ThinkCore DA-661/662/663 Hardware User`s Manual
Contents
1. For DA 663 connect one end of the fiber channel cable SC connector to one of the DA 663 s 100BaseFX fiber TX RX TX RX channel ports either FX1 or FX2 The LED indicators on the front panel indicate the operation status When f O 4 h j i 0 j i O the fiber channel cable is connected the green light will glow a steady green When data is being transmitted the green light will flicker FX 1 FX 2 Connecting to a Serial Device Use properly wired serial cables to connect the DA 661 662 663 to serial devices The DA 661 662 663 s serial ports P1 to P16 use 8 pin RJ45 connectors The ports can be configured by software for RS 232 RS 422 or 2 wire RS 485 The pin assignments are shown in the following table Pin RS 232 RS 422 RS 485 1 DSR ms m 1 2 RTS TXD a E 3 GND GND GND 4 TXD TXD 5 RXD RXD Data 6 DCD RXD Data 7 CTS E En 8 DTR a Connecting to the Console Port The DA 661 662 663 s console port is an 8 pin RJ45 RS 232 port The port can be used to connect to the console utility from a remote console via a V90 or GPRS modem with PPP protocol The pin definition is the same as for the serial ports P1 to P16 For normal data acquisition applications you should connect to the DA 661 662 663 s serial ports P1 to P16 via a V90 or GPRS modem If you would like to use the console port for normal data acquisition applications you c2. A Service Information This appendix shows you how to contact MOXA for information about this and other products and how to report problems The following topics are covered in this appendix U MOXA Internet Services Q Problem Report Form U Product Return Procedure DA 661 662 663 Hardware User s Manual Service Information MOXA Internet Services Customer satisfaction is our primary concern To ensure that customers receive the full benefit of our products MOXA Internet Services has been set up to provide technical support driver updates product information and user s manual updates The following services are provided E mail for technical SUPpOtt ooooconncnncincnnncnonncos support moxa com Website for product information e eee http www moxa com DA 661 662 663 Hardware User s Manual Service Information Problem Report Form MOXA ThinkCore DA 661 662 663 Series Customer name 1 MOXA Product O ThinkCore DA 661 O ThinkCore DA 662 O ThinkCore DA 663 2 Serial Number Problem Description Please describe the problem clearly Include as many details as you can This will help us reproduce the problem and expedite the repair of your product A 3 DA 661 662 663 Hardware User s Manual Service Information Product Return Procedure For product repair exchange or refund the customer must Provide evidence of original purchase Obtain a Prod
3. 3 s real time clock is powered by a lithium battery We strongly recommend that you do not replace the lithium battery without help from a qualified MOXA support engineer If you need to change the battery contact the MOXA RMA service team WARNING There is a risk of explosion if the battery is replaced by an incorrect type Placement Options Desktop Place your DA 661 662 663 on a clean flat well ventilated desktop For better ventilation attach the 4 pads from the desktop kit to the bottom of the unit and leave some space between the DA 661 662 663 and other equipment Do not place equipment or objects on top of the DA 661 662 663 as this might damage the computers internal components Rack Mounting The DA 661 662 663 is designed to be mounted on a standard 19 inch rack Two L shaped metal plates are included as standard accessories with the DA 661 662 663 Use the enclosed pair of L shaped metal plates and screws to fasten your DA 661 662 663 to the rack cabinet Two placement options are available You can either lock the front or the rear panel of the DA 661 662 663 to the front of the rack Each L shaped plate has 6 holes leaving two outer or inner holes open for your convenience DA 661 662 663 Hardware User s Manual Introduction Connecting the Hardware This section describes how to connect the DA 661 662 663 to serial devices The topics covered in this section are Wiring Requirements Connecting the Power Con
4. ASIC bedi Id RS 232 422 485 RS 232 422 485 DA 663 Hardware Block Diagram Ethernet USB PCI to Cardbus Controller Bridge HET 1d 11137 RS 232 422 485 RS 232 422 485 DA 661 662 663 Hardware User s Manual Introduction LED Indicators LED indicators are located on the front panel of the DA 661 662 663 LED Name Color Description Ready Red Power is ON and system is ready after booting up LAN1 LAN2 Orange 10 Mbps Ethernet connection LAN3 LAN4 Green 100 Mbps Ethernet connection P1 P16 Rx Orange Serial port is receiving RX data from the serial device Off Serial port is not receiving RX data from the serial device P1 P16 Tx Green Serial port is transmitting TX data to the serial device Off Serial port is not transmitting TX data to the serial device o Fiber channel is connected FX1 FX2 steady on ee Fiber channel is transmitting data Reset Button A ATTENTION Linux OS DA 661 662 663 LX Press the Reset button on the front panel continuously for at least 5 seconds to load the factory default configuration After the factory default configuration has been loaded the system will reboot automatically The Ready LED will blink on and off for the first 5 seconds and then maintain a steady glow once the system has rebooted We recommend that you only use this function if the software is not working properly and you want to load factory default settings To
5. ThinkCore DA 661 662 663 Hardware User s Manual Second Edition September 2006 www moxa com product MOXA Systems Co Ltd Tel 886 2 8919 1711 Fax 886 2 8919 1722 Web www moxa com MOXA Technical Support Worldwide support moxa com The Americas support usa moxa com ThinkCore DA 661 662 663 Hardware User s Manual Any software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2006 MOXA Systems Co Ltd All rights reserved Reproduction without permission is prohibited Trademarks MOXA is a registered trademark of The MOXA Group All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of MOXA MOXA provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose MOXA reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However MOXA Systems assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This produc
6. USB PO er T E alicia 1 11 Service Informati n soci scc secccescvevesvudedecestecentevevs sues rara RE A 1 MOXA Internet Services A dee ted A 2 Problem Report FOT a eee suas A 3 Product Return Procedure ic A 4 1 Introduction The ThinkCore DA 661 662 663 are RISC based ready to run embedded computers designed for industrial data acquisition applications Each model has 16 RS 232 422 485 serial ports 1 CF socket 1 PCMCIA socket and 2 USB hosts based on the Intel XScale IXP 425 communication processor In addition the DA 661 has two Ethernet ports the DA 662 has 4 Ethernet ports and the DA 663 has 2 fiber Ethernet channels The casing is a standard 1U 19 inch wide rack mounted rugged enclosure The robust rack mountable mechanism design provides the hardened protection needed for industrial environment applications and makes it easy for users to install the DA 661 662 663 on a standard 19 inch rack The DA 661 662 663 are ideal for applications that require a distributed embedded technology such as SCADA systems plant floor automation and power electricity monitoring applications The following topics are covered in this chapter 0 Overview gt Package Checklist gt Product Features gt Hardware Specifications O Hardware Introduction Appearance and Dimensions Hardware Block Diagram LED Indicators Reset Button LCM Screen Push Buttons Real time Clock Q Placement Options gt Desktop gt Rack Mounting Q Co
7. an set the console port to start up via PPP protocol DA 661 662 663 Hardware User s Manual Introduction PCMCIA The PCMCIA slot supports the CardBus Card 32 card standard and 16 bit PCMCIA 2 1 JEIDA4 2 card standard It supports 3 3V 5V and 12V at a working voltage of 120 mA The wireless LAN card is optional The wireless LAN card provided by MOXA lets you connect the DA 661 662 663 to a wireless LAN Both 802 1b and 802 11g interfaces supported If you need device drivers for other kinds of PCMCIA cards contact MOXA for information on how to initiate a cooperative development project CompactFlash The DA 661 662 663 provides one CompactFlash slot that supports CompactFlash type I II card expansion Currently MOXA provides a CompactFlash disk for plug amp play mass storage expansion You may also use flash disks available from most computer supply outlets The CompactFlash will be mounted at mnt hda If you need device drivers for other kinds of mass storage cards contact MOXA for information on how to initiate a cooperative development project USB Host The DA 661 662 663 offers 2 USB 2 0 hosts allowing you to connect with a USB storage device The first USB mass storage device to be connected will be mounted automatically by mount to mnt sda and the second device will be mounted automatically to mnt sdb The DA 661 662 663 will be un mounted automatically with the umount command when the device is disconnected
8. are missing or damaged DA 661 662 663 Hardware User s Manual Introduction Product Features Intel XScale IXP 425 533 MHz Processor On board 128 MB RAM 32 MB Flash ROM 16 RS 232 422 485 serial ports 2 10 100 Mbps Ethernet 4 10 100 Mbps Ethernet for DA 662 model 2 multi mode 100BaseFX fiber channels with SC connector DA 663 Standard 19 inch rack mount installation 1U height Wide range of power input voltages from 100 to 240VAC LCD screen and push buttons for HMI Ready to run Linux WinCE 5 0 platform Robust fanless design PCMCIA for wireless LAN expansion supports 802 11b g CompactFlash for storage expansion USB 2 0 host Hardware Specifications ThinkCore DA 661 ThinkCore DA 662 ThinkCore DA 663 CPU Intel XScale IXP 425 533 MHz RAM 128 MB Flash 32 MB Auto sensing 10 100 Mbps x 2 with built in Multi mode LAN 1 5 KV magnetic isolation protection 100BaseFX fiber RJ45 connector channel x 2 SC connector Serial Ports RS 232 422 485 x 16 RJ45 connector Serial Protection 15 KV ESD for all signals Data Bits 5 6 7 8 Stop Bits 1 1 5 2 Parity none even odd space mark Flow Control RTC CTS XON XOFF RS 485 ADDC Speed 50 bps to 921 6 Kbps Serial Console RS 232 x 1 RJ45 connector USB 2 0 Hosts 2 PCMCIA Cardbus x 1 Storage Expansion CompactFlash x 1 LCM Text Mode 2 x 16 Push Buttons 4 Watchd
9. d that you label wiring to all devices in the system Connecting the Power To power on the DA 661 662 663 use the power cord comes with the product to connect the power line to the DA 661 662 663 s AC power connector The power connector is located on the right side of the rear panel Next turn on the power switch The DA 661 662 663 takes about 30 seconds to boot up Once the device is ready the Ready LED on the front panel will light up and the DA 661 662 663 model name and firmware version will appear on the LCD screen DA 661 662 663 Hardware User s Manual Introduction Connecting to the Network For DA 661 and DA 662 connect one end of the Ethernet cable to one of the DA 661 662 s 10 100M Ethernet ports 8 pin RJ45 and the other end of the cable to the Ethernet network If the cable is properly connected the DA 661 662 will indicate a valid connection to the Ethernet in the following ways 8 1 The lower right corner LED indicator glows a solid Pin Signal green color when the cable is properly connected to a 1 ETx 100 Mbps Ethernet network The LED will flicker gt Elx when Ethernet packets are being transmitted or 3 ERx received 4 8 1 The lower left corner LED indicator glows a solid 5 as orange color when the cable is properly connected to a 10 Mbps Ethernet network The LED will flicker 6 ERZ when Ethernet packets are being transmitted or 7 received 8
10. ected to AC power lines Because of the no hard disk fan less energy efficient design the DA 661 662 663 minimize heat generation can operate around the clock year in and year out in heavy duty harsh industrial environments delivering the kind of reliable computing power expected of a multifunctional controller Choose from models of the DA 661 662 663 that come pre installed with the open standard Linux OS or the commonly used WinCE OS The built in SDK makes program development easy by allowing you to follow the common programming procedures used on a standard PC All of the software you develop for your own applications can be stored in the onboard Flash memory The DA 661 662 663 embedded computers are ideal for creating control systems with distributed architecture that are based on embedded technologies Typical applications include SCADA systems plant floor automation and power electricity monitoring Package Checklist Before installing the ThinkCore DA 661 662 663 verify that the package contains the following items e 1 ThinkCore DA 661 662 663 Embedded Computer e 19 inch Rack Mount Kit e Quick Installation Guide e Document amp Software CD e Cross over Ethernet cable e CBL RJ45M9 150 150 cm 8 pin RJ45 to Male DB9 serial port cable e CBL RJ45F9 150 150 cm 8 pin RJ45 to Female DB9 console port cable e Power Cord e Product Warranty Statement NOTE Please notify your sales representative if any of the above items
11. necting to the Network Connecting to a Serial Device and Connecting to the Console Port Wiring Requirements A ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your DA 661 662 663 Wiring Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the DA 661 662 663 When plugged in the DA 661 662 663 s internal components generate heat and consequently the outer casing may feel hot to the touch You should observe the following common wiring rules e Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e You can use the type of signal transmitted through a wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e Where necessary it is strongly advise
12. nnecting the Hardware Wiring Requirements VVVVVV V Connecting the Power Connecting to the Network Connecting to a Serial Device Connecting to the Console Port PCMCIA CompactFlash USB Host VVVVV VV V DA 661 662 663 Hardware User s Manual Introduction Overview The ThinkCore DA 661 662 663 are RISC based ready to run embedded computers designed for industrial data acquisition applications Each model has 16 RS 232 422 485 serial ports 1 CF socket 1 PCMCIA socket and 2 USB hosts based on the Intel XScale IXP 425 communication processor In addition the DA 661 has two Ethernet ports the DA 662 has 4 Ethernet ports and the DA 663 has 2 fiber Ethernet channels The casing is a standard 1U 19 inch wide rack mounted rugged enclosure The robust rack mountable mechanism design provides the hardened protection needed for industrial environment applications and makes it easy for users to install the DA 661 662 663 on a standard 19 inch rack The DA 661 662 663 are ideal for applications that require a distributed embedded technology such as SCADA systems plant floor automation and power electricity monitoring applications The DA 661 662 663 are suitable for IT control room applications the critical assets used in the control and automation system of industrial plant floors and in electric power utility substations The DA 661 662 663 can accept a wide range of power inputs from 100 to 240V which means that they can be conn
13. og Timer Yes Real time Clock Yes Buzzer Yes Reset Button Reset to Default x 1 Power Input 100 to 240 VAC Power 15W Dimensions W x D x H 480 x 198 x 45 mm with rack mount ears 440 x 198 x 45 mm without rack mount ears Weight 2 5kg 2 6 kg 2 5 kg Operating Temperature 10 to 60 C 14 to 140 F 5 to 95 RH Storage Temperature 20 to 80 C 4 to 176 F 5 to 95 RH Regulatory Approvals EMC CE Class A FCC Class A Safety UL cUL T V Warranty 5 years 1 3 DA 661 662 663 Hardware User s Manual Introduction Hardware Introduction Appearance and Dimensions Appearance Front View of DA 661 LCD Screen LED Indicators Ready LAN Tx Rx Data Acquisition Computer ERROR DA 661 19 inch A a a Rackmount Ear Reset Button Push Buttons PCMCIA Socket CF Socket USB Host Front View of DA 662 LCD Screen LED Indicators Ready LAN Tx Rx Think Ore Da 662 19 inch Rackmount Ear Reset Button Push Buttons PCMCIA Socket CF Socket USB Host Front View of DA 663 LCD Screen LED Indicators Ready FX Tx Rx Think Ore va 663 4 9 inch Rackmount Ear Reset Button Push Buttons PCMCIA Socket CF Socket USB Host Rear View of DA 661 RS 232 422 485 Serial Ports RJ45 50 to 921 6 Kbps Power Input 100 240 VAC VDC Povier Input RS 232 422 485 elie eh Ie 9 10 11 12 13 14 15 16 Console LANI LAN2 ON OFF Switch LILI Li O A O A O ER Lilie ye ec OQ 100 240 VAC RS 232 Console Port 10 100 Mbp
14. reset an embedded Linux system always use the software reboot command gt reboot to protect the integrity of data being transmitted or processed The Reset button is not designed to hard reboot the DA 661 662 663 Pressing the Reset button will only load the configuration file All files in the etc directory will revert to their factory defaults and all user data in the Flash ROM will be deleted WinCE OS DA 661 662 663 CE Pressing the Reset button will only load the default settings i e the default registry values All user data NOT in the Flash ROM will be deleted LCD Screen The DA 661 662 663 has an LCD screen on the front panel The LCD screen can display 16 columns and 2 rows of text After the DA 661 662 663 boots up the LCD screen will display the model name and firmware version D A 6 6 1 1 6 Vv E R 1 0 DA 661 662 663 Hardware User s Manual Introduction Push Buttons There are four push buttons on the DA 661 662 663 s front panel The buttons are used to enter text onto the LCD screen The buttons are MENU A up cursor down cursor and SEL Button Action MENU Displays the main menu A Scrolls up through a list of items shown on the LCD screen s second line a Scrolls down through a list of items shown on the LCD screen s second line SEL Selects the option listed on the LCD screen Real time Clock The DA 661 662 66
15. s Ethernet x 2 RJ45 Rear View of DA 662 RS 232 422 485 Serial Ports RJ45 50 to 921 6 Kbps Power Input 100 240 VAC VDC Power Input RS 232 422 485 PA A 9 10 11 12 13 14 15 16 Console LANI LAN2 ON OFF Switch PA ge gg A a IAL RS 232 Console Port L__ Rear View of DA 663 LAN3 100 240 VAC 10 100 Mbps Ethernet x 4 RJ45 RS 232 422 485 Serial Ports RJ45 50 to 921 6 Kbps Power Input 100 240 VAC VDC Power Input RS 232 422 485 TAI IA 9 10 11 12 13 14 15 16 Console CPP A E F2 100 240 VAC uo RS 232 Console Port 100BaseFX x 2 SC Connector ON OFF Switch DA 661 662 663 Hardware User s Manual Introduction Dimensions DA 661 662 663 Think OFre Da 561 198 mm 7 8 in Power Input RS 232 422 485 1 2 El 4 5 6 7 8 CIIIILILIL LAN2 C 9 10 11 12 13 14 15 16 Console LANI 45 mm 1 77 in GC ve 100 240 VAC gt 440 mm 17 3 in A 480 mm 19 in Hardware Block Diagram The following block diagrams show the layout of the DA 661 662 663 s internal components DA 661 Hardware Block Diagram Ethernet USB PCI to Cardbus Controller Bridge Moxa UART ASIC Moxa UART ASIC LAS Tpit RS 232 422 485 RS 232 422 485 DA 661 662 663 Hardware User s Manual Introduction DA 662 Hardware Block Diagram Ethernet USB PCI to Cardbus Controller Bridge Moxa UART ASIC Moxa UART
16. t might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and these changes are incorporated into new editions of the publication Chapter 1 Appendix A Table of Contents INTO UC N cir 1 1 OVERVIEW Sii Hig el aie iiss as en hee ee ald 1 2 Package Checklist oia 1 2 Product Features ii on 1 3 Hardware Specifications cccccccceescsescesscesecesceeeceeceseceaecseecaeeeseeeeeeseesereeeeeneeeeensees 1 3 Hardware Introduction A AR Ae AI 1 4 Appearance and Dimensions oooooonocnnonononcnononnnono nono non nono nono ron n ono nro rro nn nn nn nn ran nrannrnn nan 1 4 Hardware Block Dia Mii ia 1 5 LED Indicators 0 0 0 EE EAT TTE T A E TTS 1 7 Res t Butoi A ANN 1 7 TE O DES S A E NE OO ENE E AEE 1 7 Push BA o dc do 1 8 Real time Clock senn iii 1 8 Placement OPAOS e Re ee SAS 1 8 JDL SO ss fs alos oe O te EEA ee Maas Mas A Ee 1 8 RacksMountin 2 20 h ete EEE 1 8 Connecting the Hardware ccccscccsseesseeseeesceesceseceseceseceaecaecaaecaeecaeeeaeeeaeeeeeseeeeeneeeeeneenaees 1 9 Waring Requirements 2 20 22 A ee eet ARS 1 9 Connecting the Power 05 2620 E iad 1 9 Cotiniecting tothe Network ici Hic e 1 10 Connecting to a Serial Device cecceccceesceesceseeesceeseeeceseceseceaeceaecaaecaeeeaeeeeeenseenteeas 1 10 Connecting to the Console Poft ienei csie e n a E aie 1 10 PEM GTA Ss E O A AE EA a ae 1 11 CompactFlash it 1 11
17. uct Return Agreement PRA from the sales representative or dealer Fill out the Problem Report Form PRF Include as much details as possible for a shorter product repair time Carefully pack the product in an anti static package and send it pre paid to the dealer The PRA should be visible on the outside of the package and include a description of the problem along with the return address and telephone number of a technical contact
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