to instructions of current product version
Contents
1. elds ata are miscarried 3 OPERATION 4 GENERAL teeta ives cece o veoeet 5 CLEANING GARE 6 TPO UE SO TIN is src sc sate etc receded ara ear leet ERAN E SEENEN 7 leds 8 CIRCUIT DIAGRAM 9 EXPLODED DIAGRAM 10 11 12 ROBAND AUSTRALIA PTLD INTRODUCTION Congratulations on your purchase of this quality ROBANDe product With proper care and management your new purchase will give you years of trouble free service By reading these instructions carefully you can ensure that this machine is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS This machine must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Service persons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior to commencement of maintenance In the case of new personnel training is to be2. ROBAND Manufactured By ROBAND AUSTRALIA PTY LTD OPERATING INSTRUCTIONS PIE amp FOOD WARMERS Models 40DT 80DT Version 1 83DT Version 2 Special Models 83 DTS2 Version 1 These instructions cover the models of ROBANDe Pie Food Warmers only Although there are slight variances between models the installation operation care and maintenance procedure is the same for all 30 05 2013 Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive ROBANDe range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders NOAW Meat Slicers RYNO Stainless Benching Ceado Juicers Forge Cookware Robalec Soup Rice Warmers amp Robatherm Urns In addition to a vast range of machines Roband Australia has its own line of commercial cookware and cutlery under the Robinox brand name For a complete set of brochures please contact your nearest authorised dealer or contact Roband directly at our head office Roband Head Office International Agents Sydney Au
3. Development may necessitate machine changes at any time ROBAND AUS TRA LIA Page 8 CIRCUIT DIAGRAM Models 40DT 80DT amp 83 DT A N E 240V l la ELEMENT PILOT Q Note This circuit diagram has been provided for reference and to assist qualified service and repair agents only Under no circumstances should persons not suitably qualified attempt repairs to any electrical equipment ROBAND AUS TRA LIA PYD Page 9 EXPLODED DIAGRAM 40DT eua apeg WIRY Aquiassy AB quru 55 E E adug weg 10055 aquy WAG ae qoy 887 SOWA Eld GUNEY 0 LOIN EE Ayquassy Gey Ways 15 15 apoa Yg dueg puo paw Aguassy AUEY apis qurug AjQUasSy Pueg woo xog HH BEO Alquiassy ONO 5 Page 10 ROBAND AUSTRALIA PTLD APPENDIX A RESIDUAL CURRENT DEVICES RCD S Also known as Earth Leakage Protection systems an RCD is a protective device that automatically disconnects the active conductors of a circuit when an earth leakage current reaches a predetermined value Although RCD s are mandatory in domestic installations and in the final sub circuits of residential type areas the
4. hot as intended When using foil ensure that sufficient area is free on each shelf for air to pass through ADDITIONAL OPERATION INSTRUCTIONS FOR SPECIAL MACHINES Model 83DTS2 85 C Thermostat with Thermal Protection and Element Baffle The 83DTS2 has a lower temperature 85 C thermostat which will ensure that contents of the pie warmer cannot be overheated before serving Additionally this ROBAND AUSTRALI A special model has a thermal cut out which is designed to limit the temperatures that the pie warmer can reach to 130 C The aluminium element baffle sits directly onto the element If the machine overheats for any reason and the thermal cut out will be activated The power light integrated inside the power switch will remain on but the amber heating light and element will be turned off To reset the pie warmer must be turned off and left to cool down A qualified service technician should be contacted to repair the machine so that overheating will not occur again SAFETY GENERAL SAFETY This machine contains no user serviceable parts Roband Australia one of our agents or a similarly qualified person s should carry out any and all repairs Any repair person s should be instructed to read the safety warnings within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this machine result in sharp edges Whilst any such edges
5. Australian Standards quote that the requirement of an RCD does not apply to a socket outlet for the connection of fixed electric cooking appliances such as ranges ovens or hotplates In installations that are neither Domestic nor Residential type AS NZS 3000 2 5 3 3 states that RCD s are needed only in situations where equipment may represent an increased risk of electric shock to the user AS NZS3000 2 5 2 gives the following warnings that should have been taken into consideration when an RCD circuit was installed To avoid unwanted tripping due to leakage currents and transient disturbances care should be taken to ensure that the sum of the leakage currents of electrical equipment on the load side of an RCD is less than 1 3 of its rated residual current To avoid excessive leakage current causing unwanted tripping where socket outlets are protected by one RCD having a rated residual current not greater than 30mA consideration should be given to the number of socket outlets protected and the nature of electrical equipment likely to be connected to the socket outlets Tubular elements such as those used in this unit reaching temperatures greater than 110 C are subject to moisture absorption and therefore earth leakage current generation Should the installation and use of this unit trip an RCD the unit will need to be run on a circuit without an RCD as mentioned above for approximately 30 60 minutes after which time the ele
6. are removed to the best of our ability it is always wise to take care when contacting any edge Do not remove any cover panels that may be on the machine This unit can get very hot Ensure everyone is aware that the machine is operating and take care to avoid contact with hot surfaces Always ensure the power cable is not in contact with hot parts of the machine when in use Ensure that any damaged power cord is replaced before further use Keep out of reach of children Page 5 ROBAND AUS TRA LIA PYD CLEANING CARE amp MAINTENANCE Attention to regular care and maintenance will ensure long and trouble free operation of your Pie Warmer Regular cleaning of the machine is essential When cleaning use warm soapy water and wipe with a damp sponge or cloth All components are removable as described below to provide easy access Ensure the power is off and the Pie Warmer is cool before attempting to clean any part of the machine Wipe the surfaces down with warm soapy water using a damp sponge or cloth Do not immerse the unit in water or allow the ingress of water into the ventilation holes or controls For the 40DT and 80DT the drawers can be removed by sliding them out For the 83DT the steel doors are removable To remove them lift them up then slide them downwards and out For the 83DT the wire racks are removable once the steel doors have been removed Daily cleaning of the crumb tray is e
7. e right to reject a claim for warranty if it is not completely satisfied with the circumstances under which it occurred and any costs incurred for false claims or faults due to incorrect usage etc are the responsibility of the claimant Under no circumstances shall Roband Australia Pty Ltd or any subsidiary company or Agent be liable for loss of profit or damage to other equipment and property Generally authorised service agents are located in all areas which have authorised distribution dealers For the name of your nearest Australian authorised service agent please contact ROBAND AUSTRALIA PTY LTD Warranty Number 1800 268 848 for Australian Residents Phone 61 29971 1788 Fax 61 2 9971 1336 Email Warranty roband com au All other countries please contact your selling agent Please complete the following details and keep this card in a safe place NAME ADDRESS MODEL No SERIAL No DATE PURCHASE NAME OF DEALER OO PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ROBAND AUS TRA LIA Page 12 OTHER LEADING PRODUCTS AVAILABLE GRILLMAX TOASTERS NOAW Slicers Manufactured Imported in Australia by ROBAND A US TRA LIA Authorised Distributor Agent ROBAND AUSTRALIA PYD
8. ments should have dried out and the machine should function normally If you are unable to locate a circuit without an RCD please contact your supplier or if you prefer you can contact Roband and send the unit to one of our offices where we can run the machine on a suitable circuit free of charge a return freight charge may apply Page 11 ROBAND AUSTRALI A PYD WARRANTY Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against faulty workmanship and materials for a period of 12 months from the date of purchase Glass lamps and Teflon coatings are NOT included in this warranty Generally all goods claimed under this warranty must be returned to the factory or an authorised service agent freight prepaid for inspection Any part deemed to be defective will be replaced however no claims will be entertained for parts damaged in transport misused or modified in any way without our approval For machines that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by this company This company reserves th
9. ot be damaged by coming into contact with the hot parts of the warmer during operation National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing ROBAND Page 3 AUSTRALI A PYD OPERATION The pie warmer is thermostatically controlled Rotate the thermostat knob to select the desired operating temperature usually about 85 90 C for pies and sausage rolls The thermostat will then cycle on and off to maintain the set temperature The pilot light will also cycle on and off indicating when the warmer is being heated and when the set temperature has been reached It is recommended that the pie warmer be pre heated before placing food inside As a guide pre heat the pie warmer on the maximum temperature setting for 10 minutes After this period return the thermostat to the desired operating temperature Please note that the warmer should not be operated without the crumb tray in position It should be emphasised that these units are designed as food warmers As such they are designed for u
10. provided in advance These machines should not be operated by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety These machines are heating units and as with any commercial heating unit the surfaces will get hot Always be careful when near an operating Soup Kettle and ensure that any risk to unwary customers or staff is minimised with additional signage if necessary Due to the obvious heat hazard Roband recommends that these units be kept out of reach of children The performance of this unit cannot be guaranteed for operational use outside its design parameters The machine should be disconnected from all power and allowed to cool before cleaning Roband will accept no liability if Non authorised personnel have tampered with the machine The instructions in this manual have not been followed correctly Non original spare parts are used The machine is not cleaned correctly with the right product There is any damage to the unit er ROBAND AUSTRALI A PYD PACKAGING All care is taken when packing and Roband ensures that every unit is functional and undamaged at the time of packaging The Package of this Pie Warmer should include 1 One Pie Warmer appropriate model includes shelves and crumb t
11. ray 2 This Manual 3 Packaging Materials Any damage to the machine as a result of freight must be reported to the Freight Company and to the agent responsible for the despatch of said unit within three 3 days of receipt No claims will be accepted or entertained after this period COMPLIANCE Robande products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications Authority ACA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the C Tick symbol For further information contact the Australian Communications Authority PO Box 13112 Law Courts Melbourne VIC 8010 ROBAND AUS TRA LIA INSTALLATION Remove all the packaging materials and tape as well as any protective plastic from the machine Clean off any glue residue left over from the protective plastic or tape Place the warmer on a firm level surface in the required position As a precaution it is recommended that all non metal bench top surfaces be protected from heat with some form of insulation A piece of masonite sheet metal laminate or similar material would be sufficient for this task Before connecting the Pie amp Food Warmer to the power supply ensure that the thermostat is in the OFF position Plug the pie and food warmer into a standard single phase 10Amp power point Take care to ensure that the power cord cann
12. se with freshly baked or refrigerated product While it is outside the scope of the design of these units to use them with frozen product it is highly recommended that if frozen product is being used the product be thawed before being put in the Pie Warmer If frozen product is placed in these units significant time should be added to the preparation in order to produce the desired serving temperature Overall the general conditions of the Australia New Zealand Food Standards Code should be met At the time of writing these instructions this standard states that food must be served below 5 C or above 60 C Due to the heat emission from the element and the thermal properties of air the hottest shelves in the Pie warmer will be the top and bottom shelves When new product is placed in the unit throughout the day it is recommended that these top and bottom shelves be utilised to prepare the food more quickly If foil is used to line the drawers or shelves the foil must be sufficiently perforated to allow unrestricted circulation of the heated air Please note Heating is generated from the bottom of the unit Consideration should be given when loading product into the pie warmer to allow spacing on the lower racks so that the hot air can rise through the lower shelves to the upper shelves If foil is placed underneath the product and covers the whole shelf then the ability for the hot air to rise is reduced and the uppermost shelves wont be as
13. ssential The crumb tray may be removed by sliding it out from the unit The crumb tray should be emptied and washed with warm soapy water Note Some cleaning agents can damage stainless steel usually through prolonged use For this reason we recommend cleaning with soapy water Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user CAUTION Although every care is taken during manufacture to remove all sharp edges care should be taken when cleaning and handling the Pie Warmer to avoid injury ROBAND pease AUS TRA LIA TROUBLESHOOTING If the Pie Warmer does not function check the following points before calling for service The machine is plugged in correctly and the power switched on v The power point is not faulty v The thermostat is not in the OFF position v The thermostat knob is not loose or broken rendering the switch inoperable v Check Appendix A on page 11 of this manual on RCD s v Check Operation of Special Models 83DTS2 on page 4 ROBAND AUSTRALI A PYD Page 7 SPECIFICATION Model 40DT 80DT 83DT Power Source 220 240 Volts AC 220 240 Volts AC 220 240 Volts AC Power Consumption 1050 1250 Watts 1050 1250 Watts 1050 1250 Watts Nominal Dimensions Width 505mm 585mm 585mm Height 360mm 485mm 485mm Depth 320mm 350mm 350mm Constant Research amp
14. stralia For additional agents please email Head Office Roband Australia Pty Ltd Cyprus United Catering Equipment Supplies Ph 357 777 777 24 1 Inman Road Fiji Hotel Equipment Ltd DEE WHY Ph 679 672 0666 NSW 2099 Hong Kong Chung Wah Kitchen Machine Ltd Australia Ph 852 2334 5411 Italy World Group Tel 61 2 9971 1788 Ph 39 0322 83 67 24 New Zealand Roband New Zealand Fax 61 2 9971 1336 Ph 649 274 1354 Papua New Guinea Brian Bell amp Company Pty Ltd Email sales roband com au Ph 675 325 5411 Singapore Jelco Private Ltd Web www roband com au Ph 65 5611 988 Switzerland Burgi Infra Grill Ph 41 418 554 552 Thailand Seven Five Distributors Co Ltd Ph 662 866 5858 United Arab Technical Supplies and Services Co Emirates Ph 971 4343 1100 United Kingdom Metcalfe Catering Equipment Ph 44 1766 830 456 Copyright 2013 Roband Australia Pty Ltd All rights reserved No part of this work may be reproduced or copied in any form or by any means electronic or mechanical including photocopying or posting to a website without the written permission of the publisher The material contained within this document is intended entirely for instructional purposes ROBAND AUSTRALI A PYD CONTENTS INTRODUCTION gs sia crease 1 GENERAL PRECAUTIONS s renine ene Te AE E 1 PGI PCN Gest catia ete et 2 a 2
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