Snap Hooks and Car
Contents
1. whichever is greater Each work positioning system installation must be independently capable of sustaining these loads SUSPENSION Anchorages for suspension applications must support a minimum of 2 500 Ibs per person attached RESCUE Anchorages for rescue applications must Support a minimum of 2 500 Ibs per person attached 3 0 OPERATION AND USE WARNING Do not alter or intentionally misuse this equipment Consult DBI SALA when using this equipment in combination with components or subsystems other than those described in this manual Some subsystem and component combinations may interfere with the operation of this equipment Use caution when using this equipment around moving machinery electrical hazards chemical hazards and sharp edges WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a worker s ability to withstand falls Pregnant women or minors must not use DBI SALA snap hooks or carabiners 3 1 BEFORE EACH USE of this equipment carefully inspect it to assure it is in good working condition Check for worn or damaged parts Inspect for sharp edges burrs cracks distortion or corrosion Gates must close and lock Inspect other fall arrest or restraint equipment according to manufacturer s instructions See section 5 0 for further inspection details Do not use if inspection reveals an unsafe condition2. 3 2 3 3 PLAN your fall arrest restraint work positioning suspension or rescue system before starting your work Consider all factors affecting your safety during use The following list gives some important points to be considered when planning your system A PERSONAL FALL ARREST SYSTEM REQUIREMENTS PFAS used with these snap hooks and carabiners must meet applicable state federal OSHA and ANSI requirements PFAS incorporating a full body harness must be capable of arresting a workers fall with a maximum arresting force of 1 800 Ibs and limit the free fall distance to 6 feet The deceleration distance for a PFAS must be 42 inches 1 1m or less See ANSI Z359 1 and OSHA requirements RESTRAINT WORK POSITIONING AND SUSPENSION SYSTEMS Restraint work positioning and suspension systems must meet applicable state and federal requirements See OSHA requirements RESCUE SYSTEMS Rescue systems must meet applicable state and federal requirements See OSHA 1910 146 and ANSI 2117 1 SWING FALLS Swing falls occur when the anchorage location Figure 6 Swing Falls is not directly above the point where a fall occurs The force of WY striking an object while swinging can be great and may cause serious injury Swing falls can be minimized by working as directly below the anchorage as possible See Figure 6 Swing Fall Hazard SHARP EDGES Avoid working where the connecting subsystem or other system components may come in co
3. Opening DESCRIPTION Snap Hooks Snap hooks are self closing self locking connectors The snap hooks provide an eye for permanent attachment of a lifeline or lanyard 9500100 and 2100000 snap hooks have an eye which swivels relative to the hook The 2100000 snap hook is the same as the 9500100 but made of stainless steel For specifications see section 7 0 Carabiners The self locking carabiners are self closing self locking connectors The 2000524 2000200 2000106 2000300 2000301 and 2000108 include a pin that may be used to retain a permanently connected lanyard or lifeline For specifications see section 7 0 Copyright 2006 DB Industries Inc DEFINITIONS Anchorage A properly selected means such as a structural beam or member to which the system is anchored Anchorage Connector A component such as a connector or subsystem specifically intended for coupling the system to an anchorage Connector A component or element used to couple parts of the system together such as a lifeline to an anchorage using a carabiner as an anchorage connector Component An assembly of parts which cannot be disassembled without mutilating or without the use of special tools intended to perform one function in the system Examples of components include a full body harness lanyard and connector WARNING This product is part of a personal fall arrest restraint work positioning suspension or rescue system The user must
4. STRENGTH Depending on the application the anchorage to which the connector or anchorage connector is installed must meet minimum strengths given below FALL ARREST Per ANSI Z359 1 Anchorages selected for PFAS shall have a strength capable of sustaining static loads in the directions permitted by the PFAS when in use of at least A 3 600 Ibs 16kN when certification exists see ANSI Z359 1 for certification definition or B 5 000 Ibs 22 2kN in absence of certification When more than one PFAS is attached to an anchorage the anchorage strengths set forth in A or B shall be multiplied by the number of PFAS attached to the anchorage Per OSHA 1926 500 and 1910 66 Anchorages used for attachment of personal fall arrest systems shall be independent of any anchorage being used to support or suspend platforms and capable of supporting at least 5 000 Ibs 22 2kN per user attached or be designed installed and used as part of a complete PFAS which maintains a safety factor of at least two and is under the supervision of a qualified person RESTRAINT Anchorages for restraint applications must sustaining a static load of at least 3 000 Ibs applied in any direction permitted by the system when in use Each installation must independently sustain this load POSITIONING From OSHA 1926 502 Positioning devices shall be secured to an anchorage capable of supporting at least twice the potential impact load of an employee s fall or 3 000 Ibs
5. their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact DBI SALA if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figure 4 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA Figure 4 Unintentional Disengagement Roll out If the connecting element that a snap hook shown or carabiner attaches to is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point Small ring or other non compatibly shaped element 1 Force is applied to the 2 The gate presses against 3 The gate opens allowing snap hook the connecting ring the snap hook to slip off 2 3 Making Connections Only use self locking snap hooks and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connection
6. 00300 3 13 16 x 6 5 8 in Capacity 420 Ibs one person 2000106 2000108 2000300 2000523 2000524 Material Steel alloy zinc plated Minimum Breaking Strength 5 000 Ibs Weight 2000106 19 oz 2000108 24 oz 2000300 13 7 oz 2000523 and 2000524 8 oz Dimensions 2000106 3 11 16 x 7 in 2000108 4 15 16 x 8 11 16 in 2000300 3 13 16 x 6 5 8 in 2000523 and 2000524 2 3 8 x 4 1 4 in Capacity 420 Ibs one person 2007153 Material Aluminum alloy Minimum Breaking Strength 5 000 Ibs Weight 1 Ib Dimensions 5 x 9 1 2 inches Capacity 420 Ibs one person 9510057 Material Steel alloy zinc plated Minimum Breaking Strength 5 000 Ibs Weight 1 Ib Dimensions 4 7 8 x 9 1 4 Capacity 420 Ibs one person 9501804 Material Steel alloy zinc plated Minimum Breaking Strength 5 000 Ibs Weight 1 Ib Dimensions 3 x 6 3 8 Capacity 420 Ibs one person The snap hooks and carabiners covered by this manual when tested in accordance with ANSI Z359 1 Have a minimum tensile strength of 5 000 Ibs in the intended direction of the load gates withstand a load of 220 Ibs without the gates separating from the hook or carabiner nose gates withstand a side load of 350 Ibs without breaking or causing permanent distortion 8 0 MARKINGS 8 1 See Figure 1 for location of markings and labels 8 2 2000106 2000108 2000200 2000300 2000301 2000523 2000524 2007153 9510057 Markings show manufacturer s ident
7. 100 9501804 9503175 9510057 Additional model numbers May appear on the next printing of these instructions USA 3833 SALA Way Red Wing MN 55066 1837 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 www capitalsafety com A Capital Safety Company Canada 260 Export Boulevard Mississauga Ontario L5S 1Y9 Toll Free 800 387 7484 Phone 905 795 9333 Fax 905 795 8777 www capitalsafety com This instruction manual is available for download at www capitalsafety com 12 Bil ansi ras F VEN Certificate No FM 39709 Form 5902124 Rev J
8. Instructions for the following series products Snap Hooks and Carabiners See back page for specific model numbers User Instruction Manual Snap Hooks and Carabiners This manual is intended to meet the Manufacturer s Instructions as required by ANSI 2359 1 and should be used as part of an employee training program as required by OSHA Figure 1 Snap Hooks and Carabiners SNAP HOOKS NOSE NOSE TE GATE gt GATE MUST LOCK IX GATE GATE MUST CLOSE GATE MUST CLOSE A WARNING PART NUMBER i MANUFACTURER S 10 AS oe PART meer L ul l CATE MUST LOCK MANUFACTURER S ID OTHER SIDE YEAR OF RANE ACTURE GATE must cocks CAR DF MAMEACTIRE YEAR OF MANUFACTURE Lock LANYAROAL IFELINE EYE LANYARO L IFEL INE LANYARO L 1 FEL INE SWIVEL EYE 9503175 SWIVEL EYE men 3 4 Throat Opening 9500100 2100000 Sk i 3 4 Throat Opening 3 4 Throat Opening NOSE NOSE KAMUEACTURER S ID YEAR OF MANUFACTURE meas MANUFACTURER S ID YEAR OF MANUFACTURE LOCK LOCK LANYARD L FELINE EYE LANYARD L FELINE EYE 2007153 9510057 2 1 4 Throat Opening 2 1 4 Throat Opening CARABINERS NOSE NOSE PART NUMBER CATE sose Mre GATE GATE PART NUMBER PART NUMBER MANUFACTURER S_1D Fania YEAR OF MANUFACTURE MANUFACTIRER le RETAINING PIN OPTIONAL mat 2000523 2000524 3 4 Throat Opening RETAINING PIN RETAINING PIN 2000200 11 16 Throat Opening 20001 06 2000300 2000301 a 1 346 Throat Opening z i 2 Throat
9. and carabiners must meet the requirements given in section 2 0 CORROSION Use near seawater or other corrosive environments may require more frequent inspections or servicing to ensure corrosion damage is not affecting the performance of the product CHEMICAL HAZARDS Solutions containing acid or caustic chemicals especially at elevated temperatures may cause damage to this equipment Consult DBI SALA if doubt exists concerning installing this equipment where chemical hazards are present ELECTRICAL HAZARDS Do not install snap hooks or carabiners where they or the user may come into contact with electrical power lines J TRAINING This equipment is intended to be installed and used by persons who have been properly trained in its correct application and use 1 3 Refer to applicable local state and federal OSHA requirements governing this equipment for more information on connectors and associated system components including ANSI Z359 1 2 0 SYSTEM REQUIREMENTS 2 1 COMPATIBILITY OF COMPONENTS DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system 2 2 COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that
10. anufacturer s instructions Step 5 Record the inspection date and results in the in the inspection and maintenance log in section 9 0 5 3 If inspection reveals a defective condition remove the unit from service and destroy it or contact an authorized service center for repair NOTE Only DBI SALA or parties authorized in writing may make repairs to this equipment 6 0 6 1 6 2 7 0 7 1 7 2 7 3 7 4 7 5 7 6 7 7 MAINTENANCE AND SERVICING If gate operation is sluggish apply a small amount of WD 40 or similar moisture repellant agent to the hinge end only If you have questions concerning the condition of the snap hook or carabiner contact DBI SALA Additional maintenance and servicing procedures must be completed by an authorized service center Authorization must be in writing SPECIFICATIONS 9503175 9500100 2100000 Material 9503175 and 9500100 Steel alloy body and gate zinc or cadmium plated carbon steel music wire 2100000 Stainless steel Minimum Breaking Strength 5 000 Ibs Weight 9503175 and 9500100 12 oz 2100000 13 5 oz Dimensions 9503175 2 1 2 x 6 in 9500100 and 2100000 2 1 2 x 7 1 8 in Capacity 420 Ibs one person Patent Number U S patent number 4 977 647 Canadian patent number 2 027 784 2000200 2000301 Material Stainless steel Minimum Breaking Strength 5 000 Ibs Weight 2000200 8 oz 2000301 13 7 oz Dimensions 2000200 2 3 8 x 4 1 4 in 20
11. duce but cannot eliminate the possibility of roll out See Figure 3 for examples of correct and incorrect connections CAPACITY These snap hooks and Incorrect Connection carabiners are designed for use by persons with a combined weight person clothing tools etc of no more than 420 Ibs Only one personal protective system may be connected to the connectors anchorage connectors 2000106 2000108 2000200 2000300 2000301 2000523 2000524 at any time except for emergency situations PERSONAL FALL ARREST SYSTEM Personal fall arrest systems PFAS used with these snap hooks and carabiners must meet the system requirements as stated in section 2 0 FREE FALL PFAS used with these snap hooks and carabiners must be rigged in such a way as to limit the free fall to 6 feet see ANSI Z359 1 See associated connecting subsystem manufacturer s instructions for further information FALL CLEARANCE Ensure that enough clearance exists in your fall path to prevent striking an object The amount of clearance needed is dependent upon the type of connecting subsystem used energy absorbing lanyard self retracting lifeline etc and the anchorage location Refer to manufacturer s instructions of the connecting subsystem or component for more information on fall clearance RESTRAINT WORK POSITIONING SUSPENSION AND RESCUE SYSTEMS Restraint work positioning suspension and rescue systems selected for use with these snap hooks
12. ification year of manufacture and part number 8 3 9503175 9500100 2100000 Markings read Warning Locking snap hook reduces but does not eliminate possibility of unintentional disengagement Read all instructions Forged hook Made in USA Proof load 5 000 Ibs Inspect before each use Gate must close Gate must lock Markings show manufacturer s identification year of manufacture and part number 8 4 9501804 Markings read Gate must close Gate must lock Light passing through gate holes indicates snap hook is not locked Read all instructions Inspect before each use Warning Locking snap hook reduces but does not eliminate the possibility of unintentional disengagement BS 5000 Ibs 22KN Patent pending EN 362 2004 B wranBax2 Instruction Label GATE MUST LOCK LIGHT PASSING THROUGH GATE HOLES INDICATES SNAP HOOK IS NOT LOCKED DBI SALA 10 9 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE INSPECTION DATE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE NOTED PERFORMED Approved By Approved By Approved By Approved By a se Approved By Approved By Approved By ee ee Approved By Approved By Approved By Approved By Approved By 11 This instruction applies to the following models 2000106 2000108 2000200 2000300 2000301 2000523 2000524 2007153 2100000 9500
13. must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users IMPORTANT Training must be conducted without exposing the trainee to a fall hazard Training should be repeated on a periodic basis 5 0 INSPECTION 5 1 FREQUENCY Before each use visually inspect according to steps listed in sections 5 2 The snap hook or carabiner must be inspected by a competent person other than the user at least annually See sections 5 2 and 5 3 for guidelines Record results of each formal inspection in the inspection and maintenance log in section 9 0 IMPORTANT If this equipment has been subjected to fall arrest or impact forces it must be immediately removed from service and destroyed or returned to an authorized service center for repair 5 2 INSPECTION STEPS Step 1 Inspect the snap hook or carabiner for damage Look carefully for cracks sharp edges burrs dents or deformities Check for bending or distortion Step 2 Inspect the snap hook or carabiner for excessive corrosion The gate and lock should operate smoothly with no difficulty Gates must fully close and engage nose of hook See Figure 1 Step 3 Inspect markings Markings should be present and fully legible Step 4 Inspect each system component or subsystem according to m
14. ntact with unprotected sharp or abrasive edges Do not loop lanyard around small diameter structural members If working near sharp edges is unavoidable protection against cutting must be provided by using a heavy pad or other means over the exposed sharp edge RESCUE If a fall occurs the employer must have a rescue plan and the ability to implement it AFTER A FALL Any equipment which has been subjected to the forces of arresting a fall must be removed from service and destroyed or contact an authorized service center for repair N RETAINING PIN INSTALLATION The 2000106 2000108 2000200 2000300 2000301 and 2000524 model carabiners are supplied with a roll pin that when installed provides a captive eye for connection of a lanyard lifeline or similar component To install the roll pin drive the pin into the predrilled hole in the back bar of the carabiner using a punch The open side of the roll pin should be facing away from the lanyard or lifeline material Continue driving the pin through the back bar and into the front bar until the pin is flush on the outside of the back bar WARNING Follow the manufacturer s instructions for associated equipment full body harness lanyard lifeline etc used in your personal fall arrest restraint work positioning suspension or rescue system IMPORTANT For custom versions of this product follow the instructions herein If included see supplemental instructions for c
15. read and understand the manufacturer s instructions for each component or part of the complete system These instructions must be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufacturer s instructions must be followed for proper use care and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care or suitability for use of this safety equipment contact DBI SALA 1 0 APPLICATIONS 1 1 PURPOSE DBI SALA snap hooks and carabiners are designed to be used as anchorage connectors or connectors for fall arrest restraint work positioning suspension or rescue systems Following are descriptions of these applications See Figure 2 00 Figure 2 Snap Hook amp Carabiner Applications Work Positioning Restraint Back up Fali Arrest Snap Hook or Carabiner Lanyard Snap Hook or Carabiner Fail Arrest Lanyard Snap Hook or Carabiner SRL Rescue Suspension Rescue Lin sene Back up Fall Arrest Snap Hook or Carabiner Snap Hook or Carabiner Y Lanyard Y Lanyard m y 4 FALL ARREST Fall arrest systems typically include a full body harness and a connecting subsystem such as a Self retracting lifeline Maximum permissible free fall is 6 feet This t
16. s are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked DBI SALA connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 5 for inappropriate connections DBI SALA snap hooks and carabiners should not be connected A To a D ring to which another connector is attached B In a manner that would result in a load on the gate NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook 4 C Ina false Figure 5 Inappropriate Connections engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point D To each other E Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur 2 4 ANCHORAGE
17. the intended load direction for each hook Improper loading directions can cause the hook to fail or the gate to open releasing the load Do not use hooks that will not completely close over the attachment object Do not connect snap hooks to snap hooks carabiners to carabiners or snap hooks to carabiners Do not install more than one snap hook or carabiner into a single connection ring or opening except for emergency situations Do not connect snap hooks or carabiners to objects or openings that may abrade or wear the hook material 3 5 SUBSYSTEM ASSEMBLIES DBI SALA is not responsible for subsystem assemblies not manufactured by DBI SALA Figure 2 illustrates connection of typical fall arrest restraint work E OCD Load Directions positioning suspension or rescue equipment to the connector Following are recommended methods of attaching subsystem elements and components to DBI SALA supplied connectors When using an energy absorbing lanyard connect the energy absorber pack end to the harness When using a self retracting lifeline ensure the device is properly positioned so that retraction is not hindered e When connecting ensure connections are fully closed and locked Ensure all connections are compatible in size shape and strength Do not use a knot to connect a lifeline to the connector Do not pass a lanyard or lifeline through a connector and hook it back into the lanyard or lifeline Alwa
18. ustom products 3 4 MAKING CONNECTIONS A SNAP HOOK OPERATION To connect the snap hook to the connection point depress the locking mechanism with index finger and pull back gate with thumb To operate the 2007153 and 9510057 snap hook squeeze the locking mechanism on the back side and press in on the gate See Figure 7 6 Figure 7 Snap Hook amp Carabiner Operation PUSH ve PUSH t INWARD ROTATE CLOCKWISE SIEP 1 SIEP 2 SIEP 3 WRAPBAX2 HOOK OPERATION TRIPLE ACTION CARABINER DPERATION PUSH aan PUSH INWARD mm DEPRESS LOCKING em MECHANISM WITH PULL BACK GATE WITH THUMB DEPRESS LOCKING 4mm MECHANISM WITH INDEX FINGER PULL BACK GATE WITH THUMB DEPRESS LOCKING 4am MECHANISM WITH INDEX FINGER PALM OF HAND STEP 1 SIEP 2 STEP 1 SIEP 2 STEP 1 STEP 2 SNAP HOOK OPERAT ON CARABINER OPERATION SELF LOCKING HOOK OPERATION B CARABINER OPERATION To connect the carabiner to the connection point rotate the gate clockwise and push to the center of the carabiner The 2000300 and 2000301 carabiner have a triple locking mechanism and must be pulled up before rotating it in the clockwise motion When positioned around a connection point release the gate to close and lock See Figure 7 Figure 8 Load Direction C USE CONSIDERATIONS When making a connection using a snap hook or carabiner the mating connector must be compatible in size and shape See Figure 8 for
19. ype of system is used where a free fall is possible before the fall is arrested RESTRAINT Restraint systems typically include a full body harness and a lanyard or restraint line used to restrain the user from reaching a hazard leading edge roof work This type of system is used where no vertical free fall is possible WORK POSITIONING Work positioning systems typically include a full body harness and lanyard to position or support the user at the work position Maximum permissible free fall is 2 feet SUSPENSION Suspension systems typically include a full body harness chair and lanyard that is used to suspend or transport the user vertically RESCUE Rescue systems typically include a full body harness and a connecting subsystem such as a lanyard that is used to retrieve a victim in a rescue application WARNING Do not use these snap hooks or carabiners for material handling applications 1 2 LIMITATIONS The following application Figure 3 Compatibility limitations must be considered before using this product Correct Connection Correct Connection A COMPATIBILITY These snap hooks and Connection Compatibility carabiners must be connected to a compatible connection such as a properly sized D ring Failure to do so could cause disengagement roll out or damage to snap hook or carabiner see section 2 2 Correct Connection Incorrect Connection Self locking snap hooks and carabiners Tight fit bia te re
20. ys protect a lifeline or lanyard from abrading against sharp or abrasive surfaces Connectors attached to synthetic rope lifelines must be attached using a spliced eye termination and thimble See Figure 9 The splice must be made using five tucks A Connectors attached to wire rope lifelines must be attached using a formed eye termination utilizing a thimble The following are accepted methods of forming spliced eyes B Spliced eye with one swagged fitting C Return eye with a minimum of two swagged fittings D Return eye with a minimum of three 7 Figure 9 Subsystem Assemblies i i Spliced eye with Return eye with Return eye with three Pe oO splice one swaged fiting two swaged fittings wire rope clips B C D wire rope clips tightened according to clip manufacturer s specifications Completed connections must support 5 000 Ibs IMPORTANT Knots must not be used for load bearing end terminations See ANSI Z359 1 Some knots reduce lifeline strength fifty percent or more IMPORTANT If the user splices or forms end terminations proper procedures must be followed to ensure compatibility in size shape and strength DBI SALA is not responsible for subsystems not manufactured by DBI SALA 4 0 TRAINING 4 1 It is the responsibility of all users of this equipment to understand these instructions and to be trained in the correct installation use and maintenance of this equipment These individuals
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