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EX230 - Amplicon

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1. 76 1 2 j 242 ZA CLKOVO 1 2 220 0 23 242 AGATA VP Shield Shield Shield Shield FEarhTag Figure 7 4 EX233 Distribution Connection Map 7 4 Powering the EX230 series 7 4 1 7 4 2 7 4 3 Host Computer 5 Volt Supply The EX233 is supplied with jumper J1 configured for operation from the computer s 5 V supply rail This 5V supply comes into the EX233 from the 78 way connector via a 1 0 Amp fuse and is available on each of the X Y and Z group terminals and also on the three 37 way distribution connectors The fuse F1 is provided on all the cards to protect the host computer s power supply If more than 1 0 Amp of current is drawn from the 5V terminals and or 37 way distribution connectors on the cards and jumper 41 is set to position VCC the fuse will blow causing the connection to the host computer s 5V power rail to become open circuit The fuse is fitted into a two pin socket and can easily be replaced The part fitted by Amplicon is a WICKMAN Fast Blow 19370K1A fuse Please disconnect the EX233 from the host computer before replacing the fuse by removing the 78 way cable Auxiliary 5 Volt Supply Powering the EX233 from an auxiliary 5V supply will require the repositioning of jumper J1 in position 5V Connect 5 V from an external power source to pin 4 and OV to pin 5 of the Auxiliary Power Connector PL5 Auxi
2. 8 240 12 244 2 16 2 1 22 6 20 285 jzecAnwP 4 248 Z20UT20P 22 o 4 eun 304 XK Port C3 Ext Clock P X2 XZ OUTOO P a2 TX PotBS XA CLK2O GOND 4 8 TY Porta 1 YPetc4 YI OUTZO P__ 16 PortCi Y2GATOOP 2a PotBS 2 Pott V2 OUTZO P__ 2 J zPet e X 21 6 10 2646 71 4 Z Port C3 Ext Clock 72 Z2 10UT0 OF 38 26483 22 CLK VO Glo VP Xi 2 5 1 2 X1 9 2 24 X Z20UTIO P ZPortBO DL 5 XT GATOVP X Port BG X2 CLK1 VO 2 x2GAT2UP _ t Port AZ Ext Clock I P Y1 Port Y1 OUTO O P Ss Page 23 EX213 221 230 amp 233 SOON TYr9Ur or L3 GND GND X jv2oUmOoP ptt 72 gt GND 3 Portas o 5 7 zPrt Zick 75 23 220005
3. 8 LAVOUT DIAGRAMS eL 26 8 1 EX213 LAYOUT DIAGRAM 26 8 2 EX221 LAYOUT DIAGRAM 27 8 3 EX230 LAYOUT DIAGRAM 28 8 4 EX233 LAYOUT DIAGRAM 29 EX213 221 230 amp 233 1 1 1 INTRODUCTION he Amplicon 200 Series The Amplicon 200 Series of Personal Computer based data acquisition products provides very high performance affordable hardware with comprehensive software support The 200 Series is designed for users requiring fast or complex data input output to the host PC and comprises a range of boards and software to handle most analogue and digital signal types When a large scale system is required multiple boards can be added from the 200 Series without conflict The capacity of the PC mounted hardware can be extended by external expansion panels to provide a comprehensive system with low cost per channel and maintained high performance 1 2 The 200 Series Digital Counter Timer Family 1 2 1 The family of 200 Series digital input output products may be configured in a variety of ways to provide flexible expansible systems Three digital input output boards with timer counter facilities are offered These three boards are complemented by four external panels for signal conditioning and user connection through individual terminals Support and demonstration software for all variants is offered A full itemised list of hardware products is shown in 1 2 2 and a configuration diagram showing how t
4. The 37 way distribution connectors PL2 PL3 and PL4 include eight unused pins 3 28 29 31 32 34 35 36 These pins are also unused not connected on the 236 board Each of these unused pins is available on a separate cage clamp terminal of socket SK3 of the EX233 and joined to the corresponding unused pins of the other distribution connectors as follows pin number number 3 980 0 Figure 7 3 Unused Distribution Connector Pins This allows for up to eight additional external signals to be distributed from the EX233 on all three 37 way connectors Ss Amicon Page 22 EX213 221 230 amp 233 N 7 3 3 Distribution Connection Map for the EX233 A table showing how the 78 way connections are mapped onto the EX233 terminals and distributed to the three 37 way D connectors is shown below wey croup GrospY Group Rowx WowY Rowz Funcion Function _ Group X Group Y Group Z Row X Row Y Row Z Function 8 aX Portas XT OUTOO P 4 XK Porto XTGATIVP 4 Jj XxPrtC4 2 J e XPortct 2 2X Port BS 2 w jXeoUmoP 2 6 GND 10 6 Port C3 Ext Clock PY2 8 Port Y2 OUTOOP 2 Port 201 210 4
5. connection SK2 or a two row block of WAGO connectors SK8 and SK10 if the board is configured for relay output Each input has its own and OV connection The SK7 is connected to the anode side of the opto isolator with SK9 connected to the OV cathode Both of these inputs are clearly marked on the silk screen We recommend that opto isolated inputs be used for all inputs to the computer This provides a greater tolerance to noise For convenience Jumpers J59 J72 connect the OV inputs together in each group so BO OV is connected to B1 OV by using J66 17 EX213 221 230 amp 233 J14 HI LOW 470R J43 P 2 2 eed Volt Free Amplicon DIO Opto isolated ard Input BO P 0v g 1K5 BGND To Ov next channel Figure 5 0 Input BO of EX221 card There is also a shared bus feature which allows the user to make either a signal or a power connection to SK3 on the EX233 and it will be brought out on SK5 of the EX221 see Section 7 3 2 for further details Amicon Page 18 EX213 221 230 amp 233 6 MECHANICAL DETAILS 6 1 Mounting the Panel on a DIN Carrier Rail The EX2xx series can be clipped onto a standard DIN ES carrier rail Suitable rails are the TS32 G section rail or TS35 section rail Figure illustrates the method of mounting to the two types of rail G Section TS 32 Rai
6. or PCI272 Install the board inside the host computer PC referring to section 2 Getting Started of the Digital I O board s manual and the PC s technical manual for instructions Ensure the board s front panel is securely fastened to the PC chassis The 78 way connector will protrude through the chosen slot of the PC 2 2 What the EX233 Package Contains The package as delivered from Amplicon Liveline Ltd contains Item 1 EX233 supplied in an antistatic packaging Item 2 Softman CD for manual and software 2 3 Quick Start Termination 1 Connection to the EX233 should be made by means of a 78 way screened cable This is a standard cable available from Amplicon and has been designed to meet EMC requirements See Section 3 1 1 for more details Mount the EX233 in a suitable position for the cable to reach and ensuring that the PC is turned OFF connect the EX233 to the Digital board Ensure that the connectors are pressed firmly home and the jack screws are firmly tightened Handle the cable assemblies by the connector bodies when inserting or extracting the connectors The quick start termination system is now ready to use and all of the I O signals on the Digital I O board s 78 way connector are now available at the cage clamp terminals X Y and Z on the EX233 panel See Section 3 for instructions on using the 37 way distribution connectors and auxiliary 5 Volt power connector Amicon Page
7. Product Configuration Block Diagram Page 6 EX213 221 230 amp 233 ESS 1 4 Features Summary of the Expansion Panels 1 4 1 1 4 2 As with the digital I O boards the expansion panels are of modular design employing common circuit groups and constructional techniques Expansion Panels Common Features 200 Series compatible DIN rail mounting Cage clamp terminals Common circuit groups 78 way shielded connector for user 37 way shielded interconnect cables Connection groups compatible with I O boards Multiple ground connections User manual Expansion Panels Individual Features EX233 EX23 EX213 20 221 Number 16 Line Input 8 Distribution S Line Output Panel TTL level 24 isolated relay 24 isolated or 16 isolated or Operations termination and o outputs non isolated high non isolated high distribution 24 high level low level inputs or low level inputs source drivers 8 relay and driver outputs Input 78 way 37 way 37 way 37 way Connector User 78 TTL level I O 24 relay 24 input pairs 48 16 input pairs 32 Terminals terminals groups of 3 72 Gnd Power 8 24 3x37 way 24 high level 8 high O P 8 distribution O Ps 24 Gnd Power 6 connectors Gnd Power 4 Required 5 V from PC jumpers jumpers jumpers Figure 1 1 Expansion Panel individual feature
8. additional expansion panels in the 200 Series Digital I O family The EX213 EX230 and EX221 expansion panels add relay or high level logic output drivers and isolated or high level inputs for any Digital I O group of any board in the 200 Series Digital I O family See section 1 4 for a more detailed description of these expansion panels 7 3 1 PC236 compatibility The pin designations of the three 37 way distribution connectors when used with Digital group PPIX PPIY or PPIZ are given in Figure 7 2 below These pin designations are compatible with the Amplicon PCI236 Digital I O board which provides 24 lines of digital I O i e equivalent to one 200 Series Digital group PPIX PPIY or PPIZ This makes it possible for the PCI236 board to take advantage of the features of the EX213 EX230 or EX221 input output panels by connecting directly to the panels via a 37 way cable The 12 and 5 Volt power supplies on the 37 way distribution connectors are not provided by the host 200 Series Digital I O board unlike the PCI236 only the 5 Volt supply is provided These additional power signals must be provided externally via the auxiliary power connector PL5 See section 7 4 3 for details Page 21 EX213 221 230 amp 233 Figure 7 2 Digital I O Distribution 37 way Connector Pin Designation As inputs of the EX233 and outputs of the EX213 EX221 and EX230 7 3 2 Unused Input Termination
9. that is connected to the EX233 Please refer to Section 3 1 of the Digital board s manual for the pin designations of the 78 way connector 7 1 1 Use of Shielded Cable Connections 78 way cable is required to provide connection from the host Digital I O board to the EX233 In order to maintain compliance with the EMC directive 89 336 EMC it is mandatory that the final system integrator uses good quality screened cables and metal hoods for external connections It is up to the final system integrator to ensure that compliance with the directive is maintained Amplicon Liveline offers a screened 78 way cable with metal shielded D connectors Part N 9096 6349 in its series of good quality screened cables for this purpose Please contact our sales staff 7 2 The Cage Clamp Terminals The EX233 terminates the 78 signals from the input output connector onto three groups of 26 cage clamps Group X Group Y and Group 2 These three groups correspond to the three groups X Y and Z on the host digital board whereby each group is populated by either 24 digital I O lines or six 16 bit timer counters according to the board being used Each cage clamp has two signal names next to it on the printed circuit board one describing the corresponding digital I O signal and one describing the corresponding timer counter signal Only one of these names will apply to the cage clamp signal according to the Digital I O board being used Figure 7
10. 0 below gives the group X Y and Z designations for each of the boards in the 200 Series Digital I O family Board x Y Y Z PCI215 DIO DIO TIC 1272 DIO DIO DIO Figure 7 0 Group X Y and Z Designation It is recommended that the silk screen names that do not apply to the board being used are blacked out using masking tape for example to avoid confusion of the signal names All input output terminals to the EX233 are of the lever operated cage clamp type allowing quick easy and reliable connection of any compatible wire size If more than one wire is to be held in a single terminal prepare these wires by stripping and twisting together before clamping Each terminal on the EX233 is provided with a built in push lever to operate the cage clamp The lever may be depressed using a small screwdriver or other convenient tool and when the clamp is opened the wire to be connected is pushed home in the slot and the operating lever released Amicon Page 20 EX213 221 230 amp 233 Small Screwdriver Prepared Signal Wire Figure 7 1 Operating the Cage Clamp Terminal 7 3 The Distribution Connectors The three 37 way D connectors PL2 PL3 and PL4 provide individual distribution of the Group X Group Y and Group Z signals respectively This feature is primarily geared towards use with the digital group s of the board being used in order to connect the signals to one or more of the
11. 1 The EX233 card 9 2 2 What the EX233 Package Contains 9 2 3 Quick Start Termination 9 2 4 Setting up the EX233 10 3 EX213 DIGITAL 0 11 3 1 Relay Logic Output Configuration 11 3 2 Source Driver TTL Output 11 3 3 Power 11 3 4 Relays 12 3 5 Connections 12 4 230 DIGITAL INPUT PANEL 4 1 Opto isolation 13 4 2 Volt free contact input 13 4 3 Low High Range 13 4 4 Power 13 4 5 Connections 14 5 221 MIXED INPUT AND OUTPUT PANEL 5 1 Description 15 5 2 The Outputs 15 5 3 Relay Logic Output Configuration 15 5 4 Source Driver TTL Output 15 5 5 Relays 15 5 6 The Inputs 16 5 7 Power 17 5 8 Connections 17 MECHANICAL DETAILS 222 101 07 01020401 001 005 01 00000410 500 01600404 00 45 4 19 6 1 Mounting the Panel on a DIN Carrier Rail 19 6 2 Mounting the EX233 Board on a Flat Panel 19 7 MAKING THE CONNECTIONS 20 7 1 The input output Connector 20 7 1 1 Use of Shielded Cable Connections 20 7 2 The Cage Clamp Terminals 20 7 3 The Distribution Connectors 21 7 3 1 236 Compatibility 21 Amicon EX213 221 230 amp 233 7 3 2 Unused Input Termination 22 7 3 3 Distribution Connection Map for the EX233 23 7 4 Powering the EX230 series 24 7 4 1 Host Computer 5 Volt Supply 24 7 4 2 Auxiliary 5 Volt Supply 24 7 4 3 Auxiliary 12 and 5 Volt Power Supply 24 7 5 Chassis Ground Connection 25
12. 3 on the EX230 We recommend that opto isolated inputs are used for all inputs to the computer This provides a greater tolerance to noise Each input has its own and OV connection The SK7 is connected to the positive side of the opto isolator with OV SK8 connected to the negative Both of these inputs are clearly marked on the silk screen For convenience Jumpers J55 J75 connect the OV inputs together in each group so AO OV is connected to A1 OV using J55 TP 5 HI LOW 470R J31 470R Volt Free To EX233 and 10K Amplicon dio card 5 pto isolate B 1 5 455 To Ov on next channel Figure 4 Channel 0 input to the card There is also a shared bus feature which allows the user to make either a signal or a power connection to SK3 on the EX233 and it will be brought out on SK4 of the EX230 Both of the EX230s sister boards the EX213 and EX221 also have this feature see Section 7 32 for further details Amicon Page 14 EX213 221 230 amp 233 5 EX221 MIXED INPUT AND OUTPUT PANEL 5 1 Description EX221 card has eight digital output channels and 16 line digital inputs The outputs can be configured by jumpers to provide Change Over contact relays high current sourcing open emitter outputs or TTL outputs The inputs can be configured for a nominal 5 or 24 volt input operation with or
13. 9 EX213 221 230 amp 233 2 4 Setting up the EX233 Jumper J1 selects the source of the EX233 s 5 Volt power as follows EX233 5 Volt Power vcc from host PC via 78 way connector 5V from PL5 auxiliary power connector Figure 2 Jumper Selection for 5V Power See Section 7 4 2 for a discussion on providing auxiliary power to the 233 Ss Amicon Page 10 EX213 221 230 amp 233 3 EX213 DIGITAL OUTPUT PANEL Description The EX213 is a 24 line digital output card with 24 Change Over contact relays 24 Hi Current sourcing open emitter outputs or 8 TTL outputs selected by the position of jumpers 3 1 Relay Logic Output Configuration Relay or logic outputs can be selected by the position of jumpers J12 to J35 Logic outputs are given on SK2 while relay outputs use SK7 and SK8 Details of the individual per bit Normally Open N O Normally Closed N C and Common COM output configuration is labelled on the panel To select Logic output ensure that J12 to J35 are configured as LOGIC as per the RELAY LOGIC OUTPUT CONFIGURATION diagram on the EX213 To set the entire board to relay output set the Jumpers across the pins next to the relays For a logic output simply place the jumpers in the opposite position Any combination of logic and relay outputs is allowed 3 2 Source Driver TTL Output Only selectable on Port or Block A of the card To select TTL output on block A of the EX213s outputs set J4
14. EX213 221 230 amp 233 ESS EX213 221 230 amp 233 TERMINATION AND DISTRIBUTION PANELS This Instruction Manual is supplied with the EX2xx series expansion panels to provide the user with sufficient information to utilise the purchased product in a proper and efficient manner The information contained has been reviewed and is believed to be accurate and reliable however Amplicon Liveline Limited accepts no responsibility for any problems caused by errors or omissions Specifications and instructions are subject to change without notice EX213 221 230 233 Instruction Manual Part 8596 6364 Issue C1 Amplicon Liveline Limited Prepared by J Hayward Approved for issue by A S Gorbold Operations Director EX213 221 230 amp 233 N TERMINATION AND DISTRIBUTION PANEL TABLE OF CONTENTS 1 INTRODUCTION m 4 1 1 Amplicon 200 Series 4 1 2 200 Series Digital Counter Timer Family 4 1 2 1 Typical Applications 4 1 2 2 Product List 5 1 3 Product Configuration 5 1 4 Features Summary of the Expansion Panels 7 1 4 1 Expansion Panels Common Features 7 1 4 2 Expansion Panels Individual Features 7 1 5 The Amplicon Warranty Covering the cards 8 1 6 Contacting Amplicon Liveline Limited for Support or Service 8 1 6 1 Technical Support 8 1 6 2 Repairs 8 2 233 TERMINATION AND DISTRIBUTION 9 2
15. High Range J14 J29 Removed Input Signal low 0 at PPI input 5V to 1 5V 15V to 2 0V Input Signal high 1 at PPI input 4 0V to 20V 10V to 50V Volt free contact input mode Input Signal low 0 at PPI input 1V to 1 5V Input Signal high 1 at PPI input 2 0V to 5 0V Low range is selected when jumpers J14 to J29 are fitted high range is selected when J14 to J29 have been removed Low High range can be individually selected for each bit and any combination of the two ranges is allowed Light Emitting Diodes D1 D16 indicate status of the input Please note that negative logic applies to the volt free contact inputs Jumpers J59 J72 These jumpers connect the OV inputs together in each group so BO OV is connected to B1 OV by using J66 for ease of wiring Ss AM plicon 16 EX213 221 230 amp 233 5 7 Power The EX221 must be powered by an external 24V power supply such as a DR 4524 Order Code 9604 8563 External power should be connected per channel to the EX221 via SK6 which is clearly labelled as to the GND and VCC connections Care should be taken to only apply 24 Volt power to A VCC and A GND to avoid damage to other circuits It should be noted that the source driver chip could source up to 100mA for 90 duty cycles on all lines A Jumper J1 connects logic ground of the computer to the grounds of the relay drivers A ground conne
16. PI Output 0 N O contact open PPI Output 1 N O contact closed High level logic output mode Output voltage low PPI output 0 0 7V Output voltage high PPI output 1 23V 5 5 Relays The relays used on the EX221 card are of the RY2 8 Amp low profile range These have a silver cadmium oxide contact and are rated at 8 Amps 250 Vac or 30 Vdc The coil on each relay is a nominal 2350 Ohms Normal operating temperature 20 to 60 deg The relays are sealed to IP67 rating 15 EX213 221 230 amp 233 5 6 The Inputs The EX221 has 16 lines digital input card with jumper selectable options for nominal 5 or 24 volt input operation with or without opto isolation on the inputs Opto isolation To select opto isolation on the EX221s inputs set J43 to J58 to OPTO ISOLATED INPUT MODE as displayed on the silk screen Opto isolation is selected per bit any combination of isolated and non isolated inputs are allowed Volt free contact input To select a Volt free contact input set J43 to J58 to LOGIC LEVEL INPUT this allows the input to float up to 5 Volts supplied from VCC This input can then be pulled to ground by an external contact closure This mode can also be used as a buffered TTL level logic input to the 200 series cards Low High Range The EX221 can operate within the following voltage ranges Opto isolated input mode Low Range J14 J29 Inserted
17. and is designed for use in conjunction with the EX233 and our 200 Series range of Digital I O and Counter Timer products 4 1 Opto isolation To select opto isolation on the EX230s inputs set J31 to J54 to OPTO ISOLATED INPUT MODE as displayed on the panel Opto isolation is selected per bit any combination of isolated and non isolated inputs are allowed 4 2 Volt free contact input To select a Volt free contact input set J31 to J54 to LOGIC LEVEL INPUT this allows the input to float up to 5 Volts supplied from VCC This input can then be pulled to ground by an external contact closure This mode can also be used as a buffered TTL level logic input to the 200 Series cards 4 3 Low High Range The EX230 can operate within the following voltage ranges Opto isolated input mode Low Range J7 J30 Inserted High Range J7 J30 Removed Input Signal low 0 at PPI input 5V to 1 5V 15V to 2 0V Input Signal high 1 at PPI input 4 0V to 20V 10V to 50V Volt free contact input mode Input Signal low 0 at PPI input 1V to 1 5V Input Signal high 1 at PPI input 2 0V to 5 0V Low range is selected when jumpers J7 to J30 are fitted high range is selected when J7 to J30 have been removed Low High range can be individually selected for each bit and any combination of the two ranges is allowed Light Emitting Diodes D1 D24 indicate status of the input Please note that neg
18. ative logic applies to the volt free contact settings 4 4 Power The EX230 can be powered in two different ways It can either be powered from the PC via the Digital Counter Timer board and the EX233 distribution panel or it can be powered from an external power supply such as a DR 4524 Order Code 9604 8563 If J1 to J6 are fitted power is provided from the PC However if jumpers J1 to J6 are removed power must be provided from an external power supply External power must be connected per channel to the EX230 SK5 which is clearly labelled as to the GND and VCC connections It should be noted that a ground return path must be completed for the card to function correctly and recommend that the unit is powered from the computer supply Amicon Page 13 EX213 221 230 amp 233 4 5 Connections Connections from the PC to the EX230 come via your chosen Digital Timer board out via a 78 way cable Order Code 9096 6349 to the EX233 Distribution Panel Order Code 9096 6333 The 233 splits the 72 lines of Digital Timer signals into groups Groups X Y and Z Each group contains either three 8 bit digital IO ports or six CLK GATE counter timer inputs and outputs Each group has its own 37 way D connector male and a row of 26 WAGO connectors each for an individual line Connection to the EX230 should be made using a 37 way cable Order Code 9101 4890 from the EX233 to SK
19. ct Configuration Figure 1 Product Configuration Block Diagram shows how the digital I O boards may be connected to form a variety of systems by using the supplied cables The simplest system configuration comprises one board either 215 272 78 way cable and an EX233 This system provides user terminals to all functions of the board More complex configurable systems include isolated or common ground input and output at low or high level These boards employ the concept of I O Groups where a group can be six 16 bit counter timers with interconnects or 24 lines of digital input output These groups are integrated as necessary to provide the specified functionality A clock source group provides five precise frequencies for counter timer input The PCI215 has software configurable clock and gate source groups The user I O connector map recognises this grouping and allows any combination of expansion panels to be directly added to any of the boards with each panel mapped onto a counter timer group or digital group Ss Amicon Page 5 EX213 221 230 amp 233 1272 233 78 way termination 72 Lines Digital I O and 3x37 way distribution 215 78 way 6 Counters cable 48 Lines Digital I O 37 way Cabe a 1236 24 Lines Digital I O 37 way termination assy Figure 1
20. ction should be made for correct operation of the board however J1 may be removed if this creates a ground loop The EX221 can be powered in two different ways It can either be powered from the PC via the Digital IO Counter Timer board and the EX233 distribution panel or it can be powered from an external power supply such as a DR 4524 Order Code 9604 8563 If J2 to J5 are fitted power is provided from the PC However if jumpers J2 to J5 are removed power must be provided from an external power supply External power must be connected per channel to the EX221 via SK6 which is clearly labelled as to the GND and VCC connections It should be noted that a ground return path must be completed for the card to function correctly and recommend that the unit be powered from the computer supply with J 1 to 5 fitted 5 8 Connections Connections from the PC to the EX221 come via your chosen Digital lO Counter Timer board out via a 78 way cable to the EX233 Distribution Panel The EX233 splits the 72 lines of Digital O Counter Timer signals into groups Groups X Y and 2 Each group contains either three 8 bit digital ports or six CLK GATE counter timer inputs and outputs Each group has its own 37 way D connector male and a row of 26 WAGO connectors each for an individual line Connection to the EX221 should be made using a 37 way cable Order Code 9101 4890 from the EX233 to SK4 on the EX221 Each output has either a direct logic
21. e wararst arr rrr wa nr Wu WW Si INI 031403 21901 104MI 13431 n a eo MOT wast 2909 104100 8 2 EX221 LAYOUT DIAGRAM AMN picon 27 EX213 221 230 amp 233 BBEISRSE 52255880 0000000 0000000 1 8421 888 223i 255185 00090 Bodo 0 Cara war raw Ae Lu R Tr rri ert vri ord ore ore b pm B dh 455 A 1 3 230 AMPLICON 200 SERIES 2008 631 1081 21901 4 3585 6 cz f 8 3 230 LAYOUT DIAGRAM AMN picon 28 EX213 221 230 amp 233 CHASSIS GND 5 CHASSIS 6ND 12545 214 td EX233 AMPLICON 200 SBRIES No Serial 8 4 EX233 LAYOUT DIAGRAM AMN picon 29
22. hese products interact is also given To complete the family a common software package AMPDIO supports all digital boards and the expansion panels Typical Applications TTL compatible digital input output e Relay output with isolated contacts high level ground referenced source drivers any combination Isolated high or low level digital input ground referenced high or low level digital input any combination Elapsed time period frequency measurement Differential ratiometric count Monostable and astable generation Frequency division frequency multiplication digitally controlled oscillator Amicon Page 4 EX213 221 230 amp 233 1 2 2 Product List Product Number Product Type Brief Description 215 Counter timer Digital board 6 counters clock gate source 48 line digital I O PCI272 Digital board 72 line digital I O EX233 Termination distribution panel 78 Terminals 3 x 37 way distribution connectors EX213 Output panel 24 relay or high level logic source drivers EX230 Input panel 24 isolated or non isolated high or low level inputs EX221 Input output panel 16 inputs 8 outputs 9096 6349 78 way Screened Cable 1m board to EX233 Termination distribution panel 9101 4890 37 way Screened Cable 1m PCI236 or EX233 to I O panel PCI236 Digital Board 24 Line Digital Board 90891950 37 screw terminal assy 9194 5953 78 Screened Connector Kt 1 3 Produ
23. l Top Hat Section TS 35 Rail Figure 6 0 Mounting an EX2xx series card on a DIN Rail The frame includes three plastic carrier feet which are all assembled in the same direction Locate the fixed slot of each foot over the appropriate rail edge and carefully press the whole assembly down onto the rail until all four feet click into position To dismount the EX2xx series card in its frame lift all three handles to release from one rail edge and unhook from the other edge 6 2 Mounting the EX233 Board on a Flat Panel If the EX233 card is to be mounted on a flat panel four insulated spacers are required The dimensions of the mounting hole centers are given in Figure 6 1 Fixing screws are 3mm 0 This mounting pillar metal may be used for connection to chassis ground 264 0 mm 10 13 gt 254 0 mm 10 0 121 9 mm 4 8 5 0 mm 0 07 16 5 0 65 Figure 6 1 EX233 Board Mounting Dimensions This mounting pillar metal may be used for connection to chassis ground The EX213 EX221 and EX230 dimensions are 316 5 mm by 121 9 mm and do not have holes for panel mounting Page 19 EX213 221 230 amp 233 7 MAKING THE CONNECTIONS 7 1 The Input Output Connector The input output connections from the Digital I O board host are made through the 78 connector PL1 The pin designations for this connector will vary according to the Digital board
24. liary 12 and 5 Volt Power Supply In order to maintain compatibility with the 236 Digital board s 37 way connector pin out and to provide these power supplies to the three distribution connectors 12 and 5 Volt power must be provided from an external power source via the Auxiliary Power Connector PL5 12 V Aux Power 12 V Aux Power 5 V Aux Power 5 V Aux Power GND Power Ground Figure 7 5 Auxiliary Power Connector PL5 EX233 Ss Amicon Page 24 EX213 221 230 amp 233 7 5 Chassis Ground Connection Two cage clamp terminals are provided on the series for connection to the chassis ground SK1 and SK2 These terminals are connected on the board to the 78 way and 37 way connector metalwork for good earth bonding to the cable shields and also to one of the mounting feet holes for good earth bonding to the flat panel housing if applicable see Section 6 2 for details Amicon Page 25 EX213 221 230 amp 233 8 LAYOUT DIAGRAMS rs 18 213 AMPLICON 200 SERIES SEREERER 220250222 MEN 99900909090 SERIAL Ne igsgsbveet il 8 1 EX213 LAYOUT DIAGRAM AMN picon 26 EX213 221 230 amp 233 28328232E 28522282 221 cooooooo AMPLICON 200 SERIES PELE TH 5 84 82112323 ooog t gagaggaagd cw 4r ar ar rt ar ac t
25. nominal 2350 Ohms Normal operating temperature 20 to 60 deg The relays are sealed to IP67 rating 3 5 Connections Connections from the PC to the EX213 come via your chosen Digital Counter Timer board 78 way cable to the EX233 Distribution Panel The EX233 splits the 72 lines of Digital Counter Timer signals into three groups Groups and 7 Each group contains either three 8 bit digital ports or six CLK GATE counter timer inputs and outputs Each group has its own 37 way D connector male and a row of 26 WAGO connectors each for an individual line Connection to the EX213 should be made using a 37 way cable Order code 9101 4890 from the EX233 to SK4 on the EX213 Each output has either a direct logic connection SK2 or a two row block of WAGO connectors SK7 and 5 8 if the board is configured for relay output There is also a shared bus feature which allows the user to make either a signal or a power connection to SK3 on the EX233 and it will be brought out on 5 5 of the EX213 Both of the EX213s sister boards the EX221 and EX230 also have this feature see Section 7 3 2 for further details Ss 12 EX213 221 230 amp 233 4 EX230 DIGITAL INPUT PANEL EX230 is a 24 line digital input card with jumper selectable options for nominal 5 or 24 volt input operation with or without opto isolation on the inputs It is part of the Amplicon 200 Series
26. s Page 7 EX213 221 230 amp 233 EN 1 5 The Amplicon Warranty covering the cards This product is covered by the warranty as detailed in the Terms and Conditions stated in the current domestic or international Amplicon Liveline catalogue 1 6 Contacting Amplicon Liveline Limited for Support or Service 1 6 1 1 6 2 These boards are produced by Amplicon Liveline Limited and maintenance is available throughout the supported life of the product Technical Support Should this product appear defective please check the information in this manual and any Help or README files appropriate to the program in use to ensure that the product is being correctly applied If a problem persists please request Technical Support on one of the following numbers Telephone UK 0844 324 0617 Calls cost 5p per min from a BT landline Calls from other services may vary Fax UK 01273 570 215 E mail support amplicon com Web www amplicon com Repairs If the product requires repair then please return the goods enclosing a repair order detailing the nature of the fault If the product is still under warranty there will be no repair charge unless any damage as a consequence of improper use For traceability when processing returned goods a Returned Materials Authorisation RMA procedure is in operation Before returning the goods please request an individual RMA number by contacting Amplicon Customer Services by
27. telephone or fax on the above numbers Give the reason for the return and if the goods are still under warranty the original invoice number and date Repair turnaround time is normally five working days but the Service Engineers will always try to co operate if there is a particular problem of time pressure Please mark the RMA number on the outside of the packaging to ensure that the package is accepted by the Goods Inwards Department Address repairs to Customer Services Department AMPLICON LIVELINE LIMITED Centenary Industrial Estate Hollingdean Road BRIGHTON UK BN2 4AW 8 EX213 221 230 amp 233 M 2 EX233 TERMINATION AND DISTRIBUTION PANEL 2 1 The EX233 card The EX233 accepts 78 way cable from any of the 200 Series Digital Counter Timer boards namely PCI215 and PCI272 The EX233 distributes these 78 lines on three rows of 26 cage clamp terminals each row being a 24 line PPI or six counter timer group Signals on these terminals are TTL compatible referred to the PC ground The EX233 also distributes these 78 lines to three 37 way D connectors compatible with the pin outs of the Amplicon PCI236 Digital Input Output board Connection can then be made to the EX213 EX230 and EX221 I O panels via 37 way cables Any one of these three panels can also be directly connected to a PCI236 The EX233 termination and distribution panel connects to the 78 way connector on the PCI215
28. to J11 to TTL OUTPUT as displayed on the panel Alternatively Block A can be set to output at the same level as the source driver by setting J4 to J11 to SOURCE DRIVER OUTPUT for this mode set the Jumpers across the pins next to the relays Any combination of output types is allowed Relay operation will only work in source driver mode Low High Range The EX213 outputs Isolated relay contact output mode PPI Output 0 N O contact open PPI Output 1 N O contact closed High level logic output mode Output voltage low PPI output 0 0 7V Output voltage high PPI output 1 23V 3 3 Power The EX213 must be powered by an external 24V power supply such as DR 4524 Order Code 9604 8563 External power should be connected per channel to the EX213 via SK6 which is clearly labelled as to the GND and VCC connections It should be noted that the source driver chip could source up to 100mA for 90 duty cycles on all 24 lines Jumpers J1 to J3 connect the logic ground of the computer to the grounds of the relay drivers A ground connection should be made for correct operation of the board however J1 3 may be removed if this creates a ground loop 11 EX213 221 230 amp 233 3 4 Relays The relays used on the EX213 card are of the RY2 8 Amp low profile range These have a silver cadmium oxide contact and are rated at 8 Amps 250 Vac or 30 Vdc The coil on each relay is a
29. without opto isolation on the inputs or a volt free contact input It is part of the Amplicon 200 Series and is designed for use in conjunction with the EX233 and our 200 Series range of Digital I O and Counter Timer products 5 2 The Outputs 5 3 Relay Logic Output Configuration Relay or logic outputs can be selected by the position of jumpers J30 to J37 Logic outputs are given on SK2 while relay outputs use SK8 and SK10 Details of the individual per bit Normally Open N O Normally Closed N C and Common COM output configuration are given on the silkscreen To select Logic output ensure that J30 to J37 are configured as LOGIC as per the RELAY LOGIC OUTPUT CONFIGURATION diagram on the silkscreen of the EX221 To set the entire board to relay output set the jumpers across the pins nearest to the relays For a logic output simply place the jumpers in the opposite position Any combination of logic and relay outputs is allowed 5 4 Source Driver TTL Output To select TTL output on Block A of the EX221s outputs set J6 to J13 to TTL OUTPUT as displayed on the silkscreen Alternatively the outputs can be set to output at the same level as the source driver by setting J6 to J13 to SOURCE DRIVER OUTPUT For this mode set the Jumpers across the pins furthest from the relays Any combination of output types is allowed Relay operation will only work in source driver mode Low High Range The EX221 outputs Isolated relay contact output mode P

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