BrakeMate Jr. - Flo
Contents
1. All Civic Accord Prelude 1976 83 Accord 1985 1992 Accord 1996 Accord 1999 Civi Shuttle Civic 1992 Civic 1996 Civic EJ 9 1999 CRX 1 6 CRX 1 6 1997 HR V 1999 Insight 1999 Legend 1991 Logo 1999 NSX T 1981 DOT3 1999 Odyssey US Minivan 1999 Prelude 1991 Prelude 1992 Prelude 2 0 S 2000 1999 Shuttle 1997 All Frontera 1989 Monterey 1989 Rodeo 2005 Trooper 1989 Trooper 1989 Jaguar XJ Twin TD 2005 Jaguar XKR 1999 Jaguar XJR 1999 Jaguar Souvereign 4 0 Jaguar S Type V8 1999 Jaguar S Type R 2003 Jaguar X Type 2001 Jaguar Daimler Super V8 Jeep Cherokee 1995 Jeep Cherokee 1996 Jeep Wrangler 1996 Jeep Wrangler Sport 1999 Brake Bleeder Adapter Application Chart Flo Part 941592W BAOS 941592W BAOS 941592W BAOS 941592W BAOS 941592W BAOS 941589W 941592W BAOS 941592W BAOS 941592W BAOS 941590W BAO3 941592W BAOS 941592W BAOS 941592W BAOS 941592W BAOS 941592W BAOS 941590W 941590W m 941590W 941592W BAOS 941592W BAOS 941592W BAOS 941590W 941591W 94159471 BASE 941595W 941595W 941595W 9415w 08 941594w BAGBY 941595W fr 941595W 941593W BAO 941595W 941595W 941595W 941595W 941595W 941594w 083 941595W 8 093 941594w BAGBY 941595w 093 941593wW 941595w BAGS 941594W 941590W 941594W 941594W 941594W 941593w BAG 941594W 941592W BAOS 941592W BAOS 941592W BAOS 941592W BAOS 941590W BAO3 941592W BAOS 941592W BAOS 941592W2. Lanos Nexia Nubira 1999 Nubira 2001 Nubira WTCC R 2005 Charmant 1989 Copen 2003 Cuore Charade 1989 Cuore L701 1999 Cuore L251 2005 Move L901 Gran Move G301 Sirion M100 M101 Sirion 100 M101 M111 2003 Terios J102 YRV M201 Alle Pkw 328 GTB CHEVROLET CHRYSLER DAEWOO DAIHATSU FERRARI 12 Flo Part 941592W 941591W 941591W 941591W 941591W 941591W 941591W 941591W 941592W 941591W 941598W 941591W 941591W 941591W 941591W 941591W 941591W 941598W 941598W 941591W 941591W 941591W 941592W 941590W 941588W 941590W 941588W 941590W 941588W 941590W 941590W 941591W 941588W 941590W 941588W 941588W 941588W 941588W 941588W 941592W 941592W 941591W 941592W 941592W 941592W 941592W 941592W 941591W 941592W 941593W 941594W 941593W 941594W 941594W 941593W 941593W 941593W 941594W 941596W 941593W 941592W 941592W 5 12 OPTIONAL 12 12 5 5 5 5 5 5 5 5 HONDA HYUNDAI ISUZU JAGUAR JEEP 328 GTS F40 Mondial T convertable top Testarossa Most All older 2 tab models Cougar 1999 Courier 1995 Escort 1996 Explorer Fiesta 1996 Focus Fusion Galaxy 1995 Galaxy 2003 Maverick Ranger 1996 Navigator USA 2001 Probe 1992 Probe 1993 Ranger 1999 Transit Van 1998 Windstar 1996
3. 941592W BA05 dg EOS 2005 941592W 5 941590W Multivan 2003 941592W 5 941590W 1500 Typ 1 941593W 941593W 1500 1600 Typ3 941593W 941593W 411 412Typ 2 28 Durchm 1988 941593W 941590W LT 28 941593W 941595W Lupo 941593W 941591W Sharan 2002 941592W BAOS 941591W Sharan 2003 941592W 5 941592W T4 1994 941592W BA05 941592W NOTE New for Older GM and Chrysler 941599w EBA 13 REPLAGEMENT PARTS LIST Partito Description E Switch EE _____ 945015 Waste Fluid Bottlew Magnet gt 941524 Wand Adapter SSS R940750 R940751 Tank Cap 941520 New Fluid Tank White 945008 Service Panel Label R942118 Locking Caster Wheel R942137 Caster Wheel 945014 Operations Manual 945013 Quick Start Instruction Sheet To order replacement parts for the BrakeMate Jr call 1 800 303 5874 14 MAINTENANCE To keep your machine working properly e Keep debris out of new fluid e Avoid spilling fluid on the control panel e Periodically wipe down exterior using a soft damp cloth CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine call technical support at 1 800 303 5874 15 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of orig
4. Justy 2003 941590W 941590W Legacy 1995 941590W 941592W Legacy Kombi 1999 941590W 941590W Outback 1989 941590W 941593W Sedan 1800 AWD _941590W 941590W SUZUKI Alto 1996 941592W 5 941593W Samurei 1993 941592W BAO05 941592W BAOS Samurei Van 1989 941593W 7 941592W BAOS Samurei Van Pick Up 1999 941592W 5 941592W BAOS SJ Samurei SJ 413 1985 941593W 941592W BAOS TOYOTA Avensis 1998 941592W 5 941592W BAOS 4 Runner 1996 941596W 941592W BAOS Camry 1993 941596W 941596W Camry 941597 941592W BAOS Carina 1993 941596w EE 941592W BAOS Celica AWD 941597W 941590W Celica GT 2 0 GT 1600 941597W 941593W Celica GT 2 0 GT 1600 2001 941596W 941592W Celica CS 2003 941596W 941592W Corolla 941597 W 941592W Corolla E11 941596W 941593W Corolla 1993 941596W 941591W Corolla 1996 941597W 941592W Corolla Combi 1972 1986 941597W 941592W Corolla 2003 941592W BA05 941593W Cressida 1977 1981 941592W 5 941593W Crown 1985 941593W 941590W Landcruiser 941593W 941591W Landcruiser HJ100 941596W 941590W Landcruiser 2003 941596W 941592W MR 2 2003 941596W 941591W Previa 941596W 941591W Prius 2001 941596W 941590W RAV 4 1996 941596W 941592W EAV 4 2003 941596W 941592W Starlet 941597W 941590W Tercel 941597W 941590W VOLVO All 941592W BAOS 941593W VOLKSWAGEN All 941592W 5 941590W Beetle 1998 2002 941592W BA05 941593W Beetle 2003 941592W 5 941590W Caddy 2005
5. disconnect release mechanism for testing and reconnect when testing is completed A moving vehicle can cause injury A WARNING Risk of entanglement Engine has moving parts e Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts pulleys hood and doors e Barriers are recommended to help identify danger zones in test area Prevent personnel from walking through immediate test area Contact with moving parts can cause injury A WARNING Risk of fire or explosion e Do not operate in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only A power source greater than this can result in serious injury to the user as well as damage to the machine e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corros
6. e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual e Always unplug the machine from its power source when not in use Loop the power cord loosely in its proper location when machine is not in use e not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled Never pull on the power cables or service hoses to transport the machine Damage may occur to these components or machine may tip over e Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine e Never leave the machine running unattended The BrakeMate Jr is not designed for any other purpose than the servicing of automotive brake systems Operation of this machine by anyone other than qualified personnel may result in injury A CAUTION Misdiagnosis may lead to incorrect or improper repair and or adjustment e Do not rely on erratic questionable or obviously erroneous test information or results If test information or results are erratic questionable or obviously erroneous make sure that all connections and data entry information are correct and that the test procedure was performed corre
7. BAOS 941590W 941588W 941588W 941588W LAMBORGHINI LAND ROVER LEXUS MASERATI MAZDA MERCEDES BENZ MINI MITSUBISHI NISSAN PONTIAC PORSCHE RENAULT FLO DYNAMICS Jeep Wrangler 2003 Jeep Grand Cherokee 1996 Carens 1999 Carens 2001 Carnival 1999 Carnival 2005 Cerato 2005 Clarus 1997 Joice Magentis 2001 Opius 2003 Picanto 2005 Rio 2000 Rio 2003 Pride 1995 Sephia 1995 Shuma 2000 Sorento 2003 Sportage 1995 All All All 3200 GT 1999 Quattroporte 1999 121 1995 121 LX 2 2003 3 2003 5 2005 626 LX GLX 6 2003 B2500 PickUp 4WD 1998 B Serie 2 5LTD 1999 Demio 1998 Luxus LX Sport MPV 1999 MPV 2001 MX 5 1999 MX 5 2005 Premacy RX 8 2003 Tribute 2001 All All All 100 NX 1993 200 NX 1993 200 SX 1995 200 SX Turbo Maxima 3 0 3507 2003 Almera 1995 Maxima QX 1995 Pathfinder RS1 2005 Patrol GR TD6 1999 Patrol Turbo D Pick Up Pick Up 2001 Altima and Xterra Firebird Cabrio Trans Sport All All Brake Bleeder Adapter Application Chart Flo Part Flo Part 941588W ROVER All 941590W 941588W SAAB All 941590W 941590W SUBARU Coupe 1800 1988 941590W Forester 1999 941590W Forester 2000 941590W Impreza 1 8GL 941590W 941592W 5 941592W 5 941590W 941590W Impreza 4AWD 1998 941590W 941592W Impreza WRX 2001 941590W 941590W
8. E OVERVIEW Pressure Gauge Power Switch 9 Pressure Regulator Status Light llluminates when the new fluid tank is empty Yellow Hose Connects to master cylinder adapter or wand Service Panel adapter 941944 Removes for easy access to internal parts Waste Fluid Bottle Connects to vehicle s New Fluid Tank bleeder screws to collect Holds up to 7 quarts used brake fluid of new brake fluid Battery Cables Connect directly to the vehicle s battery to power the machine 5 Locking Caster Wheels Allow easy transport of the machine while preventing unwanted rolling on non level surfaces 5 Caster Wheels Allow easy transport of the machine 10 OPERATING INSTRUCTIONS CONNECTION Remove master cylinder cap Find correct master cylinder adapter from adapter kit and attach to master cylinder reservoir Connect yellow pressure hose to master cylinder adapter Attach the tube from the used fluid bottle to one of the vehicle s bleeder screws You may need to verify that the bleeder screw can be opened before attaching the tube The bottle may be mounted to the caliper using the attached magnet Connect the battery cables OPERATION Turn the machine on and use the pressure regulator to increase the pressure to the desired amount A typical brake service should not require more than 12psi see manufacturer s recommendation Slowly open the ball valve on the yellow pressure hose while checking
9. TABLE OF CONTENTS INTRODUCTION to the BrakeMate Jr 2 SAFETY INFORMATION Guise 3 SYSTEM FEATURES amp SPECIFICATIONS 9 MACHINE OVERVIEW erie 10 OPERATING INSTRUCTIONS 11 MASTER CYLINDER ADAPTERS 12 REPLACEMENT PARTS 2 14 MAINTENANGE uses 15 CUSTOMER SERVICE CONTACT INFO 15 WARRANTY INFORMATION i esennnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnvnvnnenven 16 INTRODUCTION to the BrakeMate Jr Congratulations on the purchase of your BrakeMate Jr brake flush machine Brake service is now more profitable since we have eliminated the need for second technician when performing a brake bleeding service The BrakeMate Jr provides the shop with the ability to flush and pressure test brake system faster and easier than ever before with combination of speed and effectiveness Please take time to read through this manual to familiarize yourself with the BrakeMate Jr before performing your first brake flush IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating this machine Your BrakeMate Jr unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exerc
10. ctly If test information or results are still suspicious do not use them for diagnosis Improper repair and or adjustment may cause vehicle or equipment damage or unsafe operation IMPORTANT Risk of equipment damage e Connect battery cables to a 12 volt power source only i e vehicle s battery e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Never pull on the power cables or service hoses to transport the unit Damage may occur to these components or machine may tip over Always use the handle to move e Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 39 Tall 17 Wide 31 Deep Service Hose 15 outside of machine Wheels 5 locking casters front 5 casters back Fluid Tanks 7 Quart New Fluid Tank 1 2 Quart Waste Fluid Bottle Weight 68 lbs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fuse 15 Amp Operating Temperature 60 to 110 F 15 to 43 FEATURES e Durable roto cast polyethylene body and tanks prevent vehicle damage e Ergonomically correct working height 5 caster wheels allow easy maneuverability e Easy access service panel MACHIN
11. en relieved before connecting or disconnecting hose connections and adapters e Keep a dry chemical Class fire extinguisher rated for gasoline chemical amp electric fires in the work area Fire explosion or flying particles may cause serious injury A WARNING Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Avoid contact with brake fluid Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Fuel oil vapors hot steam hot toxic exhaust gases pressurized fluid and other debris can cause serious injury A WARNING Risk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended If vehicle has an automatic parking brake release
12. for leaks around the master cylinder adapter Open the bleeder screw about 1 4 turn until fluid begins to flow into the bottle If the new fluid tank level becomes too low the light on front of machine will illuminate and the machine will beep To restart the machine simply add more fluid to the new fluid tank When finished close the bleeder screw and remove tube from fitting Repeat process on the remaining three wheels DISCONNECTION After brake flush is complete turn the machine off and disconnect the battery cables Close ball valve on yellow pressure hose and disconnect hose from master cylinder adapter Remove the adapter and replace the master cylinder cap 11 DYNAMICS 2 BMW All CADILLAC 32V Northstar 1996 Eldorado TC 1996 Seville SLS 1996 Seville STS 1996 SRX 2003 CTS DOT3 2001 XLR 2003 BLS 2005 Alero 1999 Astro Van 1996 Blazer 1996 Blazer 1999 Camaro 1999 Corvette 1996 Hummer H2 H3 2003 S10 Pick Up 2WD 4WD 1996 Surburban 1996 Tahoe 1996 2002 Tahoe 2003 Trans Sport 1999 Trail Blazer 2001 Crossfire 2003 300M 2 7 Executive 1999 300C Touring Sedan 2005 Neon Sport 16V 1996 Neon LE 1 6 2001 New Yorker PT Cruiser 2001 Sebring 2001 Stratus 1999 Vision Viper 2003 Grand Voyager 1999 Grand Voyager 2002 Voyager LE 1996 Voyager SE 1994 Voyager SE 2 4 2001 Voyager LX 2 5 2001 Aveo 2005 Espero Evanda 2003 Kalos 2003 Lacetti 2003
13. inal invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation exce
14. ion from eyes nose and mouth e Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange Never remove battery cables from the battery terminals while the machine is operating Battery explosion can cause injury A WARNING fn AE a Risk of burns e Wear gloves when handling hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc Hot engine parts may cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While cleaning battery s terminals keep airborne corrosion from eyes nose and mouth e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc The fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e hoses and fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort A CAUTION AG Risk of injury
15. ise care when using this unit Before using your BrakeMate Jr unit always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a situation A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the machine or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles e Normal type states the hazard e Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard e Safety Symbols A safety symbol when present gives a graphical description of the potential ha
16. ssive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable 16 Notes 17
17. zard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Risk of Burns IMPORTANT SAFETY INSTRUCTIONS DANGER Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death Improper use and operation e Read understand and follow all safety messages and operational procedures in this manual before operating this machine e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING ae LF byt Fer i 1 Fe i 1 Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases other flying particles e Wear safety goggles and protective clothing user and bystander Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses not position head directly over or in front of carburetor or throttle body Engine backfire can occur when air cleaner is out of normal position e Make sure gauge reads zero before connecting or disconnecting hose connections to adapters e Make sure cooling system pressure has be
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