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SYNTHESIZED SETS

1. Eligible inside the receiver 48 115 230 Vac Attention If the Stop manoeuvre does not require independent contacts please connect terminals 43 and 45 by means of a bridge and wire this manoeuvre in terminals 41 and 47 50 SYNTHESIZED SETS 12 RECYCLING rs INFORMATION FOR THE PROPER MANAGEMENT OF ELECTRIC AND ELECTRONIC DEVICES The equipment s refuses should never be mixed with general refuses These refuses can be delivered without any extra cost to the centres of refuse collection For further information please contact your local authorities To recycle an electronic device separately from the general refuses avoids possible negative consequences for the environment Furthermore it allows a proper recycling process for all the pieces This implies both energy and resources saving This symbol is marked in all products It highlights both the obligation to collaborate with the refuse Collection and the warning of not using traditional containers for the elimination of the products For further information please contact your local authorities 12 1 PACKAGING The materials used for packaging are recyclable Please consider the local norms with regards to the recycling of these products 51
2. BE CHANGED 28 SYNTHESIZED SETS 6 MAINTENANCE OF RADIO CONTROL EQUIPMENT The equipment you have purchased is manufactured using top quality materials ensuring perfect working order and operation of the remote control Similarly to all machinery or equipment the remote control requires minimum basic maintenance tasks that should be performed In order to increase the life span of the apparatus and avoid unnecessary repair costs we advise you to carefully follow these preservation and maintenance recommendations Do not knock the set Use the fastening accessories and shoulder strap suitably and adjust them so that using the set is comfortable and safe Although the set has a high level of water tightness IP65 it should not be totally or partially submerged and should not be left in the rain is recommended not to leave the set exposed to the sun As a general rule it is advisable to periodically service the sealing devices that protect both the receiver and transmitter from weathering Servicing should be carried out by an ITOWA authorised Technical Assistance Service as incorrect sealing may cause irreparable damage to the equipment 6 1 MAINTENANCE OF THE TRANSMITTER ATTENTION BEFORE HANDLING THE TRANSMITTER TURN OFF THE GENERAL N SWITCH OF THE MACHINE The transmitter requires minimum maintenance The good condition of the transmitter should be checked paying special attention to joi
3. MULTI FREQUENC Y SYNTHESIZED SETS BOGGY COMBI BETON AND WINNER Versions Conventional GCFI ITOWA IT IS FORBIDDEN TO FULLY OR PARTIALLY REPRODUCE THIS MANUAL WITHOUT THE PRIOR WRITTEN AUTHORISATION FROM ITOWA IN THE EVENT OF INFRINGEMENT ITOWA RESERVES THE RIGHT TO TAKE THE ACTION IT DEEMS NECESSARY IN ACCORDANCE WITH CURRENT LAW ITOWA RESERVES THE RIGHT TO MODIFY THIS MANUAL WITHOUT PRIOR NOTIFICATION MAUNIFIRXVOGGB REV 5 23 11 15 Approved by Engineering Manager Mart nez SYNTHESIZED SETS ii 1 INTRODUCTION 1 2 GENERAL RULES FOR THE CORRECT AND SAFE USE OF THE RADIO CONTROL 2 3 DESCRIPTION OF THE SET 3 3 1 TRANSMITTER 3 3 1 1 BOOGY TRANSMITTERS 4 3 1 2 WINNER TRANSMITTERS 7 3 1 3 COMBI TRANSMITTERS 10 3 1 4 BETON TRANSMITTERS FOR CONCRETE PLUMPS 12 3 2 RECEIVER 14 3 2 1 STANDARD RECEIVER 15 3 3 BATTERY CHARGER 17 4 TECHNICAL SPECIFICATION 19 4 1 GENERAL SPECTIFICATION 19 4 2 TRANSMITTER 20 4 3 RECEIVER 21 4 4 ACCESSORIES 22 4 4 1 CHARGER TRANSFORMER EXCEPT BETON 22 4 4 BATTERY CHARGER 22 5 INSTALLATION AND START UP 23 5 1 INSTALLATION OF THE RECEIVER 23 5 1 1 FASTENING PROCESS 23 5 1 2 MAGNETIC FASTENING OPTIONAL 24 5 2 CONNECTING THE SET 25 5 3 POWER SUPPLY OF THE RECEIVER 26 5 4 START UP 26 5 4 1 CONFIGURATION OF TRANSMITTING TIME 27 5 4 2 STATE OF BATTERIES 28 6 MAINTENANCE OF RADIO CONTROL EQUIPMENT 29 6 1 MAINTENANCE OF TH
4. Release TENS or UNITS and press again 5 The leds and will flash simultaneously from one to three times indicating the set time which could be Mode 1 180 seconds one flash Mode 2 330 seconds two flashes Mode 3 continuous transmission three flashes Repeat the sequence successively to go from one mode to another in a cyclic manner To reactivate the transmitter the START button should be pressed To activate the emergency stop simply press the STOP BUTTON This will deactivate all the relays activated and the initial message will be displayed in the leds after the working channel is displayed through leds r9 and STOPPING THE REMOTE CONTROL THIS MEANS THAT ANY ACTIVATED ATTENTION REMEMBER THAT PRESSING THE STOP BUTTONS IS THE SAME AS N RELAY OF THE RECEIVER IS DEACTIVATED 2f SYNTHESIZED SETS 5 4 2 STATE OF BATTERIES The transmitter is equipped with a led indicating the state of the battery When it detects that the battery is at a certain level of discharge the led will start to flash and the horn relay will turn on intermittently reserve After about 10 minutes the transmitter turns off and the light of the led stays on flat battery When the battery is in reserve it is recommended to replace it with the second battery and put the first one to charge ATTENTION IF THE BATTERY IS IN RESERVE THE CHANGE MODE THE KEYBOARD LOCK OR THE AUTOMATIC SHUTDOWN TIME
5. one flash Mode 2 change of frequency in manual mode two flashes Mode 3 change of frequency in automatic mode three flashes Keep the start button pressed and each time units button or joysticks are activated mode will be changed successively from mode 1 change of frequency disable to mode 2 change of frequency in manual mode from mode 2 to mode 3 change of frequency in automatic mode from mode 3 again to mode 1 etc Except in Winner emitter where the STOP BUTTON must be locked 35 SYNTHESIZED SETS EMERGENCY STOP START UNITS TENS VALIDATE START UNITS VALIDATE EMERGENCY STOP USER MANUAL EMERGENCY VALIDATE START STOP ON OFF KEY 5 TENS nb VALIDATE START STOP ON OFF KEY TENS Peu Q 0 3 o E3 WA N S Su UNIF0021 Fig 9 1 Elements to change frequency AUTOMATIC FREQUENCY CHANGE MODE ATTENTION CHANGE THE WORKING FREQUENCY SELECT THE MANUAL OR 36 SYNTHESIZED SETS The system operates in the UHF band in frequencies from 433 050 MHz to 434 775 MHz or from 868 000 MHz to 870 000 MHz depending on the model you h
6. 200 MHz 869 225 MHz 869 250 MHz 869 275 MHz 869 300 MHz 869 325 MHz SYNTHESIZED SETS USER MANUAL Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel 869 350 MHz 869 375 MHz 869 400 MHz 669 425 MHz 869 450 MHz 869 475 MHz 869 500 MHz 669 525 MHz 869 550 MHz 669 575 MHz 869 600 MHz 869 625 MHz 869 650 MHz 869 675 MHz 869 700 MHz 669 725 MHz 869 750 MHz 669 775 MHz 869 800 MHz 869 825 MHz 869 850 MHz 869 875 MHz 869 900 MHz 669 925 MHz 869 950 MHz 669 975 MHz 870 000 MHz Channels valid only in some countries Channels not used social alarms Channels valid in C E E 42 SYNTHESIZED SETS 10 TROUBLESHOOTING INCIDENT SITUATION ACTION Check the condition of the key or that the selector is in the ON position Neither of the transmitter indicators 19 and light Y y Ensure that the battery is charged or replace it with a charged battery Only the led of the transmitter The battery is flat and should be replaced light up with a charged battery Check that the channel on the transmitter The led on the and the receiver is the same transmitter switch on but In case the channel is no
7. FREE SLEWING SLEWING BRAKE STOP UNIF0004 Fig 3 7 WINNER TOWER CRANE SYNTHESIZED SETS Y e OVERHEAD CRANE MANOUVRE Y mm MANOUVRE WINNER 57 9 52 CN HORN START ITOWA AUXILIARY RAISE LOWER TROLLEY LEFT TROLLEY RIGHT CRANE FORWARDS CRANE BACKWARDS AUXILIARY 1 AUXILIARY 2 SIOP UNIFOOO05 Fig 3 8 WINNER OVERHEAD CRANE SYNTHESIZED SETS 3 1 3 TRANSMITTERS P a y UNIF0006 2 Fig 3 9 COMBI TRANSMITTERS FOR TOWER CRANE The manoeuvres indicated in the table are a guideline only Manoeuvres may change from one order to another in accordance to customers needs TOWER CRANE MEANING vw MEANING Right Crane North Left Crane South 1 Joystick Joystick dim Trolley Backwards xn Raise Trolley Forwards Lower s 10 7 As safety measure and bearing mind the danger of the manoeuvre switch n 9 for tower crane controls must be in the ON position to enable the Travelling manoeuvre 10 SYNTHESIZED SETS Y e OVERHEAD CRANE DD 000 UNIF0007 Fig 3 10 COMBI TRANSMITTER FOR OVERHEAD CRANE The mano
8. ORDERS POSSIBILITY OF WRONG MANOEUVRE HAMMING DISTANCE PROGRAMMABLE CODE ORDER RESPONSE TIME ACTIVE EMERGENCY TIME PASSIVE EMERGENCY TIME RADIUS OF ACTION SYNTHESIZED SETS USER MANUAL INVESTIGATION TOTAL WARE MULTI FREQUENCY ISM BAND Up to 40 Optional up to 56 10 98 26 16777216 50 lt 50 lt 1900 ms 90 meters SYNTHESIZED SETS wii 4 2 TRANSMITTER 434 050 to 434 775 MHz Frequency bands 868 000 to 870 000 MHz I ETS 300 220 Channelling 25 kHz Modulation FM Transmission Power 10 mW P R A Coding FFSK Stability in frequency 2 5 ppm 30 C to 70 Attenuation of harmonics gt 70 dB Consumption in transmisi n 80 mA Consumption in stand by 800 pA Removable battery Ni MH 7 2 V 1 5 A h Power supply Winner Removable battery NiMH 3 6V 2 3 A h 11 hours 10 minutes reserve Conventional Endurance 16 hours 10 minutes reserve GCFI 24 hours 15 minutes reserve Winner GCFI Temperature range From 20 C to 70 COMBI BETON 1 6 kg APPO XMa BOGGY 8 1 1 kg weight without batteries BOGGY 12 1 5 kg WINNER 0 6 kg 200 Weight of battery 5 121g Winner COMBI BETON 272x167 x 142 mm BOGGY 8 400 x 80 x 65 mm Measurements 12 535 92 65 mm WINNER 236 x 66 x 66 mm 20 Y SYNTHESIZED SETS USER MANUAL 4 3 RECEIVER 434 050 to 434 775 MHz Frequency bands 868 000 to
9. START HORN RAISE LOWER RIGHT LEFT TROLLEY BACKWARDS TROLLEY FORWARDS GVE THIS RELAY WILL BE ACTIVATED ONLY WHEN THE SET IS ON AND WITH ANY OF THE LIFTING BUTTONS ON Fig 3 2 BOGGY 8 SYNTHESIZED SETS USER MANUAL MANOUVRE STOP O START HORN LOWER 20 RAISE CRANE NORTH 4 CRANE SOUTH O LEFT TROLLEY BACKWARDS 1 O TROLLEY FORWARDS AUXILIARY 1 O AUXILIARY 2 UNIF0001 Fig 3 3 BOGGY 12 SYNTHESIZED SETS USER MANUAL MANOUVRE o gt 25 LOWER RAISE CRANE NORTH Q CRANE SOUTH Y O LEFT TROLLEY BACKWARDS O TROLLEY FORWARDS AUXILIARY 1 O AUXILIARY 2 2 towa Y 002 Fig 3 4 BOGGY 12 4 Fig 3 5 BOGGY 8 MANOUVRE STOP START HORN RAISE LOWER TROLLEY RIGHT TROLLEY LEFT CRANE NORTH CRANE SOTUH SYNTHESIZED SETS USER MANUAL MANOUVRE STOP START HORN RAISE LOWER TROLLEY RIGHT TROLLEY LEFT CRANE NORTH CRANE SOUTH iowa Y 0 Fig 3 6 BOGGY 8 6 SYNTHESIZED SETS Y seek awn 3 1 2 WINNER TRANSMITTER With regards to the other Itowa transmitters this transmitter has more leds to indicate the different status of functioning Apart f
10. a transceiver This enables bi directional communication with the receiver In the event of anomalies in the working order of hardware or software there are specific circuits in the control circuit which deactivate the radio control work manoeuvres For greater safety all surveillance circuits are doubled USER MANUAL Y SYNTHESIZED SETS 3 2 1 STANDARD RECEIVER A No NJ _ Rc a c 7 5 5 en C UNIFOO10 L Fig 3 14 Standard Receiver Receiver Control Board esee GP 11 Fig 3 15 Detail of the standard receiver 15 USER MANUAL Y SYNTHESIZED SETS O Q O O Q O IN NN D NN NS ANN N BN x See SY E A m PR 2 Fig 3 16 Detail of the control board Follow these instructions in order to take the control board out 1 Raise the flap 1 2 Take the control board out 16 SYNTHESIZED SETS 3 3 BATTERY CHARGER The ITOWA battery charger can quickly and safely charge Ni MH and Ni Cd batteries The batteries supplied are in Ni MH from which the charger extracts their maximum power The charger is capable of detecting faulty batteries short circuits or overheating and can recuperate batteries that have been flat for a long period of time T
11. button is validated without having entered the units or tens the remote control unit will automatically select the first channel of the table 39 SYNTHESIZED SETS 9 4 CHECKING THE SELECTED CHANNEL After changing the frequency it is advisable to check that the selected channel is not already occupied Carry out the following operations 1 Turn off the transmitter by pressing the STOP BUTTON 2 If the channel occupied the following message will appear In this case it is necessary to change the new transmitting channel as many times as necessary until we find a free channel This will avoid abnormalities in the functioning of the machine 40 SYNTHESIZED SETS 9 5 FREQUENCY TABLE 9 5 1 CHANNELS IN THE 433 MHZ BAND Channel 49 434 250 MHz Channel 50 434 275 MHz Channel 51 434 300 MHz Channel 52 434 325 MHz Channel 53 434 350 MHz Channel 54 434 375 MHz Channel 55 434 400 MHz Channel 56 434 425 MHz Channel 57 434 450 MHz Channel 58 434 475 MHz Channel 59 434 500 MHz Channel 60 434 525 MHz Channel 61 434 550 MHz Channel 62 434 575 MHz Channel 63 434 600 MHz Channel 64 434 625 MHz Channel 434 050 MHz Channel 65 434 650 MHz Channel 434 075 MHz Channel 66 434 675 MHz Channel 434 100 MHz Channel 67 434 700 MHz Channel 434 125 MHz Channel 68 434 725 MHz Channel 434 150 MHz Channel 69 434 750 MHz C
12. the factory with the voltage pre set at 115 Vac but as a precautionary measure it is advisable to check that the voltage is correctly selected ATTENTION AS A SAFETY MEASURE MAKE SURE THE UNIT 15 EARTHED WITH THE N CORRESPONDING PIN OF THE CONNECTOR 5 4 START UP Once the receiver is installed and when the general switch of the machine is turned on the leds on the front of the set will sequentially light up as a test The function of each led changes depending on the state of the receiver but in this case they only indicate the check control of the receiver O eola oe Initial sequence gt Intermediate sequence Final sequence Insert a charged battery As regards Winner the leds on the transmitter will blink sequentially as a test In case there should be a problem in the EEPROM of the transmitter the led S1 would blink intermittently 26 UNIFOO20 SYNTHESIZED SETS Switch off the emergency stop button STOP BUTTON When the START push button is pressed the remote control will start to operate by turning on the stop and start relays and the general contactor will be interlocked The p led of the transmitter and the S1 led of the receiver Operation led will light up indicating that the remote control is in operating mode From this moment if any button is pressed the corresponding manoeuvre will be activated The selected operation will remain active while the push button is pressed W
13. 0009 O 1 Fig 3 12 2 JOYSTICKS BETON TRANSMITTER The manoeuvres indicated in the table are a guideline only Manoeuvres may change from one supply to another in accordance with customers needs CONCRETE PUMP eT WEANING w Right Raise arm 2 Left Lower arm 2 1 Joystick 3 Joystick ee Lower arm 1 Raise arm 3 Raise arm 1 Lower arm 3 Beton Synthesized Box switch increases and reduces 76 _ re Hor push avon o 000 SYNTHESIZED SETS Y 3 2 RECEIVER The receiver unit consists of a cabinet in which the various electronic systems are located to receive orders and activate deactivate the corresponding relays for each manoeuvre of the crane The receiver unit can be divided into three blocks Fig 3 13 UHF receiver control circuit and relay circuit TO MANOUVRE CONTACTORS RECEIVER CONTROL UHF CIRCUIT In GCFI versions the block diagram is as follows CONTROL TRANSCEIVER CIRCUIT Fig 3 13 Block Diagram of the receiver RELAYS RELAYS J TO MANOUVRE CONTACTORS The signal received by the antenna is injected to the receiver which supplies a low frequency signal in FFSK code to the micro processor The control module checks that the information received is free of errors and then draws up the corresponding orders to activate the corresponding relay In GFCI equipments the transmitter becomes
14. 870 000 MHz I ETS 300 220 Sensitivity 0 3 uV Image frequency rejection 265 dB TBD in GCFI versions Protection against intermodulation gt 65 dB TBD in GCFI versions Adjacent channel rejection gt 65 dB TBD in GCFI versions Resistive load 5 A 5 250 or 30 Inductive load cos 0 4 2 A at 250 3 A at 30 Relays Maximum operation voltage 380 Vac 125 Minimum admissible load 10 mA at 5 Vdc Resisitve load 109 manouvres 2 A at 250 or 30 Number of switchings Inductive load cos 20 4 10 manouvres 1 2 at 250 Vac or 30 48 Vac 115 230 Vac 20 15 Power supply 12 24 20 41596 EN 60047 5 1 0 9 A 48 0 5 115 0 2 230 4 A 12 2 24 Vdc Connection By means of 48 pin connector Fuses Emergency stop manouvre 75 Dimensions Outside 3 4 x 274 x 126 mm Weight With fastening 4 20 Kg Protection IP 65 3mm dichromate steel Fijaci n Fastening with bolts or magnetic 21 4 4 ACCESSORIES SYNTHESIZED SETS USER MANUAL 4 4 1 CHARGER TRANSFORMER EXCEPT BETON Power supply Consumption Weight 115 230 Vac 15 3 6 0 35 Battery chargers of BETON sets do not have transformers and can be directly supplied with 12 to 24 Vdc 4 4 2 BATTERY CHARGER Power supply Power C
15. E TRANSMITTER 29 6 2 MAINTENANCE OF THE RECEIVER 30 6 3 MAINTENANCE OF THE CHARGER 30 6 4 CHARGING THE BATTERIES 30 7 DISPLAYING THE CODE AND THE WORKING CHANNEL OF THE SET 31 7 1 DISPLAY OF CODE 31 7 2 DISPLAY OF WORKING CHANNEL 32 8 SCAN 33 8 1 AUTOMATIC SCAN 33 8 2 MANUAL SCAN 33 9 CHANGING THE WORKING FREQUENCY NOT VALID FOR GCFI VERSIONS 35 9 1 OPERATING MODE 35 9 2 PROCEDURE TO AUTOMATICALLY CHANGE FREQUENCY 37 SYNTHESIZED SETS Y 9 3 PROCEDURE TO MANUALLY CHANGE FREQUENCY 38 9 4 CHECKING THE SELECTED CHANNEL 40 9 5 FREQUENCY TABLE 41 9 5 1 CHANNELS IN THE 433 MHz BAND 41 9 5 2 CHANNELS IN THE 868 MHz BAND 42 10 TROUBLESHOOTING 43 11 QUICK GUIDE 45 11 1 SUMMARY OF RECEIVER LED FUNCTIONS 45 11 2 SUMMARY OF TRANSMITTER LED FUNCTIONS 46 11 3 SUMMARY OF THE CHANGE OF REQUENCY NOT VALID FOR GCFI VERSIONS 47 11 4 SUMMARY OF THE CHANGE OF FREQUENCY MODE NOT VALID FOR GCFI VERSIONS 48 11 5 SUMMARY TO CHANGE THE TRANSMISSION TIME WITH NO ACTIVE CHANNEL 49 11 6 STANDARD WIRING 50 12 RECYCLING 51 12 1 PACKAGING 51 SYNTHESIZED SETS 1 INTRODUCTION This manual is a guide to the correct use of the range of ITOWA multi frequency remote control sets These sets have been specially designed for the wireless remote control of all types of electromechanical machinery FM frequency and FFSK codification are used for the radio transmission of control
16. HE SET It is recommended to connect the set with a standard multi cable flexible hose used to connect push button boxes by cable This hose will be connected to the set at one end by means of the supplied Itowa connector and the other end will be connected to a multi pole connector identical to the one used by the machine to interconnect with a push button box by cable This enables the remote control or the cable control to be interchanged simply by connecting or disconnecting the flexible hose ATTENTION THE HORN RELAY SHOULD NOT BE CONNECTED TO CONTROL ANY N OTHER MANOUVRE UNLESS OTHERWISE INDICATED The common manoeuvre lead should have a suitable diameter not over 2 5 mm or less than 1 mm nor should two 0 75 mm cables be placed The common manoeuvre leds should not under any circumstances be less than the diameter of the manoeuvre leads 25 SYNTHESIZED SETS 5 3 POWER SUPPLY OF THE RECEIVER TURNED OFF THE REMOTE CONTROL RECEIVER 15 ALSO TURNED ATTENTION CONNECTIONS SHOULD BE MADE SO THAT WHEN GENERAL SWITCH IS N OFF The receiver can be connected internally to three different voltages 230 Vac 115 Vac or 48 Vac except the BETON receiver that connects to a set voltage of 24 Vdc or 12 Vdc depending on the model It is essential to ensure that the selector is in the correct position in accordance with the voltage to be supplied to the receiver before connecting the set All receivers leave
17. In order to activate this command the receiver must be in stand by The push button on the base board must be pressed during more than two seconds Leds will light sequentially and cyclically with intervals of half a second approximately between each state indicating that the scanning process is being realised the following board indicates the process 33 SYNTHESIZED SETS The scanning process lasts around half a minute Once it has ended leds will no longer realize this visualization and free channels will be shown These channels are the result of the current scanning process plus any other scanning processes undergone while the equipment is in rest from the latest reset last time the receiver has been given power supply The channels will be indicated though leds and 5 using the same systems as to indicate the working channel Free channels will be indicated sequentially separated by a flash in which all led a will light The order is as follows The first channel shown will be the smallest free one 11 units will be added to the next channel to be shown always that the band may allow it If the result is superior than the channels in the band the maximum of channels in the band may be subtracted If the channel is not free it is not shown and next one with the same order is shown In order the user may understand it better find below an example of visualization of the band 868MHz e I
18. R SELECTOR IN THE OFF POSITION AND UNLOCK THE STOP BUTTON 2 WITH THE HOISTING MANOEUVRE ON UP OR DOWN PLACE THE KEY OR SELECTOR IN THE ON POSITION 3 LEDS WILL FLASH INDICATING THE FREQUENCY MODE Mode 1 change of frequency disabled Mode 2 change of frequency in manual mode Mode 3 change of frequency in automatic mode Except in Winner emitter where the STOP BUTTON must be locked 48 Y SYNTHESIZED SETS USER MANUAL 11 5 SUMMARY TO CHANGE THE TRANSMISSION TIME WITH NO ACTIVE CHANNEL 1 PLACE BATTERY PLACE THE KEY OR SELECTOR IN THE OFF POSITION AND PRESS THE STOP BUTTON 2 WITH THE HOISTING MANOEUVRE ON UP OR DOWN PLACE THE KEY OR SELECTOR IN THE ON POSITION 3 WAIT BETWEEN 3 AND 5 SECONDS AND THEN RELEASE THE STOP BUTTON 4 TURN THE HOISTING MANOEUVRE OFF AND THEN TURN IT ON 5 LEDS WILL FLASH INDICATING THE TIME MODE Mode 1 180 seconds one flash Mode 2 330 seconds two flashes Mode 3 cont transmission three flashes 49 SYNTHESIZED SETS 11 6 STANDARD WIRING 13 9 75 3 1 TE Op E E E LE E 000000 O OOOOOOOOOOOOOOOOOOOOOOQO a OOOO C CGT CG E CET CET O G C 48 46 40 0 8 6 4 2
19. TTER AT THE BOTTOM OF THE CRANE 4 If the Stop Button is pressed it should be released 5 Press the START button Keep it pressed and press the STOP BUTTON Led indicators 19 on the transmitter will flash alternately The receiver will indicate that the new working channel is on stand by You now have 60 seconds to enter the new working channel After this time the unit will exit the programming mode and will keep the previous channel which will be visualised by means of the leds 6 Enter the channel number 27 for example by pressing the master control or moving the joystick corresponding to tens twice and seven times corresponding to units Press VALIDATE 7 The selected channel is sent to the receiver which will indicate the new channel by means of the leds The frequency has been changed correctly Leds indicators 19 will have stopped flashing The equipment is ready to start operating After changing the working channel in order to continue operating with the radio control release the emergency stop button STOP BUTTON and press the START push button In the receiver the stop and start relays will activate and the general contactor will there before be interlocked At the same time the S1 indicator of the transmitter will turn on indicating that the remote control is operating correctly and all manoeuvres can be performed NOTE If you have started changing the frequency in manual mode and the push
20. alise tens is used to visualise units Receiver Transmitter Tens Units The frequency has been changed correctly Led indicators will have stopped flashing The equipment is ready to start operating If the frequency has not been changed correctly repeat the process until the receiver picks up a new channel After changing the working channel in order to continue operating with the radio control release the emergency stops button STOP BUTTON and press the START push button In the receiver the S1 indicator will activate indicating that the stop and start relays are activated As a consequence remote control is operating correctly and all manoeuvres can be performed 9 3 PROCEDURE TO MANUALLY CHANGE FREQUENCY ATTENTION TO MANUALLY CHANGE FREQUENCY THE MANUAL CHANGE OF FREQUENCY MODE SHOULD BE SELECTED MODE 2 To manually change the working frequency the following steps should be carried out on the transmitter 1 If you are working with the remote control as a safety measure remove the transmitter battery to disconnect the equipment 2 Insert a charged battery It is not possible to change frequency with a discharged battery 3 Make sure the receiver is ready for operating The leds will display the following message display indicating that there it voltage and the last channel in which you were working 38 SYNTHESIZED SETS N ATTENTION PLACE THE TRANSMI
21. art The code will be divided into 6 characters expressed in hexadecimal system By observing the following table you will be able to know the number displayed through the leds depending on the character to be expressed Number of pulses 0 Decimal value Code character Hexadecimal value For each of the 6 characters to be displayed one of the leds will be used and this led will give as many pulses indicated by the corresponding character of the code If it starts by S1 with the first character of the code reading from left to right and ends with which displays the last character of the code To indicate that the display of the character has ended all the leds will flash once short pulse except the one which is displaying This sequence will be repeated continuously until the push button is pressed for 1 to 2 seconds to pass on to the next character Follow the same procedure for the remaining characters until the 6 characters of the code of the set have been displayed and the receiver will return to stand by If at any time during the display process the receiver receives a start up order from the transmitter displaying will end and it will pass on to the working mode To understand this process better an example of a code and the result of the display is given The code of the example is 07 8 Number of led pulses 1 10 3 8 4 The sequence of the example would All led
22. ave purchased and meets the telecommunications and safety regulations I ETS 300 220 See channel assignation tables 9 2 PROCEDURE TO AUTOMATICALLY CHANGE FREQUENCY ATTENTION TO AUTOMATICALLY CHANGE FREQUENCY THE AUTOMATIC CHANGE N OF FREQUENCY MODE SHOULD BE SELECTED MODE 3 To automatically change the working frequency the following steps should be carried out on the transmitter 1 If you are working with the remote control as a safety measure remove the transmitter battery to disconnect the equipment 2 Insert a charged battery It is not possible to change frequency with a discharged battery 3 Make sure the receiver is ready for operating The leds will display the following message indicating that there is voltage and that it does not detect the channel occupied by another system ATTENTION PLACE THE TRANSMITTER AT THE BOTTOM OF THE CRANE 4 If the STOP BUTTON is pressed it should be released 5 Press the START BUTTON Keep it pressed and press the STOP BUTTON The equipment selects a new frequency automatically and the selected channel is sent to the receiver which will indicate it by means of the leds 37 SYNTHESIZED SETS In order to indicate it the transmitter will use both leds 19 and First there are as many flashes on the led p a tens and afterwards there are as many flashes on the led as units In the receiver a similar sequence is produced Led p is used to visu
23. charger is carried out at a similar frequency to the set The following parts should be checked Contacts and battery holders which should be clean and free of rust Springs ensure that they are enough taut to guarantee contact IT SHOULD BE IMMEDIATELY SWITCHED OFF REPAIRS SHOULD BE CARRIED OUT BY A TECHNICAL SERVICE AUTHORISED BY ITOWA ORIGINAL ITOWA SPARE PARTS SHOULD ALWAYS BE USED IT IS NOT PERMITTED ALTER THE SPECIFICATIONS OF THE RADIO FREQUENCY SYSTEM OR THE CIRCUITS INVOLVED IN THE SAFETY SYSTEMS ATTENTION IF YOU DETECT ANY ANOMALY IN THE WORKING ORDER OF THE SET If you have any doubt or enquiry contact our Technical Assistance Service or any of our authorised technicians 6 4 CHARGING THE BATTERIES The batteries supplied with ITOWA equipment do not have a memory effect meaning that they can be charged without having to the totally flat In order to lengthen their life span it is recommended to use one battery in the morning and another in the afternoon One battery can then be charged while the other is being used 30 SYNTHESIZED SETS Y 7 DISPLAYING THE CODE AND THE WORKING CHANNEL OF THE SET 7 1 DISPLAY OF CODE If you want to know the code of the set the receiver can display it by simply following a series of steps To start displaying the set should be in stand by Press the push button located on the base plate of the receiver for 1 to 2 seconds and the sequence will st
24. econds In case the start button is pressed while the keyboard is locked both leds will blink alternatively SYNTHESIZED SETS 3 DESCRIPTION OF THE SET The remote controls of the SYNTHESIZED range are made up of the following elements e TRANSMITTER e RECEIVER e BATTERIES e CHARGER 3 1 TRANSMITTER This is a sealed push button box IP 65 protection in highly resistant plastic material The manoeuvre push buttons and display leds are in the front part The housing for interchangeable batteries is provided at the back As indicated the block diagram Fig 3 1 the transmitter consists of three parts push buttons control circuit and UHF transmitter PUSH BUTTONS SWITCHES CONTROL PARTS CONTROL TRANSMITTER The following diagram shows the GCFI transmitter PUSH BUTTONS SWITCHES CONTROL PARTS CONTROL TRANSCEIVER Fig 3 1 Block diagram of the transmitter Orders from the push buttons are picked up by the microprocessor which draws up the FFSK signal adding direction and control codes and injects it to the UHF transmitter This transmitter incorporates the signal of this order to the carrier frequency which after filtering will be transmitted by the antenna equipments the transmitter becomes a transceiver This enables a bidirectional communication with the receiver 3 1 1 BOOGY TRANSMITTERS e TOWER CRANE towa Y MANOUVRE STOP
25. ese systems there is the scanning or frequencies which will allow the tracking of the whole band in order to find which channels are or have been occupied by any other system that transmits in the same band The equipment is able to find the channels that are or have been occupied This means that the user can deduce which channels are free In order to avoid abnormalities it may be convenient to select one of these free channels as working channel 8 1 AUTOMATIC SCAN The equipment makes an exploration of the free and occupied channels of the band while it is in stand by state In case the selected channel might be occupied the equipment will prove if it is the own one or if it belongs to another equipment In case the equipment accepts the selected channel the new configuration will be updated and the equipment will work in this new channel If the scanned channel is not recognised by the equipment the equipment will simply register it as occupied or free The occupied state of the channel will prevail over the free one that is whenever a channel is occupied it will be registered as occupied even though in later scans it will be find free This register will be erased when the receiver has no power supply 8 2 MANUAL SCAN The manual scanning is used in order to have information about those free channels that are not being occupied by any other equipment These free channels can be used without interferences from other equipments
26. euvres indicated in the table are a guideline only Manoeuvres may change according to customer needs OVERHEAD CRANE MEANING MEANING Trolley Right Trolley Left Lower 1 Joystick Joystick Crane Forwards Raise Crane Backwards 10 12 pent peter push button pee ten ooo button stop button Low Law battery led 00 led Transmitter led lOn Offselectorswith lOn Offselectorswith switch 11 SYNTHESIZED SETS 3 1 4 BETON TRANSMITTERS FOR CONCRETE PUMPS e 3 JOYSTICKS TRANSMITTER 26 S UNIFOO08 Fig 3 11 3 JOYSTICKS BETON TRANSMITTER CONCRETE PUMP w weANNG MEANING Raise arm 4 Lower arm 4 Lower arm 2 Lower arm3 Right 3 Joystick E Beton Synthesized button Raise arm 1 Lower arm 1 Returnable switch increases and Start push button reduces r p m Pumping reverse retornable switch Horn push button Auxiliary switch Emergency push button ON OFF selector switch SYNTHESIZED SETS 2 JOYSTICKS TRANSMITTER llowaY UNIF
27. hange of freguency e When selecting the manual change of frequency both leds will blink alternatively until the validation of change of frequency is activated When the process of change of frequency either manual or automatically has finalized the leds will display the new working channel as follow First the led p will blink as many times as tens the working channel has In case of being zero the led will not blink e Afterwards the led will blink as many times as units the working channel has In case of being zero the led will not blink Once the working channel has been displayed the equipment can be started up Working channels initial message Insert the battery and turn the key selector to ON position maintaining the stop button pressed Then the working channel on the transmitter will be displayed by the leds as indicated in the previous paragraph 11 3 SUMMARY OF THE CHANGE OF FREQUENCY NOT VALID FOR GCFI VERSIONS 1 PRESS THE START BUTTON AND STOP BUTTON SIMULTANEOUSLY 29 PRESS THE UNITS AND TENS BUTTONS AS MANY TIMES AS NECESSARY TO ENTER THE REQUIRED CHANNEL NUMBER 39 PRESS THE VALIDATION PUSH BUTTON In order to start up the equipment again unrelease the stop button and press the start button manoeuvres can now be performed 47 SYNTHESIZED SETS 11 4 SUMMARY OF THE CHANGE OF FREQUENCY MODE NOT VALID FOR GCFI VERSIONS 1 PLACE BATTERY PLACE THE KEY O
28. hannel 434 175 MHz Channel 70 434 775 MHz Channel 434 200 MHz Channel 434 225 MHz Channels valid only in some countries Channels valid in C E E 41 9 5 2 CHANNELS IN THE 868 MHZ BAND Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel a A N 868 000 MHz 868 025 2 868 050 MHz 868 075 MHz 868 100 MHz 668 125 MHz 668 150 MHz 668 175 MHz 868 200 MHz 668 225 MHz 668 250 MHz 868 275 MHz 668 300 MHz 668 325 MHz 868 350 MHz 868 375 MHz 668 400 MHz 668 425 MHz 868 450 MHz 868 475 MHz 868 500 MHz 668 525 MHz 668 550 MHz 668 575 MHz 868 600 MHz 868 625 MHz 868 650 MHz Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel Channel 868 675 MHz 868 700 MHz 868 725 MHz 868 750 MHz 868 775 MHz 868 800 MHz 868 825 MHz 868 850 MHz 868 875 MHz 868 900 MHz 868 925 MHz 868 950 MHz 868 975 MHz 869 000 MHz 869 025 MHz 869 050 MHz 869 075 MHz 869 100 MHz 869 125 MHz 869 150 MHz 869 175 MHz 869
29. harge intensity Charging time Protection Dimensions Approximate weight 22 14 24 6 VA 120 mA 550 mA Winner 7 hours IP30 90 x 105 x 65 mm Universal 75 x 95 x 50 mm Winner 0 2 kg SYNTHESIZED SETS 5 INSTALLATION AND START UP 5 1 INSTALLATON OF THE RECEIVER The receiver should be installed in an accessible location to be able to work on it easily TO ENSURE SEALING AS WATER LEAKING INSIDE MAY DAMAGE THE RECEIVER THE GUARANTEE DOES NOT COVER ANY BREAKDOWNS CAUSED BY INCORRECTLY CLOSING THE COVER ATTENTION IT IS IMPORTANT TO PROPERLY CLOSE THE COVER OF THE RECEIVER Whenever possible metal screens on the antenna should be avoided in order to achieve a better radio link and avoid failures in communication Itowa cannot be held responsible for faulty installations INSTALLED BEFORE FASTENING THE RECEIVER ITSELF EXCEPT IN ATTENTION THE FASTENING SET OF THE RECEIVER METAL PARTS MUST BE N THE MAGNETIC FASTENING OPTION 5 1 1 FASTENING PROCESS 17 Fig 5 1 Fastening 23 USER MANUAL Y SYNTHESIZED SETS 1 Assemble the fastening on a stable and sturdy support The size of the support should be adequate for the fastening 2 Place the fastening vertically using the alternative holes to the two central holes if necessary as shown in figure 2 3 Tighten the bolts 3 enough to support the weight of the unit witho
30. he charger has two display leds one for power supply indicating that the unit is connected to the mains and the other indicating that the batteries are being charged When the battery is inserted the charger starts charging without checking the battery for 20 minutes After this time the charger checks the state of the battery and charges accordingly for each battery The end of the process is indicated when the charge display led turns off Complete charging lasts less than 8 hours For safety the maximum charging time is limited to 12 hours Charging should be performed at a temperature between 10 and 50 C If after the initial 20 minutes pre charging process the charging led continues flashing it means that charging is not being done correctly either because the temperature or because the battery is too flat In this case the charger will perform a slow safety pre charging process in order to recondition the battery if possible during with time the charging led will flash Once this is over it will continue with the normal charging process CHARGING LED __ POWER SUPPLY NS UNIF0015 UNIF0014 COMBI battery charger battery charger SYNTHESIZED SETS CHARGING LED POWER 50 UNIFO016 WINNER battery charger Fig 3 17 Battery chargers 4 TECHNICAL SPECIFICATIONS 4 1 GENERAL SPECIFICATIONS MANUFACTURER TYPE FREQUENCY NUMBER OF
31. henever a change in the state of one or several relays occurs the S2 led relay led will flash quickly If there is no change the led will remain off To keep the radio channel free and avoid the operator from accidentally leaving the machine on when not in use the remote control is equipped with an automatic shut off system This system is activated 180 seconds standard setting after not operating and sends a shut off command to the receiver causing the remote control to stop working and the machine to shut off When the machine shuts off the b channel in which the set is working will be displayed by means of pulses in the leds p and gt of the receiver Display starts with pulses of tens through led ml and continues indicating the units through led In cases when the value of tens or units is Zero display of this led will be omitted The following chapter gives a more detailed explanation of this display 5 4 1 CONFIGURATION OF TRANSMITTING TIME The automatic stop time of 180 seconds can be set by the push button and the time can be changed between three values To make this change 1 Lock the STOP BUTTON and place the switch key in the OFF position or remove the battery 2 Press the push button joystick of UNITS or TENS While keeping them pressed place the key switch in the ON position or insert the battery if they are already in the ON position 3 Wait between 3 and 5 seconds and then release the STOP BUTTON 4
32. must keep pressed on the transmitter switched on the Start pushbutton Max 1 minute Make it the nearest you can to the RX The transmitter Verify the battery s charge do not allow to The lights p and do not blink make the change alternately of frequencies Check the mode change of frequency configured 43 SYNTHESIZED SETS Y nmn INCIDENT SITUATION ACTION Mistaken i uu 2 The Introduced channel of work is Repeat the process with the wanted in a change of not the wanted channel of work frequency Connect the cable from the remote control to the electric panel of the machine using the corresponding connectors The equipment is not connected to the machine The remote control The equipment is connected to the The fuse s of the stop relays has have equipment starts up machine but the machine still blown They should be replace by new but the machine does doesn t work fuses of the same value not work Place the push button of the cable cabin instead of the remote control and if still The remote control works but the doesn t work the problem is with the machine still doesn t work If the machine works properly with the cable push button contact the Technical Assistance Service The r molte contr l b ee the has a short range roken or in bad condition echnical Assistance Service and the machine Although the transmitter is There are interferences from an
33. ncase all channels were free the result may be as follows 1 12 gt 23 34 45 56 67 78 8 19 30 e Incase the channels may be occupied the results may be as follows 1 12 45 56 67 78 19 30 The visualization of channels may be cyclic and it will end once the last free channel is found the equipment is set up or a manual scanning may be commanded 34 SYNTHESIZED SETS 9 CHANGING THE WORKING FREQUENCY VALID FOR GCFI VERSIONS ATTENTION THE WORKING FREQUENCY SHOULD ONLY BE CARRIED OUT BY N AUTHORISED STAFF 9 1 OPERATION MODE The system can operate in three modes Mode 1 change of frequency disabled Mode 2 change of frequency in manual mode Mode 3 change of frequency in automatic mode ATTENTION THE EQUIPMENT IS DELIVERED WITH THE CHANGE OF FREQUENCY IN N AUTOMATIC MODE Changing the operation mode 1 Unlock the STOP BUTTON and remove the key or turn off the selector switch or battery 2 Press the START and UNITS buttons in COMPACT and BOGGY models the START BUTTON and RIGHT JOYSTICK in the UNITS position in COMBI and BETON models at the same time Keep them pressed and insert and turn the key or turn on the selector switch or insert the battery Leds and will flash simultaneously from one to three times indicating the operation mode that has been programmed which can be Mode 1 change of frequency disabled
34. nts and rubber protections of the push button selectors or joystick They should be replaced immediately if they have been cut or damaged as a result of incorrect use of the apparatus Check the contacts of the battery holder ensuring that they are clean and free of rust and that the spring return force is correct ATTENTION DAMAGED RUBBER OF PUSH BUTTONS SHOULD BE REPLACED N IMMEDIATELY OTHERWISE WATER MAY DAMAGE THE TRANSMITTER 29 SYNTHESIZED SETS 6 2 MAINTENANCE OF THE RECEIVER Maintenance of the receiver is identical to the transmitter The following parts must be checked he antenna connection check that it is clean and free of rust The connection between the receiver and electrical equipment of the machine Contacts of the manoeuvre relays check that they are clean and free of coal dust The correct working order of the active and passive safety circuits The correct working order of the led display messages he receiver cover and packing gland should be properly sealed The firm fastening of the whole unit To check the working order of the active safety circuit simply press the STOP BUTTON while the remote control is on The general contactor should drop immediately To check the working order of the passive safety circuit remove the battery from the transmitter and the general contactor should drop within 1 9 seconds 6 3 MAINTENANCE OF THE CHARGER Maintenance of the
35. other stops although it can disconnected by locking the STOP apparatus you must change the working be reset BUTTON the led p of the receiver channel following the steps described on is still on the Change of frequencies Chapter The Travelling The ON OFF travelling push button manoeuvre does nol is not pressed Press the Travelling push button respond The equipment The leds remains on but makes a Input to the set is under 50 of the randomly switches off quick pulse nominal value 230V 115V or 48V or some relays do not turn on even through the equipment is still on The led remains on but makes two Input to the set is under 45 of the quick pulses nominal value 230V 115V or 48V SAFETY FEATURES OF THE UHF RECEIVER AND TRANSMITTERS ATTENTION ORIGINAL SPARE PARTS SHOULD BE USED FOR ALL REPAIRS AND N SHOULB NEVER BE CHANGED 44 SYNTHESIZED SETS 11 QUICK GUIDE 11 1 SUMMARY OF RECEIVER LED FUNCTIONS Slight loss of radio frequency signal Shutdown owing to lack of radio frequency signal Shutdown owing to interference Shutdown of set owing to time or STOP BUTTON Stand by mode or manoeuvre without changes Fault in standard drivers Fault in stop relays Flash each mode change of one or more relays Error in eeprom flashes the number of times corresponding to the detected error see table of errors Set in stand by Recognised signal with set code recei
36. rom the other differences described all through the manual the main differences of the Winner transmitter with regards to the rest of Itowa equipments are the following ones When placing the battery the transmitter tests its leds They light sequentially one by one Led H When it lights it indicates that the transmitter is switched on In models when the led does not light it means that it is receiving data Since there is a bidirectional communication with the receiver when the led blinks several times quickly it shows that communication works properly In the same version GFCI the led keeps lighted if the user tries to activate one manoeuvre and there is no established communication with the receiver Led S1 In case this led blinks constantly after the test of leds this indicates that there is an error the configuration memory of the E2prom For special applications this led may have associated functions Led S2 is only used for special applications Led S3 In case of pressing the start button while pressing another manoeuvre button this led will blink The diagrams listed below show different configurations according to the applications SYNTHESIZED SETS Y nmn e TOWER CRANE MANOUVRE Y uM MANOUVRE WINNER e HORN START ITOWA AUXILIARY LOWER RAISE LEFT TURN RIGHT TURN TROLLEY BACKWARDS TROLLEY FORWARDS WIND
37. s flash All leds flash except S1 until P1 is pressed One pulse of S2 and all the leds flash except S2 until P1 is pressed 10 pulses of S3 and all the leds flash except 53 until P1 is pressed 31 SYNTHESIZED SETS 3 pulses of 54 and all the leds flash except S4 until P1 is pressed 8 pulses of S5 and all the leds flash except S5 until P1 is pressed 14 pulses of S6 and all the leds flash except S6 until P1 is pressed The display of the code of the set finishes when P1 is pressed 7 2 DISPLAY OF WORKING CHANNEL It is important to know the working channel the equipment is working with This will allow us either to change the frequency or to detect interferences of other equipments within the communication of our transmitter and receiver Both the transmitter and the receiver can display the working channel always that the equipment is not working The following steps will allow us to know the working channel on the transmitter Unlock the STOP BUTTON Remove the key turn off the selector switch or remove the battery Press the START BUTTON and either turn on the key to on position maintaining the stop button pressed or insert the battery When unreleasing the start button the leds pe and will display the working channel the led 19 will blink as many times as tens the working channel has In case of being zero the led will not blink Afterwards the led will blink as many
38. signals The most advanced technology and the latest generation microprocessors have been incorporated in the electronic design This means total safety when using the radio control To avoid unwanted manoeuvres the system is provided with several safety mechanisms that are described further on Manoeuvres are immediately blocked if any anomalies are automatically detected The system operates in the UHF band in the frequencies between 433 050 and 434 775 MHz or between 868 000 and 870 000 MHz as stipulated in the telecommunications legislation of the I ETS 300 220 Please ask ITOWA for other certifications GCFI VERSION The GCFI Intelligent Changing Frequency Management has been designed to enable an intelligent change of non occupied frequency always automatically and at random This allows avoiding interferences that can cause continuous problems during the equipments performance NOTA ALL INFORMATION INCLUDED IN THIS MANUAL WITHREGARDS EITHER TO CHANGE OF FREQUENCY OR TO WORKING CHANNEL IS NOT VALID FOR GCFI VERSIONS FULLY CHARGE THE BATTERIES BEFORE USING THE EQUIPMENT FOR THE FIRST TIME SYNTHESIZED SETS 2 GENERAL RULES FOR THE CORRECT AND SAFE USE OF THE RADIO CONTROL For maximum safety when handling the radio control the user must follow the rules described in this manual Whenever the crane has to be manoeuvred the radio control operator must be in a place where he can view the whole manoeu
39. t the same or if you in the received the led don t know keep activated the on push is off not applicable to button on the transmitter till the RX get on GCFI versions Max 1 minute Make it the nearest you can to the RX The set does t start E not start up Both leds p and of the Keyboard of transmitter is locked Follow the transmitter flash section Looking the keyboard to unlock it A channel is active Check that all actuators t erie sabe ner ASNES of the transmitter are in the stand by position One of the leds of the transmitter contact of the STOP BUTTON is faulty flashes pig og and then Contact the Technical Assistance Service Led S2 of the Rx i son or flashes Fault in standard drivers or stop relays and the stop relays are not locked Contact the Technical Assistance Service Fault of the eeprom Check that it is inserted Led S4 of the Rx generates quick in its socket in the RX If it is and it still pulses doesn t work contact the Technical Assistance Service Keep active the Start push button on the m receiver till it starts Max 1 minute Make it not working the nearest you can to the RX After making a change of There are interferences in the new channel channel the you must charge to another one If you do machine is not The transmitter in pause the workin not receive the new channel on the receiver g receiver continues with the led rd you
40. times as units the working channel has In case of being zero the led will not blink Once tens and units have been displayed the equipment can be started up The following steps will allow us to known the working channel on the receiver Start up the receiver unreleasing the mushroom head on the transmitter and press start Release the mushroom head in order the equipment is in stand by At this moment the receiver will display the working channel by means of the leds in a similar way the trasmitter display it First the led p will blink as many times as tens the working channel has In case of being zero the led will not blink Afterwards the led 1 will blink as many times as units the working channel has In case of being zero the led will not blink f the users tries to start up the equipment while the channel is being displayed then the display will stop and the equipment will be started Another way of knowing the working channel is at the moment to give power supply to the equipment After the test of leds the equipment will show the working channel After having changed the frequency both the trasmitter and the receiver will display the working channel 32 SYNTHESIZED SETS 8 5 The equipment has several systems for the detection of abnormalities in case other equipments systems may interfere within the communication between transmitter and receiver Among th
41. ut bending the fastening Take special care if the support is an angle instead of a tube 4 Thread the screws M6 DIN 6921 4 on the fastening leaving enough space to fit the fastening eye mountings of the set 5 5 After assembling the fastening set on the machine 6 slide the receiver along the rails down to the end 7 6 Finally tighten the screws M6 DIN 6921 8 with a no 10 flat spanner 5 1 2 MAGNETIC FASTENING OPTIONAL UNIF0018 Fig 5 2 Magnetic fastening 1 Thread the screws M6 DIN 6921 3 on the fastening leaving enough space to fit the fastening eye mountings of the set 4 2 Place the magnetic fastening 2 on the metal structure of the machine 1 WITH A MINIMUM THICKNESS OF 4 MM and where the four magnets contact the flat surface 3 After assembling the fastening set on the machine 5 slide the receiver along the rails down to the end 6 4 Finally tighten the screws M6 DIN 6921 7 with a no 10 flat spanner 24 SYNTHESIZED SETS ATTENTION AFTER INSTALLATION CHECK THAT THE SET IS FIRMLY FASTENED N AND THAT IT DOES NOT SLIDE 7 LL UNIF0019 Due to the magnetic force of the magnets follow these instructions to remove the set 1 Loosen the screws M6 DIN 6921M6 1 with a no 10 flat spanner 2 Remove the receiver 2 3 Pry with a flat screwdriver between the metal structure of the machine and the magnetic fastening 3 5 2 CONNECTING T
42. ved set does not have to be on L L Radio frequency signal received but it is not recognised as its own C Error in radio frequency receiver If transmitter is on Insufficient input 45 SYNTHESIZED SETS Led off Slow flashing Led off with quick flashing on Led on with quick flashing off Led continuously on On starting up the set and as long as it is shutdown with the STOP BUTTON or with time the working channel is indicated through pulses in the leds p and 5 tens and units Once the band scan has finished the free channels found will be displayed While the code or channel is displayed the set can be started up and this display will pass on to the normal start display mode 11 2 SUMMARY OF THE TRANSMITTER LED FUNCTIONS Transmitter on Channel is activated when started up Fault in contact 1 of the stop button Transmitter off Stand by mode or battery OK Battery in reserve Flat battery Fault in contact 2 of the stop button Locking the k r If the keyboard is locked both leds flash at the same time as they try to start up the set Both leds light up for 3 seconds when the keyboard is locked Both leds flash at the same time three times when the keyboard is unlocked 46 SYNTHESIZED SETS To lock and to unlock the keyboard press the start button 5 times in less than three seconds with the STOP BUTTON pressed C
43. vre being performed If this is not possible he should place himself where he can see as much of the manoeuvre as possible and coordinate with another person when he cannot see properly Never perform a manoeuvre which may be partially uncontrolled Do not leave the radio control transmitter on the ground or on metal blocks you must do so activate the emergency stop STOP BUTTON of the radio control and turn the key switch to the OFF position or lock the keyboard if it is activated see the section Procedure to lock the keyboard At the end of the working day or if the radio control operator has to leave the radio control he should activate the emergency stop STOP BUTTON of the radio control turn the key or selector switch to the OFF position place the battery in the charger for recharging and turn off the crane Procedure to lock the keyboard The equipment can have the option of the keyboard lock on the transmitter by means of a system of sequential lock unlock of buttons This system is similar to the one used to lock telephones To lock the keyboard press the start button 5 times in less than 3 seconds with the STOP BUTTON pressed Both leds 19 will light up for 3 seconds To unlock the keyboard repeat the same operation that is press the start button 5 times in less than 3 seconds with the STOP BUTTON pressed The operation will also be indicated in the same way that is both leds will light up for 3 s

SYNTHESIZED SETS

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