Temperature Control Module User`s Manual (Hardware)
Contents
1. NS E E EAA A HERES 7 A e 7 6 SETTING FROM GX Developer 4 9 10 About the Manuals The following manuals are related to this product Referring to this list please request the necessary manuals Detailed manual Manual Number Manual Name Model Code Q64TCTT Q64TCTTBW Q64TCRT Q64TCRTBW SH 080108 type Temperature Control Module User s Manual 13JT11 Conformance to the EMC Directive Low Voltage Directive When Mitsubishi programmable controller conforming to the EMC Directive Low Voltage Directive is mounted into your product and the product is made to conform to the EMC Directive Low Voltage Directive refer to the user s manual of the module The EMC Directive Low Voltage Directive conforming model of the programmable controller has a CE logo on its rating plate 1 OVERVIEW This user s manual provides the specifications handling part names others of the following temperature control modules used with the MELSEC Q series CPU modules Q64TCTT temperature control module Q64TCTTBW temperature control module with wire break detection feature 2 SPECIFICATIONS The specifications of the Q64TCTT BW are indicated below 2 1 Performance Specifications ion Ambient temperature Full scale 40 3 252. C 5 C Ambient temperature Full scale 0 790 0 C to 55 C Temperature Cold junction measurement value Within temperature 100 or more compensation Temperature accuracy measurement value Within Ambient 150 to 100 C temperature Temperature 0 C to 55 C measurement value 200 to 150 C Sampling period 0 5s 4 channels ae constant independently of the number of channels used disconnection PID constant a pang 0 0 to 1000 0 0 2 position control nae Transistor Le k a output 0 1mA or less voltage drop at 1 0VDC TYP 0 1A 2 5 MAX gt 2ms or less ON OFF 2ms or less Between input and grounding Transformer insulation Insulati th i j nsulation method Between input and channel Transformer insulation Between input and grounding 500VAC for 1 minute Between input and channel 500VAC for 1 minute iasulaasasreeicienes Between input and grounding 500VDC 20 or more Between input and channel 500VDC 20M or more Dielectric withstand voltage The following current sensor made by URD Co Ltd Heater Current sensor 1 Input accuracy disconnection CTL 12 S36 8 0 0 to 100 0A detection e CTL 6 P H 0 00 to 20 00A specifications Input accuracy accuracy Full scale x 1 0 Number of alert 3 to 255 delays 32 points 2 slots Default I O assignment 16 free points 16 intelligent points 27 4 W 98
3. H 112 D 55 2 W x 98 H 112 D 1 Only the current sensor of URD Co Ltd be used 2 When using the Q64TCTTBW the device numbers of the I O signals are incremented by 16 points due to the empty points of the left hand side slot In this manual therefore read the I O signals as indicated below depending on the module used Example When the signal is indicated as Yn1 When using Q64TCTT Y1 When using Q64TCTTBW 11 3 For the noise immunity withstand voltage insulation resistance and others in the programmable controller system using this module refer to the power supply module specifications given in the used CPU module user s manual 16 points slot I O occupied points 2 I O assignment 16 intelligent points 2 2 Types Measured Temperature Ranges Data Resolutions of Usable Thermocouples Thermocouple 4 4 Data resolution Data resolution temperature range temperature range 09101 17 0050 1 219229 0 to 1000 27980 0 to 2400 0 to 1300 200 0 to 400 0 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 0 to 500 0 to 1000 0 to 800 0 to 1600 0 to 1200 0 to 2100 0 0 to 400 0 0 0 to 500 0 0 0 to 1000 0 0 0 to 800 0 0 0 to 1000 0 0 to 400 to 400 010700 to 900 0 to 1600 0 0 to 900 0 PL II 200 to 400 200 to 200 0 to 700 0 to 200 300 to 400 0 to 400 200 0 to 400 0 3 LOADING AND INSTALLATION 3 1 Handling Instructions T
4. Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 r China Mitsubishi Electric Automation Tecnica Ltda Rua Correia Dias 184 Shanghai Ltd A F Zhi Fu Plazz No 80 Xin Chang Road Edificio Paraiso Trade Center 8 andar Shanghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 1 1 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire f Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd 5 5 307 Alexandra Road 05 01 02 170 7276100 Mitsubishi Electric Building Italy Electric Europe Italian Singapore 159943 Boe es Tel 65 6470 2460 entro Dir Colleoni Pal Perseo Ingr Thailand Mitsubishi Electric Automation Thailand Paracelso 12 1 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Ind
5. ERR LED junction temperature compensation resistor is connected Flicker Write data error occurrence Off Operating normally Indicates the alarm status of the Q64TCTT BW On Alarm occurrence Flicker Process value PV is outside the measured ALM LED temperature range Loop wire break was detected Sensor is not connected No alarm occurrence Indicates the heater wire break detection status of the Q64TCTTBW HBA LED On Heater wire break was detected Off Heater wire break is not detected Used for temperature sensor input transistor output Terminal block current sensor CT input ole junction temperature Used for Cold junction temperature compensation compensation resistor The terminal block layout depends the module used The respective terminal block layouts are shown on the next page 5 1 When using Q64TCTT 1 L1 a Reserved CH1 Oo 5068 74 901 14 2 2 When using Q64TCTTBW 21 E oe pact 1 4 5 6 1 7 Reserved e CT5 Reserved CT8 5 WIRING 5 1 Wiring Instructions 1 Use separate cables for the AC control circuit and Q64TCTT BW s external input signals to avoid the influence of AC side surges and inductions 2 Do not run the module cables near or bundle them with the main circuit and high voltage cables and the lo
6. WIRING PRECAUTIONS Do not grab on the cable when removing the communication or power cable connected to the module When disconnecting a cable without a connector first loosen the screws on the part that is connected to the module Pulling the cable when it is still connected to the module may cause damage to the module or cable or misoperation due to cable contact failure Always ground the shielded cable for the programmable controller There is a risk of electric shock or malfunction When wiring be sure to verify the rated voltage of the product as well as the terminal layout Fire or failure may result if incorrect voltage is input or incorrect wiring is performed Connecting terminals with incorrect voltage may result in malfunction or mechanical failure STARTUP AND MAINTENCE PRECAUTIONS Mounting removing the module to from the base and the terminal block is limited to 50 times after using a product IEC 61131 2 compliant Failure to do so may cause malfunctions REVISIONS The manual number is given on the bottom right of the top cover Print Date Manual Number Revision Jun 2000 IB NA 0800120 A First edition Mar 2006 IB NA 0800120 B Partial correction Chapter 3 4 Sep 2007 IB 0800120 Partial correction SAFETY PRECAUTIONS CONTENTS Conformance to the EMC Directive Low Voltage Directive Section 2 1 2 2 3 1 5 2 Chapter 4 6 This manual confers no indust
7. 11 11 9 12 12 13 13 9 14 14 15 15 RI 16 16 H 17 17 amp 18 18 6 i l J 2 0 08 112 4 41 08 gt j 55 2 2 17 Unit mm inch 10 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties N For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric
8. MITSUBISHI Temperature Control Module MITSUBISHI General Purpose PROGRAMMABLE CONTROLLER User s Manual Hardware Q64TCTT Q64TCTTBW Thank you for purchasing the Mitsubishi general purpose programmable controller MELSEC Q series Prior to use please read this manual thoroughly and familiarize yourself with the product MELSEG Q Q64TCTT U H JE Mitsubishi MODEL Programmable Controller CODE 1 3J Q97 IB NA 0800120 C 0709 MEE 2000 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION ee ee D DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly N CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury physical damage only if not carried out properly pe es 3 ee ee ae Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take i
9. ad cables from other than the programmable controller Always place the temperature sensors more than 100mm 3 94inch away from the main circuit cables and AC control circuit Fully keep the sensors away from high voltage cables and circuits which include high frequencies e g inverter s main load circuit Not doing so can make the sensors more susceptible to noises surges and inductions 3 Earth the shielded wire or shielded cable to FG of the programmable controller However depending on the external noise conditions external earthing may be recommended 5 2 External Wiring 1 When using Q64TCTT Q64TCTT Internal circuit Controlled object Internal circuit 1 Please use shielded compensation conductors 7 2 When using Q64TCTTBW Q64TCTTBW Internal circuit 1 Controlled object Internal circuit Connector CT input circuit 1 Please use shielded compensation conductors 2 Always use shielded cables When using the heater wire break detection feature you need to make CT input channel assignment setting In the above wiring example as CT1 is used with the loop of channel 1 set 1 channel 1 to the channel assignment setting buffer memory 108 of CT1 6 SETTING FROM GX Developer The Q64TCTT BW allow
10. here are the following instructions for handling the Q64TCTT BW 1 Do not drop the case and connectors of the module and subject them to hard impact 2 Tighten the mounting and terminal screws of the module within the following ranges Module fixing screw M3 screw 0 36 to 0 48N Terminal block terminal screw M3 screw 0 42 to 0 58N 3 2 Installation Environment Refer to the user s manual of the CPU module used 4 NAMES AND SETTINGS OF THE PARTS 64 Q64TCTTBW 1 RUN o oALM lt 3 1 RUN o oALM 4 3 2 E_ERR o 2 gt ERR g o 4 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 6 13 13 14 14 15 15 16 16 17 17 18 18 L J 5 5 Number Name and Number and Appearance Description Description Indicates the operating status of the Q64TCTT BW On Operating normally Off 5V power switched off a watchdog timer error RUN LED occurred in the module changeable status during online module change or a CPU stop error occurred when the intelligent function module switches of all channels are set to CLEAR Indicates the error status of the Q64TCTT BW On Hardware fault including the case where no cold
11. ing loose and dropping Securely fix the module with screws if it is subject to vibration during use Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction Switch all phases of the external power supply off when mounting or removing the module Not ding so may cause electric shock or damage to the module Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS Be careful not to let foreign matters such as sawdust or wire chips get inside the module They may cause fires failure or malfunction The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate heat ventilation Be sure to fix communication cables or power supply cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shift allowing them to be accidentally pulled which may cause a module malfunction and cable damage
12. onesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Tel 34 93 565 3131 Pergudangan Jakarta Utara 14440 France Mitsubishi Electric Europe B V French 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Branch f India Messung Systems Pvt Ltd 22 5 F 92144 Electronic Sadan Unit No15 3 M I D C Bhosari 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
13. rial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 4 5 1 REVISIONS 4 About the a A 5 Conformance to the EMC Directive Low Voltage Directive A 5 EONA E EATA A EE E E E 1 2 SPEGIFICATION S aa ier A aE E aiit 1 2 1 Performance Specifications 1 2 2 Types Measured Temperature Ranges and Data Resolutions of Usable cco seaside 3 3 LOADING AND INS TALEA TION 4 4 3 2 4 4 NAMES AND SETTINGS OF THE 5 5 WRN Gs tec test bee a at ee Lo Se ee Da eA a cee SM E aaia EE Cas Nee 7 Sof Wiring
14. s you to set the output status at an error stop of the programmable controller CPU by making the intelligent function module switch setting Make the intelligent function module switch setting using the I O assignment setting of GX Developer You can make setting easily by entering hexadecimal numbers into 4 digits ea Setting Item Output setting at CPU stop error Switch 1 0 CLEAR CH4 CH3 CH2 CH1 Other than 0 HOLD 7 OUTLINE DRAWINGS 1 064 4 Q64TCTT RUN o o ALM ERR o q 98 3 86 105 4 14 9 9 9 9 fs es el sl RATA a l D 2 0 08 112 4 41 27 4 1 08 Unit mm inch N an 4 Q64TCTTBW o ALM ERRo HBA 1 1 3 3 3 g 4 4 Se 5 5 o 6 6 88 7 1 8 8 9 9 9 10 10
15. t out and read it whenever necessary Always forward it to the end user DESIGN PRECAUTIONS Do not write data to the read only area in the buffer memory of the intelligent function module Do not turn on off the reserved signals among the I O signals to from the programmable controller CPU Doing so can malfunction the programmable controller system Depending on the malfunction of the external output transistor there may be cases where the output is ON or OFF status Install external monitoring circuitry for output signals that may lead to major accidents Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS Use the programmable controller in an environment that meets the general specifications contained in the CPU user s manual Using this programmable controller in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product When installing the module securely insert the module fixing tabs into the mounting holes of the base module while pressing the installation lever located at the bottom of the module downward Improper installation may result in malfunction breakdown or the module com
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