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1. Indirect units have marginally lower capacities due to displacement by the coil Connections Units are normally fitted with three connections up to G1 female a G7 draining boss and a G2 immersion heater boss positioned as illustrated however these can be varied to suit user requirements 22mm or 28mm integral compression connections are available at extra cost on most units These Units are not included in the catalogue because an inhibitor cannot be used Therefore the system would not be Part L compliant An alternative unit would be the F10 However units can still be supplied on a replacement basis Complies with British Standard 3198 CFC Free Insulation Fast Reheat Options Available L XDTd3 making life simpler DIRECT FORTIC F1 SUPER SEVEN A british standard 3198 direct combination cylinder manufactured to the Maxistore specification Dimensions in mm litres Nominal Height Din A B C Cold 1200 450 790 370 700 400 115 40 1400 450 985 440 900 400 144 40 1850 450 1435 890 1350 400 210 40 Super Seven combination units are designed to take maximum advantage of the off peak electricity tariffs Features Double thickness insulation Two immersion heater bosses Baffle to cold water feed Insulation Fortic F1 Super Seven units have a double thickness of C F C free urethane foam lagging as standard The insulation meets the heat loss requirements of the maxisto2. gt 19 Z gt N N l Z lt N TECHNICAL DATA TABLE OF DIMENSIONS AND GRADES Minimum nominal thickness of copper sheet before forming GRADE 1 GRADE 2 GRADE 3 B S type Extht Ext dia Test pressure Test pressure Test pressure ref over dome 3 65 bar 2 20 bar 1 45 bar Max working head 25m Max working head 15m Max working head 10m Body Bottom Body Bottom Body Bottom mm mm mm mm mm mm mm 0 9 0 9 0 7 0 7 0 9 0 9 07 0 7 0 9 0 9 07 0 7 07 0 7 07 0 7 07 0 7 07 0 7 07 0 7 07 0 7 07 0 7 07 0 7 0 9 0 9 RANGE making life simpler Manufacture Cylinders and combination units are manufactured from copper sheet to BS 2870 joints either are autogenously welded or brazed with zinc free alloy and screwed connections are of copper to provide total immunity to dezincification Cylinder tops and bottoms are produced to very close tolerances guaranteeing metal thickness both before and after forming in accordance with the requirements of the vessel standards Every cylinder is pressure tested to 1 5 times its working head Finally each product is coated with urethane foam insulation or alternatively sprayed with a permanised copper finish to retain its appearance and resist tarnish All cylinders are Part L compliant Thermostatic Control of Hot Water It is essential that cylinders are fitted with a thermostat in order to conserve energy
3. cc products if required Code Cylinder Size F amp E Tank 2802 900 x 450 117 litres Yes 2807 1050 x 450 140 litres Yes 2808 1070 x 525 206 litres Yes 2902 900 x 450 117 litres No 2907 1050 x 450 140 litres No 2908 1070 x 525 206 litres No Overall Dimensions Height 2000mm Width 600mm Depth 600mm View on top of frame N LS Kingspan Hot Water Systems VENTED HOT amp COLD WATER STORAGE FORTIC Fast Reheat Option Fortic combination units can be specified with Supercal or Ultracal coils on request for faster reheat Cold Section The correct height for fitting the float operated valve Ball valve and warning pipe connection overflow is marked on the cisterns of all units All units are supplied with a rigid type lid which closely fits the rolled rim of the cistern An overflow frost guard and air vent kit complete with corrosion resistant mesh screens are enclosed within the cold section for fitting on site These standard features ensure the unit fully complies both with BS 3198 and Water Supply Byelaw 30 requirements The insulation of the division between hot and cold water sections ensures that heat transference is minimal and it meets the requirement of the British Standard Cold water capacities are measured to the water level marking Hot water capacities are based on direct units
4. reheat times can be reduced to almost half The boiler power required would double Specification Inner Container Duplex 2304 stainless steel to EN 10088 4362 Primary Coil 22mm diameter 36L stainless steel Coil in coil design for improved performance Entire cylinder contents are heated on indirect models The primary system must be fully pumped The primary circuit may be sealed max 7 bar Outer Casing optional Zintec corrosion proofed steel with durable oven hardened white paint finish Thermal Insulation Fire retardant polyurethane foam The foam is CFC free HCFC free and has an Ozone depletion potential of zero Nominal thickness 50mm Immersion Heater Supplied on all units 1 75 BSP parallel threaded head Long life incoloy sheathed low noise element 14 long Long life incoloy sheathed thermostat pocket 11 long Brazed construction 11 combined thermostat and safety cut out Element rating 3Kw at 240V A C Installation Fixing The units must be fitted vertically Water Supply The unit must be used on an open vented system ie fed from a cold water tank and fitted with a vent pipe The maximum working head is 40m Plumbing Connections inlet outlet 22mm compression Indirect coils 22mm compression Thermostat Shower tapping 1 2 F NOTE Use D2R Gunmetal compression fittings to make connections onto the 22mm stub pipes Do not use push fit connectors EL Hot Water Systems N cc Z mr
5. 550 365 405 465 560 950 1400 55 305 1300 3001 2032 550 365 405 465 060 1100 1600 60 360 DIRECT Code 5090 50120 50150 50180 50210 50250 50300 Capacity 901 1201 1501 1801 2101 2501 3001 TWIN COIL Code ST150 ST180 ST210 ST250 ST300 Capacity 1501 1801 2101 2501 3001 22mm HOT DRAWOFF 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER Height Diameter 718 550 906 550 1093 550 1281 550 1469 550 1719 550 2032 550 22mm HOT DRAWOFF SECONDARY RETURN NOT ALWAYS FITTED D F N F N F N F 510 N F 610 N F 710 1000 810 1250 950 1500 1100 1 2 F SHOWER 1 2 F STAT BOSSES 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER 22mm PRIMARY COIL CONNECTIONS Height 1093 1281 1469 1719 2032 Diameter 550 550 550 550 550 A B 365 420 365 420 365 420 365 420 365 420 Weight Kg Empty 25 30 35 40 45 50 55 465 465 465 465 465 eon 115 150 185 220 D N F N F 1000 1105 1255 E 725 825 925 1050 1200 F 780 880 980 1050 1200 Weight Weight Kg Empty Kg Full 45 195 50 230 55 265 60 310 65 365 All Dimensions are in mm and are of the cased unit N F not fitted Excellence in DOMESTIC SELECTION GUIDE These recommendations are based on the guidelines in BS 6700 Guidance should be sought for unusual ap
6. 60 65 C regardless of outside temperatures This means that it can be blended down to a comfortable usable temperature which gives a greatly increased volume of hot water available for use in the home THE FACT IS THAT HOT WATER STORAGE SYSTEMS ARE STILL UNBEATABLE And this fact is not affected by the variable pressure or flow found in the supply conditions that occur more and more today RANGE GO ONE BETTER Knowing that a storage hot water system was still the best system available Range set about improving them to satisfy the demands of not only consumers but specifiers and installers alike This meant developing designs to match modern central heating boiler efficiencies designs that would give systems longer life and innovations that make products simpler to install and maintain Range also needed to demonstrate the difference between their high quality new design products from those that might already be installed in established properties Inferior design medium duty type cylinders that have been there for many years and which can be recognised by their lagging jacket or pale green urethane foam insulation And so that these market leading developments are clear Range changed the colour of their products to a unique and distinctive blue RANGE making life simpler RANGE are setting new standards MORE LEVELS OF PERFORMANCE Range cylinders set new standards they re specially de
7. Basic Fitted DPP 140 2931 5701 4724 175 2092805705885 CYLINDER UNIT Cylinder units are available in 450mm diameter and with the following options Basic vessel The copper hot storage vessel which includes the tappings and factory applied foam insulation Complete fitted unit The components are ready assembled on the unit to save installation time on site Thermostatic blender valve Strainer flow restrictor Insertion thermostat Expansion vessel Store pump Flow switch Wiring Centre Double pump package The complete fitted unit with addition of two pumps pump over run and programmer Plate type only Triple pump package The complete fitted unit with addition of two pumps pump over run and programmer with the addition of a third pump fo circulate the store through the plate heat exchanger Dimensions mm Vessel 450 Dia SEALED SYSTEM COMBINATION UNIT Sealed system combination units are available in two diameters of 450mm or 375mm and with the following options Basic vessel The copper hot and cold storage vessel which includes the primary circuit coil tappings and factory applied foam insulation Complete fitted unit The components are ready assembled on the unit to save installation time on site Ball valve Thermostatic blender valve Strainer flow restrictor Insertion thermostat Expansion vessel
8. Store pump Flow switch Wiring Centre Dimensions mm Vessel 450 Dia Cap ltr A B C OD 140 1280 450 75 447 180 1515 450 75 580 210 1730 450 75 760 Dimensions mm Vessel 375 Dia Cap ltr A B C OD Cap B c 140 1730 375 75 480 140 1085 450 93 180 1320 450 93 210 1535 450 93 175 2000 375 75 780 SEALED SYSTEM CYLINDER UNIT Sealed system cylinder units are available in 450mm diameter and with the following options Basic vessel The copper hot and cold storage vessel which includes the primary circuit coil tappings and factory applied foam insulation Complete fitted unit The components are ready assembled on the unit to save installation time on site Thermostatic blender valve Strainer flow restrictor Insertion thermostat Expansion vessel Store pump Flow switch Wiring Centre Dimensions mm Vessel 450 Dia Cap ltr B C D 140 1085 450 75 400 180 1320 450 75 533 210 1535 450 75 675 Mains water pressure shovld ideally be a minimum of 1 5 bar and the supply flow rate above 24 litres per minute if optimum performance is to be achieved Insulation All the Flowmax models have a 50mm thickness of CFC free urethane foam lagging as standard this adds approximately 100mm to the cylinder diameter ELECTRIC 7 Electric Combination Unit Elect
9. of reheating from 10 to 60 C 20 mins Connections Com nOn Supercal is suitable for sealed primary systems operating 0 9 EGI Female Gl Mole at up to 3 5 bar Primary coils with higher pressure ratings are available 10 11 Female Reheat times assume that the primary flow is maintained 12 14 G2 Female 1 Male at 82 C at a flowrate of approx 15 l min If you require G3 4 or 17 4 connections these are available at Grades no extra cost please inform us at the time of order Available in 3 grades to suit the following working head Male screwed secondary connections are available to order GRADE 3 10m E GRADE 2 15m Size of Compression Connections GRADE 2 Em geese sen esce Insulation Sizes 12 14 not available Supercal has a double thickness of C F C free urethane foam lagging as standard this adds approximately 100mm to the linder diameter and Extended 6 Year Guarantee Supercal is available with a single thickness of C F C free urethane foam lagging on request this adds approximately MOUSE Thickness ream Lagging 50mm to the cylinder diameter 20 Minute Recovery Time RANGE making life simpler ULTRACAL A british standard 1566 ultra high performance double feed indirect cylinder with Corrosion Resistant Technology For use in an open vented hotwater system on request Primary Systems Ultracal is not suit
10. rate of flow from a hot tap is influenced by pipe sizing and layout but is principally dependant upon the height of the feed tank above the tap in a normal installation the water level in the cold cistern should be a minimum of one metre above the highest hot tap with sufficient space between the top of the unit and the ceiling to service the float operated valve ball valve It is important to adjust the float operated valve to correct the water level at the marked water line on the side of the cold feed cistern Ozone Depletion Range blue lagging is CFC Free HCFC Free and has an ozone depletion potential of zero Kingspan Hot Water Systems 2 ES Z Q 32 HOT WATER STORAGE A BASIC GUIDE WHAT IS A CYLINDER lt LZ CN A cylinder is a vessel that stores water which can then be heated and used to supply hot taps They are used in all types of properties houses shops offices and industrial buildings They are made from copper which is recognised as having a long service life and are manufactured in a wide range of sizes to suit all applications Cylinders are most commonly seen in domestic properties in an airing cupboard usually in the bathroom HOW A CYLINDER WORKS The cylinder is filled by cold water being fed into it from a cold feed cistern This cistern is fed from mains supply and regulated by means of a ball valve It is mounted above the cylinder and
11. when design water temperature is reached Generally 60 C is accepted as being an adequate temperature for most domestic purposes 65 C should not normally be exceeded as a storage temperature a Direct Cylinders A thermostat is usually incorporated in electric immersion heaters and gas circulators b Indirect cylinders The thermostat should be fitted approximately one third the way up the hot section of the unit and ideally should control the operation of the boiler and pump Insulation Building Regulations require all hot water storage vessels to be insulated BS 1566 and BS 3198 allow maximum heat loss for factory applied insulation of 1 watt per litre of hot water storage capacity under test conditions Range cylinders comply with or improve on this minimum performance requirement Physical Properties Range blue urethane foam meets the insulation material requirements of British Standards and is covered by the Kitemark certification of the cylinder A mixture of components in liquid state are sprayed onto the surface of the copper and reacts within seconds to form a low density foam coating firmly attached to the copper to ensure a perfect permanent fit Range blue foam lagging retains its original thickness and insulation properties throughout its life In addition to its thermal qualities it protects the cylinder against dents and more serious damage during transit storage and installation Installation Notes The
12. with leading manufacturers has written a performance specification the aim of which is to enable a specifier to select a thermal storage unit based on performance criteria ie ensuring there is sufficient domestic hot water in extreme conditions The W M A Performance Specification for Integrated Thermal Stores for Heating and Hot Water is met by all the new improved Flowmax models a complete thermal storage system they are simple and quick to install by any qualified plumber and fully guaranteed by Range Flowmax now available with internal and external heat exchangers If higher flow rates are required or the unit is to operate in hard water conditions a high performance plate type should be used Product Options Cylinder Units For use with a separate feed and expansion tank above the Flowmax A common choice for refurb projects Combination Units Commonly chosen as a combination unit because it takes tanks out of the roof space Central Boiler Models Flowmax is the ideal partner for a central boiler plant Installed in each property it allows for single metering of hot water usage and is an extremely economical system in terms of installation and running costs Range can custom design units suit your requirements Multiple Heat Sources Flowmax thermal stores form the ideal basis for a system with multiple heat sources Fire back boilers solar heating and solid fuel stoves
13. 0 750 136 1200 580 136 1200 900 159 1350 640 159 1350 1050 Max Working Head 30m B S P Connections 3 G1B 1 1 2 Drain 1 G21 4 A front entry immersion heater connection is available if specified for both the Dublo 100 and the Dublo Direct Max Working Head 30m B S P Connections 2 Gl 2 61 2 Drain 1 621 4 For use in conventional central heating systems having separate primary and secondary cold supplies or for those with pressurised primary system the indirect Dublotank has a heat exchanger coil in one cylinder which is designed to provide a one hour reheat period I lt 2 Lal 2 cc N te Z E gt Q t lt 2 O L tc oO Q ES 2 gt 16 KERNAL PLUMBING U KERNAL Solarmax version available Provides complete hot and cold service Direct indirect amp solar versions Pumped models available RANGE making life simpler NITS The Kernel plumbing unit from Range Cylinders gives plumbers and specifiers a compact pre plumbed storage tank and copper hot water cylinder to 51566 and fully compliant with current Byelaws The Kernal is manufactured in direct indirect and solar models and complies with Byelaw 30 A pump can be factory fitted to provide pressurised hot and cold water throughout the dwelling Models The Kernel unit caters for both direct indirect and solar hot water
14. 00 676 368 596 1007 115 160 o 1700 500 676 370 596 1007 115 160 o 1700 500 918 440 838 766 160 115 co 1700 500 918 520 838 766 160 115 2050 500 676 368 596 1359 115 228 2050 500 076 370 596 1359 115 228 o Drain boss centre above base 100mm Immersion heater dimensions G 115mm except those sizes marked where G is 50mm Insulation Fortic F1 has a single thickness of free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Fortic F1 is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter Drain boss centre above base 100mm Double feed indirect pattern with coil heat exchanger suitable for pumped or gravity circulation systems A separate feed and expansion cistern is required for the primary system Insulation Fortic F3 has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Fortic F3 is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter refers to each cold cistern Drain boss centre above base 100mm A self contained double feed indirect pattern with coil heat exchanger The cold section comprises two independent feed expansi
15. 0mm to the cylinder diameter on sizes O 9E unless requested A side entry immersion heater boss is available on request Size of Screwed Connections fitted as standard BS Ref 0 9 G1 Female 10 11 Female 12 14 G2 Female If you require G1 2 connections these are available at no extra cost please inform us at the time of order Male screwed secondary connections are available to order Size of Compression Connections 22mm or 28mm integral compression connections are available at extra cost e Manufactured to BS1566 25mm Free Insulation Suitable for 3 6 amp 9Kw Immersion Heaters RANGE making life simpler SUPER SEVEN DIRECT A british standard 1566 high performance direct cylinder for electric water heating Manufactured to the Maxistore specification For use in an open vented hotwater system BS Unlag dia Height of Reheat Connections Time ref ht from base see notes A B H L mm mm litres 1 900 450 120 700 10 2h 20m 8 1050 450 14 800 10 2h 48m 1200 450 166 950 10 3h 13m 9E 1500 450 210 1250 100 4h 4m L Maxistore Specification Super Seven cylinders comply with the Maxistore specification and have the following features Double thickness insulation as standard Two side entry immersion heater bosses Baffle on the cold water feed Super Seven Indirects and CRT We can manufacture Super S
16. 100 140 305 9 1200 450 152 0 91 100 140 380 DUBLO 100 The Dublo 100 has a maximum working head of 30 metres i e 100ft It is suitable for use in single or multiple dwelling applications and is designed with three main purposes in view To be highly efficient To withstand high working heads To be very compact In practical use these objectives have been successfully achieved and the space saving feature has proved especially valuable in the compact plumbing layouts which are now generally favoured as well as being ideal for conversion and modernisation programmes where their narrow form and highly effective insulation permits their use in shallow recesses Operation The cold water enters through the disperser and slowly fills the lower portions of both cylinders in proportion to the amount of hot water being drawn off at high draw off rates The metering orifices at the top and the bottom ensure that an equal amount is provided by each cylinder It will be noted that owing to the small diameter of each unit there is no likelihood of the incoming cold water mixing over a large area with Primary Systems Primatic is not suitable for sealed primary systems Primatic is suitable for gravity circulation and will typically reheat from 10 to 60 C in 60 mins Primatic is suitable for pumped circulation and is capable of reheating from 10 to 60 C in 30 mins Installations incorporating Primatic u
17. 2 4 5 Bed with bathroom 2 3 bed and ensuite shower with bathroom Max Rad Load 17kW Note Flowmax 210 meets the NHBC requirements for two bath properties where one bath is drawn after the other Kingspan Hot Water Systems N n gt N O O T lt m z 2 FLOWMAX MAINS PRESSURE TRADITIONAL INDIRECT L XDTd3 making life simpler FLOWMAX INDIRECT For more detailed technical information contact our technical support team on 0845 260 7260 Flowmax Combination Boiler Model Boiler Open Vented P SS Kingspan Hot Water Systems z N lt 2 Q 26 FLOWMAX MAINS PRESSURE FLOWMAX A complete package Ready assembled components Thermostatic blender Flow restrictor and strainer Expansion vessel Ball valve combination unit 22mm cold feed Timed pump over run Standard overflow Immersion probe type thermostat or immersion heaters with integral thermostat and high limit cut outs Standard boiler models The perfect partner for a gas or oil boiler Flowmax boiler models provide balanced mains pressure hot water and fast response radiators all from the store Provision for an immersion heater gives a back up heat source When installed in the double pump format the system can be considered as being split into two circuits In the boiler circuit the store thermostat typically se
18. 25 100 370 7 90 450 17 0 61 700 100 400 8 105 450 40 070 800 100 470 9 120 450 62 079 950 100 540 9E 150 450 206 0 1250 100 020 10 120 500 90 088 950 150 540 150 500 245 110 1200 150 670 12 120 600 70 18 950 150 50 secondary return connection H is not fitted 13 1500 40 360 157 1200 150 670 on sizes 0 9E unless requested 14 180 600 440 197 1350 150 800 A side entry immersion heater boss is available on request Primary Systems Hercal is not suitable for gravity circulation in its standard form Units for gravity circulation are available on special order Hercal is suitable for pumped circulation and is capable of reheating from 10 to 60 C in 25 mins Hercal is suitable for sealed primary systems operating at up to 3 5 bar Primary coils with higher pressure ratings are available Reheat times assume that the primary flow is maintained at 82 C at a flowrate of approx 15 l min Grades Available in 3 grades to suit the following working head GRADE 3 10m GRADE 2 15m GRADE 1 25m Insulation Hercal has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Hercal is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter Size of Screwed Connections fitted as standard BS Ref Secondary Primary Coil Conne
19. Aga s Rayburns etc can all be coupled up alongside the usual boiler or immersion heaters Builder features Manvfactured from copper the material preferred by plumbers Flexible to site No visible discharge to waste needed Not subject to building control regulations Inherently safe mains pressure with an open vent Meets W M A specifications No need for tank stillages in roof spaces Complete package from one manufacturer Part L compliant The benefits No additional shower pumps required Inherently safe mains pressure with an open vent Flow rates of 22 litres min double that of most combi boilers Thermostatic control of hot water temperature Flexible siting aids building design Quick and simple to install with only 5 plumbing connections Energy efficient due to reduced boiler cycling Not subject to building control regulations unlike unvented type products Equally suited to new build refurbishment projects RANGE making life simpler e Radiators heat up faster than ever before e Hot water is on tap 24 hours a day Powerful showers available without waiting Baths can be filled with hot water in under five minutes Efficient saves fuel and reduces energy bills Maintenance free roof space no pipes or tanks can save on insurance costs Safe thermostatically controlled delivery of hot water Balanced pressure on bo
20. Height of Reheat BS Unlag Unlag Connections Time ref ht dia buse see notes A B H L mm mm ires mm mm 150 300 98 125 100 Th 54m 2 90 400 98 70 100 Th 54m 3 105 400 116 0 100 2h 15m 4 675 450 86 45 100 1h 40m 5 15 450 98 55 100 Th 54m 6 825 450 109 625 100 2h 7m A 90 450 120 70 100 20m 8 105 450 144 80 100 2148 9 120 45 16 95 100 3 13m 9E 150 450 210 125 100 4h 4m 10 120 500 200 95 100 3 53m 150 500 255 120 150 4h 57m 12 120 600 2 150 5h 38m 13 150 600 370 170 150 7h 12m 14 180 600 450 145 150 8h 46m The secondary return connection H is not fitted The secondary return connection H is not fitted on sizes O 9E unless requested A side entry immersion heater boss is available on request Grades Available in 3 grades to suit the following working head GRADE 3 10m GRADE 2 15m GRADE 1 25m Reheat Performance The reheat times shown in the table are the time taken to raise the entire contents of the cylinder from 10 to 60 C using a single 3 kW immersion heater For faster reheat performance we can supply 6 kW and 9 kW immersion heaters to customer order Insulation Direct has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Direct is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 10
21. Hot Water Systems zs c E AI E y pM 07 UD 1 y gt irae 1 qoom 1 p 4 B S A 3 es 4 nahn LSI Nd EUR au e Copper Hot Water Products HERCAL CRT 3 Contents HOT WATER STORAGE Double Feed Indirect Cylinders COPPER STAINLESS STEEL Direct Cylinders COPPER STAINLESS STEEL Solar Cylinder COPPER Single Feed Indirect COPPER Space Saving Cylinders COPPER PLUMBING UNITS COMPLETE PACKAGES HERCAL HERCAL CRT SUPERCAL ULTRACAL RANGE STAINLESS VENTED STANDARD DIRECT SUPER SEVEN RANGE STAINLESS VENTED SOLARMAX HERCAL PRIMATIC DUBLO INDIRECT DUBLO DIRECT KERNEL PLUMBING UNITS HOT AND COLD WATER STORAGE Combination Units DIRECT DOUBLE FEED INDIRECT FORTIC F1 SUPER SEVEN FORTIC F1 FORTIC F3 FORTIC F10 MAINS PRESSURE SYSTEMS Thermal Storage COPPER DIRECT TECHNICAL DATA MAINS PRESSURE FLOWMAX FLOWMAX SEALED SYSTEMS FLOWMAX ELECTRIC 7 TABLED DIMENSIONS amp GRADES HOT WATER STORAGE A BASIC GUIDE RANGE making life simpler Page p SS Kingspan Hot Water Systems 10 11 28 12 13 28 15 15 20 21 21 21 22 26 26 30 32 N 2 2 Jg RANGE are transforming the way we specily install and use hot water in the home THE STORY BEHIND THE DEVELOPMENTS The copper hot water stor
22. able for gravity circulation Ultracal is suitable for pumped circulation only and is capable of reheating from 10 to 60 C 15 mins Ultracal is suitable for sealed primary systems operating at up to 3 5 bar Primary coils with higher pressure ratings are available Reheat times assume that the primary flow is maintained at 82 C at a flowrate of approx 18 l min Grades Available in 3 grades to suit the following working head GRADE 3 10m GRADE 2 15m GRADE 1 25m Insulation Ultracal has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Ultracal is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter Size of Screwed Connections fitted as standard BS Ref Secondary Primary Coil Connections Connections 0 9 Female G1 Male If you require G s or 17 4 connections these are available at no extra cost please inform us at the time of order Height of BS Unlag Unlag Heat Connections ref ht dia from base A B J M mm mm litres mm mm mm 600 350 45 052 600 75 355 600 40 62 0 61 40 75 35 150 400 0 079 550 75 45 2 900 40 9 07 700 75 45 3 1050 40 14 123 800 75 595 7 900 40 117 123 700 75 595 8 1050 450 10 123 800 75 595 9 1200 450 10 123 950 75 595 Larger sizes are not av
23. age vessel where hot water is stored for distribution round the home traditionally located in the airing cupboard is still the key to a successful hot water supply IT S HISTORY GOES A LONG WAY BACK Until the mid 1980 s virtually every house in Great Britain had a storage system to provide hot water Typically it used a copper cylinder located in the airing cupboard heated by a central heating boiler or a coal fire The primary water was passed through a heat exchanger in the cylinder and pressure for showers relied on head from the cold cistern This traditional concept began to change from the late 1970 s onwards mainly because of the growth in gas central heating new awareness of showers the introduction of mains pressure hot water systems and particularly with the launch of combi boilers The wall hung combi was designed to provide both space heating and mains pressure hot water at the tap The problem with the combi is that generally it has little or no storage and can only raise the water temperature by a fixed amount typically 43 C So in the summer when the cold water temperature is say 12 C then output is 55 C but in the winter when the cold water mains is as low as 2 C hot water output only rises to 45 C This falls far below a hot water storage system performance where there is a ready to use store of hot water that can be set at a thermostatically constant temperature typically
24. ailable please select from the Supercal range The secondary return connection H and thermostat boss are not fitted unless requested A side entry immersion heater boss is available Male screwed secondary connections are available to order Ultracal cylinders are fitted with compression fittings as standard As follows Size of Compression Connections Ultracal cylinders are fitted with compression fittings as standard As follows BS Ref Secondary Primary Connections Connections 0 2 22mm 22mm 3 9 22mm 28mm Thermostat Boss A 12 female thermostat boss can be factory fitted at no extra charge if requested This allows the use of an insertion type thermostat which gives a quicker response than strap on types We can supply a Honeywell 6188B insertion thermostat to customer order We recommend the use of an insertion type thermostat when small capacity Ultracal s are heated by powerful boilers i e When a 60 or 80 litres Ultracal is heated with boilers of 80 000 BTU or more 6 Year Guarantee 15 Minute Recovery Time Corrosion Resistant Technology Kingspan Hot Water Systems N cc gt Q cc lt 2 O L ec Lu Q a Lu Z gt 12 VENTED COPPER HOT WATER CYLINDERS DIRECT A british standard 1566 direct cylinder For use in an open vented hotwater system
25. ctions Connections 0 9 Female G1 Male 10 11 Female Gl Male 12 14 G2 Female G12 Male If you require G3 4 17 4 connections these are available at no extra cost please inform us at the time of order Male screwed secondary connections are available to order Size of Compression Connections 22mm or 28mm integral compression connections are available at extra cost on sizes 0 11 only Sizes 12 14 not available 25 Min Recovery Time 25mm Free Insulation Manufactured to BS1566 RANGE making life simpler HERCAL CRT A british standard 1566 double feed indirect cylinder with Corrosion Resistant Technology For use in an open vented hotwater system Height of BS Unlag Unlag Heat Connections ref ht dia Cap surf base B Wo M mm mm litres m mm mm mm 0 1600 300 96 0 42 1250 75 515 1 900 350 B0 Q3 550 75 35 600 400 62 0 26 400 100 400 2 900 400 96 042 700 75 375 3 1050 400 114 050 800 75 445 4 615 450 84 037 40 75 275 5 750 450 Be 6 825 45 106 053 625 75 345 1 900 450 17 061 700 75 375 8 1050 450 140 070 800 75 445 9 1200 450 162 079 950 75 515 9E 1500 450 206 096 1250 75 55 10 1200 500 190 0 88 950 90 515 1500 500 245 110 1200 90 645 12 1200 600 280 1 18 950 515 secondary return connection is not fitted 13 1500 600 360 157 1200 90 645 sizes O 9E unle
26. even Indirect units which incorporate the coil from the equivalent Hercal cylinder Grades Available in 3 grades to suit the following working head GRADE 3 10m GRADE 2 15m GRADE 1 25m Reheat Performance The reheat times shown in the table are the time taken to raise the entire contents of the cylinder from 10 to 60 C using a single 3 kW immersion heater Immersion Heaters We can supply matching 3kW incoloy immersion heaters manufactured to the Maxistore specification They are of a low density design and are very quiet in operation This is very important when overnight Economy Seven electricity is being used secondary return connection H is not fitted unless requested We can manufacture a Super Seven cylinder in all the sizes listed for direct cylinders to customer order We can supply 6kW and 9kW industrial immersion heaters for customers who want a quicker reheat performance They can be wired for either single or three phase operation We can supply immersion heaters boxed but not fitted to avoid the danger of transport damage Electric Water Heating Controls We can supply a matching Maxistore electronic timeswitch developed specifically for use with the Economy Seven and white meter tariffs Size of Screwed Connections BS Ref 0 9E G1 Female 17 4 connections these are available at no extra cost please inform us at the time of order Male screwed secondary connecti
27. exchanger plumbed and tested and save time on site Pattern 3 requires the fitting of a separate cold feed and expansion cistern to top up the primary system Installers simply select a direct or indirect type as standard or high performance in the same way as a cylinder It is supplied on a steel frame with the cylinder on the base and the cold water cistern on the Pattern 10 comprises two separate feed and expansion cisterns top ready as a complete airing on top of the unit cupboard Pattern 4 incorporates a primary feed and expansion cistern with an integral feed arrangement which fills and replenishes the primary system and prevents the inter mixing of secondary and primary water Direct Double Feed Indirect Double Feed Indirect Double Feed Indirect e Pattern Pattern 3 Pattern 4 Pattern 10 Kings n Hot Water Systems WRAS WRc NSF Ltd Building Regulations Approved Benchmark The code of practice for the installation commissioning amp servicing of central heating systems NWO OCVELGP ING HOT MATCE BEAB Approved th Tastitute of Plumbing For latest prices and delivery to your door visit MyTub Ltd 0845 303 8383 www rrytub co uk
28. he electricity off peak tariffs These direct cylinders are fitted with two immersion heaters One at the bottom of the cylinder and one higher up The bottom immersion heater heats the whole of the cylinder contents on the overnight economy tariff The top immersion heater is used to boost the heat in the water at the top of the cylinder during the day should it be required INDIRECT TYPES Range Supercal and Ultracal Using the indirect principles high performance cylinders extract the most heating potential from a central heating boiler Based on the principle and design of the double feed indirect type these cylinders include a bigger longer heating coil so that the whole of the boiler performance can be translated into water heating potential Range high performance heating coils transfer heat faster and reduce the firing times and number of firing cycles of the central heating boiler Range high performance double feed indirect cylinders can save as much as 30 of fuel bills when compared to normal kitemarked cylinders Can not be used on gravity systems RANGE making life simpler COMBINATION UNITS What is a combination unit Range Fortic Combination units are so called because they combine the cold feed cistern and the hot water store the cylinder together in one unit The plumbing connections between cold and hot sections are factory fitted as is the vent expansion pipe They are designed to offer a comple
29. he system There is only one cold cistern used to feed the system and therefore the cylinder is called a SINGLE FEED INDIRECT 1 By an electric immersion heater inserted directly into the water through a fitting on the cylinder 2 By hot water from a central heating boiler passing through a heat exchanger mounted within the cylinder This heat exchanger is usually in the form of a coil The walls of the heat exchanger become hot due to the The heat exchanger then transfers its heat to the surrounding cold water in the cylinder thus heating it up This is called an INDIRECT TYPE cylinder because the store of water is heated indirectly Direct cylinders can also be heated by a traditional coal fired back boiler E Kingspan Hot Water Systems N lt co lt 5 N tc 1 gt HOT WATER STORAGE A BASIC GUIDE DOUBLE FEED INDIRECT Range Hercal Supercal and Ultracal Cylinders with a coil heat exchanger This type of cylinder is fitted to the flow and return connections of a central heating boiler The hot water that circulates through the coil is known as primary water The water stored in the cylinder which is heated by the coil is called the secondary water The cylinder is fed from its own cold feed cistern Likew
30. ion connections are available at extra cost on sizes O 11 only Sizes 12 14 not available 6 Year Guarantee Corrosion Resistant Technology Manufactured to BS1566 Kingspan Hot Water Systems N cc gt Q cc lt 2 O L ec Lu Q a Lu Z gt VENTED COPPER HOT WATER CYLINDERS SUPERCAL A british standard 1566 high performance double feed indirect cylinder with Corrosion Resistant Technology For use in an open vented hotwater system Height of BS Unlag Unlug Heat Connections ref ht dia Cap surf from base A B ww 1 M mm mm litres mm mm mm 60 400 62 0 400 75 315 15 400 80 052 550 75 375 2 90 40 96 084 700 75 375 3 105 40 114 061 80 75 45 5 75 LAN hy WG SS IS 7 90 450 197 061 700 75 375 8 9 105 450 140 079 800 75 45 120 450 10 097 950 75 515 9E 150 450 206 1 23 1250 75 5 10 120 500 190 13 950 9 610 150 500 25 131 1200 90 790 12 120 600 280 1 65 950 90 740 13 150 600 360 210 1200 90 870 14 180 600 40 255 1350 90 940 The secondary return connection H is not fitted unless requested A side entry immersion heater boss is available on request Primary Systems Size of Screwed Connections Supercal is not suitable for gravity circulation Supercal fitted as standard an c pumped circulation only and is capable BS Ref Secondary Primary Coil
31. ise a central heating system needs to be fed topped up to take account of evaporation or water loss due to slight leaks from a separate cold cistern ie a separate cold water cistern is installed to prime the system u E _ 4 BGs 6 The separate cold feed cistern is supplied Indirect cylinders can be used with gravity Pumped circulation is an installation where from the cold mains via a ball valve or pumped circulation from the heating boiler a pump has been fitted to assist the The primary water is vented to this cistern Gravity circulation allows hot water to flow movement of the hot water through the coil by means of a vent pipe This cistern is through the coil as the hot water rises naturally called a primary feed and vent tank through the primary system pipework There are therefore two cold feeds to the This means that the pipework must have installation and the cylinder is called a continuous gradient up to the coil from the a double feed indirect central heating boiler HIGH PERFORMANCE CYLINDERS All Range high performance cylinders carry additional insulation to offer the best heat retention to maximise the additional performance DIRECT TYPES Range Super Seven Direct Using the Direct type principles high performance cylinders are manufactured to make the most of t
32. less steel vented designed to combat corrosion in any form they are the ultimate o cylinders Made from stainless steel and available in ens direct indirect and twin coil patterns they include high recovery heat exchangers reheating in as little as 20 mins and are covered by a 25 year warranty SW Loe WS Kingspan Hot Water Systems Z O Q o 44 Z Complete RANGE systems in a single package KERNEL PLUMBING UNITS Compact factory built and tested plumbing units designed to provide easy on site installation on both direct and indirect heating systems These units are extensively used in both new build and modernisation work saving time money and mistakes on site FORTIC COMBINATION UNITS Fortic combination units comprise a cold water cistern and hot water cylinder into a single unit of all copper construction They can incorporate CRT technology a choice of performance levels and can affect installation cost savings by eliminating most of the ancillary plumbing associated with other types of storage systems They are an effective way to provide an adequate hot water service from a confined space and are ideal for flats and modernisation schemes CHOOSING THE RANGE SYSTEM TO SUIT YOU When you choose RANGE yov re getting today s most exciting new products And much much more Range is the UK leader in hot water storage with the biggest nationwide distrib
33. linders which meet the Maxistore specifications are recommended for all electric applications Quick selection guide PROPERTY HERCAL SUPERCAL ULTRACAL RANGE SUPER 7 SOLARMAX FORTIC KERNAL FLOWMAX TYPE CYLINDERS CYLINDERS CYLINDERS STAINLESS DIRECT CYLINDERS COMBINATION PLUMBING THERMAL VENTED CYLINDERS UNITS PACKAGES STORAGE CYLINDERS 1 Bedroom SHOWER 1 Bedroom BATH 2 Bed STANDARD BATH 1 2 Bed CORNER BATH 3 Bed STANDARD BATH 3 4 Bed BATH ENSUITE SELECTION IS DICTATED BY CHOICE OF CYLINDER 3 4 Bed CORNER BATH 4 Bed ENSUITE CORNER BATH ALL THESE PRODUCTS ARE PART L COMPLIANT N LS Kingspan Hot Water Systems atest prices and delivery to your door visit MyTub Ltd 0845 303 8383 www nytub co uk N N 24 O gt Z O O L U VENTED COPPER HOT WATER CYLINDERS HERCAL A british standard 1566 double feed indirect cylinder For use in an open vented hotwater system Height of BS Unlag Heat Connections ref ht dia Cap surf from base B H J M mm lites m mm mm mm 0 160 300 96 042 1250 100 540 90 350 80 031 550 100 400 60 400 62 0 26 400 10 400 D 90 400 96 042 700 100 400 3 105 400 14 0 50 800 100 470 4 675 450 84 037 450 100 300 5 75 450 95 48 550 100 340 6 875 450 06 053 6
34. n The full output of the boiler is transferred into the hot store and directly controlled by the cylinder stat it reduces boiler cycling The heating pump controlled by the programmer and room stat provides instant response to the demand from the radiators There is no warming up period Cold feed to the unit is 22mm from the stop tap In common with any other hot water cylinder a device to prevent the build up of scale should be fitted in areas where the hardness exceeds 200mg litre Hot water draw off pipe is 22mm to the bath branching off in 15mm to other terminal fittings Overflow warning pipe should be 3 diameter and discharges in the same way as a warning pipe in a traditional system HOT OUT SPACE HEATING 00 pen PUMP Cl BOILER PUMP Seo FLOW BOILER RETURN BOILER SPICE HEATING Quick Selection Guide Flowmax units are designed to provide mains pressure domestic hot water in medium sized family homes These units are all capable of servicing a bath and ensuite shower The three sizes simply cater for different heating loads CAPACITY STORE CLASS BOILER MODEL ELECTRIC MODEL HOT WATER amp SPACE HEATING HOT WATER ONLY 140L SC2 2 3 Bed with bathroom 1 2 bed and ensuite shower with shower only Max Rad Load 9kW 180L SC2 3 4 Bed with bathroom 1 2 bed and ensuite shower with bathroom Max Rad Load 13kW 210L SC
35. nits should not have any form of inhibitor added to the primary system Grades Available in 2 grades to suit the following working head Primary Capacity Boiler Ratings Standard models BS class 110 Suitable for use with gravity or pumped circulation on installations with total primary volume i e contents of boiler radiators and primary pipe work plus 4 5 litres one gallon for the Primatic unit up to a maximum of 110 litres 24 gallons For installation with gas and oil fired boilers of any domestic rating and solid fuel boilers up to approximately 10 kilowatts 35 000 BTU s hr within the primary capacity limit of 110 litres Size of Screwed Connections BS Ref Secondary Primary Coil GRADE 3 10m Connections Connections GRADE 2 15m ALL G1 Female G1 Male Insulation Male screwed secondary connections are Primatic has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Primatic is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter available to order Primatic units are not available with compression connections Side entry immersion heater bosses are available to order Data Sheet A data sheet on Primatic cylinders is available upon request the hot thus reducing the temperature and this effectively e
36. nsures that almost all the stored hot water is available for use The Dublotank operates on the U tube principle i e the cold water being heavier than the hot it will always balance the hot water in both halves of the unit whether or not hot water is being drawn off The expansion pipe on the top draws equally from both halves for the unit whilst the breaching connection to the bottom of both halves obviates any dead water Units are supported by an integral steel skirt Immersion Heaters If a vertical immersion heater is fitted the recommended maximum length when used in the top entry position to obtain maximum quantity of heated water should be 150mm less than the overall height of the unit shown on diagrams at A This applies to all models whether Direct Pattern Single or Double Feed Indirect Pattern The advantage of the vertical heater is that hot water is available quickly but it requires access above the Dublotank if it should need to be removed Where a horizontal Immersion heater is chosen a 230mm heater should be used DUBLO DIRECT A direct cylinder designed for electric water heating DUBLO INDIRECT A double feed indirect cylinder T I F Q WR ub Ce xe Capacity in litres A B Capacity in litres A B 91 900 520 9 900 000 114 1050 520 114 105
37. on cisterns Primary feed and vent pipes are not included but should be sited to suit the pump design requirements of individual heating systems Fortic F10 units be used with primary system inhibitors Insulation Fortic F10 has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Fortic F10 is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter m AN Kingspan Hot Water Systems 5 N te lt gt e E Q ej O aE 2 gt 22 FLOWMAX MAINS PRESSURE RANGE Thermal storage puts the pressure on The Flowmax product range leads the way in thermal storage able to supply balanced mains pressure hot water with good flow rates to all terminal outlets whilst simultaneously providing a rapid response to space heating demands is maintained at 82 C at a flowrate of approx 15 l min Improving the standard Nothing could be simpler or safer The Range Flowmax combines the advantage of mains pressure with the safety of traditional open vent storage in one versatile system Flowmax units are supplied as The demand for high performance mains pressure domestic hot water supply has led to the increased specification of thermal storage systems The W M A in consultation
38. ons are available to order Size of Compression Connections 22mm or 28mm integral compression connections are available at extra cost Maxistore Specification 50mm Free Insulation 2 Side Entry Immersion Heater Bosses Kingspan Hot Water Systems WWW N cc Lu Z gt Q cc lt 3 O L cc Q Lu Z gt 14 VENTED COPPER HOT WATER CYLINDERS SOLARMAX HERCAL For use with solar collectors for domestic hot water Installation of solar cylinders can now be grant assisted Dimensions Height 1200 1200 1500 3076 of the volume is dedicated solar capacity Diameter 400 450 400 and 7076 volume can be heated in the normal way via a primary coil on days when solar input is not sufficient to heat the full contents of the unit or on days when additional energy is required Capacity Litres 131 160 166 Connections Two control thermostats are used to maximise solar gain The upper one is used for boiler Pare eut o REY 110 HO HO control not supplied The lower one is for solar control not supplied The upper 1 2 HWDO 22mm Comp 28 on 2501 amp 300 1200 1200 1500 Solar Coil 22mm Comp fitted using mech conns 110 110 10 female boss C is for a temperature gauge Solar Coil t lied 22mm Comp fitted using mech conn
39. plications Eg High flow rate showers large baths etc Hot Water Demand Bedrooms Indirect Direct Hot Water Demand Bedrooms Indirect Direct 1 Bathroom or Shower Bedsit 1 Bed 5190 SD120 2 3 Bed 51190 50150 3 4 Bed 51150 50210 1 Bathroom 2 3 51150 50180 with Corner Bath 3 4 Bed SI150 SD210 2 Bathrooms 2 3 Bed 51150 50180 or Bath and Ensuite 3 4 Bed SI180 SD210 4 5 Bed SI210 SD250 1 Standard Bath 2 3 Bed 51180 50250 1 Corner Bath 3 4 Bed 51210 50300 4 5 51250 50300 Baon 3 4 Bed 51210 50300 4 5 51250 50300 5 6 51300 50300 Most showers fed from a Tribune will consume the same amount of hot water as a bath Reheat Performance INDIRECT Model Reheat Time Coil kW Rating 5190 13 Minutes 6 5 kW 51120 17 Minutes 16 5 kw SI150 17 Minutes 18 9 kw SI180 2 Minutes 18 9 kW SI210 22 Minutes 18 9 kW SI250 28 Minutes 21 4 kW SI300 36 Minutes 21 4 kW DIRECT Model Reheat Time Reheat Time One Element Two Elements SD90 58 Minutes SD120 90 Minutes 45 minutes SD150 121 Minutes 61 Minutes SD180 157 Minutes 79 Minutes SD210 192 Minutes 96 minutes SD250 224 Minutes 112 Minutes SD300 263 Minutes 132 Minutes The reheat performance is measured from 15 C to 60 C after drawing off 70 of the capacity The coil kW rating is a guide to the minimum size of boiler required to achieve the reheat times stated Faster reheat times are achieveable using twin coil Tribunes With both coils fed simultaneously
40. r 3446 180 Monsoon 2 0 bar 3444 210 Monsoon 3 0 bar 3445 210 Monsoon 3 0 bar Overall Dimensions Height 2050mm Width 600mm Depth 700mm atest prices and delivery to your door visit MyT ub Ltd 0845 303 8383 www nytub co uk View on top of frame N NS Kingspan Hot Water Systems N 2 E i q Z cc KERNAL PLUMBING UNITS DIRECT Fitted with the following 15mm ballvalve and float 22mm Byelaw 30 overflow 22mm cold supply with gatevalve 22mm hot draw off with pipe 22mm cold feed with gatevalve product design service is available for bespoke products if required Code Capacity ltr 2702 900 x 450 120 litres 2707 1050 x 450 144 litres 2708 1070 x 525 210 litres Overall Dimensions Height 2000 Width 600mm Depth 600mm Allow 100mm to front for pipework etc RANGE making life simpler View on top of frame INDIRECT Fitted with the following 15mm ballvalve and float 22mm Byelaw 30 overflow 22mm cold supply with gatevalve T ToN e 22mm hot draw off with pipe g 22mm cold feed with gatevalve SNNNNNNSNAN S e 1 2 drain cock 22mm Byelaw 30 overflow connector product design service is available for bespoke N 2 E i q Z
41. rage vessel which includes the tappings and factory applied foam insulation Complete fitted unit The components are ready assembled on the unit to save installation time on site Ball valve Thermostatic blender valve Strainer flow restrictor Insertion thermostat Expansion vessel amp ball valve Store pump Flow switch Wiring Centre Double pump package The complete fitted unit with addition of two pumps pump over run and programmer Plate type only Triple pump package The complete fitted unit with addition of two pumps pump over run and programmer with the addition of a third pump to circulate the store through the plate heat exchanger L XDTd3 making life simpler COMBINATION UNITS Dimensions mm Vessel 450 Dia Cap A B 140 1280 450 93 180 1515 450 93 210 1730 450 93 Product Codes Plate Boiler models Cap ltr Basic Fitted TPP 140 5701 5711 180 5703 5713 210 5705 5715 Product Codes Plate Electric 7 models Models Cap ltr Manual Conventional 140 A777 5721 180 4780 5723 210 4781 4793 Product Codes Coil Type Boiler models Cap ltr Basic Fitted DPP 140 4 34 4633 4635 180 4 35 4636 4638 210 4 36 4639 4641 Dimensions mm Vessel 375 Dia Cap A B c 140 1730 375 93 175 2000 375 93 Product Codes Plate Type Boiler models Cap ltr
42. ral heating system Space heating is supplied directly from the store The store thermostat maintains the store temperature at 75 C and with this ready store of hot water the space heating demands are met far quicker than in conventional systems As the temperature of the water in the thermal store is reduced the thermostat activates the boiler The store is heated until it reaches it s set temperature and the thermostat shuts the boiler off If a timed pump overrun is fitted then the pump will continue to run for a short while to extract heat from the boiler circuit and maximise system efficiency With the thermostat ON and the thermal store controlling the system inefficient boiler cycling is eliminated lowering fuel consumption and maintenance bills INTEGRAL FEED amp EXPANSION TANK OPEN o BOILER FLOW 4 4 PLATE HEAT gt EXCHANGER ne FLOW SWITCH ite HOT STORE ums PRIMARY WATER FLOW BITE WERL BOILER RETURN RETURN DIFFUSER PLATE Further technical information is available in the flowmax installation instructions which can be obtained by contacting range Double Pump System The typical installation uses a combination unit sited in the airing cupboard System design is simple and incorporates 2 pumps a cylinder stat programmer and room stat along with pump over ru
43. re specification Double thickness insulation adds approximately 100mm to the cylinder DIRECT FORTIC F1 A british standard 3198 direct combination cylinder Dimensions in mm litres INDIRECT FORTIC F3 A british standard 3198 double feed indirect DF combination cylinder Dimensions in mm litres INDIRECT FORTIC F10 A british standard 3198 double feed indirect DF combination cylinder Dimensions in mm litres Nominal Height Dia A B C D Hot Cold Nominal Height Dio A B C D Hot Cold Nominal Height Dio A B D Hot Cold 900 400 615 300 535 265 65 15 900 400 615 300 535 265 65 15 1050 450 610 300 450 420 85 20 900 450 610 300 500 275 85 20 900 450 610 300 500 275 85 20 1225 450 790 370 630 420 115 20 1075 450 790 440 700 275 115 20 1075 450 790 370 700 275 115 20 1325 450 890 440 730 420 130 20 1200 450 790 440 700 400 115 40 1200 450 790 370 700 400 115 40 1425 450 985 440 900 425 140 20 300 450 890 535 800 400 130 40 1300 450 890 440 800 400 130 40 1875 450 1435 5201350 425 206 20 1400 450 985 440 900 400 144 40 1400 450 985 440 900 400 140 40 1850 450 1435 890 1350 400 210 40 1850 450 1435 520 1350 400 206 40 900 500 638 362 558 245 115 20 900 500 638 370 558 245 115 20 1200 500 800 400 720 370 145 45 1200 500 800 520 720 370 145 45 1700 5
44. ric combination units are available in two diameters of 450mm or 375mm and with the following options Basic vessel The copper hot storage vessel which includes the tappings and factory applied foam insulation Complete fitted unit The components are ready assembled on the unit to save installation time on site Ball valve amp copper float Thermostatic blender valve Strainer flow restrictor Expansion vessel 2 Maxistore 3kW immersion heaters Store pump Flow switch Wiring Centre Optional extra Maxistore electronic Economy Seven control Dimensions mm Vessel 450 Dia Cap B 140 1280 450 75 180 1515 450 75 210 1730 450 75 Dimensions mm Vessel 375 Dia Cap A B c 140 1730 37 75 210 2000 375 75 e WS Kingspan Hot Water Systems z e lt lt 2 28 TECHNICAL SPECIFICATION INDIRECT 22mm HOT DRAWOFF 1 2 F SHOWER TAPPING z 2 ry z IMMERSION zZ 8 o ans 2 25 2 WITH PIPETO o SS a ag go v AN Code Capacity Height Diameter A B D E 5190 901 718 550 290 330 390 345 N F N F 30 120 51120 1201 906 550 290 330 390 345 N F N F 35 155 51 150 1501 1093 550 330 370 465 385 N F N F 40 190 51 180 180L 1281 550 330 370 465 385 N F N F 45 225 SI210 210L 1469 550 365 405 465 465 N F 1150 50 260 1250 2501 1719
45. s 190 190 190 ine E 1 5 Stat The range shows seven popular sizes and 2 200 200 200 pns rot 8 capacities When calculating the size required 2 Set 400 400 500 please ensure that the upper coil volume Fossil Coil is used for total requirement If application 1 BSP M c w Alnitec Set 300 370 370 is for a twin bath for example at least 1 2 Bsp P Pock 10 990 990 1300 145 litre of upper coil volume is required ums so that this demand can be catered for on 22mm Comp 206L 2501 amp 300 N A N A winter days Immersion Heater The range shown here has a Part L complaint upper coil fitted Specification The Solarmax coil can also be used for geotherm or alternative fuel input Solar Coil Detail Solarmax 18 Solarmax 32 5m m m 7m 8m 9m x 28mm x 28mm x 28mm x 28mm x 28mm x 28mm Ask for more more information Fossil Coil Detail 319 Dia pear 09 09 1 6 Product Codes 2384 2382 2383 Foam Insulation Double Thickness All dimensions are mm PRIMATIC A single feed indirect cylinder For use in an open vented hotwater system Height of Connections ref ht dia Cap surf from base A B D E mm mm litres m mm mm mm BS Unlag Heat 900 400 92 0 63 100 140 178 7 900 450 108 0 66 100 140 230 8 1050 450 130 0 78
46. signed to heat up faster and retain their heat longer That means householders HERCAL HERCAL CRT REHEAT TIME 25 MINS Corrosion Resistant British Standard Product More Usable Hot Water REHEAT TIME 25 MINS British Standard Product CORROSION RESISTANT TECHNOLOGY INNOVATIVE CRT FOR COPPER PRODUCTS In recent times the problem of Pitting Corrosion has been affecting many more areas of the country On top of this a new danger Rossette Corrosion has been discovered All this prompted Range to take a long hard look at the basic design of hot water cylinders The result was CRT Corrosion Resistant Technology UNRIVALLED GUARANTEES All Range Corrosion Resistant products carry the following Guarantees Against manufacturing defect Against manufacturing defect and corrosion Hercal CRT Grade 3 6 Years Fortic 2 Years Supercal Grade 2 8 Years Dublo 2 Years Ultraca Grade 1 10 Years Kernel 2 Years Hercal 2 Years Flowmax 10 Years can save money on fuel bills and still enjoy all the hot water they need even for the biggest family 24 hours a day SUPERCAL ULTRACAL REHEAT TIME 20 MINS Corrosion Resistant British Standard Product More Usable Hot Water REHEAT TIME 15 MINS Corrosion Resistant British Standard Product More Usable Hot Water RANGE STAINLESS STEEL VENTED HIGH PERFORMANCE STAINLESS STEEL HOT WATER STORAGE Named Range I Stain
47. ss requested 14 1800 600 440 1 97 1350 90 115 side entry immersion heater boss is available on request Primary Systems Hercal CRT is not suitable for gravity circulation Hercal CRT is suitable for pumped circulation only and is capable of reheating from 10 to 60 C in 25 mins Hercal CRT is suitable for sealed primary systems operating at up to 3 5 bar Primary coils with higher pressure ratings are available Reheat times assume that the primary flow is maintained at 82 C at a flowrate of approx 15 l min Grades Available in 3 grades to suit the following working head GRADE 3 10m GRADE 2 15m GRADE 1 25m Insulation Hercal CRT has a single thickness of C F C free urethane foam lagging as standard this adds approximately 50mm to the cylinder diameter Hercal CRT is available with a double thickness of C F C free urethane foam lagging on request this gives lower heat loss and will add approximately 100mm to the cylinder diameter Size of Screwed Connections fitted as standard BS Ref Secondary Primary Coil Connections Connections 0 7 Gl Female G1 Male 8 9 EG1 Female G1 Male 10 11 G1 Y Female Gl7 Male 12 14 G2 Female Gl If you require G1 2 connections these are available at no extra cost please inform us at the time of order Male screwed secondary connections are available to order Size of Compression Connections 22mm or 28mm integral compress
48. st common Grade of cylinder is Grade 3 for domestic use where the height of the cold cistern above the cylinder is at any height up to 10 metres Grade 1 to suit 25m working head Grade 2 to suit 15m working head Grade 3 to suit 10m working head KEEPING THE HOT WATER Once the water is heated in the cylinder it is important to be able to maintain its temperature until it is needed This saves the water being constantly re heated until it is drawn off for use How this is done can dramatically effect how much electricity or gas is being used to heat the water This reflects directly on the quarterly fuel bills the user receives Range offer their cylinders complete with insulation which keeps the water hot This is in the form of a foam which is sprayed onto the cylinder at the factory It ensures a high level of insulation for the cylinder and ensures performance CYLINDER QUALITY There are many manvfacturers of copper cylinders and quality can vary In order for buyers to know what they are buying British Standard there is a British Standard which sets out minimum requirements for Kitemark the quality of workmanship when the cylinders are made the amount of copper that must be used for each Grade of cylinder the performance of the cylinder and its insulation In most instances these products have a B S kitemark on the label AND on the product although this may not always be visible because of the insula
49. systems giving a 227 litre cold and up to 210 litre hot storage capacity all contained within a 600mm x 600mm plan area with all connections easily available on the front of the unit The height of the unit is 2050mm in all cases Special sizes are available to order Why Use Plumbing Units Because they store water they are not subject to mains pressure loss and therefore complete water loss because mains have been shut down Costly installation labour time reduced The pumped unit integrates a hot and cold Stuart Turner Monsoon pump ensuring good water pressure throughout the dwelling Fits in standard airing cupboard Direct Super Seven Cylinder capacity 120 144 180 210 litres Double lagged Indirect Cylinder capacity 117 140 180 210 litres Single lagged Pumped Cylinder capacity 117 140 180 210 litres Single lagged Negative head pump supplied as standard PUMPED DIRECT Fitted with the following 15mm ballvalve and floot 22mm Byelaw 30 overflow 22mm cold supply with gatevalve 22mm hot draw off with pipe 22mm cold feed with gatevalve 15mm gatevalve for drain e drain cock product design service is available for bespoke products if required Code Capacity Pump Spec All Negative head 3441 144 Monsoon 2 0 bar 3442 180 Monsoon 2 0 bar 3443 210 Monsoon 2 0 bar 3447 144 Monsoon 2 0 bar 3439 144 Monsoon 2 0 ba
50. t at 75 C controls the boiler to maintain the store at the correct temperature When the room thermostat calls for heat the space heating pump circulates heat to the radiators Seven electric model The Flowmax 7 Electric model is designed to make the best use of cheap rate electricity from the wide variety of tariffs available such as Economy 7 or 10 The lower of the two immersion heaters is usually connected to the cheap rate supply and the upper one provides a boost facility for times when there is a need to reheat the unit but cheap rate electricity is not available The immersion heaters Range supply are manufactured to the Maxistore specification They are a low noise type so as not to cause disturbance when the unit is heating during the night Electric units provide hot water only space heating is not fed from the store Sealed System Primary SSP models As the name suggests these models allow the primary system to be sealed 3 5 bar max on the standard units This allows the radiators to be positioned above the Flowmax unit SSP models are plumbed in like conventional indirect cylinders The top tank of combination type SSP Flowmax models keeps the unit topped up as water is lost by natural evaporation BOILER MODELS Combination Units Combination units are available in two diameters of 450mm or 375mm and with the following options Basic vessel The copper hot and cold sto
51. te compact hot water service Combination units save installers time on site and are connected via their cold feed cistern directly to the incoming cold water in the property They offer the option of removing all plumbing from the roof space avoiding the possibility of freezing during the winter They are made from copper and supplied complete with ball valves and lids for the cold cisterns Range Combination Units are covered by BS3198 Combination units are manufactured with the hot and cold sections insulated from one another They are available as British Standard Direct and Indirect types also as High Performance Direct and Indirect types in the same way as cylinders High performance types Range Fortic Direct types include two immersion heater positions The bottom to heat the whole of the contents overnight on the off peak tariff and the top for day time boost operation as needed Indirect high performance types incorporate the bigger longer heating coil as fitted to Supercal and Ultracal cylinders N lt co lt 5 N t 1 gt COMBINATION UNIT PATTERNS PLUMBING UNITS Circular direct types Range Kernal All direct electrical types are known as pattern 1 Designed as a complete hot and cold water service ready for e GE connection to cold water mains Circular indirect types Kernel plumbing units are factory All indirect types are heated by a coil heat
52. th hot and cold sides gives stable shower temperatures Simple to operate FLOWMAX Thermal Storage Systems How Flowmax works Hot Water Flowmax differs from conventional cylinders in that the water stored in the Flowmax is not the same walter that is delivered to the taps It should be thought of as a store of heat This Primary heat store is typically maintained at 75 C A 50mm thick layer of CFC free foam insulation keeps heat loss to a minimum The heart of the Flowmax is the plate heat exchanger Mains pressure cold water is heated instantaneously as it passes through this heat exchanger A flow switch detects hot water demand and switches on the store pump to assist heat exchange Hot water can leave the plate heat exchanger at over 60 C A thermostatic mixing valve ensures water is delivered at a safe temperature The store is vented via a feed and expansion tank Only the inside of the plate heat exchanger is at mains pressure Flowmax electric units are heated by two immersion heaters and provide hot water only Boiler models are heated THERMOSTATIC BLENDER SET TO 55 C by gas or oil and in addition to hot water can also provide heat directly to space heating typically radiators Space Heating Previously in a combined space heating and hot water system operational control has focused on the boiler Flowmax changes this and allows the thermal store to be the heart of the cent
53. the cold water is fed into the bottom of the cylinder by the cold feed pipe The cold feed connection is usually made in the side of the cistern to avoid any debris that has settled in the bottom being drawn into the cylinder The cistern also includes an overflow Cylinder Grades As the contents of the cylinder are heated the hot water rises to the top and when a hot tap is opened the hot water is drawn off from the top connection As the cold water is heated it expands When the taps are closed this extra amount of expanded water must be accommodated in the system A vent pipe fitted to the hot water draw off accepts this expansion It acts as an air break and in the event of a fault condition should boiling occur the expanded hot water is dumped into the cold cistern and flows safely away to waste via the cistern overflow The cylinder is filled up by cold water entering at the bottom at the same speed as it is being drawn off from the top by the taps The drop that the cold water makes into the cylinder from the cold cistern is the pressure at which hot water is delivered to the taps This drop the height of the cold feed cistern above the cylinder is called the HEAD Cylinders are manufactured from different thicknesses of copper called Grades The more HEAD a system has the more pressure is exerted within the cylinder and the thicker the walls need to be The mo
54. tion Direct Cylinders BS 1566 Indirect Cylinders BS 1566 CUSTOM MADE SPECIALS Cylinders are available in many standard patterns but can also be tailor made to suit site conditions BS1566 Chenchmark i e the number and position of connections can be specified RANGE making life simpler CYLINDER TYPES The water contained in the cylinder can be heated in two different ways This is called a DIRECT TYPE cylinder hot water from the boiler passing through it for use at the hot taps E E H DIRECT CYLINDERS Direct and Super Seven Direct Direct cylinders utilise immersion heaters to heat the water These may be inserted from either the side or top of the cylinder Immersion heaters are electrical devices which have their own ON OFF switch usually sited conveniently for use by the householder This may be adjacent to the cylinder or in the kitchen for example A neon shows when they are in operation A popular method of switching immersion heaters is by means of a time clock INDIRECT CYLINDERS There are two common patterns of indirect cylinders DOUBLE FEED and SINGLE FEED SINGLE FEED INDIRECT Range Primatic A cylinder that has a heat exchanger which will top up the system from within automatically This heat exchanger uses an air trap which is created during the filling cycle to replace the water loss automatically should water escape from t
55. ution and product availability You won t find more competitive prices and the quality is unbeatable British Standard is the minimum standard and most models exceed this in terms of both manufacture and performance IT S HISTORY GOES A LONG WAY BACK The information below is a general guide for selecting the correct size of cylinder for use in domestic applications If you are in any doubt or have a more specialist application such as a nursing home sports centre or youth hostel please ring us BS 6700 1997 covers cylinder selection in detail The following are two main factors to take into account RANGE making life simpler y Combination Unit specifications can be found on page 16 1 The storage volume required to meet peak demand Typical hot water demand litres of water at 60 C Standard bath 60 litres Corner bath 120 litres Shower 30 litres Power shower 60 litres Wash basins 5 litres Kitchen sink 15 litres How quickly can the energy source reheat the water With gas or oil boilers fast recovery cylinders such as Ultracal can help you to achieve quicker reheats and reduce the amount of water that needs to be stored When off peak electricity Economy 7 10 is used for water heating it is most economical to heat the total contents of the cylinder overnight This reduces the need to use immersion heaters boost periods during the day when electricity is more expensive Super Seven cy
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