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ValvePACTM Series 760 Intelligent Valve Control

1. Any Simple Apparctus 2 or_ approved device with 100 Entity Concept parometers 1 Vmax Imax Cj Li appropriate for connection to Associated Apporctus with Entity Concept parameters listed in Table 1 or Pepperi Fuchs NAMUR Proximity Sensor Models 6 NCNo d e NCBa d e NJa d e NJaft d e SJb e Ruc e Rlc d e CJo d e MJo d e OCSo d e OCTo d e Sensing range mm d Mechanical form sensor Slot width mm diameter and mounting style Ring diameter mm e N NO NI N2 N4 SN SIN IN or YN oo H H H OPTIONAL CONNECTION f P S St or blonk 1 9 O 2 5 6 NAMUR OUTPUT The Model KHD2 EB P8 ond KFD2 EB2 power feed modules Power Feed may be used in conjunction Module y N KHO2 EB PB with Model PR 02 power rail PROXIMITY SENSOR to energize P F transformer 10 wit 6 isolated barriers 1 0 KHD2 XX ExX P and KFD2 Cs 24y CONTACT CLOSURE Rife Sa 12 oul WITHOUT LEAD BREAK 2 5 6 i OR SHORT CIRCUIT MONITORING 3 6 The Model KHD2 E8 P8 power RD feed module is suitable to be O1 used in a Closs Div 2 Power Feed Gon LEAD BREAK 219 Group A 8 C D hozardaus KPO2 EAZ MONITORING location ond must be instolled a 3 6 in accordance with Note 9 10 sal Ao The Mode KFD2 EB2 power MEN CONTACT CLOSURE 10 feed module must only be mm AND eat CIRCUIT 0295 mounted in a nonhazordous MONITORING a location 3 6 NOTES The Entity Concept cilows interconnection
2. 4 12GK N 2 18GK N 6 18GK N 15 40 N 0 6 1 5 18GM 10 F 15 3OGM AO U 6 5 VNBi 10 23Bi BBi w 80 2089 U JAJAJA IN AN 100 60 10C 210 230 21C 160 170 170 160 230 290 290 170 290 220 220 210 300 300 300 45 230 100 20 250 290 210 Sheet 2 3 H opa pr Pe e oe gt 1 ps DODON 2 2 N O N O O O O O O Q 3 B w Ab O 00 gt ps N 12 ps uoo SCHEDULE to PTB No Ex 83 2022 X Special Conditions a ied for ignition protection class EEx ia 113 or IIC ib IIB or IIC The ignition protection class for tne sensors is determined by the ignition protection class of y and control units rho yoy If the ignition protection class for the supply and control units and the proximity sensors is EEx ia IIB resp IIC the proximity sensors have to be protected from mechanical damage Sheet 3 3 1 SUPPLEMEN T to PTB No Ex 83 2022 X cf Pepperl Fuchs GmbH Co KG D 6800 Mannheim In future the proximity sensor type NJ 10 22 may also be manufactured according to drawing no 16 116 1 All other Gata remain unchanged Test document Drawing no 16 116 1 dated 20 04 84 2 SUPPLEMENT to PTB No Ex 83 2022 X of Pepperl Fuchs GmbH Co KG D 6800 Mannheim In future the ignition protection class for the proximity sensors will be EEx ia IIC
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4. Siemens Energy amp Automation INSTALLATION AND SERVICE INSTRUCTION SD760 Issue 4 August 2005 Supersedes Iss 3 ValvePAC Series 760 Intelligent Valve Control Our Positioners Control the Best Valves amp Actuators in the World SD760 TABLE OF CONTENTS TABLE OF CONTENTS SECTION PAGE 1 0 INTRODUCTION ssssescecvevssssoienesietvesesnsssenesnennssesssvenvestontansessvesnesnoveadesdevennendenssnsadenenvendeiesssvenkesnovesnsadeuenvenseseessndovennes 1 1 Tel 3SPBE IEICATIONS Sapu pe i E a a A et 1 2 1 2 MODEL DESIGNATIONS serias daa at 1 5 1 32 OPTIONS A io eee 1 6 1 4 PRODUCT SUPPORT a ash R qhu wa a uha Wanu awaqa uawan aaa usa la 1 6 2 0 INSTALLATION Z A AA 2 1 2 1 SHIPPING AND STORAGE reset aswaa as oa EI EE aE EET ai iaa 2 1 2 2 MECHANICAL INSTALLATION As 2 1 2 21 Procedures ct A a 2 3 221A Rising Stem Ac ct atfor a ass sas 2 3 22 1 B Rotary AcWw aldr S uu Sa ua uu a a a aa AE A AA EE 2 3 2 3 RETAINING CLIP INSTALLATION cui az 2 5 2A PNEUMATIC CONNECTIONS vna id a au uQ S S uu uu g een 2 6 DAA Piping es hors do ee aR 2 7 2 4 2 Instrument Air Requirements divinidad ad da 2 8 2 5 ELECTRICAL CONNECTIONS Sut s SS n ua Qasa Sa ua oA aa Sau ka ahua k auqa 2 8 2 5 1 Non Hazardous Locations u L H s Sa D aq n Sa ab a aa U N T a su 2 8 2 5 2 Hazardous Locations ct aaa au pah ha spe en eat este 2 8 25 OR ata aR eee 2 10 3 0 CALIBRATION sinice deita ea ose saseetondseseveisassstedveaesonvesss
5. 20 mA PCB i 30 V Ii 110 mA Pi 0 78 W Ci 49 nF Li 20 WH Table 3 Proximity Switches TB2 1 2 3 and TB2 4 5 6 or Limit Switches TB2 1 2 3 and TB2 4 5 6 Max amb temp gt 45 lt 74 C 230 lt 45 C Proximity switches T5 Date 19 May 2004 Temp Parameters class j Ui 30 V Ii 400 mA Pi 1 3 W Ui 30 V Ti 400 mA Pi 1 3 W This certificate and its schedules may only be reproduced in its entirety and without change Page 3 of 4 Form 9176 Issue 10 Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email exhazard siratc co uk Sira Certification Service is a service of Sira Test amp Certification Ltd SDA760 5 Certification Service SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 03ATEX2577X 16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX IE EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in Report No R52A10387A 17 CONDITIONS OF CERTIFICATION 47 1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates 17 2 Holders of EC type examination certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC Date 19 May 2004 This certificate and its s
6. Q aQ lt General Intrinsically Safe Installation Notes 1 Shielded Cable is required and the shield shall be connected as shown The unterminated end of the shield shall be insulated 2 The series 760 Valve Controller shall not be connected to under normal or abnormal conditions a source of supply that exceeds 250 Vrms or 250 Vdc with respect to earth ground 3 The user is responsible for compatibility and approval of the user provided associated apparatus 4 Entity installation requirements where applicable Vmax gt Voc Imax gt loc Ca gt Ci Ccable La gt Li Lcable 5 Installation must be in accordance with applicable electrical codes refer to ISA RP12 6 for guidance 6 Caution use cables suitable for 5 C above surrounding ambient 7 These instructions are provided for conformance with FM and CSA Certifications only Notes for Installation in Division 2 Locations 1 Limit switches and potentiometers must be installed as intrinsically safe with barriers See sheets 8 to 11 for limit switches or sheets 4 to 7 for potentiometer installation notes Caution use cables suitable for 5 C above surrounding ambient Details Approved 2 As Certified J Sweeney Control Drawing for 3 19 Feb 98 As FM Approved J Sweeney 4 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 1 of 13 Temperature Code an
7. Type designation Ci in nF Li in HH NJ 5 30GK 80 110 NJ 6 S1 U 150 130 NJ 40 FP 300 168 NJ 15 130 80 NJ 2 40 35 RJ 10 70 50 RJ 15 70 15 or only for connection to intrinsically safe circuits with the following maximum values U 15 5 V 1 76 mA P 242 mW The effective internal inductivities and capacities of the types SJ RJ NJ FJ CJ 1 12GK N CJ 2 18GK N CJ 4 12GK N CJ 6 18GK N and CJ 15 40 N are shown in this certificate of conformity and its supplementations Page 1 2 SCHEDULE to PTB No Ex 83 2022 X 6 Supplement In the following are listed the proximity sensor types with their corresponding ambient temperature in relation to the temperature class a for the types SJ RJ N Fd CJ 1 12GK N CJ 2 18GK N CJ 4 12GK N CJ 6 18GK N Ambient temperature Temperature class 45 C T6 60 C T5 80 C T4 T3 T2 and TI b for the type CJ 15 40 N Ambient temperature Temperature class 45 C T6 T5 T4 T3 T2 and TI All other data as well as the special conditions page 3 3 point 1 2 remain unchanged Test documents Drawing no 16 116 6C Signed on 22 07 87 Special conditions 3 The electrical data and the assignment of the temperature class to the maximum permissible ambient temperature are shown in this certificate of conformity EEx ia IIc T6 resp EEx ib IIC T6 Page 2 2 7 SUPPLEMENT TO CONFO
8. Certification Service EC TYPE EXAMINATION CERTIFICATE a 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira G3ATEX2577X 4 Equipment Series 760 Valve Controllers 5 j Applicant Siemens Energy and Automation Inc 6 Address 1201 Sumneytown Pike I Spring House PA19477 0900 USA 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service notified body number 0518 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential report number R52A10387A 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents EN 50014 1997 Amendments 1 and 2 EN 50020 2002 10 Tf the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination certificate relates only to the design and
9. Electrical Classification FM Approval CSA Certification CENELEC SIRA INTRODUCTION Stainless Steel Aluminum Brass Nickel Plated Brass Nickel Plated Steel Polyphenylene Sulfide Silicone Silicone on Fiberglass Neoprene on Nylon Viton fluoroelastomer Viton fluoroelastomer on Nomex Epoxy Polyester powder Coat Glass Filled Nylon Polycarbonate Bronze Steel Intrinsically Safe Entity Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class III Div 1 when installed in accordance with Moore Products Co drawing 15032 7602 rev 1 Non Incendive Class I Div 2 Groups A B C D Suitable for Class II Div 2 Groups E F G Class TIL Div 2 Intrinsically Safe Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class II Div 1 when installed in accordance with MPCo drawing 15032 7602 Suitable for Class I Div 2 Groups A B C D Class II Div 2 Groups E F G Class III Div 2 EEx ia IIC T4 T5 T6 Ex N IC T5 For installations in hazardous locations adhere to guidelines of Control Drawing 15032 7602 for temperature limitations August 2005 INTRODUCTION SD760 TABLE 1 2 Option Specifications All percentages are based on full span of output unless otherwise noted 4 20 mA Feedback 1K Ohm Potentiometer Temperature Range 40 to 85 C 40 to 85 C Configuration 4 20 mA DC output direct or Resistive output direc
10. S2r 00091 er QMO ASSY OGL N y ATATA A 6 SAA d gt Wb iS ME Ta ES lt mem es AS A SA e o ICH TOA w Mor B Y WA 1 y 0 ig E lt 25 99 ys of A si ri A N 21 zr l N 0 UOISTAIG SIONPOIG eLnsnpuf 2S0 Y UIAJ ed un Y S n Wd asnoy Zuuds JALDINP DINA op JO SUOISIAOIA oy SutAol o AyUNWUW z zZ800SNd PUB T Z800SNA SUOISSIWY Z T800SNA Pue T T800SNH OWA SJUIWINIOP JANBULIOU IJO JO SPIEPURIS SUTMOT O DY YIM ANULIOJUOI UI SI SYEJII UONEIEIISP Sty YITYA 01 J0 08 BY WOLF aJgejrene vonemnsiyuos Aue ul pue suondo parsu Aroy9eJ Aue YIM JOUOTISO ATLA T09L IPPON yonpord ay wy Aitpiqisuodsal ajos Ino Jopun rg o p LLYG6I Wd NOH 3unds Iid uwo Kk uums 0 SPNPOIG 3100W hI0Sr NA O surpsoooe ALINAOANOD JO NOLLVAVIDJA Safe Area Hazardous Classified Location Class I Division 1 Groups A B C D 1 Refer to the model number label located under the cover in Class II Division 1 Groups E F G order to identify the configuration of 760 Valve Controller in Class III Division 1 terms of options it is equipped with Follow thereafter the installation instructions below for the particular 760 Valve Controller configuration 2 After selecting the configurations of the intrinsically safe loops for the particular configuration of 760 Valve Controller refer to UP Sheet 2 of this Control Drawing to determine the Te
11. Safe Area Hazardous Area see sheet 1 for details TB1 V3 Voltage Measuring Circuit Barrier must be CSA Certified and FM Approved dual channel grounded Shunt Diode Zener Barrier with output safety parameters as follows Voc Channel Channel 2 lt 10V Voc Channel 1 earth lt 10V Voc Channel 2 earth lt 10V Isc Channel 1 or Channel 2 lt 0 2A CSA Certified and FM Approved MTL760 Dual Channel star connected Barrier is recommended Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Grounded Circuit Dual Channel Barrier Maximum Values Capacitance Inductance L R Ratio A amp B 0 30 uF 110 uH 35 uH per Ohm C amp E 0 90 uF 440 uH 140 uH per Ohm D F amp G 2 40 uF 880 uH 280 uH per Ohm Gas Groups Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Approved Title 2 9 Oct 97 As Certified J Sweeney 3 19 Feb 98 As FM Approved J Sweeney 4 Control Drawing for 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 5 of 13 Potentiometer Intrinsically Safe and Division 2 Installation Ungrounded Circuit Three Barriers Hazardous Area see sheet 1 for details Safe Area I I I I I I r I Voc lt 12 V Isc lt 0 08A Voltage Measuring Circuit Barrier 2 Voc lt 12 V Isc
12. 30 21 NJ 1 5 6 5 30 20 NJ 1 5 8GM e 30 20 NJ 2 F 45 15 NJ 2 11 45 15 NJ 2 12GK ee 45 24 NJ 2 12GM 45 24 NJ 2 5 F 60 25 NJ 4 F 160 70 NJ 4 12GK 60 29 NJ 4 12GM 45 29 NJ 5 11 45 15 NJ 5 18GK 45 27 NJ 5 1 BGM e 85 27 NJ 6 F 85 75 NJ 6 22 C 85 75 Blatt 1 3 Physikalisch Technische Bundesanstalt Anlage zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X Typenbezeichnung C in nF L in uH NJ 7 F 100 165 NJ 8 18GK 60 40 NJ 8 18GM 100 40 NJ 10 22 210 75 NJ 10 30GK 130 70 NJ 10 30GM 210 70 NJ 10 30GKK o e o 160 65 NJ 10 32 170 110 NJ 15 30GK 170 65 NJ 15 30GKK 160 65 NJ 15 32 230 100 NJ 15 B V 290 110 NJ 15 40 290 107 NJ 15 50 170 123 NJ 20 40 290 117 NJ 20 B V 290 110 NJ 25 50 220 130 NJ 30 B V 210 125 NJ 40 F 300 160 NJ 40 80 300 160 NJ 40 FP 300 168 NJ 1 N2 45 42 FJ 6 110 230 143 FJ 7 N 100 165 sJ Pons 20 30 NJ 15 U 290 110 NJ 20 U 290 110 NJ 30 U 210 125 cJ 1 12GK N lt 60 e CJ 4 12GK Ne lt 60 CJ 2 18GK N lt 60 gt CJ 6 18GK N lt 40 CJ 15 40 N lt 205 NJ 0 6 15 10 NJ 1 5 18GM
13. Date Details Approved Title 9 Oct 97 As Certified J Sweeney 19 Feb 98 As FM Approved J Sweeney Control Drawing for 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 2 of 13 4 20 mA Feedback Board Installation 4 20 mA Feedback Board Intrinsically Safe Installation Safe Area Hazardous Area see sheet 1 for details Control Room Equipment Feedback Board Barrier must be CSA Certified and FM Approved single channel grounded shunt diode Zener Barrier or single channel Isolating Barrier Entity Installation requirements Vmax or Vt gt Voc Imax or It gt Isc Ca gt Ci C cable La gt Li Leable 4 20 mA Feedback Board Entity Parameters Vmax or Vt Imax It Ci Li 30V 225 mA 49 nF 44 uH 4 20 mA Feedback Board Division 2 FM Approved and CSA Certified ll ce Maximum Voltage 42 V Current 4 20mA 4 20 mA Feedback Board Ambient Temperature Range See Sheet 2 of 13 Date Details Approved Title 9 Oct 97 As Certified J Sweeney Control Drawing for 19 Feb 98 As FM Approved J Sweeney d 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 3 of 13 Potentiometer Installation Potentiometer Intrinsically Safe and Division 2 Installation Grounded Circuit Two Barriers Safe A ale Area Hazardous Area se
14. SCREWS LONG f STANDOFF SHORT STANDOFF 760 124 ds4 FIGURE 4 1 PC Board Installation NOTE The controller cam must be properly indexed and the unit calibrated before proceeding Refer to Section 3 If the board includes either of the limit switch options install the extension shaft next Refer to the Figure 4 2 and place the compression washer onto the 1 4 20 threads of the input shaft Then install and tighten the extension shaft until the compression washer is completely flat Approx 15 in lb August 2005 4 1 OPTIONS SD760 Spread the limit switch actuator cams by pinching the two tabs and slide them onto the extension shaft one on top of the other as illustrated in Figure 4 2 Align the two actuator cams with their respective switches 1 7 N J LIMIT lt SWITCHES EXTENSION I SF EG u COMPRESSION SHAFT EDS Sze WASHER LIMIT SWITCH ACTUATOR CAMS FIGURE 4 2 Mechanical Limit Switches 4 2 ELECTRICAL CONNECTIONS Refer to Section 2 5 for installation in hazardous locations All wiring must be in accordance with applicable national and local electric codes for the intended circuit load The 4 20 mA Feedback option and the voltage feedback option will have to be calibrated before electrical connections are made 4 2 1 Mechanical Limit Switches and Proximity Sensors The mechanical limit switches are rated for 10A 125 250 VAC 10A 24 VDC 0 1A 125 VDC The switch connections for both the mechani
15. suffix that indicates that special conditions of certification apply Intrinsically Safe EEx ia applications must be installed in accordance with the Special Conditions for Safe Use declared in Certificate Sira O33 ATEX 2577X Siemens Energy amp Automation Inc assumes no liability for errors or omissions in this document or for the application and use of information included in this document The information herein is subject to change without notice Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound practice Neither Siemens Energy amp Automation Inc nor these agencies are responsible for repairs made by the user SDA760 5 SIEMENS EC Declaration of Conformity EG Konformit tserkl rung No A5E00362252 01 Manufacturer Siemens Energy amp Automation Inc Hersteller Address 1201 Sumneytown Pike Anschrift Spring House PA 19446 USA Product description Valve Positioner Produkibezeichnung Model 760 Type Typ 76abcdefghijkBI with a b c d e f g h i j k 0 9 A Z N 3 4 6 The product described above in the form as delivered is in conformity with the provisions of the following European Directives Das bezeichnete Produkt stimmt in der von uns in Verkehr gebrachten Ausf hrung mit den Vorschriften folgender Europ ischer Richtlinien berein 89 336 EEC Council Directive on the approximation of the laws of the Member S
16. 150 mA 4 20 mA PCB ee T T T T T TA POTENTIOMETER TBI 1 23 E E IE Je IE IE TE Jb PROXIMITY 1 123 Je s js Je B IB SWITCHES 182456 s Is js IB s s IB k OR 222222 s A A Z ee a LIMIT SWITCHES P A R A M E T E R S 2 10 August 2005 SD760 INSTALLATION TABLE 2 5 Temperature Class T5 MAXIMUM AMBIENT TEMPERATURE C AS Pou SENSYCON CONVERTER li li li li li jinconvennee Teams coma soma coma tooma osa Dero een ESE RI 420maPCcB __ mn o Too I I T AAA EA A er POTENTIOMETER TB1 123 Jr r Fr Ir r jr fr IE AA A A AA A A A A A gt PROXIMITY 18 123 AN T T js B TB SWITCHES 182456 L js s IB E A Sm A A E A LIMIT SWITCHES Z 2 m 4 m Z gt AA TABLE 2 6 Temperature Class T6 MAXIMUM AMBIENT TEMPERATURE C A a soma coma soma SEI E A x E 4 20 mA PCB mts A SAS AE T T T T T AE ASA AA IA POTENTIOMETER TB1 1 23 f T To T T T T L TE NASA A C O x a PROXIMITY EAN E A E 4 j h A SWITCHES 182456 ales o al L T ile I TB EA ee A A LIMIT B2 23 ie Je lie jc es Je c Je SWITCHES B2456 le c e c Ic c c Jec Q 2 m 4 m Z gt gt a Perform the following steps to install the Controller in a hazardous location Note that barriers may not be needed in an installation 1 Install Controller as detailed in the preceding sections 2 Insta
17. KHD2 SR2 2x2 W KHAS SR2 Ex1 W KHAS SR2 Ex1 W LB KHAS SR2 Ex2 W KHA6G SR2 Ex1 W KHA6 SR2 Ex1 W LB KHA6 SR2 Ex2 W KHAS SR2 Ex2 W Y93601 KHA6 SR2 Ex2 W Y93602 Certification Stotus Agency Pending Fra BETER ee Co a 1 ES 84 88 3 820 298 7 a e 3 820 298 7 D F 744 4 Tittelnstallation Drawing for FM Approved ei J ECO 1691 Product Port Na Po n o 6 lEco 1600 DA eee Let 8 29 96 A psa A PE Transformer Isolated 8 19 96 JM ECO 1457 mes omAww CONTANS PROPRETARY DATA vo jo aa OT et ri pe Barriers and Sensors o L Revisions ECO No 05 129 BL FE Pepper ELEND Inc Depto Draw 116 0035q sh 2 of 2 Date Cons Reso Appr Gil winsburg OH 44087 2202 Physikalisch Technische Bundesanstalt mM KONFORMITATSBESCHEINIGUNG 2 PTB Nr Ex 93 C 2104 X 3 Diese Bescheinigung olf 900826 Beulebsrnitels sowie die verschiedenen zul ssigen Aus bescheinigung Pe Sal Der Hersteller ist dafantwortlich dar j nnzei Bafi hitel in seiner Bauan mit den in der Anlage qas z ye aes van oe ie DERN A ok og nor und da dia vorgeschriebene er ee as Das elektrische Betriebsmitial darf mit gem hier che rancio Unteracheidungs zeichen gem Anhang Il der Richtlinie des Rates vom 6 Februar 1979 79 196 EWG gekennzoichnel werden Braunschweig 26 08 1993 Dr Ing Johannsmdye Oberregierungsrat soez
18. 34 nF L 40 mH c Proximity switches U 25 V August 2005 2 9 INSTALLATION SD760 d Limit switch terminals TABLE 2 2 Maximum Input Parameters Voltage V Max Current A C nF L mH 2 5 3 EEx ia SPECIAL CONDITIONS FOR SAFE USE denoted by X after certificate No 1 The X suffix to the certificate number is there to draw attention to the various permitted Temperature Classes and the non standard ambient temperature ranges as detailed on the following pages Certificate of Conformity SCSNo Ex 97D2141X Temperature Classification The Temperature Classification of the apparatus depends upon the ambient temperature required what configuration of component parts are fitted and the electrical input parameters The following tables describe the permutations permitted under the various conditions The electrical parameters permitted for each piece of apparatus in a particular maximum ambient temperature are shown as A B C D E and F and represent the following TABLE 2 3 Electrical Parameters A BC O E UE The minimum ambient temperature is 40 C except when the proximity switches are fitted when it is reduced to 20 C TABLE 2 4 Temperature Class T4 TEMP CLASS TA MAXIMUM AMBIENT TEMPERATURE C APPARATUS TERMINAL 85 75 70 65 55 50 40 BLOCK SENSYCON CONVERTER li Ti Ti Ti Ti Ti Ti Ti Ti IP CONVERTER TERMINALS 100mA 120mA 120mA 150mA 150mA 150mA 150mA 150mA
19. 40 40 NJ 10 FP 85 75 NJ 15 30GM 190 70 NJ 40 U 140 125 NJ 6 B VNBi 260 2 150 NJ 10 23Bi 260 150 SJ 3 5Bi 7 50 640 Pr fungsunterlage Teilbescheinigung PTB Nr Ex 80 2089 U Blatt 2 3 Physikalisch Technische Bundesanstolt Anlage zur Konformit tsbescheinigung PTB Nr Ex 83 2022 x Besondere Bedingungen 1 Die N herungsschalter d rfen mit Versorgungs und Steuerge r ten die in Ziindschutzart EEx ia IIB oder IIC bzw EEx ib IIB oder IIC bescheinigt sind betrieben werden die Z ndschutzart f r die N herungsschalter richtet sich nach der jeweiligen Z ndschutzart der Versorgungs und Steuerge r te Lautet ffir die Versorgungs und Steuerger te und N herungs schalter die Z ndschutzart EEx ia IIB bzw IIC so sind die N herungsschalter gegen mechanische Besch digung zu sch tzen Braunschweig 4 3 1983 Dipl Ing Johannsmeyer Blatt 3 3 un 1 8 Physikalisch Technische Bundesanstalt 1 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim Der N herungsschalter Typ NJ 10 22 darf k nftig auch ent sprechend der Zeichnung Nr 16 116 1 gefertigt werden Alle brigen Daten bleiben unver ndert Pr fungsunterlage Zeichnung Nr 16 116 1 vom 20 4 1983 Im Auftrag Braunschweig 16 5 1983 Dr fIng Schebsdatl lt Oberregierungsrat EEx ia IIC T6 bzw EEx ib IIC T6 Blat
20. IN a N P lt 160 mW The effective internal inductivities and capacities shown in the following table Type designation C in nF L in pa SJ l 30 zs SJ 1 8 45 62 SJ 2 2 30 60 SJ 3 5 20 160 SJ 5 60 420 SJ 10 125 720 SJ 15 130 S80 SJ 30 150 1005 RJ 10 45 10 RJ 15 45 15 RJ 21 45 20 RJ 43 45 45 NJ 0 8 F 30 22 NJ 0 8 4 5 30 10 NJ 0 8 5GM 30 10 NJ 1 Nl 30 21 NJ 1 10 30 21 NJ 1 5 6 5 30 20 NJ 1 5 8GM 30 20 NJ 2 F 45 15 NJ 2 11 45 15 NJ 2 12GK 45 24 NJ 2 12GM 25 24 NJ 2 5 F 60 z NJ 4 F 250 7O NJ 4 12GK 50 ze NJ 4 12GM 25 20 NJ S ll 45 XS NJ 5 18CK 45 27 NJ 5 18GM 85 27 NJ 6 F 85 75 NJ 6 22 85 75 Sheet 1 3 SCHEDULE to PTB No Ex 83 2022 X Test Document Certification PT3 No Type designation NJ NJ NJ NJ NJ NJ NJ NJ NJ NJ NJ NJ NJ Sy Ex F 8 18GK 8 18GM 10 22 10 30GK 10 30GM 10 30GKK 10 32 15 30CK 15 30GKK 135 32 15 42 V 15 40 15 50 20 40 20 B V 25 50 304 24 V AO F 40 80 4O0 FP 1 N2 6 110 7 N 2 15 U 204 U SO U 1 12GK N
21. SD760 2 4 2 Instrument Air Requirements Instrument quality air must be supplied to the Controller CAUTION Synthetic compressor lubricants in the air stream at the controller may cause it to fail There are many types of synthetic lubricants Some may not be compatible with the materials used in the construction of the controller Wetting of these materials by such an oil mist or vapor may cause them to deteriorate This can result in failure of the controller A list of materials used in the controller is found in the SPECIFICATIONS section Requirements for a quality instrument air supply can be found in the Instrument Society of America s Quality Standard for Instrument Air ISA S7 3 Basically this standard calls for the following Particle Size The maximum particle size in the air stream at the instrument should be no larger than 3 microns Dew Point the dew point at line pressure should be at least 10 C 18 F below the minimum temperature to which any part of the instrument air system is exposed at any season of the year Under no circumstances should the dew point at line pressure exceed 2 C 35 67 F Oil Content The maximum total oil or hydrocarbon content exclusive of non condensables should not exceed 1 ppm under normal operating conditions 2 5 ELECTRICAL CONNECTIONS 2 5 1 Non Hazardous Locations An Installation in a non hazardous location should be in accordance with the current editions of applicable National
22. T1 T2 T3 T4 TS or T6 resp EEx ib IIC T1 T2 T3 T4 T5 or TS In the following are listed the proximity sensor types with their corresponding ambient temperatures in relation to the temperature classes a for types Y PJ so 1 NJ FU sa as CJ 1 12GK N CJ Z 18CK N CJ 4 12GK N CJ 6 18GK N Ambient temperature Temperature class 65 C T6 80 S TS 100 C T4 T3 T2 and T1 b for type CJ 15 40 N Ambient temperatur Temperature class 65 c T6 TS TA T3 T2 and Tl All other data remain unchanged Test document Drawing no 16 116 2 dated 25 04 83 N J a M ct t 3 SUPPLEMENT to PTB No Ex 83 2022 X of Pepperl Fuchs GmbH Co KG D 6800 Mannheim The circuits of the sensors types NJ 6 U Bi NJ 10 23 Bi and SJ 3 5 Bi are changed The Giodes ny and No are replaced by Zener diodes All other data remain unchanged The special conditions of the Certificate of Conformity are also applicable to the Erd supplementation Test document Drawing no 16 116 3 signed on 29 12 83 Sheet 1 1 4 SUPPLEMEN T to PTB No Ex 83 2022 X of Pepperl Fuchs GmbH Co KG D 6800 Mannheim The type series of the proximity sensors is enlarged by the type CJ 10 30GM N this type is manufactured according to the attached documents and may operate up to an ambient temperature of 65 C The proximity sensor has to be marked with the following mark according t
23. V2 are used for the 4 20 mA loop V3 is not used Polarity is not important Recommended wiring is twisted shielded pairs 22AWG or larger Refer to Control Drawing 15032 7602 for installation in hazardous locations August 2005 4 20 mA 10 36 VDC Feedback Option R load See chart FIGURE 4 3 Typical 4 20 mA Feedback Option Loop with Load 4 3 OPTIONS SD760 10 VDC Loop Supply Voltage 36 VDC FIGURE 4 4 Maximum Loop Load vs Loop Supply Voltage 4 2 3 1K Potentiometer Feedback Option The potentiometer is rated 1 Watt 70 C Do not exceed 32 mA or 32 Volts The 1K Feedback option connections are made through a three pole terminal block The terminal connections V1 V2 and V3 are detailed in Figure 4 5 Feedback Potentiometer V1 Terminals gt V2 Clockwise valve travel V3 FIGURE 4 5 1K Feedback Potentiometer Schematic For voltage feedback connect reference voltage to terminals V1 and V3 and use V2 to measure output voltage 4 3 CALIBRATION 4 3 1 Mechanical Limit Switches and Proximity Sensors Install the board with the switches as described above With valve and actuator at first desired limit position squeeze the tabs on one of the cams and rotate in the direction of valve rotation until the switch triggers Set valve and actuator at second desired limit position squeeze the tabs on the second cam and rotate in the direction of valve rotation until the switch triggers
24. afer nskerungen beditten der Genstwrigund de Phys sache Yachniachen Bangeria eine ies 100 Paseh 23 a DENS Braunggivecig v 5 220007 12 95 Physikalisch Technische Bundesanstalt ANLAGE zur Konformit tsbescheinigung PTB Nr Ex 93 C 2104 X Der 1 P Umformer Typ Dec 900826 dient zur Umformung eines eingepragten Gleichstromes zwischen O und 20 mA in einen proportionalen Druck Als Druckmedien d rfen nur nicht brennbare Gase verwendet werden Der zul ssige Umgebungstemperaturbereich betr gt je nach Temperaturklasse S5 C bis 85 C Elektrische Daten Steuerstromkreis in Zandschutzart Eigensicherheit EEx ia IIC Kabel nur zum Anschlu an bescheinigte eigensichere Stromkreise mit dem H chstwert 1 gem folgender Tabelle Temperaturklasse Eingangsstrom Ik max Umgebungstemperatur Die wirksame innere Kapazit t und Induktivit t sind vernachl ssigbar klein fun rla unterschrieben am 1 Beschreibung 11 Blatt 11 06 1993 2 Zeichnung Nr 900826 11 06 1993 90082 11 06 1993 900820 11 06 1993 900836 11 06 1993 900837 11 06 1993 900838 11 06 1993 900833 11 06 1993 900840 11 06 1993 900827 11 06 1993 900828 11 06 1993 900829 11 06 1993 900830 11 06 1993 90083 11 06 1993 Blatt 1 2 Physikalisch Technische Bundesanstalt Anlage zur Konformit tsbescheinigung PTB Nr x 93 C 2 04 X Besondere Bedingung Beim Einsatz des 1 P Umformers Typ DOC 9
25. be set to position 2 August 2005 4 5 OPTIONS SD760 Connect a loop power supply with an ammeter in series to terminals V1 and V2 as in Figure 4 7 Polarity not important Ammeter 10 36 VDC 4 20 mA V1 V2 Feedback option FIGURE 4 7 4 20 mA Loop Calibration Set valve to the desired 4mA position Set 4 mA output with the trimpot labeled BIAS Set valve to the desired 20 mA output position Set 20 mA output with trimpot labeled SPAN Rotate the input shaft back to the 4 mA position and verify that the zero position output has not changed Adjust as necessary with the BIAS trimpot 4 3 3 1K Potentiometer Feedback Option Equipment needed TABLE 4 4 Equipment Needed for 1K Feedback Potentiometer Option Item Quantity Ohm meter Small Slotted Screwdriver Set actuator and valve to 50 5 The potentiometer is a continuous turn potentiometer without end stops so you need not worry about damage from rotating past the end of it s range Loosen but do not remove the potentiometer bracket screws Swing the potentiometer away from the input gear and rotate the potentiometer gear until the alignment mark is aligned with the input gear See Figure 4 6 Mesh gears lightly to eliminate backlash and tighten bracket mounting screws The alignment mark should mesh within two gear teeth of the centerline of the gears as illustrated in Figure 4 6 Each tooth on the potentiometer gear represents 128 ohms of potentiome
26. channel grounded Shunt Diode Zener Barrier Limit Switch Cable Parameters for Intrinsic Safety Grounded Circuit Single Barrier A Cable Capacitance may not exceed Ca of the barrier B Cable Inductance may not exceed La of the barrier or the cable L R ratio may not exceed the L R ratio of the barrier Ambient Temperature Range See Sheet 2 of 13 Normally TB2 1 and TB2 4 are connected to ground as shown Alternativly TB2 2 may be grounded if no connection is made to TB2 1 and or TB2 5 may be grounded if no connection is made to TB2 4 Rev Date Details Approved Title 2 9 Oct 97 As Certified J Sweeney Control Drawing for 3 19 Feb 98 As FM Approved J Sweeney 4 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 8 of 13 Limit Switch Intrinsically Safe and Division 2 Installation Ungrounded Circuit Single Barrier Hazardous Area Safe Area see sheet 1 for details Power Supply i 24 V max Barrier TB2 6 Upper Switch L HO TB2 3 Lower Switch Indicator relay etc TB2 4 Upper Switch NO O O TB2 1 Lower Switch NC T TB2 5 Upper Switch TB2 2 Lower Switch I I I I I I I I Barrier must be CSA Certified and FM Approved dual channel shunt diode Zener Barrier with output safety parameters as follows Voc Channel 1 earth lt 28V Isc Channel 1 lt 0 093A Voc Channel 2 e
27. construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shail include the following amp II 26 EEX la IIC T4 or T5 or T6 Ta 40 C to 85 C The applicable temperature class and maximum ambient temperature depend upon the type of device that is incorporated into the equipment see section 15 1 special conditions for safe use Project Number 52A10387 D R Stubbings BA MIEE Date 19 May 2004 Certification Manager C Index 11 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9 JN England Page 1 of 4 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email exhazard sirate co uk en 9276 Issue 10 Sira Certification Service is a service of Sira Test amp Certification Ltd SDA760 5 Certification Service SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 03ATEX2577X 13 DESCRIPTION OF EQUIPMENT The Series 760E and 760P Valve Controllers are designed to be mounted on a valve to drive an actuator that positions the valve in proportion to an electrical input signal they also feed back the valve position and line pressure information to control circuitry located in a non hazardous area They comprise a number of separate parts housed within a metal enclosure that can be fitted with an
28. electrical apparatus RJ Ni and CJ manufactured by Pepperl Fuchs GmbH Co KG n aratus and any acceptable variation thereto rtifi The construction of this electrical app certificate of conformity is specified in the schedule to this The Physikalisch Technische Bundesanstalt being an pproved certification becy in accordance with Article 14 of the Council Directive of the European Communities of 18 December 1975 76 117 EWG confirms that the apparatus has been found to comply with the harmonised European Standards Electrical apparatus for explosion hazardous areas EN 50 014 1977 VDE 0171 Part 1 5 78 General Girections EN 50 020 1977 VDE 0171 Part 7 5 78 Intrinsic safety i and has successfully met the examination and test requirem ents which are re corded in a confidential test report The apparatus marking shall include the coce EZx ia IIC T6 resp EEx ib IIC T6 The manufacturer has the responsibility to ensure that the apparatus marked like that conforms to the specificaticn laid down in the schedule to this certi Sicate and has successfully met the prescritec sampling inspections The electrical specified in SCHEDULE to PTB No Ex 83 2022 X The proximity sensors are designed to be operatec at ambient temperatures to 65 C Electrical data Supply and control circuit only for connection to intrinsically safe circuits I the follcwing maximum values U lt 15 5 V
29. if these switches are set in the appropriate position JM DA IECO 1691 Proavet Porto Titlelnstallation Drawing for T a To Ticos sm o econo SST TEM Approved 29 96 JM co 1465 DRAE Aa aa Transformer Isolated 19 J M ECO 1457 THIS DRAWNG CONTAINS PROPRIETARY DATA NO po sc A ae DISCLOSURE REPRODUCTION OR us OF AO Barriers and Sensors Revisions ECO No MAY BE MADE EXCEPT BY WETTEN PERMISSION pi No II Revsons ECO No o 13 12 93 BL EaP epperi Fuchs inc Re Draw 116 0035q Ish 1 of 2 fai Twinsburg om 4087 2202 atl Certification Status Agency _ ending Final _ NOTES cont E Any combination of up to 10 channels of the borriers listed in Table 1 may be connected in parallet and connected to o simple apparatus in o hazerdous location R2 if used must be rated 0 25W minimum if 2 3 channels are connected in parallel and 0 5W minimum if 4 10 chonnels are connected in parallel If 2 3 channels ore connected in porollel the total cab e inductance must be limited to 10mH for Groups A and B 37mH for Groups C and E and BO mH for Groups D F and G If 4 10 chernels ore connected in parallel the total cobie inductance must be limited to ImH for Groups A and B 3 8mH for Grouos C and E and 7mH for Groups D F and G E Barriers that are rated nonincendive designated by a Y in the NI column of Table t must be installed in on enclosure meeting the requirements of ANSI ISA
30. lt 0 08A Barrier 3 Voc lt 12V Isc lt 0 08A Barriers 1 2 and 3 must be CSA Certified CSA and FM Approved single channel grounded Shunt Diode Zener Barriers with Voc and Isc parameters as indicated CSA Certified and FM Approved MTL 766 Single Channel Barrier is recommended for use as barrier 1 2 and 3 Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Ungrounded Circuit Three Barriers Maximum Values Gas Groups Capacitance Inductance L R Ratio A amp B 0 125 uF 110 uH 49 uH per Ohm C amp E 0 57 uF 440 uH 190 uH per Ohm D F amp G 1 52 uF 880 uH 390 uH per Ohm Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Approved Title 2 9 Oct 97 3 19 Feb 98 4 20 April 98 As Certified As FM Approved Minor corrections J Sweeney J Sweeney J Sweeney Moore Products Co Spring House PA USA 19477 Control Drawing for Series 760 Valve Controller Drawing No 15032 7602 Sheet 6 of 13 Potentiometer Intrinsically Safe and Division 2 Installation Ungrounded Circuit Two Dual Channel Barriers Safe Area Hazardous Area see sheet 1 for details ENE Constant Dual Channel Barrier Channel 1 Current 1 Channel 1 Voltage Dual Channel Barrier Measuring 2 Circuit Channel 2 a wan wam wan a m a a Barriers 1
31. mA P 242 mW Die wirksamen inneren Induktivit ten und Kapazit ten der Typen SJ RJ NJ FJ CJ 1 12GK N CJ 2 18GK N EI 4 12GK N CJ 6 18GK N und CJ 15 40 N sind dieser Konformit tsbescheinigung und ihren Nachtr gen zu entnehmen Blatt 1 2 320012 1 81 Physikalisch Technische Bundesanstalt Anlage zum 6 Nachtrag zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X AA re SS 8 Nachstehend besteht folgende Zuordnung zwischen Umgebungs temperatur Typen und Temperaturklasse a f r die Typen SJ RJ NJ FJ CJ 1 12GK N gt 2 34 CJ 2 18GK N gt CJ 4 126K N CJ 6 18GK N Umgebungstemperatur Temperaturklasse 45 C T6 60 C T5 80 C T4 T3 T2 u Tl b f r den Typ CJ 15 40 N Umgebungstemperatur Temperaturklasse 45 C T6 TS T4 T3 T2 u Tl Alle brigen Daten sowie die Besonderen Bedingungen Blatt 3 3 Punkt 1 2 bleiben erhalten Pr fungsunterlage Zeichnung Nr 16 116 60 unterschrieben am 22 07 87 Besondere Bedingungen 3 Die elektrischen Daten und die Zuordnung der Temperaturklasse zur h chstzul ssigen Umgebungstemperatur sind dieser Konformi t tsbescheinigung zu entnehmen Im Auftrag Braunschweig 05 10 87 Dr Ing Schebsdat Regierungsdirektor EEx ia IIC T6 bzw EEx ib IIC T6 Blatt 2 2 329012 181 BERSETZUNG zu PTB Bescheinigung Nr Ex 83 2022 X to the
32. names of Siemens Energy amp Automation Inc or other supplier companies whose use by third parties for their own purposes could violate the rights of the owners Siemens Energy amp Automation Inc assumes no liability for errors or omissions in this document or for the application and use of information in this document The information herein is subject to change without notice Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound practice Neither Siemens Energy amp Automation Inc nor these agencies are responsible for repairs made by the user August 2005 iii SD760 INTRODUCTION 1 0 INTRODUCTION The Series 760P 8 760E Valve Controllers are cam characterized double acting pneumatic or electro pneumatic valve controllers that accept a 3 15 or 4 20 mA input signal and convert it to a pneumatic output to position a control valve actuator The controllers can be used with either rectilinear or rotary single or double acting actuators A selection of cam profiles and feedback levers is available A spool valve is used to load the actuator for positioning in response to an input signal Mechanical feedback is provided by a characterized cam Cam profiles are available for linear equal percentage or quick opening operation A blank profile cam is available for custom applications Rectilinear action can range from 1 2 to 6 in length The feedback shaft and
33. optional transparent Lexan dome that permits a valve position indicator to be viewed External electrical connections are made to the terminal blocks via a threaded entry that accommodates conduit or cable A number of other threaded entries permit the pneumatic connections The Model 760E has the I P converter fitted and the Model 760P does nat The Valve Controllers are intended to be configured so that all or some of the separate parts listed as items 1 2 and 3 below may be present The separate parts are as follows 1 A Hartmann amp Braun formerly Sensycon I P Converter TUV 99ATEX1487X coded EEx ia HC T6 T5 T4 Tamb range 55 to 85 C II 2G 2 A 4 20mA printed circuit board or the pcb may be replaced by a JDK Controls potentiometer P N 6209 2040 1 kohm or 2039 1 5 kohm 3 Two proximity switches Pepper and Fuchs Type NJ 2 V3 N Y17905 Type 4 PTB 00ATEX2032X coded EEx ta IIC T4 T5 T6 Tamb range 20 to 74 C or two simple limit switches may be used Tamb 40 to 85 C these switches are rated at 0 5A 125V dc The applicable safety descriptions are defined in section 35 1 14 DESCRIPTIVE DOCUMENTS 14 1 _Drawing No Sheet Rev Date Description 15032 7612 1of6 1 10 Feb 04 General view standard case 15032 7612 20f6 1 10 Feb 04 I P converter 15032 7612 3 of 6 1 10 Feb 04 Option PCB parts 15032 7612 4 of 6 1 10 Feb 04 Option PCB tayout 15032 7612 5 of 6 1 10 Feb 04 Option board schemati
34. to another location prior to piping make sure that the factory installed plastic plugs remain in the pneumatic ports to prevent entry of moisture dirt or other contaminant 2 2 MECHANICAL INSTALLATION Refer to Figure 2 1 for dimensions and mounting hole locations August 2005 2 1 INSTALLATION RISING STEM APPLICATION 7 840 199 14 6 190 157 24 J N 0 25 6 35 INPUT SHAFT FOR RECTILINEAR APPLICATIONS FRONT VIEW 8 713 2 00 221 3 4 00 6 00 325 N 8 26 i i gt i L D pa oy C i AI as Ani h Sm l 20 An aD l M6 X 1 1 968 4 HOLES 50 00 31 DP BOLT CIRCLE BACK VIEW 3 4 NPT OR M25 ELECTRICAL CONDUIT CONNECTION fit 3 818 T I 96 99 an VA WILK o o 7 482 466 11 84 190 04 BOTTOM VIEW 2 2 6 190 157 24 6 490 164 84 INPUT TW 2 396 60 86 SD760 ROTARY APPLICATION S 0 50 12 7 SQUARE INPUT SHAFT FOR ROTARY APPLICATIONS RIGHT VIEW ROTARY APPLICATION VALVE 2 1 117 28 37 1 404 35 66 EXHAUST de NAMUR INPUT SHAFT FOR ROTARY APPLICATIONS RIGHT VIEW VALVE 1 1 4 NPT TYPICAL 760DIMG DS4 Installation Dimensions August 2005 SD760 INSTALLATION 2 2 1 Procedure To facilitate the alignment of the feedback shaft mechanism it may be necessary to loosen the cam locking mechanism See section 3 1 2 For feedback conne
35. 00826 im Temperaturbereich von 55 C bis 20 C ist dieser durch Einbau in ein zus tzliches Geh use vor Schlag einwirkung zu sch tzen Im Auftr Braunschweig 26 08 1993 Of lt lt lt tal Dr Ing Johannsm Oberregierungsrat Blatt 2 2 Physikalisch Technische Bundesanstalt 1 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 93 C 2104 X der Firma Sensycon GmbH D 30179 Hannover Der UP Umfeormer Typ Doc 900826 darf zuk nftig auch in ge nderter Form als VP Umformer Typ Dec 900928 nach den unten aufgef hrten Pr fungsunterlagen gefertigt und betrieben werden Die nderungen betreffen den u eren Aufbau und den Einsatz von brennbarem Gas als pneumatische Hilfsenergie Die elektrischen und alle brigen Daten galten unver ndert f r diesen Nachtrag Die besondere Bedingung der Konformit tsbescheinigung ist durch den Aufbau f r den I P Umformer Typ Doc 800928 erf llt 1 Der 1 P Limiormer Typ Doc 900928 ist bei Betrieb mit brennbarem Gas Im Freien zu errichten 2 Das zugef hrte Gas ist soweit frei von Luft oder Sauerstoff zu halten da es keine explosionsf hige Atmosph re bildet 3 Das Abgas Ist stets nach au er abzuf hren Profungsunteragen unterschrieben am 1 Beschreibung 1 Blatt 07 04 1995 2 Zeichnung Nr 900828 07 04 1995 900931 20 07 1995 Braunschweig 15 08 1995 Dr Ing Johannsmeye Oberregierungsrat EEx ia IIC Ts Blatt 1 1 Physikalisch Technische Bundesans
36. 4 4 August 2005 SD760 OPTIONS 4 3 2 4 20 mAdc Current Feedback Board Option Equipment needed TABLE 4 2 Equipment Needed Quantity Ammeter Jeweler s Screwdriver Small Slotted Screwdriver Set actuator and valve to 50 5 The potentiometer is a continuous turn potentiometer without end stops so you need not worry about damage from rotating past the end of it s range Loosen but do not remove the potentiometer bracket screws Swing the potentiometer away from the input gear and rotate the potentiometer gear until the alignment mark is aligned with the input gear See Figure 4 6 Mesh gears lightly to eliminate backlash and tighten bracket mounting screws The alignment mark should mesh within two gear teeth of the centerline of the gears as illustrated in Figure 4 6 POTENTIOMETER CAM LOCKNUT POTENTIOMETER L N BRACKET AND SYS LOCKING SCREW A _ AY ALIGNMENT MARK INPUT GEAR CAM LOCKNUT LOCKING SCREW CAM FIGURE 4 6 Potentiometer Gear Bracket Alignment The 4 20 mA feedback action is determined by a switch on the circuit board Set switch position for reverse or direct acting according to Table 4 3 TABLE 4 3 Switch Position for Reverse or Direct Action Switch Position Shaft Rotation for 4 20 mA Output CCW For example while looking at the front of the 760 controller if you want the output to increase from 4 mA to 20 mA as the input shaft rotates CCW then the switch should
37. 602 Sheet 12 of 13 I P Module Installation Instructions I P Module Intrinsically Safe Installation 1 CSA I P Module CSA Certified Sensycon Type 22 06 65 It is intrinsically safe when connected as per attached Sensycon Control Document No 900842 Page 4 of 4 2 FM See Sensycon Drawing No 900842 I P Module Installation in Division 2 Certification Input Ratings CSA Division 2 Current 4 20 mA 8V maximum 0 15A maximum FM Division 2 Current 4 20 mA I P Module Ambient Temperature Range See Sheet 2 of 13 Date Details Approved Title 9 Oct 97 As Certified J Sweeney 19 Feb 98 As FM Approved J Sweeney Control Drawing for 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co gt Spring House PA USA 19477 15032 7602 Sheet 13 of 13 8000 ar mai X9 90 z J91394U0J d weJbex uci 2auu0 WWADIdEY Mi INCH AA Ey LAs OS MIO wes RU Wren Ay sbayu ying ayes ousursquy wieyurew 04 Buiuado yinpuod aunsoyua ayy ye pasn aq ysnw yeas paaosdde uy Ayuo 69 90 22 89 90 22 L9 90122 99 90 27 Slapow Joy 9 y J dnosg y uorsiarg HI IL SSe ul pamoy e uoHe o 3 0N M S sapo p sauaz yo bues INOJ ASE sapo p Jauaz jo bujes abeyjaa age Guipsor e iy yw SZL 391138 Ayayes paao ddy W4 easy snopsezeyuon pas HWL 47 0213 Vu SZ xew A 09 XEWA gos ayes Ayjersursyuy 1 erg O 8 y sdnosn vorssag 5
38. 681330 Email exhazard siratc co uk Sira Certification Service Is a service of Sira Test amp Certification Ltd 10 SDA760 5 Certification Service SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER Sira 03ATEX4578 14 DESCRIPTIVE DOCUMENTS 14 1 Drawing No Sheet Rev Date Description 15032 7612 10f6 i 10 Feb 04 General view standard case 15032 7612 20f6 1 10 Feb 04 I P Converter 15032 7612 30f6 1 10 Feb 04 Option PCB parts 15032 7612 4 of 6 i 10 Feb 04 Option PCB layout 15032 7612 5 of 6 1 10 Feb 04 Option board schematic 15032 7612 6 of 6 1 10 Feb 04 Pneumatic and mechanical schematic 5 1030 lofi B 24 Feb 04 Label general 14 2 Report No R52A10388A 15 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number None 16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in Report No R52A10388A 17 CONDITIONS OF CERTIFICATION 17 1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates 17 2 Holders of EC type examination certificates are dos to comply with the production control requirements defined in Article Date 14 May 2004 This certificate and its schedules may only be reproduced in its entirety and without any change Page 3 of 3 Sira Certification Service i i Rake Lane Eccleston Chester CH4 9JN England Form9207 I
39. EN 50021 1999 10 if the sign x is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This TYPE EXAMINATION CERTIFICATE relates only to the design of the specified equipment and not to specific items of equipment subsequently manufactured 12 The marking ef the equipment shall include the following Es 136 EEx nL IIC T5 Ta 25 C to 85 C Project Number 52A10388 D R Stubbings BA MIEE Date 14 May 2004 Certification Manager C Index 11 This certificate and its schedules may only be reproduced in its entirety and without any change Sira Certification Service Page 1 of 3 Rake Lane Eccleston Chester CH4 SJN England Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email exhazard siratc co uk ei e Sira Certification Service is a service of Sira Test Certification Ltd SDA760 5 Certification Service SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER Sira O3ATEX4578 13 DESCRIPTION OF EQUIPMENT The Series 760E and 760P Valve Controllers are designed to be mounted on a valve to drive an actuator that positions the valve in proportion to an electrical input signal they also feed back the valve position and line pressure information to contro circuitry located in a non hazardous area They comprise a number of separate parts housed within a metal enclosure that can be fitted with an optional tran
40. IFICALLY IT DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE COURSE OF DEALING AND USAGE OF TRADE d Buyer and successors of Buyer are limited to the remedies specified in this article and shall have no others for a nonconformity in the goods Buyer agrees that these remedies provide Buyer and its successors with a minimum adequate remedy and are their exclusive remedies whether Buyer s or its successors remedies are based on contract warranty tort including negligence strict liability indemnity or any other legal theory and whether arising out of warranties representations instructions installations or non conformities from any cause e Note This article does not apply to any software which may be furnished by Seller In such cases the attached Software License Addendum applies 5 2 August 2005 PARTS LIST Drawing No 16300 125PL MOORE j SERIES 760 VALVE CONTROLLER C i 30025 Cam Follower Assembly 8 16300336 Span Adjusting Serew 9 li 3s057 Zero LockBlock l 3s 195 Screw8 32x7 l6Lg FlatHed o E Page 1 of 2 PARTS LIST Drawing No 16300 125PL 60 1637787 Beacon Retaining Plate o O 6 14487 Washer E 68 580 BeaconLowerLabel 69 45612 RetainingRing Sas 807 gt 6800235 D gt e OOOO OCA Recommended on hand spare part Include nameplate information when ordering Page 2 of 2 December 1999
41. JJ0Q jejos peaouddy ys Davy SNOPJOZOYUON L HA or el oSI ze 882 Se 8 2 82 S E S 6e GEE DE 90 CE IT y 99UDIS SOJ uw xo 0009 10A xow SUJLIHVIAVdA d3I33V8 3 4018Q 871904 ess y A 3 N9419 6j0S f i 09 SU uU ON 1IN3HM900 WYLNOD YSI 0 9 g sdnosg UO S A1 I 88019 Deuy SNOPJOZOH Scl S99 E L X04 EEb2 S99 E8L 181 EgQ922 VA Yeyseyoury POOy Je 110 4404 V IZ NOILYYOdYO NODXSNIS X9 99 22 Edi yey yeAuoj d T sOy ar 0 9 g ty sdnoug YOISJAIG I 88019 DOJY SNOPJDZOH vu v 0 BC YO yw g2 0 0u 00 6SJBABJ JO 498JI p 9 9S JODDJOY A1 7v 8 YIL 9 02 10 Z0 suuo 992 4 9U07S1SOU 1 M93 9 g UDIO By yrdsj0448 A pat yey BHO pe sabue w yaa bunzinusg yr 28018 DUN bunbuesteasen sun 102108 HEWD NODASN3S HAZARDOUS CLASS FIED LOCATION CLASS DIVISION 1 GROUFS A 8 C 5 CLASS II DIVISION 1 GROUPS E F G CLASS IH DIVISION 1 NON HAZARDOUS LOCATION O 7 CLASS DIVISION 2 GROUPS A B C D Any Simple Apparatus 2 or epprovec device with Entity Concept pcrameter Ymer man Cy bie appropriate for connection to Asscciated Apocratus with Entity Concept parameters listed in Table 1 or Pepperi Fuchs NAMUR Proximity Sensor Mocers 5 NCNa d e NCBo d e NJa d e NJaf dte Sub e R c e Rlc d e CJa d e MJa d e OCSa d e OCTo d e Pepperl Fuchs Inc y y Switch Isolators See Table 1
42. OD OF CONNECTING FEEDBACK PIN N FEEDBACK LEVER SLOTTED NN BRACKET N SS j A X INPUT SHAFT EQUAL TO EQUAL TO STROKE 0 866 x STROKE a e o Z N B PREFERRED METHOD OF STROKE C METHOD OF CONNECTING FEEDBACK SETTING FOR FEEDBACK PIN PIN AND STROKE SETTING CONNECTION FEEDBACK LEVER SHOWN AT MID STROKE FIGURE 2 2 Controller Mounting and Feedback Pin Connection August 2005 SD760 INSTALLATION 2 3 RETAINING CLIP INSTALLATION The retaining clip is used in rectilinear applications to hold the feedback pin securely to the pressure side of the feedback lever slot even at small cam pressure angles This prevents excessive play in the linkage and limits the amount of error introduced into the system through the linkage 1 Before installing the spring clip in the intended application you must determine which side of the feedback lever slot the pin contacts during the valve stroke 2 Install the controller See section 2 2 1A 3 Install the cam in the proper orientation for the intended service See section 3 1 4 Determine which side of the feedback lever slot the pin contacts as the cam is rotated in the direction that causes the range spring to compress This is the side that the spring clip must force the pin to when it is installed IMPORTANT The clip must be positioned such that the pin sits in the innermost side of the clip slide area at mid stroke See Figure 2 3C Figure 2 3 A shows th
43. RMITY CERTIFICATE PTB NO Ex 83 2022 X of the company Pepperl Fuchs GmbH D 6800 Mannheim 31 The proximity switches types SJ NJ RJ FJ and CJ may in future be manufactured and operated according to the test document listed below The change concerns the sealing of the proximity switch All other data remain unchanged Test document Drawing No 16 116 7 dated 19 05 92 gt MOORE INSTRUCTION ADDENDUM Process Automation Solutions SDA760 3 Rev 1 February 1999 Series 760 Valve Controller ESD Cautions INSTRUCTIONS INVOLVED SD760 Installation And Service Instruction for Series 760 Valve Controller Issues 1 and 2 INTRODUCTION The following statements apply to all sections of SD760 CAUTION Electrostatic discharge ESD can damage the semiconductor devices on circuit boards A properly grounded conductive wrist strap must be worn whenever a circuit board with semiconductor devices is handled or touched A service kit with a wrist strap and static dissipative mat is available from Moore PN 15545 110 Equivalent kits are available from both mail order and local electrical supply companies Typically these kits contain instructions for proper use of the kit components In addition you should assume that any procedure that requires handling or touching a circuit board is prefixed with the following step Place a conductive wrist strap on your wrist and connect its ground lead to an unpainted are
44. S82 The enclosure may be installed in a Class I Division 2 Group A B C or D hazardous location Borriers that ore not rated nonincendive designoted by a N in the NI column of Table 1 must also be installed in on enctosure meeting the requirements of ANSIASA S82 but the enclosure must be installed in a nonhozordous location Table 1 Entity Parameters m ea KFD2 SOT Ex1 KFD2 SOT Ex1 LK KFDS SOT Ex2 KFD2 SOT Ex2 Y93522 KFD2 SOT Ex2 GM KFO2 SOT Ex2 CP KFD2 SRT Ex1 KFD2 ST Ex1 KFD2 ST Ex1 LK KFD2 ST Ex2 KHD2 OT1 Ex1 KHD2 0T1 Ex2 KHD2 0T1 Ex2 B226 KHD2 SOT Ex2 KHD2 ST Ex1 KHD2 ST Ex2 KHD2 TA1 Ex2 KHD2 TA2 Ex1 KHAS 0OT1 Ex2 KHAS 0T1 Ex2 B350 KHAS 0T1 Ex2 B363 KHA6 0T1 Ex1 KHAG 0T1 Ex2 KHAG 0T1 Ex2 B350 KFD2 SR Ex1 KFD2 SR Ex2 KFD2 SR Ex2 1W OP KFD2 SR Ex2 2S 0P KFD2 SR Ex2 6S KFD2 SR Ex1 2S KHD2 RS1 Ex2 KHD2 RTA Ex1 KHD2 RWI Ex KHD2 RW1 Ex1 B260 KHD2 SOT Ex1 P KHD2 SOT Ex2 P KHD2 SOT Ex2 P Y92846 KHD2 SR Ex1 P KHD2 SR Ex1 2S P KHD2 SR Ex2 GS P KHD2 SR Ex2 P KHD2 SRT Ex1 P XHD2 ST Ex1 P KHD2 ST Ex2 P KHD2 SS1 Ex2 KHD2 SS1 Ex2 B260 KHD2 SS2 Ex1 KHAS RS1 Ex2 KHAS SS1 Ex2 KHAS5 SS1 Ex2 8203 KHAB RS1 Ex2 KHAG RW1 Ex1 KHA6B SS1 Ex2 KHA6 SS1 Ex2 B217 KFO2 SR2 Ex1 W KFD2 SR2 Ex1 W LB KFD2 SR2 Ex2 W KFAS SR2 Ex1 W KFAS SR2 Ex1 W LB KFAS SR2 Ex2 W KFAG SR2 Ex1 W KFAG SR2 Ex1 W LB KFA6 SR2 Ex2 W KHD2 SR2 Ex1 W KHD2 SR2 EXx1 W LB KHD2 SR2 2x1 W L8 KrD2 SR2 Ex1 W LB
45. a on or inside the Model 760 A circuit board with semiconductor devices must be placed in a static shielding bag when not installed in the valve controller Siemens INSTRUCTION ADDENDUM Energy amp Automation SDA760 5 Rev 1 September 2004 Model Series 760 Valve Positioner Supplemental Instructions for ATEX Certified Models This addendum amends the technical data provided in SD760 Installation and Service Instruction ValvePAC Series 760 Intelligent Valve Control It provides details concerning the installation operation and servicing of ATEX certified equipment European ATEX Directive 94 9 EC Annex Il 1 0 6 described in the above referenced instruction Included here are the Declaration of Conformity and Sira certificates IMPORTANT The product s certifications are listed on its nameplate Always refer to this nameplate before installing operating or servicing the product The information in this addendum supersedes that provided in the above referenced instruction The product s date of manufacture is shown on a label inside the cover See the referenced instruction to remove the cover This addendum addresses equipment and protective systems intended for use in potentially explosive atmospheres and is applicable to the European Union For installations in explosive atmospheres in other locations see the referenced instruction or contact Siemens see the Siemens Internet site at http www sea
46. and 2 must be CSA Certified and FM Approved dual channel grounded Shunt Diode Barriers with output safety parameters as follows Voc Uo Channel 1 earth lt 9V Voc Uo Channel 2 earth lt 9V Isc Io Channel 1 or Channel 2 lt 0 1A CSA Certified and FM Approved MTL 761 Dual Channel Barrier is recommended as Barrier 1 and 2 Connections to the terminals TB1 V1 and TB1 V3 may be swapped Potentiometer Cable Parameters for Intrinsic Safety Ungrounded Circuit Two Dual Barriers Maximum Values Capacitance Inductance L R Ratio A amp B 0 31 uF 110 uH 35 uH per Ohm C amp E 1 32 uF 440 uH 140 uH per Ohm D F amp G 3 52 uF 880 uH 280 uH per Ohm Gas Groups Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Approved Title 2 9 Oct 97 As Certified J Sweeney Control Drawing for 3 19 Feb 98 As FM Approved J Sweeney 4 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 7 of 13 Limit Switch Installation Limit Switch Intrinsically Safe and Division 2 Installation Grounded Circuit Single Barrier Safe Area Hazardous Area see sheet 1 for details Barrier Indicator TB2 6 feine Switch TB2 3 Lower Switch TB2 4 Upper Switch NO o O TB2 1 Lower Switch NC TB2 5 Upper Switch TB2 2 Lower Switch Barrier must be CSA Certified and FM Approved single
47. and all Local Electrical Codes CE Approved EN5008 1 and EN5008 2 See Declaration of Conformity at back of this document Shielded cable is required 2 5 2 Hazardous Locations An installation in a hazardous location must be in accordance with the current editions of applicable National and all Local Electrical Codes For installation in hazardous locations the Controller or Controller Modules Options must display the following The NEC or CEC hazardous location s for which the equipment is approved The FM or CSA logo Hazardous location classifications appropriate to the installation Before installing a controller in a hazardous location the need for energy limiting barriers and consideration of the FM entity parameters must be reviewed When electrically installing a Controller in a hazardous area adhere to the guidelines on the control drawing 15032 7602 included in the back of this document A typical system consists of a Controller installed in a hazardous area energy limiting barriers installed in a non hazardous location and interconnecting shielded twisted pair wiring 2 8 August 2005 SD760 INSTALLATION WARNING Modifications to the Controller or installation of non approved options will void the electrical approval FM and CSA Hazardous Location Precautions This section provides FM CSA hazardous locations precautions that should be observed by the user when installing or servicing the equipment described in
48. arf mit dem hier abgedruckten gemeinschaftlichen Unterschei dungszeichen gem Anhang Il der Ri Atlinie des Rates vom 6 Februar 1979 79 196 EWG gekennzeichnet werden 2 Im Auftrag Braunschweig 4 3 1983 Dipl Ing Johannsmeye Pr fbescheinigungen ohne Unterschrift und ohne Diensisiempel haben keine G ltigkeit werden Dis Bescheinigungen d rfen nur unverandert weiterverbrenet Ausz ge oder nderungen bedurien der Genehmigung der Physikalisch Technischen Bundesanstalt Bundesaliee 100 Posttach 33 45 D 3300 Braunschweig 320007 6 80 Physikalisch Technische Bundesanstalt ANLAGE zur Konformit tsbescheinigung PTB Nr Ex 83 2022 x Die N herungsschalter d rfen bei Umgebungstemperaturen bis zu 65 C betrieben werden Elektrische Daten Versorgungs und Steuerstromkreis nur zum Anschlu an eigensichere folgenden H chstwerten Stromkreise mit lt 15 5 V lt 52 mA lt 169 mw Die wirksamen inneren Induktivit ten und Kapazi t ten sind aus nachfolgender Tabelle zu ersehen Typenbezeichnung C in nF Li in uH SI 1 30 29 SJ 1 8 cet A 45 62 SJ 2 2 30 60 sJ 3 5 40 160 SJ 5 60 420 sJ 10 125 720 sJ 15 2045 130 980 SJ 30 150 1005 RJ 10 45 10 RJ 15 45 15 RJ 21 45 20 RJ 43 45 45 NJ 0 8 F 30 22 NJ 0 8 4 5 30 10 NJ 0 8 5GM 30 10 NJ 1 N1 30 21 NJ 1 10
49. arth lt 28V Isc Channel 2 Diode Return CSA Certified and FM Approved MTL787 dual channel Barrier is recommended Limit Switch Cable Parameters for Intrinsic Safety Ungrounded Circuit Single Barrier A Cable Capacitance may not exceed Ca of the barrier B Cable Inductance may not exceed La of the barrier or the cable L R ratio may not exceed the L R ratio of the barrier Ambient Temperature Range See Sheet 2 of 13 Normally TB2 1 and TB2 4 are connected to Barrier channel 2 as shown Alternativly TB2 2 may be connected to Barrier channel 2 if no connection is made to TB2 1 and or TB2 5 may be connected to Barrier channel 2 if no connection is made to TB2 4 Rey Date Details Approved Title 9 Oct 97 As Certified J Sweeney Control Drawing for 2 3 19 Feb 98 As FM Approved J Sweeney A 4 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co ee Spring House PA USA 19477 15032 7602 Sheet 9 of 13 Limit Switch Intrinsically Safe and Division 2 Installation Ungrounded Circuit Two Barriers Safe Area Hazardous Area see sheet 1 for details Chanel 2 TB2 4 ines Switch TB2 1 Lower Switch NC Indicator o relay etc Note that connection is made to all three terminals for Limit Switch 1 Lower Switch and Limit Switch 2 Upper Switch in this configuration Limit Switch 1 Limit Switch 2 Lower Switch Upper Switch Circuit Circuit Barri
50. cal limit switches and the proximity sensors are accessed through a six pole terminal block The terminal connections are labeled as shown in Table 4 1 4 2 August 2005 SD760 OPTIONS TABLE 4 1 Switch Terminal Block Connections Mechanical Switches Lower Switch N C normally closed Lower Switch N O normally open Upper Switch N C Upper Sensor Upper Switch N O Upper Switch Com Upper Sensor CAUTION D 6 The proximity sensors are not intended to carry load current DO NOT WIRE SENSORS DIRECTLY TO ASSOCIATED APPARATUS The proximity switches must be used in conjunction with a switch transfer barrier The barrier provides either dual transistor outputs or dual relay outputs depending on the model In order to comply with intrinsic safety approvals the Pepperl Fuchs proximity switches must be used with an approved Pepperl Fuchs switch transfer barrier Refer to the model 760 Control Drawing 15032 7602 available upon request for recommended approved barriers specifications and wiring installation diagrams Follow instructions supplied with the barrier for correct wiring of the Proximity Sensors to the barrier 4 2 2 4 20 mAdc Current Feedback Board Option The 4 20 mA option connections are made through a three pole terminal block A DC loop power supply minimum 10 V maximum 36 V must be used See chart in Figure 4 for a maximum loop load based on supply voltage The terminals labeled V1 and
51. characterized cam can be replaced in the field to configure the positioner for use with either a rectilinear or rotary actuator No additional parts are necessary to change between single or double acting actuators or direct or reverse action Figure 2 1 Installation Dimensions shows the connection ports August 2005 4 1 INTRODUCTION SD760 1 1 SPECIFICATIONS TABLE 1 1 Specifications 760P Pneumatic Positioner Common 760E Electro Pneumatic Positioner Temperature Range Po 40 to 85 C AAA Ingress 0 NEMA IP 65 AAA Connections Pneumatic 1 4 NPT Gauge 1 8 NPT Electrical 3 4 NPT M25 optional Exhaust 1 4 NPT ee MA coat Output Configuration Single or double acting ENT Ar Supply Pressure ISO psigmax Air Consumption 0 5 scfm typical PO sefin typical a Spool Spool 1 2 pressure gain of std Flow Capacity Lo Flow 9 scfm Cv 0 3 Supply Spool 3 15 psig 3 27 psig Up to 50 Split range Feedback Signal 90 degree rotary standard 1 2 to 6 rectilinear optional 160 60 psig supply std 800 psi psi Adjustable 60 to 25 of normal span Feedback Configuration Zero Adjustable 10 to 60 of Linearity Independent 0 5 of normal 0 75 of normal ah tern tem cos fs span typical span typical Supply Pressure Effect Less than 0 2 valve travel for a 5 psig change in supply pressure 12 August 2005 SD760 Materials of Construction
52. chedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 4 of 4 Tek 44 0 1244 870900 Fax 44 0 1244 681330 Email exhazard sirate co uk Form FEN Sira Certification Service is a service of Sira Test amp Certification Ltd SDA760 5 Certification Service 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira O3ATEX4578 4 Equipment Series 760 Valve Controllers 5 Applicant Siemens Energy and Automation Inc 6 Address 1201 Sumneytown Pike y Spring House PA19477 0900 USA 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service certifies that this equipment has been found to comply with the Essential Health and Safety Requirements that relate to the design of Category 3 equipment which is intended for use in potentially explosive atmospheres These Essential Health and Safety Requirements are given in Annex I to European Union Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in confidential report number R52A10388A 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule of this certificate has been assessed by reference to
53. cs 15032 7612 6 of 6 1 10 Feb 04 Pneumatic and mechanical schematic 5 1030 iof1 2 10 Apr04 Label general 14 2 Report No R52A10387A Date 19 May 2004 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service I Rake Lane Eccleston Chester CH4 9JN England Page 2 of 4 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Form 9176 Issue 10 Email exhazard siratc co uk Sira Certification Service is a service of Sira Test amp Certification Ltd SDA760 5 SCHEDULE EC TYPE EXAMINATION CERTIFICATE Certification Service Sira O3ATEX2577X 15 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number 15 1 The applicable electrical parameters and corresponding maximum ambient temperatures are defined as follows Table 1 1 P Converter Converter Terminals Max amb temp gt 75 lt 80 C li 100 mA gt 65 lt 75 C li 120 mA gt 55 lt 65 C Ti 150 mA T 60 mA gt 50 lt 55 C Ji 150 mA Ti 60 mA Ti 50 mA gt 40 lt 50 C Ii 150 mA Ti 100 mA Ti 60 mA lt A0E Ti 150 mA Ti 120 mA li 60 mA Table 2 4 20 mA PCB TB1 1 2 3 or Potentiometer TB1 1 2 3 Max amb Device temp parameters gt 40 lt 805C Potentiometer lt 40 C Potentiometer Ti 69 0 mA Pi 0 63 W Ti 42 6 mA Pi 0 24 W Ti 80 0 mA Pi 0 92 W Ii 69 0 mA Pi 0 63 W 4
54. ction between controller and actuator refer to either A or B below depending upon type of actuator to be used A Rising Stem Actuator Feedback lever must be perpendicular to actuator stem with actuator at mid stroke Connection between actuator stem and feedback lever is typically made using a slotted bracket attached to actuator stem and a feedback pin attached to the slotted bracket The slotted bracket must be rigid and motion must be transferred without deflection Figure 2 2 details A and B show the feedback pin fixed to the slotted bracket the preferred method The distance from the centerline of the feedback pin to the centerline of the input shaft must equal 866 x actuator stroke Figure 2 2 detail C shows feedback pin fixed to the feedback lever an alternate method that causes an increase in linearity error of approximately 2 The distance from the centerline of the feedback pin to the centerline of the controller input shaft must equal actuator stroke B Rotary Actuator Couple the specified rotary input shaft to actuator shaft Shaft centerlines must be in line to minimize friction and binding as shafts rotate Rigidly mount the controller to actuator to prevent relative motion The controller may be mounted in any orientation August 2005 2 3 INSTALLATION SD760 ACTUATOR S ACTUATOR STEM SLOTTED BRACKET CONTROLLER N FEEDBACK PIN FEEDBACK LEVER A CONTROLLER MOUNTING AND PREFERRED METH
55. d The Siemens public Internet site see the table has current revisions of technical literature in Portable Document Format for downloading e To send an instrument to Siemens for repair request a Return Material Authorization RMA IMPORTANT An instrument must be thoroughly cleaned decontaminated to remove any process materials hazardous materials or blood born pathogens prior to return for repair Read and complete the Siemens RMA form s 1 6 August 2005 SD760 INTRODUCTION TABLE 1 4 Contact Information Telephone 1 800 569 2132 option 2 for Siemens Moore brand instruments NORTH AMERICA Monday Friday except holidays Public Internet Site Repair Service Outside of North America see the Siemens web site at www sea siemens com ia locate Customer Support Process Instrumentation and click the Contact Tech Support link to access the Global Support link August 2005 1 7 SD760 INSTALLATION 2 0 INSTALLATION Operating temperature limits are stated in the Specifications section of this Instruction The temperature in the selected location must not exceed the specified operating temperatures CAUTION Exceeding the specified operating temperature limits can adversely affect performance and safety and may cause damage to the Controller The Controller will need to be calibrated before being put into service 2 1 SHIPPING AND STORAGE If the controller is to be stocked stored or shipped
56. d Ambient Temperature Range for Series 760 Valve Controller Determine the options that have been installed in your Series 760 Valve Controller by checking the label that is under the cover Compare the option s installed to Table 1 to determine Model 760 Temperature Code and Ambient Temperature Range Table 1 Determination of Temperature Code and Permissible Ambient Temperature Range Option or Combination of Options Temperature Ambient Code Temperature Range 4 20 mA Feedback Option 40 C to 85 C 4 20 mA Feedback and Limit Switch 1 and 2 40 C to 85 C 4 20 mA Feedback and Proximity Switch 1 and 2 25 C to 85 C 4 20 mA Feedback and I P Module 40 C to 75 C 4 20 mA Feedback and Limit Switch 1 and 2 and I P Module 40 C to 75 C 4 20 mA Feedback and Proximity Switch 1 and 2 and I P 25 C to 75 C Module Potentiometer Option 40 C to 85 C Potentiometer and Limit Switch 1 and 2 40 C to 85 C Potentiometer and Proximity Switch 1 and 2 25 C to 85 C Potentiometer and I P Module 40 C to 75 C Potentiometer and Limit Switch 1 and 2 and I P Module 40 C to 75 C Potentiometer and Proximity Switch 1 and 2 and I P Module 25 C to 75 C Limit Switch 1 and 2 40 C to 85 C Limit Switch 1 and 2 and I P Module 40 C to 75 C Proximity Switch 1 and 2 25 C to 85 C Proximity Switch 1 and 2 and I P Module 25 C to 75 C I P Module 40 C to 75 C
57. e wire clamp Attach the wire clamp with its screw August 2005 SD760 OPTIONS INPUT LEADS 760 115A ds4 FIGURE 4 10 Wiring for I P Converter 4 5 2 Calibration It is not necessary to calibrate the I P transducer however calibration adjustments are available The I P transducer can be adjusted by following the procedure outlined below The I P accepts a 4 20 mA signal Verify the output of the I P converter as follows 1 Connect a 0 30 psi test gauge to the 1 8 in NPT input connection 2 Apply supply pressure to the supply connection 3 Apply a4 mA input signal Any deviation in the output signal from 3 psi can be corrected with the zero adjustment screw gt 0 lt 4 Increase the input signal to 20 mA Any deviation in the output signal from 15 psi can be corrected with the range potentiometer lt gt Perform the valve controller zero and span functions as described in Section 3 0 Calibration August 2005 4 9 OPTIONS SD760 4 6 OUTPUT CAPACITY SPOOL KITS 1 Ze Remove I P Transducer if so equipped Remove spool block retaining clip Remove spool block retaining screws Remove spool block assembly being careful not damage the gasket Leave gasket in place on the enclosure Place spool block assembly in a clean area Remove new spool from container and insert into top of new spool block with the long journal end in first Spool block should be orientated with the vent hole to the
58. e correct installation of the retaining clip for pressure on the upward side of the feedback lever slot Figure 2 3 B shows the same for the downward side of the slot It may be necessary to separate the feedback pin from the lever to facilitate installation August 2005 2 5 INSTALLATION SD760 FEEDBACK LEVER Ty RETAINING CLIP N PA FEEDBACK PIN UPWARD a DOWNWARD POSITION 1 POSITION 1 ae 7 XA UPWARD w DOWNWARD POSITION 2 POSITION 2 A Upward Mounting Positions B Downward Mounting Positions wt 1 30 00 Mid stroke Position Slide Area C Feedback Pin Slide Area FIGURE 2 3 Retaining Clip Position 2 4 PNEUMATIC CONNECTIONS Pneumatic connections are shown in Figure 2 1 and listed below V2 output to actuator Pressure in V2 increases with increasing input signal S supply pressure to system 2 6 August 2005 SD760 INSTALLATION V1 output to actuator Pressure in V1 decreases with increasing input signal E exhaust port Can be piped away from positioner DO NOT PLUG I input port Plugged in 760E electronic valve controllers WARNING Plugging or applying pressure to the Exhaust port will damage the unit and may cause personal injury Pressure in excess of 150 psi in the V1 V2 or Supply ports may cause damage to the controller Supply pressure to the controller must not exceed actuator maximum pressure rating Pressure in excess of 35 psi may cause the input gauge to go out of cal
59. e sheet 1 for details TB1 V3 Voc lt 10V Isc lt 0 2A Voltage Barrier 2 Measuring Voc lt 10V Circuit Isc lt 0 2A 1 Barriers 1 and 2 must be CSA Certified and FM Approved single channel grounded Shunt Diode Zener Barriers with Voc and Isc parameters as indicated Alternatively instead of two single Channel Barriers one CSA Certified and FM Approved Dual Channel grounded Shunt Diode Barrier with Voc and Isc parameters for each channel as indicated for Barriers 1 and 2 may be used CSA Certified and FM Approved MTL 710 Single Channel grounded Shunt Diode Zener Barrier is recommended for use as Barriers 1 and 2 2 Connections to the terminals TB1 V1 and TB1 V3 may be swapped 3 Potentiometer Cable Parameters for Intrinsic Safety Grounded Circuit Two Barriers Maximum Values Capacitance Inductance L R Ratio A amp B 0 22 uF 110 uH 35 uH per Ohm C amp E 0 90 uF 440 uH 140 uH per Ohm D F amp G 2 40 uF 880 uH 280 uH per Ohm Gas Groups 4 Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Approved Title 2 9 Oct 97 As Certified J Sweeney 3 19 Feb 98 As FM Approved J Sweeney 4 Control Drawing for 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 4 of 13 Potentiometer Intrinsically Safe and Division 2 Installation Grounded Circuit Dual Channel Barrier
60. edeusSons sevesssodbe kasa AAA AA cd 3 1 3 1 CAM INSTALLATION AND INDEXING n nn nn nn u 3 1 3 1 Cami Ident AAA an ira RR nes alten 3 1 3 12 Procedure a a e e ua usa 3 2 3 2 CALIBRATION EQUIPMENT NEEDED nn 3 3 32 1 Zeto Adjustment A a aane 3 3 3 232 Span Adjustment S Aa lane lean ALA Ak SERA RA eae nee 3 3 4 0 OUTPUT OPTIONS Girsscdiositecissorsssocssecsesteototsoaseesnsorsusacsorsneuseetoasoosbesaseseos sesvseeuecossasacedeuase iaia asua asss 4 1 4 1 INSTALLATION une r E ANENE E ion avai Edad ususqa agua qa EE 4 1 4 2 ELECTRICAL CONNECTIONS Lu sense E an dada EARE EE 4 2 4 2 1 Mechanical Limit Switches and Proximity Sensors ccceccesesseesseeeeeeseceseeeseeeeeseeeaeeeseeeseeeesaeeeseesseenees 4 2 4 2 2 4 20 mAdc Current Feedback Board Option 0 ceccecceeesceeeeeseeseeesecesecesecececeeeseeeseesseeeseseseceseeeeaeenaes 4 3 4 2 3 1K Potentiometer Feedback Option naniesione e A E E E A E AEE 4 4 4 32 CALIBRATION nd Ai 4 4 4 3 1 Mechanical Limit Switches and Proximity Sensors rss 4 4 4 3 2 4 20 mAdc Current Feedback Board Option n nrnnn rro ran rra n ranas 4 5 4 3 3 1K Potentiometer Feedback Option 0 ceccecceeseeseessseeseceseeseeesecesecaecseeeseeeseceaeceseceeeseesseeeseseeeeneeseeeseenaes 4 6 4 4 INDICATORS ungelesen ainia 4 7 4 41 Beacon Indicato
61. er 1 must be CSA Certified and FM Approved dual channel Shunt Diode Zener Barrier with output safety parameters as follows Voc Channel earth lt 28V Isc Channel 1 lt 0 093A Voc Channel 2 earth lt 28V Isc Channel 2 Diode return CSA Certified and FM Approved MTL 787 Dual Channel Barrier is recommended Notes continued on next sheet Rev Date Details Approved Title 2 9 Oct 97 As Certified J Sweeney Control Drawing for 3 19 Feb 98 As FM Approved J Sweeney 4 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co Spring House PA USA 19477 15032 7602 Sheet 10 of 13 Barrier 2 must be CSA Certified and FM Approved ground referenced Barrier with output safety parameters as follows Voc lt 28V channel to earth Isc Diode return CSA Certified and FM Approved MTL 786 Diode Return Barrier is recommended Barrier 1 and Barrier 2 must be of the same polarity either both positive or both negative Connections to the following terminals may be swapped A TB2 1 and TB2 2 B TB2 4 and TB2 5 Limit Switch Cable Parameters for Intrinsic Safety Ungrounded Circuit Two Barriers A Cable Capacitance may not exceed Ca of the corresponding Barrier B Cable Inductance may not exceed La of the corresponding Barrier or the cable L R ratio may not exceed the L R ratio of the corresponding Barrier Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Appro
62. h Temperature 760P with no electrical options 30 to 150 C 20 to 300 F Ozone Resistant with Viton fluoroelastomer and iso elastomeric spring Ozone Resistant with Viton fluoroelastomer and standard spring Gauges N Not Required G Gauges not available with Hi Temp Environmental Construction Limit Switches N Not Required 1 Mechanical 2 Proximity Switches NAMUR Std Feedback N Not Required 1 Potentiometer 1K 2 4 20mAdc Feedback Design Level A Input Option P2 3 27 6 30 psi P isnow available N rm b O t m lt A gon NATVZIOTO 1 O gt Electrical Certification Refer to Specifications N Non Approved FM CSA SIRA Ex N CENELEC EEx ia 3 4 NPT conduit only 8 CENELEC EEx ia SIRA Ex N 3 4 NPT or 25mm conduit A A N G N N A N Sample Model No N Consult factory before ordering August 2005 1 5 INTRODUCTION SD760 1 3 OPTIONS Options are installed either in the field by the user or at the factory User installation of options is explained in section 4 0 of this Instruction The following options are available TABLE 1 3 Options TYPE DESCRIPTION Flat Indicator Flat lens and indicator provide a rough visual indication of valve position Hi Vis Beacon Beacon lens and indicator provide a rough visual indication of valve position used Indicator only on rotary actuators Internal Limit Switches Two Mechanical SPDT or two NAMUR proximity switches Internal Pos
63. has not changed Adjust as necessary August 2005 3 3 CALIBRATION SD760 ZERO ADJUSTMENT ZERO LOCK SCREW Le SPAN LOCK SCREW SPAN ADJUSTMENT FIGURE 3 3 Calibration Adjustments 3 4 August 2005 SD760 OPTIONS 4 0 OUTPUT OPTIONS Controller must be calibrated before proceeding Refer to section 3 0 4 1 INSTALLATION CAUTION The temperature in the intended operating location must not exceed the specified operating temperature limits as follows Mechanical Limit switches 40 C to 85 C Proximity Sensors 25 C to 85 C 4 20 mA Feedback 40 C to 85 C 1K Feedback 40 C to 85 C For installations in hazardous locations adhere to guidelines of Control Drawing 15032 7602 PC Board All options are built off of a common circuit board platform The PC board is held in place by three 8 32 x 1 4 screws mounted to hex standoffs To install the board first insert and tighten the three standoffs two long one short into the three bosses as shown in Figure 4 1 Tighten to approx 18 in Ib If the board includes either the 4 20 mA or 1K potentiometer feedback option loosen the two mounting screws for the potentiometer bracket and rotate the bracket counter clockwise see Figure 4 6 This provides clearance while installing the board Mount the board to the three standoffs using the 8 32 x 1 4 screws provided STANDOFF SCREW Ras LONG AD EN _ STANDOFF STANDOFF gt
64. ibration Input pressure of 120 psi may cause the input gauge to burst Refer to the Table 2 1 to determine the required pneumatic connections between the Controller and the actuator TABLE 2 1 Pneumatic Connections TYPE increasing input signal increasing input signal Double acting 1 Note actuator position desired for minimum input signal to controller 2 Connect V2 to actuator port that causes actuator to move away from position noted in above step 3 Connect V1 to remaining port 2 4 1 Piping All pneumatic connections are 1 4 NPT 1 8 for gauges User supplied materials Scale free piping at least 1 8 ID for standard flow models and 1 4 ID for high flow models 1 4 NPT pipe fitting is needed for each connection used Use care not to over torque the fitting when tightening 12 ft Ib maximum 1 4 pipe plug to plug the unused port for single acting actuators Piping recommendations Blow out all piping before connections are made to prevent dirt chips or debris from entering the controller Use pipe sealant sparingly and only on male threads A non hardening sealant is strongly recommended Note Pipe sealing tape is not recommended Connect the controller to a source of clean oil free instrument air Instrument air requirements are given in the following section Failure to do so will increase the possibility of a malfunction or deviation from specified performance August 2005 2 7 INSTALLATION
65. ition A Feedback pot to monitor valve position 1K ohm for 90 degree rotary Feedback applications 666 ohms for 60 degree rectilinear applications Position Transmitter Two wire position transmitter provides 4 20mA output proportional to valve position Requires 10 36 V external loop 1 4 PRODUCT SUPPORT This section provides the Internet site addresses e mail addresses telephone numbers and related information for customers to access Siemens product support When contacting Siemens for support e Please have complete product information at hand For hardware this information is provided on the product nameplate part number or model number serial number and or version For most software this information is given in the Help gt About screen e If there is a problem with product operation Is the problem intermittent or repeatable What symptoms have been observed What steps configuration changes loop modifications etc were performed before the problem occurred What status messages error messages or LED indications are displayed What troubleshooting steps have been performed Is the installation environment e g temperature humidity within the product s specified operating parameters For software does the PC meet or exceed the minimum requirements e g processor memory operating system e A copy of the Service Instruction User s Manual or other technical literature for each involved product should be at han
66. left side as shown in illustration on back page Position spool block assembly into enclosure and secure with retaining screws Tighten retaining screws to 20 in lbs of torque Engage bottom end of spool retaining clip into bronze bushing in underside of beam assembly Insert top end of spool retaining clip into countersink on end of spool at top of spool block SPOOL BLOCK 760 115E ds4 I KL SPOOL RETAINING CLIP SPOOL BLOCK RETAINER SCREW FIGURE 4 11 Output Capacity Spool Kit 4 10 August 2005 SD760 MAINTENANCE 5 0 MAINTENANCE The Controller requires no routine maintenance It is highly recommended that quality instrument air be used as described in section 2 2 2 Instrument Air Requirements The filter screens may require periodic cleaning The frequency of their cleaning is conditional depending on the quality of instrument air used It is also recommended that the end user perform periodic functionality tests in accordance with the critical nature of the application 5 1 FILTER SCREENS Filter screens are located in the V1 V2 and supply ports Refer to the Parts List at the back of this Instruction 1 Turn air supply off 2 Remove a screen with a scribe by carefully pulling on and around the edge of a screen 3 Insert a new screen until it bottoms using an object such as the eraser end of a pencil that will not cause damage 5 2 SPARE AND REPLACEMENT PARTS Refer to the parts list at the back of
67. ll energy limiting barriers in the non hazardous area Refer to the barrier manufacturer s instructions and to the appropriate connection diagram in the control drawing found in the back of this manual 3 Install conduit for wiring to Controller Install pull boxes as needed and remove burrs and sharp edges from conduit tubing 4 Install wiring between Controller and barriers per the control drawing found in the back of this manual Ground the Controller A barrier must be grounded and the resistance to ground must not exceed 1 ohm 5 Install the wiring between barriers and output terminals of the Controller driving device 6 Check all signal and ground connections before applying power 7 Proceed to Calibration section August 2005 2 11 INSTALLATION SD760 2 12 August 2005 SD760 CALIBRATION 3 0 CALIBRATION Calibrate a controller before placing it in service and after repair 3 1 CAM INSTALLATION AND INDEXING NOTE The 760 is shipped with the linear cam installed The controller must be mounted before proceeding with this section of the instructions Use this procedure when changing _ INPUT SHAFT CAM L LOWER CAM INDEX UPPER CAM INDEX CAM FOLLOWER CAM LOCKING BEARING NUT W Ss INDEXING OF CW CAM INDEXING OF CCW CAM the cam or cam lobe FIGURE 3 1A FIGURE 3 1B FIGURE 3 1A and 3 1B Indexing of CW and CCW Cams 3 1 1 Cam Identification Three cam profiles are available as standard Letter de
68. m input signal 3 psi or 4 mA to the valve controller 4 Rotate the indicator as appropriate 5 Reinstall cover 6 Check that the correct message OPEN or CLOSED appears in all the windows August 2005 4 7 OPTIONS SD760 4 4 2 Flat Indicator LENS LENS CLAMPING PLATE AND GASKET INDICATOR EXTENSION SHAFT COMPRESSION WASHER 760 133 ds4 LENS CLAMPING PLATE RETAINING SCREWS FIGURE 4 9 Flat Indicator Use the following procedure to re install the Flat Indicator after the unit has been calibrated 1 Place the compression washer onto the 1 4 20 male threads of the input shaft Screw the extension shaft onto the input shaft Tighten the extension shaft until the compression washer is completely flat approximately 15 in Ibs Install the indicator onto the top of the extension shaft Install hold down screw but do not tighten Apply the minimum input signal 3 psi or 4 mA to the valve controller Rotate the indicator as appropriate Tighten hold down screw Re install cover Check that the indicator appears in the proper position 4 5 IP CONVERTER 4 5 1 Wiring See Section 2 5 for general and hazardous location wiring requirements L 4 8 Attach the input leads recommend 22 AWG shielded twisted pair wire minimum to the and connections of the I P converter terminal strip The wire should enter the controller through the conduit connection and be routed through th
69. mperature Module Code of Controller PS OO Warning Failure to follow the above instructions may impair suitability of 760 Valve Controller for use in Hazardous Locations Installation Instructions 1 If 760 Valve Controller is equipped with 4 20 mA feedback option refer to the sheet 3 of 13 of this control drawing 2 If 760 Valve Controller is equipped with Potentiometer 1K option refer to the sheets 4 to 7 of 13 of this control drawing 3 If 760 Valve Controller is equipped with Limit Switch 1 option refer to the sheets 8 to 11 of 13 of this control drawing 4 If 760 Valve Controller is equipped with Proximity Switch 1 option refer to the sheet 12 of 13 of this control drawing 5 If 760 Valve Controller is equipped with Limit Switch 2 option refer to the sheets 8 to 11 of 13 of this control drawing 6 If 760 Valve Controller is equipped with Proximity Switch 2 option refer to the sheet 12 of 13 of this control drawing 7 If 760 Valve Controller is equipped with I P option refer to the sheet 13 of 13 of this control drawing Certification Agency Controlled Document o S 2 8 o o o a o x z 3 2 E 3 E lt n o 5h g Ss E O Z gt o S o on lt on E 2 2 o 1S o 2 Ss E Q o
70. not apply to goods delivered by Seller but manufactured by others b Buyer s exclusive remedy for a nonconformity in any item of the goods shall be the repair or the replacement at Seller s option of the item and any affected part of the goods Seller s obligation to repair or replace shall be in effect for a period of one 1 year from initial operation of the goods but not more than eighteen 18 months from Seller s shipment of the goods provided Buyer has sent written notice within that period of time to Seller that the goods do not conform to the above warranty Repaired and replacement parts shall be warranted for the remainder of the original period of notification set forth above but in no event less than 12 months from repair or replacement At its expense Buyer shall remove and ship to Seller any such nonconforming items and shall reinstall the repaired or replaced parts Buyer shall grant Seller access to the goods at all reasonable times in order for Seller to determine any nonconformity in the goods Seller shall have the right of disposal of items replaced by it If Seller is unable or unwilling to repair or replace or if repair or replacement does not remedy the nonconformity Seller and Buyer shall negotiate an equitable adjustment in the contract price which may include a full refund of the contract price for the nonconforming goods c SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED EXCEPT THAT OF TITLE SPEC
71. nsure that valve actuator is seated in the position corresponding to zero percent input signal Carefully align minimum input index line on the cam with cam follower bearing Tighten knurled cam locking nut August 2005 SD760 CALIBRATION 6 Tighten cam locking screw 7 Proceed to section 2 4 Pneumatic Connections 3 2 CALIBRATION EQUIPMENT NEEDED TABLE 3 1 Calibration Equipment ITEM QUANTITY Pressure regulator adjustable from 0 to 30 psig 760P only Small slotted screwdriver Current Source 4 20 mA 760E only Ammeter 4 20 mA 760E only Test gauge 0 to 30 psig NOTE Elevating the zero and suppressing the span will provide more valve seating force For example setting the zero at 2 input and spanning at 98 input will assist the valve in closing tightly and opening fully Figure 3 3 locates the calibration adjustments 3 2 1 Zero Adjustment 1 Apply supply pressure to controller Supply pressure must not exceed the pressure rating of the actuator 2 Set input signal to zero e g 4 mA or 3 psig 3 Loosen the zero lockscrew 4 Turn the zero set screw gt 0 lt to achieve desired valve position 5 Tighten zero lockscrew 3 2 2 Span Adjustment 1 Set the input to 100 e g 20 mA or 15 psig 2 Loosen the span lockscrew 3 Turn the span set screw lt gt until the valve is at the desired position 4 Tighten span lockscrew 5 Set the input to zero Verify that the zero
72. o the connected circuit EEx ja IIC T6 or EEx ib IIC T6 The electrical data of this version are Supply and control ciruit only for connection to intrinsically safe circuits with the following maximum values U 15 5 V l z 52 mA P 169 mW The effective internal inductivity and capacity have the following values L neglectably small C S 180 nF Test documents Drawing No 16 116 4 dated 17 12 1984 Page vv 5 SUPPLEMENT to PTB No Ex 83 2022 X of Pepperl Fuchs GmbH Co KG D 6800 Mannheim The type series of the proximity sensors is enlarged by the types NJ 1 5 10GM and NJ 3 5 12GK These types are manufactured according to the attached documents All other data remain unchanged The special conditions are valid for this supplementation too Test documents Drawing no 16 116 5 dated 03 09 1985 Page 1 1 6 SUPPLEMENT to PTB No Ex 83 2022 X of Pepperl Fuchs GmbH Co KG D 6800 Mannheim The proximity sensors may also be operated according to the following test documents The type series of the proximity sensors is enlarged by the types NJ 5 30GK S NJ 6 SI U NJ 40 FP S NJ 15 M NJ 2 V RJ 10 and RJ 15 Electrical Data Supply and control circuit only for connection to intrinsically safe circuits with the following maximum values U 15 5 Y I 52 mA P 169 mW The effective internal inductivities and capacities are shown in the following table
73. of intrinsically safe and associated apparatus not specifically examined in combinction os 0 system wren the coproved values Of Voe and Isc for the ossocioted apparatus are less than or equal to Vmor and Imes for the intrinsicclly safe apparctus ond the approved volues of Ca and L for the associated opporatus are greater than C Cocos L Loonie respectively for the intrinsically safe apparatus Simple Apparatus is defined cs a device that will neither generate nor store more than 1 2V 0 1A 20uJ or 25mW Wiring methods must be in accordance with the National Electrical Code ANSI NFPA 70 Article 504 and ANSI ISA RP12 6 4 Barriers shall not be connected to any device that uses or generates in excess of 250V rms or DC uniess it nas been determined that the voltage is ccecuctely isolated from the borrier For connection to P F NAMUR sroximity sensors the totol inductonce ond copacitence must be limited to Groups A B Groups C E Groups D F G Inductonce 82 88mH 296 7mH 742 4mH Capacitance 0 59uF 3 14uF 9 50uF 6 Single ehonnel models use input terminais 4 5 amp 6 only When the field devices are contoct closures resistors Ri and R2 must be connected os shown in the diagrams above for proper performance R2 should be as close as possible to the contact closure R2 must be gt 400 and lt 2x0 ong Ri must be 10kN 5 Note resistor Ri a is not necessory if the borrier contains integral slide switches Sib ond S2b ona
74. r 22 22 22 Rn a na anne en ans eresirg 4 7 4 4 2 Flat Indicator u essen ici facie 4 8 4 5 IP CONVERTER carrie ien E R R E A EEA coe desig Edad E iqaa agteoda aquqa ay ei 4 8 hO ISe W rina eve o tb II T SN h ata tas he ache the raton fie tes eh Otte A de 4 8 45 2 Calibration ca tra besten des Seins tia ER E EE deepest 4 9 PO OUTPUT CAPACITY SPOOL KITS sedan cal kapun nit eal a sin ri akaqa 4 10 5 0 MAINTENANCE iicccsoceuccncetssscncacenconcestacetancencesstessscsaneescessstvcseetadsesssssesosecendseccesdesesssdncvessvotececdveesicoussseecsasteKescsiecse 5 1 SL FILTER SCREENS 2 2 2228 noia asada Saw Sa aaa ias 5 1 5 2 SPARE AND REPLACEMENT PARTS cccccccccsesssssessceseeseeseeseeseesecsecsecsecsecceceseeseeseeseesecseesecsesseeeseaeeseeseeaeens 5 1 5 3 RETURN FOR REPAIR ocioso noelia 5 1 August 2005 i TABLE OF CONTENTS SD760 LIST OF ILLUSTRATIONS FIGURE PAGE 2 1 Installation Dimensions een pia 2 2 2 2 Controller Mounting and Feedback Pin Connection r nsnnssssnssssssssssssssssssssa 2 4 2 3 Retaining Clip Position ccceceescescescessseeseceseeseeesecesecceeseceseenseceseeseenseesseceseceeeseeeseeeseeseesseseseceseceeeceeeaeenaeeneeeneeetees 2 6 3 1A and 3 1B Indexing of CW and CCW Cams ou ceccecccecesssesseesseeseeesecenecsceescensceaecneceeeseenseeeseseeecaeesaeenaeenaeeneeeneeeatens 3 1 3 2 Standard Cam Characteristic dido ME Re 3 2 3 3 Calibration Adjustments aaa sein A di g
75. r wird um die Typen NJ 1 5 10GM und NJ 3 5 12GK erweitert Diese Typen werden entsprechend den beigefiigten Unterlagen gefertigt Alle brigen Daten bleiben unver ndert Die Besonderen Bedingungen gelten auch f r diesen Nachtrag Pr fungsunterlage Zeichnung Nr 16 116 5 vom 03 09 1985 Im Auftrag Braunschweig 13 02 1986 EEx ia IIC T1 T6 EEx ib IIC T1 T6 Blatt 1 1 330012 181 Physikalisch Technische Bundesanstalt 6 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim 31 Die N herungsschalter d rfen auch entsprechend der nachfolgenden Pr fungsunterlage betrieben werden Die Typenreihe der N herungsschalter wird um die Typen NJ 5 30GK S NJ 6 Sl U NJ 40 FP S NJ 15 M NJ 2 V RJ 10 und RJ 15 erweitert Elektrische Daten Versorgungs und Steuerstromkreis nur zum Anschlu an eigensichere Stromkreise mit folgenden H chstwerten U 15 5 Y 1 52 mA P 169 mW Die wirksamen inneren Induktivit ten und Kapazit ten sind der nachfolgenden Tabelle zu entnehmen K Typenbezeichnung Ci in nF Li in pH eee NJ 5 30GK 80 110 I NJ 6 S1 U 150 130 NJ 40 FP 300 168 NJ 15 130 80 NJ 2 l 40 35 RJ 10 70 50 R3 15 70 15 oder nur zum Anschlu an eigensichere Strom kreise mit folgenden H chstwerten Us 15 5 V I 76
76. rag Pr fungsunterlage Zeichnung Nr 16 116 3 unterschrieben am 29 12 1983 Im Auftrag Braunschweig 14 2 1984 dube Dr Ing Schebsdat 3 Oberregierungsrat r EEx ia IIC T6 bzw EEx ib IIC T6 Blatt 1 1 Mon 18 Physikalisch Technische Bundesanstalt 4 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim Die Typenreihe der N herungsschalter wird um den Typ CJ10 30GM N erweitert dieser Typ wird entsprechend den beigef gten Unterlagen gefertigt und darf bis zu einer Umgebungstemperatur von 65 C betrieben werden Der N herungsschalter ist je nach angeschlossenem Stromkreis mit folgendem Kennzeichen zu versehen EEx ia IIC T6 oder EEx ib IIC T6 Die elektrischen Daten dieser Ausf hrung lauten Versorgungs und Steuerstromkreis nur zum Anschlu an eigensichere Strom kreise mit folgenden H chstwerten Uy s 15 5 V I S 52 mA PX S 169 mW Die wirksame innere Induktivit t und Kapa zit t haben folgende Werte Li vernachl ssigbar klein ci S 180 nF Pr fungsunterlagen Zeichnung Nr 16 116 4 17 12 1984 Im Auftrag i Braunschweig 24 5 1985 Dr Ing Schebsdat Oberregierungsrat EEx ia IIC T1 T6 EEx ib IIC T1 T6 Physikalisch Technische Bundesanstalt 5 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim Die Typenreihe der N herungsschalte
77. ran 3 4 4 1 PC Board Installation veian titi isa 4 1 4 2 Mechanical Limit Switches cda iii desta hve dead nada 4 2 4 3 Typical 4 20 mA Feedback Option Loop with Load nono non ocn nonn nono nr n nn rra nrnn rra n rra nrinnnnno 4 3 4 4 Maximum Loop Load vs Loop Supply Voltage n nsn non rnn rn rra nr narra rra 4 4 4 5 1K Feedback Potentiometer Schematic ccccececcesssesseeeseesceeseeesecesecseeesecesecesecaeeeseceaeenaeceeeseesaeeneeseeseeseenseeeaeesaes 4 4 4 6 Potentiometer Gear Bracket Alignment o eceecccceesceeseesseesceeseeeseeeeesecesecseceeesaeensecesecesesaeeeseeeseenaeeeaeeneeseeeaeeeneesees 4 5 4 7 4 20 mA Loop Calibration 2 282 282 anne betes des ERRE EEN EER E in 4 6 438 Beacon Indicator ed e da sehen 4 7 4 9 Flat Indicator O 4 8 4 10 Wiring for I P Converter Juana aaah aaa RR ER RE ERAT E 4 9 4 11 Output Capacity Spool Kit oo cccccscsseescceeceseceseescesseeeseessecsaeeeeeseceseceneceeeaeeeseceeceesseesseceseenseceseceseseeesseseneeeees 4 10 LIST OF TABLES TABLE PAGE DES AN 1 2 A A ceheaeoedsbacdonsbaagedsdeedeedascegedscaaeshasarteetssateheeets 1 3 LEO OS A A ia eee 1 6 2 1 Pneumatic Connections 4 2 O 2 7 2 2 Maximum Input Parameters a ic 2 9 2 3 Electric l Parameters aan u w A E Shu BS qa a a ua an u deis 2 10 2 4 Temperature Clase TA ea tae lea tanan utu naa yaaa e te ds 2 10 2 5 Temperature Class TS a a dada 2 11 2 6 Temperat
78. rmity to the specified directives but contains no assurance of properties The safety documentation accompanying the product shall be considered in detail Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften Die Sicherhelishinweise der mitgelieferten Produktdokumentation sind zu beachten Page 1 2 SDA760 5 SIEMENS Annex A to the EC Declaration of Conformity Anhang A zur EG Konformit tserkl rung No A5E00362252 01 Product description Valve Positioner Produktbezeichnung Model 760 Type Typ 76abcdefghijkBi with a b c d e f g h ij k 0 9 A Z l N 3 4 6 Conformity to the Directives indicated on page 1 is assured through the application of the following standards depending on versions Die Konformit t mit den auf Blatt 1 angef hrten Richtlinien wird nachgewiesen durch die Einhaltung folgender Normen variantenabh ngig Standard Reference number Edition Norm Referenznummer Ausgabedatum N 3 4 6 Direktive Richtlinie 89 336 EWG EN 50081 1 89 336 EWG EN 50081 2 89 336 EW G EN 61000 6 1 89 336 EWG 94 9 EG 94 9 EG 94 9 EG T3 23 EEC EN 61000 6 2 2001 EN 50014 A1 A2 1997 EN 50020 EN 50021 EN 61010 1 A1 A2 Certificates Zertifikate Certificate Zertifikat SIRA 03ATEX2577X SIRA 03ATEX4578 x Page2 2 SDA760 5
79. sdnosg UOISIAIG I 88019 08JY SN OPJOZOH A111683u1 3 N9JID 8405 SUJUI UIOQULIOW 04 Sujuedo 3 mpuos eunsoy9ue ey 30 pesn eq snw joes penouddo uy quo 69 99 22 B9 98 22 9 90 22 99 99 202 S19pOwW JO Y j 3 dnosg uOISIAI Q sso 8M0 D S 013090 040 III II 801 u pemo710 S u0140907 e30N pad ia 6u 300 SJ A J JO 1908J1p 911S J0190J0u9 J rj3oq f jejos peaoyddy ys Hu 1 7 19 Alyar ar 391 9 02 10 nojeq e1qo eas Uy ouh al FSuyo 092 1N9J19 yOS 109 SU YUI 89980481384 a d I 0 3 sdnosg UO S AJ I 58019 D9JY SMNOPJOZOYUON D8JY SNOPJDZOH Sely S99 E0L X03 EEbC S99 E0L 191 E Q92Z VA serseyoug pooy 481710 104 V le NOT1VJOJHOD NOJXSN3S X9 99 22 ye JeAuo d I JOJ 248806 ON LN3WNIOO WUYLNOD VSI vabyey IYIINIDIJOIGE h par yey 24409 Ben nen pa sobue cn y rap Guna ynueg 2 44900 Ono aon Ronke nsa S H8SWS NODASN3 b A 18094 vS3 NOJASN3S W xo 9e ee sersenvoa a t a wwo o 1g uo 1293UU0 el Surwususg ist a wy seal T vo s roy 30VH 39 NV NOISIA3Y ON ES a Zac OST KIO Wey WERE NA gt E z agebuy auyo 3819 MIO WEY uue SaM A 114083U1 3 M9319 8405 OISUIJVUI UJDIUIDW 04 Ouruedo 3 mpuos eynsoy9ue ey 30 pesn eq snw 3008 perouddo uy iuo 69 98 22 89 90 22 9 90 22 99 98 22 siepow yoy Y y 3 dnoug vorsiag III IT 8019 u pemoy10 S 10120007 010N J81
80. siemens com ia support incs_sm html The following statements apply to equipment covered by certificate numbers Sira 03IATEX2577X attached and Sira O3ATEX4578X attached 1 The equipment may be used in a hazardous area with flammable gases and vapours with apparatus groups IIC IIB and IIA and with temperature classes T1 T2 T3 T4 T5 and T6 2 The equipment is certified for use in ambient temperatures in the range of 25 C to 85 C 40 C for applications not requiring EEx nL or proximity switches and should not be used outside this range 3 Installation shall be carried out in accordance with the applicable code of practice by suitably trained personnel 4 The equipment is not intended to be repaired by the user Repair of this equipment shall be carried out by the manufacturer in accordance with the applicable code of practice SDA760 5 5 Ifthe equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised 1 Aggressive Substances e g acidic liquids or gases that may attack metals or solvent that may affect polymeric materials 2 Suitable Protection e g regular checks as part of routine inspections or establishing from the material s data sheet that it is resistant to specific chemicals 6 Certificate O3ATEX2577X has an X
81. signations are used on each cam for identification The letters L EP and QO designate the type of cam lobe profile i e L linear EP modified equal percentage or QO quick opening The letters CW and CCW denote the lobe ofthe cam to be used depending on feedback shaft rotation for increasing input signal Figure 3 2 shows the standard cam characteristics August 2005 3 1 CALIBRATION SD760 100 80 Equal Percentage 60 Valve Motion 0 Minimum Actuator Pressure 40 Quick E Opening 8 20 0 Z 0 20 40 60 80 100 Input Signal Direct Acting Scale Reversed if Reverse Acting FIGURE 3 2 Standard Cam Characteristics 3 1 2 Procedure NOTE The cam is designed to allow 10 over under range negative 9 degrees However if under range is used the zero and span will be slightly interactive Refer to Figure 3 1A and 3 1B for Cam and associated hardware identification 1 2 3 2 Remove cover Remove beacon indicator and extension shaft if installed refer to Figure 4 2 Loosen cam locking screw Loosen knurled cam locking nut Index cam as follows a Use the lobe marked CW for clockwise cam rotation with increasing input signal b Use the lobe marked CCW for counterclockwise cam rotation with increasing input signal For the following steps refer to Figure 3 1 A when using the CW lobe of a cam or to Figure 3 1B when using the CCW lobe of a cam E
82. sparent Lexan dome that permits a valve position indicator to be viewed External electrical connections are made to the terminal blocks via a threaded entry that accommodates conduit or cable A number of other threaded entries permit the pneumatic connections The Model 760E has the 1 P converter fitted and the Model 760P does not The Valve Controllers are Intended to be configured so that all or some of the separate parts listed as items 1 2 and 3 below may be present The separate parts are as follows A Hartmann amp Braun formerly Sensycon I P Converter 1 P Converter terminals I 120mA 2 A4 20 mA printed circuit board Terminal block TB1 1 2 3 U 42 Y I 40 mA G 34nF Lo 40mH Or 2 4 The pcb may be replaced by a JDK Controls potentiometer P N 6209 2040 1 kohm or 2039 1 5 kohm 3 Two proximity switches Pepperi and Fuchs Type NJ 2 Y43 N Y17905 Terminal block TB2 1 2 3 and 4 5 6 U 25 v Or As an alternative to the proximity switches two simple limit switches may be used these switches have minimum ratings of 0 25 A 125 Y dc Terminal block 182 1 2 3 and 4 5 6 U 30V Or 365V Or U 42Y Or U 35V 1 140 mA I 92mA I 7OmA I 45mA Date 14 May 2004 This certificate and its schedules may only be reproduced in its entirety and without any change Page 2 of 3 Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Form9207 Issue 4 Tel 44 0 1244 670900 Fax 44 0 1244
83. ssue 4 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email exhazard siratc co uk Sira Certification Service is a service of Sira Test amp Certification Ltd 11
84. t 1 1 Physikalisch Technische Bundesanstalt 2 NACHTRAG zur Konformitdtsbescheinigung PTB Nr Ex 83 2022 x der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim F r die N herungsschalter lautet die Z ndschutzart k nftig EEx ia IIC T1 T2 T3 T4 T5 oder T6 bzw EEx ib IIC T1 T2 T3 T4 T5 oder T6 Nachstehend besteht folgende Zuordnung zwischen Umgebungstemperatur Typen und Temperaturklasse a f r die Typen SJ NJ ees CJ1 12GK N CJ4 12GK N omen ay Umgebungstemperatur 65 C 80 C 100 C b f r den Typ CJ15 40 N Umgebungstemperatur 65 C RJ FJ assy CI2 18GK N CJ6 18GK N Temperaturklasse T6 T5 T4 T3 T2 und T1 Temperaturklasse T6 T5 T4 T3 T2 und T1 Alle brigen Daten bleiben unver ndert Pr fungsunterlage Zeichnung Nr 16 116 2 Im Auftrag Dr Ing Schebsdat Y M Oberregierungsrat EEx ia IIC T1 T6 EEx ib IIC T1 T6 vom 25 4 1983 Braunschweig 3 6 1983 Blatt 1 1 Physikalisch Technische Bundesanstalt 3 NACHTRAG zur Konformit tsbescheinigung PTB Nr Ex 83 2022 X der Firma Pepperl Fuchs GmbH Co KG D 6800 Mannheim Die Schaltung der Initiatoren Typen NJ6 U Bi NJ10 23 Bi und SJ3 5 Bi wird ge ndert Die Dioden n und No werden durch Zenerdioden ersetzt Alle tibrigen Angaben bleiben unver ndert Die Besonderen Bedingungen der Konformit tsbescheinigung gelten auch f r den 3 Nacht
85. t or reverse reverse acting acting Linearity 3 Less than 1 0 Less than 0 5 Less than 0 25 Within 0 3 Supply voltage effect less than 0 01 for 5V change in supply Ambient temperature effect Less than 1 0 per 50 F change Less than 1 0 per 50 F change Zero Span 55 to 150 degree input range for 0 to 915 Ohm over 90 degree full span Input rotation 10 to 36 Vde PowerRating Watt max VU Mechanical Limit Switches Proximity Sensors Temperature Range 40 to 85 C 20 to 85 C Configuration Two sensors infinite setpoint resolution resolution Power Rating See barrier manufacturer 0 1A 125 Vdc instructions Mechanical life Essentially infinite full load Common instructions Repeatabilit Within 0 3 valve travel span Within 0 3 valve travel span p y p 1 2 MODEL DESIGNATION Each Controller has a nameplate identifying the model number bill of material and input range The following decodes the model number on the nameplate Before installing or servicing a Controller review the nameplate information 1 4 August 2005 SD760 INTRODUCTION Basic Model No 76 Valve Controller 0 Standard Product No Private Label A Z Reserved for OEM Private Label Products Input El Pl P4 PS P6 El 4 to 20 mAdc 3 to 15 psig 20 to 100kPa 0 2 to 1 0 Bar 0 2 to 1 0 kg cm Action 1 2 to 4 inch stroke 60 cams 3 to 6 inch stroke 60 cams 1 4 turn 1 2 inch square shaft 90 cams 1 2
86. talt KONFORMITATSBESCHEINIGUNG PTBNr Ex 83 2022 X Diese Bescheinigung gilt f r das elektrische Betriebsmittel N herungsschalter Typen SJ RN NJ FJ wu CJ der Firma i Pepperl Fuchs GmbH Co KG D 6800 Mannheim Die Bauart dieses elektrischen Betriebsmittels sowie die verschiedenen zul ssigen Ausl hr ngen sind in der Anlage zu dieser Konformit tsbescheinigung festgelegt Die Physikalisch Technische Bundesanstalt bescheinigt als Pr fstelle nach Artikel 14 der Richt linie des Rates der Europ ischen Gemeinschaften vom 18 Dezember 1975 76 117 EWG die ber einstimmung dieses elektrischen Betriebsmittels mit den harmonisierten Europ ischen Normen Elektrische Betriebsmittel f r explosionsgefahrdete Bereiche EN 50 014 1977 VDE 0171 Teil 1 5 78 Allgemeine Bestimmungen EN 50 020 1977 VDE 0171 Teil 7 5 78 Eigensicherheit i nachdem das Betriebsmittel mit Erfolg einer Bauartpr fung unterzogen wurde Die Ergebnisse dieser Bauartpr fung sind in einem vertraulichen Pr fprotokoll festgelegt Das Betriebsmittel ist mit dem folgenden Kennzeichen zu versehen EEx ia IIC T6 bzw EEx ib IIC T6 Der Hersteller ist daf r verantwortlich da jedes derart gekennzeichnete Betriebsmittel in seiner Bauart mit den in der Anlage zu dieser Bescheinigung aufgef hrten Pr fungsunterlagen berein stimmt und da die vorgeschriebenen St ckpr fungen erfolgreich bestanden wurden Das elektrische Betriebsmittel d
87. tates relating to electromagnetic compatibility amended by 91 263 EEC 92 31 EEC and 93 68 EEC Richtlinie des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten ber die elektromagnelische Vertr glichkeit ge ndert durch 91 263 EWG 92 31 EWG und 93 68 EWG 73 23 EEC Council Directive on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits amended by 93 68 EEC Richtlinie des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen ge ndert durch 93 68 EWG 94 9 EG Directive of the European Parliament and the Council on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres Richtlinie des Europ ischen Parlaments und des Rates zur Angleichung der Rechisvorschriften der Mitgliedstaaten f r Ger te und Schutzsysteme zur besiimmungsgem en Verwendung in explosionsgef hrdeten Bereichen Spring House 20 09 2004 F Siemens Energy amp Automation Inc Sweeney Approvals Coordinator sd I Wright Manager PIBU ON signatur Name function Name function signatur Name Funktion Unterschrift Name Funktion Unterschrift Annex A is integral part of this declaration Anhang A ist integraler Bestandteil dieser Erkl rung This deciaration certifies the confo
88. ter resistance Set valve to 0 position and check resistance between V2 and V1 and between V2 and V3 with ohmmeter One of these two readings will be high and one will be low If low end resistance is less than 0 ohms false reading or greater than 130 ohms disengage and rotate the potentiometer gear by one tooth until the resistance is between 0 and 130 ohms Direct or reverse acting resistive feedback Use Table 4 5 to determine correct terminal connections for intended use For example if you want the resistance to increase with clockwise input shaft travel Direct CW connect to terminals V1 and V2 4 6 August 2005 SD760 OPTIONS TABLE 4 5 Connections for 1K Feedback Option Direction of Input Shaft Travel Use these terminals V1 V2 V2 V3 V2 V3 Vi V2 4 4 INDICATORS 4 4 1 Beacon Indicator LENS LENS CLAMPING PLATE x AND GASKET ie Dun N INDICATOR EXTENSION SHAFT LENS CLAMPING PLATE RETAINING SCREWS FIGURE 4 8 Beacon Indicator Use the following procedure to re install the Beacon Indicator after the unit has been calibrated 1 Place the compression washer onto the 1 4 20 male threads of the input shaft Screw the extension shaft onto the input shaft Tighten the extension shaft until the compression washer is completely flat approximately 15 in Ib 2 Carefully press the indicator onto the top of the extension shaft 3 Apply the minimu
89. this Instruction for a list of replacement parts and an exploded view Spare and replacement parts are available from any of the addresses in the warranty statement Refer to the parts list for recommended on hand spare parts 5 3 RETURN FOR REPAIR To Return for Repair Call the Service Department at 215 646 7400 ext 4RMA 4762 weekdays between 8 00 a m and 4 45 p m Eastern Time to obtain an RMA Return Material Authorization number Mark the RMA number prominently on the outside of the shipment When calling for an RMA number provide the reason for the return If returning equipment for repair failure information e g error code failure symptom installation environment will be requested A purchase order number will also be needed Material Safety Data Sheet A Material Safety Data Sheet MSDS must be included with each item being returned that was stored or used where hazardous materials were present Packaging Package assembly in original shipping materials Otherwise package it for safe shipment or contact the factory for shipping recommendations The 4 20mA Feedback Option Board must be placed inside a static shielding bag to protect it from electrostatic discharge if returned separately August 2005 5 1 MAINTENANCE SD760 WARRANTY a Seller warrants that on the date of shipment the goods are of the kind and quality described herein and are free of non conformities in workmanship and material This warranty does
90. this manual Precautions English For Division 1 hazardous locations WARNING Substitution of components may impair intrinsic safety For Division 2 hazardous locations WARNING Explosion Hazard Substitution of components may impair intrinsic suitability for Class I Division 2 When the equipment described in this manual is installed without safety barriers the following precautions should be observed Switch off the power at its source in non hazardous location before connecting or disconnecting power signal or other wiring Pr cautions Francais Emplacements dangereux de Division 1 AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA S CURIT INTRINSEQUE Emplacements dangereux de Division 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 Lorsque l appareil d crit dans la notice ci jointe est install sans barri res de s curit on doit couper l alimentation lectrique a la source hors de l emplacement dangereux avant d effectuer les op rations suivantes branchement ou d branchement d un circuit de puissance de signalisation ou autre Sira Certification Service Special conditions for safe use denoted by X after certificate No 1 The following table shows the maximum input parameters a Sensycon I P Converter I 120 mA b 4 20 mA terminals U 42 V dc I 40 mA C
91. to 2 inch stroke 60 cams 1 4 turn NAMUR 90 cams 1 2 to 4 inch stroke lever with 1 90 linear cam 2 to 6 inch stroke lever with 1 90 linear cam 1 4 turn NAMUR shaft with set of 3 60 cams Enclosure with 3 4 inch NPT conduit connection Standard With Beacon Indicator for Action selections with 90 cams With Stroking Speed Adjusters With Stroking Speed Adjusters and Beacon Indicator for Action selections with 90 cams With Flat Indicator for Action selections with 60 cams With Flat Indicator for Action selections with 90 cams With Stroking Speed Adjusters and Flat Indicator for Action selections with 60 cams With Stroking Speed Adjusters and Flat Indicator for Action selections with 90 cams nclosure with M25 conduit connection Electrical Classification for N amp 8 only Standard With Beacon Indicator for Action selections with 90 cams With Stroking Speed Adjusters With Stroking Speed Adjusters and Beacon Indicator for Action selections with 90 cams With Flat Indicator for Action selections with 60 cams With Flat Indicator for Action selections with 90 cams With Stroking Speed Adjusters and Flat Indicator for Action selections with 60 cams With Stroking Speed Adjusters and Flat Indicator for Action selections with 90 cams Flow Capacity A Standard Cv 0 3 B High Flow Cv 0 6 C Low Gain Cv approximately standard flow gain Environmental Construction Standard Temperature Hig
92. ure Class DTO a ae 2 11 3 1 Calibration Equipment dd 3 3 4 1 Switch Terminal Block Connections ii dai 4 3 4 2 Eguipmment Needed A e a es 4 5 4 3 Switch Position for Reverse or Direct Action cceceecesscessesseeeseesseeseeesecesecseenseeesecenecseesseseseceesaecneeeseeeaeeneeeseeeneeaaes 4 5 4 4 Equipment Needed for IK Feedback Potentiometer Option rss 4 6 4 5 Connections for IK Feedback Option ueeeseessesssessnesnennennennnennnennnnnennnennnennnennnnnennnennnennnennnnsennnennnennennennennnnnnnn 4 7 ii August 2005 SD760 TABLE OF CONTENTS ADDITIONAL INFORMATION Parts List A A A AAA A tS 16300 125PL Assembly Drawing 16300 125 Declaration of Conformity Moore Products Co Control Drawing 15032 7602 Sensycon Connection Diagram A A e a 900842 Pepperl Fuchs Installation Drawing 116 0035q PTB Certificates of Conformance Ex 93 C 2104 X Ex 83 2022 X Changes for Revision 4 August 2005 Significant changes are indicated by change bars in the page margins Some of these changes are listed below Removed material may not be marked by a change bar 1 Trademark statements and symbols updated throughout 2 Product Support section updated ValvePAC is a trademark of Siemens Energy Automation Inc Other trademarks are the property of their respective owners Viton is a registered trademark of DuPont Performance Elastomers All product designations may be trademarks or product
93. ved Title 2 9 Oct 97 As Certified J Sweeney 3 19 Feb 98 As FM Approved J Sweeney 4 Control Drawing for 20 April 98 Minor corrections J Sweeney Series 760 Valve Controller Drawing No Moore Products Co gt Spring House PA USA 19477 15032 7602 Sheet 11 of 13 Proximity Switch Pepperl amp Fuchs GmbH Model NJ2 V3 N Installation Instructions Proximity Switch Intrinsically Safe Installation 1 CSA Safe Area CSA Certified Single or Dual Channel Pepperl amp Fuchs Switch Isolator Models O7 KHAS5 aExb KHA6 aExb or 08 KHD2 aExb a 0T1 RS1 RTA RW1 09 SOT SR SRT SR2 SSI SS2 ST TAU or TA2 O 10 b 1 2 1 P 2 P 2 GS P O ll or 1 28 P O 12 2 FM See P amp F Drawing 116 00359 Proximity Switch Installation in Division 2 Hazardous Area l see sheet 1 for details TB2 1 eee eee 7 O CSA Certified Pepperl amp Fuchs Proximity Sensor Model NJ2 V3 N 1 m Pr O CSA Certified Pepperl amp Fuchs Proximity Sensor Model NJ2 V3 N 2 Input Ratings CSA Division 2 25 V 0 0SA Maximum FM Division 2 Maximum Voltage 25 V Proximity Switch Ambient Temperature Range See Sheet 2 of 13 Rev Date Details Approved 2 9 Oct 97 As Certified J Sweeney 3 19 Feb 98 As FM Approved J Sweeney 4 20 April 98 Minor corrections J Sweeney Moore Products Co Spring House PA USA 19477 Title Control Drawing for Series 760 Valve Controller Drawing No 15032 7

ValvePACTM Series 760 Intelligent Valve Control

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