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WinPEP 7 User Guide

1. CBR 1000AR CBR S00RR CBR 929RR aD Fei VTR 1000 XR 250R QD RurFile_002 drf T RurFile_003 df T PurFile_004 cit s XR 50 a Kawasaki KTM w Suzuki Triumph a Yamaha 2 Massing Table Runs a Snow Dynoruns H Test Runs n AA Ihaw I 2 lt sail iv 9 Speed mph Power hp auoN Auto Scale Mode Figure 3 4 ListView e View Run Info lets you view the information stored in the run file You can only make changes to the Run Title Run Type and Notes Remove Selected Runs removes the highlighted run s from the list of runs displayed in the ListView e Remove All Runs removes all of the runs displayed in the ListView e Change Line Style lets you change the line style and colors used for graphing a dyno run See Formatting Graphs on page 7 2 for more details 3 9 WinPEP 7 User Guide CHAPTER 3 my 3 10 MakeRun and Your Dyno Electronics MAKERUN AND YOUR DYNO ELECTRONICS The MakeRun screen is only accessible if you are using WinPEP as a dyno control system The WinPEP software s Graph View screen can be used to view your dyno runs whether or not you have the dyno electronics connected THE DATA7 CFG FILE When you install WinPEP as a dyno control system a file named Data7 cfg is created on your computer A file named Data7 2 cfg is created if you have two dyno drums This file
2. F Air Temperature 5 Braking 100 yellow load control Figure 6 20 Load Control Version 2 MAKERUN OPTIONS ADVANCED MAKERUN FEATURES MakeRun Options Selecting the MakeRun options from the Tools menu expands new menu selections They are shown below in the order that they appear on the menu MAKERUN CONFIGURATION Select Tools gt MakeRun Options gt MakeRun Configuration to open the MakeRun Configuration dialog box You can also click the MakeRun Configuration button he Refer to page 6 2 and page 6 4 for more information PID COEFFICIENTS PID Coefficients are used to control the responsiveness of both the eddy current brake and the proportional air brake You can manually adjust the coefficients however Dynojet recommends using the default values Select Tools gt MakeRun Options gt PID Coefficients PID Coefficients Available Channels Engine Speed Speed Cell Torque SS Torque C Z Braking x Channel Coefficients Speed Proportional 0 23864 Integral woo Differential fs Restore Defaults Cancel Figure 6 21 PID Coefficients WinPEP 7 User Guide Fa ons 6 23 47 CHAPTER 6 x MakeRun Options TORQUE CELL CALIBRATION Select Tools gt MakeRun Options Torque Cell Calibration to begin Torque Cell Calibration Refer to Appendix A for more information Torque Cell Calibration
3. Default Gauge Font applies the font to a gauge when it is created or added to the MakeRun screen Apply Font to Current Gauges The default font is only used when gauges are created To apply the font to the current gauges check the apply option and click the Apply or OK button 6 19 Version 2 WinPEP 7 User Guide lt 7 CHAPTER 6 x Exploring Template Options LOADING A TEMPLATE Loading a Gauge Template will display the gauges saved in that file on the MakeRun screen Registered users can download templates from the internet at bttp www winpep com auth downloads php Ask your salesperson or technician if you need help creating a login name and password 1 Make sure you are in the MakeRun screen 2 Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information 3 Select File Load Template An Open dialog box will appear 4 Browse to a directory that contains Gauge Template files tem WinPEP7 installs with several default templates The templates are in the WinPEP7 install directory in a folder called Templates 5 Select a template and click Open The gauges saved in that template will appear on the MakeRun screen SAVING A TEMPLATE The gauges displayed on the MakeRun screen can be saved as a gauge template 1 Choose File Save Template 2 Type in the name of your new template and click Save 6 20 ayaa 5 WinPEP 7 User Guide lt
4. X TABLE OF CONTENTS liam pb Mloo He ud Where would you lhe to search in the current POF document C AMPOF Documents in Birr Gocumeres gt TT Whole words only I Cone Senstive D ihade Bookmarks I tnechude Comments bon oe enter word or phrase to search for ae click search button to display results gt Search the internet usna Yahoo gt Une advanced Search Ostins Figure 2 7 Search the User Manual Enter your search in the field below the prompt What Word or Phrase Would You Like to Search For e Click the Search button or press the Enter key The results of your search will be displayed as shown in Figure 2 8 e Click on the items displayed in the right hand column under Results in order to jump to that section of the manual Figure 2 8 shows the results when searching for the phrase user level I otos x T Table of Contents DD Speciications and Installation D Dyno and WinPEP Basics By Getting Started Wah WinPEP 7 DQ Making A Run E Graphing A Run DS Advanced MakeRun Features Dy Advanced Graph Features D Torque Cell Calibration SI Keyboard Shortcuts Dy User License Agreement For Dynojet Th Analog Configuration Dy Advanced Breakout Board 2 Data Link Module HD Delphi ECM Dy DiabloSpon Predator D Glossary al of Boe om vous ovo womes Bic z uG id afem p bi ai Figure 2 8 Searc
5. View Options lets you specify the appearance of the graph Display Coordinates displays the coordinates of the mouse cursor relative to the scale on the graph Automatic Scaling the graph chooses an appropriate scale for the data Display Negative Values when off the Y scale is stopped at zero and only positive data will be displayed Force Scaling forces left and right vertical scales to the same value Some graph operations will reset this option Number of Graphs specifies the number of graphs 1 3 to be displayed Default Smoothing specifies the level of smoothing 0 5 Default Correction Factor specifies the correction factor Graph Data Margin specifies the amount of white space auto scaling adds to the outside of the auto scaled data CUSTOMIZE The Customize tab lets you customize the appearance of titles on your graph Choose Tools gt Graph Options gt Properties and click on the Customize tab 7 8 WinPEP 7 User Guide F Graph Options General Customize Manual Scale Values Axis Selections Titles Main Title DYNOJET RESEARCH Font Top Title Font Bottom Title Font Axis Labels 125 00 Font Axis Buttons Axis Button Text Font Vertical Cursor Dynorun_001 drf Font Graph Label No Label x Font Figure 7 7 Graph Properties Customize Version 2 ADVANCED GRAPH FEATURES Graph Options Main Title is displ
6. WinPEP 7 User Guide Click the Round Gauge button a Click and drag holding the mouse button down as you do so on the MakeRun screen until the dotted box is the desired size Release the mouse and the gauge will appear Resize and move gauge to new location 3a Click on the gauge A blue selection ring and white sizing handles will appear 3b Move the cursor over the sizing handle The cursor will change to a sizing tool With this tool showing click and drag holding the mouse button down as you do so to resize the gauge 3c Move the cursor over the blue selection ring Click and drag holding the mouse button down as you do so to reposition the gauge B WinPeP 7 MakeRun CADYNORUN 001 drt Be Search Job Oboy Heb Ee ghe da Oa hrBhmMmase 4v Axi or i Clear Area Behind Dyno goo Pel 00 00 Figure 6 14 Edit Gauges Move and Size Gauge ADVANCED MAKERUN FEATURES Creating and Editing Gauges Templates 4 Edit the gauge properties Each type of gauge has a slightly different dialog box but most share the same properties a Right click on the gauge and choose Gauge Properties The Gauge Property Editor dialog box will appear 4b Select a Data Channel from the drop down list Data Channel is probably the most important property Data Channel determines which channel the gauge is linked to such as speed and RPM The Data Channel selected automatically appears in the Upper Title an
7. MakeRun Screen lets you navigate to the MakeRun screen 3 19 Version 2 WinPEP 7 User Guide a 7 CHAPTER 3 ay The WinPEP 7 Menu Bar HELP MENU 3 20 WinPEP 7 User Guide launches WinPEP 7 on line help The on line help contains all the information in this manual and lets you search and browse the help Adobe Reader must be installed in order to view the WinPEP 7 User Guide on line version You can download Adobe Reader at http www adobe com products acrobat readstep2 html Manuals Displays a list of the folders and files inside the WinPEP7 Root directory Your computer should have Adobe Reader installed in order to view the manuals When you install WinPEP 7 the software installs the manuals that are appropriate for your dyno If you have a motorcycle dyno the motorcycle dyno manuals will be installed If you have an automobile dyno the automobile dynos will install automatically You can add your own manuals in pdf file format into the WinPEP7 Root folder in order to have them display on this list Tutorials displays a list of video tutorials Click on a tutorial to view the video WInPEP Direct allows registered users to access WinPEP software information and updates at www winpep com on the Internet Dynojet Home Page accesses product information at www dynojet com on the Internet Power Commander Home Page accesses product information at www powercommander com on the Internet About displays version in
8. RESEARCH 100 WINPEP 7 USER GUIDE P N 98118103 02 2002 2006 Dynojet Research Inc All Rights Reserved WinPEP 7 User Guide This manual is copyrighted by Dynojet Research Inc hereafter referred to as Dynojet and all rights are reserved This manual as well as the software described in it is furnished under license and may only be used or copied in accordance with the terms of such license This manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Dynojet Dynojet assumes no responsibility or liability for any error or inaccuracies that may appear in this manual Except as permitted by such license no part of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the prior written permission of Dynojet The Dynojet logo is a trademark of Dynojet Research Inc Any trademarks trade names service marks or service names owned or registered by any other company and used in this guide are the property of their respective companies Dynojet Research Inc 2191 Mendenhall Drive North Las Vegas Nevada 89081 USA Printed in USA Part Number 98118103 Version 02 08 2006 TABLE OF CONTENTS Chapter 1 Specifications and Installation Conventions Used In This Manual 0 0 0 c eee eee eee 1 2 Technical SUPpOrt 2 sso eee b
9. WinPEP 7 User Guide GETTING STARTED WITH WINPEP 7 he Exploring the Graph View Screen EXPLORING THE GRAPH VIEW SCREEN The Graph View contains features that can be accessed from the menu choices at the top of the Graph window by clicking on the buttons in the toolbar or by right clicking to show options title bar BAU eaon ees ne eC Bile Search Tools Display Help menus 7 TO rA Pi ael at Be ee Canection Factor SAE S Smoon eamas 5 i HEE HE j graph toolbar navigation W My Computer Run Tite Date Type Location Gear Rato GH DynoRune Pi RurFie_001 ct Baseline 89 3 17 2001 AO C DynoFluns Customer RunFile_OO1 dit N A lt x__ toolbar BY Custer list view RurFile_001 dif tree view RurF te 002d n on a aoe axis selection ayn ld DYNOJET RESEARCH CF SAE Smoothing 5 t lt C Local Disk 300 button oso axis channel label E F200 5 g 3 axis gt channels E fiso axis channel label t F100 we graph display ar a a APESE EE E Iso Sar n 70 80 90 axis channel _ lee Dc Gs l z gt Speed mph label Auto Scale Mode x scale mode display Figure 3 21 The Graph Screen screen element function Title bar The area displaying the name of the screen you are currently working in the current run directory and current run name Menu bar The area containing menu options Navigation Toolbar A dockable toolbar that contains shortcut
10. gauge Increase decrease the set point Emergency Brake WinPEP 7 User Guide Hold down CTRL and press E Press L Hold down CTRL and press A Press F5 Press Enter Press ESC Press TAB or press an Arrow key Press the Page Up or Page Down keys Press Space or B Version 2 to KEYBOARD SHORTCUTS Keyboard Shortcuts USING GRAPH SCREEN KEYBOARD SHORTCUTS do the following Remove selected runs on graph Remove all runs on graph Open Run File Enable Pan Mode Enable Zoom Mode Rescale Magnifier Box USING TREEVIEW KEYBOARD SHORTCUTS to Press Delete Hold down CTRL and press Delete Hold down CTRL and press O Hold down CTRL and press P Hold down CTRL and press Z Hold down CTRL and press R Hold down CTRL and press M do the following Load a run file Select multiple run files Rename a run file Remove a run file and place it on the clipboard Place a run file on the clipboard without removing it Paste a run file from the clipboard into the selected location Delete a run file USING GENERAL KEYBOARD SHORTCUTS to Double click the run Hold down CTRL and select runs or hold down SHIFT to select a group of runs Press F2 Hold down CTRL and press X Hold down CTRL and press C Hold down CTRL and press V Press Delete do the following Open the Environment Options dialog box Press F4 Fa ons B 3 WinPEP 7 User Guide USER LICENSE AGREEMENT FOR DYNOJET RESEARCH SO
11. gese ca c BOBE mmes se ee ls R REE P ie Tee Leet Gow enlarged view showing help menu Wreta Dynojet Homa Page Pomer Commander Home Page O Saga TEL 4 E loe i z OYNOJET RESEARCH EF SAE Smoothing 5 help menu WinPEP 7 Graph C DynoRuns File Search Tools Display fass 4 WinPEP 7 User Guide 8 6 MB Manuals a My Computer Tutorials gt e T WinPEP Direct H E Samples Dynojet Home Page 3 A 3 Floppy Power Commander Home Page ge C Local Disk About Figure 2 5 Help Menu Click Help gt WinPEP 7 User Guide to show this user manual as a Public Document Format pdf file that you can browse and search Note To display the manuals you must have a program capable of displaying pdf files installed Dynojet recommends Adobe Reader 6 0 or higher Fl Adobe Reader 38118103 02 pdi T Ele Edt View Document Tools Window Help re TES 2B SAW S D it Boma os OF e Ome xr adobe reader IF E Table of Contents Dy Speci cations and Installation S Dyno and WinPEP Basics DQ Getting Started Wah WinPEP 7 Making A Run DS Graphing A Run S D Advanced MakeRun Features TABLE OF CONTENTS D Advanced Graph Features Dy Torque Cel Calibration QS Keyboard Shortcuts search icon click item to Chapter 1 Specifications and Installation Commas ved Te hana a browse file Dy User Liconse Agreement For Dynojet R
12. 10 Click Check Port to verify the com port selected A successful com port connection will display the message Device Found Note The Predator must be powered up for successful communication with WinPEP 7 the vehicle s ignition must be on or the vehicle must be running DiabloSport Predator Configuration Dialog Y ACC AIC Clutch Commanded on 1 A C on 0 AIC off A C stal a Y ACC F 1 A C Clutch output fault detected N ACCM 1 AC Clutch primary circuit monitor is high Y ACCS 1 A C control switch has been closed N ACCS 1 A C control switch has been closed N ACDS1 1 indicates that the AC compressor should not operate N ACDS2 1 indicates that the AC compressor should not operate N ACET AIC Post Evaporator Air Temperature N ACET_ A C Post Evaporator Air Temperature Voltage N ACP AIC Pressure Sensor Y ACP_Y AIC Pressure Sensor raw Y ACPSVV 1 A C pressure sensor high N ALTFUEL Alternative Fuel Operating State N APP Accelerator Pedal Position N APP Accelerator Pedal Position N APP1 Accelerator Pedal Position Voltage 1 N APP2 Accelerator Pedal Position Voltage 2 N APPS Accelerator Pedal Position Voltage 3 N ARPMDSD Ancillary Desired Engine Speed may cover vehicle sg Y BARO Barometric Pressure Calculated N BARO Barometric Pressure Filtered Y BAROFM 1 In BARO FMEM Mode N BARO_ Barometric Pressure sensor input N BLVWWMTR 1 Blower motor active Y BPP1 1 Brake pedal applied N BPP1 1 Brake peda
13. Differential fs Figure E 3 Advanced Breakout Board is Not Communicating With Your Computer TROUBLESHOOTING CONNECTION ERRORS If you do not see information for your dyno displayed in the Braking Information area of the Advanced Brake Controller screen or the wrong information is displayed check to see that you are not experiencing one of the following problems Problem TRY THIS THEN THIS Error Check that the dyno electronics Switch off the dyno electronics and Communicating is turned on and connected to then switch it on again Computer the computer s COM port Refer to Connecting the Dyno Electronics on page 3 11 of this manual ABOB Not Make sure the power light on the Check that the USB cable from the Connected ABOB is lit If it is not check to ABOB to the computer where you are see that the parallel cable from running WinPEP 7 is properly the ABOB to the dyno electronics connected If necessary switch the is properly connected cable to a different USB port and or reboot your computer Wrong Use your Installation Guide for Call Dynojet Technical Support at 1 Information information on setting the 800 992 3525 Displayed ABOB jumpers If you still cannot establish connection between your Advanced Breakout Board so that it is communicating with the software call Dynojet Technical Support at 1 800 992 3525 for personal assistance _ E 5 APPENDIX E yr Advanced Breakout Board SELECTING ADVA
14. and b any hardware accompanying WINPEP 7 will be free from defects in material and workmanship under normal use and service for a period of one 1 year from the date of receipt Some states and jurisdictions do not allow limitations on duration of an implied warranty so the above limitations may not apply to you To the extent allowed by applicable law implied warranties on WINPEP 7 and hardware if any are limited to ninety 90 days and one year respectively c 3 Version 2 WinPEP 7 User Guide APPENDIX C A r WinPEP 7 License CUSTOMER REMEDIES Dynojet Research and its suppliers entire liability and your exclusive remedy shall be at Dynojet s option either a return of the price paid or b repair or replacement of the WINPEP 7 or hardware that does not meet Dynojet s Limited Warranty and which is returned to Dynojet with a copy of your receipt This limited warranty is void if failure of WINPEP 7 or hardware has resulted from accident abuse or misapplication Any replacement WINPEP 7 or hardware will be warranted for the remainder of the original warranty period or thirty 30 days whichever is longer Outside the United States neither these remedies nor any product support services offered by Dynojet are available without proof of purchase from an authorized international source NO OTHER WARRANTIES To the maximum extent permitted by the applicable law Dynojet Research and its suppliers disclaim all other wa
15. tire speed rating 6 3 title bar 3 3 3 14 toolbar makerun 3 14 Version 2 tools menu 3 18 drum information 3 19 environment options 3 19 graph options 3 18 makerun options 3 18 restore all defaults 3 18 system information 3 19 top title 7 9 torque 2 2 torque cell calibration 3 18 A 2 A 5 calibration arm A 3 calibration number A 3 calibration weights A 4 installation and user guides A 1 treeview 3 3 3 6 keyboard shortcuts B 3 troubleshooting advanced breakout board E 5 tutorials 2 11 U ULA C 1 unzoom 3 18 7 6 user level 2 14 advanced mode 2 14 novice mode 2 14 user manual searching 2 9 using help 2 8 Vv value edit load control 6 21 vertical cursor 7 9 viewing data analog D 8 WwW warning box 2 13 wideband commander 6 11 WinPEP 7 menu bar 3 17 starting 3 2 WinPEP 7 specifications 1 3 license agreement 1 3 registration 1 3 using help 2 8 Z zero calibration A 2 WinPEP 7 User Guide
16. ADVANCED MAKERUN FEATURES S Load Control N LOAD CONTROL Load Control is a way for you to apply consistent braking or load to the dynamometer Load Control is often used to simulate a load on the vehicle such as climbing a hill Note Load Control is not always available Load Control will be disabled if your brakes are configured for digital braking A yellow triangular icon signifies a load control channel If not already there switch to the MakeRun screen Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 3 Choose File gt Load Template 4 Browse to the templates folder select a template and click Open 5 Select a valid gauge Load Control requires a valid gauge with a valid channel A valid gauge displays only one channel such as the Round Half Vertical Bar and Horizontal Bar gauges Gauges that display multiple channels cannot be used e The valid channels include Engine Speed RPM Speed Braking SS Torque and Cell Torque The advanced breakout board adds the channels Speed2 Cell Torque2 and Brake 2 e A white selection ring will appear around the valid load control gauge If the gauge selected is not a valid gauge and channel the selection ring will not appear e The white marker points to the current load control set point The white marker will not appear if you are in Edit Mode 6 Change the load control set point by clicking on the gauge to
17. Bar Gauge 00 eee ee eee 6 16 Loading a Template 0 cee eee eee tenes 6 20 Saving a Template i eink ka dade kaka deat eee ee ee e E 6 20 MakeRun Configuration 0 cee eee eee eee 6 23 PID Goefticients e etre stste esa het oats st sate a a a a lon oh lane ye 6 23 Torque Cell Calibration 2 eee eee ee ee ee 6 24 Analog Configuration 0 eee eee ne ene 6 24 Dyno Electronics Information 0 0 eee eee eee eee 6 25 Edit Mode heee E Peta bdthe da nally eels Sa ete te eda 6 25 Template Options 0 0 E ee eee ee eens 6 25 Gauge Configuration 0 0 eee ee ete eee 6 26 DYNO POR tentials Can Set eS eet ete ee cates ae sae eae ae ad 6 26 Chapter 7 Advanced Graph Features Formatting Graphs Using the ListView Shortcut Menu 7 2 Change Line Style wn 35 s 500 Coed eee eee ee ees eS es 7 3 Exploring Graph Properties 0 0 ee eee eee eee nee 7 7 Showing All Data Channels for Graphing 0 5 7 11 Appendix A Torque Cell Calibration Appendix B Keyboard Shortcuts Using MakeRun Screen Keyboard Shortcuts 000005 B 2 Using Graph Screen Keyboard Shortcuts 0 2 eee ee eee B 3 Using TreeView Keyboard Shortcuts 0 0 eee eee eee B 3 Using General Keyboard Shortcuts 0 0 0 2 eee eee ee eee B 3 Appendix C User License Agreement For Dynojet Research Software WinPEP
18. Click the Clear Gauges button eA to clear all gauges and start with a clean screen All the gauges are removed except the logo The logo cannot be removed however the logo can be moved around the screen area WinPEP 7 MakeRun C DYNORUN_001 drf Jog Ele Search Tools Display Help AAE EEN IRR T TELFELILREES gauge toolbar RES EAR CH F Air Temperature 2 Braking ay Figure 6 13 Edit Gauges Edit Mode Version 2 ADVANCED MAKERUN FEATURES Ss Creating and Editing Gauges Templates EXPLORING THE GAUGE TOOLBAR The Gauge toolbar is a collection of buttons used to create gauges and displays A description of the toolbar buttons and functions follows press this button to Yo SP RBREBREnmE Sx Select and transform gauges Create a round gauge Create a half gauge Create a vertical bar gauge Create a horizontal bar gauge Create a vertical multi bar gauge Create a horizontal multi bar gauge Create a digital display Create a trend graph Create an LED display Create a label Clear all gauges from the MakeRun screen WinPEP 7 User Guide on 6 13 ay 6 14 CHAPTER 6 Creating and Editing Gauges Templates ADDING A ROUND GAUGE The Round Half Vertical and Horizontal gauges are all single channel gauges Use the following instructions to add and edit these gauges 1 2 selection ring sizing handle
19. Graph Data Following Run F Hoki Baseine load testing enabled Configuration Options I Apply Settings to Gauges Detaut Run Name urrie Defaut Run Altitude fso ft Detaut Redline fio RPM x1000 F Enable Speed Differential Warning Speed Differential fo mph Control Run 8 r T Automaticaly Start Stop Run E l a Cae O EE as e ae ae E ees Start Vave RPM x10005 Po 10 2 W 0 5 OO W V V Stop Value RPM x1000 Figure E 9 Load Control Screen E 11 WinPEP 7 User Guide DATA LINK MODULE HD DELPHI ECM This appendix provides basic instructions for setting up the Dynojet Data Link Module HD Delphi ECM with WinPEP 7 To ensure safety and accuracy in the procedures perform the procedures as they are described WinPEP 7 User Guide APPENDIX F x9 Data Link Module HD Delphi ECM Set Up DATA LINK MODULE HD DELPHI ECM SET UP The Dynojet Data Link Module DJ DLM allows data such as engine temperature and relative manifold pressure to be transmitted from the motorcycle s Electronic Control Unit ECU via the motorcycle s data port This information can be stored during a dyno run and then analyzed and reviewed using the WinPEP 7 software The Data Link Module is great for PCM tuning and maintaining consistency while dyno testing CONFIGURING THE DATA LINK MODULE 1 Connect the Data Link Module to the bike s data port 2 Connect the USB connector from the Data Link Module to the USB port of the computer w
20. N CHANGE LINE STYLE Right clicking in the ListView area and then clicking Change Line Style opens the Line Style Picker dialog box as shown in Figure 7 2 allowing you to change the line style and color Line Style lets you choose the line style the data channel will be graphed in dotted dashed solid etc useful if you print to a black and white printer or need to fax the graph The line style options are available for setting the line style for the single data channel all the data channels for a run or all the data channels in all runs Line Style Picker gx Run Information CoN og ng ng gagna gmg mgm Color Style Selection style button Left Axis Right Axis Reset All Figure 7 2 Line Style Picker Window Change Line Style Click the Style button to show the available line styles NS solid hn Dash 5 Dot a ona i Dash Dot ne style s Dash Dot Dot Figure 7 3 Line Styles 7 3 Version 2 WinPEP 7 User Guide CHAPTER 7 r Formatting Graphs Line Color opens the Color dialog box The Color dialog box lets you choose which colors will be used to graph each data channel A dozen combinations of colors are provided in both light and dark shades The first three blue red and green are used by default You may choose any other combination by left clicking to choose the left axis color or right clicking to choose the right axis color on the color com
21. Negative When Display Negative is toggled on all data is displayed When off the data is cut off below zero and only positive data will be displayed Display determines what will be displayed on the graph When printing the graph note that the Conditions will always be printed Correction Factor lets you select the correction factor applied to the data Smoothing lets you select the level of smoothing to be applied to the data Properties opens the Graph Options dialog box where you can customize the graph properties Refer to Exploring Graph Properties on page 7 7 for more information 7 6 ayes 5 WinPEP 7 User Guide ADVANCED GRAPH FEATURES Graph Options EXPLORING GRAPH PROPERTIES The Graph Options dialog box allows you to customize your graph view and tools To view the Graph Options dialog box choose Tools gt Graph Options gt Properties You may also right click on the graph and choose Properties A description of the Graph Options follows GENERAL The General tab lets you select your graph tools mouse mode and different viewing options Choose Tools gt Graph Options Properties and click on the General tab 7 Graph Options General Customize Manual Scale Values Axis Selections Graph Tools I Display Vertical Cursor V Graph Toolbar Visible I Display Run Name On Vertical Cursor IV Tree View Visible I Display Channel Name On Vertical Cursor V Show Air Fuel Refer
22. Software Manuals Universal Manuals Templates utilities Figure 1 10 WinPEP 7 Directory Structure for Help Files EDE X Name W Automotive Dyno Manuals KALS Dyno Manuals Motorcycle Dyno Manuals Snowmobile Dyno Manuals Software Manuals universal Manuals WinPEP 7 User Guide 1 9 0 CHAPTER 1 Pr WinPEP 7 Installation REMOVING OR REPAIRING AN INSTALLATION If you have already installed WinPEP and you launch the setup program from the CD Rom the options to Remove Repair Remove Application Only or Remove All will appear as shown in Figure 1 11 To remove an installation you can also use the Add or Remove Programs selection from the Control Panel Welcome to the InstallShield maintenance wizard Welcome to the WinPEP 7 maintenance wizard This wizard allows you choose how to uninstall or repar WinPEP 7 Select one of the options below Repair Reinstall F Reinstall All Program Features and leave user preferences intact Remove Application Only Examples of user preferences The default size shape and location of the application on g Removes application and leaves all user preferences your desktop User selected software and hardware preferences in environment options Remove All 2 Removes al installed features and user preferences Figure 1 11 Using WinPEP Setup Program to Remove or Repair an Installation D0 rp WinPEP 7 User Guide DYNO AND WINPEP BASICS Underst
23. Unchecking the Show Complete Channel List on Graph box removes the channels that are specific to multidrum dynos 3 Click OK 4 Ifyou are currently viewing a graph you must close the graph and reopen it in order to see the complete list of channels If any additional channels are available they should now show when you click to show a drop down axis list Environment Options X System Default C Spanish C English C French C Dutch C Italian C German Toolbar Size User Levet C Small C Novice Mode click check box to show all Large Advanced Mode channels on channel list for graphs IV Save Changes On Exit Show Complete Channel List on Graph I Use Advanced RPM filtering improves readability of some RPM signals Save Curent Settings Figure 7 10 Showing Complete Channel List for Graphs 7 11 Version 2 WinPEP 7 User Guide TORQUE CELL CALIBRATION This appendix provides basic instructions for using the Torque Module To ensure safety and accuracy in the procedures perform the procedures as they are described Refer to one of the following manuals for more detailed torque module information part number manual title 98295104 Torque Module Installation and User Guide For Model 250 Motorcycle Dynamometers 98193107 Torque Module Installation and User Guide For Model 250i Motorcycle Dynamometers 98215100 Eddy Current Brake Installation and User Guide For Model 224 Above Ground Automotive Dynamomet
24. Unplug the cable and plug it back in 3 Verify the serial cable is connected to the computer Unplug the cable and plug it back in 4 Verify the dyno electronics is on and the green power LEDs on all the modules are illuminated bright and equally Note A dim green light may indicate a blown fuse Refer to Replacing the Fuses in the Dyno Electronics 5 Launch WinPEP 7 6 Repeat the steps for connecting the dyno electronics Note If you have tried these steps and your dyno electronics is still not communicating with your computer verify that the file Data7 cfg exists in your WinPEP software installation directory REPLACING THE FUSES IN THE DYNO ELECTRONICS The CPU module uses two fuses while the other modules use one fuse WARNING PEN Hazardous voltage To avoid risk of electrical shock disconnect all power to the dyno electronics 1 Gently remove the fuse holder from the back of the module 2 Replace the fuse with a fuse type listed below 3 Firmly replace the fuse holder in the back of the module AN For continued protection against risk of fire replace only with a fuse of the same type and having the same electrical rating part number fuse description module used with 54210020 Fuse 1 4A 250V 5mm x 20mm CPU module 54210300 Fuse 3A 250V 5mm x 20mm FA CPU module 54210100 Fuse 1 AMP 250V 5mm x 20mm I O module RPM module and Atmospheric Sensing module 3 13 Version 2 WinPEP 7
25. User Guide CHAPTER 5 x Graphing a Run 6 Right click anywhere on the graph for a list of graph options Refer to Graph Options on page 7 5 for more detailed information 7 Toremove a run from the ListView right click on the run and choose Remove Selected Run s or select the run and press Delete le z F winpep 7 Graph Bike Dynoruns Honda 3 a X Ele Search Tools Display Help E me EEA E EO UE EE tereo SE oe o eR RES BB SUBARU a Run Title Date Type Location Gear Ratio h 4 i fen HB purFie_001 ct 8 11 2004 4 05 45 PM RO I Bike Dynoruns Honda XR 250R RunFile_OO1 df N A af run shown in TEST listview TOYOTA 9 TRIUMPH O TYPICAL m VOLKSWAGEN DYNOJET RESEARCH CF SAE Smoothing 5 Volvo 16 16 Bike Dynouns Apia BMW 14 ee 14 Ducati Mouse Mode Hatley Cursor Options p1 a a 12 Cursor 12 a Rescale Ctrl R 5 CBR 1000RR ta graph options CBR S00RR fl eee aah i5 CBR 329PR m 3 Fai z v Force Scaling 3 Magnifier B costa VTR 1000 A E3 aR E Epona Display Negative CHES amp XR 2508 5 F T RurFie_001 di A Display lj i Z RurFie 012 4 gt Correction Factor gt l T PurFile_003 di Eram Smoothing le T PurFile_004 4i Properties sXR Kawasaki 4c so a 4 KT f O Suzuki Triumph oe 2 Yamaha 4 Massing Tab
26. aiie oa ae ri pi Proportional Air Brake Installation Guide 2 2 MB C Local Disk poses Lt Sree Installation Guide for Model 248 Pit Automotive Dynamometers 2 8 MB Installation Guide for Model 248 Four Post Lift Automotive Dynamometers 5 5 MB Optical RPM Sensor Installation Guide 1 6 MB Air Fuel Ratio Module Installation and User Guide for Version 3 of the Air Pump Assembly 3 4 MB aim dete A EAAS EAE sie als weep SEPIES REENEN EENE Figure 2 9 On Line Manuals 2 10 ee WinPEP 7 User Guide DYNO AND WINPEP BASICS hs Using WinPEP 7 Hep USING THE TUTORIALS You can watch video tutorials by choosing Help Tutorials and selecting the tutorial you would like to view Use the navigation bar in the tutorial to stop pause move forward or go back at any time during playback Loading_Gauge_Templates Microsoft Internet Explorer L ai File Edit yiew Favorites Tools Help a Back gt gt OA a Asearch fayravortes Meda A 4 J Address c Program Files RoboDemo projects Loading_Gauge_Templates htm 60 Links I RESEARCH Welcome to WinPEP 7 Help In this tutorial you will learn how to Load Gauge Templates SSS a navigation bar Aimy computer Figure 2 10 Video Tutorial Navigation Bar Version 2 WinPEP 7 User Guide 2 11 CHAPTER 2 ay 2 12 WinPEP 7 Dialog Boxes WINPEP 7 DIALO
27. and automatically adjusts power curves for different weather conditions producing consistent power graphs This unique feature is just another example of Dynojet s common sense approach to precision and diagnostics In this chapter Graphing a Run page 5 2 Printing page 5 5 Printing a Graph page 5 5 Setting Printer Properties page 5 5 Changing the Text Printed At the Top or Bottom of the Graph page 5 5 Previewing Print Jobs page 5 6 5 1 WinPEP 7 User Guide CHAPTER 5 x9 Graphing a Run GRAPHING A RUN For more information about Graph functions and displays refer to Exploring the Graph View Screen on page 3 3 1 Select File gt Open 2 Browse the directory and select a run file You may also select multiple run files Run Files Run files created in WinPEP 7 will have one of the three run file extensions listed below This is new to WinPEP 7 Runs created in previous versions of WinPEP have a run extension of xxx where xxx is the number of the run Runs created in previous versions of WinPEP or PEP can be displayed in WinPEP 7 drf standard run file extension e dif a run file where load control is on and load is active e dsf a run file containing step testing A preview of the graph will appear The graph preview is configurable but not required to open the run file 3 Click on any of the three axis channel labels and choose an option from the list Note Available channels may differ depending on
28. contains shortcuts to menu commands and commonly used features Torque The measure of a force that is producing a twisting effect about an axis TreeView The area that displays a tree structure for viewing dyno runs allowing access to the runs from a enhanced Windows tree format Glossary 4 WinPEP 7 User Guide Trend Graph A type of gauge that displays the values of one or more data channels with respect to time A horizontal line is drawn for each data channel Length corresponds to time while height corresponds to the current value of the data channel UnZoom Returns the viewing area to the previous magnification Valid Channel There are four valid Load Control channels Engine Speed RPM Speed Braking and Engine Torque Valid Gauge A valid Load Control gauge displays only one channel such as the Round Half Vertical Bar and Horizontal Bar and is connected to a valid channel See Valid Channel Vertical Cursor The vertical cursor places a vertical line over the data that displays the values where the vertical line intersects the graphed channel or data Vertical Bar Gauge A type of gauge that displays the current value of a data channel as a vertical bar The height of the bar indicates the current value of a data channel Vertical Multi Bar Gauge A type of gauge that displays current data channel values as one or more vertical bars The height of the bars indicates the current value of one or more
29. do not pan or zoom Restore the graph to default scaling lt WinPEP 7 User Guide on 3 5 CHAPTER 3 f TreeView TREEVIEW Using a tree structure for viewing dyno runs lets you access your runs from an enhanced Windows tree format The TreeView is only available in Advanced Mode k T ca REEE Ele Search Tools Display Help EO PB ocima SAE srei 5 BR ER B al Run Tile Date Type Location Gear Ratio B RurFile_o01 cit 8 11 2004 4 05 45PM RO Bike Dynoruns HondaiXA 250A RunFile_O0T dif N A TYPICAL VOLKSWAGEN Volvo H Bike Dynoruns DYNOJET RESEARCH CF SAE Smoothing 5 8 Aprilia O BMW aO Ducati O Hatley Honda cB 750 CBR 1000RR CBR S00RR CBR 929RR D Fa tree view folder file P PurFie_002df z T RurFie_003 df T PurFile_004 ait a XR 50 Kawasaki s KTM e E Suzuki HO Triumph O Yamaha 1 Massing Table Runs Snow Dynouns 4 Test Runs Ph ace ol i ji G Cil 2 10 15 20 25 30 35 40 45 a ee Speed mph Power hp lt Auto Scale Mode A Figure 3 1 TreeView 3 6 WinPEP 7 User Guide GETTING STARTED WITH WINPEP 7 he TreeView Right click the file or folder to view the available options The menu display depends on whether you have a folder directory or a file run selected A description of these
30. move the load control marker to the new set point This set point is also displayed in the Load Control Value Edit You can change the load control set point by using the up and down arrows on the Load Control Value Edit Refer to Figure 6 20 6 21 Version 2 WinPEP 7 User Guide CHAPTER 6 4 F Load Control load control set point marker selection ring _ load control value edit Ti 65 6 22 WinPEP 7 User Guide Click the Load Control button A to turn on Load Control You can also use the letter L on your keyboard The yellow indicator light will be on when Load Control is on As you approach the Load Control set point the brake will begin to apply If you wish to collect data while in Load Control you may start sampling Note Load Control will automatically turn off when the run starts if the Turn Off Load Control When Run Starts option is selected When this feature is off Load Control will remain on during the run and the Status Bar on the MakeRun screen will flash Sampling and Load Control On alternately Refer to page 6 5 for more information Turn off Load Control by clicking the Load Control button A Note When ending a run with Load Control on Dynojet recommends using the brake red button on your pendant i eA load control button WinPEP 7 MakeRun C DYNORUN_001 drf Ele Search Tools Display Help Feler se eat RESCARGH Humidity
31. multiple channel gauges and graphs have additional properties the single channel gauges do not a Right click on the graph and choose Properties The Trend Graph Property Editor dialog box will appear 4b Select the different Data Channels to be displayed from the drop down lists The trend graph can display up to twenty different data channels 4c Select the number of data channels to be displayed on the trend graph from the Number of Bars drop down list The number you choose here will determine how many of the data channels will be displayed on the gauge 4d You may edit the Primary Title to be displayed on the graph 4e The Secondary Titles are set automatically when Use Default Titles on Gauges or Display Units on Gauges is selected Refer to page 6 19 for more information Do not change the lower title if you want these titles to change automatically when language and units are changed oa A S u A S Trend Graph Property Editor Min 0 Set Tile Font Number of Lines 2 number of bars Max 100 Set Label Font Data Channels drop down list Averasing i z Seconds 60 1 ASpeed x n Padding 0 2 GearRatio x eo i Range 1 0 2 data channel RE seconday Ties k drop down list Range 2 0 mph Speed Brake Temperatur ltpm mph Gear Ratio Tire Temperature a 5 M d Range 3 0 7 I Show Dashed Grid am
32. n JEE WinPEP 7 User Guide ADVANCED MAKERUN FEATURES lt Exploring Template Options EXPLORING TEMPLATE OPTIONS The MakeRun Template Options dialog box lets you configure the gauges displayed on the MakeRun screen The template options are available in both Novice and Advanced mode 1 Make sure you are in the MakeRun screen 2 Select Tools MakeRun Options gt Template Options A description of the template options follows C _ MakeRun Template Options Display Units on Gauges Align Left Align Right Default Gauge Font Sample Gange Font Font Font Size Font Color 12 sf Apply Font to Current Gauges Cancel Figure 6 19 Template Options Use Default Titles on Gauges automatically loads and displays the default title for each gauge channel If this feature is on the titles on the gauges can not be manually edited Display Units on Gauges automatically loads and displays the default units for each gauge channel If a gauge does not have a separate title for the units the units are displayed to the left or the right of the gauge title If this feature is on the titles on the gauges can not be manually edited Align Left displays units on the left side of the gauge title e Align Right displays units on the right side of the gauge title Note Default titles and units are only available when the program is connected to the dyno electronics
33. of the channel name Data channels without an asterisk in front of their names are information from your dyno 6210 A aay TS WinPEP 7 User Guide Version 2 ADVANCED MAKERUN FEATURES Expansion Systems DYNOJET EXPANSION SYSTEMS Advanced Breakout Board Fxtended braking features can be configured through use of the advanced breakout board Appendix E provides more detail about configuring the advanced breakout board Power Commander III USB Collects data from a connected Power Commander III USB View channels available on the Power Commander III USB directly in the MakeRun screen Data is collected when a run is made and is available in the axis selection list for graphing Note The WinPEP software is unable to configure the Power Commander III USB Specific options in the connected power commander can only be configured by using the Power Commander Control Center Wideband Commander Collects data from a connected Dynojet Wideband Commander View channels available on the Dynojet Wideband Commander directly in the MakeRun screen Configure the analog 1 and analog 2 channels using the Dynojet Wideband Commander software Once the channels are configured copy the analogl ana and analog2 ana files to your WinPEP directory WinPEP will use these files to configure the analog channels when viewed in WinPEP Note The Wideband Commander selection will be disabled if you do not have an Air Fuel module added to your dyno e
34. options are listed below To see a list of keyboard shortcuts refer to Appendix B E EE E Fe Correction Factor SAE My Computer DynoRuns Samples Dodge EE Viper 2 RunFile_005 drf Ford Load Run 9 HD Honda Cut Suzuki Copy Vw Delet l AB 4 3 Floppy ene right click Rename on a file C Local Disk Renumber Sort Runs By gt shortcut menu for files Display Details v Recursive Renumbering Find Run File Refresh Figure 3 2 Right Click to Show File Shortcuts When a File is Selected Load Run places the selected run file s into the ListView for graphing e Cut Copy Paste cut removes the selected run file s and places them on the clipboard copy places the selected run file s on the clipboard without removing them and paste places the clipboard contents into the selected location Delete deletes the run file Rename renames the selected run e Renumber automatically renumbers the runs to fill in gaps in the number sequence Find Run Files opens the Search dialog box Refresh forces WinPEP 7 to re scan the hard drive and update the TreeView 3 7 Version 2 WinPEP 7 User Guide CHAPTER 3 xy TreeView WHEN A FOLDER IS SELECTED right click on a folder New Folder adds a new folder to store runs in When you test a new make model or customer s vehicle you can create a new folder to
35. or write to Dynojet at 2191 Mendenhall Drive North Las Vegas NV 89081 Visit us on the World Wide Web at www dynojet com where Dynojet provides state of the art technical support on line shopping and press releases about our latest product lines 1 2 WinPEP 7 User Guide SPECIFICATIONS AND INSTALLATION WinPEP 7 Specifications N WINPEP 7 SPECIFICATIONS Your WinPEP 7 software is dynamometer drum specific That means that the precise drum mass for your individual dynamometer has been calibrated and tied directly to the WinPEP 7 software that came with your dynamometer The software will not record accurate results if it is used with any other dynamometer COMPUTER SPECIFICATIONS You will need to provide a computer system to run the WinPEP software minimum system requirements recommended systems requirements Microsoft Windows 2000 XP e Microsoft Windows 2000 XP Pentium 800 MHz Processor e 2 4 GHz Processor or greater e 256 MB of available RAM e 256 MB of available RAM or greater one COM port two COM ports for Tuning one COM port two COM ports for Tuning Link Link e 800 x 600 256 color monitor SVGA e 1280 x 1024 256 color monitor SVGA or better e 1 2 gigabyte hard drive e 1 2 gigabyte hard drive e 30 MB of available hard disk space e 100 MB of available hard disk space e CD ROM and floppy disk drive CD ROM and floppy disk drive e printer if hard copies are needed e printer preferabl
36. percentage of a volume of air that is occupied by water vapor Water vapor displaces oxygen and reduces the amount of combustion air ingested during the intake stroke Air temperature is the temperature of the air entering the intake system of the engine under test In some cases this is ambient air temperature but in other cases the intake air is significantly heated by the engine and is different than ambient air Heat tends to spread air molecules apart So as temperature increases there are less molecules in a liter of air and less air is swallowed during the intake stroke Dynojet s WinPEP 7 software uses the SAE s latest correction formula June 1990 This formula assumes a mechanical efficiency of 85 and is much more accurate than earlier formulas at extreme conditions 2 3 Version 2 WinPEP 7 User Guide CHAPTER 2 ay Dyno Electronics DYNO ELECTRONICS The standard dyno electronics package is comprised of four interconnected modules module description CPU Module Input Output Module RPM Module Atmospheric Sensing Module Contains a 32 bit processor which acquires data from the expansion modules and communicates to the main computer running the WinPEP software The processor queries the expansion modules to determine their identity and capabilities Sends and receives data from the dyno and the pendant This module also contains a buzzer and a light which are activated when either the vehicle or the d
37. the MakeRun graph Graph Data Following Run determines if the graph is displayed after the run If you do not want to view the graph turn this option off Hold Baseline When this option is checked the first run made will remain the first in the list of runs on the MakeRun graph It will remain the baseline for the entire run session ADVANCED MAKERUN FEATURES hes Run Options 5 Configuration Options automatically takes care of setting different parameters to speed up the configuration process Apply Settings to Gauges Several of the settings entered on the Run Information screen are most likely intended to correspond with settings on the gauges For example if the tachometer redline is 13 000 RPM most users would like the RPM gauges to display the same redline If Apply Settings is turned on when the MakeRun Configuration dialog is closed the settings entered on the Run Information screen will be applied to the gauges Default Run Name The next run is automatically configured using the newest run in the current run directory However if no runs are found in the current run directory the next run is configured using default information In this case Default Run Name is the name given to the next run Default Run Altitude The next run altitude is automatically configured using the current altitude in the directory However if no run altitude information is found in the current run directory the next altit
38. the Graph screen Remove All Runs removes all runs currently selected on the graph Remove All Runs is available only in the Graph screen Printer Setup Print Preview Print These commands are only available in the Graph screen These commands may be used to preview edit and print simple output of the graph Note that the Conditions will always be printed Be sure to set the paper orientation to landscape in the printer setup These commands are available only in the Graph screen Exit exits WinPEP 7 from both the MakeRun and Graph screens SEARCH MENU Find Run File opens the WinPEP Search window This window lets you search for run files by name titles containing certain text and the advanced search lets you search by dates This choice is only available when you are in the Graph screen It appears grayed out when you are in the MakeRun screen Find Dyno Electronics searches the available com ports for the dyno electronics If the dyno electronics is found the correct com port is selected If the dyno electronics is not found an error message will appear Refer to Connecting the Dyno Electronics on page 3 11 for more information on connecting the dyno electronics Find Dyno Electronics is available only in the MakeRun screen 3 17 WinPEP 7 User Guide yy Ay 3 18 CHAPTER 3 TOOLS MENU The WinPEP 7 Menu Bar Restore All Defaults restores all settings to default MakeRun Options the different MakeRun op
39. the drive train at a given speed Drive train losses can be visualized as the negative horsepower area of the graph shown in Figure 4 6 WinPEP 7 Graph M Bike Dynoruns Harley Fx1340 SHOP File Search Tools Display Help B f ree Conection Factor SAE Smoothing mereseaen Js BR RIE Type Gear Ratio B NegRun_008 dif testing 7 0 0 11 10 29 2002 11 09 29AM RO N A DYNOJET RESEARCH CF SAE Smoothing 5 Power hp zero negative area of graph 55 60 85 Speed mph Auto Scale Mode Figure 4 6 Negative Horsepower Graph Showing Drive Train Losses 48 CTT G WinPEP 7 User Guide MAKING A RUN Making a Run Negative Horsepower NEGATIVE HORSEPOWER TEST DIFFERENT BRANDS OF OIL Different brands of oil can be tested using negative horsepower Warm engine and oil Perform a roll on test using the first brand of oil At redline turn the ignition key off but leave the throttle wide open Let the vehicle coast to about 30 m p h and press the green sample button When the drums stop rotating press the green sample button again Change the oil and repeat the test above NO KR WN e Compare the two graphs together With negative horsepower enabled look at the values below zero These values will indicate which brand of oil has less friction 4 9 Version 2 WinPEP 7 User Guide GRAPHING A RUN WinPEP 7 corrects for atmospheric conditions
40. the run is graphed you can configure the graph to show the analog channel s using the axis selection buttons For more detailed information on configuring graphs refer to Graph Options on page 7 5 1 Click on any of the three axis channel labels Note Available channels may differ depending on your dyno model and configuration 2 Choose the analog channel from the list EWSP 7 Graph CWyeaRunal mex Fle Search Tools Qipisy biep EO Ep Be Be onton ste 2 Saeta seit ts BR E Run Tile Date Type Location Gox Roto eure css Moved analog go 6 28 2005 11 100 RO C Docunerts and N A DYNOJET RESEARCH CF SAE Smoothing S B Runrile_059 drf 65 01 F 27 69 In Ha Humidity 14 SAE 1 00 i i i f i j hp ouon axis channel gt label ver axis channel options analog channels TT z a ST 1 SSS SS ET Speed mph Bako Scale Moda Figure D 7 Configuring the Graph Screen Dos i WinPEP 7 User Guide ADVANCED BREAKOUT BOARD This appendix provides basic instructions for setting up the Dynojet Advanced Breakout Board with WinPEP 7 To ensure safety and accuracy in the procedures perform the procedures as they are described E 1 WinPEP 7 User Guide ay APPENDIX E x Advanced Breakout Board ADVANCED BREAKOUT BOARD The Advanced Breakout Board ABOB can be used to control braking for four wheel drive dynos When two dyno drums are equ
41. title tree view you can create one custom run type by overtyping this value Figure 6 7 MakeRun Configuration Run Information Next Run Name Enter the name of the run This name will appear on the printed graph Run Title Enter a description of the run Tach Redline The RPM redline While in Novice Mode all RPM gauges will automatically configure to the value entered here Advanced Mode contains an option to turn off auto configure 6 2 WinPEP 7 User Guide Version 2 ADVANCED MAKERUN FEATURES Ss Edit Run Information Tire Speed Rating The maximum safe speed for the tire s rating and condition Tire speed is limited by the max design speed maximum safe speed of the dynamometer If you enter a value greater than the max design speed the tire speed rating will change to the max design speed While in Novice Mode all Speed gauges will automatically configure to the value entered here Enter the tire speed rating in mph the units may vary depending on your environment options as follows non rated 93 mph e S 112 mph e H 130 mph e V 150 mph e Z 150 mph and higher Plug Fires Every This is the number of degrees the crank rotates between RPM triggers This value affects the values displayed on the RPM gauge Make sure your plug fires value is configured correctly If your plug fires value is incorrect the RPM gauge values will not match the actual RPM of your vehicle Every Other Rev
42. using Newton s 2nd law F MA F orce equals M ass times A cceleration Power is coupled to the drum by friction developed between the driving tire of the vehicle and the knurled steel surface on the drum of the dynamometer TORQUE When an object rotates around a point the object s speed of rotation depends on both an applied force and the moment arm The moment arm is the distance from the 2 2 ayaa 5 WinPEP 7 User Guide Fa o DYNO AND WINPEP BASICS How Your Dyno Works point of rotation to where the force is being applied Torque is the product of the force and the moment arm For example think about trying to spin a drum by wrapping a rope around the drum and then pulling on the rope If the rope is wrapped around a drum of one foot radius and pulled with 550 pounds of force the resulting torque is 550 foot pounds The torque on the dyno s drum can be calculated by multiplying the force applied by the drum s radius However engine torque is not equal to the dyno s drum torque because the gearing through the drive train changes the moment arm The change in the moment arm is proportional to the ratio of engine speed to drum speed Therefore tachometer readings are necessary to calculate and display engine torque CORRECTION FACTORS The calculation of horsepower or the accuracy of a Dynojet dynamometer is not dependent on the location or conditions during the measurement The performance of the internal c
43. 1 9 Custom Install from InstallShield Setup Type COMPACT INSTALLATION The compact installation does not install the Help Files Utilities Desktop Shortcut Manuals or Sample Runs 8 ee WinPEP 7 User Guide Version 2 SPECIFICATIONS AND INSTALLATION Sx WinPEP 7 Installation DYNAMIC HELP FILES When you select the Complete Installation or choose a Custom Installation with the Manuals feature selected a subfolder named Root is created within the WinPEP 7 folder Any legitimate Adobe Portable Document Format pdf file that is copied into this folder automatically appears listed in your help menu When you install WinPEP 7 manuals install that are useful for your type of dyno For example if you are using a motorcycle dyno when you pick Help gt Manuals you will see a listing for Motorcycle Dyno Manuals but not necessarily for Automotive Dyno Manuals To add your own files to the Manuals list simply use your desktop My Computer icon and copy any valid pdf file into the folder named Root located inside the WinPEP installation folder The directory structure for the help files is shown in Figure 1 10 ai C Program Files WinPEP 7 Root File Edit View Favorites Tools Help Q sxx Q JO search fy Folders m Address O C Program Files WinPEP 7 Root Folders winPer 7 Help Resources Root Automotive Dyno Manuals KALS Dyno Manuals a Motorcycle Dyno Manuals Snowmobile Dyno Manuals
44. 12 Continue to accelerate to the stop value to end sampling 13 Slow down or use the emergency brake to drop below the start value to begin the next run 6 9 Version 2 WinPEP 7 User Guide CHAPTER 6 fr Expansion Systems EXPANSION SYSTEMS Expansion Systems allows you to view live data and graph data from other sources in the WinPEP software Enable a system by selecting the box next to the system name Selected systems will be connected to and included in the MakeRun screen and in the data files for later viewing The Configure button will be enabled if the system allows further configuration 1 Verify you are in the MakeRun screen 2 Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information 3 Click the MakeRun Configuration button iy Click the Expansion Systems tab A 5 Enable or disable any of the expansion systems A description of the expansion systems follows 6 If enabled click the Configure button and make any changes needed 7 Click OK when done MakeRun Configuration Supported Systems F T DiabloSport Predator 7 Power Commander ii Usb 2 configure button Power Commander BMW expansion system r Dynojet Data Link Module Figure 6 12 MakeRun Configuration Expansion Systems Expansions systems allow you to acquire data from sources other than your dyno Expansion system data channels have an asterisk in front
45. 3 12 CPU module 2 4 information 3 18 6 25 input output module 2 4 replacing fuses 3 13 RPM module 2 4 symbols 2 5 troubleshooting 3 13 dyno manuals 2 10 dyno port 3 10 3 18 dyno run files 2 15 2 18 dyno runs file management 2 15 sample files 2 16 ii WinPEP 7 User Guide E edit mode 3 18 edit run information 6 2 6 3 air fuel heater 6 3 air fuel types 6 3 altitude 6 3 next run name 6 2 plug fires every 6 3 real time weather 6 3 run notes 6 3 run title 6 2 run type 6 3 tach redline 6 2 tire speed rating 6 3 environment 2 7 3 15 dialog boxes 2 12 2 13 menus 2 7 expansion systems 6 10 6 11 advanced breakout board 6 11 E 1 data link module 6 11 F 2 DiabloSport Predator 6 11 G 2 power commander 6 11 wideband commander 6 11 F fields 2 12 file extension 5 2 file management 2 15 dynoruns 2 15 file menu 3 17 exit 3 17 export data 3 17 export graph 3 17 load template 3 17 open 3 17 print 3 17 print preview 3 17 printer setup 3 17 remove all runs 3 17 reopen 3 17 save template 3 17 files dyno runs 2 18 samples 2 16 folders creating 2 17 new 2 17 force scaling 3 18 7 6 fuses dyno electronics 3 13 G gauge configuration 3 18 gauge toolbar 6 13 gauges creating 6 12 6 20 editing 6 12 6 20 settings 6 5 gauges tied E 7 E 8 graph print preview 5 6 printer properties 5 5 printing 5 5 5 6 graph options 5 4 7 5 7 6 black amp white mode 3 18 7 6 correction factor 3 19 7 6 cursor 3 18 7 5 disp
46. 5 amp z axis o Pe gt channels E iso bisoe axis channel label 100 100 re graph display tooa 50 Sooner r r lso era 40 50 60 70 80 90 100 110 120 130 axis channel Bi 4 9 c Es ye Speed mph label Ato Scale Mode x scale mode display Figure 2 3 Graph Features WINPEP 7 MENUS There are two types of menus available in WinPEP 7 The menu bar located across the top of the screen and pop up menus that are available when you right click key areas such as the TreeView Graph Display and ListView The menu bar displays the five menus available in WinPEP 7 File Search Tools Display and Help Each menu contains groups of related commands Some commands will be disabled depending on which screen you are currently in Many commands have a keyboard shortcut list after their name You will learn more about the menu bar in The WinPEP 7 Menu Bar on page 3 17 menu choices y Search Tools Display Help 7 Open Ctrl 0 keyboard shortcut Export Graph Export Data Reopen gt Remove All Runs Ctri Del commands Printer Setup Print Preview Print Exit Figure 2 4 WinPEP 7 Menus 2 7 WinPEP 7 User Guide CHAPTER 2 Using WinPEP 7 Help USING WINPEP 7 HELP WinPEP 7 includes complete documentation in online Help From the WinPEP 7 menu bar choose Help to display the Help menu as shown in Figure 2 5 You can also visit www winpep com to find user manuals and technical support
47. 7 Version 1 Mulit Chapter Template March 2006 TABLE OF CONTENTS A Ay Appendix D Analog Configuration Configuring the Analog Channel s 200s eune D 2 Customizing Sensor Tables 0 cee eee eee eee D 4 Saving and Loading Sensor Tables 00 e eee eee eee D 5 Editing a Gauge 6 eee ene eee nee D 6 Configuring the Graph 2 eee eee eee D 8 Appendix E Advanced Breakout Board Configuring the Advanced Breakout Board 00 022s ee eee E 3 Establishing a Connection 0 0 0 eee ee eee nee E 4 When the ABOB is Not Connected 0c eee eee eee eens E 5 Troubleshooting Connection Errors 0 eee eee eee eee E 5 Selecting Advanced Brake Controller Braking Configuration E 6 Using Gauges Tied Without Speed Balance 0 02 eee E 7 Setting Gauges Tied to Off 2 eee eee eee E 8 Selecting Data Channels for Gauges 0 0 c eee eee eee E 9 Using Templates 2 220050 4 sees se eee cee w 4 E 10 Using Load Control with The Advanced Brake Controller E 11 Appendix F Data Link Module HD Delphi ECM Configuring the Data Link Module 0 2 00 eee eee eee F 2 Establishing a Connection 0 0 cece eee eee nee F 3 Troubleshooting Connection Errors 1 2 0 eee eee eee eee F 4 Data Link Module Diagnostic Codes 0 eee eee eee F 5 Saving Diagnostic Codes as a Text Fil
48. AE 1 06 E lt C Local Deck i i i i t 2 so Speed mph Figure 2 17 Graphing a Sample File 2 16 WinPEP 7 User Guide DYNO AND WINPEP BASICS Sx Sample Files CREATING A NEW FOLDER You can use the tree view to create new folders to manage your files To keep your files organized put your new folders inside the DynoRuns folder A new folder will appear in the treeview below the DynoRuns folder as shown in Figure 2 18 when you click the New Folder icon New folders are created inside the currently selected folder which is shown highlighted WinPEP 7 Graph C DynoRuns New Folder File Search Tools Display Help Be CERE Conection Factor SAE Smoothing Y My Computer Run Title Date Type Locati Gear DynoRuns Samples E A 3 Floppy See C Local Disk new folder 100 n Figure 2 18 Creating a New Folder You can replace the text New Folder by typing the name you would like to have appear for your folder such as your customer s name or the make of the vehicle being tested and then pressing the Enter key The current folder name appears in the title bar as shown in Figure 2 19 so that you can tell where your dyno run files will be stored Creating separate folders for each customer s dyno runs within a make and model structure is a good practice It lets you find the appropriate runs quickly and also helps you get the most from Win
49. D 2 Analog Sensor Helper Window Choose a Sensor 9 Enter the analog channel name in the Display Name field 10 Click OK to enter these changes or click Cancel to abort the changes and return to the MakeRun screen Analog Configuration Analog 1 Analog 2 Analog 3 Analog 4 V Enable logging on this channel Conversion Display Name Boost display name field Pekama Voltage Display Value 0 50 Figure D 3 Analog Configuration Window Enter the Display Name D 3 Version 2 WinPEP 7 User Guide APPENDIX D fr Analog Channel Configuration CUSTOMIZING SENSOR TABLES Some sensors may require additional rows You may customize your sensor table by adding or removing rows 1 Right click on the table 2 Choose Add Row or Remove Row to customize your table Analog Configuration Analog 1 Analog 2 Analog 3 Analog 4 MV Enable logging on this channel Conversion Display Name Analog 1 Load Sensor Table add row Figure D 4 Analog Configuration Window Customize the Sensor Table D 4 _ rrr WinPEP 7 User Guide Version 2 ANALOG CONFIGURATION Sx Analog Channel Configuration SAVING AND LOADING SENSOR TABLES Commonly used sensor tables may be saved to a file allowing you to load and use them later 1 Click Save Sensor Table to save the sensor table to a file 2 Choose a location and click Save 3 Click Load Sensor Table to load a
50. E OPTIONS Select Tools gt MakeRun Options gt Template Options to open the MakeRun Template Options dialog box Refer to page 6 19 for more information MakeRun Template Options X V Display Units on Gauges Align Left Align Right Default Gauge Font Sample Gauge Font Font Font Size Font Color Apply Font to Current Gauges Figure 6 25 Template Options ee 6 25 WinPEP 7 User Guide CHAPTER 6 fr MakeRun Options GAUGE CONFIGURATION The Gauge Configuration window lets you view and edit the common properties of all the gauges at one time in one place Gauge Configuration is available only in Advanced Mode and only when you are in Edit Mode Select Tools gt MakeRun Options gt Gauge Configuration sauge Configuration T N A 135 Air Fuel Air t N A Air Temperatu N A N A Pressure N A N A al Braking N A N A Brake Tempe Brake Temper F Figure 6 26 Gauge Configuration DYNO PORT The Com Port or communications port lets you choose the com port the dyno electronics will use Select Tools gt MakeRun Options gt Dyno Port and choose the com port If you do not know the correct port use the Find Dyno Electronics feature Refer to Connecting the Dyno Electronics on page 3 11 for more information 6 266 rer WinPEP 7 User Guide ADVANCED GRAPH FEATURES Advanced features available in the Graph screen let you format your graphs to show the in
51. ENDIX G DIABLOSPORT PREDATOR SET UP DiabloSport Predator is a high performance tuning flash programmer and datalogger The Predator connects to a vehicle s OBDII data port and enhances the performance of the vehicle The Predator can also act as a high speed datalogger allowing data to be transmitted and stored during a dyno run This data can then be analyzed and reviewed in the WinPEP 7 software This industry first and industry exclusive feature is great for PCM tuning and maintaining consistency while dyno testing Visit www diablosport com for more details CONFIGURING DIABLOSPORT PREDATOR Plug the DiabloSport Predator into the vehicle s OBDII port Turn the vehicle s key to the on position or start the vehicle Verify you are in the MakeRun screen A OW NK page 2 4 for more information Click the MakeRun Configuration button ity Click the Expansion Systems tab Select DiabloSport Predator Click the Configure button O N AYU MakeRun Configuration x Run Information Run Options Expansion Systems T Power Commander tll Usb T Wideband Commander a eea OK Cancel o Figure G 1 MakeRun Configuration Expansion Systems WinPEP 7 User Guide Verify you are connected to the dyno electronics Refer to Dyno Electronics on expansion systems tab configure button Version 2 DIABLOSPORT PREDATOR Sx y 9 Select a com port from the drop down list
52. EP 7 User Guide drop down list digital display 6 15 xy CHAPTER 6 Creating and Editing Gauges Templates ADDING A MULTI BAR GAUGE The Vertical Multi Bar Horizontal Multi Bar and Trend gauges are all multiple channel gauges Use the following instructions to add and edit these gauges 1 Click the Trend Graph button p 2 Click and drag holding the mouse button down as you do so on the MakeRun screen until the dotted box is the desired size Release the mouse and the gauge will appear 3 Resize and move the gauge to a new location 3a Click on the graph A blue selection ring and white sizing handles will appear 3b Move the cursor over the sizing handle The cursor will change to a sizing tool With this tool showing click and drag holding the mouse button down as you do so to resize the gauge 3c Move the cursor over the blue selection ring Click and drag holding the mouse button down as you do so to reposition the graph F WinPEP 7 MakeRun C DYNORUN_001 drf Wee Ele Search Tools Display Help Ee cvlt he 6a hmERag a O trend graph button white sizing ae handle a RG blue selection ring 1720 1730 1740 1750 1760 1770 maedo Sh 4 00 00 Figure 6 16 Edit Gauges Adding a Trend Gauge 6 16 eyes WinPEP 7 User Guide ADVANCED MAKERUN FEATURES Creating and Editing Gauges Templates Fa 4 Edit the properties The
53. ERUN FEATURES Advanced features of the MakeRun screen allow you to customize the way the information is sampled and displayed for your dyno runs In this chapter Edit Run Information page 6 2 Run Options page 6 4 Expansion Systems page 6 10 Creating and Editing Gauges page 6 12 Load Control page 6 21 MakeRun Options page 6 23 6 1 WinPEP 7 User Guide CHAPTER 6 pr Edit Run Information EDIT RUN INFORMATION 1 Make sure you are in the MakeRun screen 2 Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information Click the MakeRun Configuration button he Click the Run Information tab Use the TreeView to browse to the directory where you want to save your run HRN BR OW Enter the name of your next run and enter a brief description in the Title field WinPEP 7 will automatically add the next run number to the end of the run name 7 Make any additional changes to the run information A description of the different fields follows 8 Click OK when done 9 Notice the gauges change to reflect the new run information MakeRun Configuration Run Information Run Options Expansion Systems run information tab W My Computer on current run directory stoner P RurFie_001 di T RurFile_002 dit enter run name D PurFie_003 dt 2 Ab A 3 Floppy directory lt e C Local Disk 2 lt e D Local Disk enter
54. Ea n Sa see Figure G 5 Gauge Property Editor Data Channel digital gauge G 7 Version 2 WinPEP 7 User Guide xy APPENDIX G A VIEWING THE RESULTS PIDs streaming during the dyno run are available to be graphed right along side all of the standard channels such as HP Trq AFR and RPM This feature will be instrumental to assist you with troubleshooting tuning and maintaining consistency during dyno testing DYNOJET RESEARCH CF SAE Smoothing 5 Dyno Dan 700 BRunFile_1 0 drf Max Power 615 31 Max Torque 576 93 700 600f a a a r H e m ST RE EE DRunFile_150 drf Max SPARK 20 51 streaming gt 4 py E PID channel 5 standard data 3 channel AirfF 5 5 6 0 6 5 7 0 2 0 2 5 3 0 3 5 4 0 4 5 5 0 Engine Speed RPM x1000 Figure G 6 Graph Example G 8 l WinPEP 7 User Guide Braking The percentage of the maximum braking effort being used Braking is a valid load control channel Advanced Mode Enables all WinPEP 7 features and functions giving you complete control over the software Air Fuel The ratio of air to fuel before combustion All Gears A type of dyno run test where you accelerate though all of the gears This test is particularly useful for clutch diagnostics Auto Scaling The graph chooses an appropriate scale for the data Auto Start Stop A MakeRun feature that will automatically ini
55. FTWARE WINPEP 7 USER LICENSE AGREEMENT IMPORTANT READ CAREFULLY This User License Agreement herein after referred to as ULA is a legal agreement between you either an individual or a single entity and Dynojet Research Inc for WINPEP 7 s identified above WINPEP 7 WINPEP 7 includes computer software the associated media any printed materials and any online or electronic documentation By installing copying or otherwise using WINPEP 7 you agree to be bound by the terms of this ULA If you do not agree to the terms of this ULA Dynojet Research Inc is unwilling to license WINPEP 7 to you In such event you may not use or copy WINPEP 7 and you should promptly contact Dynojet Research Inc for instructions on return of the unused product s fora refund get i WinPEP 7 User Guide APPENDIX C A r WinPEP 7 License C 2 WINPEP 7 LICENSE WINPEP 7 is licensed not sold Copyright laws and international copyright treaties as well as other intellectual property laws and treaties protect WINPEP 7 1 WinPEP 7 User Guide GRANT OF LICENSE This ULA grants you the following rights Software You may install and use one copy of WINPEP 7 Storage Network Use You may also store or install a copy of the computer software portion of WINPEP 7 on the network to allow your other computers to use WINPEP 7 over an internal network and distribute WINPEP 7 to your other computers over an internal network How
56. G BOXES page tab te run information Run Options Expansion Systems tree view scroll bar Many menu items display dialog boxes after you select them An example is shown in Figure 2 11 The dialog boxes in WinPEP 7 consist primarily of tabs fields drop down lists radio option buttons check boxes and buttons Page Tabs Many dialog boxes provide multiple functions through tabs By clicking a tab icon you can display different sets of controls Fields A field is a rectangular box for entering a specific value or information For example you can enter the run name in the Next Run Name field shown in Figure 2 11 You can use the tab key to highlight the next field in a dialog box and shift tab to highlight the previous field Drop down Lists A drop down list is a small menu within a dialog box A drop down list contains various options for you to choose from Click on the arrow to reveal the list Radio Option Buttons A radio button lets you select options or turn options on and off Selecting a radio button may activate other controls and may expand a dialog box to display more controls Check Boxes A check box lets you turn options on and off Selecting a check box may activate other controls and may expand a dialog box to display more controls Buttons A button performs an action If a button has a bold outline you can press Enter when in any field of a dialog box to activate the button rather than clickin
57. Guide APPENDIX D Analog Channel Configuration ANALOG CHANNEL CONFIGURATION You can configure up to four different analog channels Use the following instructions to configure the analog channel s CONFIGURING THE ANALOG CHANNEL S 1 Verify you are in the MakeRun screen Verify you are connected to the dyno electronics Note You must be connected to the dyno electronics and the Analog Module must be installed for the analog channels to be available For more information on connecting to the dyno electronics refer to Connecting the Dyno Electronics on page 3 11 For more information on installing the Analog Module refer to the Analog Module Installation and User Guide Select Tools gt MakeRun Options gt Analog Configuration Select the desired analog channel tab Click the Enable logging on this channel check box Click Sensor Helper AUU A U Analog Configuration analog channel tabs check box Enable logging on this channel Conversion Display Name Boost sensor helper Figure D 1 Analog Configuration Window Select Desired Channel D 2 S Een WinPEP 7 User Guide ANALOG CONFIGURATION Sx Analog Channel Configuration 7 Choose a sensor from the drop down list 8 Click OK Analog Sensor Helper Hw Absolute 50psi i sensor drop down list Sensor Info Slope display units v f 2 50 Min Voltage 0 50 Max Voltage 4 50 Voltage at Zero Display fi 68 eel ea Figure
58. ListView The area displaying text information about the run s currently graphed including the file name title date type location and average gear ratio The ListView will store up to twelve runs Load Control Load control is a way to apply consistent braking or load to the dynamometer Load control is often used to simulate a load on the vehicle such as climbing a hill Load control can be used to hold the vehicle at a set speed or RPM Load Control Set Point Edit The area in which you manually enter the load control set point MakeRun Screen The area of the MakeRun screen where the gauges are displayed Negative Horsepower If drum deceleration was measured and graphed we would be viewing negative horsepower Negative horsepower allows you to view the performance of your vehicle when it is not under load Novice Mode A simplified version of WinPEP 7 which allows a more basic approach to the software Pan Mode Move the graph around inside the window Pendant The user s interface with the dynamometer The pendant lets you control the WinPEP 7 software from your vehicle PID Coefficient PID coefficients are used to control the responsiveness of the eddy current brake and the proportional air brake Plug Fires Every This is the number of degrees the crank rotates between RPM triggers Power The ability to accomplish a specified amount of work in a given amount of time Primary Inductive Pickup A small
59. MPLE FILES Sample files that were installed along with your software provide an example of well organized dyno run files that use folders also called directories arranged by the make and model of the vehicle being dynoed Using folders makes it easy to find the information you want and to compare data for different vehicles You can double click on the DynoRuns folder to expand its contents You should see the Samples folder listed below the DynoRuns folder as shown in Figure 2 16 To expand or shrink the contents of a folder double click on it or pick the adjacent plus sign Figure 2 16 shows a list of folders organized into vehicle makes Graph C DynoRuns Samples lt WinPEP 7 File Search Tools Display Help EB PERE Correction Factor se E Smoothing TS faza ERE My Computer Run Tite Date Type __Locati Gear H DynoRuns gt ORS Dodge Ford HD 9 Honda Suzuki amp vw 100 Bb IA 3 Floppy E a C Local Disk Samples directory DYNOJET RESEARCH Figure 2 16 Showing the Sample Files Figure 2 17 shows the contents of the Ford folder expanded Inside it is a folder for the Mustang model dynoruns To display the graph of a dyno run you can double click on it Click on the Remove All Runs icon to clear the graph screen DINGIET RESEARCH Remove All Runs i i i i i i i icon Bh RuinFite_018 tet 71 57 F 27 98 in Hq Humidity 24 J
60. NCED BRAKE CONTROLLER BRAKING CONFIGURATION Use the Braking Configuration area of the Advanced Brake Controller screen to select the Speed Balance and or Gauges Tied option SETTING THE SPEED BALANCE Using Speed Balance is the default setting Speed Balance uses braking to minimize or eliminate any difference in speed between the front and rear dyno when speeding up or slowing down e To use Speed Balance make sure that the box to the left of Speed Balance is checked e When using Speed Balance the Gauges Ties selection is grayed out Gauges must be tied when using Speed Balance The Proportional Integral and Differential values PID settings are coefficients used in the calculations for Speed Balance Each speed channel has a set of PID values The PID settings are preset to the values shown in Figure E 4 ATTA PN The default values work for most dyno configurations and all wheel drive systems Changing these values may result in damage to the vehicle Advanced Brake Controller Br Braking Information Hardware Version 7 Firmware Version 3 ir Brake Connected Yes Load Control Brakes 1 Enabled 2 Enabled 3 Not Enabled 4 Not Enabled speed balance speed channel selected Braking Configuration O ID settings are critical X Speed Balance to braking control Do Speed Channel fi 7 not change these Proportional 0 23864 values without checking with Integral fo Technical Support Differe
61. P 7 User Guide CHAPTER 1 fr WinPEP 7 Installation 5 Select the location where the WinPEP 7 software will be installed and click Next to continue Note Dynojet recommends that you do not change the default destination folder Choose Destination Location Select folder where setup will install files Setup will install WinPEP 7 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Destination Folder C Program Files winPEP 74 InstallShield Figure 1 5 Choose Destination Location Window 6 Enter your information and click Next to continue Shop Information Enter Shop Name Address and Phone Number Leaving this information blank will not change existing info Name J Address Phone InstallShield Figure 1 6 Shop Information Window 6 ee WinPEP 7 User Guide Version 2 SPECIFICATIONS AND INSTALLATION WinPEP 7 Installation Gx 7 Review the settings and click Next to begin copying files WinPEP 7 InstallShield Wizard X Start Copying Files Review settings before copying files Setup has enough information to start copying the program files If you want to review or change any settings click Back If you are satisfied with the settings click Next to begin copying files Current Settings Setup Type Complet
62. PEP s ability to automatically increment the run file names WinPEP 7 Graph C DynoRuns Chevy title bar E B My Computer Run Title Date 7 Type Locati Gear HAE DynoRuns Smm Samples EA A 3 Floppy ma C Local Disk tf E Figure 2 19 Title Bar Showing Current Folder Name 2 17 Version 2 WinPEP 7 User Guide CHAPTER 2 4 Sample Files DYNO RUN FILES 2 18 The first file you sample is named runfile_001 drf by default It is stored in the C DynoRuns folder unless you have changed from the default settings Figure 2 20 shows Customer as the current folder The open folder icon appears next to it inside the C DynoRuns folder The new runs are stored in that folder File names automatically increment for each successive run WinPEP 7 Graph C DynoRuns Customer1 File Search Tools Display Help BO BABE oore E WinPEP 7 User Guide dyno run file My Computer Ran DynoRuns RlunFile_001 drt Customer1 F RunFile_001 dif 2 Purr ie 002r E A 3 Floppy C Local Disk RunFile_002 drf SOO Figure 2 20 Dyno runs Stored in the Current Folder GETTING STARTED WITH WINPEP 7 This chapter provides the information you need to quickly start using the WinPEP 7 software to view dyno runs and connect and troubleshoot your dyno electronics In this chapter Using WinPEP 7 page 3 2 Starting WinPEP 7 page 3 2 WinPEP s S
63. TER 1 xy Introduction INTRODUCTION Before you begin using WinPEP 7 Performance Evaluation Program for Windows be sure to read this guide for software installation instructions program features and other important information The Dynojet WinPEP 7 User Guide provides detailed information about WinPEP 7 features and commands a theoretical background and a hands on tutorial This guide is designed to be a reference tool in your everyday work CONVENTIONS USED IN THIS MANUAL The conventions used in this manual are designed to protect both the user and the equipment example of convention description AGU PS WARNING SQN Bold gt TECHNICAL SUPPORT The Caution icon indicates a potential hazard to the dynamometer equipment Follow all procedures exactly as they are described and use care when performing all procedures The Warning icon indicates potential harm to the person performing a procedure and or the dynamometer equipment The Record icon reminds you to record your dynamometer and or eddy current brake retarder number on the inside cover of this manual Highlights items you can select on in the software interface including buttons and menus The arrow indicates a menu choice For example select File gt Open means select the File menu then select the Open choice on the File menu For assistance please contact Dynojet Technical Support at 1 800 992 3525
64. TPS V Timing Advance Front ADV F Timing Advance Rear ADV R Idle Air Control LAC Fuel Pulse Width Front PWF Fuel Pulse Width Rear PWR Figure F 2 Device is Connected and Communicating with the ECU If the device is not connected to your computer or is not communicating with the bike s ECU you will see an error message displayed at the bottom of the configuration dialog box Dynojet Data Link Module HD Delphi ECM Engine Temperature Temp Battery Voltage Volt Manifold Absolute Pressure MAP Manifold Relative Pressure MRP Throttle Position TPS Throttle Position Volt TPS V Timing Advance Front ADV F Timing Advance Rear ADV R Idle Air Control LAC Fuel Pulse Width Front PW F Fuel Pulse Width Rear PWR Air Fuel Ratio AFR Figure F 3 Device is Connected but not Communicating with the ECU F 3 Version 2 WinPEP 7 User Guide ry F 4 APPENDIX F Data Link Module HD Delphi ECM Set Up TROUBLESHOOTING CONNECTION ERRORS If you do not see the Device Connected Communicating with the ECU check to see that you are not experiencing one of the following problems Problem TRY THIS THEN THIS Device Not Connected Error Communicating with ECU Check that USB cable is plugged into computer and is making connection Check that bike power is turned on and if there is a ready to start switch it is turned on If necessary start the bike Recheck the plug en
65. Troubleshooting the Dyno Electronics 0 000 e eee eee 3 13 Replacing the Fuses in the Dyno Electronics 005 3 13 Loading a Template 0 cece eee ee eee 3 16 File Men srss0 5404 tatiiedecedcte bi ues dios EEEE EEEE 3 17 Search MENU sisas sa aa aa aa a BS Rae Raa E E E eae a awn dae E E 3 17 Tools Menu scan eree oE ee Pei ws E EEES 3 18 Display Menu s eessscsreonise asetat d iaeaea a a a ahead ad 3 19 Help Men 3 04 da ciea suds da oe be oo oda 3 20 Chapter 4 Making A Run Making a Test RUN 2 eee e nee 4 2 Making ARUN 6 ee tenet eens 4 3 Graphing Negative Values 00 0 eee eee eee eee 4 7 Negative Horsepower Test Drive Train 0 0 02 4 8 Negative Horsepower Test Different Brands of Oil 4 9 Chapter 5 Graphing A Run Printing a Graph s cac ad de iwcedesddwlscsadesnede sa ae auc 5 5 Setting Printer Properties 0 cece 5 5 Changing the Text Printed At the Top or Bottom of the Graph 5 5 Previewing Print Jobs 0 0 cee cee eee nee 5 6 Mulit Chapter Template March 2006 TABLE OF CONTENTS Ss Chapter 6 Advanced MakeRun Features Using A to Start Stop eeey ese ee cee e N E E E 6 9 Dynojet expansion systeMS 1 0 0 ee eee 6 11 Supported Systems 0 0 eee eee eee eee ene 6 11 Exploring the Gauge Toolbar 0 cece ee eee eee 6 13 Adding a Round Gauge eee eee eens 6 14 Adding a Multi
66. User Guide xy CHAPTER 3 Exploring the MakeRun Screen EXPLORING THE MAKERUN SCREEN The MakeRun screen contains features that can be accessed from the menu choices at the top of the MakeRun window by clicking on the buttons in the toolbar and even through your pendant A description of the functions and displays follows title bar a WinPEP 7 MakeRun C DynoRuns RunFile_001 drf Joe a menu bar File Search Tools Display Help Ee e E EE EA MakeRun toolbar navigation toolbar mph 0 load control 00 RESEARCH MakeRun screen Humidity F Air Temperature in tig Pressure 0 lt indicator lights 00 00 sampling timer set point edit screen element status bar Figure 3 7 MakeRun Features function Title bar Menu bar Navigation Toolbar MakeRun Toolbar MakeRun Screen Load Control Set Point Edit 3 14 WinPEP 7 User Guide The area displaying the name of the screen you are currently working in the current run directory and current run name The area containing drop down menu options A dockable toolbar that contains shortcuts for moving between the Graph and MakeRun screens A dockable toolbar that contains shortcuts to many of the menu commands and commonly used features The area in which you view the template Templates allow the user to save and restore specific views Eac
67. WING PRINT JOBS You can preview the graph to show how the graph will appear on paper For a detailed view you can zoom in on an area and pan the image when zoomed You can also move or size any of the print components such as the graph titles logos and notes 1 Select File Print Preview 2 Click Options and enable any of the following options e Show Logo 1 Show Logo 2 lets you choose which logo will appear Set Logo 1 Set Logo 2 lets you choose the logo to print with the graph e Show Graph prints the graph on the first page e Show Notes Page 1 prints the notes for that graph on the first page The first time you choose this option you may need to move the notes to the bottom of the page so they do not cover any part of the graph Show Notes Page 2 prints the notes for that graph on the second page e Select Run Information allows you to toggle the following options on or off Show Max Values Show Title and Show Notes e Organize arranges the print components and adjusts spacing and sizing to fit everything on the page e Restore Defaults returns the print options to their default settings e Printer Options lets you set any printer properties 3 Click Print to return to the printer properties window or Close to return to the Graph screen options logo notes Figure 5 6 Printing a Graph Print Preview WinPEP 7 User Guide ADVANCED MAK
68. Zero Calibration Remove the calibration arm and mass if installed The brake must be off All drums should be stopped but free to rotate fia Figure 6 22 Torque Cell Calibration ANALOG CONFIGURATION Select Tools gt MakeRun Options gt Analog Configuration to open the Analog Configuration dialog box Refer to Appendix D for more detailed information Analog Configuration tJ Analog 2 Analog 3 Analog 4 Enable logging on this channel Voltage Display Value Conversion Display Name OK Cancel Figure 6 23 Analog Configuration 6 24 ayaa WinPEP 7 User Guide Version 2 ADVANCED MAKERUN FEATURES MakeRun Options DYNO ELECTRONICS INFORMATION The Dyno Electronics Information window lets you view the dyno electronics related information Select Tools gt MakeRun Options gt Dyno Electronics Information Dyno Electronics Information Dyno Port comi Serial Number 2492 Hardware Version 1 1 Bom Or Sun Oct 13 15 23 09 2002 Hardware Date 4 20 2006 Computer Date 4 20 2006 Brake Configuration Eddy Curent Brake and Digital Ax Brake Max Brake Temp 750 F HiTiq Version 1 Figure 6 24 Dyno Electronics Information EDIT MODE Select Tools gt MakeRun Options gt Edit Mode or click the Edit Mode button TA to enter Edit Mode and bring up the Gauge toolbar Refer to page 6 12 for more information TEMPLAT
69. anding the theory and layout of your WinPEP software helps you build a solid foundation upon which you can build advanced skills quickly In this chapter How Your Dyno Works page 2 2 Hardware and Software page 2 2 Theory of Operation page 2 2 Dyno Electronics page 2 4 Dyno Electronics Symbols page 2 5 The Pendant page 2 6 WinPEP 7 Software Interface page 2 7 WinPEP 7 Menus page 2 7 Using WinPEP 7 Help page 2 8 Searching the User Manual page 2 9 On Line Manuals for Your Dyno page 2 10 Tutorials page 2 11 WinPEP 7 Dialog Boxes page 2 12 Setting the User Level page 2 14 Managing DynoRun Files page 2 15 Creating a New Folder page 2 17 Dyno Run Files page 2 18 2 1 WinPEP 7 User Guide 47 CHAPTER 2 ay How Your Dyno Works HOW YOUR DYNO WORKS Dynojet s inertia dynamometer dyno is a measuring device for recording and displaying power and torque of an engine Its method of measurement directly implements the engineering principles of power and torque Correction factors assist in the comparison of these measurements under various test conditions making computer hardware your dyno electronics and software WinPEP 7 necessary to obtain interpret and display the data HARDWARE AND SOFTWARE The dynamometer electronics acquire data from the spinning dyno drum necessary for power torque and correction factor calculations This includes air temperature absolute barometric pressure humidity drum timing an
70. ayed at the top of the graph Click the Font button to change the appearance of the text The Main Title edit box is there only to aid in selecting a font and cannot be changed Top Title is displayed directly below the main title at the top of the graph Click the Font button to change the appearance of the text You may change the title using the edit box Bottom Title is displayed directly below the horizontal axis label at the bottom of the graph Click the Font button to change the appearance of the text You may change the title using the edit box Axis Labels are displayed on the scale of the axis Click the Font button to change the appearance of the text on the label The Axis Labels edit box is there only to aid in selecting a font and cannot be changed Axis Buttons are displayed on the axis channel selection buttons Click the Font button to change the appearance of the text on the button The Axis Buttons edit box is there only to aid in selecting a font and cannot be changed Vertical Cursor Click the Font button to change the appearance of the text on the vertical cursor The Vertical Cursor edit box is there only to aid in selecting a font and cannot be changed Graph Label Use the drop down list to choose what is displayed on the information panel Click the Font button to change the appearance of the text on the information panel label The Graph Label edit box is there only to aid in selecting a font and cannot b
71. b Choose a run directory 4c Click OK Run Information Run Options Expansion Systems Current Run Directory run directory C DynoRuns Samples DodgelViper Next Run Name Title E Fad ffucttweak 3 gt HD Tach Redine gt Honda i S Sunki 3 RPM x1000 c Con Vw Tire Speed Rating G A 34 Floppy f choose a run 2 C Local Disk va a di t Plug Fires Every Relative Humidity irectory f xj B8 Altitude take Air Temp fso 6 5s F Type Absolute Pressure 2582 inHg Run Notes Figure 4 2 Making a Run Change Run Directory 5 Release the dyno brake and the vehicle s parking brake if applicable 4 4 m G WinPEP 7 User Guide Version 2 10 MAKING A RUN ees Makinga Run Begin acceleration Standard Transmission Place the vehicle in first gear and engage the clutch to start the drum rolling Shift through gears to fourth and hold the RPM at the desired point A good starting RPM is at the lowest RPM where there is little hesitation when you snap the throttle all the way open or floor the accelerator usually around 2000 to 3000 RPM e Automatic Transmission Start the drum s rolling and accelerate to ten m p h Push the green sampling button on your pendant to begin sampling Snap the throttle all the way open or floor the accelerator and accelerate to redline Note If you are making a negative horsepower run skip to Making a Run Negative Horsepower on page 4 7 T
72. bination boxes Choose more specific colors by clicking on the large color selection boxes showing your current choice for colors Use the lighter darker boxes to make either the left or right axis colors either lighter or darker than their opposite Colors that are currently in use will be disabled and may not be selected Click Ok to approve your selection or click Cancel to cancel If you make a mistake assigning colors just click Reset All on the Line Style Picker dialog box or choose Tools gt Graph Options gt Reset Colors to reset all graph colors to their defaults Line Style Picker Run Information Color Run Run 1 Basic colors zl E Bey See CE T a Col Stye Seleutor I MEN MN M M Ot N ERE Left Axis EEEE Sg EHEHEHEH EHE ee color button Custom colors BEE EES bl EET ENNEN Define Custom Colors gt gt Cancel Color LS p Reset All OK Cancel Appl Figure 7 4 Line Style Picker Window Change Line Color 7 4 TE TTS WinPEP 7 User Guide ADVANCED GRAPH FEATURES x Graph Options GRAPH OPTIONS There are many options available to you in the graph screen To view the complete list of graph options choose Tools gt Graph Options To quickly access the more common options right click on the graph A description of the options follows lt WinPEP 7 Graph M Bike Dynoruns Harley Fx1340 SHOP 5 x File Search Tools Di
73. cit 9 21 2005 4 37 05PM RO C DynoRuns RunFile_OO7 dif N A 1250 n o 500 Power hp 250 o 6025 50 75 100 125 150 175 200 Speed mph I Maximize Graph s Figure 4 4 Making a Run Graph Repeat these steps to make another run Note The next run will be configured using the previous run information The file name will automatically be updated so that successive runs end their file names with _002 003 and so forth MAKING A RUN Sx Making a Run Negative Horsepower MAKING A RUN NEGATIVE HORSEPOWER The dynamometer calculates horsepower positive by measuring how fast the drums accelerate If drum deceleration was measured and graphed we would be viewing negative horsepower In order to show negative values on your graphs you need to turn this option on GRAPHING NEGATIVE VALUES 1 Choose Tools gt Graph Options gt Properties You may also right click on the graph and choose Properties The Graph Options dialog box will appear This dialog box allows you to customize your graph view 2 Click on the General tab 3 Inthe View Options area select Display Negative Values 4 Click OK Graph Options General Customize Manual Scale Values Axis Selections Graph Tools I Display Vertical Cursor ya I Display Run Name On Vertical Cursor IV Tree View Visible Display Channel Name On Vertical Cursor I Show Air Fuel Reference Line f Magnifier Bo
74. clothespin like clip that attaches to a wire to pick up a signal to indicate engine speed An RPM pickup is required if you want to view torque graphs The primary wire inductive pickup senses RPM pulses from the coil Radio Button A radio or option button lets you select from options or turn options on and off Version 2 ot GLOSSARY Rescale Resets the scale of the graph to standard minimum and maximum values ReZoom Returns the viewing area to the last unzoom magnification Roll On Wide open throttle acceleration from low RPM to maximum RPM without changing gears Round Gauge A type of gauge that uses a needle to point to the current value of a data channel RPM Engine speed measured in revolutions per minute RPM Pickup A clip that attaches to a wire which picks up a signal to indicate engine speed SAE Society of Automotive Engineers Sampling Sampling is the act of recording a run to a file Secondary Inductive Pickup A small clothespin like clip that attaches to a wire to pick up a signal to indicate engine speed An RPM pickup is required if you want to view torque graphs Selection Ring A white ring that appears around the currently selected Load Control gauge Set Point The value used in controlling the application of braking load to the dynomometer Load Control will apply apply a variable amount of braking to hold the value you have configured in your load control settings Sizi
75. creens page 3 2 The Graph View Screen page 3 3 TreeView page 3 6 ListView page 3 9 MakeRun and Your Dyno Electronics page 3 10 Com Port Selection page 3 10 Connecting the Dyno Electronics page 3 11 Troubleshooting the Dyno Electronics page 3 13 Replacing the Fuses page 3 13 Exploring the MakeRun Screen page 3 14 Load Template page 3 16 The WinPEP 7 Menu Bar page 3 17 File Menu page 3 17 Search Menu page 3 17 Tools Menu page 3 18 Display Menu page 3 19 Help Menu page 3 20 3 1 WinPEP 7 User Guide y CHAPTER 3 x Starting WinPEP 7 STARTING WINPEP 7 You can start WInPEP 7 two ways by double clicking the desktop icon or by selecting F Start gt All Programs gt WinPEP 7 gt WinPEP 7 When WinPEP starts the Graph View shown in Figure 3 21 shows by default WINPEP S SCREENS WinPEP s two screens are e the Graph View screen e the MakeRun screen Icons at the left of the toolbar let you switch from the Graph View screen to the MakeRun screen The Graph View screen is optimized for displaying your dyno runs graphically The MakeRun screen lets you connect with your dyno electronics to sample and store dynoruns Refer to Exploring the MakeRun Screen on page 3 14 J Note The MakeRun screen is only accessible if you are using WinPEP as a dyno control system The MakeRun button and the MakeRun screen will not be visible when the software is used exclusively as a run viewer 3 2 A 5
76. d during a dyno run Dynamometer A measuring device for recording and displaying power and torque of an engine Glossary 1 WinPEP 7 User Guide a9 GLOSSARY ay Ay Dyno See dynamometer Dyno Electronics The standard dynamometer electronics package dyno electronics is comprised of four interconnected modules Atmospheric Sensing Module RPM Module Dynamometer Input Output Module and the CPU Module Additional modules may be added to collect different types of information EEC European Economic Community Electro Magnetic Interference Interference of an electrical signal due to unexpected forces EMI See Electro Magnetic Interference Engine Speed The rotational speed of the engine revolutions divided by time Fast Acceleration A type of dyno run that starts at a high RPM and then accelerates to redline quickly Field A field edit box is a rectangular box for entering a specific value or information A field can also be read only File Extension The portion of the filename following the final point which indicates the kind of data stored in the file WinPEP 7 files have a drf extension Force Scaling Forces left and right vertical scales to the same value Gauge A device used on the MakeRun screen to display the current value of one or more data channels Gear Ratio The ratio of engine speed to wheel speed Graph A visual representation of numerical data Graph Display The area in w
77. d engine RPM During a run the data is stored in the dyno electronics memory After a dyno run is finished data from the dyno electronics calibration data and user notes are saved to a file on the computer s hard disk When you use WinPEP to select a run the data is loaded from the hard disk into computer memory Data from up to twelve runs can be viewed in WinPEP at once The information collected can be used for viewing horsepower and torque graphs Data can either be viewed as measured uncorrected or corrected to standard atmospheric conditions using WinPEP THEORY OF OPERATION POWER Power in mechanical terms is the ability to accomplish a specified amount of work in a given amount of time By definition one horsepower is equal to applying a 550 pound force through a distance of one foot in one second In everyday terms it would take one HP to raise a 550 pound weight up one foot in one second So to measure horsepower we need to know force in pounds and velocity in feet per second Dynojet s inertia dynamometer measures power just in this way The dyno calculates velocity by measuring the time it takes to rotate the heavy steel drum one turn The dyno measures force at the surface of the drum by indirectly measuring the drum s acceleration Acceleration is simply the difference in velocity at the surface of the drum from one revolution to the next The force applied to the drum is calculated from acceleration
78. d on the gauge Note You must be connected to the dyno electronics for the list of channels to be available Note The channels in the list will differ depending on the modules in the dyno electronics For example Air Fuel will not appear in the list if you do not have an Air Fuel Module c The upper title is set automatically when Use Default Titles on Gauges is selected Refer to page 6 19 for more information The lower title is set automatically when Display Units on Gauges is selected Refer to page 6 19 for more information Do not change these titles if you want them to change automatically when language and units are changed 4d Move the Digital Display slide bar to change the digital display size on the gauge Notice how the display changed on the gauge 4e Click OK to enter these changes or click Cancel to abort the changes and return to the MakeRun screen E Ee erehe baa koa bmBMae ay upper title lower title digital display Version 2 Gauge Property Editor Upper Title Speed Set Upper Font Lower Tite meh Min 0 Max 200 Set Lower Font Set Label Font Averaging 1 x Data Channet A Speed T AA p NN A Load Control Channel F Show Caution ce a F Show Danger Step Size I Show Digital Display 1 Digital Display Se mmi Cancel data channel slide bar OO ao SAS pa 00 00 Figure 6 15 Edit Gauges Gauge Property Editor WinP
79. d to the bike s data port This occasionally may appear to snap into place but may not be making connection Recheck the plug end to the bike s data port This occasionally may appear to snap into place but may not be making connection If you still cannot establish connection between your Data Link Module so that it is communicating between the software and the bike s ECU call Dynojet Technical Support at 1 800 992 3525 for personal assistance WinPEP 7 User Guide DATA LINK MODULE HD DELPHI ECM x Data Link Module HD Delphi ECM Set Up N DATA LINK MODULE DIAGNOSTIC CODES The Data Link Module displays trouble codes available from the bike s ECU as shown in Figure F 4 when you pick the Diagnostic Codes button from the Harley 1850 Configuration Dialog Note To display diagnostic codes the Data Link Module must be communicating with the bike s ECU Diagnostic Codes Historic ECU Trouble Codes P1009 Incorrect Password EFI End of Codes Current ECU Trouble Codes End of Codes Historic TSSM Trouble Codes End of Codes Current TSSM Trouble Codes End of Codes Figure F 4 Data Link Module Diagnostic Codes SAVING DIAGNOSTIC CODES AS A TEXT FILE To save the trouble code information to a text file click the Save button Use the Save As dialog box that appears to enter a name and control the location for the text file then click OK You will return to the Diagnostic Codes dialog box Use any t
80. d weights 8a Secure the calibration arm to the eddy current brake using the handle to tighten the bolt 8b Gently place the weights on the calibration arm Refer to one of the manuals from the list on page A 1 for more detailed information on the calibration arm and weights AGU The calibration weights are very heavy The weights must be set on the arm gently or you will damage the load cell Torque Cell Calibration Span Calibration Select Torque Cell 1 X Please install the calibration arm and place the mass on the peg Press next to finish the calibration procedure lt Previous Finish Figure A 3 Span Calibration Window A 4 peat WinPEP 7 User Guide Version 2 TORQUE CELL CALIBRATION lt Torque Cell Calibration While installing the calibration weights you should notice the Torque Gauge on the Torque Cell Calibration Window moving from 0 to about 500 foot pounds 10 11 Note The Torque Gauge may or may not be in this range e Ifthe torque cell has been previously calibrated incorrectly or has not been calibrated for a while the gauge may show values out of this range until calibration is complete e Ifyou use the bolt pattern in the center of the calibration arm the gauge will show values around 250 260 foot pounds Note Let the torque gauge needle stabilize before clicking Next From the Span Calibration window Figure A 3 click Next to continue At this point the va
81. data channels WinPEP 7 Dynojet s performance evaluation program X Axis A horizontal line displaying x values Y Axis One of six possible vertical edges of the graph holding channel data relating to the x axis In order to display data on the two dimensional graph an x point and a corresponding y point are needed Gaps in the data lines or lack of lines are caused by lack of data Zoom Mode Changes the magnification level in the graph display drf files 2 18 A advanced brake controller E 11 advanced breakout board 6 11 E 1 configuring E 3 connecting E 4 data channels E 9 gauges tied E 7 E 8 load control E 11 PID coefficients E 6 speed balance E 6 troubleshooting E 5 advanced mode 2 14 air fuel heater 6 3 air fuel type 6 3 altitude 6 3 setting default 6 5 analog configuration tools menu 3 18 analog module channel configuration D 2 D 7 edit gauge D 6 sensor tables D 4 D 5 user guide D 1 viewing data D 8 atmospheric sensing module 2 4 auto scaling 3 18 auto start stop 6 9 axis channel 3 3 axis channel label 3 3 7 9 axis selection button 3 3 7 9 axis selections graph options 7 10 B black amp white mode 3 18 7 6 bottom title 7 9 buttons 2 12 INDEX C calibration arm A 3 number A 3 weights A 4 check boxes 2 12 com port 3 10 3 18 G 3 configuration advanced breakout board E 3 default redline 6 5 default run altitude 6 5 default run name 6 5 differential speed warning 6 5 gauge
82. drop down list The analog channel selected automatically appears in the Upper Title and on the gauge Note You must be connected to the dyno electronics and the Analog Module must be installed for the list of analog channels to be available ANALOG CONFIGURATION Analog Channel Configuration 7 Click OK to enter these changes or click Cancel to abort the changes and return to the MakeRun screen WinPEP 7 MakaRun C RunFile_026 def H amp e Bee bho k 6a hm BRae 4 e upper title gt M 4 2 6 3 Engine Speed 7 am 8 5 Gauge Property Editor Set Upper Font Set Lower Font Mun 0 Set Label Fort Max 100 Average fi lt Data Charret data channel drop down list A Load Contiol Channel F Show Cation T Show Danger FF Show Digtal Display s 100 Braking q Diga Digi Sie f perma Figure D 6 Gauge Property Editor Dialog Box D 7 Version 2 WinPEP 7 User Guide APPENDIX D fr Viewing Data VIEWING DATA Once the analog channel is configured the information will automatically be recorded when you make a run 1 Make your dyno run Refer to the dyno installation and WinPEP 7 manuals for more detailed information on making a run 2 By default a graph of your run will appear In order to view the analog channel data recorded you will need to configure your graph to show the analog channel CONFIGURING THE GRAPH Once
83. e 2 2 2 0 0 eee eee ee eee F 5 Clearing Trouble Codes 0 0 2c eee eee eee eee F 6 Selecting Data Link Module Data Channels to Use with WinPEP F 7 Save As Detault i60e ue ven es Shee ire ee Wee A a6 F 7 Configuring the MakeRun screen 0 0 eee eee eee eee F 8 Viewing the Results 0 0 cece eee eee teens F 10 Appendix G DiabloSport Predator DiabloSport Predator Set Up cc cc cccdeviesciweccvessureeranouues G 2 Configuring DiabloSport Predator 0 eee eee G 2 Configuring the MakeRun screen 02 eee eee eee eee G 6 Viewing the Results 0 2 0 eee eee ee eee nee G 8 Mulit Chapter Template March 2006 SPECIFICATIONS AND INSTALLATION Thank you for purchasing WinPEP 7 Dynojet s performance evaluation program Dynojet s software and dynamometers will give you the power to get the maximum performance from the vehicles you evaluate Whether you are new to the benefits of a chassis dynamometer or an experienced performance leader Dynojet provides you with professional results Document Part Number 98118103 Version 2 Last Updated 7 05 06 In this chapter Conventions Used In This Manual page 1 2 Technical Support page 1 2 Computer Specifications page 1 3 License Agreement page 1 3 Registration page 1 3 Custom Installation page 1 8 Dynamic Help Files page 1 9 Removing or Repairing an Installation page 1 10 1 1 WinPEP 7 User Guide CHAP
84. e Install WinPEP 7 with all help files makerun templates and Utilities Destination Directory C Program Files WwinPEP 7 InstallShield Figure 1 7 Start Copying Files Window 8 Click Finish to complete Setup InstallShield Wizard Complete Setup has finished installing WinPEP 7 on your computer Figure 1 8 InstallShield Wizard Complete Window The installation is complete You may now run WinPEP 7 by double clicking the program icon installed on your desktop or on your start menu WinPEP 7 User Guide 1 7 0 CHAPTER 1 Pr WinPEP 7 Installation CUSTOM INSTALLATION If you prefer to select which portions of the software are installed choose Custom Install from the InstallShield Wizard Setup Type screen refer to Setup Type Window on page 1 5 When you select Custom you will see the options shown in Figure 1 9 Use your mouse to select the features you want to install by selecting their boxes so that they appear checked WinPEP 7 InstallShield Wizard Select Features Select the features setup will install Select the features you want to install and deselect the features you do not want to install r Description p Resources Files Required for WinPEP 7 to i MakeRun Templates Operate Help Files A Utilities Desktop Shortcut Manuals 4 Sample Dyno Runs 9 72 MB of space required on the C drive 18951 15 MB of space available on the C drive Figure
85. e Zoom Mode lets you change the magnification level in the graph display Cursor turns the vertical cursor on and off The cursor may be placed with a mouse click on the graph and the arrow keys optionally in combination with the CTRL key move the cursor left and right The cursor places a vertical line on the graph that will display the values where the line intersects the graphed runs Cursor Options determines what will be displayed along with the intersection values Display Run Name displays the run name Display Channel Name displays the channel name e Font Size lets you change the font size between small medium and large 7 5 Version 2 WinPEP 7 User Guide y CHAPTER 7 ay Graph Options Rescale resets the scale of the graph to standard UnZoom returns the viewing area to the previous magnification ReZoom returns the viewing area to the last unzoom magnification Black amp White Mode removes all colors from the graph to help with printing and faxing graphs Reset Colors resets the colors of the lines used to graph each run to their defaults Force Scaling forces left and right vertical scales to the same value Some graph operations will reset this option Snap to Scale Causes graph scale to display starting from even increments such as 50 instead of 53 Magnifier Box lets you zoom in on a single data channel without changing the data channels on the main graph Display
86. e changed x 7 9 WinPEP 7 User Guide CHAPTER 7 xy Graph Options MANUAL SCALE VALUES The Manual Scale tab lets you manually scale every axis on the graph by typing a desired axis minimum and or maximum in the appropriate edit box Choose Tools Graph Options gt Properties and click on the Manual Scale Values tab F Graph Options x General Customize Manual Scale Values Axis Selections Manual Scaling Y1 Max Figure 7 8 Graph Properties Manual Scale Values AXIS SELECTIONS The Axis Selection tab lets you set the default axis channels by clicking the axis button and selecting the desired channel from the list Choose Tools gt Graph Options Properties and click on the Axis Selections tab F Graph Options x General Customize Manual Scale Values Axis Selections Select default channels on the graph axes below Speed IV Save Selections Load Graphed Channels I Apply Settings To Current Graph Figure 7 9 Graph Properties Axis Selections 710 G EG WinPEP 7 User Guide ADVANCED GRAPH FEATURES Sx Graph Options N SHOWING ALL DATA CHANNELS FOR GRAPHING The Environment Options dialog box allows you to control whether additional data channels are shown or not for the purpose of graphing 1 Click the Tools gt Environment Options or press F4 2 Click Show Complete Channel List on Graph Note
87. e dyno drum can be controlled separately from the other dyno drum Do not use this feature unless you fully understand its consequences WARNING PEN Speeding or slowing one set of car tires more rapidly than the other may cause serious damage to your vehicle Advanced Brake Controller E3 Braking Information Hardware Version 7 Firmware Version 3 Air Brake Connected Yes Load Control Brakes 1 Enabled 2 Enabled 3 Not Enabled 4 Not Enabled click to unselect gauges tied a g C Gauges Tied E Speed Balance Speed Chane 1 z Proportional 0 23864 Integral oc Differentia 9 Figure E 6 Turning Off Tied Gauges Braking Configuration ied Click OK to exit the Advanced Brake Controller screen and save your settings Click Cancel to exit the without saving BB ee WinPEP 7 User Guide ADVANCED BREAKOUT BOARD p Advanced Breakout Board Selecting Data Channels for Gauges You may select Data Channels for a gauge from within the MakeRun screen 1 Click the Edit Mode icon 2 Right click on the gauge and choose Gauge Properties The Gauge Property Editor appears on your screen 3 Click to expand the selections below Data Channel as shown in Figure E 7 When you are using an Advanced Breakout Board you will see two channels for braking one for each dyno drum The Speed channels can also be applied independently to each dyno drum Gauge Property Editor Ea Upper Title Spe
88. ed 2 Set Upper Font Lower Title mph Set Lower Font Mno Set Label Font Max foo Averaging 1 Y Data Channel yellow triangles indicate load control channels IV Show Caution IV Show Danger IV Show Digital Dis Brake Temperature Tire Temperature Digital Display 4 Braking 1 TTT channel Cancel Braking 2 channel Figure E 7 Braking Channels E 9 Version 2 WinPEP 7 User Guide APPENDIX E xy Advanced Breakout Board USING TEMPLATES The template shown below uses different speed gauges for the two different dyno drums As a registered WinPEP user you can download this and other templates from bttp www winpep com auth downloads php Fle Search Tools Duplay Help Ee AE Oe Boe r speed 2 g speed 1 Figure E 8 Template Using Two Speed Gauges E 10 WinPEP 7 User Guide M Version 2 ADVANCED BREAKOUT BOARD Advanced Breakout Board USING LOAD CONTROL WITH THE ADVANCED BRAKE CONTROLLER When using load control you must have Gauges Tied in order to use braking applied to both dyno drums When gauges are tied controlling Speed 1 will control Speed 2 automatically If you do not have gauges tied you can only control Speed 1 You must be connected to the dyno electronics for the list of channels to be available MakeRun Configuration Run intormation Run Options Expansion Systems Graph Options Max Runs Displayed f I
89. ee cee eee ees deers 1 2 Computer Specifications 0 ce eee 1 3 License Agreement 2s sac acee eee eee sed etededea ee ESSN EEE EE TES 1 3 Registration seere p e OR aea aa Gok aua Rs Bh eRe wa tent wel ian 1 3 Custom Installation 2 eee eee eee 1 8 Compact Installation 2 2 eee eee 1 8 Dynamic Help Files 2 0 0 2 cee ee ee ee eens 1 9 Removing or Repairing an Installation 00040 1 10 Chapter 2 Dyno and WinPEP Basics Hardware and Software 0 cece ee eens 2 2 Theory of Operation 0 cee eee eee eee eee 2 2 Dyno Electronics Symbols 0 0 ee etnies 2 5 The Pendant s 3 00s 9 16 stew ded ong boas Sad ah dis 2 6 WINPEP 7 Menus oa c2 44 04 veeiiiis ste Gee de deus gag wuss atti eee 4 2 7 Searching the User Manual 0 0 cee eee eee ee eee 2 9 On Line Manuals for Your Dyno 2 2 eee ee ee eee 2 10 Using the Tutorials 2 eee nee nee 2 11 Creating a New Folder 2 2 0 cece eee eee eee 2 17 Dyno RUN Files ssc 40 0b45NE Pe 22 fo beu ssas eee PENNAR EEREN 2 18 Mulit Chapter Template March 2006 TABLE OF CONTENTS yy Ay Chapter 3 Getting Started With WinPEP 7 WINPEP S SCreENS neta 4655 Cada nin a a E ade tee E E 3 2 When a Folder is Selected 0 e eee eee eee 3 8 Com Port Selection 0224 46 ses066e6ee0ee ee ween ban ee ae eens 3 10 Connecting the Dyno Electronics 0 0 eee eee eee 3 11
90. electronics for the list of channels to be available gauges Version 2 DATA LINK MODULE HD DELPHI ECM Data Link Module HD Delphi ECM Set Up N 4c Click OK to enter these changes or click Cancel to abort the changes and return to the MakeRun screen create a label button Gauge Property Editor Upper Title H_MAP Set Upper Font Lower Title in Hg Set Lower Font Min 30 Set Label Font data channel Max 30 drop down list Averaging a Data Channet Meet 7800 Figure F 8 Gauge Property Editor Data Channels F 9 WinPEP 7 User Guide APPENDIX F ir Data Link Module HD Delphi ECM Set Up VIEWING THE RESULTS Data streaming from the ECU during the dyno run are available to be graphed right along side all of the standard channels such as HP Trq AFR and RPM This feature will be instrumental to assist you with troubleshooting tuning and maintaining consistency during dyno testing DYNOJET RESEARCH CF SAE Smoothing 5 s r tun ite_016 4rf 65 62 F 24 45 in Hg Homidity 26 SAE 1 17 auon H_MRP streaming data channels HIPS Time 3 Figure F 9 Graph Example FQ ae WinPEP 7 User Guide DIABLOSPORT PREDATOR This appendix provides basic instructions for setting up DiabloSport Predator with WinPEP 7 To ensure safety and accuracy in the procedures perform the procedures as they are described G 1 WinPEP 7 User Guide xy G 2 I APP
91. en does not match your dyno s brake configuration follow the troubleshooting procedures listed in Troubleshooting Connection Errors on page E 5 Jumper settings on the Advanced Breakout Board determine what is shown in the Braking Information area Advanced Brake Controller BE Braking Information Hardware Version 7 Firmware Version 3 ir Brake Connected Yes Load Control Brakes 1 Enabled information 2 Enabled should match that 3 Not Enabled of your dyno 4 Not Enabled Braking Configuration oO x Speed Balance Speed Channel fi 7 Proportionat 0 23864 Integral fo Ditferentiat 3 al Figure E 2 Advanced Breakout Board is Connected and Communicating Properly 4 Egan EG WinPEP 7 User Guide Version 2 ADVANCED B REAKOUT BOARD T Advanced Breakout Board WHEN THE ABOB IS NOT CONNECTED If the advanced breakout board is not connected to your computer or is not communicating with your computer you will see lines instead of information displayed adjacent in the Braking Information area of the Advanced Brake Controller screen Advanced Brake Controller x Braking Information Hardware Version Firmware Version Ait Brake Connected Load Control Brakes q lines display instead of information when advanced breakout board is not communicating correctly Braking Configuration O X Speed Balance Speed Channel fil Proportional 0 23864 Integral fo
92. ence Line J Magnifier Box Reference Value 73 9 Mouse Mode Zoom Mode Pan Mode Point Mode View Options Display Coordinates Number of Graphs 1 3 1 V Automatic Scaling Default Smoothing Factor 1 5 5 I Display Negative Values Eac Seang Default Correction Factor SAE x V Snap To Scale Graph Data Margin 5 z Restore Graph Defaults A Figure 7 6 Graph Properties General Graph Tools lets you specify the tools on the Graph screen e Magnifier Box lets you zoom in on a single data channel without changing the data channel s on the main graph Display Vertical Cursor turns the vertical cursor on and off The cursor places a vertical line on the graph that will display the values where the line intersects the graphed runs Display Run Name on Vertical Cursor displays the run name on the vertical cursor call outs Display Channel Name on Vertical Cursor displays the channel name corresponding to the call out value on the vertical cursor e Graph Tool Bar Visible turns on the Graph toolbar TreeView Visible turns on the TreeView WinPEP 7 User Guide Fa Ti 7 7 CHAPTER 7 A xy Graph Options Mouse Mode changes the mouse between point pan and zoom mode Point Mode lets you move the cursor or select runs Pan Mode lets you move the graph around inside the window Zoom Mode lets you change the magnification level in the graph display
93. er properties 5 5 properties graph options 3 19 R radio option buttons 2 12 real time weather 6 3 recursive renumbering 3 8 redline setting default 6 5 registration 1 3 renumber 3 8 rescale 3 18 7 6 reset colors 3 18 7 6 reset line styles 3 18 rezoom 3 18 7 6 round gauge adding 6 14 6 15 RPM module 2 4 run file 2 18 run files 5 2 run name setting default 6 5 run notes 6 3 run options 6 4 6 9 auto start stop 6 9 configuration options 6 5 graph options 6 4 load testing 6 6 run title 6 2 run type 6 3 S sample files 2 16 sampling 4 5 sampling timer 3 15 save as boxes 2 13 save template 6 20 scale snap to 7 6 scale mode display 3 3 search menu 3 17 find dyno electronics 3 17 find run file 3 17 sensor tables analog D 4 D 5 set point load control 6 21 shortcuts gauge toolbar 6 13 graph toolbar 3 4 makerun toolbar 3 15 smoothing 3 19 7 6 snap scaling 7 6 snap to scale 3 18 speed balance advanced breakout board E 6 starting WinPEP 3 2 status bar 3 15 Step Channel 6 6 Step Size 6 6 step size 3 14 step testing 6 6 sweep testing 6 6 symbols dyno electronics 2 5 T tach redline 6 2 technical support 1 2 template options 3 18 6 19 default gauge font 6 19 display units on gauges 6 19 use default titles on gauges 6 19 templates advanced breakout board E 10 downloading 3 16 loading 3 16 two speed gauges E 10 theory of operation correction factors 2 3 hardware 2 2 power 2 2 software 2 2 torque 2 2
94. ers 98215101 Eddy Current Brake Installation and User Guide For Model 224 Pit Automotive Dynamometers A 1 WinPEP 7 User Guide APPENDIX A xy A 2 Torque Cell Calibration TORQUE CELL CALIBRATION The Torque Module must be calibrated prior to use Follow the directions on the screen exactly Failure to perform the directions accurately will result in improper torque values 1 2 WinPEP 7 User Guide Verify you are in the MakeRun screen Verify you are connected to the dyno electronics Note For more information on connecting to the dyno electronics refer to Connecting the Dyno Electronics on page 3 11 Select Tools gt MakeRun Options gt Torque Cell Calibration Note Before proceeding be sure the eddy current brake is free and clear of any obstructions There should not be anything resting on the eddy current brake or the dynamometer drum during this procedure Click Next to perform the Zero Calibration The Calibration window will appear The hardware is now zeroing out the torque cell If the unit does not calibrate recheck the setup and retry Torque Cell Calibration Zero Calibration Remove the calibration arm and mass if installed The brake must be off The drum should be stopped but free to rotate Cancel Figure A 1 Zero Calibration Window Once the Zero Calibration is complete the Calibration Mass window will appear Enter the Torque Module calibration value found on t
95. esearch Sotware WieP Toten teat Conpens aans 5 LQ Analog Configuration cee Agreement 4 Dy Advanced Breakout Board Eapen estan i T Osta Link Module HD Delphi ECM f iio D DiabloSport Predator T Glossary Chapter 2 Dyno and WinPEP Basics click plus sign tanm to expand contents E oy i sfn WI OS aie H Figure 2 6 On Line User Manual 2B WinPEP 7 User Guide SEARCHING THE USER MANUAL search icon highlighted search result Version 2 DYNO AND WINPEP BASICS Using WinPEP 7 Help ee e Click the Search icon which looks like a pair of binoculars to search the on line user manual The search window opens on your screen as shown in Figure 2 7 W Adobe Reader 38118103 02 pdf T Ele Edt View Document Took Window Help Anan 3 Dbi Options x BD Table of Contents DD Specifications and installation SDS Dyno and WinPEP Basics SID Getting Started Wah WinPEP 7 SID Making A Run Dy Graphing A Run DI Advanced MakeRun Features aD Advanced Graph Features DI Torque Cell Calibration D Keybosed Shoneuts DI User License Agreement For Dynojet Dd Analog Configuration Dy Advanced Breakout Board S Data Link Module HD Delphi ECM 8 DiabloSport Predator Dy Gtossary Ole u G id 4 Dowes Q 3 5 fee B Oh wr cw nn aM ane p gt Search POF Hide al pe What word or phrase would you like to search for WINPEP 7 User GUIDE
96. ever you must acquire and dedicate a license for WINPEP 7 for each computer on which WINPEP 7 is used or to which it is distributed A license for WINPEP 7 may not be shared or used concurrently on different computers DESCRIPTION OF OTHER RIGHTS AND LIMITATIONS Limitations on Reverse Engineering Decompilation and Disassembly You may not reverse engineer decompile or disassemble WINPEP 7 except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation Separation of Components WINPEP 7 is licensed as a single product Its component parts may not be separated for use on more than one computer Rental You may not rent or lease WINPEP 7 Software Transfer You may permanently transfer all of your rights under this ULA only as part of a sale or transfer of the Dynamometer provided you retain no copies you transfer all of WINPEP 7 including all component parts the media and printed materials any upgrades this ULA AND the recipient agrees to the terms of this ULA If WINPEP 7 is an upgrade any transfer must include all prior versions of WINPEP 7 Termination Without prejudice to any other rights Dynojet may terminate this ULA if you fail to comply with the terms and conditions of this ULA In such event you must destroy all copies of WINPEP 7 and all of its component parts UPGRADES If WINPEP 7 is an upgrade from another product you may use or transfer WINPEP 7 only i
97. fault shorted to load or VPVVWR _ Y IACDC Idle Air Control Duty Cycle a IAT Intake Air Temperature after FMEM Gheck Port e i SS y tee ae Temp FMEM Get supported PIDs get supported PIDs Y IAT2FM 1 In IAT2 FMEM mode Y IMRC 1 intake manifold runner control commanded open Y IMTV_F 1 Int Manifold Communication Ctrl output fault indicated LJ Y INJ1_F 1 Injector 1 fault open short C Y INJ2_F 1 Injector 2 fault openfshort Y INJ3 F 1 Injector 3 fault open short Y INJ4_F 1 Injector 4 fault open short I Y INJS_F 1 Injector 5 fault open short show supported Y INJ6_F 1 Injector 6 fault open short ili fet seek Y INJ _F 1 Injector 7 fault open short C Y INJ8_F 1 Injector 8 fault open short PIDs with Y Y LOAD Engine Load C Y LONGFT1 Long Term Fuel Trim bank 1 Y LONGFT2 Long Term Fuel Trim bank 2 Y LOOP 1 Open Loop fuel conditions met M Y MAF Mass Air Flow O Y MAFFM 1 In Mass Air Flow FMEM Y MAF_ Mass Air Flow Sensor voltage no FMEM Y MFF_EGR EGR DPFE sensor input at the time of misfire Y MFF_IAT Intake air temperature at the time of misfire C Y MFF_LOAD Engine load at the time of misfire Y MFF_PNP 1 in drive during the time of misfire show selected save as default Figure G 3 DiabloSport Predator Configuration Select PIDs G 4 WinPEP 7 User Guide Version 2 16 Click Close to ex
98. formation for WinPEP 7 Data32 dll Resource dll and Hardware32 dll WinPEP 7 User Guide MAKING A RUN Dynojet s advanced engineering delivers the precise horsepower measurements you need to make quick and accurate evaluations of engine performance and drive train problems This chapter describes how to make dyno runs that provide safe reliable road testing right in the shop In this chapter Making a Test Run page 4 2 Making a Run page 4 3 Making a Run Negative Horsepower page 4 7 Negative Horsepower Test Drive Train page 4 8 Negative Horsepower Test Different Brands of Oil page 4 9 4 1 WinPEP 7 User Guide CHAPTER 4 ry 4 2 Making a Run MAKING A RUN Your Dynojet dynamometer combined with WinPEP 7 produces consistent easily interpretable power graphs Use the following instructions to ensure repeatable and accurate measurements Note For detailed information on how to load your vehicle on the dyno connect the RPM pickups and make any pre run inspections refer to your dynamometer installation guide MAKING A TEST RUN 6 Start WinPEP 7 and go to the MakeRun screen Verify the vehicle is secured properly Place the vehicle in a low gear and release the dyno brake using the hand held pendant Slowly accelerate the vehicle to 20 m p h Test the tachometer operation 5a Rev the engine The gauges on the computer screen should be moving If the tachometer is moving but not registering t
99. formation you want displayed in a way that is easy to understand In this chapter Formatting Graphs page 7 2 Formatting Graphs Using the ListView Shortcut Menu page 7 2 Change Line Style page 7 3 Graph Options page 7 5 Exploring Graph Properties page 7 7 7 1 WinPEP 7 User Guide 7 2 CHAPTER 7 ir Formatting Graphs FORMATTING GRAPHS WinPEP s graphs can show the information you want in the way you want to display it Many of the features in WinPEP are available both from menu selections and through shortcut menus and keyboard shortcuts Explore the different methods and find the ones that work best for you FORMATTING GRAPHS USING THE LISTVIEW SHORTCUT MENU Right click in the ListView from the Graph screen in order to show the Listview shortcut menu You can use it to change the line styles and colors as well as to view run information and remove runs 60 ee6 I j 2 si zitis s R REE P An Tee Owe Type Location Gow Asto tie 008 9F uct tweak 3 11 10 2003 1088 AO C Dyro Pha Sange Dodoo Finke OO ot NA right click in the listview to show shortcut menu OYNQUET RESEARCH CH SAL Smoothing 5 Benn ite_005 4ef 67 20 F 20 20 n Mg Nuspidity 25 SAL 1 09 listview shortcut menu auon 30 40 38 oo 79 ao 0 100 no 120 130 140 150 Speed mph Figure 7 1 The ListView Shortcut Menu ee G WinPEP 7 User Guide ADVANCED GRAPH FEATURES Sx Formatting Graphs
100. g the button with your mouse A button may also include a drop down list that lets you choose a type of action al r MakeRun Configuration KI Current Run Directory I Bike Dynoruns Honda XR 250R Next Run Name RunFile_005 Title Bike Dynoruns Aprilia E BMW 1 Ducati E Harley Honda CB 750 field z CBR 1000RR CBR 30RA CBR 929RR 7 RPM x1000 C ES F2i Tire Speed Rating 1 VTR 1000 100 XR 250R zi 2 a Z RunFile_003 dif 2 RunFile_004 drf 6 XR 50 aE Kawasaki KTM a Suzuki 1 Triumph Tach Redline a radio button mph Relative Humidity 25 12 Intake Air Temp 7993 F Type Absolute Pressure RO v 125 87 inHg Plug Fires Every 270 DEG Altitude 4500 tt drop down list Run Notes Yamaha Massing Table Runs H E Snow Dynoruns ie y gt ES Cancel la button Figure 2 11 WinPEP 7 Dialog Box Features WinPEP 7 User Guide DYNO AND WINPEP BASICS Sx WinPEP 7 Dialog Boxes N Open Save As Dialog boxes These dialog boxes are used to open or save files they include standard Windows controls for navigating through disks and folders so you can locate files or choose where you want to save files WinPEP 7 includes additional areas for previewing graphs notes and titles oa aan eens browse director
101. h Results user level ha maramea U a search for the phrase user level a Rests a EF user level Pigre 2 0 Search Rens erte KF user level seach resuts dich on an Rem by EF the User Level Wert 7 2145 67 TIN EF two user levels Novice ond Advanced Toc OW the user level dck Tools DErrronment Opt E Wedow User Level advanced KF you user level Refer to page 2 14 for mor EF on user levels Show Complete Channel ust EF the user level cick Tools DErrironmert Opt EF user level 2 14 advanced mode 2 14 novce new search button search results click on an item to jump to that section of the manual 2 9 WinPEP 7 User Guide CHAPTER 2 Using WinPEP 7 Help ON LINE MANUALS FOR YOUR DYNO On line manuals are also available as pdf files by choosing Help gt Manuals and selecting the manual you would like to view In addition to the manuals provided by Dynojet you can also add your own pdf files to the directory WinPEP 7 Root in order to see your own company manuals displayed on the help menu WinPEP 7 Graph C DynoRuns me a es WINPEP 7 User Guide 8 6MB Tn m ee oe eee se te iH EO Maintenance Guide For Model 224 224 4WD and 248 Automotive Dynos 782 KB My Computer Tutorials gt Flow Meter User Guide 1 9 MB DynoRuns Analog Module Installation and User Guide 1 1 MB in Samples pas as 5 Air Pump III Troubleshooting Guide 686 KB F A 3 Floppy
102. h view is a combination of gauges bars trend line graphs LEDs and digital displays Each of these controls is associated with one or more data channels The area in which you manually enter the load control set point Use the arrows to increase or decrease the set point by the current step size on the currently selected gauge or click on the load control value edit field and enter a specific value Edit the current step size amount of increase decrease in the set point value in the Gauge Property Editor GETTING STARTED WITH WINPEP 7 hes Exploring the MakeRun Screen screen element function Status Bar The area that contains run messages and warnings Indicator Lights A set of lights which may be illuminated depending on the current action For example when you are sampling the green light is illuminated Green is Sampling yellow is Load Control and red is Brake Sampling Timer The area displaying the duration of the run The sampling timer starts when a run is started and stops when the run is ended EXPLORING THE MAKERUN TOOLBAR The MakeRun toolbar is a collection of buttons allowing quick access to commonly used MakeRun features A description of the toolbar buttons and functions follows press this button to Open the MakeRun Configuration dialog box Turn on Gauge editing and open the Gauge toolbar Automatically start and stop a run Enable Load Testing Start stop sampling This button corresponds t
103. he Donma O Anis lt O BMW graphed run Poveer hp R i i i i ta is 20 25 m 3s a0 as Speed mph Rao Seale Mode Figure 5 2 Graph Screen Run Loaded Once the run is graphed you can configure the graph using the axis selection buttons As you move your cursor over the axis channel label the axis selection button will appear 5 Click on any of the three axis channel labels and choose an option from the list EOC GR meses sms E 1 amp SUBARU laj Run Tile Date _ Type Location _ Gear Ratio SUPERSTK B RunFie_001 at 8 11 2004 4 05 45 PM RO I Bike Dynoruns Honda XR 250R RunFile_001 dif N A SUZUKI TEST TOYOTA TRIUMPH H O TYPICAL eee w VOLKSWAGEN DYNOJET RESEARCH CF SAE Smoothing 5 18 axis selection button 1 amp Volvo 1G Bike Dynoruns wD Aprilia O BMW os ae attest hermosa 14 HO Ducati x 1 Hatley D Heda eee Sere E RE AENEA z CB 750 CBR 1000RR il CBR S00RR F ie M E PCE R LA a i H CBR 929RR aO Fai VTR 1000 axis channel label Power hp sqi y anbsoy None Power Torque Speed Engine Speed Gear Ratio Air Fuel axis channel options axis channel labels 25 30 Ea ey g Speed mph Figure 5 3 Graph Screen Axis Channels 5 3 Version 2 WinPEP 7
104. he calibration arm Note You must perform this step the first time you calibrate the load cell Or Version 2 TORQUE CELL CALIBRATION Torque Cell Calibration If you are only performing a Zero Calibration click Finish Torque Cell Calibration Calibration Mass This step is optional It is only required periodically If you do not wish to perform this step press Finish Enter the number stamped on the calibration arm extension NOTE If you don t have enough room to install the extension use the number stamped on the main bar If the number shown below matches the calibration arm then press next to continue Figure A 2 Calibration Mass Window Enter the calibration number stamped near the bolt pattern at the end of the calibration arm If you do not have enough room to use the bolt pattern closest to the end of the calibration arm use the number stamped near the bolt pattern in the center of the arm Note Dynojet recommends you secure the calibration arm using the bolt pattern closest to the end of the arm unless space constraints in your dyno room do not allow you to Refer to one of the manuals from the list on page A 1 for more detailed information on the calibration arm number WinPEP 7 User Guide A 3 F APPENDIX A xy Torque Cell Calibration 6 Click Next to continue The Span Calibration window will appear 7 Select a torque cell from the drop down list 8 Install the calibration arm an
105. he correct RPM values the number of degrees of revolution of the crank shaft the plug fires number is incorrect 5b Stop the vehicle return to the MakeRun Configuration dialog box and enter the correct value for plug firing order Press the red brake button to apply 100 braking and slow down the vehicle AGUS Using the vehicle s rear brake to stop the drum at speeds over 30 m p h can severely over heat the rear brake parts Dynojet dynamometers with the mechanical brake air brake or eddy current brake accessory can be used to slow the vehicle and drum to a full stop at any speed The vehicle s brake should be used in an emergency stop situation only 5 8 Shut the engine off and put the vehicle in gear manual transmission or neutral automatic transmission Set the vehicle s parking brake and leave the dyno brake on Perform a final inspection e Verify the drive tire s alignment on the dyno drums e Make any adjustments to the tie down straps as needed e Perform any other safety checks that you deem appropriate to your particular situation You are now ready to make a high speed run on the dyno WinPEP 7 User Guide maker ad MAKING A RUN 1 MAKING A RUN Making a Run Start and warm up the vehicle To ensure repeatable and accurate measurements the engine crank case must be at normal operating temperature Note Skilled operators perform at least three roll on tests to assure the
106. he status bar will show the message Sampling the run timer will start and the green indicator light will be on S WinPEP 7 MakeRun C DynoRunsRunFile 006 dri Jog Ge Search Tous Qspay Help Ee 82 aie a i status bar indicator light Figure 4 3 Making a Run Sampling Let off the throttle and press the green sample button to end sampling Press the red brake button to apply 100 braking and slow down the vehicle You can also press the red brake button to automatically end the run and apply 100 braking Note When using Load Control Dynojet recommends using the brake button to end the run 4 5 WinPEP 7 User Guide 4 6 CHAPTER 4 Making a Run ACE Using the vehicle s rear brake to stop the drum at speeds over 30 m p h can severely overheat the rear brake parts Dynojet dynamometers with the mechanical brake air brake or eddy current brake accessory can be used to slow the vehicle and drum to a full stop at any speed The vehicle s brake should be used in an emergency stop situation only 11 12 WinPEP 7 User Guide By default a graph of your run will appear To exit the graph window press the green sample button on your pendant or click OK on the graph The run file will be saved in your run directory The first run with a particular file name will automatically end in _001 MakeRun Graph as w Run Tile Date Type Location Gear Ratio E RurFite_007
107. here you are running the WinPEP software 3 Turn the motorcycle s key to the ON position If you have a ready to start switch make sure it is in the ON position Verify you are in the WinPEP software s MakeRun screen 5 Verify your computer is connected to the dyno electronics and the dyno electronics is powered on Refer to Connecting the Dyno Electronics on page 3 11 for more information Click the MakeRun Configuration button he Click the Expansion Systems tab Select the Dynojet Data Link Module Click the Configure button OMAN DN MakeRun Configuration Run information Run Options Expansion Systems expansion Dynojet Systems Supported Systems systems tab F I DiabioSport Predator 7 Power Commander i Usb configure button 7 Power Commander BMW r F Dynojet Data Link Module Figure F 1 MakeRun Configuration Expansion Systems E 2 K EG WinPEP 7 User Guide DATA LINK MODULE HD DELPHI ECM Sx Data Link Module HD Delphi ECM Set Up ESTABLISHING A CONNECTION When you have connected your Data Link Module properly you will see the message Device Connected ECU Communicating displayed at the bottom of the configuration screen as shown in Figure F 2 Dynojet Data Link Module HD Delphi ECM Engine Temperature Temp __ Battery Voltage Volt Manifold Absolute Pressure MAP Manifold Relative Pressure MRP Throttle Position TPS Throttle Position Volt
108. hich you view the run data in a visual format Glossary 2 WinPEP 7 User Guide Half Gauge A type of gauge shaped like a half circle that uses a needle to point to the current value of a data channel Horizontal Bar Gauge A type of gauge that displays data as a horizontal bar The length of the bar indicates the current value of a data channel Horizontal Multi Bar Gauge A type of gauge that displays on or more horizontal bars The length of the bars indicates the current value of one or more data channels Horsepower One horsepower is equal to applying a 550 pound force through the distance of one foot in one second ID Box A box that shows the colors associated with the left and right channels of a run Indicator Lights The indicator lights located at the bottom of the MakeRun screen may be illuminated depending on the current action Green is sampling yellow is load control and red is brake Inductive Pickup A small clothespin like clip that attaches to a wire to pick up a signal to indicate engine speed An RPM pickup is required if you want to view torque graphs JIS Japanese Industrial Standard Keyboard Shortcut A quick way of performing a menu command using the keyboard LED An on screen representation of a Light Emitting Diode This type of gauge will light up when the gauge s data channel reaches a specified value Line Style The way a data line is displayed dashed dotted solid etc
109. ies ____ S J DAMORE RESENA CF GAT Sanechi Ne See Type eG g Vai poai 6K Oyropt WeeEP 7 locate files Fi Druri 102 04 SID Oyeme westa aT OKB Oort Werer 7 3 Dhiri oa SKB Dynes WHPEP 7 Deano graph preview ay My Documents ss My Compaen i vapiares Oomatnme fermen Cte Otice Dynaet Mun Pies BEE or f DAF l Cancel Dts and Tina Crested 571 2004 ach aS P Funtyoe A0 Tile Notes Speed taph Figure 2 12 Open Dialog Box Warning Dialog Box A warning dialog box alerts you when there is a problem and often suggests a solution amp Please insert a disk into drive A Figure 2 13 Warning Dialog Box POWER THROUGH KEYBOARD COMMANDS As you use WinPEP 7 you will develop your own working style Maybe you will prefer to use the mouse and menu commands or you may find that you prefer the quick access to features provided by keyboard commands A list of keyboard commands is available in 2 13 Version 2 WinPEP 7 User Guide CHAPTER 2 xy Setting the User Level 2 14 SETTING THE USER LEVEL WinPEP 7 lets you work in two user levels Novice and Advanced To change the user level click Tools gt Environment Options and click on the General tab WinPEP 7 defaults to Advanced Mode Dynojet recommends you use Advanced Mode Advanced Mode enables all WinPEP 7 features and functions giving you complete control over the software Environment Options X efault U
110. ipped with braking it is important for braking to be the same for each dyno drum when slowing a vehicle PSN WARNING Slowing one set of wheels front or rear more rapidly than the other set may cause serious damage to the vehicle The ABOB allows each dyno drum to be slowed as necessary so that the dyno drums remain synchronized When the red brake button on the pendant is pressed the ABOB uses information from each dyno drum to determine its speed and apply more braking to the faster drum so that the two drums slow at similar speeds The ABOB can also be used to control the braking load applied to the dyno drum during load control testing to provide advanced load control capabilities Note If your dyno is equipped with an eddy current brake on each drum use an Advanced Breakout Board to control the braking E 2 EEFAJ WinPEP 7 User Guide ADVANCED BREAKOUT BOARD Ye Advanced Breakout Board CONFIGURING THE ADVANCED BREAKOUT BOARD The Advanced Breakout Board selection always appears checked and grayed out The WinPEP 7 software automatically checks to see if you have an Advanced Breakout Board If if you do not have one WinPEP 7 uses the standard breakout board to control braking Even though the Advanced Breakout Board selection appears grayed out you can click on the configure button adjacent to it and use it to set the configuration options If you do not have an Advanced Breakout Board the settings are n
111. it the DiabloSport Predator configuration screen DIABLOSPORT PREDATOR Sx y The Connecting to Diablo Predator message will appear as WinPEP 7 begins communicating with the DiabloSport Predator The Predator will automatically switch to Streaming Mode Data is now streaming from the DiabloSport Predator to the dynamometer control software Note If communication is disrupted a key cycle with the vehicle or starting the vehicle press F5 on the keyboard to force a reconnect MakeRun Configuration E xj Run Information Run Options Expansion Systems T Power Commander III Usb T Wideband Commander DiabloSport Predator roa fy Connecting To Diablo Predator CKI ee Figure G 4 Connecting to DiabloSport Predator WinPEP 7 User Guide G 5 APPENDIX G yy Ay G 6 CONFIGURING THE MAKERUN SCREEN The gauges displayed on the MakeRun screen are completely configurable Editing a gauge allows live data from the DiabloSport Predator to be displayed on the MakeRun screen Any data from the Predator will always be recorded when you sample a run Dynojet recommends displaying live PIDs on the MakeRun screen to help verify data is streaming from the Predator to WinPEP 7 For more detailed information on gauges refer to Creating and Editing Gauges Templates on page 6 12 1 WinPEP 7 User Guide Click the Edit Mode button RA You cannot edit gauges unle
112. l applied N BPP2 1 Brake pressure applied N CASEGND Case Ground for hardwired Fuel Level Input xl Device Found Figure G 2 DiabloSport Predator Configuration Com Port Selection com port drop down list check port button G 3 WinPEP 7 User Guide xy APPENDIX G d 11 Click Get Supported PIDs The PIDs will be acquired from the vehicle You will see an extensive list of PIDs but only the items with a Y before the description are available for your particular vehicle 12 Click Show Supported to narrow down the list 13 Select the PIDs to be recorded during the dyno run 14 Click Show Selected to display the selected PIDs 15 If you would like to save this selection list as the default each time you use WinPEP click Save As Default Note If an error occurs when you click Save As Default you will need to modify a file that resides in the root of WinPEP 7 Browse to C Program Files WinPEP 7 and locate the file PredatorPIDs txt Right click on the file and select Properties e Under Attributes deselect Read Only This will allow WinPEP to write to this file and allow you to use the Save As Default feature DiabloSport Predator Configuration Dialog ox C IAC_FO 1 1AC output fault open circuit or short to ground Y IAC FS 1 IAC output
113. lay 3 19 7 6 display negative 3 19 7 6 force scaling 3 18 7 6 graph properties 7 7 7 10 magnifier box 3 19 7 6 mouse mode 3 18 7 5 properties 3 19 7 6 rescale 3 18 7 6 reset colors 3 18 7 6 reset line styles 3 18 rezoom 3 18 7 6 smoothing 3 19 7 6 snap to scale 3 18 7 6 unzoom 3 18 7 6 graph properties 7 7 7 10 axis buttons 7 9 axis labels 7 9 axis selections 7 10 bottom title 7 9 customize 7 8 general 7 7 graph label 7 9 graph tools 7 7 main title 7 9 manual scale values 7 10 mouse mode 7 8 top title 7 9 vertical cursor 7 9 view options 7 8 graph screen 2 7 axis channel 3 3 axis channel label 3 3 graph display 3 3 graph toolbar 3 3 keyboard shortcuts B 3 listview 3 3 menu bar 3 3 navigation toolbar 3 3 scale mode display 3 3 title bar 3 3 toolbar 3 4 treeview 3 3 Version 2 ra graph view 3 3 graphing a run 5 2 5 4 configuring 5 3 graph options 5 4 preview 5 2 run files 5 2 H help on line manuals 2 10 searching the user manual 2 9 tutorials 2 11 help menu 3 20 about 3 20 Dynojet home page 3 20 power commander home page 3 20 tutorials 3 20 WinPEP 7 3 20 WinPEP web page 3 20 horsepower 2 2 indicator lights 3 15 input output module 2 4 install WinPEP 7 1 4 K keyboard shortcuts 2 13 B 2 L license agreement 1 3 C 1 C 4 line color 7 4 line style 7 3 listview 3 3 3 9 7 4 line color 7 4 line style 7 3 load control 6 21 6 22 advanced breakout board E 11 set poin
114. le Runs ne ea i i H i i can ii w 0 0 gt m i 10 15 20 25 30 35 40 45 9 Ci amp Speed mph Auto Scale Mode A Figure 5 4 Graph Screen Graph Options 5 4 WinPEP 7 User Guide GRAPHING A RUN amp Printing PRINTING In WinPEP 7 you can preview your graph before it prints set printer options and print your graph PRINTING A GRAPH 1 Select File gt Print 2 Click OK This will send the current graph to the default printer Click Cancel to abort the print and return to the Graph screen SETTING PRINTER PROPERTIES 1 Click File gt Print 2 Click Properties 3 Inthe Properties dialog box set any properties CHANGING THE TEXT PRINTED AT THE TOP OR BOTTOM OF THE GRAPH The Graph Options Properties dialog box is available only in Advanced mode 1 Select Tools gt Graph Options gt Properties 2 Click the Customize tab 3 Edit the Top Title or Bottom Title Ed Graph Options General Customize Manual Scale Values Axis Selections Titles Main Title DYNOJET RESEARCH Font edit top title Top Title Font edit bottom title gt Bottom Title Font Asis Labels 125 00 Font Axis Buttons Axis Button Text Font Vertical Cursor Dynorun_001 drf Font Graph Label No Label x Font Figure 5 5 Printing a Graph Edit the Top or Bottom Title 5 5 Version 2 WinPEP 7 User Guide CHAPTER 5 K Printing 5 6 PREVIE
115. lectronics Dynojet Data Link Module DJ DLM Collects data from a connected Dynojet Data Link Module Configure the data channels using the configure button The Prefix H_ indicates data channels that are available from the Dynojet Data Link Module See Appendix F for more information SUPPORTED SYSTEMS DiabloSport Predator Collects data from a connected DiabloSport Predator View the selected PID s in the MakeRun screen Press the Configure button to select the PID s and configure the com port DiabloSport is using Refer to Appendix G for more detailed information WinPEP 7 User Guide 6 rs 6 11 xy CHAPTER 6 A Creating and Editing Gauges Templates f 6 12 CREATING AND EDITING GAUGES TEMPLATES The gauges displayed on the MakeRun screen are completely configurable New gauges can be added to the screen and existing gauges can be modified or deleted These screens can then be saved as templates and used for future runs 1 2 Q A nn edit mode a WinPEP 7 User Guide Verify you are in Advanced Mode Refer to page 2 14 for more information If you are not already there go to the MakeRun screen The last template used is automatically loaded Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information Click the Edit Mode button RA You cannot edit gauges unless you are in Edit Mode The gauge toolbar will appear
116. lt v Manifold Absolute Pressure MAP vV Manifold Relative Pressure MRP Throttle Position TPS data channels V Throttle Position Volt TPS V list Timing Advance Front ADV F vV Timing Advance Rear ADV R v idie Air Control AC vi Fuel Pulse Width Front PWV F v Fuel Pulse Width Rear PW R v Air Fuel Ratio AFR RPM RPM Figure F 7 The Data Link Module Configuration Dialog SAVE AS DEFAULT The Save As Default button at the right of the Data Link Module Configuration dialog box allows you to save the selected list of data channels as the default each time you use WinPEP Click Close to exit the Data Link Module configuration screen F 7 Version 2 WinPEP 7 User Guide f F 8 z9 APPENDIX F Data Link Module HD Delphi ECM Set Up mY CONFIGURING THE MAKERUN SCREEN The gauges displayed on the MakeRun screen are completely configurable Editing a gauge allows live data from the Data Link Module to be displayed on the MakeRun screen Any data from the Data Link Module will always be recorded when you sample a run Dynojet recommends displaying live gauges on the MakeRun screen to help verify data is streaming from the Data Link Module to WinPEP 7 For more detailed information on gauges refer to Creating and Editing Gauges Templates on page 6 12 1 WinPEP 7 User Guide Click the Edit Mode button RA You cannot edit gauges unless you are in Edit Mode The gauge toolba
117. lue on the gauge should match the value on the calibration arm Click Previous to calibrate a different torque cell Repeat steps 7 through 10 Once you have completed calibrating the torque cell s remove the calibration arm and weights and click Finish Torque Cell Calibration Calibration is complete Press previous to calibrate a different torque cell Otherwise remove the calibration arm and mass You are now ready to use your dyno lt Previous Figure A 4 Calibration Is Complete Window WinPEP 7 User Guide A 5 APPENDIX B KEYBOARD SHORTCUTS This appendix lists the keyboard shortcuts available in WinPEP 7 B 1 WinPEP 7 User Guide my B 2 zF APPENDIX B Keyboard Shortcuts KEYBOARD SHORTCUTS A description of the keyboard shortcuts available in the MakeRun Graph and TreeView screens follows to USING MAKERUN SCREEN KEYBOARD SHORTCUTS do the following Open the MakeRun Configuration dialog box Enable disable Load Control Open the Analog Configuration dialog box Refresh communication with all connected systems Move to the next step in run loop Start Stop Sampling e close graph e close special MakeRun dialog boxes If in ready state exit MakeRun screen and return to graph If sampling end sampling without save and return to ready state If in a dialog box close dialog box and return to ready state Move the set point selection to the next valid
118. n conjunction with that upgraded product unless you destroy the upgraded product If WINPEP 7 is an upgrade of a Dynojet product you now may use that upgraded product only in accordance with this ULA If WINPEP 7 is an upgrade of a component of a package of software programs which you licensed as a single product WINPEP 7 may be used and transferred only as part of that single product package COPYRIGHT All title and copyrights in and to WINPEP 7 including but not limited to any images photographs animations video audio music and text incorporated into WINPEP 7 the accompanying printed materials and any copies of WINPEP 7 are owned by Dynojet or its suppliers WINPEP 7 is protected by copyright laws and international treaty provisions You may not copy the printed materials accompanying WINPEP 7 USER LICENSE AGREEMENT FOR DYNOJET RESEARCH SOFTWARE WINPEP 7 g ON WinPEP 7 License 5 DUAL MEDIA SOFTWARE You may receive WINPEP 7 in more than one medium Regardless of the type or size of medium you receive you may use only one medium that is appropriate for your single computer You may not use or install the other medium on another computer You may not loan rent lease or otherwise transfer the other medium to another user except as part of the permanent transfer as provided above of WINPEP 7 6 U S GOVERNMENT RESTRICTED RIGHTS WINPEP 7 and documentation are provided with RESTRICTED RIGHTS Use duplication or disclos
119. ng Handle While in Edit Mode clicking on a gauge will display white sizing handles used to resize the gauge Smoothing Smoothing takes the raw data and removes the noise There are six different levels of smoothing detail in the graph Status Bar The status bar located at the bottom of the MakeRun screen displays current run messages and information Glossary 3 WinPEP 7 User Guide a9 GLOSSARY ay Ay STD Standard correction factor Step Size The amount of the increase or decrease in the set point value Step Testing The dyno load control is set up to physically stop the vehicle at specified points in speed or RPM Data is collected at these points during the test and displayed on the graphs at those points only Sweep Testing The vehicle is allowed to accelerate through the test window Data is collected through the entire acceleration period and graphed as a complete data set Tabs Many dialog boxes provide multiple functions through tabs By clicking a tab icon you can display different sets of controls Tach Redline Or RMP redline is the max engine speed at which it is safe to run the engine Tachometer Engine speed display Template Templates allow the user to save and restore specific views Each view is a combination of gauges bars trend line graphs LEDs and digital displays Tire Speed Rating The maximum safe speed for the tire s rating and condition Toolbar A dockable bar that
120. nits Language System Default Spanish C English C French C Dutch Italian German Toolbar Size User Level C Small C Novice Mode Large Advanced Mode advanced mode V Save Changes On Exit Show Complete Channel List on Graph Use Advanced RPM filtering improves readability of some RPM signals Figure 2 14 Environment Options Window User Level WinPEP 7 User Guide DYNO AND WINPEP BASICS Sx Managing DynoRun Files y MANAGING DYNORUN FILES The WinPEP 7 software makes it easy to create and store your dyno run files Icons located near the bottom of the screen allow you to manage your folders and files so that you can easily retrieve your dyno run results The default directory C DynoRuns is automatically created when you install the software unless you selected to have a different default directory created The default C DynoRuns directory is automatically mapped and shown with a red folder icon as shown in Figure 2 15 For more information on using the tree view and managing files see TreeView on page 3 6 WinPEP 7 Graph C DynoRuns File Search Tools Display Help Be ee E ga Sse My Computer Title co 8B 4 3 Floppy Se C Local Disk Run Date default directory find run file refresh new folder Figure 2 15 TreeView Showing Default Directory 2 15 Version 2 WinPEP 7 User Guide 0 CHAPTER 2 F s Sample Files SA
121. ntial fs oR Figure E 4 The Advanced Brake Controller Screen 6 ee WinPEP 7 User Guide Version 2 ADVANCED BREAKOUT BOARD Advanced Breakout Board USING GAUGES TIED WITHOUT SPEED BALANCE When Gauges Tied is selected changing a gauge for one of the speed or braking channels automatically changes any channels for speed or braking Speed Balance can be turned off by unselecting it If you want to use the Gauges Tied selection only click the box to the left of Speed Balance to unselect it Using Gauges Tied without Speed Balance can allow the two dyno drums to turn at different speeds Advanced Brake Controller Braking Information Hardware Version 7 Firmware Version 3 Air Brake Connected Yes Load Control Brakes 1 Enabled Gauges Ties 2 Enabled option can be 3 Not Enabled turned on or off 4 Not Enabled Braking Configuration Balance is unselected x Gauges Tied g Speed Balance speed balance pe Speed Channel fi 7 unselected Proportional 0 23864 4 Integral fo Differential E Figure E 5 Turning Off Speed Balance WinPEP 7 User Guide lt E 7 APPENDIX E pr Advanced Breakout Board SETTING GAUGES TIED TO OFF To turn off the use of tied gauges click to remove the check from the box to the left of Gauges Tied Speed Balance must be turned off in order to turn of Gauges Tied When the gauges are not tied the drum speed or braking percentage for on
122. number lt C Local Disk Map Directory Sort Runs By gt Display Details v Recursive Renumbering Find Run File Refresh Figure 3 3 Right Click to Show Folder Shortcuts COMMON TO BOTH 3 8 WinPEP 7 User Guide Sort Runs By rearranges the files by date or file name default Display Details displays the date and time after the run name Recursive Renumbering if this option is on selecting Renumber will renumber all the run files in all the selected directories and their sub directories The run files will be automatically renumbered to eliminate gaps in their number sequence ayn 73 Version 2 GETTING STARTED WITH WINPEP 7 Sx List View ha LISTVIEW The ListView displays information about the run s currently graphed including the file name title date type location and average gear ratio Right click the ListView to view the available options A description of these options are listed below F Winer 7 Graph l Bike Dynoruns Honda XR 250R Jog Ele Search Tools Display Help GE SE e 8 RR 1 SUZUKI la Bun Title Date Type Location Gear Ratio 7 a 4 ETag B RunFie_001 at 8 11 2004 4 05 45 PM RO I Bike Dynoruns Honda XR 250R RunFile_OO1 dif N A af run information a TRIUMPH 7 a TYPICAL q list view VOLKSWAGEN s Volvo Es Bike Dynoruns DYNOJET RESEARCH CF SAE Smoothing 5 Aprilia BMW Ducati Harley Honda CB 750
123. o pi Pi RurFie_001 dt Baseline 89 3 17 2001 AO CADynoRun Customeri RunFie_001 dit N A RlurFile_0O1 di aph toolbar RunFle_002 dit a a ee FlunFide_003 cht Ub A 34 Floppy c C Local Disk 200 a 2 m 3 E E E Speed mph n 40 i er a ni oI men ST E 130 iv ck Gs l l Figure 3 22 Location of the Graph Toolbar ee WinPEP 7 User Guide Version 2 GETTING STARTED WITH WINPEP 7 Exploring the Graph Toolbar A description of the toolbar buttons and functions follows press this button to DA g Correction Factor SAE Smoothing 4 4 5 Fill the entire window with the graph Display the graph with two vertical axes normal Display the graph with four vertical axes Display the graph with six vertical axes The correction factor changes the view of the graph using either SAE DIN EEC JIS STD or Uncorrected correction factors Smoothing lets you to show six different levels of detail in the graph Level zero shows the most detail while level five shows the least detail Level three is the default setting Remove all currently graphed runs displayed in the ListView Change the magnification level in the graph display Clicking and dragging on the graph selects a zoom box Clicking and dragging on any axis zooms in and out on that axis only Move the graph around inside the window Move the vertical cursor or select runs
124. o the green button on your pendant and Enter on your keyboard Start stop Load Control This button may be disabled if your dyno does not support load control This button corresponds to the letter L on your keyboard Turn on off the brake This button corresponds to the red button on your pendant and the Spacebar on your keyboard ec ev SK 2 3 15 Version 2 WinPEP 7 User Guide CHAPTER 3 fr Exploring the MakeRun Screen LOADING A TEMPLATE You can load a template to display gauges you previously saved in a template file To learn more about creating your own templates refer to Creating and Editing Gauges Templates on page 6 12 Registered users can also download additional templates from the internet at http www winpep com auth downloads php Ask your salesperson or technician if you need help creating a login name and password The following steps describe how to load a template 1 Make sure you are in the MakeRun screen 2 Verify you are connected to the dyno electronics Refer to Dyno Electronics on page 2 4 for more information 3 Select File gt Load Template An Open dialog box will appear as shown in Figure 3 8 4 Browse to a directory that contains Gauge Template files tem WinPEP7 installs with several default templates The templates are in the WinPEP7 install directory in a folder called Templates 5 Select a template and click Open The gauges saved in that template will appear on the MakeR
125. olution 720 degrees Every Revolution 360 degrees e Twice Every Revolution 180 degrees Four Times Every Revolution 90 degrees For example consider a bike with a four cylinder four stroke with two coils It fires both coils once per revolution wasted spark on exhaust stroke Degrees between plug fires 360 If you do not know the number of degrees to enter just leave it at its default 360 degrees Compare the vehicle RPM gauge with the RPM gauge on the screen and verify they match change your plug fires selection until they match Altitude Enter the current altitude The altitude is not used by WinPEP 7 but is for informational purposes only Run Type Choose the type of run you are making The type does not affect the run in any way it is only meant to be another way of keeping notes You can add one custom value by typing it in the Type input box shown in Figure 9 RO Roll On e AG All Gears e FA Fast Acceleration e NG Negative e LC Load Control Air Fuel Heater Turn the Air Fuel Heater on and off The heater must be on for the sensor to function Air Fuel Type Select from gasoline or methanol alcohol alcohol fuel types This option is only available if you have purchased the Air Fuel module Real Time Weather Monitor real time weather values from the dyno electronics Relative Humidity Intake Air Temperature and Absolute Pressure are measured and saved These measurements are used
126. ombustion engine however is sensitive to atmospheric conditions especially air density and air temperature To compare power measurements taken at different times or places it is necessary to compensate for differing atmospheric conditions Correction Factors are used to compensate for different operating conditions while measuring engine horsepower The typical correction factor CF is calculated based on the absolute barometric pressure air temperature and the water content of the air used for combustion by the engine under test The correction factor attempts to predict the engine horsepower if the engine were tested at sea level under standard pressure and temperature conditions Absolute barometric pressure is a measure of how hard the air molecules are being pushed closer to one another The unit of measurement is typically inches of mercury inches Hg The more pressure the more molecules there are in a liter of air and the more air the engine gobbles up during the intake stroke Absolute barometric pressure is equal to relative barometric pressure only at sea level Relative barometric pressure is reported at airports and by weather barometers A good approximation for converting relative barometric pressure to absolute barometric pressure is AbsHg RelHg Elev 1000 Where AbsHg is Absolute barometric pressure RelHg is Relative barometric pressure Elev is test location elevation in feet above sea level Humidity is the
127. on and off available only when load control is supported green button red button Figure 2 2 Standard Two Button Pendant 2 6 ayaa 5 WinPEP 7 User Guide Version 2 DYNO AND WINPEP BASICS WinPEP 7 Software Interface WINPEP 7 SOFTWARE INTERFACE WinPEP 7 is designed to be user friendly and intuitive Once you understand the basic layout it will be easy for you to obtain information efficiently This section provides a quick look at standard interface controls as well as features unique to WinPEP 7 WinPEP 7 menus and dialog boxes conform to Microsoft Windows conventions with a few enhancements If you are new to Windows consult the documentation resources provided with your computer for complete information about using Windows The Graph screen is displayed by default when WinPEP 7 opens title bar BAN dean ees ne acts Bile Search Tools Display Help menus 7 ee 180 BBE ESE aet EEE ls ped Be Ee EY HE graph toolbar navigation My Computer Run Tile Date Type Location Gear Rato D june P 3 toolbar amp ET Pb RurFie_001 dt Bareine 89 3 17 2001 RO CADynoRuns Customeri RunFie_001 dit N A lt _ istdew T RurFile_001 dif tree view T RurFile_002 ait t TE 2 ican HS aa i DYNOJET RESEARCH CF SAE Smoothing 5 AXIS SE EcToON lt C Local Disk 300 7 7 7 7 7 300 button 2s0 a 2so axis channel hi label 2 200 F200
128. op to automatically start and stop sampling 6 5 WinPEP 7 User Guide CHAPTER 6 xy Run Options Load Testing turn on load testing and configure the parameters for step sweep or custom testing Enable Load Testing turn on or off load testing Checking this box is the same as clicking the Enable Load Testing button Load Test select the type of load test you wish to perform step sweep or custom Step Testing Step Channel select which channel speed or engine speed you would like to use for step testing Step Size the size of the step for example five m p h Start Value the start value for the test for example 40 m p h e Hold the value the step will hold for for example five seconds MakeRun Configuration IV Turn Off Load Control When Run Starts T Automatically Start Stop Run Engine Speed C Speed Start Value RPM x1000 Stop Value RPM x1000 Figure 6 9 Load Testing Step Test 656 irr WinPEP 7 User Guide ADVANCED MAKERUN FEATURES Gx Run Options Sweep Testing Sweep Value the amount or percentage of braking load to be applied throughout the sweep test onfiguration Figure 6 10 Load Testing Sweep Test 6 7 Version 2 WinPEP 7 User Guide CHAPTER 6 Run Options Custom Load Testing e X Channel select from speed engine speed or time e YChannel select from speed engine speed cell torque SS torque or braking Input Cell
129. ot used Use the following steps to configure your advanced breakout board 1 HRN KR OW The Advanced Breakout Board a r nemer selection always appears checked and grayed out Connect the USB connector from the Advanced Breakout Board to USB port of the computer where you are running the WinPEP software Verify your computer is connected to the dyno electronics and the dyno electronics is powered on Refer to Dyno Electronics on page 2 4 for more information Verify you are in the WinPEP software s MakeRun screen Click the MakeRun Configuration button ig Click the Expansion Systems tab Click the Configure button to the right of Advanced Breakout Board Run Information Run Options Expansion Systems Dynojet Systems ted Systems DiabioSport Precst ELOS expansion 7 Power Commander ll Usb systems tab I Power Commander BMW T Wideband Commander configure button I Dynojet DLM Delphi ECM Ca om Figure E 1 MakeRun Configuration Expansion Systems Version 2 Santi E 3 WinPEP 7 User Guide APPENDIX E pr Advanced Breakout Board ESTABLISHING A CONNECTION When you have connected your Advanced Breakout Board properly the information for your dyno will be displayed in the Braking Information area of the Advanced Brake Controller screen as shown in Figure E 2 If the information displayed in the Braking Information area of the Advanced Brake Controller scre
130. p Bd 7 Show Digital Display E Digital Display Size 10 TATT secondary title A Load Control Channel n igy Pressure Figure 6 17 Edit Gauges Trend Graph Property Editor 6 17 Version 2 WinPEP 7 User Guide 9 CHAPTER 6 xy Creating and Editing Gauges Templates 4f Click ona color to edit that color and range If you enter a value for the range when the value displayed on the gauge enters that range the bar changes to the color specified for that range g Click OK to enter your changes or click Cancel to abort the changes and return to the Bar Graph Property Editor dialog box fi a a a A o m oe a DA te Mr 0 Set Tite Fort Nambe of Line 2 Mar jtor Set Label Fort Color Nar ee Z Dac coir color choices Aveagrg h gt Seconds 60 T lal to Padding 0 a E JH S eaea des ELLELE o2 44 creer colors and ak jr toe SE See ee nazi ch See 7 e ranges PAVN Gow Ras SeS8508 i Range 3 f0 Cuntom colors yj See eeees e TETTETETT F Show Deihed Gad Delira Cuitom Colas gt gt F Show Digtal Display k _ crea Dighal Depia Sire vey vysy r A Load Control Charnel o Carcel unng Pressure EEE hear Area Behind Dyno ate i 00 00 Figure 6 18 Trend Graph Property Editor Colors and Ranges 5 Click OK to enter your changes to the Trend Graph Property Editor or click Cancel to abort the changes and return to the MakeRun screen 6 18 l
131. p on a single ended coil Both inputs can be used for a wasted spark ignition Connects to the 25 pin shielded cable from the dynamometer Connects to the 9 pin pendant cable Connects to the 9 pin RS 232 PC serial communications port Connects a synchronization signal to a third party data acquisition system Connects a 12 volt DC power to a third party data acquisition system Connects to a 12 volt DC power supply or battery The adjacent LED glows bright green when power is properly connected When this switch is on power is supplied to all connected modules Amber LED flashes at a steady rate when the power is on flashes proportionally to the rpm when an rpm signal is detected faster rpm equals faster blinking rate For more information on connecting your dyno electronics see Connecting the Dyno Electronics on page 3 11 Version 2 2 5 WinPEP 7 User Guide CHAPTER 2 y J Dyno Electronics THE PENDANT The dyno electronics is equipped with a standard two button pendant that lets you control sampling and braking from your vehicle The pendant works with WinPEP 7 however many of WinPEP 7 s newest features can only be controlled using the keyboard or mouse press this button to Red Turn on the emergency brake apply 100 braking Green Move to the next step in the run loop e Start stop sampling e Close Graph e Close special MakeRun dialog boxes Click and hold to toggle load control
132. r 7 MakaRun C DYNORIJN_001 drf a oe Ele Search Tous Qipay tp Ee eg J Speed i ee B E eee a Not Connected Figure 3 5 MakeRun Screen with the Dyno Electronics Not Connected WinPEP 7 User Guide 3 11 xy 3 12 CHAPTER 3 MakeRun and Your Dyno Electronics Use the following steps to verify the dyno electronics is properly connected to your computer and communicating with WinPEP 7 1 WinPEP 7 User Guide Verify the dyno electronics is on and connected to your computer Make sure you are in the MakeRun screen Select Search gt Find Dyno Electronics WinPEP 7 automatically searches for the dyno electronics If WinPEP 7 is unable to find the dyno electronics a message telling you the dyno electronics was not found will appear Verify the dyno electronics is on and connected to your computer Have WinPEP 7 search for the dyno electronics again In our example the dyno electronics was found Click OK The message Clear Area Behind Dyno in the Status Bar indicates WinPEP 7 is connected and ready to proceed f F WinpeP 7 MakeRun C DYNORUM_001 drf J fx Ele Search Too Ohol Unb HO kY Se Bde Success Humidity Dyno Bectronics found on com Figure 3 6 Dyno Electronics Connected GETTING STARTED WITH WINPEP 7 he k9 MakeRun and Your Dyno Electronics TROUBLESHOOTING THE DYNO ELECTRONICS 1 Close WinPEP 7 2 Verify the serial cable is connected to the dyno electronics
133. r will appear Choose the style of gauge you would like Click and drag holding the mouse button down as you do so on the MakeRun screen until the dotted box is the desired size Release the mouse and the gauge will appear Edit the gauge properties Each type of gauge has a slightly different dialog box but most share the same properties Most channels available are standard channels but the channels that are listed with an asterisk are from peripheral devices Expansion Systems 4a Right click on the gauge and choose Gauge Properties The Gauge Property Editor dialog box will appear b Select a Data Channel from the drop down list The Prefix H_ indicates data channels that are available from the Data Link Module Other expansion systems have an asterisk in front of the channel name Data channels without an asterisk in front of their names are information from your dyno Data Channel determines which channel the gauge is linked to such as the Data Link Module The data channels that you selected when you configured your Data Link Module are the ones that are available If you do not see a data channel that you think should be shown make sure that you had its check box selected when you configured your scanner Some types of gauges automatically place the name of the Data Channel selected on the gauge Digital gauges do not display the name and will require you to add a label Note You must be connected to the dyno
134. rranties either expressed or implied including but not limited to implied warranties of merchantability and fitness for a particular purpose with regard to WINPEP 7 and any accompanying hardware This limited warranty gives you no specific legal rights You may have others which vary from jurisdiction to jurisdiction NO LIABILITY FOR CONSEQUENTIAL DAMAGES To the maximum extent permitted by the applicable law in no event shall Dynojet Research or its suppliers be liable for any special incidental indirect or consequential damages whatsoever including without limitation damages for loss of business profits business interruption loss of business information or any other pecuniary loss arising out of the use of or inability to use WINPEP 7 even if Dynojet Research has been advised of the possibility of such damages Because some states and jurisdiction do not allow the exclusion or limitation of liability for consequential or incidental damages the above limitation may not apply to you C4 feat WinPEP 7 User Guide ANALOG CONFIGURATION This chapter provides instructions for configuring the Analog Module and viewing the data with WinPEP 7 To ensure safety and accuracy in the procedures perform the procedures as they are described Refer to the Analog Module Installation and User Guide P N 98198118 for more information In this Appendix Analog Channel Configuration page D 2 Viewing Data page D 8 WinPEP 7 User
135. s enter values for your custom step test into the input cells The X channel value controls the Y channel value e Graph area displays the custom step test channels and values Open Save As and Clear All icons use these icons to open save and clear custom loads MakeRun Configuration Runintormation Run Options Expansion Systems fo rem xt000 Speed Ditterertia Po gh T Control Run IV Turn Off Losd Control When Run Starts I Automatically Start Stop Run G Engine Speed C Speed Start Value RPM x1000y Stop Value RPM x1000 Figure 6 11 Load Testing Custom Test 68 eas WinPEP 7 User Guide ADVANCED MAKERUN FEATURES Run Options 5 USING AUTO START STOP 1 Make sure you are in the MakeRun screen 2 Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information Click the MakeRun Configuration button Rite Click the Run Options tab Select Automatically Start Stop Run 3 4 5 6 Choose one of the available channels Engine Speed or Speed 7 Enter the Start and Stop values 8 Click OK 9 Get your vehicle running and up to speed 10 If you did not turn Auto Start Stop on in step 5 you will need to do one of the following e click the Stoplight button e start and stop your run by pressing the green button on your pendant instead of using Auto Start Stop 11 Accelerate to the start value and sampling will begin
136. s for moving between the Graph and MakeRun screens Graph Toolbar A dockable toolbar that contains shortcuts to many of the menu commands and commonly used features TreeView The area that displays a tree structure for viewing dyno runs allowing access to the runs from an enhanced Windows tree format Right click on the tree to access the tree menu The TreeView is only available in Advanced Mode ListView The area displaying information about the run s currently graphed including the file name title date type location and average gear ratio Graph Display The area in which you view the run data in graph format Axis Selection Button Lets you access the axis channels As you move your cursor over the axis label the axis selection button will appear Axis Channel Label Displays the current channel being graphed Axis Channels A window that contains all the available channels for that axis Available channels may differ depending on the dyno model and configuration Scale Mode Display Displays the current scaling mode auto default or manual 3 3 Version 2 WinPEP 7 User Guide 3 4 CHAPTER 3 4 Exploring the Graph Toolbar EXPLORING THE GRAPH TOOLBAR The Graph toolbar is a collection of buttons allowing quick access to commonly used graph features WinPEP 7 Graph C DynoRuns Bile Search Tools Display Help BO BB BB cern a sets Ts RE My Computer Run Tie Date Type Location _ Geet Rati
137. saved sensor table 4 Click OK to load the sensor table or click Cancel to abort the changes and return to the MakeRun screen Analog Configuration Analog 1 Analog 2 Analog 3 Analog 4 J Enable logging on this channel Conversion Display Name Boost oe Beeebi greeie teas Voltage Display Value 0 50 Ca save sensor 3 table Figure D 5 Analog Configuration Window Save and Load Sensor Tables D 5 WinPEP 7 User Guide y APPENDIX D x Analog Channel Configuration D 6 EDITING A GAUGE You will need to either create a new gauge or edit an existing gauge to represent your analog channel For this example we will edit an existing gauge For more detailed information on creating a gauge refer to Creating and Editing Gauges Templates on page 6 12 1 WinPEP 7 User Guide Verify you are in Advanced Mode To change the user level click Tools gt Environment Options and click on the General tab If you are not already there go to the MakeRun screen Click the Make Run button The last template used is automatically loaded Click the Edit Mode button ne You cannot edit gauges unless you are in Edit Mode Right click on the gauge and choose Gauge Properties The Gauge Property Editor dialog box will appear Each type of gauge has a slightly different dialog box but most share the same properties Select the analog channel you created earlier from the Data Channel
138. settings 6 5 speed differential setting 6 5 connecting advanced breakout board E 4 conventions 1 2 correction factor 2 3 3 19 7 6 CPU module 2 4 creating and editing gauges 6 12 6 20 adding a multi bar gauge 6 16 adding a round gauge 6 14 gauge toolbar 6 13 loading a template 6 20 saving a template 6 20 template options 6 19 creating folders 2 17 cursor 3 18 7 5 custom load testing 6 6 D data channel 6 15 F 8 G 6 advanced breakout board E 9 data link module configuring F 2 creating gauges F 8 data channel F 8 description 6 11 diagnostic codes F 5 viewing graphs F 10 WinPEP 7 User Guide ny data link module HD Delphi ECM F 1 default redline 6 5 run altitude 6 5 run name 6 5 DiabloSport Predator 6 11 G 2 com port G 3 configuring G 2 G 5 creating gauges G 6 G 7 PIDs G 4 viewing graphs G 8 dialog boxes 2 12 2 13 buttons 2 12 check boxes 2 12 drop down lists 2 12 fields 2 12 open boxes 2 13 page tabs 2 12 radio option buttons 2 12 save as boxes 2 13 warning box 2 13 differential speed setting 6 5 differential speed warning 6 5 display menu 3 19 graph screen 3 19 makerun screen 3 19 toolbars 3 19 display negative values horsepower 4 7 display negative graph options 3 19 7 6 display graph options 3 19 7 6 document part number 1 1 downloading a template 3 16 drop down lists 2 12 dynamometer theory 2 2 dyno electronics 2 4 3 13 3 17 atmospheric sensing module 2 4 com dyno port 3 10 connecting
139. splay Help Es Nat Ops p nection Factor SAE Smoothing F 1s Bem IRERE Mouse Mode cadil als Type Location i Cos aan See P FIVED PIPES MODULE 11 20 1996 8 48 R M Bike Dynoruns N A J clu Drum Information Cursor S Harle Environment Options Rescale Ctri R G DRaa nzomm 2 E GLIDEC ReZoom 2 Electra Glide Black amp White Mode B C Fx1340 Reset Line Styles 22gm Reset Colors a DYNORUN 001 v Force Scaling f i i i H a DYNORUN 002 a oe dite sae ete br ja DYNORUN 003 v Snap to Scale lt i pea PSHE EOE DOS Magnifier Box Chri M jie DYNORUN 005 Display Negative TEGA nare aen Se LE AES 60 a DYNORUN 006 a i NN ou Correction Factor a DYNORUN 008 EI renee E eee teh CE eerie Renee so at a DYNORUN 009 Smoothing 3 a DYNORUN 010 aoc f i i E a DYNORUN 011 Ba fe S eet ned PA EE 402 a DYNORUN 012 H H j 2 a DYNORUN 013 H a DYNORUN 014 sis Pe a E E teres E eee 30 a DYNORUN O15 a OYNORUN O16 DYNORUN 017 f20 2 Softail ic TC Road King C Honda pe Se H e T F gap a i 10 2 kaw i i i i H O KAWASAKI a ie R 0 0 ial 10 20 30 40 50 60 70 80 90 100 110 iy 9 Ei Gs Speed mph Auto Scale Mode a Figure 7 5 Graph Options Mouse Mode changes the mouse between point pan and zoom mode e Point Mode lets you move the vertical cursor and select runs e Pan Mode lets you move the graph around inside the window
140. ss you are in Edit Mode The gauge toolbar will appear Choose the style of gauge you would like In this example we will create a digital gauge Click and drag holding the mouse button down as you do so on the MakeRun screen until the dotted box is the desired size Release the mouse and the gauge will appear Edit the gauge properties Each type of gauge has a slightly different dialog box but most share the same properties Most channels available are standard channels but the channels that are listed with an asterisk are from peripheral devices Expansion Systems 4a Right click on the gauge and choose Gauge Properties The Gauge Property Editor dialog box will appear b Select a Data Channel from the drop down list Data Channel determines which channel the gauge is linked to such as the Predator Some types of gauges automatically place the Data Channel selected on the gauge Gauges like the digital gauge will require you to use the text tool Note You must be connected to the dyno electronics for the list of channels to be available DIABLOSPORT PREDATOR Ss WAR 4c Click OK to enter these changes or click Cancel to abort the changes and return to the MakeRun screen P ieran esi CDRA SE RTTE Ee t t ddo 6a hum Bad create a label button Boost Fuel Pressure SPARK a FRP aS Delay Posey aan data channel drop down list J Clear Area Behind Dyno o oo smj 9800 ome Ewer
141. store these new runs Cut Copy Paste cut removes the selected run file s and places them on the clipboard copy places the selected run file s on the clipboard without removing them and paste places the clipboard contents into the selected location Delete deletes the selected directory and all of the sub folders and files in that directory Note Deleting a mapped directory one that appears with a red folder will not delete the real directory When deleting folders inside a mapped directory ones that appear yellow the real directory and files will be deleted After selecting to delete the file if you do indeed intend to delete them click Yes at the prompt Are you sure you want to remove the folder and move all of its contents to the recycle bin If you wish to restore the deleted files locate them in the recycle bin and restore them Rename renames the selected directory Renumber automatically renumbers all runs in the currently selected folder s to fill in gaps in the number sequence Map Directory displays a copy of a local or network directory making your run files easier to find Use Map Directory for run file directories you use frequently ER g HA izes taea Correction Factor SAE W My Computer QB DynoRuns Run Title Sampie New Folder Dodge Ford Cut 6 HD Copy Honda Pte Suzuki Delete shortcut menu B Yw Rename for folders 8 A 3 Floppy Re
142. stores the specific information about your dyno drum This file must exist in the correct location on your computer in order for WinPEP to communicate with your dyno electronics Note You will not see the MakeRun icon on your screen unless you have your dyno electronics connected to your computer turned on and functioning properly and the Data7 cfg file in the correct location on your computer To display the MakeRun screen click the MakeRun button on the toolbar or select zh Display gt MakeRun Screen from the menu choices The Make Run Screen should appear similar to Figure 3 5 COM PORT SELECTION The dyno electronics is connected to a communication com port on the back of your computer There may be several com ports on your computer and in order for WinPEP 7 to communicate with the dyno electronics the program must know which com port is being used If you know which com port is being used you can manually select the port Make sure you are in the MakeRun screen then select Tools gt MakeRun Options gt Dyno Port and choose the com port If you do not know the correct port use the Find Dyno Electronics feature WinPEP 7 User Guide Version 2 GETTING STARTED WITH WINPEP 7 g MakeRun and Your Dyno Electronics CONNECTING THE DYNO ELECTRONICS The Not Connected message in the MakeRun Status Bar shown in Figure 3 5 indicates the computer is not currently communicating with the dyno electronics E winpe
143. t 6 21 set point edit 3 14 valid channel 6 21 valid gauge 6 21 value edit 6 21 load template 6 20 load testing custom testing 6 6 step testing 6 6 sweep testing 6 6 loading templates 3 16 iii WinPEP 7 User Guide ny M magnifier box 3 19 7 6 main title 7 9 makerun configuration 3 18 keyboard shortcuts B 2 makerun options analog configuration 3 18 6 24 com port 3 18 dyno electronics information 3 18 6 25 edit mode 3 18 gauge configuration 3 18 makerun configuration 3 18 6 23 PID coefficients 3 18 6 23 template options 3 18 6 25 torque cell calibration 3 18 6 24 makerun screen 3 14 indicator lights 3 15 load control set point edit 3 14 makerun panel 3 14 menu bar 3 14 navigation toolbar 3 14 sampling timer 3 15 status bar 3 15 title bar 3 14 toolbar 3 14 3 15 making a run 4 2 4 6 negative horsepower 4 7 4 9 sampling 4 5 test run 4 2 Managing 2 15 managing files 2 15 manual scale values 7 10 menu bar 3 3 3 14 WinPEP 3 17 menus 2 7 mouse mode 3 18 7 5 multi bar gauge adding 6 16 6 18 N navigation toolbar 3 3 3 14 negative horsepower 4 7 4 9 drive train loss 4 8 test oil brands 4 9 new folder 2 17 next run name 6 2 novice mode 2 14 O on line manuals 2 10 open boxes 2 13 iv WinPEP 7 User Guide P page tabs 2 12 pendant 2 7 PID coefficients 3 18 6 23 G 4 advanced breakout board E 6 plug fires every 6 3 power 2 2 power commander 6 11 print 5 5 print preview 5 6 print
144. tiate and terminate sampling at a pre defined speed or engine speed Axis A line holding data relating to another perpendicular line holding data on the graph See X Axis and Y Axis Axis Channel A data channel speed RPM etc displayed on a graph axis Button A button performs an action Brake A device on the dyno that decelerates the drum after a run Check Box A dialog element indicating whether an action is engaged checked or disengaged not checked GLOSSARY Correction Factor The correction factor changes the view of the graph using either SAE DIN EEC JIS or STD correction factors Com Port The com port or communications port is a connection on the back of your computer The dyno electronics must be connected to a com port in order for WinPEP 7 to communicate properly with the dyno Data Channel Determines which channel the gauge is linked to such as speed and RPM Dialog Box A window displaying options messages and or information Digital Display A type of gauge that displays a numeric value which corresponds to the current value of the gauge s data channel DIN Duetsches Institut Fur Normung German Institute for Standards Directory An organization unit attributed to the Windows operating system used to store files Drop Down List A small menu within a dialog box containing various options for you to choose from Drum The metal cylinder of a known mass that is accelerate
145. tions are discussed below Many of these options are covered in greater detail later in this guide MakeRun Configuration displays the MakeRun Configuration dialog box PID Coefficients displays the PID Coefficients dialog box Torque Cell Calibration launches the Torque Cell Calibration Wizard This wizard displays step by step instructions for calibrating the torque cell Refer to Appendix A for more information on calibrating the torque cell Analog Configuration displays the Analog Configuration dialog box Refer to Appendix D for more information Dyno Electronics Information displays information about the dyno electronics Edit Mode lets you modify and add gauges to the MakeRun screen Template Options displays the Template Options dialog box used to configure the gauges on the MakeRun screen Gauge Configuration displays the Gauge Configuration dialog box used to edit all gauges currently displayed on the MakeRun screen Dyno Port lets you select the com communications port used to communicate with the dyno electronics Graph Options Displays a list of the options available while in the Graph screen Refer to page 7 5 for more information WinPEP 7 User Guide Mouse Mode changes the mouse between point pan and zoom mode Cursor Options determines what will be displayed run name channel name and what font size along with the intersection values Cursor turns the vertical c
146. to correct power and torque for atmospheric conditions according to an SAE DIN JIS EEC or STD formula Run Notes Enter any notes or information to save with the next run 6 3 WinPEP 7 User Guide CHAPTER 6 xy Run Options 6 4 RUN OPTIONS Run Options lets you further customize the MakeRun environment and provides tools that can be used to simplify the MakeRun process 1 2 A U nn Make sure you are in the MakeRun screen Verify you are connected to the dyno electronics Refer to Connecting the Dyno Electronics on page 3 11 for more information Click the MakeRun Configuration button he Click the Run Options tab Enable or disable any of the Run Options A description of the run options follows Click OK when done MakeRun Configuration Graph Options Max Runs Displayed 5 Ta IV Graph Data Following Run IV Hold Baseline Configuration Options Speed Ditferentiat fo mph Control Run 7 Tum Off Load Control When Run Starts Automatically Start Stop Run Apply Settings to Gauges Detaut Run Name fruFic Defaut Run Atitude fso n Detaut Redine fo remo IV Enable Speed Differential Warning Engine Speed C Speed Start Value RPM x1000 Stop Value RPM x1000 Figure 6 8 MakeRun Configuration Run Options Graph Options contains several options for configuring the graph WinPEP 7 User Guide Max Runs Displayed lets you specify the number of runs displayed on
147. ude is configured using default information Default Redline The next redline is automatically configured using the current redline information in the directory However if no redline information is found in the current run directory the next redline is configured using default information Enable Differential Speed Warning Warns when the dyno drums are rotating at speeds that differ by more than the threshold value set for the allowable speed differential Speed Differential Allows you to set the threshold value for the Differential Speed Warning Control Run turn off Load Control when run starts and automatically start sampling and end sampling based on the current speed or engine speed Version 2 Turn Off Load Control When Run Starts Select this option to automatically turn off Load Control when the run starts When this feature is off Load Control will remain on during the run and the Status Bar on the MakeRun screen will flash Sampling and Load Control On alternately Automatically Start Stop Run Check or uncheck this option to turn Auto Start Stop on or off Outside the MakeRun Configuration dialog you can also use the Stoplight button on the toolbar F Refer to Using Auto Start Stop on page 6 9 for more information Available Channels Select which channel speed or engine speed you would like to use for Auto Start Stop Start Stop Values The values used by Auto Start St
148. un screen Look jr C templates Ti Defaut2 tem g D Defaut tem My Recent Gl OynoTracBasic tem Documents a j Desktop wg MekefurBacc m em Template files tem Figure 3 8 Load Template 3 16 A eT TS WinPEP 7 User Guide GETTING STARTED WITH WINPEP 7 Ss The WinPEP 7 Menu Bar THE WINPEP 7 MENU BAR Version 2 The WinPEP 7 menu bar is comprised of the file search tools display and help menus FILE MENU Open lets you browse to any directory containing run files and select files for viewing Open is available only in the Graph screen Export Graph lets you save an image of the current graph to a file Export Graph is available only in the Graph screen The following image formats are supported e JPEG JPG Joint Photographic Expert Group e BMP Windows Bitmap e EMF Enhanced Metafile e WME Windows Metafile Export Data lets you export the data used to construct the graph to a file or a printer Export Data is available only in the Graph screen Save Template lets you save the gauges displayed on the MakeRun screen as a template Save Template is available only in the MakeRun screen while in Edit Mode Load Template displays a previously saved template of gauges in the MakeRun screen Load Template is available only in the MakeRun screen Reopen displays a list of recently viewed run files Select any run file to display that run on the graph Reopen is available only in
149. ure by the Government is subject to restrictions as set forth in subparagraph 1 ii of the Rights in the Technical Data and Computer Software clause at DFARS 252 227 7013 or subparagraphs 1 and 2 of the Commercial Computer Software Restricted Rights at 48 CFR 52 227 19 as applicable Manufacturer is Dynojet Research Inc 200 Arden Dr Belgrade Montana 59714 If you do not have a valid license to use WINPEP 7 you may not use the Software Any other use of the Software is prohibited MISCELLANEOUS If you acquired this product in the United States the laws of the State of Montana govern this ULA If you acquired this product in Canada the laws of the Province of Ontario Canada govern this ULA Each of the parties hereto irrevocably attorns to the jurisdiction of the courts of the Province of Ontario Canada and further agrees to commence any litigation which may arise hereunder in the courts located in the Judicial District of York Province of Ontario If this product was acquired outside the United States then local laws may apply Should you have any questions concerning this ULA or if you desire to contact Dynojet Research for any reason please contact the Dynojet Research Sales Information Office at 702 639 1100 LIMITED WARRANTY Dynojet Research Inc warrants that a WINPEP 7 will perform substantially in accordance with the accompanying written materials for a period of ninety 90 days from the date of receipt
150. ursor on and off The cursor places a vertical line on the graph that will display the values where the line intersects the graphed runs Rescale resets the scale of the graph to standard UnZoom returns the viewing area to the previous magnification ReZoom returns the viewing area to the last unzoom magnification Black amp White Mode removes all colors from the graph to help with printing and faxing graphs Reset Line Styles resets the styles of the lines used to graph each run to their defaults Reset Colors resets the colors of the lines used to graph each run to their defaults Force Scaling forces left and right vertical scales to the same value Some graph operations will reset this option Auto Scaling allows the graph to choose an appropriate scale for the data Some graph operations will reset this option Snap to Scale forces left and right vertical scales to whole numbers Some graph operations will reset this option GETTING STARTED WITH WINPEP 7 Ss The WinPEP 7 Menu Bar e Magnifier Box magnifies a small area of the graph and displays it in a box Display Negative When Display Negative is toggled on all data is displayed When off the data is cut off below zero and only positive data will be displayed Display determines what will be displayed on the graph When printing the graph note that the Conditions will always be printed e Correction Factor lets
151. vehicle is fully warmed up to operating temperature All three run graphs should overlay each other when the vehicle is at the correct temperature P WARNING When the vehicle is operating the exhaust system will be very hot To avoid serious injury or damage do not touch or allow anything to come in contact with the exhaust system 2 Verify you are in the MakeRun screen 3 Verify you are connected to the dyno electronics Refer to Dyno Electronics on configuration Version 2 button page 2 4 for more information You can see in Figure 4 1 the message in the status bar Clear Area Behind Dyno indicates that the software is communicating with the dyno electronics WinPEP 7 will automatically load one of several default templates the first time you run the software The last template used will be loaded automatically Refer to Creating and Editing Gauges Templates on page 6 12 for more information on creating and saving templates P WinPEP 7 MakeRun C DYNORUN_001 drf File Search Tool Display Help E Be BdA ESEARCH Humidity Braking aa g Ann eee 100 5 Clear area Behind Dyno opp Figure 4 1 Making a Run Connected to the Dyno Electronics WinPEP 7 User Guide Fa ot 43 4O CHAPTER 4 Making a Run 4 You may change the run directory a Click the MakeRun Configuration button i Refer to Figure 4 1 4
152. x Reference Value 130 Mouse Mode C Zoom Mode View Options I Display Coordinates Number of Graphs 1 3 fi IV Automatic Sealing Default Smoothing Factor 1 5 gJ I Display Negative Values i display negative 7 Force Scaling Default Correction Factor SAE ra values IV Snap To Scale Graph Data Margin 5 Restore Graph Defaults Figure 4 5 Making a Run Display Negative Values Version 2 WinPEP 7 User Guide CHAPTER 4 fr Making a Run Negative Horsepower NEGATIVE HORSEPOWER TEST DRIVE TRAIN AGU Performing the test in this example may exceed some vehicle s design specifications Check with the vehicle manufacturer before performing negative horsepower tests such as this one This test could result in severe damage to your vehicle Negative horsepower can measure how much power is absorbed by your drive train and other parasitic losses transmission drive shaft and tire friction To graph drive train loss simply perform a roll on test 1 Follow steps 1 8 for Making a Run on page 4 3 2 Atredline push the clutch in manual transmission or put the vehicle in neutral automatic transmission Allow the vehicle to coast to a stop 3 When the drums are no longer turning press the green sample button 4 View the graph with negative horsepower enabled This will display a positive and negative horsepower graph The amount of horsepower displayed below zero is how much power is being absorbed by
153. y HP DeskJet LICENSE AGREEMENT The user license agreement for WinPEP 7 can be found in Appendix C of this manual Please read the User License Agreement carefully and be sure you understand and accept the terms of the agreement REGISTRATION Registering your software helps Dynojet provide technical support and inform you about new software developments To register go to www winpep com Welcome to WinPep Com Microsoft Internet Explorer provided by Dynojet Research File Edt yew Favorites Jools Help O O DAE P from O BS 4 WH j E http sw winpep com JD Google Y C seach O P boded F check click here to register For Registered users Enter WinPEP com Figure 1 1 Registering Your Software 1 3 Version 2 WinPEP 7 User Guide 4O CHAPTER 1 Pr WinPEP 7 Installation WINPEP 7 INSTALLATION Follow these steps to install WinPEP 7 on your computer Note It is strongly recommended that you exit all other programs before running this install program 1 Insert the WinPEP 7 CD in your CD ROM drive The launch program will run automatically showing the InstallShield Wizard see Figure 1 2 If auto run is disabled on your computer click Start on the Windows task bar and click Run Type D setup exe where D is the letter that corresponds to your CD ROM drive 2 Click Next to continue WinPEP 7 InstallShield Wizard X Welcome to the InstallShield Wizard for WinPEP 7 The InstallShield Wi
154. yno speed limit is approached Receives and processes signals from up to two inductive pickups for measurement of engine RPM Each input has an automatic gain circuit to compensate for a wide variance of ignition systems Measures absolute pressure air temperature and relative humidity The measurements are used by WinPEP to correct power and torque measurements to standard atmospheric conditions according to a DIN SAE or other formula 9 pin hand held pendant inductive pickup system expansion 25 pin socket 7 socket connector ra atmospheric sensing module RPM module lt input output module b a lea CPU module T gt HS038 2 4 WinPEP 7 User Guide 3 pin power plug Figure 2 1 Dyno Electronics DYNO ELECTRONICS SYMBOLS DYNO AND WINPEP BASICS Dyno Electronics Symbols on the dyno electronics modules help you understand their function A description of the module symbols and functions follows symbol description f X Shows when the module is receiving power CPU module the blue LED is lighted when data from the modules is being acquired and saved Input Output module the amber LED flashes proportionally to the dyno drum rpm Atmospheric Sensing module the flashing amber LED indicates the module processor is operating properly Inputs for both primary and secondary inductive pickup clips Either input may be used with a primary or secondary inductive picku
155. you select the correction factor applied to the data Smoothing lets you select the level of smoothing to be applied to the data e Properties opens the Graph Options dialog box where you can customize the graph properties Refer to page 7 6 for more information System Information Displays information about the computer system Drum Information Displays information about the dynamometer drum s Environment Options opens the Environment Options dialog box where you can customize the general WinPEP 7 settings and choose your default units e General Tab lets you change your language save your current settings choose your toolbar size and choose your user level Refer to page 2 14 for more information on user levels Show Complete Channel List On Graph lets you choose to view only the common channels or all channels Primarily only applies to 4x4 runs This option is applied as runs are added to the graph any runs already shown on the graph will not be affected Use Advanced RPM Filtering smooths out RPM signals with minor noise problems in them This option is applied as runs are added to the graph any runs already shown on the graph will not be affected Default Units Tab lets you choose a predefined unit setting or you can pick individual units to suit your specific needs DISPLAY MENU Toolbars lets you select which toolbars will be displayed Graph Screen lets you navigate to the Graph screen
156. your dyno model and configuration 4 Once you have found the run and configured the graph preview optional click Open browse B directories n we Look if pa XR 250R eB DYNOJET RESEARCH CF SAE Smoothi Size Type Date Modified H i H H i graph preview run file B 6KB Dynojet WinPEP7 8 11 2004 4 05 PM My Recent p RunFile_002 drf SKB Dynojet WinPEP7 8 11 2004 4 09 PM jocuments 7 A F RunFile _003 drf 6KB Dynojet WinPEP7 8 11 2004 4 10 PM 3 g RunFile_004 drf SKB Dynojet WinPEP 7 8 11 2004 4 13 PM Desktop My Documents E My Computer g mae a 5 i Power axis channel Torque options My Network Object name PunFie_001 dif xl Open Speed P Places Engine Speed Objects of type Dynojet Run Files 88 or DRF z Cancel Beate Air Fuel Date and Time Created 9 11 2004 4 05 45 PM Run Type AQ Title Notes Speed mph Figure 5 1 Graph Screen Open Dialog Box DS Daye nen gee WinPEP 7 User Guide GRAPHING A RUN Sx Graphing a Run The run information is displayed in the ListView along with a graph of the run Note Up to twelve runs can be displayed TEWDike tee BE Comte Eset 5 BR RESIS E A Rn Tie Dae Tye Location Gex Raio N Waton w BAIANA RO Like DynnraiHondai NA ZOR Aurki Ai NA E run information 6 TRIUMPH lt list view D MPA VOLKSWAGEN DYNOIET RESEARCH CF SAF Smoothing 5 O Voo D
157. ypical text editing software such as the Windows Notepad to view the text file that was created F 5 Version 2 WinPEP 7 User Guide APPENDIX F 4 Data Link Module HD Delphi ECM Set Up CLEARING TROUBLE CODES 1 Click the Clear Codes button to clear the trouble codes 2 Click Yes at the prompt shown in Figure F 5 Clear Codes re you sure you want to clear all DTCs co Figure F 5 The Clear Codes Prompt When you have successfully cleared the trouble codes display you will see Diagnostic Trouble Codes Cleared Successfully displayed at the top of the Diagnostic Codes screen as shown in Figure F 6 Diagnostic Codes x Diagnostic Trouble Codes Cleared Successfully ECU 1D 32772 01 Historic ECU Trouble Codes End of Codes Current ECU Trouble Codes End of Codes Historic TSSM Trouble Codes End of Codes Current TSSM Trouble Codes End of Codes Figure F 6 Error Codes Cleared Successfully 3 Click Close to exit the Diagnostic Codes screen F 6 WinPEP 7 User Guide DATA LINK MODULE HD DELPHI ECM Data Link Module HD Delphi ECM Set Up N SELECTING DATA LINK MODULE DATA CHANNELS TO USE WITH WINPEP From within the Data Link Module Configuration Dialog box click to show a check box to the left of the data channels to log These will be added to the list of channels graphed and stored using WinPEP Dynojet Data Link Module HD Delphi ECM v Engine Temperature Temp vV Battery Voltage Vo
158. zard will install WinPEP 7 on your computer To continue click Next i Cancel Figure 1 2 InstallShield Wizard Window a ae WinPEP 7 User Guide Version 2 SPECIFICATIONS AND INSTALLATION Sx WinPEP 7 Installation 3 Carefully read the WinPEP 7 license agreement and click Next to continue To install WinPEP 7 you must accept this agreement If you choose Cancel the InstallShield Wizard will close Note Be sure to read and understand the license agreement A copy of the license agreement can be found in Appendix C of this manual WinPEP 7 InstallShield Wizard License Agreement Please read the following license agreement carefully USER LICENSE AGREEMENT FOR DYNOJET RESEARCH SOFTWARE bad do not accept the terms of the license agreement lt Back Next gt Cancel Figure 1 3 Software License Agreement Window InstallShield 4 Select the setup type of installation you prefer and click Next to continue For details on compact and custom installations see Custom Installation on page 1 8 WinPEP 7 InstallShield Wizard X Setup Type Select the setup type that best suits your needs Click the type of setup you prefer Description Install WinPEP 7 with all help files makerun templates and Utilities InstallShield lt Back Cancel Figure 1 4 Setup Type Window 1 5 WinPE

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