Hardware Manual for 5000 Series
Contents
1. QUARTEGCH 5000 Corporation 2 rg 12 25 L NOS NOS zzz Ca POWER INPUT 5000 AC The three terminals shown in the hardware diagram represent the input power Reading from left to right starting from the fuse L1 L2 and Ground The Switch depicts 120 versus 240 The switch pointing away from the fuse is 120 Caution Care must be taken to verify setting of the dip switch Damage can result if either voltage is applied to the wrong setting DC The three terminals shown in the hardware diagram represent the input power Reading from left to right starting from the fuse L1 12 24VDC L2 DC Common L3 Ground 5000 Series Hardware User Guide Page 25 5000 Touch Only The following diagram shows the placement of the connectors and the 5000T faceplate CUM EL s Cormoration Corporation oto Oto RES AC The four terminals shown in the hardware diagram represent the input power Reading from left to right 5000T lying on its face Ground L2 no connection L1 DC The f2. Sas susu suu usa ilasan kaya 29 USER KEYS TOUCHSCREEN AND EDIT KEYS LOCK 55 00 21 404 1 1 1 30 PIELDsLOCK MESSAGE EU m T T 30 GLOBAL LOCK UNLOCK WINDOW nnne nnne sisse 31 BRIGHTNESS CONTRAST ADJUSTMENT WINDOW 4 a a 31 GENERAL FATAL ERROR MESSAGES Q5000 STOPS RUNNING sse 31 MISCELLANEOUS SCREEN MESSAGES uuu e a nennt nennt sedet isse sias sese eras sedes 32 PLC SPECIFIC ERROR MESSAGES u i Ta oU VR EGG D 32 ALLEN BRADLEY SLC 500 485 040000 0 nein sese essa sess tasas assa 32 Cable Disconnect Wiring Droblems 32 Dialog File Error Duplicate Node sessi nennen 32 SLC 500 DH485 Comm Parameters Message 000000000400 05000 32 ALLEN BRADLEY SLC 500 DEI CHANNEL 0 Pop 33 Cable Disconnect Wiring problems sessi nnns nenne 33 Dialog File e EE 33 SLC 500 DF1 Channel 0 Comm Parameters 33 MODICON MODBUS PROTOCOL vannen E RE R E E E TATE 33 Cable Disconnect Wiring problems A 33 Dialog
3. 20 c to 60 c Operating Humidity 20 to 95 non condensing Wiring Considerations Care should be taken when routing AC power supply cable and the communication cable Follow these guidelines for a trouble free installation Communication cable must be kept away from AC power lines Keep at least one foot away from 115 VAC lines and two feet away from higher voltage lines If the cable must cross AC power lines cross them at right angles 90 Keep the cables away from sources of high energy fields such as arc welders AC motors motor starters servo controllers generators induction heaters and transformers Appendix E Ladder Logic Examples Although minimal ladder logic is required for use with the 5000 operator interface terminal several 5000 Series Hardware User Guide Page 34 unique features be utilized when used conjunction with ladder Triggering a Screen This example shows the basic circuit for triggering a screen via the PLC When the trigger circuit energizes the value 1000 will be moved into the integer trigger element causing screen 1000 to be displayed In this example screen 1000 is the Engineer s Toolbox as described in the Engineer s Toolbox section of this manual Move Statement Source 1000 Destination Trig 1 Trigger Circuit Value Modified This example would be used to automate screen triggering if a sequence of screens was des
4. 5000 Series Hardware User Guide Page 12 Command Word frequently so the PLC application program may change each of the bits at any time The Command Word is configured assigned in the Setup section of the ScreenMaker software Refer to the ScreenMaker User s Guide or on line help for additional information on your specific PLC type Bit Reference Bit 00 Bit 16 Bit 15 Bit 02 Bit 14 Bit 03 Bit 13 Bit 04 Bit 12 Bit 05 Bit 11 Bit 06 Bit 10 Bit 07 Bit 09 Bit 08 Bit 08 Bit 09 Bit 07 Stack is Empt Bit 10 Bit 06 Stack is Full Bit 11 Bit 05 Bit 12 Bit 04 Bit 13 Bit 03 Bit 14 Bit 02 Bit 15 Bit 01 Communication Active Flag Bit XX Used for Modicon PLCs Only Soft Locks Bits 0 1 2 16 15 14 These three bits allow the PLC application program to disable specific 5000 functions as well as indicate the status of the combination locks from the 5000 The 5000 alters the Soft Lock bits only when a combination lock has been enabled When any of the Soft Lock bits are energized by the PLC the associated lock is enabled and will remain enabled until the Soft Lock bit is de energized in the PLC application program or via the combination lock from the 5000 Lock Edit Keys Bit 0 Bit 16 This bit allows the programmer the ability to disable the numeric keypad along with the LOCK ESCAPE CLEAR and ENTER keys When this bit is energized the 5000 will ignore any attempt at entry into these keys When t
5. BE HH Clear Enter 0 EE wi UMSO SOOO Corporation rg 12 25 WO3 1009 E 5000 Series Hardware User Guide Page 37 5000T Touch Only Version All dimensions in inches 7 32 DIAMETER DRILL i SE E 3 80 7 60 QUARTECH G o preso o o BREE HHHH 3 60 5000 Series Hardware User Guide Page 38
6. PEG COMMUNICATIONS l E 20 ALLEN BRADLEY SLC 500 DH485 COMMUNIGATIONS 20 ALLEN BRADLEY SLC 500 CHANNEL 0 1 20 ALLEN BRADLEY PLC 5 CHANNEL 0 DEI 21 ALLEN BRADLEY 14 41 ehe enne a aaa aaa sese esse sese essa isse esse sess 21 GE FANUC SERIES 90 SNP COMMUNICATION 21 MI RESTI ES n M oi n I EEEE ATE CA we 22 MODBICON MODBUS 9 PINDSSULB 5 4 ctii ctes ILT 22 MoDICON MODBUS MICRO PHONE PLUG enhn a t ese essen 22 MODICON MODBUS USING 8517 MULTIPLEXER he eene nnnnnnnrnn nnne nennt a 23 OMRONIHOSTEINKADAPTER iiec 23 SIEMENS S5 CURRENT LOOP COMMUNICATIONS 2 na 23 5000 SCREENMAKER COMMUNICATIONS 0 a a 24 na l N 24 APPENDIX HARDWARE 6 65 25 5000 KEYBOARD amp F
7. RDA 10 j 6 SDA TERM 9 I SDB 13 T 12 RDB SDA 12 1 2 13RDA SC 7 75 CTSB 8 io a 4 RTS RTSB 14 5 CTS CTSA 6 CTSB 15 5000 Series Hardware User Guide Page 21 Mitsubishi FX Series Quartech Corporation Part Number 2148 10 FX Series 25 Pin Male D Sub TxDB 3 TxDA 16 RxDB 2 H RxDA 15 SC 9 DSR 4 i DCC PWE 21 GND 20 DSR 17 _ 5VDC 24 5000 12 RxDB 13 RxDA 14 TxDB 6 TxDA 7SC 15 Pin Female D Sub Modicon MODBUS 9 Pin D Sub Quartech Corporation Part Number 2116 10 MODBUS Port 9 Pin Male D Sub RXD 2 TXD SC DTR DSR RTS CTS 5000 15 Pin Female D Sub 2TXD 3 RXD 75 4RTS 5 CTS Modicon MODBUS Micro Phone Plug Quartech Corporation Part Number 2151 10 MODBUS Port 8 pos RJ45 Plug RXD 4 TXD 3 H SC 5 i RTS 6 CTS 5000 Series Hardware User Guide 5000 15 Pin Female D Sub 2 TXD 3 RXD 75 4RTS i 5 CTS Page 22 Modicon MODBUS using 8517 Multiplexer Quartech Corporation Part Number 2118 10 8517 Port 5000 15 Male D Sub 15 Pin Female D Sub RXD 2 SE TXD 3 h 3 RXD CTS 4 4RTS RTS 5 5 CTS SC 7 7SC Omron Host Link Adapter Quartech Corporation Part Number 2132 10 Host Link Adapter 5000 25 Pin Male D Sub 15 Pin Female D Sub TXD 2 3RXD RXD 3 r 2 EXD RTS 4 i 4RTS CTS 5 eet 5 CTS SC 7 a i 55 CNN 1 FG Si
8. Command Reg Address PLC Comm Fault Check Dialog File Int Triggers Address 5000 Series Hardware User Guide Page 33 Modicon Comm Parameters Message If any of the previous messages appear this message will also appear in order to give you a breakdown of the 5000 setup This message is extremely useful in order to determine where the setup problems reside 5000 versus Modicon PLC Node Baud Int Trigger Command Reg PLC Not Supported If you receive this message contact factory for list of PLCs supported PLC Comm Fault Attached PLC Model is NOT Supported Appendix D Installation The 5000 is designed to be mounted in the door of an enclosure or on an operators console for ease of use Care should be taken when drilling and cutting out the mounting holes for the unit in order to protect it from metal chips and conductive particles Failure to protect the unit may cause damage when power is applied and may void warranty A minimum clearance of six inches should be kept between the unit and any other device that generates heat In the event that the internal enclosure temperature periodically exceeds 50 degrees Celsius 122 degrees Fahrenheit fans or a purge air system should be used to increase the air flow and eliminate Hot Spots that occur within the panel Electrical Requirements 120 VAC 10 Fuse at 1 Amp Environment Operating Temperature 0 c to 55 c Storage Temperature
9. Lock Code To Unlock Screen Edit Keys Locked Enter Lock Code To Unlock Edit Keys Field Lock Message If a field on the screen is activated AND the field has a lock associated with it AND the specific lock is activated the following unlock window will be displayed 5000 Series Hardware User Guide Page 30 Field Locked Enter Lock Code To Unlock Field Depending on whether or not a correct lock code was entered on one of the above unlock windows one of the following messages will be displayed LOCK DISABLED or INVALID CODE Global Lock Unlock Window Global Lock Unlock window allows a user to lock or unlock any of the 15 field locks or any of the keypad locks Pressing the LOCK key activates this window Depending on function selected and whether or not a valid code was entered one of the following messages will be displayed LOCK ENABLED LOCK DISABLED or INVALID CODE Brightness Contrast Adjustment Window 5000C Pressing the e and key activates the following window Use 74 keys to adjust brightness Use lt keys to adjust contrast brightness contrast 5000T Pressing the lower two cells corners at the same time General Fatal Error Messages 5000 stops running FATAL ERROR Contact Vendor XXXXXX PLC Interface Software Version FATAL ERROR Invalid Setup Data FATAL ERROR Invalid Screen Triggered Press ENTER to Restart System FATAL ERROR An Alarm Screen Has Triggered
10. configurations that can be made for each key Switch Image When the key is configured as Switch Image it will act as either a momentary or maintained Pushbutton Selector Switch The status of the switch is held in the Dialogue File Refer to the Dialogue File section of the ScreenMaker User s Manual to determine which bit in the switch image word will be affected PLC Bit Address This configuration allows the programmer to assign a specific bit address to the key When the key is actuated the associated bit in the PLC will be toggled This configuration can be setup as either Momentary or Maintained Bit Status This configuration has an assigned PLC address for the key When the key is actuated the bit s chosen in the Mask of the assigned address will be affected This gives the programmer the ability to change multiple bits in the PLC by the actuation of one key This configuration can be setup as either Momentary or Maintained Screen Trigger In this configuration the key can be configured to change the screen or screens in the integer trigger s up to 4 screens can be assigned When the key is pressed the assigned screen s will be sent to the integer word s The programmer can use this function to allow the operator to make a decision and continue on a different screen path based on the decision Lock Key The LOCK key is used to globally unlock lock user field entry touch screen and user key access When assigned in the ScreenMa
11. into an access field and does not desire to modify its contents by simply pressing the ESCAPE key he she can terminate edit mode of the field and return to the normal view of the screen Clear Key The CLEAR key allows for easy clearing of an entry field If the operator has entered into an access field and does not wish to type over the contents by simply pressing the CLEAR key he she can remove the contents of the field and type in a new value 5000 Series Hardware User Guide Page 16 and Keys Brightness and Contrast Adjustment With the 5000T the and keys serve a dual purpose Used singularly the keys function as normal decimal point and sign However when pressed simultaneously they trigger the contrast adjustment function After pressing the two keys the 5000C will pop up a brightness contrast adjustment screen Use the UP DOWN arrow keys for brightness and the LEFT RIGHT arrow keys for contrast When the desired settings are met press the ESCAPE key to exit brightness contrast adjustment mode With the 5000T press the bottom two cell corners to trigger contrast adjustment function Adjustment is by holding down the up down key until the desired level is reached Eight User Keys Each of the eight user key s is configured separately and can be re defined for each Cover and Clear screen created in the 5000C Each key can be configured as Momentary Pushbutton or Maintained Push On Push Off There are four different
12. keyboard is scanned to see if the 3 key is being held down If it is being held down the 5000C will enter into its Project Upload Download Mode and the following screen will be displayed Quartech 5000 in Project Upload Download Mode Press 1 for PC Communication Press 2 for Modem Communication In the case of the 5000T touching the screen anywhere while power is applied will bring the unit into its Project Upload Download Mode The following screen will appear 5000 Series Hardware User Guide Page 7 Quartech 5000 in Project Uplo Z Download Hode Select Communication Hode Hodem If an Upload or Download is desired for local connections press the 1 key for a 5000C unit or press PC for 5000 and the unit will display the following Waiting for Command from PC If you intend on using a Modem for remote uploading and downloading press the 2 key for a 5000C unit or press Modem for a 5000T and follow the instruction on the screens Once the 5000 is setup into its Project Upload Download Mode for either modem communication or direct connection the ScreenMaker programming software can proceed with the Upload Download process Upon completion of screen transfer power must be cycled If file loading is not desired simply recycle power on the 5000C and do not press the 3 key or recycle power on the 5000T while not touching the screen Run Mode If the 3 key is not held down on Power Up the 5000C or the screen on
13. next alarm Keep in mind that the 5000 will ignore any commands to use the printer port while the Print in Progress bit is energized A print progress can also be cancelled by clearing this bit If the PLC application program does not use this function it may simply be ignored 5000 Power Up Bit 14 Bit 2 Command Word bit 7 bit 9 will be pulsed by the 5000 on Power Up Since the bit is pulsed there is no need for the PLC application program to de energize it This may be useful if 5000 Series Hardware User Guide Page 15 used in the application program to trigger some action on Power Up If the application program does not use the function it may simply be ignored Communication Active Flag Bit 15 Bit 1 This bit is set by the 5000 to verify communications is active The 5000 does not de energize this bit so it is up to the PLC to utilize this function in its ladder program The communication active flag is very useful to allow the PLC to constantly be aware of the 5000 s status If the 5000 were to be disconnected from the PLC either on purpose or by accident the PLC could halt operations and place the machine in a safe state versus continuing without an operator interface If the application program does not use the function it may simply be ignored SECTION Seven Key Definitions The 5000C keypad is made up of eight user keys full numeric keypad LOCK ESCAPE CLEAR ENTER and four ARROW keys which can be used for a varie
14. A Non Existent User Screen Press ENTER to Restart System 5000 Series Hardware User Guide Page 31 FATAL ERROR No Display Screens in Memory Miscellaneous Screen Messages Error Alarm Screen Cannot be Displayed This is triggered if an alarm screen triggers another alarm screen The second alarm screen is ignored but a message is temporarily displayed Displayed 2 4 seconds No Display Screens Triggered Displayed until a display screen is triggered Stack is Empty Closing Stack Displayed if a stack empty screen is not specified Displayed 2 4 seconds PLC Specific Error Messages The following error messages are broken up by PLC brand in alphabetical order Allen Bradley SLC 500 DH485 The following messages are communication errors and should be addressed through ScreenMaker 5000 setup wiring of the network and SLC setup Cable Disconnect Wiring problems PLC Comm Fault Check Cable and PLC PLC Comm Fault Cable Disconnected at Quartech 5000 Dialog File Error Duplicate Node If the following messages occur verify setup the of the dialogue file and node number in both the ScreenMaker Software and SLC 500 data table setup PLC Comm Fault Check dialog file number and size PLC Comm Fault Duplicate node on network SLC 500 DH485 Comm Parameters Message If any of the previous messages appear this message will also appear in order to give you a breakdown of the 5000 setup This message is extremely useful in or
15. C or the ScreenMaker Software package The following drawings illustrate the cable pinouts necessary for communications to both PLC communications Allen Bradley SLC 500 DH485 Communications Quartech Corporation Part Number 2145 10 SLC 500 DH485 5000 8 pos RJ45 15 Pin Female D Sub RxTxB 1 12 RXDB RxTxA 2 13 RXDA SC SC Send Rec 5 i 8 Send Rec CH 6 1 FG A RTS 5 CTS Allen Bradley SLC 500 Channel 0 DF1 Quartech Corporation Part Number 2136 10 SLC 500 DF1 5000 9 Pin Female D Sub 15 Pin Female D Sub RXD 2 2 TXD TXD 3 SC 5 i 7 5 RTS 7 i 4RTS CTS 8 NI 5CTS DCD 1 AA s 1FG DTR 4 S e DSR 6 5000 Series Hardware User Guide Page 20 Allen Bradley PLC 5 Channel 0 DF1 Quartech Corporation Part Number 2139 10 PLC 5 DF1 5000 25 Pin Male D Sub 15 Pin Female D Sub TXD 2 RXD RXD 3 2 RTS 4 i 4 RTS CTS 5 ii i i 5CTS SC 7 nn eg DSR 6 X GEN 1 FG DCD 8 20 Allen Bradley MicroLogix Quartech Corporation Part Number 2147 MicroLogix 5000 9 Pin Male D Sub 15 Pin Female D Sub TXD 2 2 5 3 RXD RXD 3 STEE SC 5 75C i 4 RTS i ser 1 FG GE Fanuc Series 90 SNP Communication Quartech Corporation Part Number 2150 10 Series 90 5000 15 Pin Male D Sub 15 Pin Female D Sub RDB 11 7 t 14SDB
16. C Ladder Logic can be setup to monitor what screen is currently displayed and change the screen based on logic conditions In addition a PLC Data Field could be created to write directly to the Integer Trigger Once the operator has entered the new value into the PLC Data Field the 5000 will trigger the corresponding screen Screen Triggering via the Pushbutton Field or User Key The Pushbutton Field User Key can be setup as a screen trigger button As each screen is created in the ScreenMaker software a screen value can be attached to a pushbutton field User Key Any of the four triggers can be assigned a screen number associated with the Field Key If entry is not allowed the 5000 will simply ignore it when pressed A zero assigned will clear the screen from the corresponding trigger word The user key attributes are definable on every Cover and Clear screen Therefore a user key on one screen could be used as a screen trigger whereas on another screen it could be a jog button Keep in mind that a screen open options set to Overlay will not allow user key definitions Therefore the 5000 will default the user key assignments to the screen being covered SECTION Six Command Word The Command Word reference is viewed by the 5000 as sixteen individual bits internal to the host device The individual bits in the Command Word instruct the 5000 to perform a specific function or indicate the status of a function The 5000 will monitor and update the
17. DIRECT DATA WRITES een nnn nennen nene nnne nnns 12 SCREEN TRIGGERING VIA THE PUSHBUTTON FIELD OR USER KEY 12 SECTION SIX COMMAND WORD uu seo oa pasa ad Losada 12 SOFELOGCKS BITS 0 1 2 16 ee EE 13 Lock Edit Keys Bit 0 Bit 16 699 13 Lock User Keys Bit T GmI5l 95989898 13 Lock Touch Screen Bit 2 Bit 14 nennen 998989898988 13 ALARM LOG BITS 3 4 5 6 13 12 11 10 99999 2 14 Alarm Log Empty BIL3 Bit 13 p Reda aede 14 Alarm Log Full Bit 4 Bit 12 2 dde dd dde ede ded dq dede d da dea e dd e dea n dn de d ded n 14 Print Alarm Log Bit 5 Bit 110222200000 m u dee eed u e een ded enda nd dnd 14 Clear Alarm Log Bit 6 Bit 10 22220000000000000000400000000000000000000000000000000000002022 14 STACK SCREEN BITS 7 8 9 10 11 BiTS 9 8 7 6 5 41 8 4 1 020 0 8 0102 2 2 nnn 14 Display Stack Screen Bit BEL 14 Stack Request Bit 8 Bit 8 uu seus l ee 15 Stack is Empty Bit 15 Stack is Full Bit 10 Bit 6 uuu R 15 Clear Stack Bit 11 Bit 5 t HEEN ed ad aae dA Led Ad ed aed ad dad 15 VALUE MODIFIED BIT 12 B
18. Fil REENEN 33 Modicon Comm Parameters Message 9 99 34 PEG Not SUDDOMOO ERE pe ee gage soln cage EORR ea poe Pe oce ange baie 34 5000 Series Hardware User Guide Page 3 APPENDIX D 5 1 1 u 34 ELECTRICAL REQUIREMENTS wiscscccetecececesececssaceececnevescavacseccesecd eacdnssvacsuvddseratesvensuvacsdeadesecd esvdndescsuutevetwsetwantereds 34 ENVIBONMEN 34 WIRING CONSIDERATI O NS 22222524 uu hi ua u hua sss 34 APPENDIX E LADDER LOGIC EXANPLES u 34 TRIGGERINGA SCREEN Suca aa ass e EE 35 VALUE NMODIEIE cep SS EE EE eal ee oe G Gast u Ce oe eu UEM e 35 GOMMUNIGATION ACTIVE FLAG Sus AE a a EE 36 MECHANICAL DIMENSIONS 37 5000 KEYPAD amp FUNCTION KEY VERSION 37 5000 Es 38 5000 Series Hardware User Guide Page 4 Section One Introduction The Model 5000C combines the functionality of a Graphics Touch Screen and operator entry device into a single Operator Interface Terminal Whereas the 5000T touch only has only
19. IT 4 u u estote e nen S 15 PRINTIN PROGRESS BIT Xe ee OP Ge i esee ve YE Pe Pod de 15 5000 POWER UPX BIT T4 BIT 2 uA Ee 15 COMMUNICATION ACTIVE FLAG BIT 15 1 nnne nnne 16 SECTION SEVEN KEY DEFINITIONS 22 1 16 NEGER e EE 16 ENTER EE 16 ESCAPE EE 16 GLEAR KE Y onite ian a ia EE 16 AND KEYS BRIGHTNESS AND CONTRAST 6 ansa 17 EIGHMUSER NEY EE 17 Switchmage 8 x1 NI te uet du ene ode UM et uc tu fotu UDSM 17 PEG Bit Address s esa tala eene 17 Bit Status ER de Se ee 17 Screen Trigger eu ER d e PEDE EHE ed e Gea ere ee at beide 17 EN 17 POP UP AL PHANUMERICK vpan na nsi inar sn s sese si 18 ka a eon EUREN 19 5000 Series Hardware User Guide Page 2 APPENDIX COMMUNICATION CABLES 1 11 11111111 11 uu uu uu u 20
20. Quartech Corporation 5000 Hardware Users Guide 5000 amp 5000T ii er er xit Quartech Corporation 50680 Corporate Drive Shelby Township Michigan USA 48315 3107 Tel 810 997 9400 Fax 810 997 9407 Email quartech flash net Web Address www quartechcorp com 5000 HM Rev 1 6 98 The product described in this document can variety of uses the user and those responsible for applying this equipment must satisfy themselves as to the acceptability of each application and the use of the unit Under no circumstances will QUARTECH CORPORATION be responsible or liable for any damage including indirect or consequential losses resulting from the use misuse or application of the unit The text illustrations charts and examples included in this document are intended solely to help explain applications of the product Due to the many variables associated with specific uses or applications QUARTECH CORPORATION cannot assume responsibility or liability for actual use based upon the data provided in this document No patent liability is assumed by QUARTECH CORPORATION with respect to the use of circuits information equipment or software described in this document No part of this document may be reproduced stored in a retrieval system transmitted in any form or by any means including electronic mechanical photocopying or otherwise without the prior express written permission
21. UNCTION KEYS imus EES EEN 25 POWERINPUT T EE EE MONO DO OS OO DEAD DUO nds A ION cU 25 HOOO I TOUGH ONLY EE EE 26 THE FOLLOWING DIAGRAM SHOWS THE PLACEMENT OF THE CONNECTORS AND THE 5000 FACEPLATE 26 COM1 SERIAL COMMUNICATION PORT 27 2 SERIAL COMMUNICATION PORT 27 GOMS COMMUNIGATION PORT irte E 27 FUSE ACCESS cut cfe oc NR iN EE DUI D D M 27 DIP SWITCHIBANIzz do do ODO OL tN 27 Dip Switch 1 Download Communication Jntertace ener 27 Dip SWIICh inis eden edipi din den He Eas 27 Dip SWItCli6s 3 6 4 ua Eege Set 27 APPENDIX ERROR amp STATUS 5 u 27 e uscite LIU uei MM nu IL OE 28 Cumi pa t noted isa nl IR ES 28 SCREENMAKER COMMUNICATION INITIALIZATION MESSAGES 28 SCREENMAKER COMM MESSAGES AFTER COMM ESTaApLsnEn 28 SCREENMAKER COMMUNICATION FAULT MESSAGES lassa ss sanas asas ssa 29 SOREEN STORAGEIPAUEPSZS SS SSS ASS D D a apu aaa ee 29 DATA
22. always in capital letters Example SELECT or ENTER 5000 Series Hardware User Guide Page 5 Product Overview The 5000 is customized for a particular application by creating screens A screen can contain text graphics and bitmaps and may include variable information from the PLC These variables may be modified through the 5000 s keyboard or via the pop up keypad Both the PLC and the 5000 can trigger a screen The section entitled Screen Triggering will describe screen triggering in detail A screen may use all or only part of the 5 6 diagonal display This allows more than one screen to be displayed simultaneously Interface Note Please note that both the 5000C and 5000T are shipped from the factory with the manufacturing test code loaded into its memory Prior to loading a Project screens into the unit please refer to SECTION TWO Configuration Download Mode regarding loading the communication interface AB Modicon GE etc into the 5000C and 5000T Once having downloaded the communication interface of your choice return to SECTION THREE in order to better understand the mechanics of downloading uploading your projects SECTION TWO Confiquration Download Mode As stated above both units are shipped from the factory with test code used by manufacturing You must next load a communication interface i e Allen Bradley PLC5 Modicon Modbus etc prior to loading your project screens in to the unit By placing Dip Switc
23. below 100 This bit is quite useful when used in combination with the Clear Stack Bit and the Display Stack Screen Bit If the PLC application program does not use this function it may simply be ignored Clear Stack Bit 11 Bit 5 This bit is controlled by 5000 and the PLC If a 0 to 1 transition is detected the 5000 will automatically purge all screens from its stack If the PLC application program does not use this function it may simply be ignored Value Modified Bit 12 Bit 4 Command Word bit 12 bit 4 is energized by the 5000 any time a screen sends data to the processor This includes PLC Data fields PLC Text Fields Recipe Buttons and Pushbutton Fields set as Bit Status or Bit set The 5000 does not de energize the bit therefore the PLC s application program must de energize it each time it is set This function may be useful in an application program designed to automatically change a screen on the 5000 upon the user entering data in a particular screen If the PLC application program does not use this function it may simply be ignored Print in Progress Bit 13 Bit 3 Command Word bit 13 bit 3 is energized by the 5000 any time an alarm screen printed output or alarm log is sent to the printer port The 5000 will de energize this bit once the output is complete This function may be useful in an application program designed to automatically print alarm screens By monitoring this bit the PLC can determine how fast to trigger the
24. cate an entry has been attempted with improper information Typically these messages would occur upon keying in values out of range One exception is the Invalid Recipe Write Address If you encounter this message correct the Recipe Field in the ScreenMaker Software ERROR Invalid value entered ERROR Value less than lower limit ERROR Value greater than upper limit ERROR Invalid date entered ERROR Invalid time entered 5000 Series Hardware User Guide Page 29 ERROR Invalid PLC address entered Engineer s toolbox address field ERROR Recipe value at maximum ERROR Recipe value at minimum ERROR Invalid recipe write address ERROR Barcode string too long ERROR Invalid Protocol Detected In Received Message The following messages are displayed if a valid date or time is entered These are specific to date and time entry Setting Date Setting Time User Keys Touchscreen and Edit Keys Lock Messages If a specific key is pressed AND the associated lock bit is set in the command register AND a lock code does NOT exist for the specified key one of the following messages will be temporarily displayed User Keys Locked Touchscreen Locked Edit Keys Locked If a specific key is pressed AND the associated lock bit is set in the command register AND a lock code exists for the specified key one of the following unlock windows will be displayed User Keys Locked Enter Lock Code To Unlock Keys Touchscreen Locked Enter
25. der to determine where the setup problems reside 5000 versus SLC 500 OIT N PLC N Baud Dialog File Max Poll 5000 Series Hardware User Guide Page 32 Allen Bradley SLC 500 DF1 Channel 0 Port The following messages are communication errors and should be addressed through ScreenMaker 5000 setup wiring and SLC setup Cable Disconnect Wiring problems PLC Comm Fault Check Cable and PLC PLC Comm Fault Cable Disconnected at Quartech 5000 Dialog File Error If the following message occurs verify setup the of the dialogue file in both the ScreenMaker Software and SLC 500 data table setup PLC Comm Fault Check dialog file number and size SLC 500 DF1 Channel 0 Comm Parameters Message If any of the previous messages appear this message will also appear in order to give you a breakdown of the 5000 setup This message is extremely useful in order to determine where the setup problems reside 5000 versus SLC 500 Baud Dialog File Modicon MODBUS Protocol The following messages are communication errors and should be addressed through ScreenMaker 5000 setup wiring and PLC setup Cable Disconnect Wiring problems PLC Comm Fault Check Cable and PLC PLC Comm Fault Clear To Send Input Line False Dialog File Error If the following messages occur verify setup of the dialogue file in both the ScreenMaker Software and SLC 500 data table setup PLC Comm Fault Check Dialog File
26. emens S5 Current Loop Communications Quartech Corporation Part Number 2149 10 S5 Connection 5000 15 Pin Male D Sub 15 Pin Female D Sub Input 2 P 14 RXD Output 6 6 TXD Com 7 7 V In 9 i 9 V Out 1 FG 5000 Series Hardware User Guide Page 23 5000 to ScreenMaker Communications 5000 to Personal Computer Quartech Corporation Part Number 2126 10 Computer 5000 9 Pin Female D Sub 9 Pin Male D Sub RXD 2 2 TXD TXD 3 SC 5 d 55 RTS 7 i 8 RTS CTS 8 zs 7CTS DCD 1 GC 9FG DTR 4 Nice DSR 6 5000 to Modem 5000 to Modem Computer Modem 9 Pin Female D Sub 25 Pin Male D Sub RXD 2 lt 2 TXD TXD 3 SC 5 75 RTS 7 i i 4 RTS CTS 8 m 5CTS ee 1FG 5000 Series Hardware User Guide Page 24 Appendix Hardware Characteristics 5000C Keyboard amp Function Keys The following diagram shows the placement of the connectors and the 5000C faceplate The Quartech LegendMaker Software has been installed with the ScreenMaker software This program allows for graphics text boxes etc to be created and printed for custom legend inserts Refer to the on line help in the LegendMaker software package for details i E EISE Ee es n nip Clear Enter 10
27. h 1in the OFF position down both units will be placed into Configuration Download Mode when power is applied The connection between the 5000C amp 5000T and the personal computer is via Quartech cable 2126 10 pin out is on page 24 The communications interfaces are stored in the ScreenMaker 5000 programming software Instructions for the download are shown on the screen of the 5000C amp 5000T and in the software The following screen is for the 5000C Q5000 in Configuration Download Mode Press 1 for PC download Press 2 for modem download Firmware Version 1 01 5000 Series Hardware User Guide Page 6 following screen is for the 5000 Firmware Version X XX Quartech 5000 in Configuration Download Hode Select Communication Hode Select PC to download via a direct connect to the personal computer Use Modem to download via a modem connection to the personal computer Both require ScreenMaker software to be running on the personal computer With both the 5000 and 5000T make sure they are in the Waiting for Command Mode then initiate the Upload Download from the ScreenMaker software Follow the instruction on the screen for downloading the configuration into the unit SECTION THREE Project Upload Download Mode This mode is used for Uploading and Downloading of Screen files and project setup information created within the ScreenMaker software When power is first applied to the 5000C the
28. his allows a windows type effect to exist on the display However any PLC variable fields that show through from the other Trigger Word cannot be accessed using the touch screen or keypad Only those PLC variable fields on the cover screen can be accessed Overlay If the screen is configured for overlay the 5000 will not be cleared before the screen is displayed If the screen does not use the entire display then characters from a screen that may reside in the other Trigger Word will remain on the display This similar to the cover configuration allows windows type effect to exist on the display However the difference between cover and overlay is that any PLC variable fields that completely show through from the other Trigger Word can also be accessed using the touch screen or keypad The following example will illustrate what the 5000 display would look like when two screens are triggered to the display 5000 Series Hardware User Guide Page 10 EXAMPLE This example will show the resulting 5000 display when screen 12 is sent to Trigger 1 then screen 6 is sent to Trigger 2 SCREEN 12 Destination Trigger 1 Screen Setting Clear Current Pressure Settings SCREEN 6 Destination Trigger 2 Screen Setting Cover Leak in Pressure Hose Resulting Display Pressure Hose Current Pressure Settings The resulting display is made possible assuming that screen 12 is triggered first which will clear the display and add i
29. his bit is de energized the keys will become operational Lock User Keys Bit 1 Bit 15 When this bit is energized the 5000 will ignore the eight definable user keys When this bit is de energized normal operation of the user keys resume Lock Touch Screen Bit 2 Bit 14 When this bit is energized the 5000 will ignore the entire Touch Screen All user interactions will be suspended unless using the cursor control keys user keys or numeric keypad When this bit is de energized normal Touch Screen operation will resume 5000 Series Hardware User Guide Page 13 Alarm Log Bits 3 4 5 6 13 12 11 10 These four bits control and monitor the status of the Alarm Log Alarm log is capable of 100 fault messages Alarm Log Empty Bit 3 Bit 13 Command Word bit 3 bit 13 is energized by the 5000 any time the Alarm Log does not contain any messages This function may be useful in an application program designed to automatically change a screen on the 5000 if the Alarm Log contains a screen If the PLC application program does not use this function it may simply be ignored Alarm Log Full Bit 4 Bit 12 Since the Alarm Log can only contain 100 screens at any given time the 5000 has the capability of notifying the PLC that the Alarm Log is full The feature is particularly useful for clearing the Alarm Log or printing the Alarm Log Since the PLC is aware that the 5000 can no longer accept messages in the Log action can be taken to c
30. ialog File is composed of two unique groups of consecutive registers Register Notes Command Register 1 word 16 bits Green LED Image 1 word 16 bits Future Use Amber LED Image 1 word 16 bits Future Use Red LED Images 1 word 16 bits Switch Image 1 word 16 bits Register Notes Integer Triggers 4 words Clock amp Calendar 3 words Refer to the ScreenMaker on line help or ScreenMaker User s Guide for additional information on the Dialog File broken down by specific PLC type SECTION Four User Screen Triggering After communications with the PLC has been established the 5000 will trigger the lowest screen in its memory From this point on screen triggering is then left up to the application program or the 5000 This section will describe the Trigger word s and all of the different 5000 Series Hardware User Guide Page 9 ways that screens be sent to the 5000 display Please note for additional information on Alarm Screen Management refer to the ScreenMaker User s Guide 5000 Trigger Word s Screen Triggering is the means by which a screen is made to open or close Ultimately every screen sent to the 5000 display will channel through a Trigger Word The 5000 s Trigger Words are configured using the ScreenMaker software The reference specified in the Quartech 5000 Properties will be Trigger 1 The next three consecutive word address will be used as Trigger 2 through Trigger 4 Each Trigger word is independen
31. ired for your process This example shows the step through process of screens 10 through 20 Value Modified ADD Source 1 to Trig 1 Source Trig 1 Value Modified Reset unlatch The above example assumes That screen 10 is being displayed And that a PLC Access Field is Modified causing the Value Modified bit to energize 5000 Series Hardware User Guide Page 35 Communication Active Flag This bit will be energized by the 5000 anytime it is found de energized The PLC can use this bit as part of a watchdog timer circuit to detect a loss of communication with the 5000 The following is a typical circuit used to detect a loss of communication with the 5000 Communication Active Flag Timer on Delay Timer One XXX Time Base 1 0 Preset 10 Active Fla 9 Timer on Delay Timer Two XXX Time Base 1 0 Preset 5 De energize Unlatch Communication Active Flaa Bit Bit 15 T 1 Done Create an output for this rung This output will be eneraized if communications is lost 5000 Series Hardware User Guide Page 36 Mechanical Dimensions 5000C Keypad amp Function Key Version All dimensions in inches 0 300 Le 10 900 e 1 pam EIGHT PLACES 8 250 9 000 S e 7 650 Te 5 750 0 375 11 500 12 250 See Le e neo 9129
32. ker software the 15 combination locks can be applied to any PLC access field If the LOCK key is pressed the following message will appear 5000 Series Hardware User Guide Page 17 Enter Code Field Locks Status 1 4 K ae 5 8 3 6 22 User Keys Touch Scrn The operator can use the ARROW key to move the focus off of the Lock icon and onto the Unlock icon At this time he she can enter the four digit code to unlock lock the specific field The numbers listed below the Field Lock Status indicate what lock codes are enabled In the example above no field locks are enabled An X would appear next to the number that had a lock enabled Pop Up Alphanumeric Keypad Both the 5000C amp 5000T have the unique capability of entering in and displaying alphanumeric strings from the PLC Since the operator must have the capability of using the entire alphabet to support this function the 5000 comes with a standard pop up keypad This feature is only available for PLC Text fields and can be both enabled or disabled If the option is checked for using the pop up keypad the following window will be displayed when the operator selects the PLC Text Field for input The Operator can either use the ARROW keys for navigational around the keypad or the touchscreen The ESCAPE and ENTER keys on the 5000C serve the same purpose as the escape and enter keys located on the pop up keypad The shift off key will act like a maintained selector thu
33. lear the log to accommodate more messages or to notify the operator by triggering a screen If the PLC application program does not use this function it may simply be ignored Print Alarm Log Bit 5 Bit 11 This function may be useful in an application program designed to automatically print alarms without human intervention The Print Alarm Log bit is controlled by the PLC and can be energized to start the Alarm Log Print function If the PLC application program does not use this function it may simply be ignored Clear Alarm Log Bit 6 Bit 10 This bit can be controlled by the 5000 or the PLC Once energized the 5000 will automatically clear its alarm log When used in conjunction with the Alarm Log is Full bit it is an easy way to assure Alarms are continuing to be placed into the Log Keep in mind that once this bit is energized all messages acknowledged or not will be removed from the log If the PLC application program does not use this function it may simply be ignored Stack Screen Bits 7 8 9 10 11 Bits 9 8 7 6 5 These four bits control and monitor the status of the Screen Stack The Screen Stack is capable of storing100 screens Display Stack Screen Bit 7 Bit 9 This bit is controlled by both the 5000 and the PLC Once energized the 5000 will automatically trigger the screen stack If during ScreenMaker setup you have designated a screen for default when the stack is empty this screen will be triggered if the s
34. ll be displayed Modem Communication Selected Press ENTER to Initialize Modem Initializing Modem Displayed after ENTER pressed If not successful in initializing the modem the following will appear on the bottom of the display MODEM COMM FAULT If successful in initializing the modem the following will be displayed Waiting for Command from Modem ScreenMaker Comm Messages After Comm Established These messages occur during normal operation of communication between the ScreenMaker software and the 5000 hardware On line with ScreenMaker Clearing Quartech 5000 Memory Erasing 5000 Series Hardware User Guide Page 28 Downloading Reading ScreenMaker Communication Fault Messages If any of these appear try communication with the ScreenMaker software again If faults continue contact Quartech Corporation with both the version of the 5000 As seen on power up and the version of the ScreenMaker Software Found under Help About Comm Fault PC Communications Terminated Invalid Command Received Checksum Error Screen Storage Faults If any of these messages are encountered clear memory on the 5000 and try re loading the application FATAL ERROR Screen Pointer Table Corrupt Clear Memory and Reload Project FATAL ERROR Memory Full or Fragmented Clear Memory and Reload Project FATAL ERROR Download Fault Clear Memory and Reload Project Data Entry Messages The following messages indi
35. mmunication to the peripheral port Terminate the reader with the ending character of 03 Hexadecimal On the 5000 program a screen using a PLC Text Field This will enable you to enter a string of characters up to 39 into the 5000 and likewise into the host PLC The 5000 will search for the first PLC Text Field on the currently displayed screen when the reader input is detected At this time you should see the information read by the bar code reader appear in the PLC Text Field Keep in mind that you can also use this feature with the pop up alphanumeric keypad This would enable the operator to enter the bar code string by hand in case the reader was to fail If the last character before 03 hexadecimal of the input string is a carriage return OD hexadecimal the data read by the reader will be entered into the PLC If the last character before 03 hexadecimal is not a carriage return the data read will be entered into the field but the field will remain in edit mode thus requiring the operator to either press ENTER on the keypad or the enter key on the pop up alphanumeric keypad 5000 Series Hardware User Guide Page 19 The bar code input feature will only work when PLC Text Field is on the screen when the bar code is read If reader is detected when the PLC Text Field is not present the 5000 will ignore the read Appendix A Communication Cables The Communication ports on the 5000 have been designed to communicate with the PL
36. of QUARTECH CORPORATION This document is printed in the U S A and is subject to change without notice 1997 8 QUARTECH CORPORATION ALL RIGHTS RESERVED Quartech Corporation 50680 Corporate Drive Shelby Twp MI 48315 Technical Assistance 810 997 9400 Fax 810 997 9407 BBS 810 997 9408 Email quartech flash net Web www quartechcorp com 5000 Series Hardware User Guide Page 1 Table Of Contents SECTION ONE INTRODUCTION u IU 5 MANUAL WRITING rd ve a nd vend Ud va v E 5 PRODUC OVERVIEW EEN 6 ng Ce geg 6 SECTION TWO CONFIGURATION DOWNLOAD 22 6 SECTION THREE PROJECT UPLOAD DOWNLOAD MOPBE 7 RUN EET 8 SECTION THREE DIALOG FILE FORMAT a Cn FRA U u Q J 9 SECTION FOUR USER SCREEN TRIGGERING 9 5000 RIGGERWORB S 10 SECTION FIVE METHODS OF SCREEN 2 1 1 41 4 nana nnn 12 SCREEN TRIGGERING VIA PLC LADDER OR
37. our terminals shown in the hardware diagram represent the input power Reading from left to right 5000T lying its face Ground DC Common 12 24VDC connection AG 12 A 12 54 p CE 2 L1 GND L _ GND t12 24 VDC 115 VAC DU COMMON 5000 Series Hardware User Guide Page 26 COM1 SERIAL COMMUNICATION PORT is the communication port used to interface with the multiple PLCs The interconnecting cables are described in Appendix A COM2 SERIAL COMMUNICATION PORT is the communication port used to interface with the personal computer running ScreenMaker software In addition this is the port for using the bar code reader COMS COMMUNICATION PORT COMS is the communication port used to interface with Allen Bradley HDLC protocols such as PLC 5 Fuse Access The fuse used in the 5000 amp 5000T AC versions is a standard 1amp fuse 5mm size Littlefuse 239001 For the 5000 A 5000T DC versions the fuse is 3 amp 5mm size Littlefuse 239003 This is field replaceable by removing the rear cover Dip Switch Bank A series of four dip switches are located on the left side of the 5000 when device is placed face down and the rear is facing you or on the bottom for the 5000T when looking at the communication ports Dip Switch 1 Download Communication Interface The dip switch labeled 1 is used for placing the 5000 into load system mode In order
38. s requiring a push on push off procedure 5000 Series Hardware User Guide Page 18 SECTION Eight Engineer s Toolbox A feature resident to the 5000C amp 5000T is a tool called the Engineer s Toolbox This feature makes the unit appear as a programming terminal without ladder access looking at the data table of the PLC Keep in mind that this feature is not intended for operator use but for debug and engineering use Instead of lugging a terminal out next to the PLC and either connecting via a network or unplugging the 5000 and plugging in the terminal the Engineer s Toolbox will allow you to view and change the contents of the PLC data table without programming it into the screen The Engineer s Toolbox screen number 1000 can be triggered by either the 5000 or the PLC Once triggered you would see the following for the 5000C the 5000T will vary slightly Engineer s Toolbox PLC Data PLC Address Display Format Decimal Vse left and right arrow keys to change display format The Exit button is a screen trigger button assigned in Setup OIT General SECTION Nine Bar Code Input The 5000C amp 5000T have the capability to accept bar code data directly into its peripheral port and to download that data into the host PLC This feature does not require any additional hardware be attached to the unit nor does it require special programming Simply connect a bar code reader wand gun etc capable of RS 232 ASCII co
39. t and all four Trigger Words can be used simultaneously The use of four Triggers is significant because it gives the programmer the ability to create a windows type effect For example The 5000 s top quadrant of the display could be used to show machine status using Trigger 1 Trigger 2 could be used to send fault messages to another quadrant of the display which makes the two functions completely independent However when using more than one trigger word care and planning is critical for success Screen settings are important when more than one screen trigger is used because the settings can greatly affect the overall appearance of the 5000 display when more than one trigger contains valid screen numbers If the application is designed to use only one Trigger Word then simply set each screen open options to Clear If the application is more complex and will be designed to use multiple Trigger Words the setting of the screen open option becomes very important Clear If the screen is configured for clear the entire 5000 display will be cleared before this screen is displayed This allows only one screen to appear on the display even if another screen was previously opened in another trigger Cover If a screen is configured for cover the 5000 will not be cleared before the screen is displayed If the screen does not use the entire display then characters from a screen that may reside in the other Trigger Word will remain on the display T
40. tack does not contain any messages If you have chosen not to have a default screen the following message will appear Stack is Empty Closing Stack If any screens have been triggered to the stack the first screen triggered to the stack will be displayed If the PLC application program does not use this function it may simply be ignored 5000 Series Hardware User Guide Page 14 Stack Request Bit 8 Bit 8 This bit is controlled by the 5000 and the PLC If this bit transitions from a 0 to a 1 the 5000 will automatically display the top screen in the stack For each transition from a 0 to a 1 the 5000 will step through the screens residing in its stack one at a time until the stack is empty Keep in mind that this bit should be used with the display stack screen bit in order to open the stack window prior to stepping through the screens If the PLC application program does not use this function it may simply be ignored Stack is Empty Bit 9 Bit 7 This bit is controlled by the 5000 The 5000 will energize this bit when no screens are present in its stack The 5000 will also de energize this bit once a screen has been triggered to the stack If the PLC application program does not use this function it may simply be ignored Stack is Full Bit 10 Bit 6 This bit is controlled by the 5000 The 5000 energizes this bit when 100 screens are present in its stack The 5000 will also de energize this bit once the number has dropped
41. the 5000T is not touched during power up the unit will enter Run Mode The first task is to display a series of three informational screens which indicate the Part ID number target PLC software version and serial number The following are representations of each screen that will be displayed 5000 Series Hardware User Guide Page 8 Calculating Code Checksum Quartech 5000 X PLC Interface Software Version Serial Number XXXXXXX Initiating PLC Communications During the above three screen display the 5000 will attempt to communicate to the PLC If successful the 5000 will proceed by triggering the lowest screen number contained in its memory If the 5000 is not successful in establishing communication an error message will be displayed Refer to the error code section of this manual for descriptions of errors The 5000 will continuously attempt to communicate with the processor If it gains communication the PLC the 5000 will proceed into normal operations If not action must be taken to solve the communication problem SECTION Three Dialog File Format The Dialog File for the 5000 is the brain center for the interaction between the 5000 and the PLC Although the 5000 can access data from any location inside the PLC it is through the dialog file the PLC can force the 5000 to a particular screen where LEDs can be turned on by the PLC and where the 5000 can inform the PLC what items are locked on its display The D
42. the touch screen for user entry Both models of the 5000 series are designed to communicate directly with various Programmable Controllers The 5000 communicates directly to the processor through the programming port eliminating the need for additional communication interface modules Once communication has been established the 5000 can access Word s Internal Bit s Counter s Timer s and Double Word s internal to the Programmable Controller Access to External I O and certain restricted areas is also allowed however modification is not possible The 5000 can access only those file words that exist within the PLC to which it is connected unless attached to a network Manual Writing Conventions The 5000C has a 5 6 diagonal color touch screen eight user keys with red LEDs anda full numeric keypad The 5000T has 5 6 diagonal color touch screen At times the term 5000 will refer to both versions of the unit Throughout this manual many references will be made to these entities therefore the following conventions have been established If the entire display window is shown it will appear as a rectangular box with the characters displayed in the relative position in which they would appear Example of entire display window Quartech 5000 in Project Upload Download Mode Press 1 for PC Communication Press 2 for Modem Communication Labels that refer to any of the keys on the 5000 will be shown in bold print and
43. to download a new operating system to the 5000 this dip switch must be placed on The 5000 will detect this switch upon power up and place itself into the File Load Mode See Section One Dip Switch 2 Future Use Dip Switches 3 amp 4 The dip switches labeled 3 amp 4 are used for line termination When either switch is ON a 240ohm resistor will be placed in line for the RS485 line With both switches ON 120 ohm resistor is placed in line for the RS485 line Use these when this device is the last physical node on a 485 network Appendix C Error amp Status Codes The 5000 will display one of the following messages if it encounters a configuration communication or hardware error it cannot recover from without operator assistance In addition status messages have been included for your reference 5000 Series Hardware User Guide Page 27 Startup Message Quartech 5000C or 5000T XXXXXXXX PLC Interface Software Version Serial Number PLC Comm Message Initiating PLC Communications ScreenMaker Communication Initialization Messages After holding the number 3 key down during power up the 5000 will display the following messages Quartech 5000 in Project Upload Download Mode Press 1 for PC Communication Press 2 for Modem Communication If the 1 key PC Communication is selected the following will be displayed Waiting for Command from PC If the 2 key modem communication is selected the following wi
44. tself Then screen 6 is triggered second Since it is a cover screen the fields from the first screen show through to the resulting display in any character positions not occupied by fields on the cover screen 6 Note If PLC variables reside on the screen 12 covered by a screen set for cover 6 they will not be accessible 5000 Series Hardware User Guide Page 11 If you desire to have access to both screens simultaneously regardless of which screen is atop the other then set the attribute to Overlay This feature allows for several different solutions for applications Since the 5 6 display can be broken up into independent sections the following applications could be supported easily e Monitoring different aspects of the machine e Context Sensitive help screens e Pop Up step by step instructions e Status windows The capability of overlaying screens does require preparation when being used However when used creatively overlays can provide an operator friendly 5000 interface SECTION Five Methods of Screen Triggering Triggering screens to the 5000 display can be done two different ways The choice is up to the programmer These methods can be used solely or in any combination to create applications with ease Screen Triggering via PLC Ladder or Direct Data Writes As explained in the previous section of this manual Screens will always be channeled to the 5000 through a Trigger Word address within the PLC Therefore PL
45. ty of different uses The following is an explanation of each key Arrow Keys The ARROW keys are used to maneuver focus to any PLC variable fields that may reside on the display Focus will be demonstrated on the screen by overlaying a yellow box around the entire field Each time the ARROW key is pressed focus will move from one PLC variable to the next in the order of upper left to lower right with a wrap around feature The LEFT and RIGHT ARROW keys are also used for cursor movement during data entry ENTER Key The ENTER key is used to enter into a field as well as to send a new value to the PLC When focus has been passed to a PLC Data field the ENTER key will place under the most significant digit implying that modification is allowed After modifying the data the ENTER key will send a newly entered value to the PLC providing the entry is valid If the operator uses the numeric keypad without first using the ENTER key the value will be cleared off the display and the new value will appear as the operator presses the keys This is useful for entering data completely different from what is displayed If focus has been passed to a Recipe Pushbutton field pressing the ENTER key will simulate the Recipe Pushbutton being pressed via the touchscreen Releasing the ENTER key will simulate the release of the Recipe Pushbutton via the touchscreen Escape Key The ESCAPE key allows for easy exit from an entry field If the operator has entered
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