FDPM® Flow Differential Pressure Module Installation
Contents
1. The Inputs Circled in Red are Used for Standard Installations NOTE If one Differential pressure sensor is being used connect its wiring terminations to the DIFF PRESS terminal block location If two Single Ended pressure sensors are being used connect the High Pressure sensor wiring terminations to the HIGH PRESS terminal block location and the Low Pressure sensor wiring terminations to the LOW PRESS terminal block location Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 INSTALLATION Deadman If using the Deadman switch capabilities of the FDPM system wire to the RELAY OUTPUT on the FDPM Wire Connection Board The Relay Output can be set up in a Normally Open N O or Normally Closed N C configuration with the Common wire being connected to the COMM terminal See Section 1 9 for relay voltage and current handling specifications TOP SIDE GRIS Ka 25225252 ofojoja ofofofefafofo ofo 3 Z gt gt gt E E E ou ZU O u DN CAN TN 70 SS D Cw AZ YH sl SC ES si Za lt gt mm PE gt Se ea 2 as ALD HAS AAA e E za x Oo xix a Z xX NITE u gt O O ZIRE min Ce DEADMAN feu Q 5U VOLTAGE RELAY DEADMAN PRESS INPUT OUTPUT INPUT INPUT NLA FDPM MKII PDM Wiring PCB PCB 980X196 rev H ASSY 908Y196 D rey Es Once all wires are securely fastened t2. 3 1 4 System Calibration The calibration of system components is as follow FDPM MKII computer module Unless certifications are required the computer module typically only needs verification on an annual basis This can be completed by a technician knowledgeable of general electronics using calibrated frequency and current generators NOTE The computer module has an onboard clock accuracy of 7 minutes per month It may be necessary to adjust the time in the Date Time screen on regular intervals to keep an accurate record of critical events Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION Differential and Single Ended pressure transducers One year intervals per manufacturers suggested guidelines Flow Meter One year intervals per manufacturers suggested guidelines It is the responsibility of the equipment installation operation and user personnel to arrange for calibration of this equipment at manufacturer suggested intervals Velcon assumes no responsibility for equipment calibration Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE 4 0 OPERATION 4 1 SOFTWARE FLOW CHART The flow chart below is a quick reference to any user function thoughout the FDPM software OPENING SCREEN USABLE SCREEN k Press Scale Press Offset Flow Scale Flow Offset Compute Flow Pressure
3. Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Insert a Micro SD Card in the slot behind the white MEMORY text Press the Micro SD Card into position until it engages and locks into place DO NOT FORCE THE CARD Removal of the Micro SD Card is the opposite of its installation Gently press the top of Micro SD Card until it disengages from its locked position and partially ejects Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION 4 2 8 SD Card Setup SD Card 1000032 CSV 3720912 08 10 12 1 35 p 0000033 CSV 2936622 08 18 12 11 59 p IDOOOO 3d CSW 3095118 08 23 12 6 33 a Free Jo 1025492 Tami 1040510 Del Se d A V Hel All mal Eet SD Card Setup Submenu Menu tem Description TDATA Folder in which data files are stored on the microSD card i Return used to look at the contents rd of the above folder Al Scroll up through files i M Scroll down through files Used to format the SD Card Pressing this button will delete the entire con tents of the microSD Card A confir mation prompt will appear before the microSD Card is formatted CAU TION THIS OPERATION CANNOT BE UNDONE ALL DATA ON THE microSD CARD WILL BE LOST 4 2 9 Data Logging and Retrieving Data The FDPM MKII has the capability of logging data to the Micro SD Card which can be retrieved at any time by simply plugging a USB flash drive int
4. 7860 www parker com racor Holly Springs MS 662 252 2656 www parker com racor Beaufort SC 843 846 3200 www parker com racor Racor Village Marine Tec Gardena CA 310 516 9911 desalination parker com Parker Sea Recovery Carson CA 310 637 3400 www searecovery com Hydraulic Filtration Hydraulic Filter Metamora OH 419 644 4311 www parker com hydraulicfilter Laval QC Canada 450 629 9594 www parkerfarr com Process Filtration domnick hunter Process Filtration Oxnard CA 805 604 3400 www parker com processfiltration Madison WI 608 824 0500 www scilog com Phoenixville PA 610 933 1600 www parker com processfiltration Aerospace Filtration Velcon Filtration Colorado Springs CO 719 531 5855 www velcon com Velcon Manufacturing Locations Europe Compressed Air Treatment domnick hunter Filtration amp Separation Gateshead England 44 0 191 402 9000 www parker com dhfns Parker Gas Separations Etten Leur Netherlands 31 76 508 5300 www parker com dhfns Hiross Zander Padova Business Unit Padova Italy 39 049 9712 111 www parker com hzd Hiross Zander Essen Business Unit Essen Germany 49 2054 9340 www parker com hzd Engine Filtration amp Water Purification Racor Dewsbury England 44 0 1924 487 000 www parker com ride Racor Research amp Development Stuttgart Germany 49 0 711 7071 290 10 www parker com rfde Hydraulic Filtration Hydraulic Filter
5. Arnhem Holland 31 26 3760376 www parker com hfde Urjala Operation Urjala Finland 358 20 753 2500 www parker com hfde Condition Monitoring Centre Norfolk England 44 0 1842 763 299 www parker com hfde Parker Kittiwake West Sussex England 44 0 1903 731 470 www kittiwake com Parker Procal Peterborough England 44 0 1733 232 495 www kittiwake com Process Filtration domnick hunter Process Filtration Birtley England 44 0 191 410 5121 www parker com processfiltration Parker Twin Filter BV Zaandam Netherlands 31 0 75 655 50 00 www twinfilter com O 2014 Parker Hannifin Corporation Product names are trademarks or registered trademarks of their respective companies Parker Hannifin Corporation Velcon Filtration Division 1210 Garden of the Gods Road Colorado Springs CO 80907 USA tel 1 719 531 5855 www velcon com Asia Pacific Australia Castle Hill Australia 61 2 9634 7777 www parker com australia China Shanghai China 86 21 5031 2525 www parker com china India Navi Mumbai India 91 22 651 370 8185 www parker com india Parker Fowler Bangalore India 91 80 2783 6794 www johnfowlerindia com Japan Tokyo Japan 81 45 870 1522 www parker com japan Parker Techno Osaka Japan 81 66 340 1600 www techno taiyo Itd co jp Korea Hwaseon City 82 31 359 0852 www parker com korea Singapore Jurong Town Singapore 65 6887 6300 www parker com singapore Thai
6. Filter Flow Filter System Limits Changeout DP Rated Flow Waming De of Changeout dP Below Rated Flow Above Rated Flow Warming Delay sec CoticallShutdowmn of Changeout dP Se Below Rated Flow Above Rated Flow Trending Warming Delay sec Warming Trend Period second Trend Change dP Waming Time Second CriticalShutdown Trend Pe od second Trend Change dP CURRENTIMA Y VALUES scaling Fikening Warning Setup TREND CHARTIN SOoltware ID Truck Number Pressure Units Flow Units Screen Dwell secs Log interval seconds SetDate Time AS2 32 Log Seconds Number of Press Sensors Show Raw Data Loads Save Registers Resetto D f ults Changecode Passcode Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION 4 2 SOFTWARE NAVIGATION The user interface of the FDPM MKII consists of 5 buttons and an interactive touch screen display The initial configuration of the unit is performed using primarily the touch screen display Once the initial configuration is complete the 4 Function buttons F1 F2 F3 and F4 will be primarily needed for normal operations The Forros button allows access to certain system configuration settings This button is never used during normal operation and is disabled by default The GI button shows the main screen of
7. Ouput on the Wire Connection Board Wiring on N O and N C switch terminals reversed Critical warnings set with too wide of parameters to energize relay There is no Micro SD card present the card has been physically damaged or corrupted There is no Micro SD card present the card has been physically damaged or corrupted Contact the Velcon Filtration Division Refer to Section 3 1 1 to set the number of sensors check and adjust pressure scale and offset Adjustments can be made to pressure OFFSET to shift scale to match Gam mon gage Contact Velcon for instruction on how to reset passcode Check Changecode in the Misc Menu Check and remedy the condition that is causing the Warning condition Check and remedy the condition that is causing the Critical condition Alert the appropriate supervisor to enter the Change Code Inspect deadman wiring for loose or broken connections ensure N O and N C terminals are not reversed check for Critical warnings Check for SD card presence replace SD card Check for SD card presence replace SD card op Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA 29 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA Parker Velcon VEL2143R1 3 0414 TERMS AND CONDITIONS Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Terms and Conditions On Manufactured Products EXCLUSIVE LIM
8. Rawi Data LoadSave Regs Resat To Defaults Escape to Exit Misc Menu Scaling Filtenng Menu i Ompuie Elina Pressure Filter Flow Fille Scaling Filtering Menu Scroll down to the Num Pr Sensors line and press enter Use the Up and Down arrows to select 1 dPr or 2 Pr depending on whether one Differential Pressure sensor or two Single Ended sensors are being used then press Enter Press Esc to exit the Misc menu Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Scaling Filtering Menu Press the Scaling Filtering menu then enter the correct scale and offset for the pressure sensor configuration of your system EXAMPLE If using Velcon supplied differential pressure transducer 0 25 PSID at 4 20mA output the Press Scale will be 1 25 and Press Offset will be 0 If using Velcon supplied single ended pressure transducers 0 150 PSID at 4 20mA output the Press Scale will be 7 5 and Press Offset will be 0 Contact Velcon if using sensors that do not fit these criteria 3 1 2 Setting Flow Scale Coefficient Once at the Scaling screen there are two ways to set the flow scale coefficient f you know the flow scale coefficient simply enter it in for Flow Scale f you do not know the coefficient the FDPM will calculate it for you based on a known flow rate taken from another flow meter within the system To do this enter Compute Flow w
9. are likely not set correctly Number of pressure sensors has not been set correctly in the software pres sure signal wires not connected no pressure signal coming from transducer pressure signal from transducer not compatible with the FDPM analog input or pressure signal wires have come loose or broken off from FDPM com puter module wiring harness Number of pressure sensors has not been set correctly in the software pres sure signal wires not connected no pressure signal coming from transducer pressure signal from transducer not compatible with the FDPM analog input or pressure signal wires have come loose or broken off from FDPM com puter module wiring harness If the diff pressure changes but is not correct according other equipment the number of pressure sensors or the pres sure scale and offset are likely not set correctly Check power to the FDPM unit inspect all wiring Inspect flow signal wiring for loose or broken connections check flow signal at the wiring input terminals ensure a waveform exists with a 0 10V minimum output Check flow scale and offset and set to correct values use Compute Flow to calculate flow rate Refer to Section 3 1 1 to set the num ber of sensors inspect pressure signal wiring for loose or broken connections check the pressure signal at the wiring input terminals with a multimeter There will always be a minimum of 4mA of cur rent even with no flow Refer to S
10. sets a Critical Flow Warning to display when the flow rate drops below the Rated Flow Waming Tine second WWaming Delay sec CriticalShuidawn Trend Penod seC Ord Trend Change dP Crtical Shutdoven Ol Lhangeout de Below Rated Flow 6 Above Rated Flow Shutdown Delay sec Example if a value of 10 is KN entered and the Rated Flow is set to 1000 gpm a Critical Warn ing will display when the Rated Flow drops to 900 gpm or below Escape lo Ex Example Flashing Critical Indicator Menu tem Description Warning Setup Submenu Trending submenu Above Rated This parameter sets a Critical The Warning Shutdown menu is used to Flow Warning to display when teh flow configure trigger points for Warnings Critical rate rises above the Rated Flow Warnings and Shutdown of the fuel system using the deadman control Note The deadman control activates with Critical Shutdown Warnings so whenever a Critical Shutdown Warning is triggered the deadman control is also activated Menu item Description Trend Period This parameter represents the second period of time over which the The Warning Shutdown menu is used to configure trigger points for Warnings Critical of Changeout This parameter sets a Warning Warnings and Shutdown of the fuel system A using the deadman control Note The dP for the Changeout dP deadman control follows the Critical Shutdown Warnings so whenever a Crit
11. the FDPM MKII Current Corrected Differential Pressure and Current Flow Rate The FDPM MKII will always return to this default screen i The button shows the current and maximum values for the current refueling session The Gi button shows a trending chart of the corrected differential pressure for the current refueling session The F4 button allows access to the FDPM MKII configuration settings Curent Cor dP SIDO Act dP Flow USGPM Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Comrected dP Enter Password ACACIA AA Pressing the button and entering the correct passcode 1 2 3 initially on the touch screen opens the main Configuration Menu Using the interactive touch screen press the desired submenu to continue Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION 4 2 1 Main Configuration Screen Velcon FDPM MK II Unit 1D Truck SAH Code Revision 0 003 x Bootup Screen ocaling Filtering ka eh System Limits Main Configuration Menu The Main Configuration Screen is used to access all other parameters used within the FDPM MkIl system software tree In addition to this the SD Card Setup and USB Copy parameters are accessed from this menu Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Menu Hem Descript
12. 12 or 24 volts while black or green normally designates ground Determine the polarity of your power cable using a multimeter before attempting to make any connection and mark if needed PRESSURE SENSOR 4 20mA output pressure sensors are normally used ina Loop configuration meaning that they are connected between source power V and signal as in the diagram below Sensors provided by Velcon Single Ended or Differential will always come prewired with a black and red lead which will correspond directly to the wiring terminal colors on the wiring board terminal block If using a pre existing pressure sensor refer to the manufacturer s pressure sensor manual for proper wiring configuration Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 INSTALLATION FDPM MK II DIFFERENTIAL PRESSURE SENSOR FLOW SIGNAL The flow signal will normally consist of a signal wire and a ground wire Because each pulse transmitter manufacturer is different it is imperative to consult the manufacturer s user manual to determine which wires these may be The flow signal wires will typically be taken from an interconnect box located within the cab of the refueling truck although the signal may sometimes be taken directly from the pulse transmitter module 2 1 7 Make Final Wiring Connections Once all wiring and polarity has been positively determined complete the following
13. Flow Units Eh a am mem ee Screen Lyall secs Log Internal seconds Sel Cate Time en En HE Jr vm E fm ew A a E d be ida LUD SEL REN t Num Hr Sensors Show Has Data Load Save Regs Resel To Delaulls to Exil Misc Submenu 1 24 Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Num Pr S Show Raw Dala l 03 dl i 5 E e p c E Reset To Delaulte Escape lo Exil Changecode Passcode Misc Submenu 2 The Misc menu is used to configure a variety of parameters some of which will be used in the initial setup and configuration of the FDPM MkIl system whereas others are used for security purposes Menu tem Description Used to assign a name to the FDPM MKII with a maximum of 32 alphanumeric characters Example Fleet 1 or Vessel Line 8 Factory Default is set to fdom mk 2 Truck Number Used to differentiate refueling vehicles This parameter is used in the file name for data written to the microSD card Example Truck 18 Pressure Units Choose between pressure units of PSID or Bar Flow Units choose between flow units of USGPM IGPM LPM or CM HR Screen Dwell Used to set the amount of time in secs seconds that a screen selected through Log Internal The amount of time in seconds seconds between record loggin on the SD card Set Date Time Used to set the current time and date RS232 log S
14. ITED WARRANTY THE PRODUCTS SOLD HEREUNDER SHALL BE OF A MERCHANTABLE QUALITY AND SHALL CONFORM TO SELLER S CURRENT STANDARD SPECIFICATIONS OR SUCH OTHER SPECIFICATIONS AS SHALL HAVE BEEN MADE EXPRESSLY A PART OF THIS CONTRACT SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF FITNESS FOR A PARTICULAR USE PURPOSE OR OTHERWISE WHETHER USED SINGLY OR IN COMBINATION WITH OTHER PRODUCTS OR IN ANY PROCESS LIMITATION OF LIABILITY Defective or nonconforming products shall be repaired or replaced by Seller without additional charge or in lieu thereof at Seller s option Seller may refund the purchase price upon return of the products at Seller s expense NOTWITHSTANDING THE ABOVE AND REGARDLESS OF THE CIRCUMSTANCES SELLER S TOTAL LIABILITY TO BUYER FOR ANY AND ALL CLAIMS LOSSES OR DAMAGES ARISING OUT OF ANY CAUSE WHATSOEVER WHETHER BASED IN CONTRACT NEGLIGENCE OR OTHER TORT STRICT LIABILITY BREACH OF WARRANTY OR OTHERWISE SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PRODUCTS IN RESPECT TO WHICH SUCH CAUSE AROSE IN NO EVENT SHALL SELLER BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL OR EXEMPLARY DAMAGES Any cause of action that Buyer may have against Seller and which may arise under this contract must be commenced within one year after the cause of action has accrued PRICE Unless otherwise specified price includes domestic packaging and transportation to the specified FOB point Buyer will pay any additional
15. It may also help to gently pry the connectors out using a flat tip screwdriver e Once the wiring harness and USB Cable have been disconnected the FDPM lid and CPU can be set aside Be careful to protect the wiring harness and set the lid with the CPU touch screen face up Using an appropriate socket head cap screw or equivalent fasten the FDPM bottom enclosure to the designated location A 1 4 20 X 1 5 long socket head cap screw works well for fastening the enclosure to a 1 8 thick plate y 8 EK SE 20 og 2 A F z gt E SE 2 O O 5 Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE 2 1 5 Route Cabling Once the FDPM bottom enclosure has been securely mounted route and secure cabling from the pressure sensor s flow signal and power to the enclosure It is best practice to leave a small service loop of cable for each of the three inputs at the bottom of the enclosure since there is very little room within the enclosure to store the service loops PR CTC CCC Ce ee 2 1 6 Determine Proper Power and Sensor Polarity It is extremely important to know the polarity of the input power to the FDPM Module the pressure sensor s and the flow signal before attempting to make any wiring connections Reversing polarity on any of these connections may result in unit damage or failure Follow these guidelines to determine proper polarity for each INPUT POWER Red normally designates V
16. LLATION AND USER GUIDE 1 9 DEADMAN SWITCH RELAY 1 12 SAFETY CONVENTIONS 1 14 PACKAGE CONTENTS 1 15 SYSTEM REQUIREMENTS 3A 250VAC max Because the FDPM MkKII is a Corrected 1 14 1 Inspect Shipment Differential Pressure calculation device the a SE e ANA RE ence near OA Upon receipt of your FDPM system and before system will need a minimum of three inputs to Mounting plate preferably out of direct Caution continuing carefully remove and inspect the operate correctly sunlight and weather but not necessary In this document this symbol expresses IMPORTANT contents of the carton for damage or missing Mounting hole pattern 4 33 110 mm X 5 51 the need for extreme caution when components If any damage is visible or Power Power will be in the form of 12 24 VDC 140 mm performing the documented procedure components are missing from the carton contact with a minimum of 1A of current Failure to do so may cause harm to the Velcon Filters immediately for disposition Each 1 11 OVERALL DIMENSION user or the permanently damage the FDPM MKII system carton should contain the Pressure signal The pressure signal can DPM unit following core components be taken from a number of various pressure 6 30 transducers on the market today which are Important capable of outputting a 4 20mA signal NOTE This symbol expresses an important point or step in a procedure Stop and Pressure Transducers must be used with the FDPM and n
17. LLATION FDPM INSTALLATION AND USER GUIDE A TO AIRCRAFT LOW PRESSURE SIDE i OUTLET FILTER VESSEL ROTARY PULSE ENCODER HIGH PRESSURE ee de INLET Vessel Configuration with Corresponding Differential Pressure Transducer 2 1 3 Drill Tap Module Mounting Holes Once the installation location has been selected for the FDPM Module mark the mounting hole locations using the 1 1 template on the back page example template below Drill tap the holes as follows If it is intended to tap the mounting holes a typical tap size would be 1 4 20 UNC or M6X1 If it is intended to drill through holes a typical drill size would be 17 64 or 6 6 mm clearance holes 17 64 6 6mm Clearance Holes 1 4 20 UNC or M6x1 NOT TO SCALE USE MOUNTING TEMPLATE IN THE BACK OF THE MANUAL 41 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA Parker Velcon VEL2143R1 3 0414 INSTALLATION 2 1 4 Prepare and Install the FDPM Enclosure The mounting holes for the FDPM are accessible only from the inside ofthe enclosure therefore the following steps will need to be taken to access them e Disengage the lid of the FDPM Module using the 4mm Allen key provided e Once opened CAREFULLY disconnect the wiring harness from the CPU inside the enclosure as shown below by grasping each of the three terminal block connectors J1 J2 and J3 and pulling straight out
18. ND USER GUIDE Differential and Single Ended Transducers shown here as Class 1 Zone 2 Group 3D Standard Classification Class 1 Division 1 transducers are also available through Velcon Flow Signal The flow signal must be in the form of an alternating wave sine square triangle with a 0 10V minimum peak The Stand Alone Flow Meter Available duty cycle does not have to be uniform as the from Velcon When no Pulse Output is FDPM onboard computer is very tolerant of Available misshapen wave forms The pulse rate being output from a pulser is unimportant as this will be scaled in the FDPM software to match the exact flow rate of the system In most cases the flow signal will be taken directly from an existing Rotary Encoder or Pulser on the refueling vehicle such as in the case of the Veeder Root EMR3 system If no such device is available most register manufacturers have one available that is easily installed for use with the FDPM such as the Liquip ERP200 shown below If no flow device is available as in cases of fuel farm and some older truck installations Velcon offers a stand alone flow sensor which can be installed in an existing 1 NPT fitting Contact Parker Velcon to discuss options in flow devices and flow signal outputs Liquip ERP200 Rotary Encoder May be Installed on Existing Liquip Mecahanical Registers Parker Velcon 8 Parker Hannifin Corporation Velcon Filtration Division Colorado S
19. VEL2143R1 3 0414 Parker E FDPM Flow Differential Pressure Module Installation amp Deg User Guide e EU IEC Ex nA op is IIA T5 Gc CE 11 3 G Automatic Real Time Calculation of Corrected Differential Pressure During e Class 1 Zone 2 3D Fueling Parker Hannifin Corporation Velcon Filtration Division 1210 Garden of the Gods Road Colorado Springs CO 80907 1 719 531 5855 Phone 1 719 531 5690 Fax www velcon com v salesOparker com ENGINEERING YOUR SUCCESS VEL2143R1 3 0414 Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Velcon Filtration Division TABLE OF CONTENTS FDPM INSTALLATION AND USER GUIDE TABLE OF CONTENTS 10 GENERAL DESCRIPTION circus 5 tl VISUAL OUTPUTS INDICAT ORS since tess tccteceeceesvueneeesacssctauetanuetecsssscasuaususetetancsconsaranscemeeorecessese 5 12 DATA OG GING E 5 o el GN KE 5 14 MEASUREMENT UNITS gegesegesh eege eebe 5 15 ALARM TRIGGERS nm un 5 1 5 1 WARNING ALARMS FLASHING YELLOW INDICATORP A 5 1 5 2 CRITICAL ALARMS FLASHING RED INDICATOP 5 EICH NR 5 ul SAFETY COMPLIANCE menor E 5 1 8 ELECTRICAL INPUT REQUIREMENTS ett eengegeesgeneeegenge euer 5 19 DEADMAN SWITCH RELAY E 6 1 10 MECHANICAL REQUIREMENUS e eseeseeegeegegeeeegeseegeeeegegeggeeegee gege 6 1 11 OVERALL DIMENSION eessen 6 1 12 SAFETY CONVENTION Siscciciicaid E
20. above folder Above Used to indicate the fuel flow rate has Rated flow risen above a user specified percent age of rated system flow Trend Used to indicate a change in dP over Change dP a period of time This is useful in de tecting sudden filter clogs or ruptures Warning Alert overrides When a Warning Alert has been activated the alert status will remain activated until the out of spec parameter returns to normal This is the only way to deactivate a Warning Alert Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION Critical Alert Red flashing Indicator Menu tem Description of Chan Used to indicate when the CdP has geout dP reached a user specified percentage of rated system changeout CdP Below Used to indicate the fuel flow rate Rated Flow has dropped below a user specified percentage of rated system flow Above Used to indicate the fuel flow rate has Rated flow risen above a user specified percent age of rated system flow Trend Used to indicate a change in dP over Change dP a period of time This is useful in de tecting sudden filter clogs or ruptures Critical Alert overrides When a Critical Alert has been activated the alert status will remain activated until a Change Code has been entered This is normally set up to be performed ONLY by a supervisor Unless the out of spec condition has been attended to the Cri
21. and sold for such use Seller expressly reserves all its rights under such patent claims PROPRIETARY RIGHTS The prints drawings or specifications of Seller attached hereto or hereafter furnished by Seller to Buyer in connection with the obtaining or the performance of this Agreement are the property of the Seller and represent a proprietary article with respect to which Seller retains all United States or foreign letters patent trademarks or copyrights including exclusive rights of use manufacture and sale Possession by Buyer of such prints drawings or specifications does not convey any permission to manufacture use or sell any goods shown thereon and such information is disclosed to Buyer on a confidential basis COMPLIANCE WITH LAWS AND REGULATIONS Buyer agrees to indemnify and hold Seller harmless against all losses claims causes of action penalties and liabilities arising out of Buyer s failure to comply with all applicable federal state and local laws ordinances regulations rules and orders TERMINATION If Buyer fails to comply with any of the provisions hereto or becomes the subject of a proceeding under state or federal law for relief of debtors or makes an assignment for the benefit of creditors Seller shall have the right to hold Buyer in default and in addition to any other rights it may have may cancel this Agreement in whole or in part Parker Hannifin Corporation Velcon Filtration Division Colora
22. ce of or compliance with any of the terms of this Agreement ASSIGNMENT Buyer may not assign this Agreement or any portion thereof without the express prior written consent of Seller Subject always to the foregoing this Agreement insures to the benefit of and is binding upon the heirs legatees personal representatives successors and assigns of the parties hereto in no event shall assignment relieve Buyer of liability for performance of the obligations imposed by this Agreement ENTIRE AGREEMENT This Agreement shall constitute the entire understanding of the parties with reference to the subject matter hereof and it is agreed that there are no understandings promises representations or agreements whether oral or written heretofore entered into between Seller and Buyer which have any force or effect This Agreement may be amended only by a writing signed by the parties No agent employee or representative of Seller has any authority to bind Seller to any affirmation promise or representation or warrant Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE concerning the goods and any such affirmation promise representation or warranty shall be of no force or effect unless set forth in this Agreement The laws of the State of Colorado shall govern the formation performance and construction ofthe Agreement The Velcon Warranty SYSTEMS AND ELECTRICAL COMPONENTS Velcon does not warrant tha
23. cvecccenstivenecsscstivessecsesnvewuesseeeseducsesceess 4 1 SOFTWARE FLOW CHART cccccssesseeeseesseeeeeees 4 2 SOFTWARE NAVIGATION cscccssesseeeeeesseeeeeeees 4 2 1 Main Configuration Screen ssssssessesernnennesrenee 4 2 2 Scaling Filtering Menu 4 2 3 System Limits Gubmen 4 2 4 Warning Setup Gubmenu 4 2 5 Trending Gubmenu 4 2 6 Misc Miscelaneous Gubmen 4 2 7 SD Card Installation A 4 2 8 SD Card Getup en 4 2 9 Data Logging and Retrieving Data 4 2 10 Warnings and Alerte VEL2143R1 3 0414 1 0 GENERAL DESCRIPTION 12 Velcon s Flow Differential Pressure Module FDPM MK Itis a computerized system cesigred to calcul te in real time the Corrected Differential Pressure CdP of a filter vessel independent of flow rate determing if the filters inside have reached the end of their useful life This is done Im considering current flow and differential pressure of the vessel against the rated flow and maximum differential pressure of the filters te find the cegected differential pressure If the corrected differential pressure specification the filters must be changed The FDPM MKII is especially ideal in low flow applications 45 The FDPM MKII system consists of an embedded processing system coupled to atr interactive todch screen which displays the Corrected Differential Pressure and the Flow Rate The EDPM MKH can also display other relevant information regarding di
24. do Springs CO 80907 USA VEL2143R1 3 0414 TERMS AND CONDITIONS EFFECT OF INVALIDITY The invalidity in whole or in part of any provision hereto shall not affect the validity of any other provisions CREDIT Seller reserves the right at any time to alter or suspend credit or to change credit terms provided herein when in its sole opinion the financial condition ofthe Buyer so warrants In such case in addition to any other remedies herein or by law provided cash payment or satisfactory security from Buyer may be required by Seller before shipment or Seller may at its option defer further shipments to Buyer until Buyer reestablishes satisfactory credit cancels the unshipped portion with a twenty five percent 25 cancellation fee of the order without any liability for failure to ship or makes shipments to Buyer on a prepayment basis Payments made by trade acceptances notes securities postdated checks etc are unacceptable unless first approved in writing by Seller REMEDIES The rights and remedies provided Seller herein shall be cumulative and in addition to any other rights and remedies provided by law or equity Seller s failure to insist upon strict performance of any provision of the Agreement shall not be deemed to be a waiver of Seller s right or remedies nor a waiver by Seller of any subsequent default by the Buyer in performance of or a waiver by Seller of any subsequent default by the Buyer in performan
25. e 6 1 19 OPERATING PRECGAUTION TE 6 1014 PACKAGE CONTENTS is iia 7 LT MSOC CE SIDE E 7 1 19 SYSTEM REQUIREMENTS ici 7 As PPP A E 9 2 1 FDPM MODULE MOUNTING INSTRUCTIONS ccccccsttstseeeeeseeeeeeeeeeeeneesaseeeeeeeeeeeeeeaeassseeeseseeeneennanseeeesesannons 9 all TOOS Needed erica cies 9 2 1 2 Determine Module installation Location oocoonnccccnncicocncicononononanenononencnnancconnnrnnnnercnnnnrnnnnnrrnnnnarennnarrnnnrrrinnros 9 2 1 3 Drill Tap Module Mounting Holes ba 11 2 1 4 Prepare and Install the FDPM Enclosure occcoccccccccccncocncconiconnonnnonnnononononnconnonononnnonnnnonnnrnnonannrnnnenanenaninnnnss 12 3 Parker Hannifin Corporation Velcon Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Parker Velcon Velcon Filtration Division TABEM ORQIGNTANOS AND USER GUIDE 2 1 5 Route CGablumg AA 2 1 6 Determine Proper Power and Sensor Polarity cooo m 2 1 7 Make Final Wiring CONNECTIONS oooccccconcnccnncnnnnocs 2 1 8 Test Functionality nnannanneennennnnnnnnennnnnennnnnnnnnnne 3 0 SET UP CONFIGURATION cccccssesseeeeeesseeeeeeaes 3 1 QUICK PRESSURE SETUP cccssssseeesesseeeeeeens 3 1 1 Setting Number of Pressure Transducers Used and Scaling 3 1 2 Setting Flow Scale Coeftcient 3 1 3 System Checkout and Verification 3 1 4 System Calibration ooccccoccccocnncccnncconnnconncnunnnnonos 40 OPERATION iscsesi
26. e readings is observed then the system is ready to be configured If no change is observed refer to the Troubleshooting Guide in Section 6 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 SETUP CONFIGURATION 3 0 SET UP CONFIGURATION Once functionality has been verified there are a few initial setup procedures that are required These setup procedures will be accessible through the FDPM MKII user interface The following procedure can only be carried out by an operator who has been assigned a Passcode A Passcode is required to access certain configuration screens The factory default Passcode is 123 and may be changed to any three to five digit number through the Misc menu For security purposes this number must be used to access the configuration menu Ifthe Passcode is changed and the number forgotten you will be locked out of the system Ifthis happens you must contact Velcon to for a resetting sequence At minimum the following parameters must be configured for the FDPM MkKII to function properly Setting the Date and Time o Setting the maximum filter monitor replacement or Changout differential pressure value Setting the maximum rated flow of the overall system Setting the number of pressure transducers used with the FDPM MKII Setting the scale and offset for the flow sensor or pulser being used Setting the scale and offset fo
27. ecs Used to set the amount of time in seconds between packets being sent over the RS232 data stream Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION Num Pr Sensors Used in the initial system setup to set the number of pressure sensors being used One differential or two single ended Show Raw Data Used mainly in system setup and diagnosis to view the electrical input s of the pressure sensors and flow sensors Load Save Regs Allows the user to save to and load from microSD card registers such as scale factors and error delay times Reset to Defaults Allow user to reset the FDPM to factory default parameters Changecode A 5 digit or less security code needed to deactivate critical alerts red alerts Only supervisors typically have this code Factory default is set to 456 Passcode pass A 5 digit or less security code to word access the configuration menu Refueling operators typically have the Passcode Factory default is set to 123 4 2 7 SD Card Installation After removing the cover of the FDPM look for a stamped symbol of a Micro SD card on the rear of the processing unit for the correct orientation On the Top face of the processing unit the text MEMORY is written in white lettering and in the back of the MEMORY stamp is the slot to insert the Micro SD Card 25 Parker Velcon
28. ection 3 1 1 to set the num ber of sensors inspect pressure signal wiring for loose or broken connections check the pressure signal at the wiring input terminals with a multimeter There will always be a minimum of 4mA of cur rent even with no flow Refer to Section 3 1 1 to set the number of sensors check and adjust pressure scale and offset Abs pressure not correct Abs pressure does not corre spond with Gam mon gage Passcode does not work Changecode does not work Warning indicator Yellow will not turn off Critical indicator Red will not turn off Deadman does not shut down flow The letters SD blink at the top of screen SD card setup sub menu flash ing All other prob lems If the differential pressure changes but is not correct according other equipment the number of pressure sensors or the pressure scale and offset are likely not set correctly Pressure scale and offset not set cor rectly Passcode being entered is different from the passcode set in the system Passcode being entered is different from the passcode set in the system The parameter causing the warning has not returned to an acceptable limit The Critical Indicator will NOT turn off when then the parameter causing the critical state has returned to normal When the system has entered this state the Change Code must be entered by authorized personnel Wiring for deadman not connected to Relay
29. eriod set to 60 and Trend Change set to 3 a Warning will be displayed when there is a rise or drop of 3 PSID within a 60 second period of time Example Flashing Warning Indicator Warning Delay This parameter sets the Warning sec delay in seconds Warning Time This parameter represents the second delay time before a Warning is displayed after a Warning parameter is reached Example if a value of 10 is en tered 10 seconds will lapse before a Warning will display in the event that a Warning limit is reached SE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA 23 Parker Velcon Parker Velcon VEL2143R1 3 0414 OPERATION Menu ttem Description Warning Trend Period This parameter represents the second period of time over which the CdP can rise or fall before a Critical Warning is displayed This parameter works in conjuction with Trand Change below Trand Change This parameter represents the Cdp dP rise or drop within the Trend Period before a Warning is displayed This parameter works in conjunction with Trend Period above Example with a Trend Period set to 60 and Trend Change set to 3 a Critical Warning will be displayed when there is a rise or drop of 3 PSID within a 60 second period of time 4 2 6 Misc Miscelaneous Submenu E Tuck Number Pressure Units
30. fferential pressure calculations FOPM MKII can display these hAmperial or Metric units or a combination of both USGPM IGPM PSI or LPM bar De FOPM MKILautomatiqgly saves all CdP calculation readings to a Micro SD card included downloaded to a USB Flash Drive through a built in USB port at the bottom of the FDPM MKII 19 Inputs to the FDPM are from 2 pressure transducers or a singte differential pressure transducer capable of 4 20 mA output and a flow sensor metering system such as a digital or mechanical fuel flow register or anysther meter capable of a frequency output Each input is scaled by a user set coefficient to ensure a wide range af 2dmpatibility with flow and pressure sensing equipment The FDPM installation and safe operation in the intended operating environment 93 In the event that the filters exceed their pressure limit the system Will initiate ary alarm sequence which will send a shutdown signal tripping a relay which can be tied to a refueling cart or truck deadmar control eireute thereby automatically disabling the fueling equipment and halting 26 11 VISUAL OUTPUTS INDICATORS Interactive Color Touch Screen oe Daylight Readable B 0 TROUBLESHOOTING lashing Yellow Warning Indicatotpg Flashing Red Critical Indicator SCH Corrected Differential Pressure Terms and Conditions On Manufactured Products cccccsccnccnccncscccnencccnenccnnegesqennanspanenasanennueannanepenuanen
31. h the FDPM unit This parameter is used to add an offset or shift to the flow read ing and will rarely be used It is set to a factory default of O This parameter is used to scale or multiply the flow pulse com ing from a pulser or register to re flect the correct flow rate reading This parameter is set to 0 01 to accommodate the Veeder Root EMR3 system commonly used on fueling trucks This parameter is used to add and offset or shift to the pres sure reading and will rarely be used This parameter is used to auto matically compute the flow scale based on a known flow rate as measured by an independent instrument This parameter is used as a digi tal filter to reduce residual noise on pressure measurements as in the case of severed caviation within a filter system A value of 1 is no filtering normaly used where a value of 0 01 is 100 sam ples for 67 of the final value 1 tim constant This parameter will normally be kept at a value of 1 Contact Velcon for further assis tance with this parameter See the explanation for Pressure Filter above This parameter will normally be kept at a value of 1 Contact Velcon for further assis tance with this parameter Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE 4 2 3 System Limits Submenu Fuel System Limits Changeout dP Rated Flow Escape to Exi System Limits Submenu The Scaling Filtering menu is p
32. he terms and specifications of this Agreement If Buyer accepts or is deemed to have accepted the goods as herein above provided Buyer shall not be entitled to revoke acceptance thereof at a subsequent time In the event Buyer timely rejects the goods in accordance with the terms of this Agreement Buyer shall hold the goods without charge to Seller for a reasonable time until Seller Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 TERMS AND CONDITIONS gives instructions to Buyer with respect to the goods Should Buyer sell or dispose of the goods without Seller s written approval such sale or disposition shall constitute an unequivocal acceptance of the goods notwithstanding any prior rejections of the goods CANCELLATIONS Once an order has entered the Velcon manufacturing process or for stock items if already picked and packed it cannot be cancelled without receiving written authorization by Velcon Management Cancelled orders will be subject to a cancellation fee the amount will be based on the value of the work completed but will not be less than 20 of the original order value Please also note that some manufactured products will have a cancellation fee of up to 80 of the value of the original order EXCUSABLE DELAYS Seller shall not be liable for damages for delays in performance due to circumstances beyond its reasonable control including with limiting the gene
33. hich will open the following screen Enter actual measured flow rate and press Compute Scaling Compute Scaling Actual Flow Rate 00 USGPM 1 Measured Flow Rate 1037 2 USCPM Flow Scale Computation Screen Enter the Actual Flow Rate as read from another available flow meter during closed loop fuel circulation and press Compute Scaling The new flow scale coefficient will automatically be calculated and entered in the flow scale NOTE For automatic flow scale computation to be accurate the vehicles system MUST be kept at a known and steady flow rate for the duration of the operation Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 SETUP CONFIGURATION 3 1 3 System Checkout and Verification Once the FDPM MKII has been properly installed wired and configured the following steps may be used to verify that itis functioning properly Set the fueling vehicle up and flow fuel in a continuous closed loop configuration Inthe Miscellaneous menu scroll down to Show Raw Data Observe the Flow Input Hz which corresponds to flow rate and Press Sensor In X mA which corresponds to pressure boxes Depending on whether one differential or two single ended sensors are being used the screen will look like one of the pictures below NOTE The values shown in these boxes represent raw signals coming in to the FDPM
34. ical Shutdown Warning is triggered the deadman control is also activated Example if a value of 10 is entered and the Rated Flow is set to 1000 gpm a Critical Warn ing will display when the Rated Flow reaches 1100 gpm or above Example if a value of 80 is entered and the Cdp is set to 15 a Warning will display when the CdP reaches 12 PSID or higher Below Rated This parameter sets a Warning to Flow display when the flow rate drops below the Rated Flow Warning Delay This parameter sets the Critical sec Warning delay in seconds Example if a value of 10 is Example if a value of 10 is entered and the Rated Flow is set to 1000 gpm a Warning will entered 10 seconds will lapse before a Critical Warning will dis play in the event that a Warning CdP can rise or fall before a Warning is displayed This parameter works in conjuction display when the Rated Flow drops to 900 gpm or below Above Rated This parameter sets a Warning to Flow display when teh flow rate rises above the Rated Flow limit is reached with Trand Change below Trand Change This parameterrepresents the Cdp dP rise or drop within the Trend Period before a Warning is displayed This parameter works in conjunction Example if a value of 10 is with Trend Period above entered and the Rated Flow is set to 1000 gpm a Warning will display when the Rated Flow reaches 1100 gpm or above Example with a Trend P
35. ich will minimize cable runs i e close to power flow signal and pressure sensors Install in an area which will minimize exposure to fuel spillage f installing Velcon provided Pressure Sensors install as near as possible to the inlet and outlet of the filter vessel see diagram below If installing Velcon provided Pressure Sensors install in areas which will minimize the vertical difference between the inlet and outlet of the sensors The more vertical distance put between the inlet and outlet the more error that will occur as a result of the additional weight of the column of fuel between the two sensors Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Velcon Filtration Division INSTALLATION FDPM INSTALLATION AND USER GUIDE INSERTION FLOW METER LOW PRESSURE SIDE TO AIRCRAFT OUTLET i FILTER VESSEL Pola Np See HIGH PRESSURE pe de INLET Vessel Configuration with Corresponding Differential Pressure Transducer INSERTION FLOW METER LOW PRESSURE SIDE TO AIRCRAFT OUTLET A FILTER VESSEL HIGH PRESSURE NY de INLET Vessel Configuration with Corresponding Single Ended Pressure Transducers 10 Parker Hannifin Corporation Velcon Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Velcon Filtration Division INSTA
36. ion SD Card Setup This parameter allows access to the contens of the SD Card A The contents may be viewed or the SD Card may be formatted CAUTIION THIS OPERATION CANNOT BE UNDONE ALL DATA ON THE microSD CARD WILL BE LOST This parameter is used to copy the contents of the SD Card to a USB Drive Simply insert a USB flash drive in the port at the bottom of the FDPM MkIl then press USB Copy to copy the contents over OPERATION Pressure Scale Pressure Offset USB Copy Flow Scale 4 2 2 Scaling Filtering Menu Flow Offset Scaling Filtering Menu Pressure Scala Pressure Offset Compute Flow Flow Scale Flow Offset Compute Flow Pressure Filter Flow Falter Escape lo Eva Scaling Filtering Submenu The Scaling Filtering menu is primarily used when first configuring the FDPM MKII system It provides scaling for the flow input and CdP calibration and filtering when noise is encountered with a flow signal input or CdP device Flow Filter Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Menu tem Description This parameter is used to scale or multiply the pressure trans ducers which may vary depend ing on PSIG rating Itis setto a factory default of 7 56 to accom modate the two PX309 150GI single ended pressure sensors or 1 25 to accommodate a single 8301025 differential pressure sensor Velcon offers wit
37. land Bangkok Thailand 66 2186 7000 www parker com thailand Latin America Parker Comercio Ltda Filtration Division Sao Paulo Brazil 55 12 4009 3500 www parker com br Pan American Division Miami FL 305 470 8800 www parker com panam Africa Aeroport Kempton Park South Africa 27 11 9610700 www parker com africa VEL2143R1 2 0414
38. module BEFORE scaling and offsets are applied They will likely not match Actual DP or Flow values being displayed Verify that the Flow Input Hz number displayed contains something other than 0 if there is flow present Verify that the Press Sensor In 1 mA and Press Sensor In 2 mA numbers each display something greater than 0 if two single ended pressure sensors are being used Ifa number significantly less than this is displayed for either of the sensors that pressure sensor is likely not making a connection or is connected backwards fa differential pressure sensor is being used the Press Sensor In Diff mA number should be something greater than zero He procedure checks okay the system is working and ready for use Go back to the main screen and verify Actual DP Corrected DP and Flow Rate are correct If they are not the system has not been properly scaled Go back through Sections 3 1 1 and 3 1 2 to scale the system f one or more of these parameters is not working properly refer to the Troubleshooting Guide in Section 5 Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Raw Data Flow Input Hz Press Sensor In DiffimA 2 429 Flowing One Differential Pressure Sensor Used Raw Data Flow Input Hz Press Sensor In 1 mA Press Sensor In 2 mA Press Sensor In Diff mA Flowing Two Single Ended Pressure Sensors Used
39. n its behalf by its CEO All orders sales and contracts are subject to Velcon s standard conditions of sale in effect at the time of our acceptance Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 MOUNTING TEMPLATE Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE MOUNTING TEMPLATE 1TO 1 SCALE REMOVE PAGE AND USE TO MOUNT THE FDPM UNIT 017 64 6 6mm Clearance Holes 1 4 20 UNC or M6x1 N N Ny Ny 4 33 in 110 mm 5 51 in 140 mm N N Ny Ny fi rn E 33 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Velcon Filtration Division VEL2143R1 3 0414 Velcon Filtration Division NOTES FDPM INSTALLATION AND USER GUIDE NOTES FDPM INSTALLATION AND USER GUIDE NOTES NOTES 34 Parker Hannifin Corporation 35 Parker Hannifin Corporation Velcon Velcon Filtration Division Velcon Velcon Filtration Division Colorado Springs CO 80907 USA Colorado Springs CO 80907 USA Worldwide Filtration North America Compressed Air Treatment Filtration amp Separation Balston Haverhill MA 978 858 0505 www parker com balston Finite Airtek Filtration Airtek domnick hunter Zander Lancaster NY 716 686 6400 www parker com faf Finite Airtek Filtration Finite Oxford MI 248 628 6400 www parker com finitefilter Engine Filtration amp Water Purification Racor Modesto CA 209 521
40. nnnnanansanans 30 Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA Actual Differential Pressure Parker Velcon Velcon Filtration Division GEREMANSIZS EC AMONAND USER GUIDE Flow Rate Peak Corrected and Actual Differential Pressure Real Time Corrected Differential Pressure Trending Charting Sudden DP Rise or Drop Alarm 1 2 DATA LOGGING Removable Micro SD Card Included gt 36 Months of Data MS Excel Compatible 60 Second Logging Interval User Configurable 1 3 DATA OUTPUTS Stored Data is Easily Downloadable to a USB Flash Drive 1 4 MEASUREMENT UNITS PSI USGPM IGPM Bar LPM 1 5 ALARM TRIGGERS 1 5 1 WARNING ALARMS FLASHING YELLOW INDICATOR 12 PSI or 0 8 Bar User Configurable Pressure Greater than System Rating Change in dP User Configurable 1 5 2 CRITICAL ALARMS FLASHING RED INDICATOR External Switch Relay Deadman 15 PSI or 1 0 Bar User Configurable Change in dP User Configurable 1 6 WEIGHT 4lbs 1 8 Kg FDPM MKII Module Only 1 7 SAFETY COMPLIANCE IP65 NEMA AN ATEX Directive Class 1 Zone 2 Group 3D EU IEC Ex nA op is IIA T5 Gc CE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 Velcon Filtration Division VEL2143R1 3 0414 Velcon Filtration Division GENERAL DESCRIPTION FDPM INSTALLATION AND USER GUIDE GENERAL DESCRIPTION FDPM INSTA
41. o the terminal block carefully reinstall the enclosure lid First reattach the wiring harness by plugging the connector back into the receptacle NOTE This connector is polarized and must be plugged in with the proper orientation Note the keying notch when reseating the connector Plug the Serial Cable back into the RJ 45 Jack and carefully reinstall the lid and Touch Screen ensuring that all wires and cables are out of the way of the lids seating channel 2 1 8 Test Functionality Once the FDPM has been reassembled it can be tested for functionality using the following steps Engage power to the refueling vehicle and watch the FDPM LCD screen to ensure it boots up properly Note that unless fuel is running through the system the differential pressure and flow rate readings should read all zeros at this point lf the LCD screen boots up properly and displays zeros you are ready to test the sensor inputs Set the refueling vehicle up to flow fuel in a closed loop configuration This will allow a functional test of both the flow signal and 14 Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE pressure signal s coming in to the FDPM Module Flow the fuel system and observe the differential pressure reading and flow reading immediately upon fuel circulation Although the numbers may be off from actual pressure and flow rates the zero readings should begin to change If a change in thes
42. o the USB port located at the bottom of the FDPM MKII Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Once the USB drive is in place press the USE Cem d key then the key Allow adequate time for the entire contents of the Micro SD Card to be copied to the USB flash Drive Ifthe flash drive is remove to soon the copy process will not be complete 4 2 10 Warnings and Alerts Alerts The FDPM MKII has the capability of alerting an operator or supervisor of abnormal operating conditions when refueling The FDPM MKII has both yellow and red flashing warning indicators on the color touch screen In the event of the FDPM MKII detecting a user set abnormal or dangerous condition during fueling operations and depending on the severity of the condition the yellow the red or both warning indicators will begin flashing Warning Alerts yellow inform the user of conditions that are outside of normal operating guidelines but are not threatening Critical Alerts red indicate dangerous or unsafe conditions in which the refueling session must be halted immediately All Warning Alerts and Critical Alerts are user programmable Warning Alert Yellow flashing indicator Menu Item Description __ _ of Chan Used to indicate when the CdP has geout dP reached a user specified percentage of rated system changeout CdP Below Return used to look at the contents Rated Flow of the
43. ot Pressure Switches Velcon e read carefully before continuing is available to assist in the selection of these Natal types of instruments widely available on the ote market today This symbol expresses an important VW 3 785 point to take note of for future reference Velcon also offers both differential pressure AS transducers as well as single ended pressure transducers which are easily installed in standard 1 13 OPERATING PRECAUTIONS 1 4 NPT fittings available on most fuel dispensing The FDPM has been certified for Class 1 Zone 2 A tabaci saa with Class 1 Div 1 or Class 1 Zone 2 Group e o E l Geen in awa mes Weg Hap a The FDPM MKII system should consist of the 3D standard ratings When selecting pressure a do aer following core components transducers it is important to match them to the a SES oe nie an al ano ma Ween ER fueling systems maximum rated pressure and filter ignition source exist Ifa situation arises that will change out pressure Example If your refueling result in an explosive mixture of air and fuel vapors Quantity Description D EE 5 PSI chan A iia in the FDPM MKIT s operating environment durin Ga the installation or E E of the FDPM Ve l FDPM Processing Unit Po E O ee i ressure transducer rated for 0 25 PSI range with or at any other time power to the FDPM MKII must 1 Installation and Operation a 150 PSI static pressure rating which Werer eld be de energized to avoid
44. prings CO 80907 USA VEL2143R1 3 0414 INSTALLATION 2 0 INSTALLATION NOTE To properly install and calibrate the FDPM Y MKII system itis necessary to be able to operationally flow fuel through the refueling vehicle in a closed loop configuration at a known flow rate USGPM IGPM or LPM This allows the installation operator to check proper operation of the system and set the flow rate scaling 2 1 FDPM MODULE MOUNTING INSTRUCTIONS 2 1 1 Tools Needed The following is a list of tools that may be needed for a typical FDPM MKII refueling vehicle installation Drill Drill bits as outlined in 2 1 4 below Taps as outlined in 2 1 4 below Wire strippers cutters Digital multimeter with DC voltage mA current and frequency function 2 1 2 Determine Module installation Location Select an area which best suits the location of the FDPM Module taking into consideration the following criteria IMPORTANT Install strictly within regional and local fire codes for installation of equipment on aircraft fueling vehicles This may require installing the FDPM Module within the cab when being installed on a refueling truck Install preferably out of direct sunlight and weather Although this is not necessary following this guideline will help to increase the longevity of the unit Install in an area which is easily viewed and accessible by operators during a refueling operation sg Install in an area wh
45. r the pressure sensors being used 3 1 QUICK PRESSURE SETUP Velcon ships the FDPM MKII with standard coefficients which are based on pressure sensors provided Because the flow scaling will vary depending on the wide variety of available pulse encoders or flow sensors used this scaling coefficient will usually need to be set by the user after installation Contact Velcon to help you determine what your scaling coefficients should be based on the existing equipment you have 3 1 1 Setting Number of Pressure Transducers Used and Scaling Press below the LCD screen Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Enter Password kA Password Screen Scaling Filtering iy system Limits Warning Setup A Ke Trending qa Configuration Screen Password Screen Enter the password 1 2 3 at the prompt This may be changed to any user passcode See details in the OPERATION section of the manual Once the password has been entered the Configuration Screen is displayed Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 SETUP CONFIGURATION Miscellaneous Menu Pressing Misc displays the following screen isc Menu ID Truck Number Pressure Unis Fig Wnts ET emm en Wisin dd E E e P ALIEN Leen SEL Log Interval seconds e DateTime R5232 Log secs Mum Pr Sensor Show
46. rality of the foregoing any priority system established by any agency of the United States Government fires floods storms and other Acts of God accidents strikes insurrections war acts of terrorism shortage of materials lack of transportation and failure of performance of subcontractors and or suppliers for similar reasons Failure of Seller to perform for these reasons aforesaid shall not be grounds for Buyer s cancellation of its order but the delivery date shall be extended accordingly Buyer s acceptance of late delivery goods shall constitute complete and satisfactory performance by Seller PATENT INDEMNITY If the goods furnished hereunder are specified in this Agreement as being standard commercial supplies of Seller Seller agrees to indemnify Buyer its successors assigns agents and use of its products against loss damage or liability including cost and expenses which may be incurred on account of any suit claim judgment or demand involving infringement or alleged infringement of any patent rights in the manufacture use or disposition of any goods supplied hereunder provided Buyer shall promptly notify Seller of any suit instituted against it and to the full extent ofits ability to do so shall permit Seller to defend the same or make settlement in respect thereto In the event the goods furnished hereunder are produced under special specifications of Buyer no liability under this paragraph shall arise again
47. rimarily used when first configuring the FDPM MkIl system It is used to enter and store the fueling systems rated changeout dP and flow Menu ten Description Changeout dP This is the user configured Cor rected Differential Pressure at which the filters in the Vessel must be replaced or changed out As per ATA103 and JIG Guidelines this figure is normally NEVER higher than 15 PSID or 1 Bar Rated Flow Taking into account all flow rated equpment on a refueling vehicle pump vessel filter etc the user configured Rated Flow should be the equipment that has the lowest maximum flow rate in the system typically 600gpm on refueling trucks Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA VEL2143R1 3 0414 OPERATION VEL2143R1 3 0414 OPERATION Menu Item Description Trending Suomen Critical of Changeout This parameter sets a Critical dP Warning for the Changeout dP Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE 4 2 4 Warning Setup Submenu Warning Shutdown Setup Menu Trandi 18 Py arti ifi l j y Ti a Cu de 1 ol Changeoul dP Se Below Rated Flow Se Above Rated Flin Trend Penod second Trend Change dP Example if a value of 80 is entered and the Cdp is set to 15 a Warning will display when the CdP reaches 12 PSID or higher Below Rated This parameter
48. sk of loss or damage thereto upon delivery of goods by Seller to a carrier shipper forwarding agent transporter or Government mail box or post office whether selected by Buyer or Seller In no event shall Seller be responsible for any goods after delivery to such shipping means PAYMENTS On open accounts terms of payment are net thirty 30 days from date of invoice unless otherwise agreed to in writing Buyer agrees to pay Seller s finance charges 10 per annum for late payments and any expenses in collecting such unpaid balance and finance charges or in recovering possession of the goods On all other accounts payments are FOB factory ACCEPTANCE Buyer shall inspect all goods immediately upon their delivery to the destination stated in the Agreement and shall within ten 10 days provide written notice to Seller at its principal place of business of any claim that the goods do not conform to the terms of the Agreement Any such notice shall specify with particularity each alleged defect or nonconformity If Buyer shall fail to give such timely notice the goods shall be conclusively deemed to conform to the terms and specifications of this Agreement and shall constitute an irrevocable acceptance of the goods Any use by Buyer of the goods other than solely for test purposes or any alteration of the goods by Buyer without Seller s prior written consent shall be conclusive and binding evidence that the goods conform to t
49. st Seller In like manner Buyer agrees to save Seller harmless from patent infringements resulting from Seller s compliance with designs and or specifications not originating with Seller now or hereafter Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE forming a part of this Agreement or with specific written instructions given by Buyer for the purpose of directing the manner in which Seller shall perform this Agreement USE OF PRODUCTS Seller grants no license or right expressly or by implication estoppel or otherwise beyond the right of the Buyer to use the specified goods in the form delivered by Seller Further Seller s products are offered for sale and are sold subject in every case to the condition that such sale does not convey any license expressly or by implication estoppel or otherwise under any patent claim with respect to which Seller could grant licenses covering any other product or any completed equipment or any assembly piping spool circuit combination method or process in which or in the manufacturing or testing of which any such Seller products are used notwithstanding that such Seller products may have been designed only for use in or may only be useful in such other patented products or such patented equipment assembly piping spool circuit combinations method or process or in the manufacturing or testing thereof and that Seller products may have been purchased
50. t the systems and electrical components of their products the Electronics conform to any specification Velcon warrants title to the Electronics and further warrants that the Electronics are free from defective material and workmanship when such products are installed and operated in accordance with its instructions These warranties shall terminate one year from date of invoice Velcon s Electronics warranty does not extend to articles such as pumps motors electrical components etc manufactured by others This responsibility rests entirely with the manufacturer of these articles The Electronics warranty is exclusive and is in lieu of all other warranties express implied or statutory including the warranties of merchantability and fitness for a particular purpose Except in the respect to patent matters the exclusive liability of Velcon arising out of the sale and supply of its Electronics products the use of its Electronics products and any related services thereto whether a claim is made based on warranty negligence or otherwise shall be at Velcon s option to correct the defect replace the product or repay the purchase price In the event of correction or replacement the purchaser will be responsible for all transportation and labor costs In no event shall Velcon be liable for indirect consequential or special damages No change in this warranty shall be binding upon Velcon unless in writing and signed o
51. the risk of igniting the Manual the maximum accuracy for a standard off the ee EE MicroSD Card May already be shelf pressure transducer Ifyour system is rated 98 42 98 421 l Sch Kee A installed in the MKII processing for a change out pressure of 15 PSI but you use a Itis not the intention of Velcon Filters LLC to have unit transducer with 0 150 PSI range some accuracy the FDPM MKII system operate in conditions where there is a N GER GC explosive mixture of l 4mm Allen Wrench Key EE gases vapors mists or air dust mixtures 2 Cable Gland Plugs Pressure Transducers Available from Velcon Fuel Compatibility JET Al Compatible Figure 1 1 FDPM Dimensions Based on your purchased order additional optional components may be included with the JET A Compatible above core components These may include JET B NOT Compatible JP 8 Compatible Quantity Description Aviation Gasoline Differential Pressure Transducer Avgas Aviation Spirit NOT Compatible Paired Pressure Transducers Diesel all grad C tibl iesel all grades ompauble Velcon Flow Sensor Rotary Pulse Encoder 6 Parker Hannifin Corporation 7 Parker Hannifin Corporation Velcon Velcon Filtration Division Velcon Velcon Filtration Division Colorado Springs CO 80907 USA Colorado Springs CO 80907 USA Motor Gasoline or Petrol NOT Compatible VEL2143R1 3 0414 GENERAL DESCRIPTION Velcon Filtration Division FDPM INSTALLATION A
52. tical Alert will re activate when fueling is resumed Under normal operating conditions the deadman control is tied to the FDPM MKII so that when a Critical condition is encountered the fueling operation is immediately ceased and a supervisor must be alerted before the fueling operation can be resumed 21 Parker Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE Parker Hannifin Corporation Velcon Filtration Division Colorado Springs CO 80907 USA Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE VEL2143R1 3 0414 TROUBLESHOOTING VEL2143R1 3 0414 TROUBLESHOOTING Possible Cause Recommended Fix Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE 5 0 TROUBLESHOOTING Possible Cause Recommended Fix Unit does not power up Flow rate always 0 Flow rate is not correct Differential pres sure doesn t change Absolute pres sure doesn t change Diff pressure not correct Power not connected Vehicle power not engaged power wire has come loose or broken off from FDPM computer module wiring harness Flow signal wires not connected no flow signal coming from pulser or flow meter flow signal from pulser or flow meter not compatible with the FDPM digital input or flow signal wires have come loose or broken off from FDPM computer module wiring harness If the flow rate changes with flow but is not correct according other equipment the flow scale and offset
53. transportation charges Prices do not include any federal state or local taxes assessments or import duties applicable to the sale ownership production transportation or use of goods sold Any such tax or duties shall be separately itemized on Seller s invoice and paid by Buyer or in lieu thereof Buyer shall furnish Seller with a valid tax exemption certificate In the event Seller is required to pay any such tax or assessments Buyer shall reimburse Seller upon demand plus interest on such amount at the rate of ten percent 10 per annum from the date paid by Seller Seller shall be under no obligation to contest the validity of any such tax or assessments or to prosecute any claims or refunds or returns Any personal property taxes or similar taxes or assessments against the goods or on account of materials Parker Velcon segregated for the Buyer and being held by the Seller at Buyer s request shall be paid by Buyer SHIPMENTS AND PACKAGING Unless otherwise agreed in writing all shipments shall be FOB Seller s plant or plants and title passed to Buyer upon delivery to carrier at such point and packaging will be accomplished in accordance with Seller s standard commercial practice for domestic shipments Seller may ship goods to the Buyer s place of business by such means as Seller shall select if adequate shipping instructions are not received from Buyer within sixty 60 days before the shipment date Buyer accepts all ri
54. wiring steps A IMPORTANT Disengage main power to truck BEFORE attempting to make any wiring connections Failure to do this may result in unit damage or failure Route each cable through an appropriate cable gland close to its respective wiring terminal and tighten the cable gland enough to create a seal but being careful not to crush the cable Once all cables are routed through the cable glands loop the excess cables as shown below and make the appropriate connections When connecting wires to the terminal block ensure that the wire ends are properly twisted so that stray wire strands do not bridge to neighboring terminals Also ensure that each wire is properly and fully seated within its respective terminal and tightened securely For standard installations VOLTAGE INPUT DIFF PRESS LOW PRESS HGH PRESS and PULSE INPUT will be used The RELAY OUTPUT for using a Deadman switch will be described below Insert cable gland plugs provided in any unused cable glands Velcon Velcon Filtration Division FDPM INSTALLATION AND USER GUIDE TOP SIDE giele gt 2 gt O e U E E mn GC mm EE E ka N CN FN JO Z SZ D ZC H DZ Oo O N zZ N O DEADMA 5 0 LOW HIGH DIFF RELAY DEADMA PRESS K PRESS PRESS PRESS DS OUTPUT INPUT INPUT FDPM MKII PDM Wiring PCB PCB 980X196 rev H ASSY 988Y196 W ss rev Wa Wire Connection Board
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