2.5hp User Manual - Dedoes Rapid Air Drying Systems
Contents
1. 2 5 HP System User Manual www dedoesdryingsystems com Patent Pending 1 Dedoes 1 Decoes TABLE OF CONTENTS 1 Dedoes RAPID AIR SYSTEM CONTENTS Product Components System Contents Two Blower Motors Introduction and Overview Two Starter Assemblies or optional VFD Control Two Hardware Components Shown assembled Operation and Assembly Safety Instructions p l Components for Two Cart Assemblies or Two Wall Mount Assemblies Shown assembled General Maintenance Two Magnetic Deflectors Spray Booth Diagrams Trouble Shooting System Part Numbers A CAE 3 Ws NC Serial Number and Contact Information Warranty Information Motor Technical Information CONTACT INFORMATION Dedoes Industries U S Headguarters 1060 W West Maple Road Walled Lake MI 48390 Contact Phone Numbers Sales 1 248 624 7710 Ext 222 Technical Support 1 248 624 7710 Ext 268 Fax 1 248 624 5080 E mail info dedoes com Web Address www dedoesdryingsystems com Assemblies and configuration may vary from the images above Please consult your assembly instructions for more information Page 1 1 Dedoes INTRODUCTION AND OVERVIEW Rapid Air Drying System Description The system located outside the paint booth generates a high speed air flow vortex of warm filtered air inside a paint booth to effectively decrease the curing times of both waterborne and solvent based paints It is driven by two 2 5 horsepower si2. 000 feet per minute at 12 feet away from the dispensers Two 2 0 micron air filters Optional Variable Frequency Drive VFD Control Note For 230V single phase power a minimum 30 amp service drop is required for each blower For 230V three phase power a minimum 20 amp service drop is required for each blower For 460V three phase power a minimum 15 amp service drop is required for each blower All electrical wiring must meet local code requirements Please refer to your electrical contractor for requirements Page 3 1 Dedoes OPERATION AND SAFETY INSTRUCTIONS DISCLAIMERS AND SAFETY PRECAUTIONS The Dedoes Rapid Air Drying System is intended to be used by trained professionals in industrial work areas where public and incidental access is prohibited All operators and repair personnel must read the assembly manuals and be aware of the proper use of the machine and all of its caution markings OSHA approved eye protection must be worn when installing the system Gloves must be worn when assembling the components and installing the system because the pipe threads and component edges may be sharp Keep hands and loose clothing away from moving parts Lifting the Blower motor from the packaging will require a crane or two people due to its weight Disconnect electrical power before performing any service on the system The power supply and all electrical connections must conform to all federal state and local
3. es to remove dust and dirt A vacuum is best suited for this Optional Variable Freguency Drive Maintenance The VFD operations panel has two filters inside the cabinet Inspect the filters once per month and replace if necessary Contact your local Jobber for replacement filters Dedoes Part Number P1683 Page 5 1 Dedoes STANDARD SPRAY BOOTH DIAGRAM 1 Dedoes VFD OPERATED SPRAY BOOTH DIAGRAM Switches and outlets must be located outside of the booth Switches and outlets must be located outside of the booth Stand alone unit 230 Vac with a minimum 20 Amp circuit for three phase Stand alone unit 230 Vac with a minimum 20 Amp circuit for three phase 460 Vac with a minimum 15 Amp circuit for three phase 460 Vac with a minimum 15 Amp circuit for three phase 230 Vac with a minimum 30 amp circuit for single phase 230 Vac with a minimum 30 amp circuit for single phase a Deflector Manual Ball Rapid Air Deflector Valve System Rapid Air i x ym 66mm Power Supply Starter Box Power Supply Optional Power Supply VED Control Box Starter Box Rapid Air System Optional VFD Rapid Air Remote Station A Deflector System Deflector Manual Ball Valve Page 6 Page 7 1 Dedoes TROUBLE SHOOTING 1 Dedoes COMPLETE SYSTEM PART NUMBERS Troubleshooting e RAK2500 2 5hp Rapid Air Single Phase 230 Volt System Standard Starter Decreased air flow Change the intake filters RAK2520 2 5hp Rapid Air Three Phase 230 Vo
4. ingle stage ring compressor KEY with a maximum pressure of 80 in H O a PERFORMANCE DATA maximum vacuum of 70 in H O and a maximum capacity of 154 SCFM It comes complete with a direct drive 2 5 horsepower TEFC motor capable of operating on a wide PRESSURE ANis VACUUM range of voltages and on 50 or 60 Hz A 230 V 3 PH pilot duty thermal protector is standard equipment on all 3 phase and 1 phase models All versions have NEMA class B insulation are UL recognized CSA certified and CE 575 Volt units are CSA certified only ROTATION j d ee Permitted STATIC PRESSURE Inches of Water HAN DIA SUCTION s WS ZY PRESSURE NPSC 11 3 of Flow SCFM Flow SCFM 591 DIA 4 HOLES SPECIFICATIONS TEMPERATURE RISE SOUND LEVEL Amps Locked E Max Temp Voltage Amps Max Rated Max Pressure Max Vacuum Max Airflow Min Airflow Rotor Rise Model No Hz Low Voltage High Voltage in H2O in H20 SCFM SCFM F C Ibs kg 60 200 230 12 11 70 80 80 70 154 60 72 40 1 Phase Me 200 230 8 5 8 70 75 r 60 53 130 45 65 35 F 60 200 240 400 480 6 9 6 2 3 4 3 1 44 52 22 26 80 70 154 45 101 55 VFC500A 7W 55 70 5 32 ere 190 230 380 460 5 2 5 4 2 6 2 7 48 56 24 28 60 72 40 32 Weight Sound Pressure Level dBA Degrees F Degrees C Si es ure Levell 97 5 44 ACCESSORIES 5 ot Vacuum Relief Pressure Relief Masa Inlet Filter Inlet Exhaust escripti
5. lt System Standard Starter Inadequate air flow upon initial startup Check that both ball valves are in the open position Check the wiring from the power source to the motor with a volt meter RAK2540 2 5hp Rapid Air Three Phase 460 Volt System Standard Starter The Blower motor is hot and louder than usual Change the intake filters RAK2525 2 5hp Rapid Air Three Phase 230 Volt System Variable Freguency Drive The Blower motor is whistling Check the two 13 mm bolts located at the inlet and exhaust ports on blower motor RAK2545 2 5hp Rapid Air Three Phase 460 Volt System and see if they are loose If so tighten them Variable Frequency Drive The Rapid Air System is difficult to start or will not start Make sure the ball valve is in the open position during start up Check the power supply to the system and ensure that all wiring connections are correct Check the circuit breaker to ensure power is supplied to the system Depress the red stop reset button completely to reset each starter box For VFD Installations Trouble Codes Refer to Fuji Frenic inverter drive manual for trouble shooting codes The VFD will not start the system Be sure the fire suppression interlock is installed It must be tied into 2190 and 2220 terminals or the VFD will not operate Page 8 Page 9 1 Dedoes HOW TO LOCATE THE SERIAL NUMBER When calling the Dedoes Customer Service Department at 1 248 624 7710 we ask that you ha
6. ngle stage ring compressor electric blower motors which filter shop air with two 2 0 micron filtration filters The system then warms and delivers the air inside the booth at a high velocity through a piping system which ends with specialized air dispensers that control the volume and direction of the air These specialized air dispensers direct the warm high velocity air flow along the sides of the automobile or the part being painted The corner air deflectors redirect the air flow along the front and back of the booth to create a vortex effect See the diagram below This airflow dynamic also increases the airflow across the horizontal surfaces such as the hood top and deck lid of the automobile Corner Air Rapid Air Specialized air dispenser Deflectors P P Spray Booth Wa Rapid Air Corner Air System Deflectors Page 2 1 Dedoes INTRODUCTION AND OVERVIEW CONTINUED The specialized air dispensers control both volume and direction of the air flow Along with creating a high velocity air vortex the system also increases the temperature and lowers the humidity of the paint booth therefore promoting faster curing times and improving efficiency Available System Features Electric 230V single phase 230V three phase or 460V three phase systems independent of the shop air compressor Valve systems for air flow volume control Specialized air dispensers for air flow acceleration and directional control produce air speeds exceeding 1
7. on niet Fiter F r H Valve Valve Cover Filter Receiver Silencer Muffler 40 65 100 160 250 400 630 1000 1600 2500 4000 6300 10000 Freguency Hz Note Maximum allowable time at deadhead is 60 seconds Max Air Temperature is Value Marked Measured at a distance of 1 0 meter plus 40 Degrees C Ambient Temperature Page 12 Page 13 Dedoes Industries U S Headguarters 1060 W West Maple Road Walled Lake MI 48390 Contact Information Sales 1 248 624 7710 Ext 222 Technical Support 1 248 624 7710 Ext 268 Fax 1 248 624 5080 E mail info dedoes com Web Address www dedoesdryingsystems com For technical support on our products or additional accessories please call us at 1 248 624 7710 or visit our web site www dedoes com PART P1531 KD RV 9 12 08 2014
8. r any items that have been damaged due to mutilation alteration misuse or abuse Corrosion due to neglect or chemicals is not covered by this warranty Dedoes will not be responsible for loss of time inconvenience or other conseguential damages Dedoes assumes no liability if proper wiring is not completed by a certified electrician The warranty is void if the eguipment is not properly wired to all applicable codes by a certified electrician if the eguipment is not installed assembled or aligned properly if Dedoes parts are not used for repairs or installation This is the only warranty on Dedoes products and no other expressed warranty by anyone other than Dedoes in writing will be binding on the manufacturer This warranty is transferable from the location of the original installation of the eguipment to any additional installation locations within the warranty time period Warranty Return Policy Under no circumstance should the product or any part there of be returned to Dedoes for inspection replacement and or repair without the written consent from Dedoes Industries Inc Returned items must be in original unused condition unless there is a manufacturer defect Please contact Dedoes at 1 248 624 7710 to obtain a Returned Goods Authorization Number and to discuss other specifics of the return Page 11 1 Dedoes MOTOR TECHNICAL INFORMATION 1 Dedoes MOTOR TECHNICAL INFORMATION RING COMPRESSOR VECS5O The VFC50 is a s
9. regulations and be performed by a fully qualified electrician Any additional piping supplies required to install the system need to be cleaned of oils metal shavings and any other debris before being used for the installation Care must be taken when drilling the holes into the booth wall or any other place necessary to install the system The hole locations must be free of any electrical wiring lighting fixtures or gas piping This includes the holes through the booth and when mounting the starter When using the cart the wheels should be locked into position once the unit is installed to prevent movement during operation If the supplied carts are not used for the install the blower motors must be mounted in a safe and secure manner that supports the weight of the unit and operating motion Units should always be installed where they do not create a hazard to the employees of the facility and any other person who could be in the area Dedoes assumes no liability if proper wiring is not completed by a licensed electrician Page 4 1 Dedoes MAINTENANCE General System Maintenance The Rapid Air Drying System requires very little maintenance to retain its efficiency To ensure that your system will operate as expected Dedoes recommends the following care and maintenance Change the foam and paper filters once per month Contact your local Jobber for replacement filters Dedoes Part Number P1523 Clean the Blower Assembli
10. ve your serial number available Your serial number will determine which model you have and which parts you may need to repair or replace on your machine Your serial number is located on a label on the side of the Blower Assembly RING COMPRESSOR TAL SOUFFLERIE A REGENERATION SP COMPRESOR DE ANILLO MODEL MODELE MODELO VFC508P 2T CONNECTION DIAGRAM DIAGRAMME DE CABLAGE 1 PHASE MONOPHASE MONOFASICO DIAGRAMMA DE CONEXIONES 2 POLES POLES POLOS 50 60 Hz VOLTS VOLTS VOLTIOS 200 230 Ll L OUTPUT HP CV EN SORTIE HP DE SALIDA T1 T2 PPT TP MAX MAXI MAX H20 an u MAX MAXI MAX BT ios SER NO NO SERIE NO DE SERIE C5A226D17574Y002 Fuji Electric Corp of America ade in Taiwan System Information Model Number First Blower Serial Number Second Blower Serial Number Installation Date Page 10 1 Decoes WARRANTY POLICY Dedoes Industries Incorporated warrants the Dedoes Rapid Air System against defects due to defective material design or manufacturing to the end user for a period of One Year from the date of purchase based on the Serial Number This warranty covers all manufactured parts on the products that are defective or damaged All products goods services and eguipment comply with all applicable environmental safety design and regulatory laws regulations customs and reguirements of the region in which they are delivered and put into service This warranty does not cove
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