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1. 5 SECTION 6 0 OPERATIONAL 6 6 1 Sterilizer Cycles Verify Acceptable sse 6 6 2 Vacuum Leak Test AT 6 6 3 Chamber Mapping rr enne etre 8 6 4 Sterilizer AC Hi Pot Test and Results eee 10 6 4 1 AVTM 23 1J AC High Pot Tester Setup Procedure refer to Figure 6 4 1 1 AC High Pot Tester 10 6 4 2 Sterilizer Setup Procedure erruaren rren 11 6 4 3 AC High Pot Test Procedure 0 42200 eem 11 SECTION 7 0 STERILIZER CONTROLLER SET UP VERIFY ACCEPTABILITY 13 SECTION 8 0 STERILIZER CABINET VERIFY 14 SECTION 9 0 STERILIZER LABELING VERIFY 14 SECTION 10 0 PACKAGING VERIFY ACCEPTABILITY eene emn 16 SECTION 11 0 FACTORY ACCEPTANCE TESTING PARTICIPANT SIGNATURES 17 11 1 Factory Acceptance Test Performed Observed by 17 11 2 Quality 2 17 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 SECTION 1 0 PURPOSE Factory acceptance testing is a process that evaluates and documents the sterili
2. DRAWN BY DATE 12 28 09 JOB NO 17413 MODEL PSS5 A MESD ID PRIMUS MFR MFR P N DESCRIPTION FUNCTION CV 01 7400057 UNITED BRASS 62521 2 W EPDM VALVE CHECK SWING BR 1 2 ASIN CHECK CV02 1400057 UNITED BRASS 62SE1 2 W EPDM VALVE CHECK SWING BR 1 2 SPECIAL BLEED CHECK CV03 400057 UNITED BRASS 625 1 2 W EPDM VALVE CHECK SWING BR 1 2 _ CHAMBER DRAIN HNH 01 600093 ______ 59 003 02 STRAINER Y BR 1 2 50X50 COLD WATER IN HNH 02 600094 ICONBRACO _ 59 004 02 _ STRAINER Y BR 3 4 20X20 WATER CONSERVATION TANK 01 1600091 ANDERSON 103CC VALVE NEEDLE BR 1 8 M WTR IWATER QUENCH un 02 40001 PARKER AMAZ VLAAR B IVALVE NEEDLE 1 4 STM GASKET BLEED 03 400071 PARKER 4M4Z VL4AR B JVALVE NEEDLE 1 4 STM ICHAMBER BLEED 01 400062 MEISSNER D03 97PE _ FILTER AIR 0 3 10 AIR IN KAL 01 400028 SCHUTTE amp KOERTIN 99SX010J0010 55 3 4 WATER EJECTOR 01 400694 Watson McDaniel __ 125 TRAP THERMATIC BR 1 2 10 125 CHAMBER DRAIN TRAP LCV 02 400694 Watson McDaniel TT125 TRAP THERMATIC BR 1 2 10 125 _ JACKET TRAP ORO1 600754 Primus 1600754 ORIFICE 1 2 PIPE BR PRESS FIT 1 4 ID GITEAN TO CHAMBER 01 400216 ARMSTRONG GD 30 3 4 IREGULATOR PRESS BR 3 4 7 60PSI STEAM TO CHAMBER 01 400020 MIRA 13101696 GAUGE PRESS CHMB 30HG 60PSI CHAMBE
3. CL MODE 38 EJECTOR WIRE L1 SET DIAL AT 0 2 5 L1 CONTROL BOX 61 L2 CONTROL BOX GRD GRD CONTROL BOX MUDE INTERVAL TO PUMP CUSTOMER INFORMATION THESE DRAWINGS ARE TOLERANCES EQUIPMENT NO j FOR APPROVAL SPECIFICATION NO y PR IMU EO Ge rera ra dd E ROOM NO SEN Ya 4 PH 402 344 4200 UNE 5 NO LONGER RUNS TO NUETRAL Nm 175 erre ge LOT WATER RECIRCULATION TANK ELECTICAL CONNECTION ALL 2584 7 ENGR ACAD NEW MANDWGSIAELECTRIA RECIRCULATION TANK 2584Y1 dwg 1 5 2010 7 52 29 AM PLOT ORIGIN ECLIPSE
4. Handel e E Hub Hub amp Drive Pin Finger Slots Figure 5 1 3 Loading Printer Take Up Spool 2 Place the end of the spool onto the left side disc hub and apply slight pressure to move the spring loaded disc use the paper release handle to assist Then place the left end of the spool onto the right side disc hub making sure to align the drive pin 3 Place the loose end of the paper exiting the printer into the slot in the removable spool Fold the end of the paper into a V before placing into the slot to secure the paper in the spool 4 Depress the REPRINT FEED switch to the FEED position to feed and take up the paper Do this until all the paper slack is taken up 5 1 4 Unloading Paper From The Take Up Spool 1 If there is still paper in the printer tear off the paper using the printer cut off bar 2 Align the finger slots on both the right and left side discs PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 34 3 While grasping the paper roll in the take up area push the paper release to the left See Figure 5 1 3 Loading Printer Take Up Spool 4 Pull the roll out of the take up area and if necessary gently move it side to side to clear the hubs on the discs 5 Retrieve the take up spool by pushing it out of the roll of paper
5. 4 Pull the roll out of the take up area and if necessary gently move it side to side to clear the hubs on the discs 5 Retrieve the take up spool by pushing it out of the roll of paper 4 2 Paper Replacement Optional Keltron Printer When the printer is out of paper the yellow EOP out of paper LED will blink at 1 second intervals PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARSTO AVOID LOSS OF DATA STORED IN THE PRINT BUFFER THE PRINTER MUST BE PLACED OFF LINE WHILE REPLACING THE PAPER CAUTION The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 214 thermal printer paper See Section 5 0 for the spare parts lists 2 Printer power must be ON to replace the paper 3 Press the SLCT switch once to place the printer Off line the EOP LED turns off to indicate the printer is Off line To access the printer tray assembly pull the front bezel forward When the printer is out of paper it is placed Off line automatically The Yellow LED will be BLINKING for the out of paper indication When the paper is replaced the Yellow LED will be out because the printer is still Off line Pr
6. Problem Resolution Completed by Date TSO REEF Software high limit pressure set to 32 PSIG YES Software Liquid high limit pressure set 19 PSIG YES ST Problem Resolution Completed Date dedi BO Ee PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 SECTION 8 0 STERILIZER CABINET VERIFY ACCEPTABILITY Brackets mounted in correct location and secured to frame YES All panels are straight and level YES JL NO Seams are smooth and free of air gap YES NO All sharp edges deburred and corners filed YES y NO All panels free of scratches nicks or dents YES Ld NO Problem Resolution Completed by 2 50 YET Date SECTION 9 0 STERILIZER LABELING VERIFY ACCEPTABILITY Serial number Model number plate located above the electrical service box YES ty No Shock hazard warning label is located on control box electrical service Boiler electric box if applicable YES LY NO ETL CSA label attached to sterilizer YES t3 NO Door counter weight safety warning label is located on the weight box YES L Steam supply label attached to steam inlet line YES Y NO Floor drain label attached to floor drain outlet YES exo _NO Cold wat
7. SECTION 6 0 OPERATIONAL TESTING 6 1 Sterilizer Cycles Verify Acceptable Run the following cycles Cycle Type Sterilize Sterilize Dry Time Pre Verification Temperature Time minutes Vacs minutes 2 134 C 273 F ____ _____3 __3 _ 5 A 122 8 C 253 F YES NO 122 8 C 253 F 15 Dry time in LIQUIDS cycle is liquid cool time Cycle printouts attached YES NO Problem Resolution 6 2 Vacuum Leak Test Perform a Vacuum Leak Test Cycle 8 as per the following procedures 1 In the control box edar 5 01 Circuit board to CAL and turn power On 2 Scroll up or down to EEPROM 01465 and press ENTER 3 Press ENTER again 4 Scroll up or down to VAC LEAK TEST VALUE and press ENTER 5 Enter the value of 1 1 PSIA whi h will be the maximum vacuum lost to determine PASS FAIL This value is the total allowable vacuum lost after 20 minutes hold time Press ENTER to store this value 6 Press the ADV button until HIT ANY BUTTON is displayed on the Control Panel 7 Turn power Off at control cabinet Switch S1 to OPER and turn power back On 8 Press the up arrow A and then the Number button 4 to choose cycle number 8 Vac Leak Test N N PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509
8. ALARM WARNINGS SYMPTOM CAUSE SOLUTION LOSS OF POWER Power interrupted during cycle If power fluctuation no user Someone pulls the plug or the response required unit auto CONDITION Loss of power during wall power fails advances when power is restored cycle If no power user should check DISPLAYED ERROR LOAD MAY power source BE COMPROMISED PRINTOUT POWER FAILURE DETECTED AUTOMATIC POWER UP AUTO ADVANCING Hot Liquid in Chamber Displayed at the end of the This is a normal warning no user Liquid Cycle action required PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 24 SECTION 4 0 PROGRAMMING CYCLE PARAMETERS Cycle numbers 1 7 have four available types of sterilizer cycles VACUUM GRAVITY LIQUIDS or TEST VAC have settable parameters that can be changed by the end user see paragraph 4 3 and then stored in one of seven cycle numbers Cycle number 8 is pre configured for Vacuum Leak Test for units configured with that option see Part IV Maintenance manual for Vacuum Leak Test setup and operation To configure a cycle press the numbered button according to the desired cycle number to be set changed or reviewed Cycle numbers 1 4 are selected by pressing the corresponding button 1 2 1 3 4 cycle number
9. WARNING SECTION 2 0 CONFIGURATION CALIBRATION 2 4 Turning on the Sterilizer Prior to turning on the machine make sure that the switch on the A D Revision 2 0 board inside control box has been switched to the Configuration EPROM CAL mode and not the Operational EEPROM OPS mode See Figure 2 1 10 1 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 7 211 Power Up Turn the power on to the sterilizer by using the Power switch on the side of the control box The touchpad display on the front panel will read HIT ANY BUTTON and the LEDs will light briefly and rotate through the buttons on the touchpad 2 1 2 Entering the Diagnostics Menu Hit any button on the touchpad and the display will read OUTPUT DIAGS OUTPUT DIAGS is one of the six parameters under the Diagnostics Menu see Table 2 1 2 1 If it is not displayed scroll A W until the proper display is read EEPROM DIAGS CALIBRATE Table 2 1 2 1 Diagnostics Menu PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 8 2 1 3 Setpoints Definitions The following terms
10. 5 UO 4no pue pue sjo1juoo ainssaid 1deoxe se APOW VOZ Se OWES 402 POW GIN 5 SY Q1023INYW TOHLNOO 38055348 40 HOYI LY 5 LNO NY3T1O S331 OILVW3HOS 19373 38001 Z8 001 9 9NIMVHO 3ON3H333H 2 G3ddlHS 35nv5 3unssaud 9 WALI 5 SNOLLO3NNOO ae A13A1193dS3H DISd 08 40 OLINA re ONY 9128 06 LY 510 1 SUNS a1VWIXOBddY SNOISN3WIG H3H1O 0 24 EA EARE 9NILYU3dO LIWITIH 13S p HONI9UL HLIM SNOISN3WIQ dE are vvz iepow 302 vor B3 LLIT ONI4 WIO SALON 172 92 402 02 POW ajde EUOISU3UIg Fore 17974 POS 4397 9 1 EU EAT GLZ TOKA A gt W NOI423NN02 LIINI Lew SISPOIN NOLLVINHOHNI 1VNOISN3WIG NOILVOIJILN3GI LN3NOdWOO INSTALLATION Caution Lack of water can result in improper boiler operation Refer to National and all applicable Local Keep feed water valves open at all times during Codes for specific Installation Requirements normal operation Note 4 Connect steam line with customer supplied outlet valve to boiler steam outlet Reference heating element clearance require 5 During normal operation keep drain valves closed ments for particular boiler to allow for 6 If pump
11. FEED is used to advance paper Each time FEED is pressed the paper will advance one line TEST is used to test the printer If pressed when the printer is on line the version of the printers operating program is printed 5 2 2 Tearing Paper Strip The paper cutting edge of the printer is the top edge of the paper opening To tear the paper hold the paper from the right side and pull the paper up against the cutting edge while moving your hand up and to the left 5 2 3 Thermal Paper The Thermal Printer paper is permanent for 10 years DO NOT OVERRIDE THE FACTORY SETTING THAT EVACUATES STEAM FROM THE CHAMBER AT CYCLE COMPLETE CONTACT WITH STEAM WILL OBLITERATE PRINTED COPY ALWAYS MAINTAIN A DRY TIME SUFFICIENT TO EVACUATE THE CAUTION CHAMBER OF ALL RESIDUAL STEAM PRIMUS has long recognized the potential danger to an operator from residual steam when opening the door upon completion of a cycle To protect the operator PRIMUS incorporates a factory setting to evacuate the chamber of steam prior to releasing the door to be opened Steam contacting the paper will obliterate printed copy and is an indication of unsafe operation If the operator chooses to operate in an unsafe manner printer paper should be torn from the printer prior to opening the door PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 P
12. GP PSS5 Part V Fat 1 10 032509 FACTORY ACCEPTANCE TEST _ __ 12 and high voltage is switched off To turn off the failure signals and continue testing return the VOLTAGE CONTROL T3 to the ZERO START RESET position or press the RESET pushbutton 54 7 Toend the test return the VOLTAGE CONTROL T3 to the ZERO START RESET position then press the HV OFF pushbutton S3 The HV ON lamp 053 will go out 8 A successful test is indicated when the FAILURE lamp 052 does not light and no alarm sounds Final test result PASS EX FALL Comments Tester Approved E r A A PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 SECTION 7 0 STERILIZER CONTROLLER SET UP VERIFY ACCEPTABILITY Verify correct time and date YES Ly Verify calibration of sterilizer sensor devices 7 Verify global set points including correct factory configuration number YES C T NO Verify correct parameter settings for Factory Preset Cycles using the following table Cycle Sterilize Sterilize Type Temperature Time minutes 134 C 273 F 134 C 273 F 134 C 273 F V 9 13470 273 ravi F 134 C 273 F 122 8 C 253 F 122 8 2537 134 C 273 F Dry time in LIQUIDS cycle is liquid cool time
13. to change the number in the lower right corner to match the number determined earlier in Step 1 During calibration the asterisk button will toggle between tenths of a degree or whole degrees Press ENTER when the chamber pressure drops to the selected pressure temperature from the Steam Table Table 1 0 The printer will print a Calibration Report If the value drops below the desired pressure before the ENTER button is pressed press the ADV button and press and hold button 1 to build chamber pressure back to 32 0 PSIG Use the A to scroll to CALIBRATE CHAMBER HIGH and press ENTER Repeat Steps 14 and 15 Press the DOOR button to depressurize the vessel After 1 1 2 minutes press the DOOR button to retract the gasket The door can now be opened When all of the above steps have been completed turn power OFF at the electronic control cabinet and switch back to OPER Option available on units with Load Probe Selected PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 25 2 1 10 3 Set Cycle Parameters After cycle is selected Refer to Part User s Manual paragraph 3 3 2 3 scroll A to see the first cycle parameter see tables below Each parameter can be set by pressing ENTER then scrolling A or W and u
14. FACTORY ACCEPTANCE TEST _ ___ 7 Press the ENU or STER TEMP or STER TIME or DRY TIME button to enter the 9 cycle parameter menu 10 Press the ENTER button and then the up or down button Y to set the desired vacuum level at which to perform the vacuum leak test Press ENTER again to save this setpoint 11 Press the ADV button to to IDLE mode 12 With the door closed press the START button to start the Vacuum Leak Test 13 At Cycle Complete note PASS on the printout Final test result PASS EALO Printed Report Attached YES Comments Tester Approved PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus steriliz r com GP PSS5 Part V Fat 1 10 032509 FACTORY ACCEPTANCE TEST Page 8 6 3 Chamber MOEK If required perform chamber mapping as per the following procedures Location of allthermocouples used in the chamber mapping identified on the Chamber Map Layout YES Three typical are to be captured using 16 thermocouples conne chamber These three pa es must be repeated at 118 0 degrees Celsius for 30 minutes sterilization YES One typical vacuum cycle is capturedin the same manner as the three gravity cycles This cycle is to be set 132 0 degrees Celsius for 30 minutes sterilization YES e manner Thi
15. When small electric steam boilers are used the water supply pressure must be 50 110 PSIG to maintain the proper water level in the electric boiler Keep feed water valves open at all times during operation LACK OF SUFFICIENT WATER CAN RESULT IN BOILER FAILURE WARNING During operation keep drain valves closed Pump and boiler must be separated by check valves to avoid damage to the pump Safety valve s shall not be piped with a discharge line extension that is of smaller bore size than the outlet of the safety valve If discharge piping is added it must be supported so that strain is not placed on the safety valve 2 5 2 Water Refer to the Equipment Arrangement Drawing in Part IV Maintenance Manual for the water flow rate PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 9 Connect the sterilizer to a cold water supply line capable of dynamic supply pressure of 50 70 PSIG with a recommended water hardness of not more than 80 ppm Temperature of the water supply should not exceed 70 F If an optional vacuum pump is used water temperature should not exceed 60 F so that the pump achieves maximum efficiency 2 5 3 Electrical INSTALLATION OF PROPER ELECTRICAL SERVICES IS THE RESPONSIBILITY OF THE PURCHASER A QUALIFIED ELECTRICIAN
16. 194 0 D 24 4 15 22 03 187 3 D 15 9 15 21 19 254 2 D 20 2 15 20 19 199 6 D 10 1 15 19 41 200 9 D 7 5 15 19 25 256 1 D 20 1 15 18 25 252 5 D 18 1 15 18 04 204 8 D 5 1 15 17 04 211 8 D 1 1 15 16 41 252 0 0 20 2 15 15 41 AIR REMOVAL 15 15 21 238 4 0 10 5 15 15 21 238 9 D 12 5 15 14 22 178 9 D 0 0 15 13 21 AIR PURGE 15 13 20 D CHAMBER TEMPERATURE P CHAMBER PRESSURE 816 InHg CYCLE START 15 13 09 DRY 5 00 STER 15 00 STER TEMP F 273 0 CHARGE NO 0 DAILY LOAD NO 2 STERILIZER NO 1 pases ega 1 01 1996 CYCLE 1 VACUUM xxx MANUFACTURED BY PRIMUS STERILIZER COMPANY INC REV 2 034 SW DATE 7923 SW P N 58 0200 4 LAA A eee ee eee eee eee REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 9 32 56 12 23 2009 e SIGN l aera ere TEES CAL IBRATE CAL IBRATE CAL IBRATE JACKET TEMP LOW REFERENCE TEMP 240 0 Ee e TOTAL CYCLES 9 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 9 21 04 DATE 12 23 2009 SIGN deek CALIBRATE CAL IBRATE CAL IBRATE CAL IBRATE CALIBRATE H PRESSURE W REFERENCE PRESSURE PRESSURE 32 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 9
17. Manufacturer s Records The boiler requires a dedicated circuit as specified on its data plate Refer to the tags on the sterilizer s electrical boxes for the correct wiring connections TO AVOID POTENTIAL SHOCK HAZARDS PROVIDE A SECURE ELECTRICAL GROUND FOR THE VACUUM PUMP AND OPTIONAL BOILER ACCORDING TO NATIONAL TN ELECTRIC CODE NFPA70 STANDARDS SERVICE WIRING TO BOILER SHOULD BE IN ACCORDANCE WITH LOCAL CODES OR N E C REQUIREMENTS REFER TO THE WIRING DIAGRAM IN PART IV MAINTENANCE MANUAL PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 10 IMPROPER ELECTRICAL POWER CONNECTION SUBSTITUTION OF COMPONENTS OR MODIFICATIONS TO WIRING SYSTEMS SHALL VOID THE WARRANTY AND MAY LEAD TO DANGEROUS OPERATING CONDITIONS WARNING 2 61 Power Service for Optional Boiler Refer to the boiler manufacturer s installation operation and maintenance manual on electrical installation requirements The boiler requires a dedicated circuit as specified on the boiler s data plate Refer to the tags on the sterilizer s electrical boxes for correct wiring connections 26 2 Drain Sterilizers equipped with more than one waste water outlet should be piped separately to the floor drain Check local regulations regarding waste drain requirements such
18. No frayed wires YES CY NO Sterilizer wiring including the control box matches the wiring diagram YES NO Wire runs are straight secured and free of any sharp or hot objects that could damage the insulation YES ENO Low voltage wires run separate of high voltage wires YES Ax NO All seal tight flex connectors are adequately tightened to provide a water tight seal YES LY NO All DIN connectors are adequately tightened to provide a water tight seal YES ET Hi Pot Test succes E ted see paragraph 6 4 YES NO Boiler Voltage E Vacuum Pump Voltage NJ AR Problem Resolution Completed by e EP e E ca 4 4 Plumbing Inspection Verify Acceptability a All valves are in full upright position b All valves and tubing runs are straight and have been installed to promote proper drainage All piping fittings and tubing free of burrs and defects Inspect steam to chamber plumbing YES Inspect steam to jacket plumbing YES GEG inspect gasket plumbing YES ee Inspect drain plumbing YES inspect water supply plumbing YES LY Inspect boiler plumbing YES O Inspect all safety valves YES Inspect air in plumbing YES 24 NO Inspect powered door plumbing M Ga ed Problem Resolution PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer
19. 4 1 Loading Paper Cybertech Printer The following steps should be followed to load the printer with paper 1 Open the clear acrylic front cover of printer to access the paper take up compartment 2 f needed follow steps in 4 1 1 Unloading Paper From the Take Up Spool to remove any printed reports 3 Open the paper supply compartment and remove any unused paper and the paper core 4 Insert the new paper See Section 5 0 Recommended Spare Parts List into the paper compartment with loose end of paper exiting front of printer see Figure 4 1 1 Loading Thermal Printer Paper The front panel LED should be flashing Figure 4 1 1 Loading Thermal Printer Paper Cybertech Printer 5 Close the paper supply compartment with paper exiting printer and ensure that the paper is properly aligned The LED should now be ON continuously 6 Depress the REPRINT FEED switch to the REPRINT position switch If there is no image on the paper either the paper is in the printer backwards or the paper is not thermal paper Reverse the paper or replace with thermal paper to correct this condition PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 35 4 1 1 Loading Printer Take Up Spool 1 removable spool snaps between the two rotating discs see Figure
20. A manufacturer s data report for all types of electric boilers as required by the Provisions of the ASME Code Rules Section 1 USER Equipment owner persons client or parties having responsibility for the outcome of a particular type of sterilization process being done SECTION 2 0 STERILIZER DESCRIPTION 21 General PRIMUS Sterilizers are available in a multi functional Steam Sterilizer with Hi Vacuum and Gravity capabilities or as a Laboratory Lo Temperature Steam Sterilizer All units are available for installation either recessed through a wall or freestanding Freestanding sterilizers are cabinet mounted with stainless steel panels 16 X 16 20 X 20 and 26 X 26 cross section sterilizers have vertical manual or power doors Units larger than 26 X 26 are equipped with a power horizontal door Our sterilizers feature the PSS 500 MicroComputer control package with a digital printer The PSS 500 MicroComputer controls steam sterilizers with a pulsing pressure vacuum air removal system Visual indicators monitor all cycle phases with audible and visual cycle completion indicators It is designed for efficient sterilization with wrapped or unwrapped instruments dry goods and flasked liquids 2 2 Construction 2 2 1 Frame The vessel is secured to a welded structural frame The frame is constructed of carbon steel stainless steel available as buyer s option and covered with corrosion resistant paint It is mounted on t
21. Refer to the architect s approved drawings for location and vessel orientation b I additional vertical clearance is required to move the unit into the wall opening lower the vessel by screwing the feet counterclockwise into the frame Place the provided metal footpads under the adjustable feet to distribute the point loads and stabilize the sterilizer 1f seismic anchoring is required a drawing will be provided The installation instructions are attached to the drawing d Adjust the feet by screwing them clockwise or counterclockwise in the frame until the sterilizer chamber is level and centered in the wall opening Use a carpenter s bubble level front to rear and side to side on the chamber floor to level the sterilizer Repeat the process periodically during the installation ACCURATE LEVELING IS CRITICAL TO THE SAFE AND EFFICIENT OPERATION OF THE STERILIZER WARNING 2 If transfer carriages are used align the height of the transfer carriage with the bottom of the NOTE chamber e I applicable position the seismic anchor plates as depicted in the drawing and anchor to the floor through the holes provided in the plates f After rough positioning and initial leveling of the sterilizer install fascia panels to verify the position of the unit in the wall opening Adjust placement of unit until fascia panels are centered over wall opening and the back of the panels are flush and straight in relation to the wall The panel mou
22. SURGE SUPPRESSOR mE 3 1500153 4 BRUMFIPRD 7AGO 120 RELAY POWER 240VAC 30A WATER PUMP 5 500005 AIREAK T11 62 5 00A 03 20AL V SWITCH CIRCUIT BREAKER SPST POWER ON OFF 5 500003 CHICAGO MINI 9323532 PILOT LIGHT 125VAC RED LENSE POWER ON OFF VISUAL INDICATOR 6 50004 MECHATRONICS MDHO6DL5 M FILTER LINE ITPHASE SAMP NOISE FILTER 8 500020 LITTLEFUSE 846S 354002GY FUSE HOLDER 2 SYSTEM PROTECTION _ 8 500030 IBUSSMAN 28 055 FUSE 1 2AMP 250V SYSTEM PROTECTION 9 500224 POWER ONE 512 SUPPLY 5VDC 4 15VDC POWER SUPPLY 12 500029 5 846S 354002GY FUSE HOLDER 2 FUSE PRINTER POWER SUPPLY PROTECTION 12 500145 BUSSMAN AGC 1 FUSE 1AMP 250V FAST ACTING PRINTER POWER SUPPLY PROTECTION 13 500069 POWER ONE 24 1 2 POWER SUPPLY 24VDC THERMAL PRINTER POWER SUPPLY 15 500537 CORNELL DUBLIEF 380LX223M035A042 22000 UFD 35VDC CAPACITOR 16 50055 120D10 JRELAY SOLID STATE 5 24 120V IWATER QUENCH CR 24 16 500286 NASON TM 1A 110R HR SWITCH TEMP BR SETTING 110R WATER QUENCH TS 24 unm 17 463265 BURKERT 100463265 VALVE SOL BR 1 4 STM WTR AIR IWATER QUENCH SV 24 19 500775 Omron 120010 BELAK SOLID STATE 5 24 120V WATER TANK 28 400116 22 G40AC5 RELAY OUTPUT 120VAC 3AMP MASTER POWER 30 400117 22 5 RELAY OUTPUT 240VAC N C 3AMP JPOWER CONTROL __36 1500287 NASON SM 2A 10R HR EP SWITC
23. 04 35 DATE 12 23 2009 wT SIGN Zerda e aus dise CAL IBRATE CAL TBRATE CAL IBRATE CAL IBRATE CALIBRATE LOW PRESSURE PRESSURE 0 0 CALIBRATE 0 PSIG TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 9 03 53 DATE 2 12 28 2009 SIGN diraz CAL IBRATE CAL IBRATE CALIBRATE LOW PRESSURE PRESSURE CALIBRATE 0 PSIG ara eto set ae So paa TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 11 11 23 DATE 12 23 2009 oo CAL IBRATE CAL IBRATE IBRATE CAL IBRATE CHAMBER TEMP HIGH REFERENCE TEMP 280 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 094 3 SW DATE 7923 SW P N 58 0200 STERILIZER 1 TIME 11 11 19 DATE 12 23 2009 niu CAL IBRATE CAL IBRATE CAL IBRATE CAL JACKET TEMP HIGH REFERENCE TEMP 280 0 REF a gite c RS TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER TIME 10 15 24 DATE 12 23 2009 se DEAT CAL IBRATE CAL IBRATE a IBRATE CAL IBRATE CHAMBEA TEMP LOW REFERENCE TEMP 240 0 aot ee te ee TOTAL CYCLES 9 JOB NUMBER 90 9 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL APPENDIX A MANUFACTURER S RECORDS PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS
24. 132 2 C or 270 F when heat well is used Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Jacket temperature has stabilized press ENTER to store Jacket High Temperature PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 22 CALIBRATE CHAMBER TEMPERATURE HIGH STEP 24 Use the touchpad arrows A Y to scroll to CALIBRATE CHAMBER HIGH and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows to increase or decrease the number to match the High Temperature Reference suggested 132 2 C or 270 F when heat well is used Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Jacket temperature has stabilized press ENTER to store Chamber High Temperature CALIBRATE LOAD TEMPERATURE HIGH STEP 25 Use the touchpad arrows to scroll to CALIBRATE LOAD HIGH and press ENTER to select A number will appear in the lower right co
25. 2 TEST VAC equivalent to phases of the VACUUM Cycle FIGURE 3 5 1 GRAVITY and VACUUM CYCLES PRIMUS Sterilizer Company LLC 117 5 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 9 H 5 H F E O A NE O T S O C A E T R V L pN elu uw l G HIE a 7 R A E G O S al a M AJ BE OLO ul E M S JAJ E E 5 1 12 TIRINIL C T g T T E TIME 1 Heat Load phase requires a Load Probe 2 Liquid Cooling requires Compressed Air to Chamber FIGURE 3 5 2 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET ABOVE ATMOSPHERE PRESSURE PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 10 H 5 LC E T 9 GIO A E O ei KO 1 OC A R L L DN W L R G O G E 2 R D E E 5 G G LM S A E P U eut R E T E E ATMOSPHERIC PRESSURE TIME 1 Heat Load phase requires a Load Probe 2 Liquid Cooling requires Compressed Air to Chambe FIGURE 3 5 3 LIQUID CYCLES WITH SL
26. 254 0 D 19 3 11 32 46 258 3 D 18 1 11 31 45 lt STERILIZE gt 235 9 0 9 5 11 30 49 233 5 0 8 11 29 50 167 3 D 0 1 11 28 49 AIR PURGE 11 28 48 D CHAMBER TEMPERATURE CHAMBER PRESSURE PSIG InHg CYCLE START 11 28 37 DRY 3 00 STER 15 00 STER TEMP F 253 0 CHARGE 10 2 DAILY LOAD 0 4 STERILIZER 1 12 30 2009 CYCLE 6 GRAVITY ORR TOK Se dO KOO FR RK MANUFACTURED BY PRIMUS STERILIZER INC OMAHA NE REV 2 084 SW DATE 7923 SW P N 58 0200 17 418 DOOR OPEN 11 27 48 DOOR OPEN 15 48 08 SIGN erria 185 1 D 0 0 15 46 54 COMPLETE 15 46 58 UNSEAL DOOR GASKET 186 5 D 0 6 15 46 32 187 2 D 25 6 15 46 13 AIR IN 15 46 13 190 2 D 25 8 15 45 26 194 2 D 26 0 15 44 26 198 6 D 26 2 15 43 26 189 2 D 24 6 15 42 25 194 7 214 5 D 0 2 15 40 25 216 8 D 0 4 15 40 21 273 0 D 81 5 15 39 21 EXHAUST 15 39 21 272 9 D 31 6 15 39 21 273 0 0 81 4 15 38 27 273 1 D 31 9 15 37 27 273 1 D 31 2 15 36 27 272 9 D 31 3 15 95 26 273 0 0 31 2 15 34 25 273 2 D 81 2 15 33 24 273 0 D 31 2 15 32 24 272 9 D 34 4 15 31 24 272 9 D 31 5 15 30 24 273 1 D 81 7 15 29 23 273 3 D 31 4 15 28 22 273 3 D 31 0 15 27 22 272 8 D 31 2 15 26 22 273 2 D 31 3 15 25 21 273 1 D 30 9 15 24 20 lt STERILIZE gt 271 5 D 30 2 15 24 03 262 1 D 24 2 15 23 08 HEAT CHAMBER 15 22 04
27. 3 1 shows the paper coming off the top of the roll rather than from the bottom Feed the paper forward while pressing the FEED button until paper feeds correctly through the front of the printer PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 40 PAPER FRONT PANEL CIRCUIT a ROLL PRINTER HOUSING TE HEN FEED PAPER ROLLER PAPER SPOOL TRAY SLIDE OUT Figure 5 3 3 1 Paper Loading 5 Carefully push the printer back into the operating position This completes paper loading for the printer 5 3 4 Ribbon Replacement 1 Remove the new ribbon cartridge from its plastic wrap reference Part Maintenance Manual Spare Parts List 2 Tighten the ribbon on the new cartridge by rotating the ribbed wheel on the front of the ribbon cartridge clockwise until the ribbon is taut 3 Remove the old ribbon by placing a finger in the notched portion of the upper left corners of the paper slot marked PULL refer to Figure 5 3 4 1 Printer Ribbon Replacement Note the relationship of the paper ribbon and print head as the old ribbon is removed 4 Press the FEED push button to run out 2 to 3 inches of paper Slip the new ribbon over the paper and gently push the cartridge in place so the ribbon is positioned between the pape
28. 4 2 4 TEST VAC CYCLE PARAMETERS rra 29 4 2 5 VAC LEAK TEST CYCLE PARAMETERS rrura 30 PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 LIST OF FIGURES AND TABLE Page iv THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 5 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 1 SECTION 1 0 INTRODUCTION TO USER S INFORMATION 11 Background The PSS Steam Sterilizer is designed for a wide range of sterilizing applications suitable for clinical laboratory industrial and biopharmaceutical use The sterilizer features fully automatic computer controlled operation of all cycles with application for processing the following items 1 Wrapped or unwrapped instruments 2 Vented glassware and flasked liquids 3 Culture media 4 Laboratory supplies 5 Other temperature and moisture stable materials 6 Low Temperature Media The Control System is designed to be user friendly with straightforward operation Any of the four available cycles VACUUM GRAVITY LIQUIDS or TEST VAC have settable parameters that can be configured by the operator and stored in cycles 1 7 cycle eight is reserved as a test cycle The cycle parameters
29. 5 2 Thermal Printer with Take Up Reel Keltron Optional The printer is located on the fascia panel near the Operator Interface All printer operating controls are located on the front of the printer e e 2 DAILY LOAD NO STERILIZER NO CYCLE 1 VACUUM sf ese he he fe fe fe ae ae he fe le fe ae ae he he fe le kkk MANUFACTURED BY PRIMUS STERILIZER COMPANY INC SW DATE XXXX fe fe fe fe fe fe fe fe fe fe fe fe fe EK le XX XXX Figure 5 2 1 Thermal Printer Front Panel Optional Keltron PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 35 5 2 1 Printer Indicators and Control POWER ON indicator The green LED labeled PWR is on if power is applied to the printer Paper Out Printer Ready indicator The yellow LED labeled EOP provides the following 1 When the yellow LED is lit the printer is ready to print 2 When the EOP yellow LED is lit and blinks at 1 second intervals the printer is out of paper The full buffer memory is indicated with a rapid blinking rate 3 Two membrane switch buttons are located on the front panel These buttons are identified as FEED and TEST The functions of these buttons are as follows
30. 9 STEP 10 STEP 11 STEP 12 STEP 13 Press and hold button 1 until there is at least a ten 10 pound reading on the chamber pressure gauge Press and hold button 4 until a reading of 5 inches of vacuum is registered on the chamber pressure gauge Repeat Steps 2 4 three times increasing the vacuum by five inch increments for each cycle This will result in a final vacuum reading of twenty inches 20 Use the A V to scroll to CALIBRATE JACKET HIGH and press ENTER Charge the chamber to 32 0 PSIG and press ENTER number representing temperature will appear in the lower right corner of the touchpad LCD Use the arrows A V to change the number in the lower right corner to match the number determined earlier in STEP 1 During calibration the asterisk button will toggle between tenths of a degree or whole degrees Press ENTER when the chamber pressure drops to the selected pressure temperature from the Steam Table Table 1 0 The printer will print a Calibration Report LOAD TEMP may be calibrated at this point Start from Step 5 using CALIBRATE LOAD HIGH If the value drops below the desired pressure before the ENTER button is pressed press the ADV button and then the 1 button to build Chamber pressure back to 32 0 PSIG Use the to scroll to CALIBRATE JACKET HIGH and press ENTER Repeat Steps 6 and 7 Press the DOOR button to de pressurize the vessel After 1 1 2 minutes pr
31. A RAPID CHANGE IN PRESSURE BETWEEN THE CONTENTS OF PARTIALLY VENTED OR SEALED CONTAINERS AND THE CAUTION PRESSURE BEING RELIEVED IN THE CHAMBER RAPID CHANGES MAY LEAD TO EXPLOSIONS OF SEALED GLASS CONTAINERS SLOW EXHAUST ALSO ALLOWS MORE COMPLETE REMOVAL OF VAPOR CREATED DURING STERILIZATION OF LIQUIDS gt Packs requiring an identical exposure cycle may be sterilized in the same load Loading procedures must allow for free circulation of steam around each pack Materials capable of holding water such as solid bottomed pans basins and trays should be arranged normally on their sides so that if water is present the water will drain out Placing packs with metal items above linen items should be avoided Never obstruct the drains in the bottom of the chamber Shelving or other supports must be used to raise the load above the bottom of the chamber The load should be positioned to avoid contact with all chamber surfaces including door s so that steam penetration to the load is not obstructed PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 19 311 Unloading the Sterilizer LOADING CARTS SHELVING AND THE INTERIOR OF THE STERILIZER ARE HOT CARE MUST BE TAKEN TO AVOID SKIN CONTACT GLOVES AND OTHER PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE WORN WHEN WARN
32. AND REPAIR OF ELECTRONIC DEVICES SHOULD INSTALL AND USE THE CONFIGURATION EPROM ONCE INSTALLED THE CONFIGURATION EPROM ALLOWS BYPASS OF ALL WARNING INTERLOCK CONTROLS FOR INSTANCE STEAM MAY BE INJECTED INTO THE CHAMBER WITH DOORS OPEN ALWAYS TURN OFF THE ELECTRICAL POWER TO THE STERILIZER BEFORE PROCEEDING WITH EITHER OF THE FOLLOWING REMOVAL OR INSTALLATION OF AN EPROM e SWITCHING BETWEEN EPROMS WARNING PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 18 PREPARATION STEP 1 STEP 2 Turn power off at the Control Cabinet Open the cover on the Control Cabinet and locate the two Electronic Controller circuit boards The SBC196 board is located on top of the A D Revision 2 0 Board see Figure 2 1 10 1 Move the EPROM Selector Switch S1 to CAL J1 5 VDC 15 VDC Supply Voltages O J2 Not Used J6A 5 0640 J3 Keypad Display Interface SB196 BOARD J4 Not Used 15 J6A Printer Pins 2 amp 3 e J7 Input Output Communications E J8 Pressure Input ES J9 3 or 4 wire RTD Input Chamber i J10 3 or 4 wire RTD Input Jacket J11 3 or 4 wire RTD Input Load J12 EPROM Communication Cable oper en ca JP5 JP6 amp JP7 Shunt Jumper f
33. Definitions rss 8 2 1 4 Testing Me Bu sivas M d 11 2 1 5 INDUS EE 12 2 1 6 Printer Rala 13 2 1 7 Sensor Diagnostics rra 13 2 1 8 Entering EEPROM DIAGS MG rru 14 2 1 9 Entering CALIBRATE Menu rr 17 2 1 10 Easy Cal Procedures cetur pa ea EXER earen rrean 17 2 1 10 1 CALIBRATING CHAMBER 0 18 2 1 10 2 Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat Source eene 22 2 1 10 3 Set Cycle Parameters rra 25 2 2 Vacuum Leak Test Optional rr 28 3 0 TROUBLESHOOTING rrua 29 3 1 ie dase ga Bta a Uc Hd denne 29 3 2 siege ES 30 3 3 SET MEE 30 3 3 Effluent Sterilizer Error Handling Procedure 33 4 0 PRINTER PAPER REPLACEMENT essere nennen nennen 34 4 1 Loading Paper Cybertech 34 4 1 1 Loading Printer Take Up 35 4 1 2 Unloading Paper From The Take Up 35 4 2 Paper Replacement Optional Keltron Printer 36 5 0 RECOMMENDED SPARE PARTS LIST rss 38 6 0 DRAWINGS AND BILL OF MATERIALS aaa ana 40 6 1 Equipment Eayoll cele ean aria atarra 40 6 2 Major Plumbing Lists n 40 6 3 Piping and Instrument DIOT rra 40 6 4 E
34. Dry time in LIQUIDS cycle is liquid cool time ANY CYCLES WITH SETTINGS OTHER THAN THOSE LISTED ABOVE MUST BE VALIDATED BY THE END USER CAUTION Table 3 2 1 FACTORY PRESET CYCLES PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 5 3 3 Factory Preset Cycle Description The following describes the Factory Preset Cycles as depicted in Table 3 2 1 Factory Preset Cycles for Gravity Vacuum Liquid Test Vac and Vacuum Leak Test GRAVITY Cycle VACUUM Cycle LIQUIDS Cycle GP PSS5 Part 111 7923 1 07 063008 When a GRAVITY Cycle is selected air removal is accomplished by a gravity air purge providing a rapid cycle with very fast temperature rise GRAVITY cycles are appropriate for loads where air removal from porous materials packs etc is not required The sterilize phase is followed by a fast exhaust until the chamber pressure drops to at or below atmospheric pressure 0 0 PSI Drying is achieved by drawing a vacuum in the chamber hence removing steam and condensate through the chamber drain After the drying phase time has elapsed and the chamber pressure is at or below atmospheric pressure the indicator lights and the buzzer indicates completion and the door gasket is automatically retracted If the door gasket does not retract fully pressing t
35. Inspection The following items should be checked prior to installing the sterilizer Access Clearance A minimum of 18 on all sides and 24 on top Utility Service Lines Check the Equipment Arrangement Diagram for supply line sizes pressure and other utility requirements Water Supply Backflow prevention is by others Check local codes for requirements The sterilizer is not equipped with a vacuum breaker or backflow prevention device Shutoff valves should be installed in steam and water supply lines near the sterilizer This will enable the sterilizer to be serviced without shutting off the building supply Disconnect switches capable of being locked in the OFF position must also be installed in electric supply lines near the sterilizer Electrical Requirements Sterilizer Controls Terminal box for 120VAC 50 60 Hz 10 amp PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 2 Steam Supply Line WARNING GP 555 Part 11 7923 1 07 070208 Provide dedicated circuit of quality suitable for computer to sterilizer If optional boiler is specified do not share the service Verify that the building steam supply line is well drained and trapped This will ensure condensate free steam between 97 and 100 saturated vapor to the steriliz
36. Instruments The standard strip printer provides an alpha numeric printout of cycle identification cycle parameters date time chamber temperature chamber pressure and alarm statements on 214 wide single ply thermal or impact printer paper Additionally a circular chart recorder may be provided when graphical or continuous multi channel recording is required 2 2 14 Accessories Loading equipment Bottom shelf with adjustable shelf ves or loading cart s with transfer carriage s Integral Electric Steam Generator Boiler used when house steam is not available Boost Pump used to increase water pressure in areas that do not have sufficient water pressure PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 9 SECTION 3 0 SAFETY FEATURES 31 Door Pins On horizontal sliding doors security of the door is maintained by multiple two inch stainless steel pins which slide into stainless steel receivers Pins and receivers are aligned along both vertical edges of the door The number and size of pins and receivers on each side are dependent upon vessel size Vertical doors slide up and down in milled grooves in the stainless steel headring When closed the door is surrounded on all four sides by a retaining angle The chamber and door mechanism
37. Manufacturer 2 Manufacturedfor STOCK Name and address of Purchaser 3 Location of Installation Name and address 4 Type __ HORIZONTAL JACKETED VESSEL 17413 Horiz vert or sphere Tank separator jkt vessels heat exh etc Mfg s ser al No K4410 5618 2768W11 2313 2009 CRN Dwg No Natl Bd No YrBult 5 ASME Code Section VIII Div 1 2007 A08 2148 N A Edition and Addenda date Code Case No Special Service per UG 120 d Items 6 11 incl to be completed for single wall vessels jackets of jacketed vessels shell of heat exchangers or chamber of multi chamber vessels 6 Shell a No of course s ONE 6 Overall length ft amp in 3 7 8 Long Joint Cat A Circum Joint Cat A B amp C Heat Treatment eoim Leng OTEA Type Fh Spot Nove neo Ful Spot None Ef Temp Time 1122221 3 78 SA240 304 135 0 7 NONE pok 7 A3 J Piter iud ias ELA ame toc VN EHE mew Se SP BO BTT Location Top eae ottom Ends n Gor eren Keuse Ratio al o BEE AE If removable bolts used describe other fastening N A Mat Spec No Grade size No 8 Type of jacket TYPE 1 Jacket Closure d 1 amp e 2 Describe as ogee amp weld bar etc if bar give dimensions If bolted describe or sketch 9 MAWP 45 psi at max temp 300 K Min design metal temp 2
38. SHOULD MAKE CONNECTION STERILIZERS WITH OPTIONAL BOILER FEEDWATER PUMP OR VACUUM PUMP REQUIRES WARNING MULTIPLE POWER SOURCES Connect the primary sterilizer control to an electrical disconnect located in the same space as the equipment This must be a dedicated circuit of 120VAC 10 amp 60 Hz single phase If a dedicated circuit is not used interference to the computer may result Location of the primary electric service box on the sterilizer is indicated in the Equipment Arrangement Drawing in Part IV Maintenance Manual 2 6 Connecting Utilities with boiler Refer to the Piping and Instrumentation Diagram for connection of the water supply If the optional steam boiler is used treated water should be connected directly to the feed pump on the boiler CONSIDERATION SHOULD BE GIVEN TO THE EFFECTIVENESS OF THE BOILER S WATER LEVEL CONTROL WHEN HIGH PURITY WATER IS USED ENSURE THAT THE TYPE OF LOW WATER LEVEL CONTROL DEVICE IS SUITABLE FOR USE WITH HIGH CAUTION RESISTANCE WATER HIGH PURITY WATER SYSTEMS WORK BEST WITH FLOAT LEVEL CONTROLS BEFORE OPERATING THE STERILIZER BOILER SYSTEM ALWAYS REFER TO THE MANUAL THAT IS SUPPLIED BY THE MANUFACTURER OF THE BOILER CERTAIN BOILER CLEANING PRODUCTS WILL CAUSE DAMAGE HEATING ELEMENTS REFER TO THE MANUAL SUPPLIED BY THE MANUFACTURER OF THE BOILER CAUTION If the sterilizer is fitted with a steam generator boiler refer to the boiler manual provided in Appendix A
39. STERILIZER COMPANY LLC 117 South 25 Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer General Information Installation User s Manual V196 controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix i TABLE CONTENTS APPENDIX A MANUFACTURER S RECORDS 10 1 Heat Records 10 2 0 18 10 3 Boiler Manual U 2l PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix i THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page A 1 APPENDIX A Manufacturer s Records 10 1 Heat Records Manufacturer s
40. TIMEOUT 20 00 HEAT CH TIMEOUT 20 00 CHAMBER TO DRAIN 0 0 SERVICE CYCLES FACTORY CONFIG JACKET OFFSET UNDERTEMP ALARM OVERTEMP ALARM LIQUID MAX PRES LIQUID MAX TEMP 2 MINIM DRY TIME MINIM STER TIME HI LIMIT PSIG GASKET RETRACT GASKET CHARGE 0 10 TEMPS IN FAHRENHEIT TOTAL CYCLES 4 JOB NUMBER 17 413 REV 2 034 SW DATE 7923 SW P N 58 0200 STERILIZER 1 13 07 36 SG GO GO GO GO GO GU GO KO GOA en rl GO ZO KK b GO DATE 42 30 2009 DOOR OPEN 12 58 45 12 58 44 AUTOMATIC POWER UP 12 30 2009 POWER 19 35 04 CYCLE 8 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 4 OF POSTVACS 1 DRY POINT 10 0 OF PRE VACS 3 VAC TIME 1 00 PREVAC VAC POINT 10 0 PURGE TIME 2 00 PRECHARGE PRESS 20 0 DRY TIME 2 00 STERILIZE TEMP 273 0 STERILIZE TIME 3 30 TYPE TESTVAC CYCLE 8 CYCLE 7 FINAL RAMP SLOPE HALF RAMP TIME SLO EX RAMP 5 0 30 2 SLO EX END POINT 0 0 0 0 2 e GO GO OO OF PRE VACS PREVAG VAC TIME PREVAC POINT PURGE TIME PRECHARGE PRESS 10 0 LIQ COOL TIME 15 00 STERILIZE TEMP 253 0 STERILIZE TIME 30 00 TYPE LIQUIDS CYCLE 7 CYCLE 6 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 0 0 0 0 0 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 0 VAC TIME 0 00 VAC POINT 0 0 PURGE TIME 2 00 PRECHARGE PRESS 10 0 DRY TIME 30 00
41. _ VE NNNM Caws cm brain capaciy adequate Ppesspdpoey T 5 Unitschects Door properly opens closes lowers and latches smoothly Door switches adjusted correctly il Chamber strainer in place il Rack and shelves loading cart operates properly Pumps running in correct direction Vnitproperyleveled do PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 12 c Cycle Operations Unit powers up correctly Typical cycle run PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART Ill USER S MANUAL PSS 500 Controls Software Version 7923 June 30 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation an
42. after loading unloading provide an additional margin of safety especially on double door units In addition the operator can start a cycle without physically closing the opposite side door NOTE The function of the Operator Panel DOOR button is dependent on the following MANUALLY OPERATED VERTICAL SLIDING DOORS A SINGLE DOOR MODELS Completion of cycle will cause automatic retraction of the door gasket so the door may be opened If door gasket does not retract pressing the DOOR button should provide the vacuum required to retract the gasket so the door may be opened If the DOOR button must be used to open the door equipment failure may have occurred Inform maintenance personnel To Operate Press and hold until door gasket begins release about two seconds B DOUBLE DOOR MODELS Completion of cycle will cause automatic retraction of both door gaskets Load A side and Unload B side so either door may be opened If door gasket does not retract pressing the DOOR button should provide the vacuum required to retract the gaskets so the door may be opened If use of the DOOR PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 15 button is required inform maintenance personnel To Operate Press and hold until door gasket begins release about two se
43. and definitions explain the setpoints menu found in Figure 2 1 3 1 Diagnostics Menu PASSWORD JOB_NUMBER STERILIZER_NUM CHARGE_GASKET RETRACT_GASKET CHAMBER TO DRAIN DELTA T JACKET OFFSET OVERTEMP ALARM OFFSET UNDER TEMP ALARM OFFSET HI LIMIT PSIG MAX LIQUID TEMP MAX LIQUIDS PRESSURE MIN STERILIZE MINIMUM DRY TIME HEAT CHM TIMEOUT PRECHARGE TIMEOUT Selectable number from 0 meaning no password set to 32123 The PASSWORD prevents the cycle parameters from being changed Selectable number from 90 0 to 21 999 Factory setting For users with more than one sterilizer A means of sterilizer identification Time spent charging the gasket before gasket pressure switch input is checked Time spent retracting the gasket This is compensation for the difference between the chamber temperature compared to the drain temperature typically less than 3 C Applied to the STERILIZE TEMP This is where the jacket will maintain its temperature The number of degrees above STERILIZE TEMP at which an alarm will alert the user The number of degrees below STERILIZE TEMP at which an alarm will alert the user The maximum pressure during sterilization that is allowed for non liquid cycles The maximum allowable STERILIZE TEMP for liquids cycle The maximum allowable pressure during sterilization of liquid cycle before all steam to chamber is turned off The minimum a
44. heat records are provided where applicable for sanitary fittings Heat records provide a record of the components of the stainless used in the development of the sanitary fittings 10 2 0 16 A Form 0 1 Manufacturer s Data Report for Pressure Vessels that registers this unit with the National Board of Boiler and Pressure Vessel Inspectors follows 10 3 Boiler Manual or Steam to Steam Generator If your sterilizer has an optional stainless steel boiler or a steam to steam generator installed than the manufacturer s Installation Operation and Maintenance Manual and the U 2 applies to boilers only specific to your unit will follow PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page A 2 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 FORM U 1 MANUFACTURER S DATA REPORT FOR PRESSURE VESSELS As Required by the Provisions of the ASME Code Rules Section VIII Division 1 1 Manufactured and certified by PRIMUS STERILIZER LLC 3707 MAIN GREAT BEND KS 67530 ZAZ ie A aaa Ea and address of
45. of the eight stored programs are held in non volatile memory for instant recall by the operator at the touch of a button ZA Applications that require operating temperatures below 110 1 C e g AGAR require the Lab Lo Temperature option The intended use of this option is not for reprocessing items for NOTE direct patient contact CYCLES THAT HAVE BEEN MODIFIED FROM FACTORY PRESET VALUES MUST BE VALIDATED BY THE END USER WARNING 1 2 Scope This manual provides information and procedural steps for the supervisor and the operator The sterilizer is designed to process goods using the cycles described in this section Preventive maintenance is essential to safe and effective use of the sterilizer Refer to the Part Maintenance Manual for complete details 1 3 Purpose The purpose of this manual is to present important information on the setup and usage of the PRIMUS Sterilizer These procedures are important to ensure safe operation of the sterilizer and to provide sterile products PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 2 SECTION 2 0 CONTROL PANEL OPERATING INSTRUCTIONS Primus sterilizers may have either a horizontal or vertical touchpad 2 1 Vertical Touchpad The vertical touchpad contains a Liquid Crystal Display LCD and is stand
46. only Both sides will present identical messages at all times NOTE b Alternately if the door on the A side is to be opened the DOOR button on the A side must be pressed Once pressed the gasket on the B side immediately reseals the B door When the B door is resealed the A door gasket retracts and the A door may now be opened This sequence of events occurs rapidly POWER OPERATED VERTICAL SLIDING DOORS A SINGLE DOOR MODELS Completion of cycle will automatically retract the door gasket Once the door is fully open the power door will close by pressing the DOOR button until the door is completely closed The DOOR button must remain pressed until the door completely closes 24 All Vertical Sliding Power Doors feature Mushroom Button as standard or a Kick Panel as option used as the DOOR button NOTE ZA The power door cannot be opened once the door gasket is charged and the cycle has started the door can only be opened at the end of a cycle after the door gasket is retracted NOTE PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 16 POWER OPERATED HORIZONTAL SLIDING DOORS A SINGLE DOOR MODELS Horizontal Power Door models always requires pressing the DOOR button to open or close doors Completion of cycle will automatically retra
47. pressure check flange assembly again for leaks Contactor Terminals 50 25 Ib in 60 45 16 Jw Avoid use of chemical cleaning compounds Follow maintenance instructions provided with the boiler egi A Division of Sussman Automatic Corporation dle ertza Ee I LUMAN 43 20 34th Street Long Island City NY 11101 718 937 4500 800 238 3535 bd ELECTRIC BOILERS Fax 718 937 4676 www sussmanboilers com Email seb sussmancorp com 9067033 10118 9 5 3uUnssaud SNILVH3dO JUAT 302 YOLOVINOS 24 9 ma 18 Q LHM GATIKA SY 910 3705 3snd O ONE 99 0 1 HOLIMS SO ddO NO ma 2018 Deien OJO OIQ LINON 503711089 91419313 lUd vbzsa LINDYID TOHINOO WV3H9VIO 413834 TVnNVW QHVvO8S od n zi 10ULNO9 Pe YHOLOVLNOO NYO 2 S38OHd z ri SLNSWSYINDAY LNdNI ININA 31V 1d3WVN 3108338 ONIIV3H ALON COE ONISIM D HOlOVINOO SNISIM AHO1OV3 i 1 Sussman ES 24A FORM P 2A MANUFACTURERS DATA REPORT FOR ALL TYPES OF ELECTRIC BOILERS As Required by the Provisions of the ASME Code Rules Section i 2 PART To Be Completed by the M
48. solenoid before making electrical connection b The water feed circuit should be wired to the Pump Caution Control terminal block or junction box provided Boilers are susceptible to lightning damage c Motors rated greater than 1 3HP or are not 120VAC because of plumbing water lines Industrial ing e EEE A bad LOAN e ua Amperage Wire Size For correct sizing refer to the recommendation at your service entrance label on the boiler located next to the field wiring Consult your contractor or electrical dealer terminals This label states the wire size AWG or MCM minimum temperature rating 90 C and conductor material copper only Deviation from this information may result in improper or unsafe boiler operation 4 The unit is completely pre wired and tested If a separate control circuit is used it should be connected at the control circuit terminal block 420 1 50 60 1 CONT CKT T BLOCA WAITE i MAIN TO d Series 20A 24A BOILERS SINGLE PHASE 208 240 50 60 SWITCH T FUSE SUPPLIED ON BO CEAS WITH SUFFIX a LEVEL CONTROL FEED WATER SOLENOID THREE PHASE 208 240 3 50 60 1 1 1 a ca 23 HIGH OPERATING CIMT CONTROL CONTROL 3 POLE CONTACTOR 4 POLE CONTACTOR EE ner 3PH ELEMENT 1 PH ELEMENT LEGEND FIELD WIRING FACTORY WIRING Typical Wiring Diagram 20A 24A Replacement He
49. the Equipment Arrangement drawing in the Maintenance Section of this manual Electric Steam Boiler Drain On the side of the Electric Steam Boiler is a 1 2 inch NPT shutoff For units with a electric valve This must be piped to a 1 2 inch ODT drain terminal Steam NOTE If a hot blow down is performed on the electric steam boiler the drain line must be connected to a receiver capable of withstanding 212 F 100 C water If a cold blow down is performed the connection to a standard drain is acceptable See User s Manual and local codes for more information on blow down IMPORTANT Sizes shown are service connections only Building drain lines must be increased by one pipe size to provide for sufficient flow rate PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 4 SECTION 2 0 INSTALLATION LACERATION HAZARD USING PLIERS OR OTHER CLAMPING DEVICE HOLD THE BANDING STRAP WHILE IT IS BEING CUT THIS WILL HELP AVOID INJURIES TO EYES AND HANDS WHEN TENSION IS RELEASED ALWAYS WEAR PROTECTIVE EYE GOGGLES WHEN CUTTING STEEL WARNING 5 BANDS PROTECTIVE PLASTIC COVERING SHOULD BE REMOVED SLOWLY TO REDUCE THE LEVEL OF CAUTION STATIC DISCHARGE 21 Stabilizing and Leveling 2 1 1 Recessed Model a Move the sterilizer into position
50. the chamber steam supply port The LAB LOW T CUTOFF point must be set to a higher temperature than the set point for the STERILIZE TEMP of the sterilize phase of the cycle For example if the set point of STERILIZE TEMP of cycle 1 is 105 1 C 221 2 F the LAB LOW T CUTOFF value in the configuration mode must be set to 105 1 C 221 2 F or higher For setting the LAB LOW T CUTOFF value please refer to the maintenance manual THE LABORATORY LO TEMPERATURE CONTROL FEATURE IS NOT INTENDED FOR REPROCESSING REUSABLE MEDICAL DEVICES CAUTION 3 4 2 Optional Effluent Control For installations where bio hazardous material of chamber i e product effluent condensate and vapor cannot be discharged from the chamber prior to completion of the sterilization cycle without treatment Chamber steam condensate is held inside the chamber throughout the sterilization cycle Steam enters the chamber from the bottom of the chamber to ensure that the condensate is kept at the sterilization temperature throughout the cycle Vacuum is pulled from the top of the chamber through a 0 2 micron filter to ensure adequate filtration before the drain 3 4 3 Compressed Air Over Air over cooling incorporates air over pressure during the cooling phase to ensure that the liquid media does not boil over when steam pressure is removed Steam is displaced in the chamber PRIMUS Sterilizer Company LLC 117 5 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 in
51. the control must be pushed before boiler will begin developing pressure Do not push reset until boiler has filled with water The use of chemical boiler cleaning compounds in these boiler voids all warranties unless approved by manufacturer Some compounds will damage copper sheathed heating elements to shorten useful life MAINTENANCE CAUTION Hazard of electrical shock Disconnect all power before working on boiler Sussman Electric Steam Boilers are designed for years of trouble free performance To establish a good preventative maintenance program we suggest that the building maintenance man or engineer familiarize him self with these simple rules 1 The use of chemical boiler cleaning compounds voids all warranties We recommend that a reputable firm of water treatment engineers be consulted regarding conditioning boiler water Proper selection must be made of a compound to prevent damage to copper sheath heating elements 2 The sight glass should be checked daily to ensure that boiler has adequate water 3 A monthly inspection should be made on the internal wiring All electrical connections should be checked for tightness A check for water leaks should also be made and any loose fittings immediately tightened 4 Every four months the low water cutoff and pump contro should be checked to insure that it is func tioning properly 5 Every four months the probe should be checked for deposits and cleaned if
52. 0 Fat 45 psi intemat extemal internal external 10 Impact test NO PER UHA 51 a at test temperature of F y Indicate yes or no and the component s impact tested 11 Hydro pneu or comb test press _ 90 PSI Proof test NO Items 12 and 13 to be completed for tub sections 12 Tubesheet Stationary Mat l Spec No Dia in subject to press Nom thk Corr Allow in Attachment welded or bolted Floating Spec No Dia in Nom thk In Corr Allow in Attachment 13 Tubes Mat Spec No Grade or Type O D in Nom Thk in or gauge Number Type Straight or U Items 14 18 incl to be completed for inner chambers of Jacketed vessels or channels of heat exchangers 14 Shell a No of course s ONE b Overall length ft amp in 3 2 1 4 Circum Joint Cat B amp C Ef eu mnm Time BE HETE m gums ee If removable bolts used describe other fastening ISA END b IS SLIDING DOOR Spec No Grade Size No 16 MAWP 45 45 psi at max temp 300 300 F Min design metal temp 20 Fa 45 psi internal external intemal external 4 1 17 Impact test NO PER UHA 51 a at test temperature of F indicate yes or no and the component s impact tested 18 Hydro pneu or comb test press 59 PSI Proof test NO 19 Nozzles inspection and safety valve openi gs Purpose inlet Diameter Flange Material Nozzle Thickness R
53. 057 VALVE CHECK SWING BR 1 2 400062 FILTER 0 3 MICRON Used with Air In Filter Assembly 400142 RTD ELEMENT SGL 72 LEAD 1 4 400216 REGULATOR PRESS BR 3 4 7 60 400694 TRAP THERMATIC BR 1 2 10 125 400695 KIT TRAP THERMATIC BR 1 2 10 125 PSIG 400694 463265 VALVE SOLENOID BR 1 4 STM WTR N C 463265K KIT VALVE SOLENOID BR 1 4 STM WTR N C 463263 VALVE SOLENOID BR 1 2 LP STM N C 463263K KIT VALVE SOLENOID BR 1 2 LP STM N C 500286 SWITCH TEMP BR SETTING 110R 500287 SWITCH PRESS BR SETTING 10R EP 600093 STRAINER Y BR 1 2 50X50 600094 STRAINER Y BR 3 4 20X20 800107 POLISH STAINLESS STEEL 800735 PAPER THERMAL PRINTER Fo PRINT SIX PACK Cybertech 800612 GASKET DOOR PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 39 Part Number Description ELECTRICAL PARTS 200238 TOUCHPAD ASSEMBLY VERTICAL 400116 RELAY OUTPUT 120VAC N O3 AMPS 400117 RELAY OUTPUT 240VAC N C 3 AMP 400118 RELAY OUTPUT DRY CONTACT 400119 RELAY INPUT 2 5 28VDC 500030 FUSE 1 2AMP 250V 500145 FUSE 1AMP 250V FAST ACTING 500575 RELAY SOLID STATE 5 24 120V PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus steriliz
54. 1 AC High Pot Tester Setup Procedure refer to Figure 6 4 1 1 AC High Pot Tester P7 DS2 310 M1 OANC wrath m un MON Senec Dh K ROGVOLTS VEU TAGE 054 ES TB 14C HIGH POT TESTER 1 051 1 S2 54 53 053 Figure 6 4 1 1 High Pot Tester 1 With the POWER switch CB1 OFF connect the INPUT POWER CORD W3 to the Tester INPUT inlet P7 then plug the INPUT POWER CORD W3 into a grounded outlet 2 Verify that the TESTER GROUNDED lamp 055 is lit DANGER IF THE TESTER GROUNDED LAMP 055 IS NOT LIT DO NOT PROCEED ANY FURTHER UNPLUG THE INPUT POWER CORD W3 AND REFER TO SECTION TROUBLESHOOTING AND REPAIR OF THIS MANUAL WARNING refer to the Instruction Manual for the AVTM 23 1J AC High Pot Tester PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 FACTORY ACCEPTANCE TEST Page 11 3 Connect the RETURN PROBE to the RETURN connector J10 4 Setthe GROUND CHECK BYPASS switch 85 to GROUND CHECK position 5 Set LEAKAGE SENSITIVITY control R77 to 9 0 ma second mark counterclockwise from the 12 ma setting 6 Setthe VOLTAGE CONTROL T3 to the ZERO START RESET position 6 4 2 Sterilizer Setup Procedure 1 Isolate the sterilizer from ground using insulation pads 2 Remove the three MO
55. 1 259 9 D 18 1 12 06 20 254 0 D 17 9 12 05 20 253 7 D 47 7 12 04 20 253 5 D 1725 12 09 20 253 2 D 17 9 12 02 19 254 0 D 18 2 12 01 19 254 0 D 18 1 12 00 19 253 9 D 47 8 11 59 19 258 5 D 17 5 11 58 18 253 2 D 18 0 11 57 18 lt STERILIZE gt 249 1 D 15 6 11 56 30 HEAT CHAMBER 11 55 90 285 6 D 9 2 11 55 30 234 0 D 9 0 11 54 30 187 3 D 0 0 11 53 30 AIR PURGE 11 53 30 D CHAMBER TEMPERATURE P CHAMBER PRESSURE PSIG InHg CYCLE START 11 53 17 COOL 4 00 STER TIME 15 00 STER TEMP F 259 0 CHARGE 3 DAILY LOAD 0 5 STERILIZER 0 1 12 80 2009 CYCLE 7 LIQUIDS NA A A a MANUFACTURED BY PRIMUS STERILIZER e COMPANY INC x OMAHA NE REV 2 034 SW DATE 7923 e SN P N 5R N900 DOOR OPEN 11 52 53 SIGN 194 3 D 0 0 11 51 55 COMPLETE 11 51 54 UNSEAL DOOR GASKET 196 0 D 0 6 11 51 33 196 9 D 26 0 11 51 14 AIR IN 11151 18 199 3 D 26 1 11 50 29 194 1 D 24 9 11 49 29 197 0 D 15 4 11 48 29 POST VACUUM 11 47 29 216 1 D 0 1 11 47 29 252 9 D 17 2 11 46 47 EXHAUST 11 46 46 252 0 D 17 5 11 46 46 253 7 D 17 6 11 45 50 252 9 D 17 6 11 44 50 253 8 D 17 7 11 48 49 253 8 D 17 6 11 42 49 253 5 D 19 1 11 41 49 258 8 D 17 6 11 40 49 253 4 D 19 0 11 39 48 253 6 D 17 4 11 38 47 253 9 D 18 6 11 37 47 253 7 D 17 6 11 36 47 254 0 D 18 8 11 35 47 258 7 D 17 4 11 34 46 254 0 D 18 0 11 33 46
56. 1 10 032509 SECTION 11 0 FACTORY ACCEPTANCE TESTING PARTICIPANT SIGNATURES 11 1 2 552 est Performed Observed by 27 TYPED PRINTED NAME SIGNATURE E DATE n Cata Aaa Wt LA 12 21 27 TYPED PRINTED NAME SIGNATURE DATE 11 2 Quality Assurance Cs 12 31 03 TYPED PRINTED NAME SIGNATURE DATE PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 CYCLE 3 FINAL RAMP SLOPE HALF RAMP TIME OF POSTVACS DRY VAC POINT OF PRE VACS PREVAG VAC TIME PREVAG POINT 1 PURGE TIME PRECHARGE PRESS 2 DRY TIME 30 00 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 3 CYCLE 2 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 EO o c MO GO e GO OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 PREVAC VAC TIME 1 00 PREVAC VAC POINT 10 0 PURGE TIME 2 00 PRECHARGE PRESS 20 0 DRY TIME 1 00 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 2 CYCLE 1 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 VAC TIME 1 00 PREVAG VAC POINT 10 0 PURGE TIME 2 00 PRECHARGE PRESS 10 0 DRY TIME 30 00 STERILIZE TEMP 273 0 STERILIZE TIME 15 00 VACUUM CYCLE 1 POSTVAG TIMEOUT 20 00 PREVAG TIMEOUT 20 00 PRECHARG
57. 23 1 07 063008 USER S MANUAL Page 30 PARAMETER UNITS VACUUM LEVEL InHg SETPOINT TABLE 4 2 5 OPTIONAL VAC LEAK TEST CYCLE PARAMETERS 4 3 Password Protection The Password Protection feature may be used to provide controlled access to the entry or alteration of cycle parameters Password Protection Stored cycle parameters can be protected by a supervisor password 1 Assure controller is in idle mode Cycle type and jacket temperature should be displayed on the LCD Press ADV to exit to idle mode 2 Press upper right v button on the Primus logo to access password function 3 Enter current password 4 Controller prompts for new password 5 Enter new password 6 0 means controller is not password protected When changes are attempted to the cycle parameters the operator will be prompted for a password If the incorrect password is entered the LCD will display LOCKED FEATURE PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 31 SECTION 5 0 Printer User Maintenance The standard printer for the PRIMUS General Purpose sterilizer is a compact 24 column thermal printer refer to Figure 5 1 1 Front Panel 24 Column Printer This section provides information for loading paper into the 24 Column Printer Refer to the manufac
58. 30 seconds the unit auto advances printout will read AUTO ABORT Cycle timeouts will print out the specific timeout that occurred with no audible alarm and cycle will be auto advanced to exhaust If the user advances the cycle before the Sterilize Phase is complete Door Gasket A will retract at Cycle Complete If the user advances the cycle after Sterilizer Phase Door Gasket B will retract at Cycle Complete Refer to the following table for alarms timeout and loss of power information Alarms and Timeouts are as follows ALARM WARNINGS SYMPTOM CAUSE SOLUTION AUDIBLE ALARM Door switch out of adjustment Press 1 ABORT Advances to or broken Exhaust Phase CONDITION Door not closed during cycle Press 2 RETRY Checks to see if problem still exists DISPLAYED DOOR NOT CLOSED Press 8 Ignore Ignores PRINTOUT DOOR NOT CLOSED problem If problem continues call maintenance technician AUDIBLE ALARM Door gasket seal is lost Press 1 ABORT Advances to Exhaust Phase CONDITION Door gasket not Steam pressure low charged during cycle Press 2 RETRY Checks to see if problem still exists DISPLAYED GASKET ERROR Press 8 Ignore Ignores PRINTOUT DOOR GASKET problem ERROR If problem continues call maintenance technician THIS STERILIZER USES A PRESSURIZED GASKET TO CONTAIN CHAMBER PRESSURE IF GASKET PRESSURE FAILS STEAM MAY BE RELEASED INTO THE ROOM NOTIFY QUALIFIED SERVICE PERSON
59. 31 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 28 The various parameters setting descriptions and set point ranges are found in the index below Cycle Parameters definitions are found in paragraph 4 1 PARAMETER UNIT STERILIZE TIME MIN SEC 3 00 239 30 STERILIZE TEMP DEG 70 0 C 158 0 F 138 0 C 280 4 F DRY TIME MIN SEC 0 00 239 00 PURGE TIME PRECHARGE PREVAC VAC PNT PREVAC VACTIME F FINAL RAMP SLP DEG MINUTE 0 0 33 3 C 0 0 60 F BOOST OFFSET DEG C F 0 0 40 0 C 0 0 72 0 F LOADP TEMP 1 DEG C F 70 0 138 0 C 158 0 280 4 F DRY VAC POINT 0 29 E OF PREVACS OF POSTVACS Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME E Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 1 GRAVITY CYCLE PARAMETERS HALF RAMP MIN SEC 0 01 16 40 PARAMETER UNITS 3 00 239 30 70 0 C 158 0 F 138 0 C 280 4 F 70 0 138 0 C 158 0 280 4 F 0 29 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME Requires additional steam to chamber valve Optional Load Probe Control 5
60. 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 27 ALTITUDE IN FEET Sea Level 1000 2000 3000 4000 5000 INCHES OF HG 29 92 28 92 27 92 26 92 25 92 24 92 PSIA 14 70 14 21 13 72 13 21 12 74 12 24 TEMPERATURE S s PSIG PSIG PSIG PSIG PSIG PSIG 100 0 C 212 0 F 14 70 00 00 00 49 00 98 01 47 01 96 02 45 105 0 C 221 0 F 17 86 03 16 03 65 04 14 04 64 05 13 05 62 110 0 C 230 0 F 20 78 06 08 06 57 07 06 07 55 08 04 08 54 115 09 239 0 F 24 52 09 82 10 31 10 81 11 30 11 79 12 28 120 0 C 248 0 F 28 80 14 10 14 59 15 08 15 57 16 06 16 55 121 19 250 0F 29 83 15 13 15 62 16 11 16 60 17 09 17 58 125 0 C 257 0 F 33 67 18 97 19 46 19 95 20 44 20 93 21 42 130 0 C 266 0 F 39 18 24 48 24 97 25 46 25 96 26 45 26 94 132 2 C 270 0 F 41 86 27 16 27 65 28 14 28 63 29 12 29 61 135 0 C 275 0 F 49 60 32 20 32 69 33 18 33 67 34 16 34 66 140 0 C 284 0 F 54 42 39 72 40 21 40 70 41 19 41 68 42 17 NOTES 1 Atmosphere Sea Level 14 70 PSIA 29 92 Inches of Hg 0 06804 Atmospheres 0 01414 Inches of Hg 0 0342 Atmosphere 0 4912 PSIA 1 Inch Hg Each 1000 Ft of Altitude 1 Inch of Hg Displacement All Hg expressed 0 0 C Table 2 1 10 3 2 SATURATED STEAM TABLE CORRECTED FOR ALTITUDE INCREMENTS OF 1000 FEET PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www pri
61. 4 1 1 1 Loading Printer Take Up spool The slot in the removable spool must be aligned with the drive pin on the right side of the disc Left Side Disc Right Side Disc Paper 7 Release Handel Hub amp Finger Slots Figure 4 1 1 1 Loading Printer Take Up Spool Cybertech Printer 2 Place the end of the spool onto the left side disc hub and apply slight pressure to move the spring loaded disc use the paper release handle to assist Then place the left end of the spool onto the right side disc hub making sure to align the drive pin 3 Place the loose end of the paper exiting the printer into the slot in the removable spool Fold the end of the paper into a V before placing into the slot to secure the paper in the spool 4 Depress the REPRINT FEED switch to the FEED position to feed and take up the paper Do this until all the paper slack is taken up 41 2 Unloading Paper From The Take Up Spool 1 If there is still paper in the printer tear off the paper using the printer cut off bar 2 Align the finger slots on both the right and left side discs 3 While grasping the paper roll in the take up area push the paper release to the left See Figure 4 1 1 1 Loading Printer Take Up Spool PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 36
62. 4 9 Serial Data Serial Data Output provides RS232 connection to transmit cycle printouts to a remote PC to maintain a record of each cycle 3 4 10 User ID The optional user identification feature provides operator controlled access for starting a cycle When the START button is pressed on the Control Panel the operator is prompted to enter his or her user identification number and if the user identification is correct the cycle is started If an incorrect password is entered the Control Panel reverts back to the Idle mode There are a total of 4 unique user identification numbers that can be entered into the Setpoints menu using the Cal EEPROM ref Part IV Maintenance Manual Cycle Parameters 3 5 Phases The following graph depicts pressure vs time for sterilizer phases as they relate to VACUUM GRAVITY LIQUID and TEST VAC cycles PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 8 CY CHARGE GASKET PRECHARGE PREVAC STERILIZE FAST EXHAUST SLOW EXHAUST POST CHARGE POSTVAC DRYING COOLING FLOW COOL AIR IN GASKET RETRACT CYCLE COMPLETE L 2 1 L FS L Pad I Eza L a 1 Pog i 1 L L 1 L 1 L NE L L 1 1 L 1 1 L 1 1 PRESSURE AMBIENT TIME 1 Dashed line depicts Slow Exhaust for LIQUIDS cycle
63. 7 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 31 ALARM WARNINGS CAUSE RECOMMENDED ACTION THIS STERILIZER USES A PRESSURIZED GASKET TO CONTAIN CHAMBER PRESSURE IF GASKET PRESSURE FAILS STEAM MAY BE RELEASED INTO THE ROOM NOTIFY QUALIFIED SERVICE PERSONNEL WARNING Pressure Bad Pressure out of range Bad pressure transducer transmitter PRINTOUT PRESSURE OUT OF RANGE Pressure above 45 PSIG Over Temperature Temperature increases above Check Half Ramp Final Ramp the preset limits setpoints DISPLAY START OR ADVANCE Ensure drain bleed valve is properly set Check for moisture in the drain Check Chamber RTD Under Temperature Temperature falls below the Low steam pressure preset limits DISPLAY START OR ADVANCE Moisture in Drain Check the Steam to Chamber valve Check pressure regulator for failure Check Chamber RTD Heat Chamber Time out Chamber does not reach Ensure steam supply is specified setpoint in allowable sufficient PRINT OUT STEAM TO time period CHAMBER RETARDED Ensure setpoints are properly set AUTO ADVANCING Precharge Time out Low steam supply Ensure steam supply is sufficient PRINT OUT TIMEOUT STEAM TO CHAMBER RETARDED Ensure setpoints are properly set AUTO ADVANCING PREVAC Time out Vacuum setpo
64. A 3 1 4 Bibliography 2 2220 datua aera 3 1 5 Definitions and Terms ua 4 SECTION 2 0 STERILIZER ss 5 2 1 General arate 5 2 2 E 5 2 2 1 Bula T EROR E 5 2 2 2 Chamber ba ct i SE tau a oa oaia t 5 2 2 3 Jackel amp Rc co Ro 6 2 2 4 eN e RR t 6 2 2 5 ata UEU elaia 6 2 2 6 Plumbing and Fixtures rra 6 2 2 7 Vacuum teen nent 7 2 2 8 LAIENE 7 2 2 9 Control Pane AEE 7 2 2 9 1 PSS 500 Controls 7 2 2 10 Instrumentation Sensors aa 7 2 2 11 8 2 2 12 Printer Devices erek ut eei a d ai dC 8 2 2 13 Recording Instruments 8 2 2 14 8 SECTION 3 0 SAFETY FEATURES intret rire uria dd p c nc d 9 3 1 IDOOI PIIISx 9 3 2 Door Limit Switches Pressure Settings rra 9 SECTION CONTROLS ini aaa E i Ur bet sua a E NEE pa 9 4 1 Facility Power 9 4 2 Manual Supply Valves men nenea ame aaa ana ana 9 SECTION 5 0 MANUFACTURER S RECORDS aaa 9 PRIMUS sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www
65. AL REVISIONS Z ENGR ACAD NEW MANDWGS PLUMBING BOILERS 24KW INTEGRAL 121 1Y8 dwg 1 5 2010 7 50 36 AM PLOT ORIGIN ECLIPSE FROM LINE 417 N 120VAC FROM UNE 6 TIME RANGE TIME 1 3 MIN OPTIONAL EXTRA LOAD bi UT RESISTOR MODE INTERVAL PUMP MOTOR RELAY 2 ISOLATION REED WATER SET DIAL AT 0 3 REMOTE MANUAL RESET INSTALLED ON THE FASCIA __ _ BOWLER 2000 35 KW SWITCH BLACK A 12 PROBE CONTACTOR FEED WATER SOLENOID MANUAL RESET INDICATOR LIGHT BOILER 50 HEATING AN ELEMENT CONTROL RELAY HIGH UMIT CONTROL 1 120VAC HEATER POWER N 1 120VAC SEE GENERAL ARRANGEMENT ___ FOR ELECTRICAL INFORMATION BY OTHERS TERMINAL BLOCK CONTACTS OF THE CONTROL BOX WIRE TERMINATION POINT INSIDE THE BOILER a aa a EQUIPMENT NO erre cons oN Soran SR tn PRIMUS EE SPECIFICATION NO SEa Eee I DIVINI SS Ska a FOR INFORMATION ONLY FLOOR EGO ZZ ZEZ e BA Te E X AS BUILT NO LGE the PROVED E OWE E be ed A UPDATED II 0 K 4 STERLZER COMPANY LLC E EO INTEGRAL BOILER W MANUAL RESET AUXILIARY LOW WATER CUT e 121118 1 DRAFT 24K 240 VAC ELECTRICAL CONNECTION j 2640Y8 A REVISIONS Z ENGR ACAD NEW MANDWGSIELECTRIA BOILERS 24KWIINTEGRALILWCO 2640Y8 dwg 1 5 2010 7 50 07 AM PLOT ORIGIN ECLIPSE 61 38 TIME 1 10 MIN TIME RANGE
66. ALLATION MANUAL SECTION 1 0 PRE INSTALLATION sr 1 1 1 Review Installation Requirements rra 1 1 2 Examine Equipment rra 1 1 3 Review DESGATEOS rru 1 1 4 Pre Installation Inspection 1 SECTION 2 0 INSTALLATION ree pea ete la dar data en eese a 4 2 1 Stabilizing and LSGASIEO rrua 4 2 1 1 Recessed BA aba 4 2 1 2 Cabinet MOG AAA 5 2 2 Installing a Vertical Single Door UEa 5 2 2 1 EAEE 5 2 2 2 Cabinet 6 2 3 Double Vertical Door Urru 6 2 3 1 6 2 3 2 Cabinet Enclosed sss eene enne nnne nnns 6 24 Installing a Horizontal Door Urra 6 2 5 Connecting Utilities without boiler 2 8 2 5 1 SICCUI E DP 8 2 5 1 1 Other Steam Considerations 8 2 5 2 lE 8 2 5 3 Elaia EAEAN 9 2 6 Connecting Utilities with 9 2 6 1 Power Service for Optional EOI 10 2 6 2 artara raietan artera 10 2 9 Installation Checklist AE 11 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP PSS5 Part 11 7923 1 07 070208 LIST OF FIGURES AND TABLE Page ii LIST OF TABLES TABLE PAGE 1 4 2 Service Requirements MST 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info p
67. ATER TREATMENT COMPANY TO ASCERTAIN THE EXISTING CONDITION AND TREATMENT REQUIRED RECOMMENDED FEED WATER QUALITY ee a 74 IA eee SSS SS Se we mag _ CAB SIDE PANELS HARDNESS PPM 8 85 05 5GPG REMOVED FOR CLARITY P ALKALINITY PPM 85 410 5 24 GPG T ALKALINITY PPM 200 500 7 30 GPG pH STRENGTH OF ALKALINITY 8 11 4 THESE DRAWINGS ARE CUSTOMER INFORMATION paw p i ein beai STLCC CENTER PLANT amp LIFE SCIENCE 17413 PRIMUS FOR APPROVAL 7 T 1 SPECIFICATION NO 1005 N WARSON ROAD ROOM 122 STERILIZER COMPANY LLC SSS O FOR INFORMATION ONLY FLOOR ______________ ST LOUIS MO 63132 PSS5 A MESD 112 SOUTH 25th ST e pi EEA EEE HODM DE een Zei ert oz 3444200 Se eal so AS BUILT i FAX 402 344 4242 GA 2 EQUIPMENT ARRANGEMENT uS 0 ee sr DEAR W 24KW BOILER WATER RECIRCULATION amp DRAIN WATER QUENCH 20 X 20 X 38 17413A ZAENGRACAD NEWIMANDWGS ARRGMNT 20X20 X38 17413A dwg 1 5 2010 7 53 26 AM PLOT ORIGIN ECLIPSE MAJOR PLUMBING LIST PLUMBING DWG 17413P REV
68. CORRECTED FOR ALTITUDE INCREMENTS OF T000 lx SARA 27 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 1 SECTION 1 0 PREVENTIVE MAINTENANCE Maintenance procedures described in this section should be performed regularly at the intervals indicated to provide the longest useful life possible for your sterilizer Refer to the maintenance log for daily weekly quarterly annually and as needed procedures For units with optional steam generator boiler or a steam to steam generator refer to the additional maintenance recommendations in Appendix A Manufacturer s Records Refer to the recommended spare parts list Section 5 0 for any replacement parts needed and call your service representative Preventive Maintenance and failures resulting from a lack of preventive maintenance are not covered under warranty Refer to Part 1 General Information for full details WHEN REMOVING ANY EQUIPMENT COVERS OR ENTERING THE CHAMBER FOR MAINTENANCE SHUT OFF ALL UTILITIES AND ALLOW THE STERILIZER AND PIPES TO COOL PRIOR TO PERFORMING MAINTENANCE CHECK SURFACE TEMPERATURES BEFORE ATTEMPTING WORK USE HEAT RESISTANT PROTECTIVE CLOTHING AUTHORIZED BY THE SAFETY OFFICER EMPLOYED BY THE OWNER WARNING DO NOT USE STEEL WIRE BRUSHES OR STEEL WOOL ON THE SURFACES OF THE C
69. Cycle MAINTENANCE MANUAL Page 33 33 Effluent Sterilizer Error Handling Procedure If any error occurs during cycle the LCD touch pad will display LOCKOUT ACTIVE KEY BUZR OFF and the sterilizer cycle will be halted with the chamber door gaskets sealed and drain closed All other valves will be in a fail safe mode The only thing that the user operator can perform when LOCKOUT mode occurs is to press the asterisk key to silence the buzzer After pressing the asterisk key button the LCD touch pad will display LOCKOUT ACTIVE CALL MAINTENANCE The printer will document the error and lockout condition Designated personnel will need to perform the following steps and rectify the situation 1 Open the control cabinet and locate the small slide switch marked OPER CAL mounted along side of the two program EPROMS on the analog circuit board 500083 REV 2 0 Perform this step quickly so as to maintain door gasket pressure during power off Turn off the electrical power to the control system on the side of the control cabinet and slide the small switch marked OPER CAL to the CAL position and turn the electrical power to the control system back on The control system maintains both door gaskets sealed as indicated by the related output relay LEDs If needed refer to Part IV of the User s manual for a complete description of OUTPUT DIAGS To use the manual outputs e g RETRACT_A_ amp VAC retracts the Side A Door G
70. ENERATOR 110 20A 1 FEED PUMP CIRCUIT REQUIRED ELECTRICAL WATER RECIRCULATION PUMP DEDICATED 110V 15A 18 CONTROL CIRCUIT REQUIRED HEAT LOSS BTU HR 70 4100 FROM CONTROL END OF STERILIZER AND 5700 TO UTILITY SPACE LOW WATER CUTOFF OPERATING WEIGHT 1900 LBS RESET LOADING EQUIPMENT 1 LOADING CART 1 ADDITIONAL CART SHELF amp 1 TRANSFER CARRIAGE NOTE SHUTOFFS FOR ALL UTILITIES BY CUSTOMER ARE REQUIRED AT THE STERILIZER SITE ma Fr ZOZ CUSTOMER WILL PROVIDE MAINTENANCE ACCESS FROM THE REAR 20 WITH AT LEAST 18 ACCESS ON EACH SIDE DIMENSIONS ARE TAKEN FROM THE FACE OF FINISHED WALL ON CONTROL SIDE OF STERILIZER UTILITY PLACEMENT DIMENSIONS ARE APPROXIMATE DIMENSIONS SHOWN ARE FOR REFERENCE ONLY AND ARE NOT CERTIFIED CONTACT PRIMUS FOR CERTIFICATION OF DIMENSIONS REQUIRED CLEARANCE AT FRONT SHOULD BE EQUAL TO TWICE THE LENGTH OF THE STERILIZER TO ACCOMMODATE WITHDRAWAL amp MANEUVERING OF THE SHELVES WATER QUALITY INFORMATION FOR BEST RESULTS THE FEED WATER SUPPLY SHOULD BE EVALUATED 381 PRIOR TO INITIAL START UP BY A REPUTABLE WATER CONDITIONING COMPANY 2 IF THE MINERAL CONTENT EXCEEDS THE FOLLOWING RECOMMENDED LIMITS VARIOUS EXTERNAL TREATMENT PROCESSES WATER SOFTENER WATER CONDITIONING ETC MAY BE USED TO CORRECT THE PROBLEM NOTE ANALYSIS OF THE ON SITE STERILIZER FEED WATER SHOULD BE MADE BY A RECOGNIZED AND RELIABLE W
71. ER CALIB PRESSURE LOW CALIB PRESSURE HIGH CALIBRATE JACKET LOW CALIBRATE JACKET HIGH CALIBRATE CHAMBR LOW CALIBRATE CHAMBR HIGH CALIBRATE LOAD P LOW CALIBRATE LOAD P HIGH TO MAIN MENU SETPOINTS MENU SET DEFAULT VALUES PASSWORD STERILE NUM SETS RECOMMENDED CHARGE GASKET VALUES RETRACT GASKET CHAMBER TO DRAIN DELTA T JACKET OFFSET OVERTEMP ALARM OFFSET UNDERTEMP ALARM OFFSET HI LIMIT PSIG MAX LIQUID TEMP MAX LIQUIDS PRESSURE MIN STERILIZE MINIMUM DRY TIME HEAT CHM TIMEOUT PRECHRGE TIMEOUT PREVAC TIMEOUT POSTVAC TIMEOUT UNUSED CYCLES LAST SERV TOTAL CYCLE COUNT VAC LEAK TEST FACTORY CONFIG USER ID 19 USER ID 2 USER ID 3 USER ID 4 TO MAIN MENU FIGURE 2 1 3 1 DIAGNOSTICS MENU PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRINT MACHINE VALUES PRINTS SETPOINTS AND PARAMENTERS OF ALL 8 CYCLE MAINTENANCE MANUAL Page 11 2 1 4 Testing Outputs Press ENTER to reach the OUTPUT DIAGS Menu The OUTPUT DIAGS Menu contains each output necessary to operate the sterilizer see Table 2 1 4 1 These outputs are selected by scrolling A or W and pressing ENTER This procedure assures that each device and its corresponding relay is operating properly Th
72. GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL ST LOUIS COMMUNITY COLLEGE STERILIZER MODEL NUMBER PSS5 A MESD STERILIZER JOB NUMBER 17413 STERILIZER SERIAL NUMBER 17413 DECEMBER 2009 GENPURPOSE 196 1 07 Revision Date July 2 2008 SW VERSION 7923 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL http www primus sterilizer com PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL PART GENERAL INFORMATION PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 TABLE OF CONTENT Page i TABLE OF CONTENTS Page PART I GENERAL MANUAL SECTION 1 0 GENERAL 1 1 UE 1 2 Service AOTSOTTSUL rrura 3 1 3 Safety Beda DA
73. H PRESS BR SETTING 10R EP PRESS SWITCH PS 09 36 400119 22 G41DC5K RELAY INPUT 2 5 28VDC BASKET PRESS SWITCH 37 400119 22 G41DC5K RELAY INPUT 2 5 28VDC DOOR SWITCH CLOSED 37 200126 Primus 200126 DOOR SWITCH ASSEMBLY 16 DOOR SWITCH CLOSED LS 08 lt _ 38 400118 OPTO 22 G40DC5R IRELAY OUTPUT DRY CONTACT BUZZER 39 400116 22 5 RELAY OUTPUT 120VAC 3AMP AIR IN 39 463263 BURKERT 00463263 SOL BE 1 2 STM AIR CHAMBER AIR IN SV 06 40 400116 22 640 5 RELAY OUTPUT 120VAC 3AMP CHAMBER TRIM 40 463263 BURKERT 00463263 IVALVE SOL BR 1 2 STMAIR 00 CHAMBER TRIM SV 05 41 1400116 22 G40AC5 IRELAY OUTPUT 120VAC 3AMP JACKET STEAM 41 1463265 BURKERT 00463265 IVALVE SOL BR 1 4 STM WTR AIR JACKET STEAM SV 04 _ 42 400116 22 G40AC5 _ RELAY OUTPUT 120VAC 3AMP CHAMBER DRAIN _ 42 463263 IBURKERT 100463263 IVALVE SOLBR 1 2 STMAIR CHAMBER DRAIN SV 03 a 43 400116 22 G40AC5 RELAY OUTPUT 120VAC 3AMP IPUMP MOTOR u 43 1400808 6 95 PUMP FEED WATER BR 330GPH PUMP MOTOR 43 400600 TEEL 4P923 VANE CARBNATOR MNT PUMP MOTOR MR 02 44 400116 OPTO 22 G40AC5 IRELAY OUTPUT 120VAC 3AMP GASKET RETRACT _ 44 463265 IBURKERT _ 00463265 IVALVE SOL BR 1 4 STM WTR AIR _ GASKET RETRACT SVO1 0 45 1400116 22 G40AC5 RELAY OUTP
74. HAMBER OR THE CHAMBER DOOR IF INTENSIVE CLEANING IS REQUIRED USE NYLON BRUSHES OR CLEANING PADS SUCH AS 3M SCOTCHBRITE OR CAUTION EQUIVALENT WHEN CHECKING VESSEL SAFETY VALVES AVOID THE DISCHARGE OUTLET OF THE SAFETY VALVE WHEN OPERATING THE PRESSURE RELEASE LEVER THE HANDLE OF THE PRESSURE RELIEF VALVE MAY BE HOT CARE SHOULD BE TAKEN TO AVOID BURNS WHEN TEST OPERATING THESE VALVES Maintenance Required Weekly Quarterly Annually Clean Chamber and remove spill residue and staining If optional pin traps are used remove and inspect for accumulation of residue such as paper fabric or other materials THIS IS VERY IMPORTANT FOLLOWING ANY BREAKAGE OF GLASS OR LOAD CONTAINERS WARNING Remove and clean shelving transfer carts and loading equipment A mild cleaning solution is recommended If stubborn stains remain use detergent or a cleaner for stainless steel Be sure to rinse thoroughly Clean exterior stainless steel surfaces with X Stainless Steel Polish PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 2 Maintenance Required Weekly Quarterly Annually Inspect the pneumatic lines switches and cylinder components Remove lint and dirt from the areas Test that door operates smoothly Horizontal power doors move
75. ING UNLOADING ITEMS FROM THE STERILIZER EYE PROTECTION SHOULD ALSO BE WORN WHEN STERILIZING GLASS CONTAINER LOADS Extreme care should always be taken when unloading sterilizer at the end of a cycle If loading carts have been used for sterilization then items should remain on cart until adequately cooled They should not be touched during the cooling process During cooling the sterilizer cart should be placed in a low traffic area where there are no cold air vents in close proximity Warm items should never be transferred from the cart to cold metal racks or shelves for cooling 3 12 Shutdown 3 12 1 Sterilizer Press OFF button on touchpad to turn sterilizer off 3 12 2 Power Turn power off using Power off toggle Circuit Breaker Switch on side of the control box PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 20 3 13 Alarms Timeouts User Advance and Loss of Power If the parameters of each phase are satisfied PRIMUS sterilizer controls are designed to progress through each phase Should an exception alarm timeout user advance by pressing the ADV key or loss of power error occur a message will appear on the touchpad LCD display and printout In addition a buzzer sounds with all door and door gasket alarms If no response is made within
76. ION Page 8 25 Connecting Utilities without boiler 2 5 1 Steam The effectiveness of steam sterilization is dependent on the character and quality of the steam used Steam generators based on evaporation from high pressure hot water should not be used since the steam produced is of inferior quality for sterilization purposes Since the steam comes in physical contact with the goods to be sterilized it should be free of additives solid particles or other foreign matter The requirement for steam sterilization is medium pressure saturated clean steam supplied with dynamic stability at 50 80 PSIG Since steam supply lines carry steam and condensate additional steam line draining and separation of liquid may be required Refer to the utilities service requirements on the Equipment Arrangement drawing in Part IV Maintenance Manual Connect sterilizer to a medium pressure steam supply line 50 80 PSIG or as otherwise specified on the drawing Ensure that steam supply line is properly trapped to prevent excess condensate from entering the sterilizer Refer to the National Plumbing Code and local codes to assure a proper installation in your location 2 5 1 1 Other Steam Considerations A connection should be provided on the steam supply line adjacent to the sterilizer to enable steam to be sampled for the presence of undissolved gases wetness and contaminants A steam pressure gauge should be provided ahead of steam shut off
77. Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 2 VACUUM CYCLE PARAMETERS PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 29 PARAMETER UNITS 70 0 C 158 0 F 153 3 C 308 F 70 0 C 158 0 F 153 3 C 308 F N A OFPREVACS 06 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Maximum range is set in CAL mode SETPOINTS MENU MAX LIQUID TEMP Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 3 LIQUIDS CYCLE PARAMETERS PARAMETER UNITS STERILIZE TIME MIN SEC 3 00 239 30 STERILIZE TEMP DEG C F 70 0 C 158 0 F 138 0 C 280 4 F 70 0 138 0 C 158 0 280 4 F 0 29 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 4 TEST VAC CYCLE PARAMETERS PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 79
78. ME STERILIZE TIME STERILIZE TIME STERILIZE TEMP STERILIZE TEMP STERILIZE TEMP DRY TIME LIQ COOL TIME DRY TIME PURGE TIME PURGE TIME PURGE TIME PRECHARGE PRECHARGE PRECHARGE PREVAC VAC PNT PREVAC VAC PNT PREVAC VAC PNT PREVAC VAC TIME PREVAC VAC TIME PREVAC VAC TIME HALF RAMP TIME HALF RAMP TIME HALF RAMP TIME FINAL RAMP SLP FINAL RAMP SLP 2 BOOST OFFSET LOSE BOOST OFFSET BT NE x LOAD P TEMP LOAD P TEMP 22 DRY VAC POINT DRY VAC POINT UNUSED DRY VAC POINT E OE EREVAGS 2 OE BOSTUAE EXC OF POSTVACS OF POSTVACS OF POSTVACS SLOW EX END PNT s SLOW EXH RAMP STERILIZE TIME STERILIZE TEMP DRY TIME PURGE TIME PRECHARGE PREVAC VAC PNT PREVAC VAC TIME VACUUM LEVEL HALF RAMP TIME FINAL RAMP SLP NOTE Optional items available only if the sterilizer is configured for these options FIGURE 4 1 1 CYCLE MENU CONFIGURATION PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 27 4 2 Programming To review or change the parameters of the selected cycle number press MENU on the Vertical touchpad or STER TEMP STER TIME or DRY TIME button on the Horizontal touchpad The first parameter displayed is CYCLE TYPE The cyc
79. NEL WARNING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL ALARM WARNINGS SYMPTOM AUDIBLE ALARM Temperature increases above the preset limits CONDITION Chamber temperature exceeds over temperature alarm offset during the sterilization phase of the cycle DISPLAYED OVER TEMPERATURE PRINTOUT OVER TEMPERATURE AUDIBLE ALARM Temperature falls below the preset limits CONDITION Chamber temperature drops below under temperature alarm offset during the sterilization phase of the cycle DISPLAYED LOW TEMPERATURE PRINTOUT UNDER TEMPERATURE Chamber does not reach STERILIZE TEMP within time specified by heat chamber time out setpoint TIMEOUT CONDITION Heat Chamber phase of cycle has exceeded the heat chamber time out setpoint DISPLAYED PRINTOUT TIMEOUT STEAM TO CHAMBER RETARDED AUTO ADVANCING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 CAUSE SOLUTION Press START to retry If problem persists press ADV to end cycle and call maintenance technician Press START to retry If problem persists press ADV to end cycle and call main
80. NFORMATION ONLY 1 2 1 8 FLOOR NO ROOM NO SPECIFICATION NO DOOR GASKET PRESSURE SWITCH to Ee 72 lt 4 a O Gy gt lt 1 2 CHMBR CHMBR DR OR SC STLCC CENTER PLANT amp LIFE SCIENCE 1005 N WARSON ROAD ROOM 122 ST LOUIS MO 65132 PIPING amp INSTRUMENTATION DIAGRAM W 24KW BOILER WATER RECIRCULATION amp DRAIN WATER QUENCH DRAIN RTD 20 X 20 X 38 174136 5 PRIMUS STERILIZER COMPANY LLC 117 SOUTH 25th ST 68131 gt PH 402 544 4200 402 344 4242 DR NO 17413P d ZAENGRACADINEW MANDWGS PLUMBING 20X20 X38 17413P dwg 1 5 2010 7 52 59 AM PLOT ORIGIN ECLIPSE ZAIE x e E DOOR SW CLOSED AL 07 CHAMBER TRIM GASKET PRESS 15 08 BUZZER SV 05 SV 04 SV 05 DRAIN MR 02 PUMP MOTOR PS 09 END USER TO CONNECT POWER HERE THESE DRAWINGS ARE ENTER PLANT amp LIFE SCIENCE 1005 N WARSON ROAD ROOM 122 ST LOUIS MO 63132 EQUIPMENT NO SPECIFICATION NO _ FOR INFORMATION ONLY 8 lll ELECTRICAL DIAGRAM W 24KW BOILER WATER RECIRCULATION amp DRAIN WATER QUENCH E E s E ag E B eb az Nu z 8 58 a
81. OW EXHAUST END POINT SET BELOW ATMOSPHERE PRESSURE PRIMUS Sterilizer Company LLC 117 5 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 11 3 6 Starting the Cycle 1 select a cycle press the touchpad button 1 2 3 4 and for cycles 5 8 1 4 2 3 4 corresponding to the cycle number of the desired cycle that has been factory preset or previously configured and put into memory by an authorized user The LED indicator on the button for the selected cycle number will light and the name of cycle type along with Sterilization Temp Sterilization Time and Dry Cool Time will be indicated on the LCD The READY light will not be lit nor will the START button be operative until ZA the jacket temperature has reached 2 C 6 F below operating temperature and all doors are closed To view the jacket temperature press the upper left hand NOTE heart on the touchpad 2 Close the sterilizer door The touchpad LED indicators READY DOOR CLOSED and START will light THE GASKET RETRACT DOOR BUTTON IS USED ONLY IN THE EVENT OF AN ABNORMAL OR ABORTED CYCLE E IT IS NECESSARY TO USE THIS BUTTON TO COMPLETE A CYCLE WARNING CONTACT AUTHORIZED SERVICE PERSONNEL THE STERILIZER DOOR IS DESIGNED NOT TO OPEN UNTIL CHAMBER PRESSURE IS APPROXIMATELY A
82. PSS5 Part 111 7923 1 07 063008 When the paper is replaced the printer is automatically placed on line USER S MANUAL Page 38 5 3 Impact Printer optional FEED TEST PRIMUS Figure 5 3 1 Front Panel 24 Column Printer 5 3 1 Printer Indicators and Control POWER ON indicator The green LED labeled DTR is ON if power is applied to the printer Paper Out Printer Ready indicator Buffer Full The yellow LED labeled EOP provides the following 1 the yellow LED is lit the printer is ready to print 2 When the EOP yellow LED is lit and blinking the printer is out of paper 3 A rapid blinking rate indicates that the character buffer is full the paper may need changing 4 Two membrane push buttons are located on the front panel These push buttons are identified as FEED and TEST The functions of these buttons are as follows The FEED button is used to advance paper Each time the FEED button is pressed the paper will advance one line The TEST button is used to test the printer If pressed when the printer is on line the printer s operating system version and related time date is printed PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 39 5 3 2 Removing the Paper Report The paper cutting edge of th
83. R PRESSURE 01 400600 TEEL 4 923 PUMP ROTARY VANE CARBNATOR MNT IWATER PUMP PS 09 500287 NAGON SM 2A 10R HR EP SWITCH PRESS BR SETTING 10R EP GASKET PRESSURE PSV 01 400040 29 302 L 45 UV VALVE SAFETY BR 3 4 458t JACKET PRESSURE PSV 02 400040 CONBRACO 29 302 L 45 UV _IVALVE SAFETY BR 3 4 45 CHAMBER PRESSURE 1 400281 BARKSDALE 422 2 03 TRANSDUCER PRESS 0 100 0 50 CHAMBER PRESSURE SV 00 463265 BURKERT 00463265 JVALVE SOL BR 1 4 STM WTR AIR STEAM TO GASKET 5 01 1463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR GASKET RETRACT SV03 463263 BURKERT 00463263 IVALVE SOL BR 1 2 STM AIR CHAMBER DRAIN 8 04 463265 BURKERT 00463265 IVALVE SOL BR 1 4 STM WTR AIR STEAM TO JACKET 15 05 463263 IBURKERT 100463263 VALVE SOL BR 1 2 STM AIR __ CHAMBER TRIM J SV06 463263 IBURKERT _ 00463263 VALVE SOL BR 1 2 STM AIR AIEN SV 24 E BURKERT 00463265 IVALVE SOLBR A STMWTRAIR WATER QUENCH TEO1 400142 SENSORTEC IRBBJL KWO4A 00 0072B BID ELEMENT SGL 72 LEAD 1 4 TO CPU JACKET RTD TEO2 400142 ISENSORTEC RBBUL KW04A 00 0072B RTD ELEMENT SGL 72 LEAD 1 4 TO CPU CHAMBER RTD TS24 500286 NASON TM 1A 110R HR SWITCH TEMP BR SETTING 110R _ QUENCH _ EE WC 01 G1257W2 PRIMUS 61257W2 WATER CONSERVATION TANK WATER CONSERVATION TANK PAGE 1 OF 1 MAJOR BOILER PLUMBING LIST BOILER PLUMBING DWG 1211Y8 RE
84. Rev 2 0 Circuit board to CAL and turn power on 2 Scroll up or down to EEPROM DIAGS press ENTER 3 Scroll up or down to SETPOINT MENU press ENTER 4 Scroll up or down to VAC LEAK TEST VALUE press ENTER Limits for this setpoint are 1 1 10 0 InHg 5 Enter a value which will be the maximum vacuum lost to determine PASS FAIL This value is the total allowable vacuum lost after 20 minutes hold time Press ENTER to store this value Press the ADV button until HIT ANY BUTTON appears Turn power off switch S1 to OPER and turn power back on Press the A and then the number button 4 to choose cycle number 8 Press the MENU or STER TEMP STER TIME DRY TIME button to enter into the cycle parameter menu 10 Setthe VACUUM LEVEL and press ENTER Limits for this setpoint is 0 30 InHg o 11 Press the ENTER button and then the A Y to set the desired vacuum level at which to perform the vacuum leak test Press ENTER again to save this setpoint 12 Press the ADV button to return to IDLE mode 13 Close the door and ensure that the Jacket has reached operating temperature Press the START button to start the Vacuum Leak Test PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 29 SECTION 3 0 Troubl
85. STERILIZE TEMP 253 0 STERILIZE TIME 30 00 TYPE GRAVITY CYCLE 6 CYCLE 5 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAG POINT 10 0 OF PRE VACS 0 0 00 0 0 PURGE TIME 2 00 PREGHARGE PRESS 20 0 DRY TIME 1 00 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE GRAVITY CYCLE 5 CYCLE 4 FINAL RAMP SLOPE HALF RAMP TIME 9 0 0 1 POSTVACS 1 0 3 5 DRY VAG POINT 10 0 8 PRE VACS 1 00 VAC POINT 10 0 PURGE TIME 2 00 PRECHARGE PRESS 20 0 DRY TIME 30 00 STERILIZE TEMP 279 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 4 DOOR OPEN 12 35 01 WARNING HOT LIQUIDS IN CHAMBER 518 216 0 0 0 0 12 25 23 COMPLETE 12 25 28 216 1 D 0 0 12 25 23 216 1 0 0 0 12 25 22 217 0 D 0 0 12 24 22 214 8 D 0 0 12 28 22 FLOW COOLING 12 23 22 UNSEAL DOOR GASKET 216 1 D 0 2 12 23 01 216 10 0 3 12 23 00 AIR IN 12 28 00 216 1 D 0 8 12 23 00 216 1 0 0 3 12 22 59 216 8 D 0 4 12 21 59 214 9 D 0 2 12 20 59 FLOW COOLING 12 20 58 218 0 D 0 9 12 20 27 223 5 D 2 9 12 19 26 228 5 D 5 2 12 18 25 231 8 D 6 5 12 17 24 236 0 D 8 3 12 16 23 240 2 D 10 3 12 15 22 244 2 0 12 3 12 14 21 248 3 D 14 5 12 13 20 259 1 D 17 9 12 12 19 SLOW EXHAUST 12 12 19 253 1 D 17 2 12 12 19 253 1 D 18 6 12 11 22 253 9 D 18 0 12 10 22 253 3 D 17 4 12 09 22 258 4 D 18 8 12 08 22 253 6 D 18 0 12 07 2
86. South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 30 3 22 Electrical PROBLEM CAUSE SOLUTIONS Unit has no power Turn unit back on at the main power switch or reset the circuit breaker to the wall power Power failure will not cause the unit to lose any settings however if the power is off for 24 hours the date and time will need to be reset If the power failure occurred during a cycle when power is restored you will receive a printout POWER FAILURE DETECTED AUTO ADVANCING The unit will auto advance to the Exhaust Phase The cycle that was interrupted should be rerun 3 3 Software If the parameters of each phase are satisfied PRIMUS sterilizers are designed to progress through each phase Should an error occur a message will appear on the touchpad LCD display The user has the following options for most error messages re Error messages as follows ALARM WARNINGS CAUSE RECOMMENDED ACTION Door Not Closed Door switch out of adjustment Ensure door switch properly or broken adjusted Ensure wiring is not broken or loose Door Gasket Error Single Door Door gasket seat is damaged Replace door gasket Door A Gasket Error Double Door Low steam pressure Ensure air pressure is above 30 PSIG PRIMUS Sterilizer Company LLC 11
87. Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 18 3 10 Loading the Sterilizer NEVER OVERLOAD THE STERILIZER OR STERILIZATION MAY NOT BE ACHIEVED APPROPRIATE STERILIZER LOADING MUST BE DETERMINED ACCORDING TO PUBLISHED STANDARDS CAREFULLY DOCUMENT WARNING LOAD PERFORMANCE STUDIES PERFORMANCE QUALIFICATION gt IF THERE IS ANY DOUBT REGARDING THE CORRECT CYCLE FOR ANY STEAM STERILIZATION REQUIREMENT OR WHETHER AN ITEM WILL WITHSTAND STEAM STERILIZATION CONTACT THE MANUFACTURER OF THE ITEM TO BE CAUTION STERILIZED FOR RECOMMENDATIONS gt LIQUID CYCLES ARE INTENDED ONLY FOR THE STERILIZATION OF LIQUIDS DO NOT USE ANY OTHER CYCLE FOR LIQUIDS gt CAUTION WHEN PROCESSING LIQUIDS IN THE STERILIZER USE CONTAINERS WITH VENTED CLOSURES DO NOT USE SCREW CAPS OR RUBBER STOPPERS WITH TET A CRIMPED SEAL USE ONLY TYPE BOROSILICATE PYREX GLASS BOTTLES DO NOT USE ORDINARY GLASS BOTTLES OR ANY CONTAINERS THAT ARE NOT DESIGNED FOR STERILIZATION FAILURE TO USE APPROVED CONTAINERS MAY RESULT IN VIOLENT AGITATION OF THE LIQUIDS BOILING OR BOTTLE EXPLOSION USE CLOSURES MANUFACTURED FOR THE CONTAINERS USED OTHERWISE STERILIZE WITHOUT CAPS gt NEVER STERILIZE SEALED CONTAINERS IN A CYCLE OTHER THAN A LIQUIDS CYCLE SLOW EXHAUST PROHIBITS
88. T INCLUDING PRIMUS OR CUSTOMER S WILLFUL ACT OF NEGLIGENCE OR STRICT LIABILITY SHALL PRIMUS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER INCLUDING BUT NOT LIMITED TO LOSS OF REVENUE PROFITS OR GOODWILL HOWEVER NOTHING CONTAINED IN THIS AGREEMENT IS INTENDED TO RELIEVE EITHER PRIMUS OR CUSTOMER FROM CLAIMS LIABILITY DAMAGES OR EXPENSES RESULTING FROM BODILY INJURY INCLUDING DEATH OR FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS THE NEGLIGENCE OF OR THE STRICT LIABILITY OF THAT PARTY PRIMUS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF PRIMUS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS OF THE NEGLIGENCE OF PRIMUS OR THE STRICT LIABILITY OF PRIMUS CAUSED BY THE ACTS OR OMISSIONS OF PRIMUS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD PRIMUS HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF CUSTOMER AND PRIMUS AND TO THIRD PARTIES AND FROM PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS THE NEGLIGENCE OF CUSTOMER OR THE STRICT LIABILITY OF CUSTOMER CAUSED BY THE ACTS OR OMISSIONS OF CUSTOMER PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info prim
89. T ATMOSPHERIC PRESSURE DISPLAYED IN PSIG INHG ATTEMPTING TO FORCE WARNING THE DOOR OPEN WHILE UNDER PRESSURE MAY DAMAGE THE DOOR OR CAUSE SERIOUS INJURY 3 Push the touchpad START button The READY and START LED indicators will go out If USER ID option is selected a User ID screen will appear By pressing the UP A or DOWN V arrow enter an authorized password and then press ENTER I the user enters an invalid password the display reverts back to the Ready screen If Optional USER ID is not selected pressing the start button will begin the cycle 4 The cycle proceeds automatically with Operator Panel indicator lights and LCD display monitoring phases and conditions throughout the cycle The cycle progresses automatically through the phases as follows See Figures 3 5 1and 3 5 2 and 3 5 3 Charge Gasket CHARGE GASKET The Steam to Gasket valve opens to pressurize the door gasket thus sealing the chamber and holding the door closed during the cycle Air Removal PRECHARGE PURGE The chamber drain is opened and steam is admitted for a preset time to allow rapid removal of air from the chamber PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Air Removal PREVAC Successive vacuum pressure pulses optimize air removal prior to admitting steam for
90. UT 120VAC 3AMP GASKET PRESSURE 45 463265 BURKERT 100463265 IVALVE SOL BR 1 4 STM WTR AIR GASKET PRESSURE SV 00 DRAWN BY DATE 12 28 09 JOB NO 17413 MODEL NO PSS5 A MESD PAGE 1 OF 2 MAJOR ELECTRICAL LIST PLUMBING DWG 17413P REV ELECTRCIAL DWG 17413E REV OPERATOR INPUT SYSTEM CONTROL PRINTER ALARM CHAMBER PRESS 62 400142 SENSORTEC DRAWN BY N T DATE 12 28 09 CHAMBER DRAIN RTD 51 200238 Primus 200238 TOUCHPAD ASSEMBLY VERTICAL COMPLETE 52 56 200128 Primus 1200128 CONTROLLER ASSEMBLY V2 0 STEP C1 _ 56 500004 STAR MICRONICS RMB 06 BUZZERELEMENT6V ______ 58 400281 BARKSDALE 422 2 03 TRANSDUCER PRESS 0 100 0 50 60 400142 SENSORTEC RBBJL KW04A 00 0072B ELEMENT SGL 72 LEAD 1 4 61 400638 PRNTROOO4JPR PRINTER THERMAL FO CONTROL HARD COPY WITNESS DEVICE RBBJL KW04A 00 0072B RTD ELEMENT SGL 72 LEAD 1 4 JOB NO 17413 MODEL NO PSS5 A MESD JACKET RTD PAGE 2 OF 2 PRIMUS PRIMUS 500 MicroComputer Controlled Steam Sterilizer PART V FACTORY ACCEPTANCE TEST GENERAL PURPOSE STERILIZER Date je Customer Model Number 0959 MESO Job No 11415 Sterilizer Serial No 11413 Computer Serial 4056 OFF Printer Serial No 45 Touch Pad Serial No 590146 Software Serial Qcocya2 Software Rev No Za IS Nat B
91. V F DESCRIPTION FUNCTION BOILER 40011 STEAM FROM BOILER CVO1 400047 CONBRACO 61 103 01 2 VALVE CHECK BALL CONE BR 1 2 MOTOR 40004 6 160 MOTOR FEED WATER 1 4HP 120V PUMP 400072 PROCON 101 100 11 PUMP FEED WATER BR 100GPH ID PRIMUSP N MFR MFR PIN gera BOILER 400036 SUSSMAN ES24AC3 PRI BOILER 24KW 240V 3PHASE BV01 400110 NIBCO 03 11 1 2 VALVE BALL MANUAL 1 2 DRAWN BY D S JOB NO DATE 03 02 99 REV DATE 12 02 09 MODEL BOILER 24KW 240 3 P INTEGRAL PAGE 1 OF 1 i 2 DESCRIPTION SYMBOL LEGEND 1 CHECK L gt VALVE I STRAINER p HAND VALVE STEAM SUPPLY 50 80 PSIG E FILTER 3 4 1 NOTE e P SEPARATOR TRAP AND DRIP LEG RECOMMENDED Nu SUPPLIED AND INSTALLED BY OTHERS TRAP PRESSURE INDICATOR 27 enr 27 PRESSURE 5 VALVE SOLENOID VALVE RESISTANCE 3 TEMPERATURE DEVICE COLD WATER lt 70 F 50 70 PSIG 3 4 NPT NOTE IF LOCAL CODES REQUIRE A REDUCED PRESSURE PRINCIPLE DEVICE ON WATER SUPPLY LINE IT SHALL BE PROVIDED BY OTHERS PRESSURE ELEMENT PRESSURE REGULATOR RESTRICTOR TEMPERATURE SENSOR THESE DRAWINGS ARE 1 FOR APPROVAL E E LE X AS BUILT DRAFT REVISIONS QUENCH d A FOR I
92. Verify Acceptability No Scratches Dents Hinge Problems Lid seals tight to box not warped no metal filing in seal Holes filled connectors tight D shells secure check D shell pins Switch and pilot light in straight and secure Box is clean and free of wire clippings metal filings drill shavings Check top of circuit boards and terminals for debris need to be clean Are correct chips installed and seated properly Are components mounted to back panel tight Opto board circuit boards power supplies etc Ribbon cables assembled correctly and pressed down on boards locked where necessary Correct Opto22 modules are present Fuses on Opto22 modules are present Panel mounted fuses sized correctly and present Check for missing labels on wires cables Opto modules etc Check all wiring screw terminals crimp connections D shell wiring etc pull test Electrical Diagram adhered to inside of Control Box door 3 2 Cables External Box Verify Acceptability Backshells assembled properly and securely fastened to cable Check all ends where strain relief is needed Check all D shell ends for loose pins or sockets that push in Check for wire damage nicks cuts kinks breaks etc Check the continuity of the cables to insure correct pin outs and wiring 3 3 Printer Verify Acceptability Buzzer mounted securely Paper and or ribbon N A for thermal printer are present and in correctly 3 4 Touchpad Box or Corian Panel Verify Ac
93. Vs located in the 110 volt junction box on the sterilizer 3 Connect the sterilizer under test to the Test Outlet J8 AC of the High Pot Tester and the RETURN PROBE to the sterilizer chassis unpainted Do not plug in the HIGH VOLTAGE TEST probe when using the OUTPUT receptacle J8 for testing WARNING 6 4 3 AC High Pot Test Procedure 1 Turn the POWER switch CB1 ON the rocker POWER switch CB1 should light 2 The GOOD WHEN LIT lamp DS4 should be lit If the GOOD WHEN LIT lamp 054 is not lit set the POWER SWITCH CB1 to the OFF position Disconnect the sterilizer from the tester and repair its ground circuit BEFORE proceeding with any further testing WARNING CECI 3 Press the CONT pushbutton S2 The HV ON lamp DS3 will light THE TESTER IS NOW CAPABLE OF PRODUCING HIGH VOLTAGE WARNING 4 Observing the KILOVOLTAMETTER M1 indication raise the voltage to 1000 volts by clockwise rotation of the VOLTAGE CONTROL T3 and maintain at 1000 volts for 60 seconds 5 During high voltage testing watch for failure of systems such as audible alarm sounds and FAILURE lamp DS2 lights or a sudden voltage drop or erratic KILOVOLTMETER M1 reading 6 When the tester detects a failure the audible alarm sounds the FAILURE lamp DS2 lights PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com
94. a 14 3 9 Sterilizer DOOS 14 3 10 Loading the GISIIIZS rra 18 3 11 Unloading the Sterilizer rra 19 3 12 Sce 19 3 12 1 BESAR AAO 19 3 12 2 Power OM ae are EEE EE 19 3 13 Alarms Timeouts Loss of Power eee 20 SECTION 4 0 PROGRAMMING CYCLE PARAME TERE ss 24 4 1 Parameter Definitions sa tinta a ata a i a ii i ta a el 24 4 2 lt aa tg ia ta at ta ta bat 27 4 3 Password Protection ra 30 SECTION 5 0 PRINTER USER MAINTENANOE rr 31 5 1 Thermal Dot Matrix Printer Cybertech rr 31 5 1 1 Printer Reprint Feed Switch rr 31 5 1 2 Loading Paper rne ER o De RR ERE REDE cde a pa 32 5 1 3 Loading Printer Take Up Spool rrua 33 5 1 4 Unloading Paper From The Take Up 33 PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 TABLE OF CONTENT Page ii TABLE OF CONTENTS Page 5 2 Thermal Printer with Take Up Reel Keltron 34 5 2 1 Printer Indicators ANd Control rss 35 5 2 2 Tearing Paper SIflp ice oa tatea et ta aa t br chee edd cl dl 35 5 2 3 Thermal Paper AO 35 5 2 4 Paper Replacement ia a at tat 36 5 3 Impact Printer Optional rra 38 5 3 1 Printer Indicators and Control rra 38 5 3 2 Removing the Paper Repo
95. a sa SV 01 10 PIN RIBBON CASE TOUCHPAD 50 152 WIRE NUMBERS NOT USED 8 9 11 12 18 29 32 41 50 53 55 amp 57 59 LAST WIRE NUMBER USED 62 TO CONNECT SOLENOIDS WITH CABLE 500047 USE G Y WIRE FOR GROUND 1 TO 22 2 TO COMMON 34 1 34 WIRE MARKER 1 WIRE NUMBER IN CABLE 500047 CUT OFF GREEN amp WHITE WIRES FROM 2 PAIR IN CABLE 500048 This drawing ond any print the property of 1M 17413 gt of the compony 12 28 09 the information shown a CHECK ja p Zuze confidential and the recipient a any STERILIZER COMPANY LLC 580200 S1MGNNNN CHAMBER DRAIN RTD PRINTER TE 02 JACKET KTD 5 PRIMUS STERILIZER COMPANY LLC 117 SOUTH 25th ST NE 68131 PH 402 344 4200 FAX 402 344 4242 r5 D DRAWING FALE EZ 174136 Z ENGR ACAD NEW MANDWGSI ELECTRIA Cybertech Take up 17413E dwg 1 5 2010 7 51 06 AM PLOT ORIGIN ECLIPSE MAJOR ELECTRICAL LIST PLUMBING DWG 17413P REV ELECTRCIAL DWG 17413E REV LINE PRIMUS P N MFR MFR P N DESCRIPTION FUNCTION 20 800021 CONTROL ENG C9049888 amp C9049889 1 21 10 5 8 ELECTRICAL ENCLOSURE 0 00 1 500001 LITTLEFUSE V130LA20A MOV SURGE SUPPRESSOR 130V RMS
96. accordance with ASME Code Section VIII Division 1 The described vessel was inspected and subjected to a hydrostatic test of psi By signing this certificate neither the Inspector nor his employer makes any warranty expressed or Implled conceming the pressure vessel described in this Manufacturer s Data Report Furthermore neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection Date Signed Commissions Nat l Board incl endorsement State Province and No DUS 101167 November 1985 Rev November 1992 Installation Operation and Maintenance Manual A SUSSMAN ELECTRIC BOILERS ES24A STEAM GENERATOR CONTROL CIRCUIT VITH MANUAL RESET AUXILIARY LOW WATER CUT OFF WIRING DIAGRAM Catalog Numbers 20A 24A MODEL ES24AB3 PRI 11 18 2009 Model GO BS Ele 208 90 60HZ a erm S N SS 88092 100 51 NB 73718 Boiler Serial No EE AMPS 67 PPH gg pr National Board No WO 286089 CONTROL 120VAC 8AMP IMPORTANT This data file contains the National Board Registration Certificate approving your boiler It must be kept near the boiler at all times PRODUCTS COVERED BY THIS MANUAL Max Series KW Range Steam Rate BHP Design Pres Work Pres 20A 20 61 Ibs hr 2 04 100 psig 90 psig 24 24 73 Ibs hr 2 44 100 psig 90 psig
97. alve and Chamber Trim valve If only one valve supplies steam to the chamber it will be designated as the Chamber Trim valve 2 Opens Chamber Drain valve activates the vacuum system and introduces fresh steam to chamber as a purge cycle 3 Activates Chamber Drain valve to allow chamber to empty in a gravity flow fashion 4 Activates Chamber Drain valve and vacuum system to allow rapid evacuation of the chamber as in PREVAC b Upper right button activates Jacket solenoid valve to allow steam to jacket START Charges gasket When gasket is fully engaged the LEDs will illuminate Press ENTER and CALIB PRESSURE LOW will be displayed Open the chamber door Press ENTER 0 0 will appear in the lower right corner Press ENTER to store above setting Close the chamber door CALIB PRESSURE LOW will appear on the display again Use the arrows LA V to scroll to CALIB PRESSURE HIGH Press START to charge the door gasket ZA Observe that all four cycle lights on the touchpad are illuminated indicating NOTE STEP 10 STEP 11 that the pressure switch contact is made and the door gasket s are sealed Press and hold button 2 on the touchpad for at least one 1 minute to purge the chamber Press and hold button 1 until 36 pounds of pressure is reached on the chamber pressure gauge When the button is released the pressure will begin to slowly decrease If pressure decrease is too rapid or too
98. and boiler are plumbed within 30 ft pipe removal ofelements length a minimum of 2 check valves are required on 1 The boiler should be mounted on a solid level boiler to avoid damage to pump foundation Nate 2 All piping should be installed by a licensed plumber 3 When any type water feed other than a pump feed is The safety valve shall not be plumbed with a drain line sized less than the autlet size of used the existing water supply pressure must be 10 the safety valve psig greater than boiler operating pressure to assure water supply maintains proper water level in boiler WIRING Caution 2 With the main power off make sure that all wiring ter Ground boiler according to National Electric minations are tight to avoid arcing carbonizing Code requirements to avoid shock Use proper and or overheating of contacts sized wire Power wiring to boiler should be in accordance with Local and N E C require ments following wiring diagram supplied Wire size specified adjacent to field wiring terminal block s Use 90 C copper wire only Warning Substitution of components or modification of wiring systems voids the warranty and may lead to dangerous operating conditions Purchaser should use a disconnect switch employing 3 Instructions for water feed control systems i e con batze densate return motor amp pump or solenoid feed pla aula or fuses between the main power source a Check the voltage of the motor or
99. anufacturer of the Boiler Pressure Vessel 1 Manufactured by Manufacturing Inc 155 Route 61 South Schuylkill Haven PA 17972 Name and address of manufacturer of boiler pressure vessel 2 Manufactured for Sussman Automati 43 20 34 Street Long Island City 11101 Name and address of purchaser 3 Location of Installation Unknown Name and address 4 Type Resistance Element Boiler __ 73718 N A resistance element electrode Mfrs Serial CRN 991310 1 Rev A 991310 2 Rev B 991310 3 Rev 991310 4 Rev s 73718 Year Built 2009 Drawing No Nat Brd No 5 The chemical and physical properties of all parts meet the requirements of Material Specifications of the ASME BOILER AND PRESSURE VESSEL CODE The design construction and workmanship conform to Section of the ASME Boiler and Pressure Vessel Code 2007 year Addenda to A08 and Code Cases None date Numbers Manufacturer s Partial Data Reports properly identified and signed by Commissioned Inspectors are attached for the following items of this report N A Name of part item number mfr s name and identifying stamp 6 Shells or drums 1 SA 285C 5 16 6 14 16 1 8 N A mat l spec gr thickness in dia ID length inside dia ID length inside 7 Joints Welded 100 1 long seamless welded efficiency as compared to seamless girth seamless welded No of she
100. ard on all PRIMUS sterilizers Cycle progression is displayed by Light Emitting Diodes LEDs on the Operator Panel Cycle selection is made using the numbered buttons See Figure 2 1 1 Changes to the settable cycle parameters of prevacs temperature time etc are made using the appropriate button as described later in the manual Double door units have a touchpad on both sides of the unit OREADY o DOOR CLOSED o AIR REMOVAL OSTERILIZE OEXHAUST ODRYING OCOMPLETE 1 Liquid Crystal Display LCD 2 Light Emitting Diode LED 3 Cycle Button 4 Heart Button FIGURE 2 1 1 VERTICAL TOUCHPAD DISPLAY The LCD screen on the touchpad displays operator information During programming the settable parameter and its value are displayed When the sterilizer is in operation the LCD displays the phase pressure and temperature status of the cycle in progress Any fault error statements are also displayed on the LCD PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 3 2 2 Horizontal Touchpad Optional The horizontal touchpad contains a Liquid Crystal Display LCD and is optional on PRIMUS Sterilizers Cycle progression is displayed by Light Emitting Diodes LEDs on the Operator Panel Cycle selection is made using the numbered b
101. arrows V to increase or decrease the number to match the Low Temperature Reference e g room or heat well temperature Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Chamber temperature has stabilized press ENTER to store CALIBRATE CHAMBER LOW CALIBRATE LOAD TEMPERATURE LOW STEP 22 Use the touchpad arrows A V to scroll to CALIBRATE LOAD TEMP LOW and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows A V to increase or decrease the number to match the Low Temperature Reference e g room or heat well temperature Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Chamber temperature has stabilized press ENTER to store CALIBRATE LOAD LOW Option available on units with Load Probe Selected CALIBRATE JACKET TEMPERATURE HIGH STEP 23 Use the touchpad arrows to scroll to CALIBRATE JACKET HIGH and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows to increase or decrease the number to match the High Temperature Reference suggested
102. art 111 7923 1 07 063008 USER S MANUAL Page 36 5 2 4 Paper Replacement When the printer is out of paper the yellow EOP out of paper LED will blink at 1 second intervals PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended CAUTION DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARS The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 214 wide thermal printer paper See Part IV Maintenance Manual for the spare paris lists Printer power must be ON to replace the paper To access the printer tray assembly pull the front bezel forward and down Bezel is hinged and latched magnetically When the printer is out of paper it is placed Off line automatically The Yellow ZA LED will be BLINKING for the out of paper indication When the paper is replaced the printer will automatically be placed back on line NOTE 4 Insert a new roll of paper on the paper holder axle and guide the edge of the paper into the printer mechanism paper input Exposed circuit components do not contain percepiible voltages but care should be taken to avoid damaging delicate electronic components Thread the paper as shown in Figure 5 2 4 1 with th
103. as waste water temperature etc The drain outlet from recessed sterilizers should terminate within the utility area The drain outlet from cabinet sterilizers should terminate within the cabinet space A minimum diameter of 2 is recommended for the floor drain A floor sink is recommended Run a sloping pipe with unreduced bore from the sterilizer outlet to the drain The sterilizer must have an air break between the drain pipe and the floor drain ZA NOTE The drain pipe s should terminate not closer than 1 2 above the highest liquid level of the water trap in the drain The sterilizer CANNOT be hard piped to the drain PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 11 2 9 Installation Checklist The following items are to be checked after installation ACCEPT INITIAL DATE x waeSyy SSCS Bakiwpewnbndwkemsaed Water Pressure measured spec is 50 110 PSIG name Supply piping adequate seed O _ LE senten 3 pers O O OO Supply pressure measured spec 50 80 PSIG dynamic Suppypipingadequateszed J 1o ShuofSlcatedneaby 3 Electrical Power Voltage per Equipment Arrangement Sadam pestea
104. asket press the up arrow key to scroll to OUTPUT DIAGS Press the ENTER key and continue to press the up arrow key until the desired manual output function is displayed Pressing the ENTER key causes the function to be active Both door gaskets will remain sealed unless door gasket A or B is retracted using OUTPUT DIAGS To return to the main menu press the ADV key Once the situation is clear LOCKOUT needs to be reset this is set when an error occurs during a cycle in operational mode In order to reset LOCKOUT scroll through the main menu using the up arrow key to access the EPROM DIAGS menu Press the ENTER key then scroll to RESET LOCKOUT MODE and press the ENTER key To re run the cycle perform the following additional step 5 If the door gaskets were not retracted while in the maintenance mode CAL and the RESET LOCKOUT MODE was activated the control system can be changed back to the OPER mode Use the procedure provided in step 2 to switch from CAL back to OPER Restart the cycle by pressing the START key The cycle can be initiated with both door gasket sealed If the START LED is not lit the Jacket temperature may need to come up to set point PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 34 Section 4 0 Printer Paper Replacement
105. ating Elements 292038 202197 24A 24P PRE OPERATION CHECK ALL BOILERS LWCO PUMP CONTROL OPERATION AND TESTING 1 All valves for incoming water supply are to be fully opened Main disconnect switch to be in on position Boiler switch to be in on position Since boiler will be empty pump or solenoid will be energized allow ing boiler to fill with water Control will allow for auto matic reaching of proper water level Contactors will be energized applying voltage to heating elements 2 Pump Switch Operation at this point water should be visible approximately half way up sight glass Slowly open drain valve located at bottom of boiler Water level will fall allowing low water cutoff pump control to energize feed water system Close drain valve for proper operation 3 Low Water Cut out Switch Performance open drain valve completely Maintain this condition until water level falls within gauge glass enough to cause low water cutout switch to de energize heating elements All contactors will be in the de energized state at this time Close the drain valve For automatic resetting type low water cutout switches feed system will return water level to normal Boiler is now qualified for proper low water cutout and normal liquid level operating conditions Il PRESSURE CONTROLS OPERATION AND TESTING Note All steam boilers are provided with one hi limit pressure control and at least on
106. ber Upon completion of sterilization a pre selected Slow Exhaust Phase reduces the chamber pressure to approximately atmospheric pressure The indicator lights and the buzzer sounds to indicate completion PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com USER S MANUAL Page 6 To initiate FLOW COOL SLOW EXHAUST END POINT must be 24 set equal to or less than 0 PSIG FLOW COOL at End of Cycle is an option NOTE See warnings related to liquids processing prior to operating a LIQUIDS Cycle TEST VAC Cycles A TEST VAC Cycle is provided as an option to accommodate Bowie Dick Test parameters on vacuum sterilizers VACUUM LEAK TEST Cycle optional A VACUUM LEAK TEST Cycle provided as cycle number 8 is used to ensure a seal tight chamber This cycle provides for a vacuum with a stabilization time followed by the actual Vacuum Leak Test The last phase is 20 minutes long with all chamber valves closed and vacuum pump ejector off A pass fail report is provided at the end of the Vacuum Leak Test 3 4 Sterilizer Options The following sterilizer options are available if selected at time of order 341 Optional Laboratory Lo Temperature Control Control of cycle temperature below 110 1 C 230 2 F is accomplished by the additional piping of the Laboratory Lo unit which re circulates steam from the chamber drain back into
107. ceptability Panel or box in good condition No cracks Lids on boxes are tight Touchpad securely mounted Cables are secure Gauges Printer Touchpad aligned properly and secure No damage to gauges Components mounted correctly Left Right PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 YES lt f YES 27 NO YES YES 27 NO YES LY NO YES LY NO YES ik NO YES LY YES 27 NO YES Ly NO YES LY NO YES LY NO YES Ly NO YES 227 YES 237 YES gt NO YES z y NO YES y NO YES 11 YES 7 NO YES y NO YE amp NOUC 7 YES YES Lj YES Y YES NO YES L YES NO CX YES NO 2 w esi SECTION 4 0 STERILIZER ASSEMBLY ACCEPTANCE CRITERIA This section provides the criteria for the acceptance of the sterilizer assembly 41 Vessel Set Up Check List Verify Acceptability Sterilizer square and level with frame YES 72 NO Double door Sterilizer centered front to back of frame Aluminum insulation covering free of defects 3 NO Overall appearance of vessel approved YES L3 NO Lock Washers placed where needed YES Led NO All hardware i
108. com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Completed by EE Eo Date SECTION 5 0 STERILIZER DEVICES VERIFY ACCEPTABILITY All control panel devices securely fastened flush and square YES 03 NO Turn on power to controller verify power on is successful YES LY _NO Touchpad s operate satisfactorily YES LY Pumps Ejectors operate satisfactorily YES NO Temperature and pressure readings are correct and accurately displayed YES No leaks detected during operations YES yD No fault indicators activated during operations YES Printouts and recordings are satisfactory YES Power Off operates correctly and disables all controller output YES Ae Alarms are audible YES wr NO Indicator lamps illuminate YES 7 NO Temperature and pressure is calibrated for controllers and recorders Door switches adjusted and operating properly YES NO YES 137 NO YES 4 NO YES y NO Gasket pressure switches adjusted and operating properly Adjust vessel door offset from the head ring to achieve proper seal and clearance Problem Resolution Completed by Ll etan Date d SE Gg Ce PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509
109. conds C DOUBLE DOOR MODELS WITH BIOSEAL Double Door Bioseal sterilizers incorporate an additional door control feature intended to maintain biological separation through Door Interlock This additional door control feature is achieved through use of the DOOR button as follows n most cases cycles are initiated from the A Side Once the cycle is completed the B side gasket automatically retracts However the A side door gasket is not retracted and the door on side A remains sealed At this point the sterilizer assumes that the B door will be opened but either door may be opened If the expected B side is opened the A side gasket remains sealed and the A side door is prevented from opening until the B side door is closed and sealed When the door on side B has been closed the B side is immediately resealed and the A side gasket is retracted The A side door may now be opened Either side applies to only those sterilizers manufactured to provide both Pass Through A to B and either Return processing flow feature A to A B to B In Bioseal sterilizers limited to the optional feature of Pass Through only processing flow only door B may be opened at conclusion of cycle Also note that complete operational control of sterilizers through the Operator Control is only possible on the side with the door open With one door open the Operator Control on the side with the door closed will be limited to display
110. ct the door gasket To Open Press and release the DOOR button approximately 2 seconds and the door will automatically open To Close Press and hold the DOOR button until the door is completely closed If the DOOR button is released before door is fully closed the door will automatically return to the door open position Once the door is completely open the door will also shut manually B DOUBLE DOOR MODELS Horizontal Power Door models always require pressing the DOOR button to open or close doors Completion of cycle will automatically retract the door gasket To Open Press and release the DOOR button approximately 2 seconds and the door will automatically open To Close Press and hold the DOOR button until the door is completely closed If the DOOR button is released before door is fully closed the door will automatically return to the door open position Once the door is completely open the door will also shut manually C DOUBLE DOOR MODELS WITH BIOSEAL Double Door sterilizers with Bioseal incorporate an additional door control feature intended to maintain biological separation through the Door Interlock feature This additional door control feature is achieved through use of DOOR button as follows n most cases cycles are initiated from the A Side Once the cycle is completed the B Side gasket retracts The A side door gasket is not retracted and the door remains sealed At this point the sterilizer assumes
111. d Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part 111 7923 1 07 063008 TABLE OF CONTENT Page i TABLE OF CONTENTS PART III USER S MANUAL SECTION 1 0 INTRODUCTION TO USER S INFORMATION sr 1 1 1 M Rm 1 1 2 SCOPE ucciso RM DNI LM LP Ml MEE 1 1 3 Bea 1 SECTION 2 0 CONTROL PANEL OPERATING INSTRUCTIONS 2 2 1 Vertical Touchpad BAA 2 2 2 Horizontal Touchpad Optional rra 3 SECTION 3 0 STERILIZER OPERATION rss 4 3 1 eem M 4 3 2 Factory Validated Cycles mmm nenea nenne 4 3 3 Factory Preset Cycle Description sse 5 3 4 Sterilizer 6 3 4 1 Optional Laboratory Lo Temperature 6 3 4 2 Optional Effluent GOrmtrO rr 6 3 4 3 Compressed AIr OVET e 6 3 4 4 Heated Ai 7 3 4 5 Drain Condensate Removal System sss 7 3 4 6 JACKET COOLING AEA 7 3 4 7 Load Sie 7 3 4 8 Centigrada AE 7 3 4 9 Serial SE SEARA 7 3 4 10 User M 7 3 5 PINASOS E 7 3 6 Starting the Cycle rrun 11 3 7 Clock Setti 13 3 8 Print Interval Setting rr
112. d ring groove working from the side top and bottom Equally distribute the excess and use your PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 3 Maintenance Required Test operate steam pressure relief valves by lifting the test lever on the valve For your safety identify the discharge path from the valve before proceeding with the test It should be routed into a discharge pipe If not make sure no one is in the path of the steam discharge Remove and clean strainers that may be located in the supply lines Refer to the piping schematic for locations It is critical that the strainers remain clean Remove the metal strainer from the holder Clean inside and outside using compressed air or a brush and mild detergent Replace strainer in the holder Replace strainer cap by turning clockwise until it is securely seated Check the pressure of the incoming steam If the optional steam regulator is used readjust the steam supply regulator to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installation Manual Check the pressure of the incoming water supply If necessary readjust supply regulator s service booster system to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installat
113. e TDC Manufacturing Inc Authorized Repr sentative Marc Barbe Mfr Or boiler pressure vessel FORM 2 Boiler No _73718 N A See Part Item 4 Drawing No 73718 Mfr s Serial No CRN Drawing No Nat l Brd No CERTIFICATE OF SHOP INSPECTION OF BOILER PRESSURE VESSEL BOILER PRESSURE VESSEL MADE BY TDC Manufacturing at 155 61 South Schuylkill Haven 17972 the undersigned holding a valid commission issued by the National ee of Boiler and Pressure Vessel Inspectors and or the State or Province of PA and employed by OneCIS Insurance Company have inspected parts of this boiler pressure vessel referred to as data items 1 15 and have examined Manufacturer s Partial Data reports for Items and state that to the best of my knowledge and belief the manufacturer has constructed this boiler pressure vessel in accordance with the applicable sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate neither the inspector nor his employer makes any warranty expressed or implied concerning the boiler pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector nor this is employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection Date Commissions NB 9544 2392 Nat l Board incl endorsements State Pr
114. e YES NO Tag Unit 4 YES 4 Fill vacuum pump with antifreeze for rust freeze inhibition A Tape shipping information Uncrating and Installation Manual and copy of test runs to front door 7 Care package packed in chamber of unit YES 47 Foot pads packed with machine YES 237 NO All shelves and loading equipment included and secured YES 2 77 Sterilizer is wrapped in plastic YES 03 NO Sterilizer is packed crated per instructions from the work order YES 1 NO Complete the following paperwork and submit to accounting Bill of Lading YES 2 NO Call Report YES NO Sterilizer Shipping Form YES 37 Door cables fastened securely around cable pulleys YES at NO Manuals located in chamber unless other shipping instructions YES ape Uncrating Instructions and Cycle runs prepared for attaching to front of crate YES NO Method used repare quod abs check all applicable Pallet Shrink Wrap arp TigerCage Full Crate 7 Export Crating Take photos of unit crated and prepared for shipment YES pac Photos included in Device History Record DHR YES NO Problem Resolution as Required Completed by Date T AME e E Gi PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat
115. e operating pressure control 1 All pressure controls are equipped with a screw allowing for setting of the desired operational and hi limit pressures To reduce pressure setting rotate screw in direction which allows indicator to point toa lower pressure setting Note It is recommended that the hi limit control be set 10 psig above desired normal operation pressure E Adifferential pressure can be obtained on all automatic re setting operating pressure controls in the same manner as operating pressure control is set Differen tial indicates pressure below the main operating max imum pressure the pressure control will re set Pressure Control Operation Check Close steam outlet valve by customer and adjust operating pressure control to a low pressure setting Set hi limit control at 10 psig above that setting Switch boiler on to allow for steam pressure build up Pressure gauge reading will build and the operating pressure control will shut off boiler at its pressure setting Re setting of operating pressure control is accomplished by bleeding off pressure through steam outlet valve by customer and allowing pressure to drop below set point Hi Limit Pressure Control Check See item 3 above but in doing so assure for this test purpose only that the operating control is set above the pressure setting of the hi limit control The hi limit trip will de energize the contactors Resetting of the hi limit occurs aft
116. e paper coming off the top of the roll rather than the bottom of the roll The Thermal Printer has an autofeed feature simply line the paper up in the slot and the printer mechanism will grab and pull it through to the front After loading paper press feed button on face of printer until sufficient quantity of paper is fed to insert into take up slot and put 3 4 wraps onto take up reel spool After rolling excess paper onto take up reel spool place spool into holder making sure drive gears mesh PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 37 287 __ FRONT STAINLESS N PRINTER PAPER t 2 lt PAPER PATH TAKE UP SLOT JE SHOWN IN OPEN POSITION Y FEED ROLLER PANEL PAPER ROLL TAKE UP REEL PAPER SPOOL d at zi 7 d HE e FY Ge wes te n N Y Ld GA T AM I E SR M J L e be sc HT e Y Ze pio AL PRINTER HOUSING CIRCUT BOARD amp BEZEL SHIELD Figure 5 2 4 1 Paper Loading 7 8 Close printer case up to fascia until magnetic latch engages PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP
117. e printer is located under the paper at the edge of the printer mechanism To tear off the report hold the paper from the right side and pull the paper down snap it against the cutting from right to left 5 3 3 Paper Replacement When the printer is out of paper the yellow EOP out of paper LED will blink slowly PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended SHOULD BE TURNED OFF TO REPLACE THE PAPER OR DATA IN THE STERILIZER 4 DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARS THE STERILIZER CONTROL OR PRINTER BUFFER MAY BE LOST CAUTION The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 2 printer paper See Part IV Maintenance Manual for the spare parts lists 2 Grasp the black edges of the printer front bezel and pull the printer forward from the operating position 3 the paper holder shaft and remove the expended paper core 4 Insert a new roll of paper on the paper holder shaft and guide the edge of the paper into the printer mechanism paper input Exposed circuit components do not contain perceptible voltages but care should be taken to avoid damaging delicate electronic components The paper path illustrated in Figure 5 3
118. ecessed within the chamber head ring seals the Door s The gasket is retracted before a door may be opened Door s are vertical sliding counter balanced and manually operated or optionally powered for 16 x 16 20 x 20 and 26 x 26 chamber sizes Door s are horizontal sliding powered for chamber sizes larger than 26 X 26 Horizontal door models are available with doors that slide from left to right or right to left 2 2 5 Insulation Superior heat loss reduction is achieved with one inch rigid fiberglass insulation overlaid with 16 gage aluminum sheet metal The sheet metal is formed overlapped and riveted The aluminum makes the insulation system impervious to water thus eliminating wet sagging insulation 2 2 6 Plumbing and Fixtures All plumbing and piping components delivering steam or sterile air to the product are stainless steel threaded brass or copper All major piping and electrical components are tagged and numbered to match the P amp ID diagrams Threaded stainless steel is available as a customer option Traps are thermostatic non proprietary and industrial grade They are positioned and sized for maximum efficiency Traps are used for the removal of air and condensate from the system Control valves are non proprietary industrial grade brass or stainless steel They are actuated by electric solenoids or air pressure Safety valves are ASME approved stamped and sized for the vessel design pres
119. eful to align flange holes so wire connection terminals on element assembly are in line with previously disconnected wire leads to facilitate easy connections 7 When all 6 flange bolts are tight connect all wires to terminals Make certain wires are clean and bright to assure good electrical contact and nuts on screws are firmly secured Caution Bolts should be tightened to a torque of 22 ft Ibs 8 Open water valve so water supply can reach boiler feed mechanism 9 Put Main safety switch to on position 10 Turn boiler switch to on position 11 As boiler automatically refills observe the new flange assembly for possible leaks If water is noticed the bolts must be retightened Before doing this turn the boiler off at the main fuse safety switch 12 As boiler is heated to working pressure check flange assembly again for leaks Caution Avoid use of chemical cleaning compounds Follow maintenance instructions NOTES ELECTRIC BOILERS A SUSFMAN SUSSMAN ELECTRIC BOILERS a division of SUSSMRN RUTOMRTIC CORPORATION 43 20 34TH STREET LONG ISLAND CITY NEW YORK 11101 718 937 4500 TOU FREE 800 238 3535 FAX 718 937 4676 Sussman Boilers Installation Operation amp Maintenance Manual LU PE RS RE ERE EEEa Gauge Glass Installation IMPORTANT NOTE Read all warnings and instruc tions before performing installation or maintenance Safety glasses and gloves should be worn at all times when wo
120. einforcement How Attached Location Outlet Drain etc or Size Type Material Nozzle Flange Insp Open Nom Cor Flange 3 34 Coupling SA 182 CHAMBER OUTLET 1 3 4 Coupling SA 182 350 _____ INLET 6 3 4 Coupling SA 182 30004 IL JACKET OUTLET 2 34 CoupingSA 182 ____ 30004 JACKET INLET 2 1 ___ SA 182 3000 12 CHAMBER BE PITZ E ee ___ _______ BEG BEK ERRE eee _ RAE __ 20 Supports Skirt NO Lugs Legs Others Attached Yes or Describe Where and How 21 Manufacturer s Partial Data Reports properly identified and signed by Commissioned Inspectors have been fumished for the following items of the report List the name of part item number mig s name and identifying number 22 Remarks NON CIRCULAR DESIGN IN ACCORDANCE WITH APPENDIX 13 FIGURE 13 2 a CERTIFICATE OF SHOP COMPLIANCE We certify that the statements in this report are correct and that ali details of design material construction and workmanship of this vessel conform to the ASME Code for Pressure Vessels Section VIII Division 1 U Certificate of Authorization No 23910 Expires 2 20 2010 Date 2 FOR PRIMUS STERILIZER COMPANY LLC Signed Manufacturer CERTIFICATE OF SHOP INSPECTION 1
121. ent Proceed to install element flange assembly with gasket between boiler flange and element flange In doing this be careful to align flange holes so element wire connection terminals on element assembly are in line with previously disconnected wire leads to facilitate easy connections NOTE Observe markings on element flange Install element marking on top 7 Use only new element flange bolts Tighten all 6 element flange bolts to a torque value of 22 lb ft each see illustration 8 Connect all wires to the terminals Tighten all element terminals to a torque value of 20 Ib in each see illustration Make sure all wires are clean and bright to assure good electrical contact Pump and Low Water Control e 9 Check that the wires are correctly connected to the contactor terminals and are tight Contactor Terminals See Torque Chart ened to a torque value of 45 Ib in see illustration Make sure all wires are clean and erradikala bright to assure good electrical contact Power wiring shown in approximate 10 Open water valve to allow water supply to reach boiler feed mechanism factory installed location 11 445 boiler automatically refills observe the new flange assembly for possible leaks TORQUE VALUES If water is noticed the bolts must be re tightened Before doing this turn the boiler off Element Flange Bolts at the main fuse safety switch 12 When boiler reaches working
122. er The customer should provide a trap in the steam line before the shutoff valve to remove condensate Connect to a medium pressure steam supply line regulated 5 PSIG Steam supplied with dynamic stability at 50 80 PSIG Confirm steam service requirements on the Equipment Arrangement drawing in the Maintenance Section of this manual DO NOT SUPPLY SUPER HEATED STEAM IT IS HAZARDOUS AND WILL INHIBIT THE STEAM STERILIZATION PROCESS PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com INSTALLATION Page 3 Cold Water Temperature is not to exceed 70 F If an optional vacuum pump is used temperature is not to exceed 60 F so that the pump achieves maximum efficiency Dynamic pressure of 50 70 PSIG with a water hardness of not more that 80 ppm is recommended CHAMBER SIZE WATER FLOW 16 X 16 X 26 980 Ibs 8 GPM 3 4 NPT 20 X 20 X 39 1520 Ibs 8 GPM 3 4 NPT 26 X 26 X 39 1840 lbs 8 GPM 3 4 NPT 26 X 26 X 49 2200 lbs 14 GPM 3 4 NPT 26 X 26 X 67 2600 Ibs 14 GPM 3 4 NPT Sterilizer Weight Single Door Table 1 4 2 Service Requirements Water Sterilizer Drain A minimum 2 diameter is recommended for the floor drain A floor sink is recommended An atmospherically vented drain is required Confirm water service requirements on
123. er bleeding steam to reduce pressure inside the boiler Note Insure operating pressure control is reset to proper desired boiler operating pressure OPERATION Caution WITH MAIN DISCONNECT OFF TIGHTEN ALL ELECTRICAL CONNECTIONS BEFORE ENERGIZING BOILER TO PREVENT ARCING CARBONIZING OF CONTACTS AND OR OVERHEATING 1 Turn on water supply Turn main switch on Turn boiler switch to ON position when approximately halfway up the gauge glass the pump or solenoid feed wil auto matically shut off and the contactors will switch ON 2 Operation of Low Water Cutoff The boiler is equipped with a probe type liquid level control which is coupled to an internal amplifier 3 Adjust operating pressure of boiler The pressure control has a visual pressure adjustment The top screw of the contro adjusts the scale in the large indicator window By turning the screw the pressure setting can be adjusted Selection of desirable pres sure is very easily made Some pressure controls have an additional screw for adjustment of pressure differential OFF ON pressure operating range which is factory set for the maximum allowable rating Close steam outlet valves Boiler will build up to desired pressure and shut off automatically High Pressure Control This control wil de energize the boiler should pressure within the boiler exceed the set pressure Slowly open steam outlet valve and use steam as needed Boiler sho
124. er com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 40 SECTION 6 0 DRAWINGS AND BILL OF MATERIALS 6 1 6 2 6 3 6 4 6 5 Equipment Layout Major Plumbing List Piping and Instrument Diagram Electrical Diagram Major Electrical List PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 41 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 UTILITY CONNECTION REQUIREMENTS STEAM SUPPLY SHOULD BE SUITABLY TRAPPED TO INSURE DRY STEAM BETWEEN 97 amp 100 SATURATED VAPOR AND FILTERED TO REMOVE PARTICULATE 50 80 PSIG DYNAMIC 65 HR AVG 444 3 4 NPT 44 COLD WATER 70 F OR LESS 50 TO 70 PSIG 10 GPM MAX 3 4 NPT FLOOR DRAIN CONNECTION A 2 FLOOR DRAIN IS REQUIRED A FLOOR SINK IS RECOMMENDED FOR ALL INSTALLATIONS ELECTRICAL 110 19 10 AMPS 60HZ WHEN ANY OTHER ELECTRICAL SOURCE IS USED A TRANSFORMER WILL BE REQUIRED ELECTRICAL STEAM GENERATOR REQUIREMENTS 24KW STEAM GENREATOR 240 VOLTS 3 PHASE 58 AMPS ELECTRICAL CONNECTION FOR GENERATOR MADE DIRECTLY G
125. er supply label attached to cold water inlet YES 7 Electric supply label attached to electrical supply connection d NO Electric supply label attached to pump motor YES Z Y NO Air supply label attached to connection point d YES NO Problem Resolution Completed by E 222227 E Date ubi d 207 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 FACTORY ACCEPTANCE TEST Page 15 Attach a copy of the Primus Black and Silver Label containing Model and Job Number Serial Number and National Board Number to this page PRIMUS Sterilizer Company LLC Rating 120V 60Hz 10 10 Amps Model PSS5 A MESD Loc Iden Serial 17413 Nat Bd 2313 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 SECTION 10 0 PACKAGING VERIFY ACCEPTABILITY ed E Take photos of all sides of the unit prior to hanging cabinet sides YES Clean and wipe internal surface of chamber YES 3 NO Clean and wipe external surfaces of sterilizer YES 2 NO Sterilizer Winterized October 1 to April 15 YES 247 NO Block door shut YES ZX NO Band weight box in plac
126. eshooting The problems and cause solutions described here are intended to be performed by a trained maintenance technician ONLY A FULLY QUALIFIED MAINTENANCE TECHNICIAN MUST MAKE REPAIRS AND ADJUSTMENTS TO THIS UNIT MAINTENANCE PERFORMED BY INEXPERIENCED UNQUALIFIED PERSONS OR INSTALLATION OF UNAUTHORIZED PARTS COULD CAUSE WARNING BERSONAL INJURY OR VOID WARRANTY SEE WARRANTY SHUT OFF ALL UTILITIES TO STERILIZER BEFORE SERVICING TO PREVENT ELECTRIC SHOCK HAZARD WARNING TO PREVENT BURNS ALLOW STERILIZER AND GENERATOR IF APPLICABLE TO COOL TO ROOM TEMPERATURE BEFORE PERFORMING ANY CLEANING OR MAINTENANCE PROCEDURES WARNING 3 1 Mechanical PROBLEM CAUSE SOLUTIONS DOOR OPEN LED does not light when door is Open the door all the way Disconnect the air open supply to the sterilizer Open the lid on the electronic cabinet and examine the white relay module that is labeled DOOR OPEN The LED indicator on the relay should be on If the LED is not lit loosen the proximity switch on the air cylinder and slide it along the cylinder until the LED illuminates Carefully tighten the proximity switch just as the LED comes on Door screws are not preset correctly The 3 8 16 set screws on the door should have been preset at the time of manufacture If further adjustment is required adjust when the sterilizer is cold Leave 035 clearance between each pin and setscrew PRIMUS Sterilizer Company LLC 117
127. ess the DOOR button to retract the gasket The door can now be opened Remove the Jacket RTD from the Chamber Drain RTD receptacle and reinstall itin the Jacket RTD receptacle Install Chamber Drain RTD in the Chamber Drain RTD Receptacle Close the Chamber Door and press START to charge the gasket s Select the pressure from the Steam Table Table 1 0 to use for temperature correlation during calibration 32 0 PSIG is suggested Press and hold button 2 on the touchpad to allow the chamber to purge for one 1 minute Then release button 2 and press and hold button 1 until there is at least a ten 10 pound reading on the chamber pressure gauge Release button 1 and press and hold button 4 until a 5 inch vacuum is reading on the chamber pressure gauge PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 24 STEP 14 STEP 15 ZA NOTE STEP 16 STEP 17 Repeat these Steps 12 13 three times increasing the vacuum by five inch increments for each cycle This will result in a final vacuum reading of twenty inches 20 Use the to scroll to CALIBRATE CHAMBER HIGH and press ENTER Charge the chamber to 32 0 PSIG and press ENTER A number will appear in the lower right corner of the touchpad LCD Use the arrows
128. ess the SL CT NOTE switch to place the printer On line 4 Insert a new roll of paper on the paper holder shaft and guide the edge of the paper into the printer mechanism paper input Exposed circuit components do not contain perceptible voltages but use care to avoid damaging delicate electronic components Thread paper as shown in Figure 4 2 1 with the paper coming off the top of the roll rather than the bottom of the roll The Thermal Printer has an autofeed feature simply line the paper up in the slot and the printer mechanism will grab and pull it through to the front PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 37 FRONT PAPER CIRCUIT a ROLL PRINTER PAPER ROLLER di SPOOL 3 A SLIDE OUT FIGURE 4 2 1 PAPER LOADING Optional Keltron Printer 5 When the paper is replaced printer auto on line PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 38 SECTION 5 0 RECOMMENDED SPARE PARTS LIST PRIMUS SPARE PARTS LIST Part Number Description 400040 VALVE SAFETY BR 3 4 45 400
129. fo primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 7 with cool air to cool chamber walls promote cooling of load and shorten exhaust phase of a liquids cycle Filtered compressed air is supplied by the end user The cycle parameter that determines the length of time for Compressed Air Over is Liquid Cool Time 3 4 4 Heated Air This option requires a heat exchanger that utilizes the jacket steam This provides for heated air to the chamber at the completion of the drying phase to assist in drying the load 3 45 Drain Condensate Removal System A sight glass in the chamber drain shall be provided for visual monitoring of the drain line for accumulation of condensate and for a water in drain sensor This sensor provides an input to the control system that when activated provides for a controlled removal of condensate through the use of a special bleed valve 3 4 6 Jacket Cooling Jacket Cooling displaces steam in jacket with water or air to cool chamber walls promote cooling of load and shorten exhaust phase of liquids cycle This option requires special construction of the vessel 3 4 7 Load Probe A single probe placed in load provides load temperature as a temperature parameter for the Heat Load phase of cycle Conax type adapter provided over validation port as an option 3 4 8 Centigrade Centigrade Reading displays and prints temperature in degrees centigrade 3
130. hamber drain for the pre selected drying time As a result a deep vacuum is created in the chamber to assist drying Hot chamber walls contribute to this process Cooling COOLING Cooling with Gasket Sealed This operation pulls air through the vessel by opening the Air In valve and running the vacuum system and drain during a LIQUIDS Cycle Flow Cool FLOW COOL Cooling with Gasket Unsealed Flow Cooling is provided for all LIQUID cycles Following gasket retract air is pulled through the vessel around the door to the drain by running the vacuum system ZA If option to disregard this phase not initiated NOTE Air In AIR IN The Air In valve is opened and filtered air is drawn into the chamber thus relieving the vacuum and returning the chamber to ambient pressure Gasket Retract GASKET RETRACT The gasket drain valve opens and the vacuum in the drain system provides rapid retraction of the door gasket Complete COMPLETE The buzzer sounds and the Operator Panel COMPLETE LED indicator signals conclusion of the cycle Opening the door silences the buzzer and resets the controls otherwise the buzzer stops automatically after two 2 minutes 5 At cycle completion the Operator Panel COMPLETE LED indicator will come on and the buzzer will sound until the door is opened The buzzer will stop automatically if the door is not opened within two 2 minutes 6 sterilizer returns to stand by jacket heated and awaiti
131. he DOOR button will cause the unit to retract the door gasket After chamber pressure is reduced to atmospheric pressure the door may be opened Selecting a VACUUM Cycle instructs the sterilizer to run a pulsing pressure vacuum preconditioning cycle prior to entering the Sterilize Phase The Sterilize Phase is followed by a Fast Exhaust Phase until the chamber pressure drops to at or below atmospheric pressure Drying begins and the normally required drying time is reduced by pulling one or more vacuum pulses in the chamber thus removing moisture The combination of the hot chamber walls and the vacuum in the chamber extracts moisture from the load through the chamber drain After the drying phase time has elapsed the chamber vacuum is relieved and the indicator lights and the buzzer indicate completion Pressing the DOOR button will retract the door gasket and the door may be opened When a LIQUIDS Cycle is selected the sterilizer is instructed to process liquid loads The LIQUIDS Cycle is the same as the GRAVITY Cycle but in addition provides an adjustable slow exhaust that is intended to prevent boiling while the liquids cool After the Sterilize Phase the chamber will enter a Slow Exhaust Phase as previously determined by the Service Setup Procedure see Part IV Maintenance When the operator selects parameters for a LIQUIDS Cycle drying time is not offered for selection Instead a FLOW COOL process pulls air through the cham
132. he MM McDonnell Miller control must be completely clear of sludge or other foreign matter Failure to do this may cause the immediate burn out of the new elements If the unit is Normal Bofer Water Line probe equipped check condition of the probes and isolator All elements are thoroughly checked before shipment The manufacturer cannot be responsible for burn outs caused by a faulty low water cut off The lower equalizer column can best be examined by breaking the unions on either side and then visually and manually examining the piping with your finger or probes to see if it is clear and clean 1 Disconnect boiler from electric power supply at main safety switch or fuse panel Then turn boiler switch to OFF position 2 Close water supply valve on incoming water supply line Drain boiler completely of water 3 Open boiler door to access heating element 4 Disconnect wire electric leads connecting element to main power system of boiler Again note wire connections to facilitate re assembly Proceed to remove and discard 6 bolts from flange IMPORTANT Note the wire connections to facilitate re assembly see wiring schematic Remove and discard six 5 16 18 bolts from flange Do not reuse these bolts 5 Thoroughly clean boiler flange of all foreign material Be certain no part of old gasket remains on flange 6 Apply Slic Tite Gasket Compound or equal to both surfaces of new gasket supplied with replacement elem
133. he drain PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART IV MAINTENANCE MANUAL PSS 500 Controls Software Version 7923 July 27 2009 Version 1 08 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 2009 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 TABLE OF CONTENTS Page i PART IV SECTION SECTION SECTION SECTION SECTION SECTION TABLE OF CONTENTS Page MAINTENANCE MANUAL 1 0 PREVENTIVE MAINTENANCE nenea ana nene nau ana na 1 1 1 Preventive Maintenance Electrically Heated Units Only 6 2 0 CONFIGURATION CALIBRATION sr 6 2 1 Turning on the Sterilizer rra 6 2 1 1 Power Up M 7 2 1 2 Entering the Diagnostics MST 7 2 1 3 Setpoints
134. he sheet aluminum shell Hand tighten the bolts only at this time PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 7 Attach the two trolleys with the holes for the two 14 20 bolts facing the back of the sterilizer Push the bolt through the two halves placing the nut on the backside Do not over tighten Install a cotter pin to secure in place d Remove the banding straps from door s e Lock the two nuts on the trolleys and screw the stud into the door thus raising the door until the pins are centered in the holes Required only if pins are not centered f Door should be ready to open g Loosen the two brass door guides on the bottom of the door Attach the bottom track to the sterilizer frame with the two bolts provided Line up the marks on the frame and the bottom of the track bracket Move the track down and adjust the two track guides until they are in the track approximately 14 1 2 Tighten the four bolts h Attach the air cylinder bracket to the trolleys using the four bolts provided Attach the air cylinder to the bracket using the pin and hitch pin provided with the hardware The two air lines are marked attach accordingly The door switches are marked such that they can only be installed one way connect as indica
135. hin 1 0 PSI of atmospheric pressure Slow Exhaust EXHAUST Liquid Cycle only Once the pre selected sterilize time has elapsed the Slow Exhaust Phase begins Steam and condensate are drawn from the chamber through the chamber drain and further condensed in the drain system until the chamber pressure drops to at or below atmospheric pressure Steam and Condensate Removal POST VACS At the conclusion of the exhaust phase POST VACUUM pulses begin the removal of steam and condensate from the chamber and the load The charge end point is fixed at atmosphere pressure and the vacuum end point is set by the DRY VAC POINT in the cycle parameters for all pulses selected The number of postvacs is set by the OF POSTVACS cycle parameter When the vacuum setpoint is reached for each selected postvac the chamber drain remains open and a drying period commences for the amount of time set by the DRY TIME cycle parameter The number of POST VACUUM repetitions are adjustable from 0 6 pulses Vacuum pulses assist drying by extracting moisture from the wrapped load POST VACUUM drying is not available for LIQUIDS Cycles Drying DRYING The vacuum pump or ejector system continues to exhaust steam and condensate PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 13 through the c
136. hreaded leveling screws with supplemental steel weight distribution footpads 2 2 2 Chamber The chamber including bulkhead is fabricated of solid 316L stainless steel Chambers are of entirely welded construction with interior longitudinal corners that are radiused The chamber is fully jacketed PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 6 Steam baffles are positioned in the chamber to minimize wetting by condensate and insure proper steam distribution 2 2 3 Jacket The jacket is constructed of AISI Type 304 stainless steel and is mounted to the chamber over channel supports designed to achieve uniform distribution of steam The jacket enables the stabilization of temperature around the chamber thereby reducing the time required to bring the chamber up to sterilization temperatures This provides superior temperature distribution and prevents the formation of condensation on the chamber walls The jacket is constructed in accordance with ASME Section VIII Division 1 for unfired pressure vessels and is so stamped 2 2 4 Doors Door s are constructed of solid 316L stainless steel which provides ease of cleaning and uniform quality for all chamber surfaces Door s are designed to prevent opening while under pressure A silicon gasket r
137. int not reached in PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 32 ALARM WARNINGS PRINT OUT AUTO ADVANCES Post Vac Time out PRINT OUT AUTO ADVANCES Power Failure Water in Drain Pressure Out of Range Hot Liquid in Chamber OPTIONAL GP 555 Part IV 7923 1 08 072709 time allowed by PREVAC time out Post Vac vacuum setpoint not reached in time allowed by Post Vac time out Power interrupted during cycle Water detected in Chamber drain Pressure in the system exceeds 45 PSIG or drops below 30 InHg PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com RECOMMENDED ACTION Bad vacuum pump Check proper water pressure Check vacuum pump Check piping integrity Check proper water pressure Check piping integrity Check electrical service Once power restored Unit auto advances to exhaust Fixed automatically by opening special bleed valve to get water out of the chamber drain Check Transducer transmitter Recalibrate pressure setpoints Control out of calibration recalibrate Check the main control pressure input circuitry Displayed at the end of the This is normal LIQUIDS
138. ion Manual Sterilizers with optional air operated gasket check the pressure of the incoming air supply Readjust if necessary the supply regulator s to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installation Manual Inspect all pipes fittings valves and connections for visible evidence of leaks or corrosion CONTACT YOUR PRIMUS STERILIZER COMPANY LLC SERVICE REPRESENTATIVE FOR REPAIR Check all solenoid valves for internal and external leaks Verify impeded smooth PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 4 Maintenance Required Weekly Quarterly Annually TO snappy operation Install repair kit as needed Inspect and tap all check valves Replace as necessary Replace the air filter s and o ring gasket The assembly must be airtight Refer to Volume II for the manufacture s information regarding this sterilizer s air filtration Clean all exterior surfaces of the cabinet Sterilizers with an optional pressure regulator are to be tested for correct and consistent steam operating pressures after the regulator Examine Manufacturer s Cutsheet Manual for manufacturer s information regarding the optional pressure regulator Run test cycles and ve
139. is can be verified by listening for the appropriate solenoid to engage and watching to see if the LED on the relay will light Relays are located in the control box ENTER can be pressed and held as many times as necessary HOT STEAM COULD BE EXPELLED WHEN TESTING CHAMBER STEAM OR STEAM TO GASKET VALVES DURING OUTPUT DIAGNOSTICS CHECK WARNING OPEN DOOR A CLOSE DOOR B PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 12 SPECIAL BLEED RETRACT amp VAC RETRACT B amp VAC CHAMBER TRAP 2 QUENCH WATER Air is optional Optional for Double Door Optional for Power Door Available only if optional Precise Control is selected Optional for Water in Drain Table 2 1 4 1 OUTPUT DIAGS Parameters When this procedure is complete press ADV to return to OUTPUT DIAGS 2 1 5 Testing Inputs Scroll A to display INPUT DIAGS Press ENTER to enter the INPUT DIAGS Menu The INPUT DIAGS Menu contains each input necessary to operate the sterilizer see Table 2 1 5 1 These inputs are selected by scrolling A or W and pressing ENTER This procedure assures that each device and its corresponding relay is operating properly This can be verified by watching to see if the LED on the relay will light or by pressing and holdi
140. l and Calibration This is a preset number entered in the PSS500 control by the factory and determined by the type of machine Liquid Crystal Display Light Emitting Diode National Institute of Standards and Testing Person or persons charged with day to day operation of the sterilization equipment Consists of the touchpad printer and chamber pressure gauge Quantities or constant values that vary with the circumstances of application Parameters are selected from menus that are accessible on the touchpad display Any of the stages in a cycle A device that converts pressure into an electrical signal Pounds per Square Inch Gauge Pounds per Square Inch Absolute PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GENERAL INFORMATION Page 5 RTD Resistance Temperature Device a device that converts temperature into a specific resistance value SBC196 The microcontroller circuit board attached above the A D Board on the Controller SETPOINTS Values entered for setting exact points in cycle parameters These are global settings applying to specific cycles U 1 A manufacturer s data report for pressure vessels as required by the Provisions of the ASME Code Rules Section VIII Division 1 This form is filed with the National Board of Boiler and Pressure Vessel Inspectors U 2
141. l steam valve begins to operate Preventing overshoot NOT ON ALL UNITS LOADP TEMP Optional Load Probe Temperature at which the sterilization phase will begin Maximum temperature setpoint is 1 one degree less than STERILIZATION TEMP PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 25 PREVAC VACTIME The time spent in vacuum after the PRE VAC VAC PNT is reached while in PREVAC phase DRY VAC POINT The vacuum pressure that the sterilizer will try to reach before it starts to decrement the DRY TIME setting on Post Vacs 1 through 6 OF PREVACS The number of pulses the sterilizer will pull a vacuum before STERILIZE OF POSTVACS The number of pulses the sterilizer will pull a vacuum after STERILIZE SLOW EX END PNT The end point to be reached while in the SLOW EXHAUST phase SLOW EXH RAMP LIQUIDS CYCLES ONLY The rate at which the chamber will decrease in pressure after STERILIZE until SLOW EX END PNT is reached To prevent boil over PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 26 VACUUM VAC LEAK TEST GRAVITY TEST VAC LIQUIDS STERILIZE TI
142. le type can be changed to either GRAVITY VACUUM LIQUID or TEST VAC See Tables 4 2 1 through 4 2 4 for a description of the cycle parameters relative to the types of cycles To change the cycle type at this cycle number press ENTER followed by scroll A to display the different cycles When the desired cycle is displayed press ENTER to make the cycle selection Press A to scroll to the next settable parameter Each parameter can be set by pressing ENTER then scrolling A or W to change the parameter value When the LED on the button is lit the control is in rapid advance To advance the control in smaller increments press the and the LED will turn off The controller is now in slow advance Once the parameter is set press ENTER and scroll A to the next parameter After the last parameter is set press ADV to return to the idle screen for operation Pressing ADV any time during the process will exit the control to the next level For units with the optional Vacuum Leak Test to review or change the parameter of cycle 8 press MENU on the vertical touchpad or STER TEMP STER TIME or DRY TIME button on the Horizontal touchpad See Table 4 2 5 for a description of the cycle parameters relating to cycle 8 Vacuum Leak Test CYCLES THAT HAVE BEEN MODIFIED FROM FACTORY PRESET VALUES MUST BE VALIDATED BY THE END USER WARNING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 681
143. lectrical Diagram uc cica ae a oa iet Cod a creda ca da enda 40 6 5 Major Electrical List rra 40 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 TABLE OF CONTENTS Page ii GP 555 Part IV 7923 1 08 072709 TABLE OF CONTENTS PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com Page LIST OF FIGURES AND TABLES Page iii LIST OF FIGURES FIGURE PAGE 2 1 10 1 Electronic GOntrOIS rra 18 4 1 1 Loading Thermal Printer Paper Cybertech 34 4 1 1 1 Loading Printer Take Up Spool Cybertech Printer rra 35 4 2 1 PAPER LOADING Optional Keltron 2 37 LIST OF TABLES TABLE PAGE 212 GURA 7 2 1 4 1 OUTPUT DIAGS Parameters rrura 12 2 1 5 1 INPUT DIAGS Parameters rra 12 2 1 7 1 SENSOR DIAGS 5 13 2 1 8 1 EEPROM Setpoints Page 1 14 2 1 8 1 EEPROM Setpoints 2 OTO rra 15 2 1 8 1 EEPROM Setpoints Page OTO 16 2 1 9 1 CALIBRATE Parameters rra 17 2 1 10 3 1 Parameters Menu Page TOTI 25 2 1 10 3 1 Parameters Menu Page 2 of 2 rrua 26 2 1 10 3 2 SATURATED STEAM TABLE
144. ll A to reach the EEPROM DIAGS Menu The EEPROM DIAGS menu contains the SETPOINTS menu and will display SETPOINTS MENU Press ENTER to display one of the settable parameters see Table 2 1 8 1 To change settings press ENTER use A or V to increment decrement values Use the button to switch between fast and slow advance increments Press ENTER to accept values Press ADV to exit to EEPROM DIAGS menu If no other input is desired press ADV to exit this menu CYCLE DESCRIPTION RANGE PARAMETER MINIMUM MAXIMUM DEFAULT PASSWORD Some machines have a 32123 no password hardware keylock This menu will not appear on machines without the password Password protected items are Cycle Parameters STER TIME DRY TIME STER TEMP CYCLE TYPE Setting the Clock not all machines Configuration EPROM has no password protections Only trained personnel should work in the Configuration program each unit Ea sterilizer Table 2 1 8 1 EEPROM Setpoints Page 1 of 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 15 CYCLE DESCRIPTION RANGE DEFAULT PARAMETER MINIMUM MAXIMUM CHARGE GASKET Time spent sealing gaskets 0 00 4 15 0 10 LOCK TIME and time spent retracting min sec min sec
145. ll The panel mounting studs may also be used as a fine adjustment for a flush fit to the wall 2 2 Installing a Vertical Single Door Unit ZA NOTE It is critical to the overall operation of all sterilizer doors that the sterilizer chamber be level in all directions a Remove the banding straps from the supports holding up the door 1 large units e g 26 X 26 two people are required to hold the door and one person to remove the supports Once the supports are removed lower the door b Ensure that the cable remains around the pulley as door is lowered c Cutthe banding strap on the counterweight d Open the door counterweight cover and ensure the lead shot is evenly distributed across the box 2 2 1 Recessed Move the sterilizer back into the wall opening until the fascia panel fits tight against wall face PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 6 2 2 2 Cabinet Enclosed a E the cabinet panel support brackets are not assembled on the frame assemble them with the nuts bolts and washers provided Refer to the Equipment Arrangement Diagram in Part IV Maintenance Manual b Unpack and assemble the front and side panels using fastening hardware provided c Adjust the panel mounting studs to provide flush co
146. ll courses 8 Heads SA 285C 1 2 Flat Mat Spec No thickness flat dished ellipsoidal radius of dish 9 Other Parts 1 Staybolts 4 2 Element Flange 1 3 1 2 NPT_Half Coupling 2 2 Brief Description i e dome boiler piping etc Tra TE RD 2 SA 106B 4 Double Extra Strong seamless Pipe 0 674 Thk 3 SA 105 NPT 3000 PSI Half Coupling T Spec Gr size material thickness MAWP 10 Openings a Steam 1 1 2 NPT See Remarks b Safety Valve 1 3 4 NPT See Remarks No size and type No size and type c Blowoff 1 7 NPT See Remarks d Feed 1 NPT See Remarks e Manholes No Size Location E f Handholes No N A Size Location 1 a g Elements Electrodes No 1 24 KW Size 3 1 8 Location Lower Front Shell 11 Boiler Supports No Self Supported Type saddles legs lugs Attachment N bolted or welded 12 MAWP 100 psi Based on PG31 PG46 PG49 Code para and or formula 13 Shop Hydrostatic Test 300 psig 14 Maximum Designed Steaming Capacity ___ 84 lb hr 15 Remarks __TAPPED OPENINGS 1 3 8 Top Head 2 Shell i 3 Shell 1 1 Head E M 1 Product design We certify the statements in Part of this Data Report to be correct Our Certificate of Authorization No to use the S or M Symbol expires Septem Date 07 22 2009 Signed Nam
147. ls x PRIMUS sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 6 Preventive Maintenance Electrically Heated Units Only Maintenance Required Weekly Quarterly Annually Optional boiler units refer to the boiler manufacturers instructions All boiler maintenance should be provided by qualified personnel See Appendix A Manufacturer s Records TURN OFF THE ELECTRICAL POWER SWITCH TO THE UNIT BEFORE REMOVING ANY COVERS FOR MAINTENANCE OR PROCEEDING WITH THE BOILER BLOW DOWN PROCEDURE WARNING Check the condition of heating elements Inspect all boiler pressure controls Optional Steam to Steam generator units refer to the manufacturers instructions All generator maintenance should be provided by qualified personnel See Appendix A Manufacturer s Records ALLOW THERMOSTATIC TRAPS TO COOL BEFORE REMOVING COVERS SINCE THERE IS NOTHING TO LIMIT ITS EXPANSION THE DIAPHRAGM ON THE INSIDE MAY RUPTURE OR FATIGUE IF TRAP IS OPENED WHEN HOT WARNING If the user added a vacuum breaker in the cold water supply to sterilizer consider cleaning the vacuum breaker FOR ELECTRICAL MAINTENANCE DISCONNECT ELECTRICAL POWER TO THE STERILIZER PRIOR TO REMOVING ANY ELECTRICAL COVERS VOLTAGE PRESENT IS DANGEROUS AND MAY BE FATAL IF CONTACTED
148. ment with PRIMUS will ensure that the vessel will be warranted for fifteen years 1 3 Safety Precautions The following is a summary of how WARNINGS and CAUTIONS are denoted in this manual WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for damage to the equipment These precautions are found throughout the document where they are applicable Carefully read the manual before proceeding to use or service the unit IN THIS MANUAL WARNINGS DRAW ATTENTION TO THE POTENTIAL FOR DANGER TO PERSONNEL AS DEMONSTRATED HERE THE ENTIRE WARNING NOTATION IS EMPHASIZED BY THE ICON TO THE LEFT WITH BOLD CAPITAL PRINT WARNING IN THIS MANUAL CAUTIONS DRAW ATTENTION TO THE POTENTIAL FOR DAMAGE TO EQUIPMENT AS DEMONSTRATED HERE THE CAUTION INFORMATION IS EMPHASIZED BY THE ICON TO THE LEFT WITH CAPITAL PRINT CAUTION 1 4 Bibliography American Society of Mechanical Engineers ASME Section VIII Division 1 Association for the Advancement of Medical Instrumentation AAMI Standards and Recommended Practices Volume 1 Sterilization Arlington VA 1992 Association for the Advancement of Medical Instrumentation AAMI Standards and Recommended Practices Volume 15 Sterilization Supplemental Arlington VA 1994 United States Food and Drug Administration FDA Part 820 of Title 21 of the Code of Federal Regulations 21CFR 820 National Fire Protection Association National Electrical Code ANSI NFPA 70 B
149. min sec gaskets ONLY ON MACHINES WITH POWERED GASKETS KITS WITH A STEERING WHEEL DO NOT HAVE POWERED GASKETS RETRACT GASKET Time spent retracting 0 00 4 15 0 10 UNLOCK TIME gaskets min sec min sec min sec ONLY ON MACHINES WITH POWERED GASKETS KITS WITH A STEERING WHEEL DO NOT HAVE POWERED GASKETS CHAMBER TO DRAIN Sets the amount of 1 0 0 0 C F 0 0 C F DELTA T temperature difference we expect to see between the chamber and drain JACKET OFFSET Applies the offset for sterilization temperature to the current cycle and maintains the jacket at this temperature OVERTEMP ALARM If average temperature goes 0 0 C F 44 4 C 5 0 C OFFSET above the OVERTEMP 80 0 F 9 0 F offset user will get this alarm UNDERTEMP ALARM If average temperature goes 0 0 C F 44 4 C 1 3 C OFFSET below the UNDERTEMP 80 0 F 2 3 F offset the user will get this alarm HI LIMIT PSIG Maximum pressure during 0 1 PSIG 40 0 PSIG 32 0 PSIG sterilization that allows non liquids cycles to reach before turning off steam and boost steam MAX LIQUID TEMP Maximum temperature 70 0 C 125 C allowed for liquids to reach 158 0 F 2579F during sterilization before all the steam is turned off Table 2 1 8 1 EEPROM Setpoints Page 2 of 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Pa
150. mount of time user can set for STERILIZE TIME The minimum amount of time the user can set for DRY TIME LIQ COOLTIME The amount of time spent trying to reach the STERILIZE TEMP before the unit auto advances aborts the cycle The amount of time spent trying to reach the PRECHARGE setting used in the VACUUM cycles before the unit auto advances aborts the cycle GP 555 Part IV 7923 1 08 072709 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com MAINTENANCE MANUAL Page 9 PREVAC TIMEOUT POSTVAC TIMEOUT LOW T CUTOFF CYCLES LAST SERV TOTAL CYCLES COUNT VAC LEAK TEST VALUE FACTORY CONFIG USER ID 1 4 Option only on LAB LOW Units The amount of time spent trying to reach the PREVAC VAC PNT before the unit auto advances aborts the cycle The amount of time spent trying to reach the DRY VAC POINT before the unit auto advances aborts the cycle The STERILIZE TEMP below which all cycles will be ran in a Low Temperature recirculating steam manner NOT ON ALL UNITS A means of determining how many cycles have been ran on the unit since it s first run Cycle count over the life of the sterilizer Optional The amount of leakage allowed for the pre configured 20 minute cycle A number set at the factory dete
151. mus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 28 2 2 Vacuum Leak Test Optional The Vacuum Leak Test is fixed in cycle 8 The following provides a functional description of the Vacuum Leak Test cycle The Jacket temperature must be at least 257 0 F 125 0 C before the START push button on the touchpad can be activated An LED on the START push button lights to indicate the jacket is up to the required temperature After start is initiated the sterilizer seals the gasket s then turns on the vacuum system the drain valve is activated in IDLE mode and remains activated during the vacuum phase A report header is generated by the printer The sterilizer begins to pull a vacuum in the chamber and the printer provides the pressure every minute on the report When the VACUUM LEVEL setpoint is reached the vacuum system and drain valve are deactivated and a five minute stabilization period begins At the end of the stabilization period the 20 minute leak test begins At the end of the test the control system provides a VAC TEST PASSED FAILED report along with the amount of VACUUM LOST An exhaust then an air in phase follows to equalize the chamber to atmospheric pressure The door gasket is then unsealed completing the cycle The following steps are to be used to perform the vacuum leak test 1 power off at control cabinet In the control box switch S1 on the A D Board
152. necessary This is accom plished by removing the inspection plate removing the probe with a standard spark plug wrench cleaning and replacing Note The system will not operate if the boiler is using distilled demineralized or deionized water 6 Every four months the heating element should be removed If scale has begun to form the element should be cleaned and the boiler be drained and flushed INSTRUCTIONS FOR ELEMENT REPLACEMENT READ COMPLETELY BEFORE STARTING WORK All elements are thoroughly checked before ship ment The manufacturer cannot be responsible for burn outs caused by a faulty low water cut off 1 Disconnect boiler from electric power supply at main safety switch or fuse pariel Then turn boiler switch to off position 2 On automatic feed units close valve on incoming water line Drain boiler completely of water 3 Open boiler door to expose heating element 4 Disconnect wire electric leads connecting element to main power system of boiler Again note wire connections to facilitate re assembly Proceed to remove 6 2 18 bolts from flange 5 Thoroughly clean boiler flange of all foreign material Be certain no part of old gasket remains on boiler flange 6 Apply Slic Tite Gasket Compound or equal to both surfaces of new gasket supplied with replacement element Proceed to install element flange assembly with gasket between boiler flange and ele ment flange In doing this be car
153. ng ENTER The LCD will display YES YES YES or NO NO Relays are located in the control box ENTER can be pressed and held as many times as necessary If no other input is desired press ADV to exit this menu Optional for Power Door for Double Door Optional for Water In Drain Table 2 1 5 1 INPUT DIAGS Parameters PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 13 2 1 6 Printer Diagnostics Scroll A to display PRINTER DIAGS Press ENTER to test block The display will return to OUTPUT DIAGS If no other input is desired press ADV to exit this menu 2 1 7 Sensor Diagnostics Scroll A to SENSOR DIAGS Press ENTER to display one of the six parameters see Table 2 1 76 1 This display is for monitoring actual operating values only If no other input is desired press ADV to exit this menu CHAMBER Temperature JACKET Temperature Chamber PRESSURE LOAD TEMPERATURE Table 2 1 7 1 SENSOR DIAGS Parameters PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 14 2 1 8 Entering EEPROM DIAGS Menu Scro
154. ng start of the next cycle 3 7 Clock Setting 1 Press the button TIME HOUR will appear 2 Press ENTER to edit the hour press A W to change the HOUR then press ENTER again to save the new setting If the hour is OK press A V to see the next item 3 Repeat step 2 for TIME MINUTE DATE MONTH DATE DAY and DATE YEAR PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 14 3 8 Print Interval Setting Print Interval Setting is the frequency at which printout will occur during all phases The interval setting is changed using the following instructions 1 Press the button TIME HOUR will appear Press A to scroll to PRINT_INTERVAL Press ENTER 2 3 4 Use A or to change the PRINT INTERVAL value 5 Press ENTER 6 Press ADV button twice to exit to idle mode 3 9 Sterilizer Doors Sterilizer doors should remain in the closed position unless the operator is loading or unloading the unit Sterilizer doors the closed position provide more efficient use of jacket steam and in addition building air conditioning load is also conserved Better dimensional stability is provided when doors are maintained closed especially on larger sterilizers Doors returned to the closed position
155. nnection of all panels 2 3 Double Vertical Door Unit Repeat the installation instructions in paragraph 2 2 for the second door 2 3 1 Recessed a Move sterilizer through one or both wall openings until the fascia panel fits tight against the face of the wall Install the second fascia panel b Refer to the Equipment Arrangement Diagram provided in Part IV Maintenance Manual for the proper placement of the fascia panels 2 3 2 Cabinet Enclosed a E the cabinet panel support brackets are not assembled on the frame assemble them with the nuts bolts and washers provided Refer to the Equipment Arrangement Diagram in Part IV Maintenance Manual b Unpack and assemble the front and side panels using fastening hardware provided c Refer to the Equipment Arrangement Diagram provided in Part IV Maintenance Manual for the proper placement of the fascia panels d Adjust the panel mounting studs to provide flush connection of all panels 2 4 Installing a Horizontal Door Unit On double door units if the unit has outriggers they must be installed on the sterilizer before opening the doors NOTE a Carefully remove the two trolleys from the door making note of how the spacers and the trolley halves separate so that they can be reassembled the same way they were removed b Attach the I Beam to the sterilizer with the eight bolts lock washers and flat washers provided Line up the marks on the I beam bracket and t
156. nting studs may also be used as a fine adjustment for a flush fit to the wall PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 5 For double door installation refer to the Equipment Arrangement Diagram in the Maintenance Section of this manual for proper placement of the fascia panels NOTE Ensure that the fascia panels are installed to the correct end of the sterilizer Second fascia panel should be installed only after the unit is positioned through wall 2 1 2 Cabinet Model a Move the sterilizer into position Refer to Part IV Maintenance Manual for the Equipment Arrangement drawing or drawings provided and approved by the customer s architect b Adjust the height of the sterilizer and anchor as outlined in paragraph 2 1 1 Recessed Models If the cabinet panel support brackets not assembled on the frame assemble them with the nuts bolts and washers provided d Unpack and assemble the front and side panels using fastening hardware provided e After rough positioning and initial leveling of the sterilizer install fascia panels to verify position of unit in wall opening Adjust placement of unit until fascia panels are centered over wall opening and the back of the panels are flush and straight in relation to the wa
157. oard No 2213 PSS 500 Controls Software Version 7923 March 25 2009 Version 1 10 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com TABLE OF CONTENTS Page GENERAL PURPOSE STERILIZER SECTION 10 PURPOSE rru 1 SECTION 2 0 REFERENCED 1 2 1 Required Test Equipment and Materials eee 1 SECTION 3 0 PSS500 CONTROLLER ASSEMBLY ACCEPTANCE CRITERIA 2 3 1 Control Box Verify Acceptability m 2 3 2 Cables External Box Verify Acceptability 424 440 4 4400 4 4 4 2 3 3 Printer Verify AUENA 2 3 4 Touchpad Box or Corian Panel Verify Acceptability 2 SECTION 4 0 STERILIZER ASSEMBLY ACCEPTANCE 3 4 1 Vessel Set Up Check List Verify 3 4 2 Door Assembly Verify 3 4 2 1 Door Assembly Verify Acceptability Horizontal Doors Only 3 4 3 Electrical Inspection Verify Acceptability ene 4 44 Plumbing Inspection Verify Acceptability 4 SECTION 5 0 STERILIZER DEVICES VERIFY
158. of 2 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 26 CYCLE DESCRIPTION DEFAULT PARAMETERS Temperature at which the sterilization Maximum of one phase will begin degree under STERILIZATION TEMP OF PREVACS Number of prevacs 3 Applicable to vacuum type cycles only Applicable to vacuum cycles onl PSI INHG which this phase ends SLOW EXH RAMP Rate of allowed pressure to decay 7 PSI PSI MIN during liquids cycle slow exhaust DRY VAC POINT Chamber pressure setpoint to 10 PSIG determine when to start Drying time If set at ambient pressure then POSTVACS setpoint must be set to Zero Postvacs each postvac pulls down to the DRY VAC POINT and then times for the DRY TIME Traditional Dry the dry timer does not start until DRY VAC POINT is reached Option available on units with Optional Load Probe Control Table 2 1 10 3 1 Parameters Menu Page 2 of 2 Adjust parameter for each cycle type and test the cycles Collect temperature and pressure data during the sterilization phase to ensure that cycles perform as required Compare the data with the Steam Table see Table 2 1 10 3 2 to ensure correct temperature pressure correlation PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402
159. of the cycle Cycle progress including time temperature pressure and alarms are reported on a 24 character thermal or impact printer The touchpad contains pushbuttons and the LCD display Cycle progress is displayed by LEDs on the Operator s Panel Inputs are made using the numbered cycle buttons See Part III User s Manual Figure 2 1 1 Touchpad Display Double door sterilizers have a touchpad near each door 2 2 10 Instrumentation Sensors An analog pressure transducer or transmitter senses pressure Temperature is sensed by 100 ohm platinum RTDs Temperature readouts are provided in either Fahrenheit or Centigrade as specified PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 8 2 2 11 Gauges PRIMUS sterilizers have as a standard digital display gauges located on both Side A and Side B of double door sterilizers which display chamber pressure Primus General Purpose sterilizers are also equipped with compound dial gauges offered as customer option in the service area 2 2 12 Printer Devices A compact reliable thermal or impact printer provides recording of time temperature pressure cycle number sterilizer number and date for each cycle Printed reports of calibration and operator selected parameters are provided 2 213 Recording
160. oms out on the shoulder inside the bottom fitting Gauge 5 Carefully raise glass about 1 16 and slide lower Fitting glass packing down until the glass packing contacts the lower gauge fitting DO NOT allow the glass to remain in contact with any metal 6 Carefully slide upper glass packing up as far as possible 7 Hand tighten both glass packing nuts then tighten 1 2 turn more by wrench Tighten only enough to pre vent leakage DO NOT OVER TIGHTEN If any leakage should occur tighten lightly a quarter turn at a time checking for leakage after each turn Gauge Glass Glass Packing Nut Glass Packing Drain Valve IMPORTANT NOTE Read all warnings and instructions before performing installation or maintenance Safety glasses and gloves should be worn at all times when working with V i or examining water gauge glass and connections Pressure in generator to be at zero before proceeding Improper instaliation or maintenance of gauge glass and connections can cause immediate or delayed breakage resulting in bodily injury and or property damage 20 i H A urman 2 ELECTRIC BOILERS Instructions for Element Replacemen READ INSTRUCTIONS COMPLETELY BEFORE STARTING WORK JINZI Before Installing your new elements be sure the McDonnell Miller low water cut off and aux low water cutoff if supplied is Boiler with 1 Steam Equalizing Pipe operating properly The float chamber and lower equalizer column of t
161. on an overhead beam trolley assembly The cylindrical lugs on the door s should mate smoothly with the tabs on the vessel Wheel bearings in the trolley assemblies are sealed and do not require lubrication Adjust the trolley assembly only if necessary Remove the door gasket and determine the need for replacement or reseating To remove gasket insert a flat blade screwdriver between the gasket groove and the gasket Gently remove the gasket by prying it forward from the groove NOTE Take care not to nick or gouge the gasket when removing When portion of the gasket is out of the groove carefully pull the remainder from the groove Irregular retraction of the gasket into the gasket groove may be due to an aging gasket Inspect the entire circumference for cuts nicks gouges or irregularities caused by wear Ensure gasket is still pliable Replace gasket if damage or wear is evident If no damage is determined rinse with clean water and dry with lint free cloth If reusing reverse the gasket so that the sides that faced the head rings will now face the doors Gasket grooves should be cleaned with detergent and a cloth Allow time to dry Clean the inside surface of the door where the gasket contact is made On vertical sliding door units the door guide assembly may need to be removed Reinstall gasket locating the seam of the door gasket and placing seam of gasket in the top of the groove Press the gasket into the hea
162. or 3 wire RD s U5 RAM chip m m U6 EPROM communication Cable Je U29 EPROM Operational 55 EPROM Calibration Do not shunt for 4 wire RTD s A D BOARD REV 2 0 929 050 02 EEPROM Hold s all settable values Figure 2 1 10 1 Electronic Controller 2 1 10 1 CALIBRATING CHAMBER PRESSURE STEP 1 STEP 2 STEP 3 Turn on power to the machine by placing the POWER ON switch to ON position The LCD will display the message HIT ANY BUTTON and the LED indicator lamps on the operator panel will flash on and off Press any button on the Operator Panel This will cause a display of OUTPUT DIAGS or one of the other CONFIGURATION EPROM menus Use the arrows A V to scroll the menu until the LCD displays CALIBRATE PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 19 ZA NOTE STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 During calibration the functions of the buttons on the Operator Panel change After entering the CALIBRATE menu the LEDs on the number buttons are illuminated which indicate alternate functions Below are the alternate functions used during the calibration procedure Introduces steam to chamber simultaneously through the Chamber Boost v
163. oston 1990 National Plumbing Code NPC Perkins John J Principles and Methods of Sterilization in Health Sciences Charles C Thomas Co 1970 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 4 15 Definitions and Terms AAMI BOWIE DICK TEST CALIBRATION CONTROLLER ASSEMBLY V2 0 CYCLE EEPROM EPROM FACTORY CONFIGURATION NO LCD LED NIST OPERATOR OPERATOR PANEL PARAMETER PHASE PRESSURE TRANSDUCER PSIG PSIA GP 555 Part l 7923 1 07070208 Association for the Advancement of Medical Instrumentation Used to test the efficacy of pre vacuum high temperature steam sterilizers Process of checking and adjusting devices or instruments for accuracy of measurement Consists of the SBC196 computer and the A D Board with the two EPROMs A set of events phases that occur over a period of time that can be repeated Electronically Erasable Programmable Read Only Memory A non volatile memory chip whose bit patterns can be electronically erased and reprogrammed by the user setpoints parameters and calibration values are stored on the EEPROM Erasable Programmable Read Only Memory non volatile memory chip whose bit patterns can be erased and reprogrammed by the factory Operationa
164. ot lit press the ON button located on the control touchpad 3 2 Factory Validated Cycles Primus sterilizers come with eight preset cycles from the factory including Sterilize Time Sterilize Temperature and Dry Time for various loads Cycle number 8 is reserved for Vacuum Leak Test for sterilizers with that option This is a 20 minute test that provides a pass fail printed report The vacuum end point and total allowable leak rate are the two settable parameters for Vacuum Leak Test The cycle parameters for each preset cycle are defined in Table 3 2 1 Sterilize Time and Temperature Dry Time and number of Pre Vacs are programmable using the cycle parameter menu Reference Section 4 0 Programming Cycle Parameters Any deviation from factory preset values must be validated by the end user Cycle numbers 1 4 are selected by pressing the corresponding button 1 2 3 4 cycle numbers 5 8 are selected by pressing the A 1 A 2 A 3 and A 4 respectively Cycle Cycle Sterilize Temp Sterilize Dry Time No of Number Type Time Min Min Prevacs 1 Vacuum 134 C 273 F 15 30 3 2 Vacuum 134 C 273 F 4 1 3 3 Vacuum 134 C 273 F 4 30 3 4 Vacuum 134 C 273 F 4 30 3 5 Gravity 134 C 2753 F 4 1 0 6 Gravity 122 8 C 253 F 30 30 0 7 Liquids 122 8 C 253 F 30 15 0 8 Test Vac 134 C 273 F 3 1 2 2 3 8 Vacuum Leak Test N A N A N A N A Optional
165. ovince and No 16 a Steam Pipe b Feed Water Feed Water c Blowoff 17 Safety Valve s Size fo Set Press 28 foo 0 Total Capacity Ib hr 25 18 Heating Elements installed Quantity kW Total 2 Y 19 Electrodes Quantity kW Total 20 Hydrostatic Test of Completed Boiler 2 psig MAWP of completed boiler v2 psig 21 Serial No Assigned by Manufacturer responsible for Completed Boiler b 5 22 X CERTIFICATE OF COMPLIANCE OF COMPLETED BOILER We certify that this completed boiler conforms wit Our Certificate of Authorization No Symbol expos Date e requirens a SECTION I of the ASME BOILER AND PRESSURE VESSEL CODE 99 the 5 or E b CORPORATION Assembler uthofized Representative CERTIFICATE OF SHOP INSPECTION OF COMPLETED BOILER BOILER MADE BY at the undersigned holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and or the State or Province of and employed by of ______ have inspected the completed boiler and have examined Manufacturer s Partial Data reports for and state that to the best of my knowledge and belief the manufacturer has constructed this boiler in accordance with the applicable sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate neither the inspector nor his employer makes any war
166. primus sterilizer com GP 555 Part l 7923 1 07070208 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 1 SECTION 1 0 GENERAL INFORMATION This section contains general information about the PRIMUS General Purpose Steam Sterilizer using the PSS500 Control This sterilizer is specifically designed to process goods using only the cycles specified in the User s manual section of this document If there is any doubt about the sterilization process of a specific material or product we suggest you contact the manufacturer of the product for recommended sterilization technique 11 Warranty This sterilizer is not designed to process flammable liquids nor liquids in containers that are not designed for sterilization Any alteration of the sterilizer which affects its operation will void the warranty Any alterations could violate state and local regulations and jeopardize insurance coverage Failure to perform suggested maintenance may cause the warranty to be null and void Refer to the following PRIMUS Sterilizer Company LLC Equipment Warranty for further clarification on what is covered LIMITATIONS AND LIABILITY AND INDEMNITY IN NO CASE WHETHER AS A RESULT OF A BREACH OF CONTRACT BREACH OF WARRANTY OR TOR
167. r and the print head PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 41 PRIMUS PULL HERE TO ROTATE HERE TO REMOVE RIBBON TIGHTEN RIBBON Figure 5 3 4 1 Printer Ribbon Replacement PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 42 SECTION 6 0 CONTROL MEASURES FOR STERILITY ASSURANCE 6 1 Sterilizer Efficacy Sterilizer must be monitored routinely to evaluate its efficacy Verify that appropriate cycle time temperature and pressure is met in each cycle using the Printer report for verification Biological indicators and chemical indicators provide additional information on sterilization efficacy When selecting biological and chemical indicators for saturated steam cycles always inspect the indicator label Verify the indicator is intended to monitor your specific cycle temperature When performing routine monitoring Place indicators in an appropriate test pack or your most challenging load Place the test pack or load in the most difficult to sterilize chamber location The most difficult to sterilize location in the Primus PSS 500 Series sterilizer is the lowest shelf closet to t
168. r temperature reference read Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat Source NOTE beginning on page 19 CALIBRATE JACKET TEMPERATURE LOW STEP 19 Using the touch pad arrows A V scroll to CALIBRATE JACKET LOW Press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows V to increase or decrease the number to match the Low Temp Reference e g the room or heat well temperature During calibration the asterisk button will toggle between tenths of a degree or whole degrees If room temperature is being used as the reference temperature ensure RTD is ZA suspended at least 3 from any heat source If the heat well is to be used place RTD in the heat well Allow time for temperature of RTD and heat source to stabilize The NOTE required time to stabilize will vary depending on the reference temperature source STEP 20 Press ENTER to store JACKET LOW value and print calibration report PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 21 CALIBRATE CHAMBER TEMPERATURE LOW STEP 21 Use the touchpad arrows A V to scroll to CALIBRATE CHAMBER LOW and press ENTER to select A number will appear in the lower right corner of the LCD Use the
169. ranty expressed or implied concerning the boiler pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector nor this employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection Date Commissions eee Authorized Inspector Nat l Board incl endorsements State Province and No SYMBOL LEGEND L 1 CHECK VALVE BALL CONNECT TO STEAM VALVE SUPPLY IMMEDIATELY BEFORE STEAM SUPPLY SOLENOID PRESSURE REGULATOR VALVE BOILER gt lt MANUAL DRAIN VALVE CONNECT TO COLD WATER SUPPLY IMMEDIATELY DOWNSTREAM FROM STRAINER THESE DRAWINGS ARE TOLERANCES a ant om pant EE BY beu REVISED TITLE BLOCK KT 12 02 09 2 FOR APPROVAL a gt T ZO ZATE R I MU S ADDED 2640Y8 TO ELEC DWG BLOCK NT 04 79 09 SPECIFICATION NO E EE oor a pr e STERILIZER COMPANY LLC P OMPANY NAME IN TITLE BLOCK amp ADDED NUI BS 4 02 08 FRACTION 31 16 erriela 117 SOUTH 25th ST E eguak ai eza ear d TRS INFORMATION ONLY FLOOR Eri NE 68131 B ADD 135118 ELECTA TO WHERE USED U 1 B 08 14 03 ROOM __________ Q as eee pera Eee ADD MANUAL DRAN VALVE IDs 31601 UX AS BUILT 133118 190818 210618 amp 26408 t BOILER 24KW 240 VAC 50 INTEGR
170. rer s Records for the manufacturer s records applicable to this unit PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 10 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART Il INSTALLATION MANUAL PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 TABLE OF CONTENT Page i TABLE OF CONTENTS Page PARTII INST
171. rify proper timing cycle progression and operation of all LCD indicators the Operator Panel s and the audible alarm Replace the Over Pressure Rupture Disk Refer to the manufacturer s instructions in the Manufacturer s Cutsheet Manual Verify the presence of a secure electrical ground Inspect the entire assembly for steam water or as applicable air leaks Clean the sterilizer s mechanical space Perform a complete calibration for the sterilizer using the calibration procedures The user determines the frequency of calibrations however this period should not be greater than one year PRIMUS Sterilizer Company LLC recommends that sterilizers subject to validation and cGMP standards be revalidated at one year intervals Inspect the inside surfaces of the chamber for deposits of scale If scale is present use a cleaner and descaler according to the directions on the container While the rate of scale accumulation varies between facilities PRIMUS Sterilizer Company LLC recommends that a regular schedule for descaling be adopted according to individual user requirements PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 5 Maintenance Required Weekly Quarterly Annually Install new steam trap kit when steam trap fai
172. rimus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 1 SECTION 1 0 PRE INSTALLATION 1 1 Review Installation Requirements Review the installation information below prior to beginning the installation of the sterilizer Check the Occupational Health and Safety Act and National Electric Code as well as local electric and plumbing codes for any special requirements that may pertain to the installation of this sterilizer Refer to the Uncrating Instructions attached to the sterilizer to ensure the machine is not damaged during uncrating For recessed models refer to paragraph 2 1 1 Recessed Models item f for instructions on how to assemble the front panel For cabinet models refer to paragraph 2 1 2 Cabinet Models item e 1 2 Examine Equipment Inventory all delivered equipment against the packing list Check all boxes and wrapping materials prior to removal Any damage should be promptly reported to the transportation company responsible for delivery and also reported to PRIMUS Sterilizer Company LLC EO Should you determine an item missing notify PRIMUS Sterilizer Company LLC immediately NOTE 1 3 Review Drawings Installation personnel should thoroughly familiarize themselves with the General Arrangement P amp ID and Electrical drawings prior to installing the sterilizer Refer to the Maintenance Section for all drawings applicable to this unit 1 4 Pre Installation
173. rking with or examining water gauge glass and connections Pressure in generator to be at zero before proceeding Improper installation or mainte nance of gauge glass and connections can cause imme diate or delayed breakage resulting in bodily injury and or property damage Top Gauge Fitting 22 Edi dea d 7 1 Apply Teflon tape or pipe dope to pipe threads Install top gauge fitting fitting without a drain valve into the uppermost tapping Wrench tighten the fitting until it is snug and the glass outlet is pointing at five o clock about 1 8 turn from its final downward vertical position 2 Install the bottom gauge fitting the fitting with a drain valve until it is snug and the glass outlet is Guard Rod pointing directly upward Verify top and bottom fit Fiction Wash tings are threaded into the tappings the same num or Packing Gland ber of turns distance A distance B EY 3 Remove glass packing nut friction washer or pack ing gland depending upon the model and glass packing from the fittings and place them in the same order on to both ends of the gauge glass Push both packings about an inch up the gauge glass 4 Gently insert one end of the glass into the top gauge fitting Keeping the glass inside the top fit ting gently rotate the top gauge fitting clockwise until vertically aligned with the bottom gauge then insert glass into bottom fitting until glass bott
174. rmining unit configuration and options Optional Selectable number from 0 meaning no ID set to 32123 A number which allows up to four users to start the sterilizer GP 555 Part IV 7923 1 08 072709 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com MAINTENANCE MANUAL Page 10 OUTPUT DIAGS INPUT DIAGS PRINTER DIAGS SENSOR DIAGS EEPROM DIAGS CALIBRATE EJECTOR VACUUM DOOR A CLOSED DRAIN SOLENOID DOOR A GASK PRES JACKET_STEAM DOOR CLOSED CHAMBER_STEAM DOOR GASK PRES AIR_IN_SOLENOID DOOR A COMP OPEN BUZZER DOOR B COMP OPEN AIR_TO_GASKET_A WATER IN DRAIN 3 RETRACT_GASKET_A TO MAIN MENU AIR TO GASKET B GASKET BOOST SOLENOID POWER CONTROL OPEN DOOR A CLOSE DOOR A OPEN DOOR CLOSE DOOR SPECIAL BLEED A 8 VAC RETRACT B amp CHAMBER TRAP QUENCH WATER TO MAIN MENU 1 FOR DOUBLE DOOR UNITS ONLY 2 FOR POWER DOOR UNITS ONLY 3 FOR UNITS WITH WATER IN DRAIN SENSOR ONLY 4 FOR UNITS SUPPLIED WITH AIR OVER ONLY 5 FOR UNITS WITH LOAD PROBE ONLY 6 FOR USER ID OPTION ONLY GP PSS5 Part IV 7923 1 08 072709 HIT ANY BUTTON DIAGNOSTICS MAIN MENU CHAMBER JACKET PRESSURE LOAD TEMPERATURE TO MAIN MENU SENDS INFO TO PRINT
175. rner of the LCD Use to increase or decrease the number to match the High Temperature Reference suggested 132 2 C or 270 Allow time for temperature of RTD and heat source to stabilize This time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When load probe temperature has stabilized press ENTER to store Load High Temperature Option available on units with Load Probe Selected 2 1 10 2 Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat Source The following EASY CAL procedures are provided for qualified trained technicians or factory representatives using Chamber Drain as the Heat Source STEP 1 STEP 2 Install the Jacket RTD in the chamber drain receptacle Close the chamber door and press START to charge the gasket s Refer to Steam Table Table 1 0 and select pressure to use for temperature correlation during calibration 82 0 PSIG is suggested Press and hold button 2 on the touchpad to allow the chamber to purge for one 1 minute PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 23 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 ZA NOTE STEP 8 STEP
176. rt 39 5 3 3 Paper Replacement A 39 5 3 4 Ribbon Replacement Et aaa dt 40 SECTION 6 0 CONTROL MEASURES FOR STERILITY ASSURANCE rr 42 6 1 Sterilizer Sue 42 PRIMUS Sterilizer Company LLC 117 5 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 LIST OF FI RES AND TABLE Page iii LIST OF FIGURES FIGURE PAGE 2 1 1 VERTICAL TOUCHPAD DISPLAY rss 2 2 2 1 HORIZONTAL TOUCHPAD DISPLAY rrura 3 3 5 1 GRAVITY and VACUUM CYCLES sse enne entere nennen nnns 8 3 5 2 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET ABOVE ATMOSPHERE PERESSGUEE rss 9 3 5 3 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET BELOW ATMOSPHERE PRESSURE rra 10 4 1 1 CYCLE MENU CONFIGURATION ss 26 5 1 Thermal Dot Matrix Bu re titer E ek gae ca RE 31 5 1 2 Loading Thermal Printer EGOI 32 5 1 3 Loading Printer Take Up GOOO rss 33 5 2 1 Thermal Printer Front Panel Optional Keltron rra 34 5 2 4 1 Paper Loading EET 37 5 3 1 Front Panel 24 Column Printer ss 38 5 3 3 1 Paper Bala lala E 40 5 3 4 1 Printer Ribbon 41 LIST TABLES TABLE PAGE 3 2 1 FACTORY PRESET SEA dS BENA 4 4 2 1 GRAVITY CYGLEE PARAMETERS ctt enter re Rene tee 28 4 2 2 VACUUM CYCLE PARAME TERS ss 28 4 2 3 LIQUIDS CYCLE PARAME TERS rra 29
177. rt IV 7923 1 08 072709 1 00 1 00 00 MAINTENANCE MANUAL Page 16 CYCLE DESCRIPTION RANGE TT I MAX LIQUIDS Maximum pressure allowed 0 0PSIG 40 0 PSIG 18 0 PSIG PRESSURE for liquids to reach during sterilization before all the steam is turned off MIN STERILIZE Sets the minimum amount of 3 00 99 00 3 00 minutes time the user can enter as a sterilization time using the STER TIME button MINIMUM DRY TIME Sets the minimum amount of 120 00 1 00 minutes time the user can enter as the dry time using the DRY TIME button rise to STERILIZE TEMP TIMEOUT charge to precharge setting PREVAC TIMEOUT Time allowed for a vacuum 239 00 20 00 minutes PREVAC VAC PNT to be reached POSTVAC TIMEOUT Time allowed for a vacuum 1 239 00 20 00 minutes DRY VAC POINT to be reached LOW T CUTOFF Temperature setting at which 33 3 C 112 8 C all cycles with the sterilize 92 0 F 235 F temp set below this point will be ran in low temperature manner CYCLES LAST SERV Provides an accurate means 32767 32767 of determining how many cycles have been ran since unit was last serviced TOTAL CYCLE Provides an accurate count 32767 32767 COUNT of the number of cycles that have been ran on unit The amount of allowable 0 1 InHg 10 0 InHg PSIG leakage for 20 Vac Leak Test 32767 0 O 32123 O 32128 n Option Table 2 1 8 1 EEPROM Setpoints Page 3 of 3 PRIMUS Sterilizer Company LLC 117 Sou
178. s 5 8 are selected by pressing A 1 A 2 A 3 and A A ZA The Password Protection feature may be used to provide controlled access to the entry or alteration of cycle parameters For instructions refer to paragraph 4 3 NOTE 41 Parameter Definitions The following terms and definitions explain the parameters of the cycles depicted in Figure 4 1 1 Cycle Menu Configuration STERILIZE TIME The amount of time spent in Sterilize phase exposure time STERILIZE TEMP The temperature at which the unit will begin the Sterilize phase DRY TIME LIQ COOL TIME The time spent removing moisture cooling the chamber PURGE TIME The time spent trying to remove air from the chamber Air removal PRECHARGE The pressure to be achieved during charge portion of all PREVAC phases selected This setting applies to all pulses 1 6 PREVAC VAC PNT This sets the vacuum point end point for pulses 3 4 5 and 6 Pulse 1 has a fixed vacuum end point of 5 0 InHg and pulse 2 has a fixed vacuum end point of 10 0 InHg HALF RAMP TIME The amount of time in which the sterilizer will climb from its current temperature halfway to the STERILIZE TEMP FINAL RAMP SLP Once the HALF RAMP TIME is satisfied the controller will ramp the chamber temperature to the STERILIZE TEMP in this amount of temperature per minute BOOST OFFSET Optional The number of degrees below STERILIZE TEMP where the large steam valve is no longer operated and a smal
179. s are hydro tested at 150 of the operating pressure rating of 45 pounds Safety conscious design and construction of the door prevents opening while the chamber is under pressure 3 2 Door Limit Switches Pressure Settings Horizontal doors have door closed switch es that are adjustable The sterilizer cannot enter cycle processing until a signal is received from the door closed switch es Manually operated Vertical doors have door closed switch es The sterilizer cannot enter cycle until the door closed signal s are received Power door s have door open and closed switches The sterilizer cannot enter processing until a signal is received from the door closed switch es SECTION 4 0 CONTROLS 4 1 Facility Power Disconnect A dedicated facility power line should be supplied for the sterilizer The operator should be instructed where the main power disconnect is and how to disconnect the power The customer should wire the dedicated power line to the junction box which contains a surge suppressor for the incoming power The sterilizer has a main power switch and indicator light on the side of the control box 4 2 Manual Supply Valves Manual supply valves should be provided by the customer contractor at the sterilizer site The Piping and Instrumentation Diagram identify where the customer should provide shut off valves for water steam and air to the sterilizer SECTION 5 0 MANUFACTURER S RECORDS Refer to Appendix A Manufactu
180. s cycle minutes sterilization YES One typical liquids cycle is captured in the 5 is to be set for 121 1 degrees Celsius for Chamber temperature control maintained for al cycles within 60 5 C of setpoint YES The following documentation is attached Pre and Post Calibration Kay Validator YES Calibration printout from the sterilizer control YES Text data soft and hard copy from each cycle from the Kay Validator YES Exposure graphs of each of the cycles YES Problem Resolution Completed by Date PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 d to the Kay Validator evenly distributed within the et bei ee NO NO NO NO NO NO NO NO NO 5 besi re ON TS TT Designate Side A and Side B for double door units FRONT Indicate location of chamber drain 16 Chamber Map Layout PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 10 6 4 Sterilizer Hi Pot Test and Results The sterilizer must withstand a test potential of 1000 volts for 60 seconds 6 4 1 AVTM 23
181. s stainless unless otherwise specified USO YES L Y NO Problem Resolution Completed by 2222222 2 3 OCT 42 Door Assembly Verify Acceptability Gasket groove free of defect or damage YES NO Head ring is free of defect damage YES Lx O Gasket groove is clean and free of polish compound YES Counter weight is level and cables are not frayed YES 4 O Door is balanced and operates easily from open to close YES NO Problem Resolution gai ae Gale Ee BEE 4 2 1 Door Assembly Verify Acceptability Horizontal Doors Only Check proper amount of insulation on back of door panel YES NO Check bottom door guide is tigh YES NO Door pins are centered in receiver ba YES NO Door adjustment screws are set at 035 YES NO Check to see if door hardware is all stainless steel YES NO Problem Resolution Completed by Date PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 4 3 Electrical Inspection Verify Acceptability Electrical Boxes securely fastened to sterilizer YES GE Correct voltage for boiler list voltage below YES sy NO Correct voltage for vacuum pump list voltage below Wire connections in control box and all other boxes tightly connected YES ty NO
182. serviced or altered by persons not authorized by PRIMUS PRIMUS sole liabilty andthe Purchaser s sole remedy underthis warranty is limted to repair or replacement ofthe defective equipment or product PRIMUS option Repair replacement of the defective equipment or product will be provided a Purchaser s facilty or at PRIMUS plant by an authorized representative of PRIMUS Replaced parts shall become the property of PRIMUS All retume must be made under Materials Authorization RMA assigned by PRIMUS PRIMUS shall not be liable for special indirect or consequential damage or expense This warranty does na cover damage or defects caused bythe following Use of parts otherthan PRIMUS authorized parts Acts of God Labor disputes Ltility malfunction errors in installation of the equipment accidents abuse misuse tampering alteration modification improper service chlorides and corrosive chemicals orlack of documented preventive maintenance as specified bythe maintenance manual No waiver or modification of any proviziore ofthis warranty will be binding upon PRIMUS unless agreed to in writing by a duly authorized official of PRIMUS PRIMUS does na authorize any person or companyto create any warranty obligations on its behalf This warranty sets forth the only warranty spplicsbleto PRIMUS equipment and pats No other representation or warranty on the part of PRIMUS expressed or implied shall apply to equipment or par
183. sing the Once the parameter is set press ENTER and scroll to the next parameter After the last parameter is set the display will return to the Cycle Menu which displays the cycle number and type Press ADV to exit the cycle menu Repeat paragraph 3 3 2 3 and 3 3 2 4 to select additional cycles and parameters Press ADV to return to the idle screen for operation CYCLE DESCRIPTION DEFAULT PARAMETERS STERILIZE TIME Time spent during sterilization phase 30 00 minutes STERILIZE TEMP Sterilization temperature set point 125 C 275 F LIQUID COOL TIME PURGE TIME MIN SEC Time spent passing steam through the chamber to remove air PRECHARGE PSIG During each precharge portion of the 10 PSIG precharge prevac cycle amount of steam pumped in until we reach this pressure gt INCHES HG and 6 before timer starts HALF RAMP TIME Amount of time which the sterilizer takes to 0 30 seconds MIN SEC go from current temperature to HALF WAY to the sterilization temperature FINAL RAMP SLOPE As the temperature ramps up to DEG MIN sterilization temperature the slope gradually decreases When the slope reaches this value maintain this rate the rest of the way to the sterilization temperature BOOST OFFSET DEG Used only on machines with a second boost steam valve Offset specifies the number of degrees below sterilization set point above which boost steam valve will not turn on Table 2 1 10 3 1 Parameters Menu Page 1
184. slow close off the chamber bleed valve and back it off 14 to 1 2 turn PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 20 STEP 12 Press the ENTER button The number 32 will appear in the lower right corner of the LCD When the falling pressure in the chamber reaches 32 Ibs press ENTER immediately The printer will print a calibration report STEP 13 This completes Chamber Pressure Calibration ZA There is no Jacket Pressure Calibration NOTE STEP 14 Press the DOOR button on the touchpad This initiates depressurization of the vessel After approximately 1 1 2 minutes press the DOOR button again to retract the gasket The door can now be opened TEMPERATURE CALIBRATION PREPARATION STEP 15 Using the touchpad arrows A V scroll to the calibration menu You may scroll up or down in the menu to reach Calibration 244 Verify there is pressure in the jacket or chamber by checking vessel gauges NOTE STEP 16 Carefully remove Jacket and Chamber RTD s STEP 17 Select either room temperature or heat well for use as a low temperature reference If a heat well is chosen 44 C is the recommended setting STEP 18 Scroll to display CALIBRATE and press ENTER You will be in the Calibration Menu If using chamber drain fo
185. sure The steam source requires clean house steam or integral steam generator with particulates removed Steam shall be suitably trapped to ensure that it is dry and supplied at 50 80 PSIG An automatic steam condenser exhaust system reduces temperature of exhaust steam flowing to the drain PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 7 2 2 7 Vacuum System Rapid evacuation of chamber air steam and condensate is achieved with a water ejector provided as standard equipment with PRIMUS Sterilizers Liquid ring vacuum pumps may be provided as an option and are standard on sterilizers that are greater then 75 cubic feet Both the ejector and the optional vacuum pump are capable of air evacuation to a deep vacuum e g 2 PSIA in the chamber Effluent discharge temperature is further reduced by a dual pass coil bundle heat exchanger before entering the vacuum pump The discharge temperature is further reduced by cool water at the floor drain Drain Quench 2 2 8 AI Filtration The air inlet filter is a cellulose medium type It is 100 efficient at 0 2 microns and mounted external to the chamber An additional 0 3 micron filter element for outside air will be mounted for Air In 2 2 9 Control Panel The gauges touchpad and printer are moun
186. ted Once the door switches are installed apply power to the sterilizer to enable adjustment Open the door completely Disconnect the air supply to the sterilizer Open the lid on the electronic cabinet and examine the white relay module that is labeled DOOR OPEN The LED indicator on the relay should be on If the LED is not lit loosen the proximity switch on the air cylinder and slide it along the cylinder until the LED illuminates Tighten the proximity switch to achieve correct positioning and provide for correct on and off operation Some trial and error is to be expected i Repeat step h with the Door Close relay Close the door all the way and observe the relay labeled DOOR CLOSED j The door should move freely If it does not inspect and locate areas of binding and adjust as necessary Note that the bottom track has two adjusting bolts that move the track in and out k 3 8 16 set screws on the door should have been preset at the time of manufacture further adjustment is required adjust when the sterilizer is cold Leave 0 035 clearance between each pin and setscrew Keep the and bottom track clear of obstructions and lubricate the bottom track with powder graphite PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLAT
187. ted in the stainless fascia panel 2 291 PSS 500 Controls The PRIMUS PSS 500 control system provides for automatic operation through all phases of the sterilization cycle Cycle parameters can be selected and programmed by the operator All cycle phases are monitored visually Cycle completion indicators are provided both audibly and visually The control is an embedded MicroComputer system with non volatile memory storage eliminating the need for battery back up The computer consists of solid state devices isolated from heat and moisture in a NEMA rated shielded enclosure The MicroComputer control is self diagnostic and provides information to the operator on a 2 line 16 character LCD located on the control touchpad An audible tone accompanies all alarms indicating a problem with the cycle When specified cycle parameters may be locked out by the supervisor through the use of touchpad keystrokes The control touchpad provides information on cycle progress by LED indicators Specific information on cycle parameters and progress in addition to alarms are shown on the LCD display Cycle selection and programming are entered by control panel pushbuttons which provide an audible signal when pressed Controls include a cycle advance button to allow the operator to manually advance the cycle The control panel indicates the use of cycle advance which phases were advanced and continually displays this information until the door is opened at the end
188. tenance technician No response required by the user Cycle auto advances The following message will flash on the display and print out CYCLE MAY BE COMPRISED Call maintenance technician USER S MANUAL ALARM WARNINGS SYMPTOM PRECHARGE parameter not TIMEOUT reached CONDITION PRECHARGE PHASE OF CYCLE HAS EXCEEDED THE PRECHARGE TIME OUT SETPOINT DISPLAYED PRINTOUT TIMEOUT STEAM TO CHAMBER RETARDED PRECHARGE TIMEOUT AUTO ADVANCING TIMEOUT Vacuum setpoint not reached in time allowed by PREVAC CONDITION Prevac phase of time out cycle has exceeded the prevac time out setpoint DISPLAYED PRINTOUT TIMEOUT IN AIR REMOVAL PREVAC TIMEOUT AUTO ADVANCING TIMEOUT Post Vac vacuum setpoint not reached in time allowed by Post Vac time out CONDITION Post Vac phase of cycle has exceeded the post vac time out setpoint DISPLAYED PRINTOUT TIMEOUT IN POST VACUUM AUTO ADVANCING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 CAUSE SOLUTION Maintenance required call technician Cycle auto advances to cycle complete Lights flash LOAD MAY BE COMPRISED Maintenance required call technician Maintenance required call technician USER S MANUAL Page 23
189. th 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 08 072709 MAINTENANCE MANUAL Page 17 2 1 9 Entering CALIBRATE Menu Scroll A to reach the CALIBRATE menu Press ENTER to display one of the setable parameters see Table 2 1 9 1 To change settings press ENTER use A VW to increment decrement values Use the button to switch decimal place increments Press ENTER to accept values If no other calibration is desired press ADV to exit this menu CALIB PRESSURE ZERO CALIB PRESSURE HIGH CALIB JACKET LOW CALIB JACKET HIGH CALIB CHMBR LOW CALIB CHMBR HIGH CALIB LOAD P HIGH CALIB LOAD P LOW Available on units with Load Probe Option Selected Table 2 1 9 1 CALIBRATE Parameters 2 1 10 Easy Cal Procedures The purpose of EASY CAL is to allow field calibration for units where N I S T traceability in calibration is not required The maximum sterilization dwell temperature should always be verified with a LAG thermometer or other reliable temperature indicator EASY CAL allows the service technician to calibrate pressure and temperature using steam pressure and room temperature Calibration may also be achieved with a heat well and outside pressure source if desired or in those cases where N I S T in traceable calibration is preferred ONLY QUALIFIED MAINTENANCE PERSONNEL EXPERIENCED IN CALIBRATION
190. that the B door will be opened but either door may be opened If the expected B side is opened the A side gasket remains sealed and the A side door is prevented from opening until the load has been removed from the B side Once the door on side B has been closed and the A side DOOR button pressed and held the B side is immediately resealed and the A side gasket is retracted As the DOOR button remains pressed the door on the A side will begin to open The DOOR button must remain depressed until the door is completely open b Alternately if the DOOR button on side A is pressed and held the gasket on the B side immediately reseals the B door Once the B door is resealed the A door gasket retracts and the door A door begins to open PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 17 It may help to remember the following rule Anytime the Side A Door is opened a successful 24 cycle must be to enable opening the Side Door The above features incorporated to further reduce your chance of cross contamination NOTE THE STERILIZER DOOR IS DESIGNED TO NOT OPEN UNTIL CHAMBER PRESSURE IS APPROXIMATELY AT ATMOSPHERIC PRESSURE ATTEMPTING TO FORCE THE DOOR OPEN WHILE UNDER PRESSURE MAY DAMAGE THE WARNING DOOR OR CAUSE SERIOUS INJURY PRIMUS
191. the sterilize cycle As defined in 4 0 Programming Cycle Parameters prevac pulses 1 and 2 have fixed end points for vacuum The vacuum end point for pulses 3 6 is defined by the cycle parameter PREVAC VAC POINT The charge end point for all prevac pulses is defined by the PRECHARGE cycle parameter The number of prevacs is set by the OF PREVACS cycle parameter The number of PRE VACUUM repetitions are adjustable from 0 6 pulses Charge Chamber HEAT CHAMBER The chamber drain is closed and steam is admitted to the chamber until the pre selected setpoint temperature is reached This is accomplished by using Half Ramp and Final Ramp Slopes Heat Load Load Probe Control Option While in this phase of the cycle the sterilizer continues to control the temperature of the Chamber at the Chamber temperature setpoint until the Load Probe temperature reaches the value set in the LOADP TEMP parameter When the Load Probe reaches temperature the controller will allow the start of sterilization phase Sterilize STERILIZE When sterilize temperature is reached the sterilizing timer begins to count down The chamber is controlled at sterilize temperature for the pre selected sterilize time Fast Exhaust EXHAUST Once the pre selected sterilize time has elapsed the Fast Exhaust Phase begins Steam and condensate are drawn from the chamber through the chamber drain and further condensed in the drain system until the chamber pressure drops wit
192. the clear acrylic front cover of printer to access the paper take up compartment 2 f needed follow steps in 54 1 4 Unloading Paper From the Take Up Spool to remove any printed reports 3 Open the paper supply compartment and remove any unused paper and the paper core 4 Insert the new paper into the paper compartment with loose end of paper exiting front of printer see Figure 5 1 2 Loading Thermal Printer Paper The front panel LED should be flashing Figure 5 1 2 Loading Thermal Printer Paper 5 Close the paper supply compartment with paper exiting printer and ensure that the paper is properly aligned The LED should now be continuously 6 Depress the REPRINT FEED switch to the REPRINT position switch If there is no image on the paper either the paper is in the printer backwards or the paper is not PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 33 thermal paper Reverse the paper or replace with thermal paper to correct this condition 5 1 3 Loading Printer Take Up Spool 1 The removable spool snaps between the two rotating discs see Figure 5 1 3 Loading Printer Take Up spool The slot in the removable spool must be aligned with the drive pin on the right side of the disc Left Side Disc Right Side Disc Paper 2 Release
193. the undersigned holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and or the State or Province of KS and employed by HSB CT of HARTFORD CT have inspected the pressure vessel described in this Manufacturers Data E 2024 and state that to the best of my knowledge and belief the Manufacturer has constructed this pressure vessel in accordance with ASME Code Section Division 1 By signing this certificate nelther the Inspector nor his employer makes any warranty expressed or Implied concerning the pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector We certify that the statements on this report are correct and that the field assembly construction of all parts of this vessel conforms with the requirements of ASME Code Section VIN Divislon 1 U Certificate of Authorization No Date Name CERTIFICATE OF FIELD ASSEMBLY INSPECTION the undersigned holding a valid commission issued by The National Board of Boller and Pressure Vessel Inspectors and or the State or Province of and employed by have compared the statements in this Manufacturer s Data Report with the described pressure vessel and state that parts referred to as data items not included the certificate of shop inspection have been inspected by me and to the best of my knowledge and belief the Manufacturer has constructed and assembled this pressure vessel in
194. ts their performance all such warranties induding any warranty of merchantability or fitness for any purpose being hereby dsclamed PRIMUS shal in no event be liable in respect to loss of business or profits on any similar dissimilar consequential incidental damages or losses aising out of or in connection with this equipment This warranty does net cover repair or replacement of expendable service parts including but no limited to doors seals lubricants valve kits lamps fuses gaskets and fiters F107 PRIMUS rt tiara sty 1 40 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GENERAL INFORMATION Page 3 1 2 Service Agreement The cost effective way to prevent downtime due to equipment malfunction is with regularly scheduled maintenance performed by qualified technicians trained in the latest technology PRIMUS or your dealer offers extended service agreements to provide regular maintenance of your sterilizer that will help correct little problems before they become big ones PRIMUS Service combines the precise maintenance program and factory trained technicians to assure you of maximum productivity Technicians thoroughly inspect clean adjust and provide all necessary maintenance to keep your sterilizer performing according to factory specifications A service agree
195. ture s User s Manual for user maintenance on all other Printers and Recording devices 5 1 Thermal Dot Matrix Printer Cybertech The multifunctional thermal dot matrix printer is located on the fascia panel of the sterilizer near the Operator Interface All printer operating controls are located on the front of the printer STATUS REPRINT 7 Figure 5 1 Thermal Dot Matrix Printer 5 1 1 Printer Reprint Feed Switch When the printer is first powered on and the REPRINT switch is momentarily pressed a test print will occur refer to Figure 5 1 Thermal Dot Matrix Printer Once a cycle report is sent to the printer it can be reprinted by momentarily pressing the REPRINT switch Pressing the FEED switch will advance the paper PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 32 If the switch is in the FEED position at power up the printing will be upside down Note NOTE this condition stays set until the same FEED switch on power up cycle is repeated The status LED will be on in normal operation A flashing LED indicates the printer has a fault condition The fault may be out of paper print head in the open position or the printer is over temperature 5 1 2 Loading Paper The following steps should be followed to load the printer with paper 1 Open
196. uld be blown down daily see blowdown in structions following BLOWDOWN Blowdown is an essential part of boiler operation It is the best preventive maintenance you can give your boiler and will add years of life to the unit Make sure a blow down schedule is established and followed regularly In extremely hard water areas blowdown is necessary once a day In soft water areas once a week If there is a particular problem which applies to your own local water condition other than mineral content take this intu con sideration in determining which schedule is to be followed 1 At the end of the working day while boiler is still oper ating turn switch to the OFF position and close water supply valve De energize wall mounted safety switch 2 It is preferable to connect the blowdown valve directly into a drainage system If this is done the boiler can be discharged at operating pressure Consult local plumbing codes 3 If blowing down into a receptacle allow pressure to decrease to 15 20 psi before opening blowdown valve 4 When discharge is complete and boiler is drained a close the blowdown valve b open water supply valve c put boiler switch in the ON position and d close wall mounted safety switch i 5 When refilling is complete turn off the boiler switch unless further operation is desirable 6 If you have been supplied with a Manual Reset Low Water control as required in some states the reset button on
197. us sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 2 GP 555 Part l 7923 1 07070208 PRIMUS STERILIZER COMPANY EQUIPMENT WARRANTY Primus Sterilizer Company LLC PRIMUS makes the following warranty to the original owner with respect to ts products WARRANTY Al PRIMUS manufactured equipment and products fully warranted against defects in materials and workmanship under normal use and operation for one yearfrom the installation and start up ofthe equipment or eighteen months from the date of delivery whichever occurs first Additionally PRIMUS Sterilizer pressure vessels are warranted against defects materials and workmanship under normal use and operation forfifteen years where the sterilizer is maintained under a continuous PRIMUS Preventative Maintenance Service Contract Where the Sterilizer is not cortinuoushy maintained under PRIMUS Preventative Maintenance Contract vessel shall be warranted forten years from the date of delivery Unless otherwise specified service labor required to repair or replace parts will be provided upon request without further charge for a period of ninety 90 days from the start of the warranty period Thereafter all repair costs shall be bome bythe Purchaser This warranty does not extendto any equipment or products which have been subjected to misuse neglect accident or improper installation or application or which have been
198. uttons See Figure 2 2 1 Changes to the settable cycle parameters of prevacs temperature time etc are made using the appropriate button as described later in the manual Double door units have a touchpad on both sides of the unit O READY O G STER STER ORY 4 TEMP TIME TIME 1 CLOSED O REMOVAL O STERILIZE EXHAUST O DRYING C COMPLETE Liquid Crystal Display LCD 4 Light Emitting Diode LED Cycle Button Heart Button bai FIGURE 2 2 1 HORIZONTAL TOUCHPAD DISPLAY The LCD screen on the touchpad displays operator information During programming the settable parameter and its value are displayed When the sterilizer is in operation the LCD displays the phase pressure and temperature status of the cycle in progress Any fault error statements are also displayed on the LCD PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 4 SECTION 3 0 STERILIZER OPERATION This section describes the operation of the sterilizer 31 Power Up Turn on steam water and air Turn the power to the sterilizer on by using the Power On toggle circuit breaker switch on the side of the control box The LCD on the front panel will display the cycle name and number f display is n
199. zer following assembly and verifies its operations are in accordance with design specifications Sterilizer system components and software are confirmed in this testing phase Functionality of the sterilizer is qualified verified and documented SECTION 2 0 REFERENCED DOCUMENTS a National Electrical Code ANSI NFPA 70 b American National Standards Institute Association for the Advancement of Medical Instrumentation International Standards Organization Sterilization of Health care Products Requirements for validation and routine control Industrial Moist Heat Sterilization ANSI AAMI ISO 11134 1993 c ANSI AAMI ST8 Volume 15 1994 AAMI Standards and Recommended Practices 2 1 Required Test Equipment and Materials List of the instruments equipment material that are not permanently installed on or part of the equipment being qualified but is temporarily required for the equipment validation Description Hi Ret Tosh Het Ux 1 GP PSS5 Part V Fat 1 10 032509 Manufacturer Model No Serial No bile 230047 402202 Hart gjeo DR 1671 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com EACTORY ACCEPTANCE TEST _ SECTION 3 0 PSS500 CONTROLLER ASSEMBLY ACCEPTANCE CRITERIA This section provides the criteria for acceptance of the PSS500 Controller assem bly 3 1 Control Box

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