAL Service settings available for the authorized service center only P1 Boiler s minimal temp It reduces on the minimal value of temp set up which protects the boiler from fumes condensation The function also provides higher temporary temp of the boiler After the minimal temp of the boiler has been reached it is maintained on the same level despite the decrease in the need for the heat the boiler maintains this value automatically P2 Maximal boiler s temp Reduction on the boilers maximal temp protects from exceeding the max temp and the thermal fuses operation ZTK P3 critical boiler s temp When the boiler exceeds the temperature constituted by a sum consisting of P2 P3 it results in protective measures such as immediate de pumping of hot water from the boiler all pumps in the plant are switched on and the Central Heating mixing Valve 1 opening as well as stopping
8. WEATHER BASED CONTROLLER Economic PREMIUM User s Manual DD20091029 ECONOMIC PREMIUM USER S MANUAL CONTENT A a aa a Sheaeicoussitesdeceastsnoeseiass 4 SEN 5 CONNECTION supresor da 5 PRECAUTION Serisine aa a Seah acavatiolue tend siavinsdaan ietohdsiedlatdatoot e ia aaa na 6 WORN EOUIPMENT PROCEEDINGS tua el 7 GENERALINEORMATIO NN onenari eaea aa s e aa aaae TE a 7 OUNITDESCRIPTION rrerak an an a aa i dakshdicelsdialeouansedsiea 8 OTRAS DES CAPO te ee et es 9 GAUGE INPUTS DESCRIPTION oa 9 ASSEMBLY OF DEVICES AND SENSORS sairin a E ieee eerste see 11 SERVICE dcir dali cccosis 11 RE 11 DISPLAY DESCRIPTION died 12 NAVIGATION THROUGH THE MENO aru 12 PARAMETERS SE ING E TET ET AS 13 E LAA AA AS 13 E LI A A A AN 13 A O NA aaa ta ata hee Wee Ohne te ata dee es ea ease tas 13 Rs E 13 Js 14 OO 14 Prs horni liy WOLF TND A vl eee ee 14 Po DOW CH MOIS A A A casa 14 PO heatineSUMMER WINTER 0 15 PEO WEedther CHAVACLCTISTICS A A A a 15 NA a ON ate cn ett the Gee ON tee creel 15 e A AA A A a ct 15 16 ADDITIONAL FUNC TIONS ID 17 ADDITIONAL EQUIPMENT iaa 18 ROOM THERMOSTA Te 18 ALARM STATES AND PROTEC TIONS 00 aa 18 SERVICE SETTINGS AVAILABLE FOR THE AUTHORIZED SERVICE CENTER ONLY 19 Pl bolor S MINING TND Bl eee neces 19 2 19 IVA COL OW CIS TND E A ee oe tela E nt ere 19 P4 boiler s protective temp the function operates with the servo only 19 VA A A A A RS 19 ODN 19 P7 Alarm temperature of
9. al information please contact your representative or RECALART ELECTRONIC dealer ECONOMIC 3000 controllers are designed to be assembled in control boxes or similar ones in a way preventing from contact with electric wiring terminals Do not remove a regulator from its housing Never place your hand or any other conductive organ in housing lt can cause a heavy damage to body or death as a result of electric shock To avoid damaging connected units appliances or the ECONOMIC 3000 series controllers themselves as a consequence of the product s failure take all precautions before use such as assembly of a fusible cut out appliances protecting from overheating etc Should an accident occur as a result of exploitation of a product without taking such precautions into accounts the guarantee is invalid To turn power supply off install a breaker switch in external circuit of the controller The breaker switch must be assembled in a way it adheres to the instrument in a position enabling easy service it must be equipped with a sign that its function is turning power supply off Use switch meeting the IEC947 norms Fusible cut out Since the instrument is not equipped with an in built fusible cut out you can not forget assembling of the fuse in power circuit after connection to a phase terminal The fusible cut out should be placed between the breaker switch and the instrument and assembled on the L side of the phase terminal Rated valu
10. d line closure will increase in the CH2 and the boiler s temp P21 BIOMASS lighting up Parameters related to the biomass lighting up process and principles for the heater control 1 2 4 Automatic lighting up Biomass automatic lighting up function switching on off required settings in the user s parameters P2 biomass settings and selection of the relevant type of the boiler Fire detection Time of the delay in terms of the fumes temp measurement calculated from the moment of the blower switching on After this time the controller shall check if the heater is required in order to light up the fuel Preliminary charge Feeder s operation duration s before the heater switching on Set the duration ensuring a relevant dose of the biomass to the furnace too large fuel dose will be lighted up too long Fuel feeding Feeder s operation duration during the lighting up process in progress During the lighting up one should provide less fuel than during the normal operation Therefore one can use the parameters 4 and 5 Fuel break Feeder s break s duration during the lighting up process See the clue above Heater protection Maximal duration of the heater operation min for each step of the fuel lighting up process After partial lighting up of the fuel it is recommended to switch the heater off since the same effect can be obtained when the blower operates only Lighting up time Additional time fo
11. deration to a relevant contact between the sensor and the pipe HOT UTILITY Gauge input of the hot utility water sensor the sensor is assembled in the Assemble only in the case of assembled servo on the Central Heating circulation mixing valve 1 the heating agent temperature sensor behind CENTRAL the mixing valve the sensor needs to be assembled behind the mixing valve HEATING 1 by means of a clamping ring and insulated Give consideration to a relevant contact between the sensor and the pipe RecalArt Electronic 9 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL External temp sensor gauge input The sensor needs to be assembled EXTERNAL outside a building in order to enable reflection of the ext temp Northern wall Fuel feeders temperature sensor gauge hole the sensor needs to be assembled at a localization which reflects the feeders temp The sensor is required for proper boiler s performance Room thermostat s input The room controller with closing contacts must be attached Contacts obtuse at the moment there is need for heating ROOM In the case of a plant without the servo the Central Heating Pump work is ewan controlled by the thermostat see the service parameter 8 In the case of the plant with the servo the Central Heating Pump shall operate continuously while regulation of the heating system is provided due to the mixing valve closing and opening Fumes temp sensor gauge input Th
12. e replacement unit must be disconnected from power supply or functions setting should be made by an authorized service only e Before any maintenance works unconditionally disconnect the unit from the power supply e To clean the housing of the unit do not use petrol solvents or other chemical agents as they can damage the housing Use of soft wipe is recommended e lf the power supply cable is damaged unit mustn be use unconditionally Damaged cable must be replaced by a service with a new one of the same parameters as the original cable WORN EQUIPMENT PROCEEDINGS The electronic unit was made of materials which can be recycled partially For this reason when it has been worn it must be transported to electric and electronic units recycling point or transported to its manufacturer The unit can not be disposed together with other household discards EXPLOITATION SAFETY This manual must be given to a final user of the unit GENERAL INFORMATION Economic 3000 boiler s work regulator is a modern micro processor unit which controls over either the boiler s work central heating system in weather mode and hot utility water as well The unit controls over quantity of fed fuel due to cyclic work of feeders engine and quantity of air delivered for process of combustion Due to utilization of semi conducting systems capacity of blower is regulated smoothly additionally reliability of the system controlling over the feeders
13. e sensor needs to be assembled in a TOMES iy tne oumu om e aca oer eet es en Assemble only in the case of previously assembled servo on the Central Heating circulation mixing valve 2 the heating agent temperature sensor behind the mixing valve the sensor needs to be CENTRAL assembled behind the mixing valve by means of a clamping ring and HEATING 2 l insulated Give consideration to a relevant contact between the sensor and the pIpe Attention It is possible to extend the sensors from ext temp and h u w up to 30 meters ORecalArt Electronic 10 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL ASSEMBLY OF DEVICES AND SENSORS al i ig sai LF 7 A3 8JA av Tie L N NF KR es aaaeaii E mi TT 11 12 13 14 Toa 17 18 19 E nN in ZEW Extamal lamp ngor C W U Hot utility water temp sengor T pok Room thamostat Koz Boller s lamp B9n80r powar supply Kc p Raum amp soneor C 0 1 Gentral heating temp sensor 1 POD Feedar s temp sangar SN Y O SPAL Fumes temp parex L N L 0 2 Canta heating tamp sensor 1 Feeder M2 Fan 230V AG M3 Mixing valve 2 WH Mixing valve 1 50Hz 5 CH pone ME HUW pump G Heater STB Tharmal fusa Attention Do not connect the protective cable PE and the zero one N SERVICE START UP To start the device one needs to push the button O in order to switch the controller off one needs to repeat the activity however t
14. e user actions described in the manual which the warrantee shall perform within his her capacity and at his her expense defects caused during transport of the device to the Service Point of RecalArt Electronic connecting cables mains cords plugs sockets accumulators safety devices damages caused by natural use in compliance with characteristics of the product and damages due to corrosion dampness foreign bodies which permeated inside the product etc conservation and check ups devices delivered to the Service Point 24 months after a sale devices delivered to the Service Point 30 months after the date of production RecalArt Electronic 24 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL GUARANTEE CARD Series number Owner s name Address Manufactured on date Phone number Owner s signature Sale date Installer s stamp and signature Starting up date Filled in by customer Manufacturer s service remarks Description of a damage o o Description of a damage Description of a damage RecalArt Electronic 25 OCTOBER 2009
15. ed when the boiler s temp exceeds the boiler s alarm temp which is set in the Service Options The action carried out in such case is switching the circulation pumps on undependably on the operation mode or servo opening and switching the feeder and blower on till the boiler s temp decreases to the value below the alarm temp feeder overheating the alarm is signalized when the feeder s temp exceeds the feeder s alarm temp which is set in the Service Options The action carried out in such case is switching the feeder s engine on 5 minutes in order to remove the heat from the feeding pipe Than the controller waits up to 5 minutes for decrease in the feeders temp In the case within ten minutes the feeder s temp did not decrease to the value below the feeder s alarm temp the controller goes into the STOP statute and stops the boiler s operation The service of this function may be terminated when the feeder s temp has decreased no flame fuel The alarm is signalized in the case of the lack of fuel or a flame in the burner The most frequent reason for displayed alarm there is too low power of the burner set up on the controller by the service technician or user or too low boiler s efficiency adjusted to the plant Such situation may happen in the case of a newly built building where a need for heating is larger because of wet plasters and internal walls as well as other building processes inside it ATTENTI
16. engine was enhanced Weather based controlling provides the best heat comfort as the heat temperature is regulated by external temperature function Regulation process is made due to mixing valve s actuator RecalArt Electronic 7 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Use of sensor for temperature of water returning from the Central Heating system and regulation of this temperature by means of the mixing valve decreases fumes condensation in a boiler which reduces corrosion significantly Due to advanced algorithm of work and possibility of regulation of many parameters the system can be flexibly adjusted for requirements of the heating system The controller is equipped with TEST function This function is available in MENU and enables control over correctness of electric connections and temperature sensors lt is possible to check efficiency of executive units pumps blower feeder mixing valve s actuator before a boiler is launched A graphic display provides very simple service of the unit UNIT DESCRIPTION Two module unit consists of the following elements e operator s panel visible for a user component of the main unit together with keyboard and graphic display The panel is assembled in front part of a boiler e executive module which must be assembled on DIN rail in switchgear or other guard To the module there are connected all sensors units and the operator s panel e tape connecting the operator s panel
17. es characteristics of the fusible cut out 250 VAC 3A quick Use a fusible cut out meeting the IEC 127 norms Voltage current values of load for output terminal and alarm terminal should be within nominal values of the range In other case increasing temperature will decrease the regulator s life cycle and cause problems related to the device work Other voltage current than specified in the specification of the input can not be connected with the input terminal It can result in a short life cycle of the unit and cause problems related to the unit s work In case of voltage input or current input the input terminal should be connected with a unit which meets requirements of IEC1010 norm RecalArt Electronic 4 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL The unit is equipped with ventilation holes enabling heat abstraction Take care for holes do not allow any unauthorized metal elements or other elements in as they can cause the unit s failure or become a reason for fire Prevent the ventilation hole from being blocked or dirty Temperature increase or insulation failure can cause short life cycle of the unit and consequent failures as well as it can be a reason for fire Information regarding distance between assembled controllers in a control box is given in the chapter titled External dimensions and panel cutting in documentation for maintenance It should be underlined that repeatable tests of voltage tolerances interfe
18. ext select the boiler of relevant capacity from the list LING 15 The controller shall set the furnace parameters automatically In the case of problems related to a fuel combustion instead of the boiler type one needs to select the setting LING OTHER and manually set the fuel feeding time P3 feeders break In the case the ash pit is filled in with under burnt coal it is a sign one needs to increase in the P3 parameter or the blower efficiency P4 In the case of a long period operation it is clear that the coal is combusted lower and lower one needs to decrease in the P3 setting or the blower efficiency P4 Attention all changes should be slight correction of parameters is recommended to be within 5 10 P4 blower efficiency To achieve a proper combustion one needs to provide a relevant amount of the air Too much air causes significant increase in the coal consumption and results in decreased boiler s efficiency Nevertheless when the amount of air is reduced the coal is combusted too slowly and as a consequence the furnace provides less heating than potential values A common mistake is that settings of the P3 and P4 parameters are adjusted in such manner that the coal is well combusted no under burnt coal in the ash but the controller bocks the operation from time to time displaying the error NO FUEL when the coal is in the storage bin It means that the settings are adjusted cor
19. free air flow around e The unit must be assembled indoor if it is not adjusted to work outdoor Prevent the unit from any shocks and vibrations e When the unit is being connected make sure that parameters of the power line are relevant in scope of the unit working parameters e To avoid electric shock connect the unit to a socked with a grounded pin Grounding of the socket must be correctly prepared by a certified electrician e When the unit is being connected make sure it will not result in the electric circuit overloading Prevent connection of the unit to a one circuit together with engines and other units causing impulse disturbances e g washing machines fridges e Before any leads and peripheral units are connected to the main unit unconditionally turn off the power supply RecalArt Electronic 6 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL e In order to absolutely disconnect the unit from the power supply pull out the plug from power supply socket especially when it is not supposed to work for a long term e Protect the power supply cable from damages it should be leaded in a way that nobody walks on it and no objects stand on the cable e All made connections must be accordant with the electric scheme of the system assemble and domestic or local regulations pertaining to electric connections e No components in this unit can be replaced by a user himself herself All maintenance activities apart from cleaning fus
20. he button needs to be held 5 seconds Attention When nothing appears on the display the device is in the stand by mode and still under the power supply green diode blinking In the case the boiler is not to be used for a long period of time or when one plans carrying out some maintenance activities it is recommended to switch the unit off by unplugging it When the device is unplugged the controller memorizes the settings On the display main screen valid state of performance of particular units is displayed ORecalArt Electronic 11 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL The animation being displayed means that the output controlling the device operation has been switched on DISPLAY DESCRIPTION Boiler s temp Information about the External temp boiler s contamination Mixing 3 valve NA C H pump gt H U W pump Thermostat Feeder active return Fuel efficiency Lighting temp indicator up A 25 ON symbols S E will not be displayed when the parameter no 10 is set into O value weather characteristics switched off or when the external sensor is not connected symbols E will not be displayed when a relevant central heating sensor is not connected accordingly for the mixing valve 1 or 2 One needs to remember that the Central Heating sensor can be assembled only in the case of the plant with assembled servo on the mixing valve The downward arrow means closing process of the mi
21. is the only document on the basis of which the warrantee may claim his her rights within the territory of Poland under the guarantee Entitlements under the guarantee shall not encompass the right of the warrantee to claim a refund of lost benefits due to defects of the product The guarantor shall not be liable for defects of the property made by the faulty product ORecalArt Electronic 23 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Execution of the Guarantee 9 On notification of a faulty product the warrantee shall enclose a precise description of symptoms of improper functioning of the faulty product taking into account the work environment and a way in which the symptoms reveal themselves The guarantor shall not be responsible for possible defects due to transport of the product to the Service Point of RecalArt Electronic In case of rendering guarantee services in a place of operation the warrantee shall notify the guarantor about the defects on the telephone or in writing in the Service Point of RecalArt Electronic including the data of a contact person to allow of obtaining further information regarding the damage After telephone verification of the notification by technical consultants a service engineer shall render the guarantee service within an agreed term The warrantee should deliver the product in the original factory packaging to the Service Point of RecalArt Electronic at the cost of the guarantor The guara
22. lt FEED T COURSE li FAN EFFIC COURSE lt FAN EFFIC COURSE fl lt FAN EFFIC COURSE IlI Now one can switch the AUTO operation on which completes the PID function settings RecalArt Electronic 17 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Additional Equipment Regulator pokojowy ROOM THERMOSTAT PE The Economic PREMIUM can cooperate with any room temperature controller of closing contacts A short circuit reduces the central heating temp the value set up by the authorized center NO In the case of a plant without the servo the Central Heating Pump work is controlled by the thermostat see the service parameter 8 In the case of the plant with the servo the Central Heating Pump shall operate continuously while regulation of the heating system is provided due to the mixing valve closing and opening The THERMOSTAT should be assembled in a localization which represents the general temp in an apartment at the 1 5 2 m above the floor One must not assemble the device near heat sources e g TV heaters sun lights or in localizations exposed to draughts since it will affect the system s performance ALARM STATES AND PROTECTIONS The controller uses the red diode to signalize that an alarm situation has occurred After pushing the button j information regarding the type of the alarm is displayed The controller signalizes the following alarm states boiler overheating the alarm is signaliz
23. m thermostat and without the servo the Central Heating Pump work is controlled by the thermostat see the service parameter 11 Undependably of the operational mode the Central Heating Pump is started after T max Critical t service P2 P3 have been exceeded Hot Utility Water Storage Bin Pump max 1 2 0 6 A 230V Hot Utility Water The h u w pump is started in the case there is a need for the h u w Pump Undependably of the operational mode the Central Heating Pump is started after T max Critical t service P2 P3 have been exceeded Mix valve Mix Valve servo 1 closing max 1 2 0 6 A 230V closed 1 Mix Mix valve open Mix valve open Mix Valve servo 1 opening max 1 2 0 6 A 230V ee y gt Mix Valve servo 2 closing max 1 2 0 6 A 230V Ha valve open Mix Valve servo 2 opening max 1 2 0 6 A 230V Fuel feeder screw engine max 1 2 0 6 A 230V BLOWER Blower engine max 1 2 0 6 A 230V HEATER Heater max 4 2 A 230V GAUGE INPUTS DESCRIPTION Description Sensor Description BOILER Gauge input of the boiler s temperature the sensor is assembled on the POWER boilers gauge hole The sensor is required for the proper boiler s SUPPLY performance Temperature sensor of the heating agent on the return from the heating BOILER plant the sensor needs to be assembled on the return pipe at the boiler or in RETURN a special gauge hole of the boiler or pipe Give consi
24. mation may be substantial in the case of technical support and when contacting an authorized service center Since the technology is subject of a regular development process enhancement of the devices constitutes a natural process Also controller s software has been upgraded regularly P13 Factory s settings All settings deletion and their replacement with the factory s settings The function may be used when the controller has been de regulated and control over the boiler has been disabled Attention The function shall change the settings entered by an authorized center as well RecalArt Electronic 16 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL ADDITIONAL FUNCTIONS PID In the service options it is possible to switch the additional function on which uses the PID regulation principles After its activation the boiler s power is automatically adjusted to the current need for heating The boiler combusts the fuel more efficiently and emits less amount of contamination Consequently it does not require so frequent cleaning as in the case of the traditional operation To use advantages of such control in an effective manner it is required to set up a relevant power of the blower and the feeders interval duration Such settings must be carried out for each level of the power at which the boiler s furnace can operate In the controller ECONOMIC PREMIUM there are provided 3 power levels at which the boiler may operate To do it
25. ntor shall use all reasonable endeavors in order to eliminate a defect within 14 days of reception of the faulty product by the Service Point of RecalArt Electronic or notification in case of services rendered in the place of operation The guarantor reserves the right to extend the above term under justified circumstances In the event that the damage is not covered by the guarantee or the product proved to be functioning properly the guarantor shall inform the buyer about payable repair and its costs and of accepting its costs by the buyer The guarantor may decline rendering a guarantee service if the guarantee seals on the product or its subassemblies are damaged the product is incomplete documentation data is inconsistent or incomplete unauthorized repairs were made the construction was modified the product was used in a manner contrary to its purpose and in case of reconfiguration or extension of the product performed by an entity person not authorized by the Guarantor The parts and devices replaced by the Guarantor shall become Guarantor s property Guarantee Exclusions The guarantee shall not cover Damages due to misfortunes electrical damage fire flood water logging etc mechanical thermal chemical damages and defects caused by them damages due to installation and operation of the device in conditions or in a manner contrary to manufacturer s specification damages caused by a fault or ignorance of th
26. one disposes with 2 parameters 3 PID operation and 4 PID Parameters Setting process of the controller is started by setting in the PID operation parameter the option Course I The boiler shall operate with parameters for the course 1 Than in the menu PID parameters one sets parameters for the course 1 only which means e MAINTEN TIME COURSE e VENT POWER COURSE One needs to set up the fuel feeding duration and the fan s efficiency for the course 1 in order to obtain the optimal fuel combustion One needs to remember that the power assigned to the course 1 should be the least one The best recommended option is to ensure that the boiler when operating at the course 1 provides at most 50 of its rated capacity Process of correct setting of the combustion requires the boiler to operate several hours at least at the same course as well as correction of a few parameters After a good combustion level has been achieved for the course 1 one sets up the COURSE 2 and repeats the parameters setting procedure fuel feeding duration course II and fan s efficiency course ll Also in this case one needs several hours of the boiler s operation at the course ll Approximate power at the course ll should amount to approx 75 of the boiler s rated capacity The same procedure is required for the course lll to obtain 100 of the boiler s rated capacity The general tendency is as it follows FEED T COURSE lt FEED T COURSE Il
27. orth by the manufacturer Acknowledgement of a complaint shall be contingent with installation use and servicing of the product in compliance with manufacturer s guidelines included in the Documentation When buying the buyer shall check consistency of the manufacturing number of the product against the Guarantee Card picking and packing of the product as well as a proof of delivery During each complaint the Guarantee Card shall be presented The person authorized to make entries into the Guarantee Card shall be a representative of RECALART ELECTRONIC Defects shall be remedied in the place of operation of a device or in the seat of RecalArt Electronic The guarantee term its scope and term of rendering guarantee services are given in the Specification of the Manufacturer s Guarantee Use of guarantee rights is contingent with a delivery of or presenting the product along with a proof of purchase and a properly filled original Guarantee Card i e including the seller s firm stamp a proof of purchase number the date of purchase a name of the product a serial number a model code of the model a legible signature of a person issuing the card and a signature of the buyer One Guarantee Card is issued for each product at the time of purchase for the purpose of operation In order to issue a duplicate the consent of RECALART ELECTRONIC is needed The seller is liable for mistakes in filling out the Guarantee Card The present Guarantee Card
28. r the blower s operation after switching the heater off necessary for the total lighting up of the fuel Lighting up switch off In the case the fumes reach the boiler s temp increased by the Parameter 8 value the lighting up process will terminate Setting at the level 10 20C is enough to establish efficient fuel lighting up The lighting up process consists of 9 steps divided into 3 cycles Each cycle starts with a doze of fuel delivery so called preliminary charge than the heater is switched on for the period specified in the parameter 6 The lighting up process can be stopped any time after the condition described on the beginning is met RecalArt Electronic 21 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL Setting the parameter no 10 weather characteristic into 0 results in the weather function switched off Minimal boiler s temp set up is entered in the service mode factory s setting amounts to 65 C real scope of the regulation is reduced by the service employee for the plant with the mixing valve the lower value of the regulation scope is always reduced to 30 C TECHNICAL DATA Power supply 230 V 50 Hz 10 Power consumption controller with receivers cut off Central Heating Pump CH pump 100 W Hot Utility Water Pump h u w pump 100 W ET Feeder s engine Mixing valve s servo Temperature gauge accuracy Ambient temp operational temp of the unit Alarm temp of the boiler 70 110 C Ala
29. rectly but the boiler s efficiency has been set too low too low efficiency in relation to the building s requirements in particular in the case of the ext temp below zero In such case one needs to provide more coal shorten the P3 RecalArt Electronic 13 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL parameter recommended action and proportionally more air increase in the P4 parameter Each change in the P4 setting is complete when the P3 parameter has been changed as well P5 feeder maintain After a required temp has been reached the furnace goes into the sustain maintain mode the blower and the feeder operate a few minutes just to prevent the flame from the burnt out The interval duration is set in minutes An optimal setting is constituted by the possibly longest duration through which the coal will not be burnt out Such setting is very significant in the summer when the boiler cooperates with the hot utility water storage bin only P6 combustion type Manual combustion means the situation where one uses the additional furnace only the automatic feeder is blocked Automatic combustion operation with the fuel feeder active P7 hot utility water temp The controller sustains maintains the set temp in the h u w storage bin Decrease in temp by C starts the storage bin water heating process Dependably on the factory s settings the h u w heating can be performed as a priority
30. rences or over voltage can result in worsening of the unit s work A user mustn t implement any modifications of the product or exploit it in a prohibited way ASSEMBLY The regulator mustn t be exploited in the below described localizations e In environment of easily flammable gases gases which cause corrosion oil mist dust potentially impairing condition of electric insulation e In atmosphere of temperatures below 0 C or exceeding 55 C and relative humidity exceeding 90 RH or below saturation point In environment characterized with large level of vibrations and shocks In localization endangered by large electromagnetic disturbances In localization endangered by direct sunlight In environment of height 2000m above the sea level Outdoor Selection of such localizations can cause incorrect work of the unit its damage or it can be a reason for fire Warning To be safe do not remove a regulator from its housing If a one needs to remove the regulator from its housing in order to replace or repair it he she should ask a representative or a dealer point to do this CONNECTION A person who is supposed to install the main unit should be relevantly qualified to assemble electrical devices When connecting the regulator give special consideration to the following circumstances Hazard All assembly works related to assembly or disassembly of electric wiring can be performed only when sources of the power supply were pre
31. rm temp of the feeder 50 70 C The structure and technical data may be changed ORecalArt Electronic 22 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL TERMS AND CONDITIONS REGARDING GUARANTEE AND COMPLAINTS GENERAL PRINCIPLES FOR THE GUARANTEE 10 RECALERT ELECTRONIC guarantees that the purchased merchandise was manufactured and tested with utmost care is free from material defects and of good quality as well as admitted into operation on the day of the purchase For its validity the present guarantee requires signing the Guarantee Card by the buyer The possessor of the originally filled Guarantee Card is a warrantee The guarantor shall gratuitously remedy any material defects detected during the guarantee period and shall perform this service in accordance with the rules set forth in the present Guarantee Card by repairing or replacing a given device with one which shall be free from defects yet used refurbished of which the physical condition shall be not worse than the condition of the device being property of the consumer The Guarantor shall choose the way in which the defects shall be remedied In respect to the merchandise the present guarantee shall not exclude or limit or suspend buyer s rights due to discrepancies of the merchandise with the contract Material defects and defects due to faulty workmanship shall be considered as a defect of a device which makes the product function contrarily to a purpose set f
32. the fan and the feeder P4 boiler s protective temp the function operates with the servo only The parameter is tightly connected with the boiler s sensor assembled on the return When the temp is lower at this point than the set value the controller gradually closes the mixing valve Such control simplifies the plant start up with large amount of the water P Ling other feeder Adjustment of the table of the feeder s parameters maintenance fuel replenishment P6 Blower lighting up It sets the blowing power which should not extinguish the flame during the lighting up P7 Alarm temperature of the feeder Exceeding the set up previously temperature by the feeders sensor shall start up the protective function Emergency heat outburst should lead to the decrease in the temp and enable further operation In the case the reduction of the temp measured by the feeder s sensor is impossible the controller shall stop the boiler s operation P8 Central Heating pump s operation It specifies the way of the control over the central heating pump where to the controller there is connected the room thermostat and the afore mentioned thermostat has closed the contacts the temp in the room has been exceeded 3 options to be selected 0 Pump blockade 1 Pump blockade within 8 minutes 2 minute operation and repeated 8 minute blockade etc 2 Pump blockade within 6 minutes 4 minute operation and repeated 6 minute blockade
33. to the executive module To ensure essential work of the main unit connect sensors necessary for the boiler s work to the executive module e feeders temperature sensor FEEDER e boller s feeding temperature sensor BOILER FEEDING To launch other functions of the controller connect relevant sensors to the executive module e hot utility water temperature sensor C W U if a one wants to use hot water e heat agent temperature sensor behind the mixer C O if a one wants to control over mixing valve e sensor of returning heat agent s temperature Boiler s return if a one wants to protect the boiler additionally from corrosion the function works only when mixing valve is connected e external temperature sensor External when a one wants to use weather based function no external sensor connection will result in incorrect work of the weather based function e Room thermostat or room regulator of type e g EUROSTER Room thermostat if a one wants a room temperature to affect heat parameters RecalArt Electronic 8 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL OUTPUTS DESCRIPTION Central Heating Circulation Pump max 1 2 0 6 A 230V ATTENTION In the case of a plant without servo the Central Heating Pump is started after minimal temp has been reached the service parameter P1 In the Central Heating case of a plant with the servo the Central Heating Pump works continuously In pump the case of a plant with the roo
34. tter operation of the mixing valve P19 Main Mixing Valve Parameters available via this point enable setting the main mixing valve parameters see the plant s diagram CH1 valve 1 Open time Here one sets the duration for total servo opening in seconds 2 Circulation minimal temp It is a contemporary temp on the Cent Heat 1 circulation 3 Circulation max temp lt reduces on the maximal temp behind the mixing valve exceeding by 10C blocks the CH1 pump 4 Reaction factor adjustment It enhances the mixing valve operation 1 slow reaction 10 quick reaction P20 Three Way Mixing Valve Parameters required in order to set the mixing valve for the floor heating system see plant s diagram valve 2 ORecalArt Electronic 20 OCTOBER 2009 6 T ECONOMIC PREMIUM USER S MANUAL Open time Here one sets the duration for total servo opening in seconds Circulation minimal temp It is a contemporary temp on the Cent Heat 2 circulation Circulation max temp It reduces on the maximal temp behind the mixing valve exceeding by 10C blocks the CH2 pump Reaction factor adjustment It enhances the mixing valve operation 1 slow reaction 10 quick reaction Set the central heating temperature The CH2 temp required for operation without the external sensor Whether characteristics Thermostat decrease in the temp The decrease in the CH2 temp after the thermostat has been connecte
35. viously cut off Do not touch terminals or other live elements of the unit All made connections must be accordant with the system s assembly electric scheme and domestic or local regulations pertaining to electric connections 1 When assembling the electric system of the regulator observe recommendations contained in this manual RecalArt Electronic 5 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL 2 Connections made of copper wire should be adjusted to work in temperature not exceeding 75 C 3 In case of a thermocouple s input use a compensating lead relevant to a type of the selected thermocouple 4 Input signal lead mustn t be localized in the same duct as the power cable 5 Utilization of relevant lead spiral for the input signals is efficient and protects from disturbances resulting from electromagnetic induction 6 To provide power to the regulator use cable of the same or higher parameters than parameters of a lead insulated by vinyl 600V of 1 mm2 cross section or larger 7 Tight terminals screws with 1 0 Nm torque 8 If the unit turns out to be prone to power disturbances use an anti disturbances filter in order to prevent the unit from incorrect work The anti disturbances filter assemble on grounded panel and provide possibly the shortest connections of leads between the anti disturbances filter filters output and terminals of the regulator s power cable PRECAUTIONS e Before first use of the main unit study
36. xing valve while upwards means the process of opening of the valve total flow into the Central Heating system boiler s return temp shall not be displayed when the return sensor is not connected NAVIGATION THROUGH THE MENU in order to enter the menu one needs to push ir ES eee moa MEET SS A in the menu navigation is possible due to the buttons A y 5 Data record is performed after the menu has been left by pushing the button k y f on the display there occurs the text string SAVE CHANGES org select yes and confirm pushing the button or NO to cancel the record c 12 OCTOBER 2009 ECONOMIC PREMIUM USER S MANUAL PARAMETERS SETTING P1 heating temperature The set temp will be maintained on the Cent Heat 1 circulation In the case the mixing valve with a drive is assembled the controller will increase in the temp at the boiler by a few degrees setting carried out in the authorized center parameter no 18 in order to enhance the valve s performance ATTENTION In the case one sets the weather based operation P10 there is no opportunity for manual setting of the heating temp and the P01 parameter is unavailable AUTO mode In order to enable the manual control over the boiler s temp heating one needs to switch the weather based operation off in the parameter P10 set the heating curve into 0 P2 heating type The parameter needs to be set up upon the fuel used n
Download Pdf Manuals
Related Search