E-RAD Touch User Manual Rev 1101
Contents
1. lock option from the menu Fig 4 2 4 3 A numeric keypad will be displayed in which you can enter the password 37232 Fig 4 2 5 4 Press ENT to confirm the password or CLR to undo any changes 5 If the password is invalid you will see a INCORRECT message displayed on the screen otherwise the tool is now locked Fig 4 2 6 Figure 4 2 4 Figure 4 2 5 Figure 4 2 6 Note When the tool is locked a padlock symbol is displayed in the top left corner of the screen 4 3 Tool Locked Functions This Section will explain how to perform some of the features the E RAD has while in Locked mode Please refer to Table3 in Section 4 2 User Access Levels for more information on the locked mode options Rev 11 01 16 Page 4 3 1 Tool Locked Access Bolting operations are enabled in locked and any unlocked user level If the tool is locked the user has access only to preset selections tool info and basic data log operations Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Too for more information 4 3 2 Selecting a Preset Presets allow the operator to access pre defined toque and angle values quickly and efficiently This operation can be used in tool locked or unlocked mode To select a preset 1 Press the Presets button on the main screen 2 Select the desired preset by pressing the preselect number button Fig 4 3 1 Figure 4 3 1 Rev 11 01 172. Figure 6 5 1 Under the options menu choose Close Log Fig 6 5 2 The selected log will be closed in the database and deleted from the tool IN eh meme ronca macrones E RAD Data Logger wi z F ya la Fie Sena Nunes ETIESE Desenpian ERC ETOESE Units Sel Torque LEFT 1050 Figure 6 5 2 6 6 Exporting Data Using the Exporting Data feature the operator is able to transfer data to another program 1 To transfer data to another program first select the tool you wish to get the data from Fig 6 6 1 Rev 11 01 55 Page E RAD Data Logger vt File Options Help ED 3500 a OMFP ETOT S E AAD 2500 COMP E10495 E AAD 000 E1066 Figure 6 6 1 2 Then select the log that you wish to retrieve the data from Fig 6 6 2 LIGHTER FASTER STRONGER Actual Angle Actual Angle Torque Figure 6 6 2 3 With the drag of the computer mouse select all the data you wish to export press Control C to copy it Go to the other program such as Notepad Word pad or Microsoft Word and press Control V to paste the data into the other program Fig 6 6 3 Rev 11 01 56 Page Figure 6 6 3 Contact Us New World Technologies Inc 30580 Progressive Way Abbotsford B C V2T 622 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 ERAD Technical Support 1 604 852 0405 ext 227 web www eradtorque com Rev 11 01 57 Page Rev 11 01 58 Page
3. Sever tool damage will occur Press Exit and at the prompt press CLR to discard changes and ENT to save them Fig 4 6 11 Note Any calibration target can be reviewed and modified by using the left and right arrow buttons on the bottom of the calibration screen Figure 4 6 7 Figure 4 6 10 Figure 4 6 11 Rev 11 01 39 Page Rev 11 01 40 Page 4 6 5 Factory Configuration Factory Configuration is used to adjust factory settings including minimum torque maximum torque angle mode and gearbox ratio This setting can only be used under the the direction of NWT representative and with NWT provided codes Please contact New World Technologies Inc for more information Rev 11 01 41 Page 5 General Operating Instructions RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECUATIONS AND INSTRUCTIONS OUTLINED HERE CAN REUSLT IN INJURY TO YOU AND YOUR FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONBIBLE FOR ANY SUCH INJURY WARNING Do not operate tool before reading this user manual If breakdown malfunction or damage occurs DO NOT attempt to repair Contact New World Technologies Inc or your local distributor immediately WARNING Ensure E RAD controller and tool handle is properly earth grounded before turning on the power switch DO NOT apply power without verifying the Earth Ground Electrical Shock can cause serious or fatal injury WARNING Electrical Shock can cau
4. 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information Rev 11 01 28 Page 4 5 2 Changing the Torque Units The torque units can be selected from ft lbs Nm or Kgfm When the units are changed the Set Torque value presets torque values and calibration values are automatically adjusted to the selected units To change the torque units 1 Press the Menu button on the main screen 2 Select Change Units from the second page of the menu Fig 4 5 1 3 Select the desired units Fig 4 5 2 Figure 4 5 1 Figure 4 5 2 Rev 11 01 29 Page 4 5 3 Enabling Disabling Angle Display Mode The Angle Display Mode can be enabled or disabled if factory enabled by the user When enabled the target angle is displayed and accessible to the operator WARNING This feature should only be used by an operator who is fully trained on this feature Improper use can cause serious harm to the operator and the equipment Please contact NWT for more information To change the angle mode 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 3 3 Select Angle On or Angle Off This feature is enabled if the Angle Mode Off selection is displayed Fig 4 5 4 Figure 4 5 3 Figure 4 5 4 Rev 11 01 30 Page 4 5 4 Enabling Disabling Angle Lock The Angle Lock feature allows the operator to release the trigger during an an
5. The E RAD pistol grip torque gun is trigger activated with a bi directional forward reverse switch On the either side of the tool housing is a three LED Status Display which notifies when the tool is ready for use the bolting cycle has passed or if the bolting cycle has failed Details are shown below in Fig l 2 Rev 11 01 On Off Trigger switch hand tool activation Forward Reverse switch controls direction of rotation System Ready Blue LED will illuminate when the tool is ready for use Fail Red LED will illuminate when the tool fails to complete the torque cycle Pass Green LED will illuminate when the tool completes torque operation Note In Angle mode operation all three LEDs will be illuminated Figure 3 1 1 Hand Held Tool 9 Page 3 2 Controller Description The E RAD Controller has a touch screen interface for ease of bolting operation and status as well as advance configuration and data logging The AC Power and Tool Handle Connections are located on the right side of the controller housing Details are shown below in Fig 3 2 1 Figure 3 2 1 Controller Assembly Connections 3 3 Assembling the Tool and Connecting Power 1 Refer to Section 2 0 Power Requirements in this manual and ensure compliance before connecting the tool or AC power to the controller 2 Ensure the Tool and Controller Serial Numbers are matched 3 Connect the Tool Handle Motor and Feedback cabl
6. screen and cannot be changed from the basic level access To change the Set torque 1 Press the Set Torque button on the main screen 2 Enter the new target torque via the keypad Fig 4 4 1 3 Press ENT to confirm the new torque or CLR to cancel 4 Confirm the new Set Torque is displayed on the main screen Fig 4 4 2 Figure 4 4 1 Figure 4 4 2 Note The torque will automatically be adjusted if it is outside the maximum or minimum limits of the tool Rev 11 01 25 Page 4 4 3 Changing the Set Angle Changing the Set Angle allows the operator to define the position shut off to any value within 0 360 degrees The angle mode is enabled from the the Intermediate or Advanced Level and cannot be enable disabled from the basic level access If the angle is disabled the target angle button and value will not be displayed To change the target angle 1 Press the Set Angle button on the main screen 2 Enter the new Set Angle via the keypad Fig 4 4 3 3 Press ENT to confirm the new angle or CLR to cancel 4 Confirm the new Set Angle is displayed on the main screen Fig 4 4 4 Figure 4 4 3 Figure 4 4 4 Note The angle will automatically be adjusted if it is outside the maximum or minimum limits of the tool A minimum angle of 10 degrees is required and a maximum of 360 degrees Rev 11 01 26 Page 4 4 4 Saving a preset Presets provide quick selection of up to eig
7. the last bolt torqued is accessible by touching the Last Result text displayed above the set torque parameter Fig 5 5 1 2 Once touched the last result is displayed for 10 seconds until the tool is reversed or a new torque cycle starts Fig 5 5 2 Rev 11 01 49 Page DopRcLo re A ER ei L 3 Figure 5 5 1 Figure 5 5 2 6 Data Log PC Operations Using the E RAD Data Logger the operator is able to connect an E RAD Touch to a Personal Computer PC or Laptop Once in PC Mode the operator can perform the following actions Setting the Clock on the E RAD Touch Downloading all Data Logs off of the E RAD Touch Deleting close Data Logs on the E RAD Touch Export Data to another program 6 1 Software Installation and PC Requirements Every E RAD is shipped with software and hardware required for PC connection The following equipment will be used in this section E RAD Software Package CD E RAD Serial Cable and Keyspan USB Serial Adapter Keyspan USB Serial Apapter CD The E RAD Data Logger Software is compatible with Windows 7 Vista and XP operating systems Please follow the readme txt file on the CD for instructions on installing the E RAD software on the PC Please follow the Keyspan CD instructions for installing the adapter drivers Rev 11 01 50 Page 6 2 Connecting PC and E RAD To connect the E RAD to the PC for data log access 1 2 10 Ensure the E RAD softw
8. this equipment is responsible for complying with Federal NEC National Electrical Code or equivalent and local guidelines and application codes that govern protection earthing grounding disconnects and other current protection for electrical equipment for use in indoor or outdoor applications 2 1 AC Mains Power WARNING Electrical Shock can cause serious or fatal injury Do not touch any power device electrical connection or remove the E RAD cover panel before first ensuring the AC mains power has been disconnected and no high voltage is present WARNING Ensure all AC mains wiring to the E RAD power cord complies with the National Electrical Code and all regional and local codes Improper wiring may result in unsafe conditions to equipment and personnel WARNING Ensure the correct AC mains voltage prior to connecting the AC mains power Severe equipment damage will occur if the E RAD is connected to the incorrect mains voltage The E RAD Controller requires model specific single phase 120AC or 230VAC The single phase line must be electrically symmetrical with respect to earth ground The branch circuit must be a dedicated 15A to ensure proper tool operation and to avoid circuit loading nuisance trips The E RAD Controller is internally fused for self protection Please contact New World Technologies Inc for assistance if a blown fuse is suspected Rev 11 01 6 Page 2 2 Earth Grounding The E RAD is assembled with
9. 2 2 Locking the Tool for more information Rev 11 01 35 Page 4 6 2 Enabling Disabling Point Calibration Point Calibration is used to quickly adjust the tool final torque for a single Set Torque only This is generally used for field application torque verification and adjustment The point calibration adjustment is only valid when Point Calibration is enabled and only for the single Set Torque The point calibration does not overwrite the tool calibration values To enable point calibration 1 2 Press the Menu button on the main screen Select the User Config from the main menu Fig 4 6 1 Select Point Cal to enable Point Calibration Fig 4 6 2 or Exit Point Cal to disable Point Calibration from the menu If Point Calibration is enabled a Target Icon will be shown on the top left corner of the main menu display screen Fig 4 6 3 Perform target torque calibration refer to Section 4 6 3 Configuring Point Calibration Figure 4 6 1 Figure 4 6 2 Figure 4 6 3 Rev 11 01 36 Page 4 6 3 Configuring Point Calibration Point Calibration is used to quickly adjust the tool calibration for a single Set Torque only to match the final torque shut off to a secondary verification system The user will need a calibration stand to perform this procedure To configure point calibration 1 Ensure Point Calibration is enabled Refer to Section 4 6 2 Enabling Disabling Point Cal
10. AD cias 48 63 Setune the CICK arstin E Aa A sy cinaeel aataeeatesarna de aeeeeteasae ates 51 6 4 DOW MOadine dil Data lor Stud dd dd 51 65 Deleting Closing Data LORS dada 52 BO EXPONE Data iS A aoe 53 Contact US cidcid A OEE A AE AA AI cee 55 Rev 01 02 3 Page Product and Safety Notice IMPORTANT DO NOT OPERATE THE TOOL BEFORE READING THIS USER MANUAL IF BREAKDOWN MALFUNCTION OR DAMAGE OCCURS DO NOT ATTEMPT TO REPAIR CONTACT NEW WORLD TECHNOLOGIES INC OR YOUR LOCAL DISTRIBUTOR IMMEDIATELY Only persons trained and qualified should attempt the installation operation and diagnosis of this equipment This equipment may be connected to high voltage AC mains power and other external equipment that has rotating parts controlled by this equipment Improper training and use can cause serious or fatal injury Intended use of this equipment is for commercial and industrial bolting applications The tool should only be used if the equipment is protected from exposure to excessive or corrosive moisture dust dirt ambient temperatures vibration and impacts The operating specifications are in Section 1 of this manual The installation connection and use requires skilled operation Dis assembly or repair must not be attempted If the equipments fails to operate correctly contact the distributor or manufacturer for instructions Rev 01 02 4 Page 1 Introduction The E RAD Tool System is the world s most advanced electronic pistol
11. Page 4 3 3 Viewing Tool Information This screen can be viewed in tool locked or unlocked mode and displays the following E RAD Serial number Controller Serial number Factory Calibration Date Customer Calibration Date If Factory Calibration Modified Next Calibration Date Based on 365 days after factory calibration date To view basic tool information 1 Press the Menu button on the main screen 2 Select Tool Info from the main menu screen Fig 4 3 2 Figure 4 3 2 Rev 11 01 18 Page 4 3 4 Changing the Log File ATTENTION On E RAD power up the data log file name will be set to DEFAULT LOG This is to protect previous data log integrity Therefore if the E RAD is powered off or loses power during a desired data set the desired data log file name must be entered on power up Changing the log file allows the operator to create select a data log file name to record or view This operation can be used in tool locked or unlocked mode To create a new file name or select an existing one l 2 Press the Folder icon on the main screen Choose Select Log from the data log menu Fig 4 3 3 Enter the desired alpha numeric file name using the keypad Fig 4 3 4 The keypad works similarly to a mobile phone for writing text messages Press each key numerous times to cycle through the available characters of that key If you pause for more than 1 second the cursor will move to t
12. a dedicated earth ground connection to the tool handle and controller via the AC mains power connection lt is the users responsibility to adhere and follow at minimum an Assured Grounding Program in addition to any and all National and Local Electrical Codes WARNING Earth grounding is the primary electrical shock protection and is mandatory WARNING Ensure E RAD Controller and Tool Handle is properly Earth Grounded before turning on the power switch DO NOT turn on power to the tool or operate the tool without verifying Earth Ground Electrical Shock can Cause serious or fatal injury 2 3 Ground Fault Current Interrupt GFCI GFCIl s are secondary protection devices and protect against electric shock in case of a ground wiring fault Standard Class A GFCI typically have a leakage current trip range of 4mA 6mA The E RAD uses precision servo technology which inherently has higher leakage current than the Class A GFI rating The E RAD when powered on may have up to 4mA leakage current and when loaded may have up to 19mA leakage current As a result of the leakage current the E RAD may cause nuisance tripping of Class A GFCI especially when loaded National and Local Electrical Codes may have an exclusion of GFCI requirements where an appliance cannot be used with GFCI if an Assured Grounding Program AGP is used and maintained Please check National and Local Electrical Code for compliance In addition to an Assure
13. are and Keyspan software is installed Locate the E RAD Serial Cable and Keyspan USB Serial Adaptor Fig 6 2 1 Connect the E RAD Serial Cable RJ45 Connector to the Comms Port on the E RAD Controller Connect the E RAD Serial Cable DB 9 Connector to the Keyspan USB Serial Adapter Connect the Keyspan USB Serial Adapter USB Connector to the PC On the E RAD press the Menu button on the main screen Select PC Interface from the first page of the menu Fig 6 2 2 The PC Mode screen is now displayed Fig 6 2 3 On the PC open the RAD Torque E RAD Data Logger software Fig 6 2 4 Select the correct Com Port for the connection Fig 6 2 5 using the Options drop down menu Figure 6 2 1 WRONG PICTURE Rev 11 01 51 Page Figure 6 2 2 Figure 6 2 3 Note Please ensure you are using the correct Data logger for the E RAD Touch Refer to Step 4 on the installation CD for further details LIGHTER FASTER STRONGER Figure 6 2 4 Rev 11 01 52 Page Figure 6 2 5 6 3 Setting the Clock The E RAD Data Logger is used to set the time on the E RAD Touch Controller for data log timestamps 1 To set the clock first enter PC Mode see Section 6 2 Connecting PC and E RAD for more information 2 On the PC open the RAD Torque E RAD Data Logger software 3 Under the options drop down menu located in the E RAD Data Logger Software select Set RTC this will update the c
14. ble Disable Angle Mode Enable Disable Angle Lock Mode Enable Disable Reverse Target Torque Point Calibration View Tool Statistics Clear Maintenance Statistics Tool Calibration Table3 User Access Levels The E RAD Touch is shipped from factory in the Basic Unlocked Level It is recommended that the tool be locked for normal bolting operations after configuration to avoid inadvertent changes to tool settings and calibration Please refer to the appropriate manual section for further details on the individual function usage Rev 11 01 14 Page 4 2 1 Unlocking the Tool 1 To unlock the tool press the Menu button on the main screen 2 Choose the Unlock option from the menu Fig 4 2 1 3 A numeric keypad will be displayed in which you can enter the password for the desired level Fig 4 2 2 Refer to the appropriate user level section for further information on the functions 4 Press ENT to confirm the password or CLR to undo any changes 5 If the password is invalid you will see a INCORRECT message displayed on the screen otherwise the tool is now unlocked Fig 4 2 3 Figure 4 2 1 Figure 4 2 2 Figure 4 2 3 Note When the tool is locked a padlock symbol is displayed in the top left corner of the screen Rev 11 01 15 Page 4 2 2 Locking the Tool 1 To lock the tool press the Menu button on the main screen 2 Choose the
15. d Grounding Program for personal protection Class B GFCI with a leakage current trip rating of 20mA or greater May be used for equipment protection on the E RAD Rev 11 01 7 Page 2 4 Extension Cords Extension cord quality and condition is important to ensure personal safety and E RAD performance Please check National and Local Electrical Code for compliance For extension cords under 30ft 12AWG is recommended For extension cords over 30ft 1OAWG is recommended Generally 100ft is the maximum recommended length for any extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the E RAD Tool and may cause nuisance trips at higher torque demand 2 5 Power Cycling If AC power has been shut off from the E RAD it should not be reapplied for at least one minute This allows the input surge protection to perform properly Power cycling more frequently can cause nuisance trips and reduce the life time of the electronics Rev 11 01 8 Page 3 Tool System Assembly The E RAD Tool system consists of the Controller and Tool Handle The controller and handle are calibrated as a system and are identified by the same serial number It is important to always ensure the serial numbers match otherwise the tool will perform torque or angle operations in accurately This can cause equipment and joint failure due to under torque or over torque 3 1 Tool Handle Description
16. es to the Controller 4 Ensure the AC Mains Supply is Earth Grounded 5 Ensure the AC Power Cord is in good condition including there are no cuts or breaks in the cord insulating jacket and the plug pins and earth ground pin are present and in good condition Rev 11 01 10 Page 6 Ensure the E RAD Power Switch is OFF and power light is off 7 Connect the E RAD AC Power Cord to the Controller 8 Connect the E RAD AC Power Cord to the AC Mains Supply 9 Check that the E RAD Controller and Tool Handle is properly Earth Grounded WARNING Electrical shock can cause serious or fatal injury Ensure E RAD Controller and Tool Handle are properly Earth Grounded before turning on the power switch DO NOT Turn on power to the tool or operate the tool without verifying the Earth Ground 10 E RAD is ready for power on WARNING DONOT disconnect the electrical connectors while the E RAD power is ON Damage to the tool or controller will occur Rev 11 01 11 Page 4 Touch Screen Interface The E RAD Touch provides simple user interface for bolting operations with full tool configuration options and advanced data log entry recording and retrieval For bolting management and ease of use basic user access can be locked or unlocked and intermediate and advanced configuration and calibration features are also password protected CAUTION LCD Touch Displays are susceptible to mechanical shock and any force exerted on the module may re
17. ging the Set Torque and Section 4 4 3 Changing the Set Angle for more information on how to set the Torque and Angle to their desired values 2 Hold the trigger down until the torque has completed To stop the tool at any time during the cycle release the trigger 3 Initially the tool will ramp up to the Pre Torque value 4 After the Pre torque has been reached the tool will pause for a moment before continuing with the angle move 5 When the tool stops moving the result of the angle will be displayed on the screen Figure 5 4 2 shows the display screen when the bolt was successfully torqued in angle only operation while Figure 5 4 3 shows when the bolt was unsuccessfully torqued The result will remain displayed for 10 seconds until the tool is reversed or a new torque cycle starts 6 Once Pass or Fail has been displayed the tool is ready to perform another torque cycle Rev 11 01 48 Page DOT i ENU PRESETS Figure 5 4 3 Al 2 AAPP LL Figure 5 4 1 Figure 5 4 2 Note Once the tool has reached the set pre torque value it will pause for a second before starting the angle move After the tool has finished moving forward it will back off slightly to unload the reaction arm 5 5 Reviewing the last result Reviewing the last result allows the operator to view the last torque cycle that the ERAD Touch performed This operation can be used in tool locked or unlocked mode 1 The result of
18. gle move and the tool will continue to operate and complete the angle move unless the tool is placed into reverse This may be desired to alleviate operator fatigue during long angle moves To change the angle lock 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 5 3 Select Angle Lock On or Angle Lock Off This feature is enabled if the Angle Lock Off selection is displayed Fig 4 5 6 Figure 4 5 5 Figure 4 5 6 Rev 11 01 31 Page 4 5 5 Enabling Disabling Reverse Target Torque The reverse target torque feature allows the tool to target torque in reverse as well as is in forward mode To change the reverse target torque mode 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 5 7 3 Select Rev Trgt On or Rev Trgt Off This feature is enabled if the Rev Trgt Off selection is displayed Fig 4 5 8 Figure 4 5 7 Figure 4 5 8 Rev 11 01 32 Page 4 5 6 Viewing Tool Statistics The Tool Statistics displays the tool Life Cycle Counters Maintenance Counters and Error Logs The life cycle counters cannot be cleared and are for factory use The maintenance counters can be cleared from the Intermediate or Advanced Access levels only and are for use by the user To view the tool statistics 1 Press the Menu button on the main screen 2 Select Tool Sta
19. grip torque wrenches They are designed to provide a high degree of accuracy and repeatability using our patented legendary gear box design combined using the precision of a servo motor Capable of data collection angle measurement accuracy of 3 and torque values up to 6000 Ft Lbs the E RAD Series offer an affordable solution for precision electronic bolting needs 1 1 Specifications Please ensure that all Electrical specifications are used when utilizing the E RAD Touch Electrical Units 120V Model 230V Model Nominal Input Voltage 115 230 Minimum Input Voltage VAC 97 184 Maximum Input Voltage 125 253 Nominal Tool Voltage 160 320 Minimum Tool Voltage VDC 135 306 Maximum Tool Voltage 176 350 Nominal Input Current Arms 7 5 7 5 Nominal Tool Phase Current Arms 7 5 7 5 Peak Tool Phase Current Arms 15 15 Table1 Electrical Specifications Environmental Units All Models Operating Temperature Range degC degF Minimum 0 32 Maximum 40 104 Storage Temperature Range 25 to 70 13 to 158 Humidity 10 to 90 non condensing 10G according to DIN IEC Shock 68 2 6 29 1G 10 150Hz according to Vibration DIN IEC 68 2 6 29 Table2 Environmental Specifications Rev 11 01 5 Page 2 Power Requirements This section provides instructions for connecting the AC Power Supply and Tool Handle to the E RAD Touch Controller The installer of
20. he next position Press ENT to accept the file name or CLR to undo If the log file name already exists you will be prompted to continue the existing log or choose another file name Fig 4 3 5 Once selected the new file name is displayed on the main screen Fig 4 3 6 Note The 1 key includes the characters 5 and To select the default log you can choose Select Default from the Data Log menu Rev 11 01 19 Page Figure 4 3 3 Figure 4 3 4 Figure 4 3 5 Figure 4 3 6 Rev 11 01 20 Page Rev 11 01 21 Page 4 3 5 Viewing the Log File Viewing the Log File will allow the operator to view the currently selected log file Refer to section 4 3 4 to select a specific data log To view the current log file ls Press the Folder icon on the main screen 2 Choose View Log from the data log menu Fig 4 3 7 3 Cycle between individual bolt cycle logs using the left and right arrow keys Fig 4 3 8 Figure 4 3 7 Figure 4 3 8 Note Text will be in green if the cycle was a Pass and red if the cycle was a Fail lf the operator prematurely released the trigger during a torque cycle the cycle will be recorded as a fail 4 Press Exit to return to the main screen Rev 11 01 22 Page 4 3 6 Printing the Log File Print the Log File allows the operator to print the selected log file to a serial printer which is optionally purchased The recommended printer
21. he tool if you are unsure 6 NEVER exceed the maximum tool rated torque Failure to do this voids warranty 7 Make sure the reaction arm snap ring is securely in place to hold the reaction arm or blank in place 8 ALWAYS support the tool in use The tool must be supported at all times in order to prevent unexpected release in the event of fastener or component failure Rev 11 01 43 Page 5 2 Torque Only Operation This section describes the general operation of the E RAD Torque Only mode WARNING Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 5 1 Safety Information for more information To use Torque Only 1 Adjust the Set Torque to the desired value using the Main screen Fig 5 2 1 If the tool is locked refer to Section 4 3 2 Selecting a Preset If the tool is unlocked refer to Section 4 4 2 Changing the Set Torque for more information on how to set the Torque to its desired value If Angle Mode is enabled Adjust the Set Angle to zero Place the tool on the joint system and switch the tool handle direction selector to forward Ensure the tool handle System Ready LED is illuminated Press and hold the tool handle trigger until the torque cycle has completed To stop the tool at any time during the cycle release the trigger When the torque cycle is completed or canceled the measured peak torq
22. ht pre defined target sets of torque and angle if enabled These presets can only be modified when the tool is unlocked from any access level In this manner the presets can be configured and the tool locked to prevent inadvertent changes during normal operation To modify and save a Preset 1 Modify the target torque as per Section 4 4 2 and or the target angle as per Section 4 4 3 Press the Presets menu button on the main screen Choose Save Preset from the preset menu Fig 4 4 5 Select the desire Preset Number via the keypad to save the current target torque angle values to Fig 4 4 6 Note Saving the values overwrites any existing presets stored in that location Press ENT to confirm the preset location or CLR to cancel i Y O Figure 4 4 5 Figure 4 4 6 Rev 11 01 27 Page 4 5 Intermediate Level Functions This section will explain how to use the Intermediate functions on the E RAD Please refer to Table3 in Section 4 2 User Access Levels for an overview of the Intermediate Level options 4 5 1 Intermediate Level Access To access the following functions you must have access to the Intermediate level password and unlock the tool with that password Generally after operations are completed lock the tool to ensure the settings are protected and cannot be inadvertently modified Please contact New World Technologies Inc for the password Refer to Section 4
23. iM RAN TORQUE SYSTEMS E RAD Touch User Manual Revision 11 01 Rev 01 02 1 Page Contents PI no RS 1 A o APP 2 Product and Safety NOtiCe seseseesesesossecesesoscossescscesoececesoscecosoecessscecesoecesosceceseecessscecessecesssceceseeoesesoe 4 De aio delo URGE OND PPP FA o E E A 5 o e PO E AA ET 5 Z Power Requirements session 6 LACM POW ice cesarean taraesavstnsatantcasnsraseatiaaa UA EN EEEE 6 22 POE GOGO E EE E E E E S dra 7 2 3 Ground Fault Current Interrupt GFC caia 7 TATEN TON EOT OS a E T 8 To Power PP o PP ne e 0 PEO SE OOO 8 3 Tool System Assembly ii ia 9 Sal WOO Aande Desci DUON secer E R EE E O EAN 9 32 Controle Descrip eiri E E S 10 3 3 Assembling the Tool and Connecting POWEr sssssssssersessessessesserserserserersrrerrsrreereroreserserserserseeseesee 10 A TOUCH Screen Merate ainia ii 12 esl IVAN SCT SC E E E E PO UE Po E EN Ga tones E 13 Ae WISER PC CSS Ss A S E 14 2 a A e e o E Oo ER A 15 12 2 LOCKE Me UO ON ain sad aliaron adds 16 5 TOOL LOCKE FUNCION tadas 16 A3 L TOO Locked ACCESS crater esac ates aci 17 M32 DEICCUING GF A e o e o e Eli TE N 17 4 3 3 Viewing Tool Information occoocccocnconnncnnnononcnnncnnncnnnononocnnnnonnnonrnnrnonnnnnrnnrrnnnroncrnnrnrnrnnnnnenonos 18 1 34 Enanemme the Los Plena 19 o VIEWINE Me LOS Plus rn re tearpaade 21 1 30 Prinung the Log Plenaria oir 22 4AA Basic Level FUNCUONS as 23 JA BASIC OVEN A ES a E NA 23 Rev 01 02 2 Page 111 2 Cha
24. ibration for more information Mount the tool system to a calibration system and ensure the calibration transducer display is configured in the same torque units as the tool Press the target torque value button from the main screen Enter the desired target torque via the keypad Fig 4 6 4 At the prompt Do Torque Cycle 1 Fig 4 6 5 operate the tool to complete the first torque cycle Enter the calibration transducer measured torque result via the keypad At the prompt Do Torque Cycle 2 Fig 4 6 6 operate the tool to complete the second torque cycle Enter the calibration transducer measured torque result via the keypad The main screen will be displayed and the point calibration adjustment will be saved The tool torque will be adjusted by the point calibration for the specific target torque until a new target it entered or the point calibration is disabled Lock the tool to ensure the target torque is not inadvertently changed for the point calibration modified Refer to Section 4 2 2 Locking the Tool The tool can now be used for the intended application Rev 11 01 37 Page Figure 4 6 4 Figure 4 6 5 Figure 4 6 6 4 6 4 Tool Calibration The tool calibration provides access to the calibration values over the full range of the tool and should only be modified by a qualified Calibration Technician WARNING Calibration must only be done be qualified Calibration Technician Improper use of th
25. is function and calibration can lead to tool and or joint failure The calibration values represent the relationship between tool output power and torque in standard engineering torque units The torque units can be modified refer to Section 4 5 2 Changing Torque Units for more information When the calibration is modified by the user the date is stored When the calibration is modified by NWT or an authorized NWT Distributor the factory calibration date and recommended calibration due date is stored Refer to Section 4 5 6 Viewing Tool Information for more information To calibrate the tool 1 Press the Menu button on the main screen 2 Select the User Config from the main menu Fig 4 6 7 3 Select Calibration from the menu Fig 4 6 8 A Confirmation Window will appear asking to confirm the calibration or cancel the Calibration Fig 4 6 9 4 Do several torque cycles at the target 7 tool capacity and average the results measured by a certified strain gauge transducer Rev 11 01 38 Page Press the Cal Value button Fig 4 6 10 and enter the averaged measured torque via the numeric keypad After the value is entered the target tool capacity will automatically increment Repeat steps 4 and 5 for each target tool capacity in percentage until the maximum tool torque is met or slightly exceeded WARNING Do not calibrate at targets that result in exceeding the maximum rated tool torque
26. is Seiko DPU 414 To print the current log file 1 Connect the serial printer to the communications port of the tool using the provided E RAD Programming Cable and Keyspan USB Adapter 2 Press the Folder icon on the main screen 3 Choose Print Log from the data log menu Fig 4 3 9 4 Press ENT from the prompt window to start printing or CLR to cancel Fig 4 3 10 5 Once printing has started do not disconnect the printer To cancel printing at any time by pressing the Exit button 6 Once printing is complete press Exit button to return to the main screen Figure 4 3 9 Figure 4 3 10 Rev 11 01 23 Page 4 4 Basic Level Functions This section will explain how to perform some of the features the E RAD has while in Basic Level Please refer to Table3 in Section 4 2 User Access Levels for more information on the Basic Level options 4 4 1 Basic Level Access To access the Basic level functions enter password 37232 Generally after operations are completed lock the tool to ensure the settings are not inadvertently modified Refer to Section 4 2 1 Unlocking the Tool and Section 4 2 2 Locking the Tool for more information Rev 11 01 24 Page 4 4 2 Changing the Set Torque Changing the Set Torque allows the operator to define the peak torque shut off to any value within the tool range The torque units are displayed above the torque value on the main
27. lock with the current time on the PC 6 4 Downloading all Data Logs Rev 11 01 53 Page Using the E RAD Data Logging Software the operator is able to download all Data logs from the E RAD Touch to the PC 1 To download all data logs first enter PC Mode on the E RAD see Section 6 2 Connecting PC and E RAD for more information 2 On the PC open the RAD Torque E RAD Data Logger software 3 Press the Update Logs button on the main screen Fig 6 4 1 4 The PC Program will download all the logs from the tool 5 Once the logs have been downloaded you may be prompted to add descriptions of the tool and the data logs These descriptions can be anything to help identify the data Figure 6 4 1 Note All data is stored on a local database which may be queried to further manipulate the data 6 5 Deleting Closing Data Logs Closing Data Logs allows the operator to remove the logs from the E RAD Touch This information will remain on the PC The title of the Closed log will also be automatically modified to represent the date it was closed 1 To delete a data log first enter PC Mode see Section 6 2 Connecting PC and E RAD for more information Rev 11 01 54 Page 2 3 4 5 On the PC open the RAD Torque E RAD Data Logger software Select the log you wish to close Fig 6 5 1 E E RAD 2500 COMP E10101 E AAD 2500 COMP E10495 E BAD 3000 E TUE JS
28. ngin the set orquesta 24 14 3 CNaneine the Ser ita 25 AAA SAVE a PrO SE Enden eaa E AE A E Aa N iA 26 4 5 Intermediate Level FUNCHONS ii id 27 4 301 Intermediate Level Acces iia o 27 A52 Chahine the Torgue UNES dde 28 4 5 3 Enabling Disabling Angle Display Mode ccococccccnnccnncnoconnnonocnnonaconcnnarononanononanonanononnnonanons 29 ASA Enabling 7 Disabling Angle occasion 30 4 5 5 Enabling Disabling Reverse Target TOrque cc ccccccccssecceceseeceeessceeeeeeceeeseceeeeceeeueecesseeeeees 31 45 6 NICWINE TOO Statistics is it ie 32 45 7 Clearing Maintenance Stats a a N a 33 4 6 Advanced Level Operations asia A eee 34 4 61 Advanced Level ACCESS va a ia 34 4 6 2 Enabling Disabling Point CalibrationN occcococcnccnncnnnnnnocnnonanonnnononnnonanononarononoronnanaronononoss 35 46 3 CONMSUrING P OINE car or 36 464 TOOlCallbratto Maa 37 10 3 Facto Cone urano Noraren iaa 39 5 General Operating Instructions sessssssesesssoecessececesoececescecesosossesoscecesoesessscecessecessscecessecesescecseseoe 40 Si o AAA a EAA 41 aia 41 52 TOFque OW Operaio is ii dde 42 AO dul OM wincscucsasck ia orci idee ressans au A a a a a AN ances 44 5 4 TOrque and Angle Opera sees eee es ae eo ee aa 46 S9 REVIEWING thedastresultsi Lo 47 6 Data L g PCODeraON Si iaa 48 6 1 Software Installation and PC Requirements ccceecceeccseceseceseceeeceseeeneceeceeuceseeeecesusesseeeeaeeeaeesees 48 6 2 Connecting PE anda ER
29. se serious or fatal injury Do not touch any power device electrical connection or remove the E RAD cover panel before first ensuring the AC mains power has been disconnected and no high voltage is present CAUTION When using a power plug adapter make sure the earth ground pin is present and connected into the adapter New World Technologies Inc does not recommend replacing the supplied power cord In the event the power cord is replaced make sure the new power cord has an earth ground pin Rev 11 01 42 Page 5 1 Safety Information E RAD Tools use high voltage and current to tighten and loosen threaded fasteners For your safety and that of others WARNING LABELS and ATTENTION LABELS are prominently attached to the tool and reaction accessories E RAD Tools have been designed with safety in mind however as with all tools you MUST observe all general workshop safety practices and specifically the following 1 Before using your new tool read this manual in full and get familiar with all tool accessories and how they work 2 ALWAYS wear safety goggles when the tool is in operation 3 Make sure the reaction arm is in contact with a solid contact point before you operate the tool 4 Keep your body parts clear of the reaction arm and the contact point Fig 5 1 1 Reaction Arm Point 5 ALWAYS check that the AC Mains Supply E RAD Controller and E RAD Tool handle are properly Earth Grounded DO NOT apply power to t
30. sult is damage CAUTION Moisture and water can damage the display when powered Wipe off any moisture gently or let the display dry before usage CAUTION Dirt from fingerprint oil and fat can easily stain the surface of the display Gently wipe off any stains with a soft lint free cloth CAUTION The performance of the display will degrade under high temperature and humidity Avoid such conditions when storing Rev 11 01 12 Page 4 1 Main Screen The Main Screen is used as the central control point on the E RAD Touch Here the operator can access the menu options select Presets change Set Torque and Set Angle and access the the Data Logs See Figure 4 1 1 for a visual description of the Touch Main Screen Lock Unlock Indicator Set Angle Button Menu Button __ Rev 11 01 Logs Button Current Date Time Figure 4 1 1 Set Torque Button Presets Button 13 Page 4 2 User Access Levels For bolting operation the tool will operate in locked or unlocked modes The unlocked mode provides user password access to additional functions Each of the unlocked levels requires a separate password Refer to the table below for information which describes function availability per use level Password Unlocked Access Locked Basic Intermediate Advanced Select Preset Data Log Setup Data Log View Data Log Print Modify Preset Set Any Torque Set Any Angle Change Torque Units Ena
31. tor to forward 3 Ensure the tool handle System Ready LED is illuminated 4 Hold the trigger down The tool will pause to complete the pre torque Fig 5 3 2 Press and hold the trigger again to complete the angle 5 As the bolt is tightened the display will be updated with the current angle 6 When the tool stops moving the result of the angle will be displayed on the screen Figure 5 3 3 shows the display screen when the bolt was successfully torqued in angle only operation The result will remain displayed for 10 seconds until the tool is reversed or a new torque cycle starts 7 Once Pass or Fail has been displayed the tool is ready to perform another torque Rev 11 01 46 Page aoe ea ae A BCs a ha Figure 5 3 1 Figure 5 3 2 Figure 5 3 3 Note After the tool has finished moving forward it will back off slightly to unload the reaction arm Rev 11 01 47 Page 5 4 Torque and Angle Operation This section describes the general operation of the E RAD Torque and Angle mode WARNING Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 5 1 Safety Information for more information 1 Adjust the Set Torque and Set Angle to the desired values using the Main screen Fig 5 4 1 If the tool is locked refer to Section 4 3 2 Selecting a Preset If the tool is unlocked refer to Section 4 4 2 Chan
32. ts from the menu Fig 4 5 9 3 Select Life Stats from the menu to view the life cycle counters Fig 4 5 10 Select Maint Stats from the menu to view the counters since last clear Fig 4 5 11 Figure 4 5 9 Figure 4 5 10 Figure 4 5 11 Rev 11 01 33 Page 4 5 7 Clearing Maintenance Statistics The maintenance statistics can be cleared from the Intermediate or Advanced Access levels only and are for use by the user as desired To clear the maintenance statistics k Press the Menu button on the main screen 2 Select Tool Stats from the second page of the menu Fig 4 5 12 3 Select Clear Maint from the menu Fig 4 5 13 4 Press CONFIRM CLP to confirm or EXIT to cancel Fig 4 5 14 Figure 4 5 12 Figure 4 5 13 Figure 4 5 14 Rev 11 01 34 Page 4 6 Advanced Level Operations This section will explain how to use the Advanced functions on the E RAD Please refer to Table3 in Section 4 2 User Access Levels for an overview of the Advanced Level options 4 6 1 Advanced Level Access To access the following functions the user must have access to the Advanced level password and unlock the tool with that password Generally after operations are completed lock the tool to ensure the settings are protected and cannot be inadvertently modified Please contact New World Technologies Inc for the password Refer to Section 4 2 1 Unlocking the Tool and Section 4
33. ue will be displayed on the screen Figure 5 2 2 shows the display screen when the bolt was successfully torqued Figure 5 2 3 when the bolt was unsuccessfully torqued The result will remain displayed for ten seconds until the tool is reversed or a new cycle started Once the torque cycle is completed the tool will automatically reverse to release the tool from the join At this point the tool handle Pass LED will be illuminated Rev 11 01 44 Page g mE la Al Bd A PO hi d i lk ES 0 ter L E DOUT CETE IFA WITT DoOLecL Te Figure 5 2 1 Figure 5 2 2 Figure 5 2 3 Note After the tool has finished moving forward it will back off slightly to unload the reaction arm Rev 11 01 45 Page 5 3 Angle Only Operation This section describes the general operation of the E RAD Angle Only mode WARNING Only qualified personnel with training in the safe operation of torque tooling and E RAD tool system should operate the tool Refer to Section 5 1 Safety Information for more information 1 Set the Torque to 0 Ftlb and the angle to the desired angle Fig 5 3 1 If the tool is locked refer to Section 4 3 2 Selecting a Preset lf the tool is unlocked refer to Section 4 4 2 Changing the Set Torque and Section 4 4 3 Changing the Set Angle for more information on how to set the Torque and Angle to their desired values 2 Place the tool on the joint system and switch the tool handle direction selec
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