H-T60 Installation and Operation Manual
Contents
1. Operation 7 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in H Designer and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the operator terminal is uploading the recipe Uploading recipes is dis played on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in H Designer Select File Download Recipes to display the Open dialog Enter the name of the rec file RCP and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes Link port COM1 Link port COMI After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the operator terminal be fore starting to edit a new set of recipe data in the PC For further information about creating editing recipes please see the corre sponding chapter in the H Designer User s Manual Beijer Electronics MAEN824E 25 Operation 7 9 Copying an2. Beijer Electronics MAEN824E Product Specifications Parameter H T60b Ne H T60b Pe H T60b S Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 106 11 ms 3 times in each direction of X Y and Z axes CE EN61000 6 4 EN61000 6 2 Cooling Natural cooling Beijer Electronics MAEN824E 11 Product Specifications 3 1 Description of Parts Front Fixture mounting holes Communication lamps Network lamp Battery cover CF card connection DC power input DIP switches 1 10 USB port for transmission USB port for memory stick NEI Network connection 0000000 ono poi 7 la IS gt ____ COMI RS232 RS485 Z mc 5 COM2 RS232 RS422 RS485 12 Beijer Electronics MAEN824E Product Specifications 3 2 External and Cut out Dimensions Unit mm 185 840 5 2222222222222 Z 185 2 E 1 2 Y in 2 Ti AA j wor Um Il ilil EN Il vil Wa 2 LO 22020 lt 7 59 1 2 2 195 6 0 a besch D 1N i ED A 4 ED sl 3 3 Mounting Procedure 1 Cut out the control front panel to match the
3. and to set the value of the field F3 Copy Copies application data to another H T60 F4 Set Adjusts touch panel LCD contrast and clears data RAM See also section 6 LCD Contrast Adjustment Note The contrast of the H T60t models cannot be adjusted F5 Run Runs the application 20 Beijer Electronics MAEN824E Operation 7 3 Key Pad The six keys on the H T60 include one menu key and five functional keys F1 F5 described below Press the menu key to slide out the innovative slide out menu The functional keys can also be defined in H Designer and used as Quick buttons for example to set an ON OFF value to change a screen etc For further information about the slide out menu please see the H Designer User s Manual lt Menu key Functional keys F1 F5 Beijer BUBE When a key is pressed the operator terminal will make sound to signal that a command is pressed The default setting a 200 ms beep can be config ured in H Designer Beijer Electronics MAEN824E 21 Operation 7 4 Bench and Function Tests Set dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the H T60 Turn on the operator terminal to display the following screen Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select w
4. be sure to switch off the power before connecting the download cable to the operator terminal Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to download the application Start H Designer and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in H Designer if it is a first time to download the application to the operator terminal otherwise select Application Download Application The following appears on the screen while the operator terminal is downloading Programming application Link port 1 Beijer Electronics MAEN824E 23 Operation 7 7 Uploading an Application An application can also be uploaded from the operator terminal to the PC Thus a user can save an application as a VGF file in H Designer for future use Warning To avoid an electrical shock be sure to switch off the power before connecting the communication cable to the operator terminal Make sure that the operator terminal and the PC are connected according to section 7 6 Downl
5. the operator terminal will prompt for a password The user will need to enter the correct password to copy an application from one H T60 to another Note that setting this password is different from the passwords set in Scenarios 1 3 set this password select Application Workstation Setup in H Designer Under the Password tab the designer is able to set the password Beijer Electronics MAEN824E 29 elJer ELECTRONICS Head Office Sweden Beijer Electronics Products AB Box 426 201 24 Malm SWEDEN Tel 46 40 35 86 00 Fax 46 40 93 23 01 info beijerelectronics com Subsidiaries Germany Elektronik Systeme Lauer GmbH amp Co KG Kelterstrape 59 72669 Unterensingen GERMANY Tel 49 70 22 96 60 101 Fax 49 70 22 96 60 103 info systeme lauer de USA Beijer Electronics Inc 939 Plum Grove Road Suite Schaumburg IL 601 73 USA Tel 1 847 619 6068 Fax 1 847 619 6674 info usa beijerelectronics com China Beijer Electronics Co Ltd Room 201 Buildning B No 1618 Yishan Road Shanghai 201103 CHINA Tel 86 21 6145 0400 Fax 86 21 6145 0499 info beijerelectronics cn Taiwan Hitech Electronics Corp 7 amp 8 No 108 Min Quan Road Shin Tien Taipei Shien TAIWAN R O C 231 Tel 886 2 2218 3600 Fax 886 2 2218 9547 hmiehitech lcd com tw
6. Application To an application from one H T60 to another H T60 select Copy from the system menu Set the dip switch SW7 ON and connect the two op erator terminals with a download cable After the self test the system menu will be displayed on the screen Select F3 Copy in the system menu from the operator terminal with the appli cation to be copied The operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct password is entered the H T60 starts to copy the application to the other H T60 For information about setting a password please see section 7 10 Passwords The following appears on the screens during the copying Copying firmware Programming firmware Link port 1 Link port 1 TE Note When copying for the first time make sure to first run the application once or else the copy function will not work 26 Beijer Electronics MAEN824E Operation 7 10 Passwords Scenario 1 Requiring a password to start the operator terminal If the dip switch SW6 ON the user needs to enter a password to start the operator terminal For this purpose the designer can use the object Action Button in H Designer to create a button which displays the password table on the operator terminal display A user with the right to access the table c
7. Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Dismantling and Scrapping The operator terminal or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display 6 Beijer Electronics MAEN824E Installation 2 installation 2 1 Package Contents The following parts are found in the box Operator terminal H T60 Beijer 5 2 9 2 a D 6 installation fasteners Power connector connected to the 24 V DC power input Installation and operation manual MAEN824E Beijer Electronics MAEN824E Product Specifications 3 Product Specifications H T60t Models Parameter H T60t Ne H T60t Pe H T60t S Fr
8. specifications of the supplier Peripheral equipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular installation the supplier cannot as sume responsibility for actual use based on the figures The supplier neither guarantees that the operator terminal is suitable for your particular application nor assumes responsibility for your product design in stallation or operation Beijer Electronics MAEN824E 5 Safety Precautions Power source The operator terminal is equipped with a24 V DC input Supply power other than 24 V DC 15 will severely damage the operator terminal Thus check the power supply supporting the DC power regularly Grounding Without grounding the operator terminal may be severely affected by excess noise Make sure that the grounding is done properly from the power connec tor at the rear side of the operator terminal When power is connected make sure that the wire is grounded Use cable of at least 2 mm AWG 14 to ground the operator terminal Ground resistance must be less than 100 Q class3 Note that the ground cable must not be connected to the same ground point as the power circuit Installation Communication cables must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During
9. 1 ms 3 times in each direction of X Y and Z axes CE EN61000 6 4 EN61000 6 2 Cooling Natural cooling Beijer Electronics MAEN824E 9 Product Specifications H T60b Models Parameter H T60b Ne H T60b Pe H T60b S Front panel WxHxD 195 0 x 145 0 x 6 0 mm Mounting depth 59 1 mm Cut out dimensions 185 8 x 135 8 mm Front panel seal IP 65 NEMA AN indoor use only Keypad specifications 1 Menu key and 5 user defined function keys F1 F5 Pressure 350 50 gf operating force Lifetime over 1 000 000 activations Weight 0 81 kg COM 1 9 pin female connector RS232 RS485 COM2 25 pin female connector RS232 RS422 RS485 USB port Yes CF card port Yes Ethernet Yes Flash ROM 4 RAM 512 KB CPU 32 bit RISC Battery backed memory 512 Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Mono STN LCD 16 shades of blue 320 x 240 pixels CCFT backlight lifetime approximately 50 000 h at 25 C Active area of display WxH 117 2 x 88 4 mm 40 x 30 characters of 8 x 8 size can be displayed Display adjustment Via touch screen Touch screen Analog Power supply 24 V DC 15 Less than 20 W Ambient temperature 0 to 50 Storage temperature 10 to 60 Ambient humidity 20 90 RH non condensed 10
10. 2 CTS Beiler Electronics MAEN824E 17 LCD Contrast Adjustment 6 LCD Contrast Adjustment Only available for H T60b S H T60b Pe and H T60b Ne The LCD contrast can be adjusted via the touch screen using the system menu command F4 Set and performing the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task Note When using the F4 Set command all RAM data will be cleared See also section 7 2 System Menu 18 Beijer Electronics MAEN824E Operation 7 Operation 7 1 Self Test Once the operator terminal is turned on it will automatically execute a self test to check its hardware The results of the self test will be displayed on the screen according to the following picture Human Machine Interface ROM BIOS Version 1 6 2006 Beijer Electronics AB Display Mono STN LCD System RAM Size 256K Bytes Video RAM Size 256K Bytes Battery Backed RAM Size 512K Bytes Application Memory Size 4M Bytes Working RAM Test Passed Battery Status ab A Passed BIOS ROM Checksum Passed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test P
11. Beijer ELECTRONICS H T60 Installation and Operation Manual MAEN824E 2009 03 English Foreword H T60 Installation and Operation Manual Foreword H T60 is a Human Machine Interface HMIs with a 5 7 STN Liquid Crystal Display and is water and dust resistant according to IP65 NEMA4X indoor use only H T60 is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexible thus achieving the optimal performance of your machines H Designer is used to design applications of H T60 it is reliable user friendly and compatible with many models Beijer Electronics AB MAEN824E 2009 03 Please read the entire installation manual prior to installing and using this equipment Only qualified person nel may install operate or repair this equipment Beijer Electronics AB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used BEI
12. JER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION USE OR REPAIR OF THIS EQUIPMENT WHETHER ARISING IN TORT CONTRACT OR OTHERWISE BUYER S SOLE REMEDY SHALL BE THE REPAIR REPLACE MENT OR REFUND OF PURCHASE PRICE AND THE CHOICE OF THE APPLICABLE REM EDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB Beijer Electronics MAEN824E Contents Contents Safety ob ee dase ve a EERS A ab 5 m mv e vo o o e 7 2 1 7 Product Specifications i EE 8 3 1 Desctiption of 12 3 2 External and Cut out Dimensions 13 3 3 Mounting Procedure 13 3 4 E ga o o e 14 3 5 Power Supply and Wiring io 15 RR 16 Communication Portscenen avansno naa 17 LCD Contrast Adjustment 18 Operation 19 7 1 Self E EE 19 7 2 System 20 7 3 Key T 21 7 4 Bench and Ae i a nie 22 7 5 Setting Parameters a on 22 7 6 Downloading an Application EE 23 7 7 ON 24 7 8 Uploading Downloading a Recipe 25 7 9 EEN 26 E dA 27 Beijer Electronics MAEN824E Contents Beijer Electronics MAEN824E Saf
13. Plug in the connector to the power input of the operator terminal Note The power connector is already plugged into the power input of operator terminal when the package is first opened Use copper conductors only 60 75 C ET Wire Gauge Stripped T AWG Length 21 Solid 28 12 7 8mm 4 5 b in aa Stranded 30 12 7 8 mm 4 5 Ib in Beijer Electronics MAEN824E 15 Dip Switches 4 Dip Switches Dip switch Function SW1 Reserved sw2 Reserved SW3 SW4 Operation Mode ON ON Runs user application ON OFF Runs burn in test program OFF ON Updates BIOS OFF OFF Runs bench test program SW5 Communication Parameters ON The operator terminal uses the communication parameters defined on the operator terminal s configuration screen for controller communication OFF The operator terminal uses the communication parameters defined in H Designer for controller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu 58 Default User Level ON The default user level is set to 1 if t
14. an register passwords and user levels in the table shown below Password Lv1 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 F1 CANCEL F2 OK 2 1 2 3 4 5 6 7 8 In the illustration below the rex button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table 5 TBL How to configure an Action Button is described in the H Designer User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a password in order to run the operator terminal Password Beiler Electronics MAEN824E 27 Operation The operator terminal will determine the user level from the entered password For instance if the level of the password entered by the user is 1 then the oper ator terminal will set the user level 01 if the level of the password entered by the user is 2 then the operator terminal will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table Scenario 2 Re entering a password The object Action Button in H Designer also allows the designer
15. assed DIP Switches Settina 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica tion or data After downloading again all items should pass the self test Note When using the operator terminal for the first time remember to reset the real time clock RTC Beijer Electronics MAEN824E 19 Operation 7 2 System Menu Set the dip switch SW7 ON After the self test the system menu of the oper ator terminal is displayed on the screen Wait command Link port COM1 Link Eo Confg Set Run The functions of the commands are briefly explained below System menu command Function Link The operator terminal is connected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use 4 A 4 and to move to desired field
16. dimensions mm below De e gt Av 2 in 2 2 5 S Ge on 99 er o Beiler Electronics MAEN824E 13 Product Specifications 2 Mount the operator terminal into the cut out Insert the fixtures to the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause the deformation of the operator terminal STEP 1 STEP 2 STEP 3 Torque 0 6 0 7 Nm 5 31 6 2 Ib in Fitting dimensions Unit mm 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below o 135 90 a 135 37 Display 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground 14 Beijer Electronics MAEN824E Product Specifications 3 5 Power Supply and Wiring H T60 must use the power supply with 24 V DC and the power consumption is 20W Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Perform the following steps to wire the power connector 1 Unplug the power connector and unscrew the screws 2 Strip approximately 7 8 mm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3
17. ety Precautions 1 Safety Precautions Both the installer and the owner and or operator of the operator terminal must read and understand this installation manual General Only qualified personnel may install or operate the operator terminal The operator terminal must be installed according to the installation instruc tions The operator terminal is designed for stationary installation on a plane surface where the following conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes for use in Pollution Degree 2 Environment for use on the flat surface of Types 1 and 4X indoor use only enclosures Never allow fluids metal filings or wiring debris to enter any openings in the operator terminal This may cause fire or electrical shock The operator terminal fulfills the requirements of article 4 of EMC directive 2004 108 EC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equip ment Use only parts and accessories manufactured according to
18. he operator terminal requires no password to start its operation OFF The default user level is set to 9 if the operator terminal requires no password to start its operation SW9 Reserved SW10 COM2 Port ON For RS485 this switch has to be set ON RS422 this switch has to be set OFF 16 Beijer Electronics MAEN824E Communication Ports 5 Communication Ports COM1 a 9 pin female connector is used to connect the operator terminal to a controller via RS232 or RS485 COM2 a 25 pin female connector is used to connect the operator terminal to a controller via RS232 RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example RS485 corresponds to SW10 ON See section 4 Dip Switches COM 1 COM 2 5 4 3 2 1 13121110 9 8 7 6 5 4 3 2 9 876 25 24 23 22 21 20 19 18 17 16 15 14 Pin Function Pin Function Pin Function 1 RS485 1 14 RS422 TX 85485 2 5232 RXD 2 5232 TXD 15 RS422 TX RS485 3 RS232 TXD 3 RS232 RXD 16 RS422 RX 4 N A 4 RS232 RTS 17 RS422 RX 5 Signal ground 5 RS232 CTS 18 6 RS485 6 N A 19 7 RS232 RTS 7 Signal ground 20 8 5232 CTS 8 Optional 21 N A 5V 100mA output 9 Optional 9 22 5V 100mA output 10 23 5422 RTS 11 24 5422 RTS 12 5422 CTS 25 13 542
19. hich item to be tested Note The bench test will clear the application data of the operator terminal 7 5 Setting Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in H Designer To set parameters in the operator terminal select F2 Confg in the system menu Note Remember to set dip switch SW5 ON if parameters are set in the operator terminal To set parameters in H Designer select Application Workstation Setup Select the Connection tab to set communication parameters Note Remember to set dip switch SW5 OFF if parameters are set in H Designer 22 Beijer Electronics MAEN824E Operation 7 6 Downloading an Application Connect the RS232 port on the PC to the COM port on the H T60 using a WPC P8 42 cable or to the COM2 port using a WPC P8 41 cable The connection can also be made according to the illustration below where the left hand illustration applies to COM1 and the right hand one to COM2 9 pin male 9 25 pin male 9 pin female RXD 2 2 RD TXD 2 2 RD TXD 3 3 SD RXD 3 _______ 3 SD GND 5 5 SG GND 7 ________ 5 SG 57 r 1 CD RTS4 LCD CTS8 4DTR CTS5 20 DIR 6 DSR _ 6 DSR r 7 RTS 7 Warning To avoid an electrical shock
20. oading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in H Designer and the Save As dialog box will appear on the screen Enter the name of a firmware file to save Click Save Then the operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct pass word is entered the operator terminal starts to upload the application to the PC For information about setting a password please see section 7 10 Passwords While the operator terminal is uploading the following is displayed Uploading firmware WS Link port COM1 After uploading select File Reconstruct Source in H Designer to display the Open dialog Open the uploaded application file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification Note When uploading for the first time make sure to first run the application once or else the upload function will not work 24 Beijer Electronics MAEN824E
21. ont panel WxHxD 195 0 x 145 0 x 6 0 mm Mounting depth 59 1 mm Cut out dimensions 185 8 x 135 8 mm Front panel seal IP 65 NEMA 4X indoor use only Keypad specifications 1 Menu key and 5 user defined function keys F1 F5 Pressure 350 50 gf operating force Lifetime over 1 000 000 activations Weight 0 81 kg COM 1 9 pin female connector RS232 RS485 COM 2 25 pin female connector RS232 RS422 RS485 USB port Yes CF card port Yes Ethernet Yes Flash ROM 4 MB RAM 512 KB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Color TFT LCD 64K colors 320 x 240 Color TFT LCD pixels 256 colors 320 x 240 pixels LED backlight lifetime approximately 30 000 h at 25 C Active area of display WxH 117 2 x 88 4 mm 40 x 30 characters of 8 x 8 size can be displayed Display adjustment Touch screen Analog Power supply 24 V DC 15 Less than 20 W Beijer Electronics MAEN824E Product Specifications Parameter H T60t Ne H T60t Pe H T60t S Ambient temperature 0 to 50 C Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Shock endurance 10 G 1
22. to create a but ton which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop privileges while the operator terminal 15 in operation Password Keypad 1 38 Haan How to configure an Action Button is described in the H Designer User s Manual 28 Beijer Electronics MAEN824E Operation Scenario 3 Password protectinga button in the operator terminal The designer can create a button which is protected by a password for execution For example a Goto Screen button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in H Designer
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