Milkguard FD (English)
Contents
1. See chapter 2 3 for explanation of the screen gt Browse through the various alarms of the current tank load Use the information shown to determine the quality of the milk in the tank User Manual Dairy Cheg MilkGuard V 1 0 November 2004 Page 43 EE F Dairy cheq inc 3 4 DHI Inspector In the DHI menu of the INFO menu the milking times of the last 18 milking sessions can be read from the display 1 Press after which gt You are in the INFO menu Alarms since ET gt The first menu item to be shown is BTMG alarms 2 Within 5 seconds press twice A after which Actual date time gt The display shows the menu title mm dd hh mm 3 Press once A after which DHI milk periods gt The display shows the menu title gt If the second line shows a date time this is the last time that the date amp time was changed DHI milk periods tc mm dd hh mm Page 44 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 D Dairy cheq inc 4 Press A to enter the menu gt The last milking session is to be shown gt For example the screen shows Refer to section 2 3 for an explanation of the screen X 5 Press Al or 24 to view the required milking session in the DHI list 6 Press A to leave2. User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 35 dairy che Dairy cheq inc B Power down REGULATORY ALARM If the power supply fails longer than 5 hours this alarm occurs After the alarm is POWERDOWN acknowledged the lights will revert to their original status before the alarm occurred Page 36 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 dir Dairy cheq inc EDP 2 3 Information Menus The information menu allows the producer to call up certain current information and view it on the display This menu is activated with the Info key after which the following menu options will be available Alarms since ET BTMG All regulatory alarms since the last time the tank has been emptied which are important for the Alarms BTMG Bulk Tank Milk Grader driver This menu provides information to the BTMG driver about the quality of the tank load he is carrying After pressing the Info key this menu will be shown automatically after 5 seconds Alarms 7days All producer and regulatory alarms of the last 7 days are stored in this menu This way the producer ALL Alarms and the technician can look up all the recent alarms regulatory alarm Name of the alarm no producer warning UPPERCASE letters Regulatory alarm Lowercase letters producer warning Start date of the alarm time that the alarm condition was exceeded Start time of the lt lt means end of menu alarm gt gt
3. User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 49 D Dairy cheq inc Page 50 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheg inc 5 Transport and Storage Ensure the equipment has appropriate packaging for transport and storage i e impact resistant and protected against moisture dust or other harmful substances Minimum storage requirements are e Clean and dust free e Away from caustic corrosive substances and gases e Relative air humidity between 10 and 90 Dairy Cheq accepts no responsibility for any transport and storage unless by order of Dairy Cheq 6 Maintenance The Dairy Cheq Milkguard should be maintained according to the following general maintenance instructions Keepthe area around the Dairy Cheq Milkguard frost free gt Keep the surrounding area clean and free from excessive dust gt Keep the air humidity between 10 and 90 keep the area well ventilated to ensure the electrical parts remain completely dry Make sure that the individual parts stay clean and that no water and dirt can splash up from the floor Make sure that the Dairy Cheq Milkguard does not come in contact with explosive aggressive and corrosive gases and substances and that no alkaline or acid cleaning agents are allowed to come in contact with the Dairy Cheq Milkguard gt Never clean the Dairy Cheq Milkguard with running water gt Arrange for expert maintenance by Dairy Ch
4. 8 o MG07A FrontpansCMMSRpEE I s s s s s C Pipeline sensor cable length 22mtr 75ft Vacuum sensor 1 4 20kPA Page 64 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 GNP Dairy cheq inc MG050 75 Conductivity sensor cpl cable length 22mtr 75 ft MG050 1 Conductivity sensor cup 28mm MG014 Fusepowersupply Lite fuseBLFO5SA O O MG044 220 Transformer box 240 24 VAG O EN NN MG023 1 Bluetooh antenna cable MG023 2 Bluetooth antenna MGw6 Bluetooth USB adapter sofware AWoDalr NGO Etema Aam igt The MilkGuard Has Nema 4X rating and is CSA approved Surge test passed according to IEC 1000 4 5 EN 61000 4 5 Electromagnatic Compatibility Requirements Part 5 Surge withstand immunity Requirements User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 65 D Apendix E Warrant Dairy cheq inc PLEASE REFER TO THE WARRANTY SUPPLIED WITH YOUR DAIRY CHEQ MILKGUARD FOR DETAILS FOR ONTARIO RESIDENTS PLEASE CONSULT THE WARRANTY DETAILS PROVIDED ON THE REVERSE SIDE OF THE TIME AND TEMPERATURE RECORDER ORDER FORM Warantee procedures When a part needs to be replaced Dairy Cheq will ship this part within 48 hours to any location in Ontario and within 3 business day in other provinces of Ontario Within the warrantee period parts will be shipped without charge All units unther the Ontario roll out program
5. V 1 0 November 2004 Page 15 depo REGULATORY ALARM EIS This alarm occurs when the milk blend temperature reaches 11 0 C 51 8 F for more than 15 minutes for 2 and subsequent milkings Dairy cheq inc Page 16 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 S dai ENO Dairy cheq inc C Low milk temperature alarm Producer warning This warning occurs when the milk temperature is below 1 0 C 33 8 F for longer than 15 minutes OK gt Qi User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 17 Sao REGULATORY ALARM TEMPTOOLOW This alarm occurs when the milk temperature is below 0 5 C 32 9 F for longer than 15 minutes Dairy cheq inc OK gt Qi Page 18 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 di Dairy cheq inc Gap HIGH MILK STORAGE ALARM regulatory alarm SLOW COOLING This alarm occurs when the milk temperature remains above 5 0 C 41 F for longer than 60 minutes and no milking is taking place User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 19 dairy che Dairy cheq inc 2 2 2 Agitation monitorin The agitation light is off wnen the tank is empty and is not being monitored The agitation light is green when agitation is being detected Possible situations detected by an alarm are TO LITTLE AGITATION regulatory alarm This alarm occurs when the temperature of the milk is below 5 0 C 41 F and th
6. means more data in menu User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 37 Shing EP Dairy cheq inc Actual date time Shows the actual date and time DHI milk periods If the second line of this menu shows tc mm dd hh mm this is the last date time that the date time was changed This menu shows the starting and ending times of the last 18 milking sessions This menu gives the DHI Dairy Herd Improvement inspector information about recent milking times This data is shown as follows example Start date of the milking Which milking End time of the n milking or the day Start time of the milking Page 38 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 dir Dairy cheq inc EDP 3 Milkquard Menus and Producer Settings Refer to the Quick Reference Chart for the simplified control instructions found in Appendix B 3 1 Info menus In the Info menu information about alarms and milking times can be viewed on the display after which gt You are in the INFO menu gt The first menu item to be SHOWN is 2 Within 5 seconds press A after which gt The next menu item to be shownis ren EN X 3 Press A or A to browse through the INFO menu User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 39 w Dairy cheq inc Alarms since ET All regulatory BTMG Bulk Tank Milk Grader alarms since the last time the tank BTMG alarms wa
7. measured value is lower than the value set in this menu n3 SlowCool2 time P Producer warning max cooling time during cooling time monitoring from beginning of milking Write card Write the data from the internal memory to the memory card Load defaults P Set all previous values to the default value n3 J 0 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 61 dir apo Dairy cheq inc Appendix C Technical Specifications 1425 mm General di Material housing Stainless steel 304 i x m Weight 2 5 kg EDS Power supply 22 27VAC 50 60Hz N L Earth Power consumption Internal fusing 1A power supply 160 mm Internal fusing low voltage External fusing power supply Output relay Max 27VAC 3A Transformer box 240 or 120 VAC to 24 VAC Fuse Little Fuse BLF 0 5 A Page 62 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 175 mm Kano Dairy cheq inc Spare Parts MilkGuard a o o o s 6 LLLI VI 7 d OOS or User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 63 w Dairy cheq inc LIST OF COMPONENTS Pos Arno ee MG030 MilkGuard CMM99up EE standard 24VAC incl Tank and pipeline sensor MG026 MilkGuard CMM99up EE 24VAC box incl memory card excl sensors MG015 Fuse 1A slow MG054 Power supply board CMM99up EE 24VAC MG054 1 Control board CMM99up EE MG055 Memory card CMM99up EE 32Mb Box connector M20 nut
8. pipeline cleaning must be sufficient for this situation to occur Cleaning insufficient temperature regulatory alarm red light This alarm occurs during the washing of the pipeline and the temperature does not reach 40 C 104 F for at least 4 consecutive minutes Cleaning insufficient conductivity optional producer warning ETES This alarm occurs when the conductivity of the dump water of the main cleaning facility is lower than the value of menu 16 default 12 as set by the producer User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 29 fan NOT CLEANED regulatory alarm Dairy cheq inc NOPCIP O If the pipeline has not been cleaned in the last 22 hours this alarm will be activated Page 30 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 wii t eno Dairy cheq inc 7 2 2 6 Monitoring general operation The MilkGuard will alarm if sensors are not working properly The alarm will show all icon lights flashing red After the alarm is acknowledged the lights will revert to their original status before the alarm occurred Possible situations that will be detected are User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 31 de Dairy cheq inc A TANK SENSOR ERROR REGULATORY ALARM T SENSORFAIL This alarm occurs when the bulk tank sensor is not working properly B PIPELINE SENSOR ERROR REGULATORY ALARM EXITIUM This alarm occurs when the pipeline sensor is not worki
9. the menu gt You are now back in the INFO menu 7 Press A until the Dairy Cheq Milkguard returns to the monitoring screen User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 45 Lip KD Dairy cheq inc 3 5 Extracting the long term memo With the appropriate software producers can access historical information of time and temperature readings recorded on the MilkGuard Information older than 10 days can be accessed by using a blue tooth connection or extracting information from the memory card housed in the MilkGuard unit Before taking the card from the Dairy Cheq Milkguard follow the steps below to add the data of the past few days to the card 1 On the front panel press Pi gt You are now in the PROGRAM menu gt The screen will show 2 Press A to browse through the menus to menu 20 write card BEEN 3 Press A to activate the chosen menu item Page 46 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 D Dairy cheg inc x 4 Press y Or to select between Cancel and Enter gt Cancel means do not write and return to the PROGRAM menu gt Enter means Start writing the memory card 5 Press A to start writing to the card gt The MilkGuard will sound a short beep and write the data to the memory card The progress is shown on the screen in 6 Wait until the writing process is finishe
10. 4 standard setting no when 5 minutes after the level detection at the start of the 1 nopre cooling milking session the temperature is above 27 C 80 6 F To change this setting see the section on Changing Producer Settings Note No associated Regulatory alarm Page 24 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 An an Dairy cheq inc 2 2 4 Tank wash indicator TCIP The tank cleaning light is off when there is milk in the tank but always on when the tank is empty This light draws attention to situations needing attention flashing green light and alarms red light Possible situations that will be detected are TCIP temp 48 3 C 118 94 F vu Q9 2 z User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 25 dairy che Dairy cheq inc Not cleaned yet producer indicator This situation occurs for as long as no cleaning is detected after the tank has been emptied Cleaning sufficient producer indicator solid green light This situation occurs as soon as the temperature reaches 40 C 104 F for more than 4 consecutive minutes while the tank is being cleaned If the conductivity sensor is connected optional the conductivity of the dump water of the tank cleaning must also be sufficient for this situation to occur Cleaning insufficient temperature regulatory alarm red light This alarm occurs when the wash water does not reach 40 C 104 F for a minimum of
11. 4 consecutive minutes during the cleaning of the tank Insufficient Cleaning conductivity optional producer warning This alarm occurs when the conductivity of the dump water of the main cleaning facility is low cond TCIP lower than the value of menu 16 default 12 as set by the producer To change this setting see the section on Changing Producer Settings Page 26 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 di Dairy cheq inc D NOT CLEANED regulatory alarm NOTCIP OOO If the tank has not been cleaned in the last 80 hours this alarm will be activated User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 27 fan 2 2 5 Pipeline cleaning Indicator PCIP Dairy cheq inc The pipeline cleaning light is off during milking and always on if no milking occurs This light draws attention to problems needing attention Possible situations that will be detected are Page 28 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 dairy Dairy cheq inc EDP Not cleaned yet producer indicator light off This situation occurs for as long as no cleaning is detected after milking has finished Cleaning sufficient producer indicator solid green light This situation occurs as soon as the temperature reaches 40 C 104 F for more than 4 consecutive minutes while the pipeline is being cleaned If the conductivity sensor is connected optional the conductivity of the dump water of the
12. Milkguard has been turned off before proceeding with any repairs or maintenance work User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 3 D Dairy cheq inc Page 4 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 Dairy cheg inc Table of contents 1 MUOIO UO EEE 2 MilkGuard Functions and Operations seessessssssssssesseseennen nennen enhn nnn nsn nnn sna nnns sane nnne n ans 2 General ATOM NON see dan eds en 2 2 Producer Warning and Regulatory Alarms sise 2 2 1 Milk cooling and storage temperature function 2 2 2 Agitation Monitoring cite ie uuu u u 2 uu Zm usss usss share sera terme teneurs 2 2 9 Start cooling indicator alarm ce ndeatecasasdabeensesteeasaseicnes 2 2 4 Tank wash indicator ICIP L u uuu uuu uu rene 2 2 5 Pipeline wash indicator PCIP nnns 2 2 6 Monitoring general operation rr srsrsssssssssssissssasa 2 2 7 Power supply failure a aaa nsns enar nna VS lormialion Men s uu uuu lll l OE 3 MilkGuard Menus and Producer Settings sisi Slim S S U Su asss 3 2 Changing producer SeUtlil gS_ len tesda sb eat tne tcleacatectosdaatitesesiaeneausenidestalachontecstdestabosst 3 3 BTMG Bulk Tank Milk Grader driver sise 3 4 DHI Dairy He
13. User Manual Manuel utilisateur V1 0 e 11794 pienoylllN IN 1 D Dairy cheq inc Page 2 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheg inc PREFACE Thank you for having installed the Dairy Cheq Milkguard We are confident that the Dairy Cheq Milkguard will exceed your expectations Our products have been designed for maximum performance sound operational safety and a long life First and foremost the Dairy Cheq Milkguard has been designed to monitor milk storage on a universal range of tank types and sizes Designed for the North America the Dairy Cheq Milkguard is manufactured by Meko Holland B V Meko has been manufacturing and selling MilkGuards for over 20 years This manual is intended for the end user of the Dairy Cheq Milkguard The concise Quick Reference Chart in Appendix B provides brief hands on instructions while the manual provides detailed information on working with and looking after the Dairy Cheq Milkguard as well as important safety instructions The Dairy Cheq Milkguard User Manual is in addition to the user instructions provided with your existing milk harvesting cooling and storage equipment Advice gt Hang the Dairy Cheg Milkguard Quick Reference Chart in a clearly visible place near the Dairy Cheq Milkguard gt Keep this user manual in a dry area near the Dairy Cheq Milkguard for quick reference gt Always make sure the main power supply to the Dairy Cheq
14. ability to provide both Producer Warnings and Regulatory Alarms and present those warnings and alarms audibly and visually User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 7 Lip KD Dairy cheq inc A Producer Warning is a powerful management tool for the Producer In this situation the Dairy Cheq Milkguard alerts the producer to situations that may result in a Regulatory alarm with enough time for the Producer to take corrective action before the situation deteriorates further The Regulatory Alarms are controlled by parameters set by local authorities on milk quality Abbreviations used in this document TCIP Tank Clean In Place PCIP Pipeline Clean In Place DHI Dairy Herd Improvement LED Light Emmiting Diode MG MilkGuard BTMG Bulk Tank Milk Grader Page 8 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 2 MilkGuard Functions and Operations 2 1 General Information Milk Cooling and storage Information Button MilkGuard Display Screen Shows situation in text format Start Cooling Fate cooler and Agitation No Milk Indicator Function Indicator indicator regulatory alarm BTMG User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Dairy cheq inc Tank Wash Status Indicator Acknowledge alarm button Pipeline Wash Status Indicator ph i Y Program Button Page 9 dairy che Dairy cheq inc The lights on the front panel display the condition of
15. and wash equipment functions well an alarm will rarely occur If a problem is detected a light on the front of the Dairy Cheq Milkguard shows which function had the problem while the display shows the associated time and temperature The descriptions below show the ways the Dairy Cheq Milkguard alerts producers to a problem If a problem is detected take immediate action to solve the situation The MilkGuard is capable of producing two indications for a specific problem A producer warning often occurs first to warn the producer of a situation which is out of acceptable range This is indicated with a flashing green light with the display showing the warning in lower cased letters If the problem exceeds the producer warning limits a regulatory alarm will occur This is indicated with a red light and the display showing the alarm in capital letters Only regulatory alarms are stored for BTMG information purposes User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 11 fairy cheg Dairy cheq inc How the MilkGuard alerts you to a problem MilkGuard Lights Producer Warnings Regulatory Alarms Buzzer To acknowledge and turn off buzzer Push alarm button Page 12 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Scairyy Dairy cheq inc EDP 2 2 1 Milk Cooling and Storage Temperature function If the milk is at the correct temperature the temperature light will be solid green At the first milking the light is of
16. ange the value of the activated menu 4 Press 21 gt For example the screen will show User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 41 Schiry 5 Press 6 Press 7 Press 8 Press 9 Press Page 42 apo Dairy cheq inc A to leave the menu item or A to select Cancel or Enter gt Cancel means do not accept the new value and return to the old value gt Enter means Accept the new value and save this The MilkGuard will sound a short beep A to activate the choice Led 3 gt For example the screen will show aaa aaT1 Jas ULM rs until you have selected menu 1 menu choice 1 gt Now the screen shows eee Activate MG A to activate the monitoring functions of the Dairy Cheq Milkguard User Manual Dairy Cheq MilkGuard V 1 0 November 2004 ry Dairy cheq inc EDP 3 3 BTMG Bulk Tank Milk Grader Menu Before the tank is emptied the Dairy Cheq Milkguard contributes to an assessment of the quality of the milk as indicated below Inspect the BTMG light 1 Light is green Empty the tank the Dairy Cheq Milkguard has detected no regulatory alarms 2 Light is red Assess the regulatory alarms as follows mf Press and after 5 seconds gt the display shows the first regulatory alarm of the current tank load X Press Al or A For example the screen shows
17. ched on Turn on bulk tank later alarm during 1 milking is on too early Reduce time in menu 2 time at which session switching on the compressor is checked Pre cooling causes the Increase time in menu 2 time at which temperature to drop very switching on the compressor is quickly at the beginning checked of milking Other errors in Unknown Unknown Call your Dairy Cheq Milkguard dealer MilkGuard operation 8 Removal After disassembly dispose of discarded parts in accordance with the local regulations that apply to such materials at the time of removal Page 54 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 Dairy cheq inc Appendices Appendix A Producer menu list The producer can set the following menus Explanation Default Range value 1 Activate MG Leave the PARAMETER menu and return to the monitoring functions screen 2 SC alarm time After monitoring the first milk in the tank the time at which sae 30 min 20 600 min it is checked if the cooling is switched on 3 Max Tblend Warning max allowable milk blend temperature from the 10 C 50 F 7 11 C 2 milking session 44 6 51 8 F 4 Precooler Pre cooler present Yes No If Yes the Dairy Cheq Milkguard checks if the pre cooler is switched on during No Yes No the 1 milking session 5 Show ine 12724 Settine display o 24h ortoampm im ap 5 showtemp cir Temperate aspaye e om ma nar renin seg eas wa
18. ched on 30 min 3 MaxblendtempP Producer warning max allowable milk blend temperature from the 2nd milking session 10 C 50 F Precooler on off Pre cooler present Yes No If Yes the Dairy Cheq MilkGuard checks if the pre cooler is switched on No during the 1st milking session how time 12 24h Set time display to 24h or to am pm 12h Show temp Temperature display C F ec Current time setting hours ime min Current time setting minutes no fill time On this time after the start of the 1st milking the filling of the tank is being monitored act tank pipe T act conduct 1 2 Shows the actual value of both conductivity sensors actual limits Show actual limit values of the Dairy Cheq MilkGuard act battery volt Show actual battery voltage test 1 0 Test all digital inputs and outputs TCIP conduct y n Conductivity sensor present Yes No If Yes the Dairy Cheq MilkGuard checks during the main cleaning cycle of the tank for the conductivity value of the drainwater e j 3 m o c n3 Em E E RN E EUR ER cn BE 16 n3 CIP low cond If menu 15 yes the MilkGuard will alert if the measured value is lower than the value set in this menu CIP low conduct y n Conductivity sensor present Yes No If Yes the Dairy Cheq MilkGuard checks during the main cleaning cycle of the pipe for the conductivity value of the drainwater PCIP low cond If menu 17 yes the MilkGuard will alert if the
19. d 7 Press A until you have selected menu 1 us 8 Press A to activate the Dairy Cheq Milkguard 9 The memory card is ready for extraction Always put the card back into the Dairy Cheq Milkguard to avoid loss of data User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 47 D Dairy cheq inc Page 48 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheg inc 4 Safety Please always strictly observe the following safety precautions e Controls Ensure all operators have read this manual first e Hygiene Observe the usual hygiene rules which apply to milk processing for human consumption e Electricity Be very careful when working on the Dairy Cheg Milkguard electric system Only allow trained personnel to work on this system e Water Never use a high pressure cleaner on the parts never clean the Dairy Cheq Milkguard or parts of it with running water never use caustic cleaning agents for cleaning the equipment e Guards Never remove guards or open box doors unless for maintenance Observe the safety precautions Only allow Dairy Cheq crew or trained personnel to work on this system e Overall safety Whenever repairs of any kind are needed on the Dairy Cheq Milkguard observe the following warning Always make sure the main power supply to the Dairy Cheq Milkguard has been turned off before proceeding with any repairs or maintenance work
20. e milk is Em not agitated every 70 minutes for 5 minutes Page 20 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Lip Dairy cheq inc fap TOO MUCH AGITATION regulatory alarm TOO MUCH AGITAT This alarm occurs when continuous agitation for longer than 3 hours during a no milking phase has been detected User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 21 airy che Dairy cheq inc 2 2 3 Start Cooling Indicator The start cooling light is off if the cooler has been turned on or the tank is off but is within the specified time from the beginning of the first milking Possible situations detected by this alarm are A start cooling producer warning This warning occurs when no temperature drop has been detected at the specific time after the 1 milking session set in menu 2 by the producer default 30 minutes Note No associated Regulatory alarm Page 22 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Lip Dairy cheq inc D B No Fill producer warning no milk detected This warning occurs when no level has been detected in the tank 45 minutes or value in menu 9 after the 1 milking session was started Note No associated Regulatory alarm User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 23 airy che Dairy cheq inc No pre cooling producer warning This warning occurs when the producer has selected the Precooler on option in menu
21. eq or trained staff to check that the Dairy Cheq Milkguard is working properly User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 51 D Dairy cheq inc Page 52 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheg inc 7 Trouble shooting Failure indicator Failue Cause Solution O MilkGuard indicates The MilkGuard is unable to Warm milk flows into the Place the milk intake at least 50cm that cleaning is taking detect the level in the tank tank near the sensor of away from the sensor place while there is milk as a result of large the MilkGuard During all milking sessions switch on in the tank temperature fluctuations the agitator before milking is started MilkGuard is not No power supply Ensure power supply working display is off Faulty fuse Power supply fluctuates Ensure a good and stable power too much e g voltage supply according to the required peaks specifications Unknown Replace the fuse with exactly the same type If the problem persists call Dairy Check Temperature alarm Ice on the bottom of the Cooling installation Contact the supplier of the cooling during empty tank or tank after emptying the causes ice to form on installation during cleaning pre tank the bottom of the tank rinse User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 53 fai che Dairy cheq inc Incorrect Start Cooling Alarm while the compressor Compressor swit
22. f when the temperature is above 5 0 C 41 F but still within the allowed cooling time frame calculated from the end of the milking Once the milk has been cooled to the correct temperature the light will become solid green Possible situations detected by this function are A Slow cooling alarm Producer Warning ETT EN If the Dairy Cheq Milkguard predicts that after completion of milking the milk temperature will not drop to below 5 0 C 41 F in the time allowed this warning will occur Or This alarm occurs when the temperature remains above 5 0 C 41 F for longer than 15 minutes and no agitation has been detected OK gt Qi User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 13 ao REGULATORY ALARM SLOW COOLING This alarm occurs when the milk temperature has remained above 5 0 C 41 F for more than 2 hours after the first milking session and more than 1 hour after the second and subsequent milking sessions Dairy cheq inc OK gt Qi Page 14 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 X dairy GENO Dairy cheq inc B Hiqh blend temperature alarm Producer warning If the milk blend temperature for the second and subsequent milkings reaches the LUTTE temperature set in menu 3 for longer than 15 minutes this warning will occur To change this setting refer to the section on Changing Producer Settings OK gt Qi User Manual Dairy Cheq MilkGuard
23. ilk in tank me CIP 00 0 C Tank cleaned on good conditions temp and conductivity if installed no ImTOP o Tank not cleaned yet Tank cleaned but with insufficient chemical concentration Tank cleaned but with insufficient temperature during a too short time pi NOTOP TCIP Tank not cleaned for too long ET pese pipecipoooc Pipe cleaned on good conditions temp and conductivity if installed iem Pipe not cleaned yet low cond llowcondPCIP Pipe cleaned but with insufficient chemical concentration xk INSUFFPCIP PCIP Pipe cleaned but with insufficient temperature during a too short time NO PCIP Pipe not cleaned for too long Page 58 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 np Dairy cheq inc SYMBOL SCREEN FUNCTION B No regulatory alarms detected during the present tank load WARNING a regulatory alarm occured during the present tank load Producer warning power down too long Voltage backup battery too low ALL TsensonrAt LIGHTS xk P SENSOR FAIL Failure in pipe sensor V SENSOR FAIL Failure in vacuum sensor ERROR Error during writing internal memory on the memory card POWER DOWN DOWN Power down too long Acknowledge the Alarm The sound stops the light will stay flashing green or solid red until the alarm condition is corrected Press this button for 8 seconds to delay the present alarm for a longer time The Dai
24. kguard using running or pressurized water The area in which the Dairy Cheq Milkguard is installed must be properly ventilated clean relatively free from dust and must not be subject to aggressive or corrosive gases or other substances The relative air humidity should be between 10 and 90 The power supply should at all times comply with the specifications shown in Appendix C The Dairy Cheq Milkguard should not be put to any other use that is not expressly included in this manual in order to prevent unforeseen risks Dairy Cheq Inc and Meko Holland B V will not assume liability for any adjustments or alterations made in terms of the function the principle or the operation of the Dairy Cheq Milkguard Such alterations are the sole responsibility of the person making the alterations Failure to comply with these terms and conditions will render any claims of warranty or liability towards the supplier null and void Please consult your warranty The dairy farmer or producer will remain responsible for the proper cleaning of equipment storage of the milk in the tank and consequently the milk quality For this reason it is important to take adequate notice of all error indications from the Dairy Cheq Milkguard It is recommended that after each milking session the milk temperature be checked and after each cleaning process the inside of the tank be inspected to ensure that itis clean The significant feature of the Dairy Cheq Milkguard is its
25. ng properly C VACUUM SENSOR ERROR REGULATORY ALARM V SENSOR FAIL This alarm occurs when the vacuum sensor is not working properly D ERROR WRITING DATA REGULATORY ALARM WRITINGERROR This alarm will occur if an error is detected while data is being transferred to the memory card Page 32 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 dir Dairy cheq inc EP E BACK UP BATTERY LOW producer warning battery low This alarm occurs when the internal back up battery voltage is running low and the battery needs be replaced The alarm will show all icon lights flashing green After the alarm is acknowledged the lights will revert to their original status before the alarm occurred M ly E 2 HS AN User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 33 fi BNO F EXTERNAL ALARM INPUT producer warning alarm input 1 This alarm occurs when the external input signals Dairy cheq inc Page 34 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 irm NO Dairy cheq inc 7 2 2 7 Power Supply Failure The MilkGuard will alarm in the event that power is not supplied to the unit Possible situations that will be detected are A Power down producer warning This alarm occurs when the power supply fails for longer than 30 seconds but shorter power down than 5 hours After the alarm is acknowledged the lights will revert to their original status before the alarm occurred
26. rd Improvement Inspector r 3 5 Extracting the long term memory inserer User Manual Dairy Cheq MilkGuard V 1 0 November 2004 ano em Page 5 ano Dairy cheq inc A SNC sss SS page 27 5 Transport and Storage ere ann des An een seen 20e De anne een eee esse le hua page 27 O P q AU PP zu uu asss sss supi page 27 7 trouble shooting ar rara essaie sentais eneienatelna tale nent ideas sec end aheb anse page 29 SO REMOVAL a can de ae ni et at teen AR lo ARR Re te page 29 Appendices A Producer menei uuu D en to el ot te De np it dal ane oo page 31 B Dairy Cheq Milkguard Quick Reference Chart with alarm list page 32 G Technical Specificatgns ETT TT m page 35 DES PANS m TE page 36 E Waranty description and warrantee procedures a bo For ree cete aen ror exc oec bv pete ted t page 39 Page 6 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 D Dairy cheg inc 1 Introduction The Dairy Cheq Milkguard monitors such aspects as the temperature conditions of the milk during storage the agitation conditions in the tank as well as the various conditions during the tank and pipeline cleaning The Dairy Cheq Milkguard should be mounted in an area that is clean and dry Avoid cleaning the Dairy Cheq Mil
27. ry Cheq Milkguard is only an aid to monitor the operation of the cooling and cleaning system The end user remains responsible at all times for proper storage of his milk and the proper operation of his cooling and milking equipment If an alarm condition occurs have your milk storage equipment tested by a qualified technician 11 2004 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 59 Kapp Tm 3 1 C 12 31p Alarms since ET M SLOW COOL 09 07 PCIP SLIC c38 BE ee ura 10 08p 00 17 gt gt x ES A HIGH BLEND 09 06 E A 8 08 00 03 lt lt Alarma lt F days SLOW COOL 09 07 ALL alarms BiU 0017 gt gt Dairy cheq inc 11 ah i TNT i A A A start cool 03 05 a Z Actual date time 1231p 00 08 lt lt Ooo 1231 R aft NET m A E DHI milk periods Milktime COS tc 08 7 11 23a 1 07 00a 08 30a 1 Milktime 08 09 1 DS D3a U7 32a A LUISA l activate MG a D B X A To change value LZ Pay menu choice 2 Start Cool Time ke p Start Gool Time 30 minutes When change EE Cancel accept X Page 60 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 ep Dairy cheq inc Producer menu list Menu name Explanation Dafault value 1 Activate MG Leave the PARAMETER menu and return to the monitoring functions screen Ro ee After monitoring the first milk in the tank the time at which it is checked if the cooling is swit
28. s emptied Alarms 7 days ALL All producer warnings and regulatory alarms from the last 7 days alarms Actual date time Shows actual time and date DHI milk periods Shows the last time that the date time was changed Shows also the start and end times of the last 18 milkings for DHI Dairy Herd Improvement inspectors 4 Press M to open the selected item of the INFO menu X 5 Press or AA to browse through the items within the chosen menu 6 Press A to leave the menu gt You are now back in the INFO menu X 7 Press l until the Dairy Cheq Milkguard returns to the monitoring screen Page 40 User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Ziryp Dairy cheq inc Gao 3 2 Changing producer settings The producer can change a limited number of settings Follow the steps below to change the settings 1 On the front panel press IP gt You are now in the PARAMETER menu gt The screen will show emm mmm menu choice 1 activate MG pe es NET Wa DE gt 2 Press A i gt See appendix A for the various menus gt For example the screen will show to browse through the PARAMETER menu menu choice 3 max Tblend prod 3 Press A to activate the selected menu item max Tblend prod gt For example the screen will show 10 C max Tblend prod 8 C or Al to ch
29. the default value Oe a Page 56 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheq inc Appendix B Dairy Cheq Milkguard Quick Reference Chart with warning alarm list SYMBOL SCREEN FUNCTION Milk temperature not monitored or milk temperature too high but in time frame for cooling down A Tm 00 0 C 00 00 MILK TEMPERATURE OK slow cooling Producer warning cooling to slow directly after milking or no agitation when cooler should be on Hu z high blend temp Producer warning milk blend temperature too high user defined limit menu 3 Temp too low Producer warning low milk temperature HIGH BLEND TEMP BLEND HIGH BLEND TEMP Milk blend temperature too high for too long TEMPTOOLOW TEMPTOOLOW TOO LOW Milk temperature too low BM Agitation not monitored Tmoocooo EXIST pi NO INTAGIT Milk not agitated or too little agitated for too long TOO TOO MUCHAGIT AGIT Milk too long agitated in one period SLOW COOLING Coolingtime after milking was too long or the milk temperature was too high too long during storage of the milk User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 57 X dairy he DD ein cheq inc SYMBOL EM SCREEN FUNCTION 0 x No switched off cooling detected m not switched on in time e no detected No milk in tank at first milking no noprecooing No pre cooling at first milking Tm 00 0 C 00 00 No cleaning information m
30. the milk tank The light at the bottom left on the front panel provides an indication whether there is reason for the BTMG Bulk Tank Milk Grader driver to be extra vigilant in grading the tank of milk There are 3 buttons on the front panel display e At the top right next to the display is the acknowledge alarm button this button allows you to acknowledge various alarms and turn the buzzer off e Atthe bottom left on the front panel you will find the Info button This button allows you to call up specific menus directly on the display The first menu selection shows all the regulatory BTMG alarms after the tank was last emptied Also other menu options include both producer warnings as well as regulatory alarms the current time the last time change and the milking times recorded for the last 18 milkings for DHI Dairy Herd Improvement purposes In addition all the alarms from last week can be shown as well e Atthe bottom right of the front panel there is a Program key This key provides access to the internal menu of the Dairy Cheq Milkguard which is where the producer settings and time settings can be adjusted Page 10 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 D Dairy cheg inc 2 2 Producer Warnings and Regulatory Alarms The Dairy Cheq Milkguard records temperature and time determines if there is a milk cooling storage or wash problem and then provides an alarm to warn the producer When the milk storage
31. wa st m fill time At this time after the start of the 1 milking the filling of the Aoin 30 900 min tank is being monitored 10 Act tank pipe T Shows actual value of all temp sensors S User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 55 ano Dairy cheq inc 11 Actconduct 1 2 Shows the actual value of both conductivity sensors 12 Actual limits Show actual limit values of the Dairy Cheq Milkguard 18 Actbattery voit Show actual battery voltage Jo gt 14 TestO Test al digital inputs and outputs TCIP conduct y n Conductivity sensor present Yes No If Yes the Dairy Cheq Milkguard checks during the main cleaning cycle of Yes No the tank for the conductivity value of the drainwater TCIP low cond If menu 15 yes the MilkGuard will alert if the measured value is lower than the value set in this menu PCIP conduct y n Conductivity sensor present Yes No If Yes the Dairy Cheq Milkguard checks during the main cleaning cycle of Yes No the pipeline for the conductivity value of the drainwater 18 PCIP low cond If menu 17 yes the MilkGuard will alert if the measured value is lower than the value set in this menu 19 MaxThightime2 Warning max cooling time during cooling time monitoring 150 min 60 180 min from beginning of milking Write the data from the internal memory to the memory NENNEN card Load defaults P Set all previous values to
32. will have no labour charged for the repair and or replacement of these parts Old parts need to be shipped to Dairy Cheg within 5 business days Cots fors shipment will be for the shipping part and will not be reimbursed by Dairy Cheq If parts are not received within this period the previous shipped parts shipped by Dairy Cheq or its dealer will be invoiced Parts need to be shipped to MilkGuard Manufacturer Dairy Cheq Inc Meko Holland B V 5 60 Baffin Place Narcisstraat 14 Waterloo Ontario P O box 138 N2V 1Z7 Canada 9400 AC ASSEN Phone 1 866 849 3610 The Netherlands 1 519 746 6150 www meko nl Fax 519 884 8508 e mail info dairycheq com www dairycheq com Page 66 User Manual Dairy Cheg MilkGuard V 1 0 November 2004 ap Dairy cheq inc User Manual Dairy Cheq MilkGuard V 1 0 November 2004 Page 67
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