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Modicon Micro, TwinLine Magelis and Advantys
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1. GR D d i pE d Em we Eis sei of HE h Ba krit Een EEE meea nm Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 33 After starting Vijeo Designer select Create New Project Hir Gram Input a Project Name e g Servo_HMI Select the target device Target Name Platform1 Target Type XBTG Series XBTG Model XBTG2330 Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric LEPALE Prp Pre Mapang ki Vae What m you Eat 0 E Geen me Peer 34 Input the ethernet addresses EEE for the target device WS depends on the Type of XBT G Use Add to select a new rad zen roped driver Manufacturer Schneider Electric Industries SAS Driver Modbus RTU Equipment Modbus Equipment Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Da H ji g pekat he hiany TE L t iP adani a Eri Preaek Nao I Chet re hen ii T Tage HDi re he ag papais 35 The new driver has now been added ae en Pre D st Picea Map UW Cheeta Tape i L eregla piee RTL ec Enns New Project Window EE eee pa g s ee a ww SE SE ELL Els D r m ae E WK e d Select Download and define the Serial connection between Tage the PC and Magelis Filakformi Deru As an alternative you could ype HI
2. PLC Micro TSX3722101 Connecting the COM serial interface on the PC or the HMI with the PLC Micro via e TER Socket for PC HMI e Connector Cable TSX PCX 1031 For the 2nd CANopen Channel on the micro you need the following e TSX CPP 110 Card in the PCMCIA Slot of the PLC 1 The TAP is fixed to a DIN rail 2 Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric CANopen Wiring e PLC e Twin Line e Advantys STB Hint The CANopen Bus Must be closed at both ends with an end resistor 120 Ohm These are integrated into the connectors Advantys STB CANopen Connection Use the dials to set up the transmission speed 500 kBaud and Address 18 Micro Twinline Magelis Advantys doc Jan 05 Fer FH en Freue gn ER r sis Pin Je ege Jon ees eno besen EM e e S Jess Note Pin numbers corespond to callouts in the figure above Schneider Electric Advantys STB Programming Cable STB XCA 4002 CANopen Plug 103643 incl end resistor for connection to TSXCPP110 TAP and Advantys CANopen Cable DCA 701 44170014 from Selectron or UNITRONIC BUS CAN 2170261 from LAPP Micro Twinline Magelis Advantys doc Jan 05 TAL minami cata RED riir data DSA dora sel ely DTR dra terminal ready 1115 rede i De UTH Gea li iena G R ground reference H pot commeciad Schneider Electric a TE AC d OTR F DIR H F ATE pad Male pin
3. S il vU gin rematei VBE DR amp Hamann senimi In order to implement the system in the shortest possible time it is recommend that you proceed in the following order e Configure the I O platform with the Advantys Config Tool Configure CANopen with the SyCon Tool Create the application program with PL7PRO Create the HMI displays with Vijeo Designer Configure Twin Line for CANopen and the Servomotor This procedure ensures that the configuration data can now be either imported or manually input without conflicting definitions Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 16 UO Platform Introduction This section describes the configuration of the Advantys I O platform using the Advantys configuration software It is suggested you proceed as follows e Create anew project New Workspace Micro Twinline Magelis Advantys doc Jan 05 Canopen 2 690 After starting up the Advantys configuration software a new workspace must be created In the new workspace dialog you must provide a path a Workspace Name and an Island Name Configure the hardware Networkinterface Power Supply and I O modules Then choose the network interface for CANopen STB NCO 2212 Now add the other modules STB PDT 3100 STB DRC 3210 STB DDI3610 STB ACO 1210 STB ACI 1230 Not forgetting the bus terminal STB XMP 1100 Configure the hardware network interface power and I O modules
4. Downloading the project to the Magelis HMI Select the project in the Navigator Using either a right mouse click on the project name or the menu Build Select Download All to transfer the project to the HMI device The transfer is done using the configured protocol serial or ethernet The Vijeo Designer standard package contains a serial cable EP File Edt Build HMI Arrange Variable Report E gt 5 Clean All Validate Al Feedback Zone Yelldalng All alldeling Sarioes arget Platiomn Platoni lo Piattonni AMI JN File Edit Build HMI Arrange Variable Clean All Validate All Build All F7 dlean Target validate Target Build Target Simulation Start Device Simulation Download All Schneider Electric 42 EEN application OE Auto MANUAL Mode Selection e Power Up Initialisierung Drive is not ready e AUTO r MANSAL Status Screen Drive 80 or 81 Ready to Enable switch on geerat Switched on Operation enabled Fault Yoltage disabled Quick Stor Switch on disabled Harning Drive Screen 80 81 Mode Selection RUN STOP LEFT RIGHT Mode Display Speed setpoint Actual Speed Drive Status Drive Mode C Si mt r 1 Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Twin Line Drive Controller Introduction This section describes how to configure the parameters for the TLC Twin Line drive controller You can input the TL
5. MW152 holds 03 Speed mode and MW507 MW504 3 holds the amount of data to be transferred here 1 With the adjusted memory location the same applies for the second TwinLine Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Explanation of PL7 Commands Head Var Command List of rung references 1 READ_VAR ADR 0 1 5Y S SDO 16 0000603F 80 NVV154 2 MVV508 4 2 READ_VAR ADR 0 1 5YS SDO 16 0000603F 81 MVV155 2 MVWV512 4 Function parameters READ VAR ADR 0 1 SYS SDO 16 0000603F 80 3MW154 2 SMW508 4 Read standard objects Parameters Variables Values Address ADR 0 1 SYS Type of Object a Tan Object index pf and sub index PF 16 0000603F Slave adress 80 Reception Zone MW154 2 Report gt SMW508 4 READ VAR ADR 0 1 SYS SDO 16 0000603F 81 MW155 2 8MW512 4 Read standard objects Parameters Variables Values Address ADR 0 1 SYS Type of Object 7 2 FEI Object index pf and sub index PF r 16 0000603F Slave adress BI Reception Zone MW155 Report gt S MW512 For the complete PLC example application source code see the appendix to this document In order to download the application program Define the PLC Address SYS is the standard system Pe address of the PLC Eu re Gd Piopi a MaST Zeck Cer pied Fe Define the acklress af tha ALC kiara of ne PLC Options el Iuu
6. S hinge Fee er fc i 1 DI Hz N Mi Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 28 Micro Twinline Magelis Advantys doc Jan 05 Creation of a section in the application program Right mouse click on Section in the application browser opens a pop up menu Select Create Inthe Create Dialog input a name for the section and select the programming language you wish to use in that section e ST Structured Text e LD Ladder Diagram e IL Instruction List This application program example is written in ST and split into the following functions init manu mode auto manu run stop right left mode auto mode manu read speed and status oi s Si Si Si s ei w l Sa Application linor Mater Hj piia O Heres Cat par hl teeta Cin fhar ad Sy Pregam bi Henn Kol Cu Cl A Titel w yj Eea rare elec Fe i BONE Leer C y File Edit Utilities View Tools PLC Debug Opt ajz l SES Configuration E Program SC Ei EN MAST Task EE Sections SE T Bus startup Souu LA Systern_bits JO Sdas JO Uperatior_ mode EE Ca Hamp drive LTH Auto island AST Damp drive GT Fowerup GT Fowerup i Ki FS gn Init Schneider Electric 29 Create the Application Pro ram 150 OPERATE g e a nn READ_VAR ADF 0 15Y5 SDO 16 00002094 72 Here is an ex
7. Enahle 29 Aa Raketen 2 Aenepiance Code e Jk TE far ge Pi ma iE ge a mme FT oe re ET ee ee fa Pan team tel Nom a ne hy B i beet oder en ged OC opk s ET Schneider Electric 22 After a doublclick on 3 transmit PDO communication the Node Transmit dialog appears click OK and accept the setup The Parameter setup for the first Twinline is now complete s and the following window is displayed Now repeat these steps for t second Twinline After double clicking on the Advantys node the node configuration appears ef E E EEE Ts pS i al i red AG re T z g e en ge pr Rage bn md fe e Til pe A m To ER ee Dr greng Fri he ne merce TE Lee 3 Zeen ie E Fees Sa ten pre 7a 217152 be og o gg reg kees 2 5 CS S comes EN ees eee mm r m HI UE Te EH be Bag ems ecm HI nae Select the PDOs one after the other PDOs RxPDO1 Comm RxPDO2 Comm TxPDO1 Comm have the setup as shown Micro Twinline Magelis Advantys doc Jan 05 Tan Ba et at ee a E wt a be ar PE ep A ne rag i managen em egy He Fe fro FD eid len as Ba egen Schneider Electric 23 Micro Twinline Magelis Advantys doc Jan 05 And PDO TxPDO2 Com has the following setup The Parameter setup for Advantys is now complete And the following dialog is displayed Now save the project as
8. Mi Switched on aM i Mi Sid tt Poser Bau ZER Wish Setup the Variable Variable Properties Properties Ge Roget asiak are bia e Variable Name Tr me e DataType fete Toe e Data Source External Diener PLC e Device Address in the PLC Dale Baaere mem Ce Eee Sie Drive t af Ml Actual velocity wa Be Auto M106 Description Data Type Source Set Sry Deviceoddress Indirect Address Keep History Alarm Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric MI_ Auto Discrete External U iTekvay Teil rel mertz Zell Lib Disabled Disabled 38 Create a New Panel Jo Servo HMI Plattformi A Applicatior Alarms Popup Win Eare Fane St E Language Delete All Panels KH Data Files FH d Recipes Properties a 10 Manager New Panel Real An Empty panel Example Insert Text Select the text icon A in the toolbar L 100 The toolbar with the different tool icons is above the panel Example altering text Define the font size font type font style and type in the text Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Insert ur T Delete Alt Enter 200 Large 4 Font vaso Saneso l mea fio a Pag he ng sl iee fis sl 39 Micro Twinline Magelis Advantys doc Jan 05 Property Inspector Text attributes such as postion size colour can be changed here Click on t
9. Programming Cable Cable adapter connecting cable 2 5M Version 4 1 0 130 747 00 Rev 1 205 SER3683L5SSOA00 AC Servo Motor 350W with Resolver GEA2MOAAAA003 Motor Cable 3m GEA2EAAAAA003 Signal Cable 3m 62501446005 TLATA TLATB STBPDT3100 STBNCO2212 STBXCA4002 STBXBA3000 STBXBA2200 STBDRC3210 STBACI1230 STBDDI3610 STBXMP1100 STBACO1210 STBXTS2100 STBXBA1000 STBXBA2000 STBXTS1100 STBXTS1110 STBXTS1120 STBXTS1130 TLXCDPL7PP44M STBSPU1000 VJDSPULFUCDV10M SYCSPULFUCD28M 62501101803 Micro Twinline Magelis Advantys doc Jan 05 CAN Kabel 0 5m 9 pol Socket 9 pol Plug Power Supply 24VDC PDM STD BUS connector CANOPEN NIM STD Configuration Cable RS232 SUBD HE13 2M SOCKETI O TYP3 27MM SOCKET PDM 18MM MODULE 2A RELAIS C 24VDC 2A MODULE E2KAN 12BIT ISOLATED 0 20MA MODULE GE 24VDC SINK 2 WIRE 0 1MS FIX S BUS TERMINAL MODULE ISLAND BUS MODULE 2CHAN 12BIT 0 20MA PLUG I O 6 CONNECT FEDERZUGKL 20ST SOCKET I O TYPE1 13 5MM SOCKET I O TYPE2 18MM PLUG I O 6CONNECT SCREW 20ST PLUG I O 5CONNECT SCREW 20ST PLUG NIM 2CONNECT SCREW 10ST PLUG PDM 2 CONNECT SCREW 10 ST Software PL7 Pro V4 4 M Software ADVANTYS Incl Cable RS232 Software Vijeo Designer Field bus Configurator SyCon V2 8 Twin Line Control Tool Schneider Electric 48 Performance Component Performance PLC Micro TSX3722101 O max 256 digital I Os max 32 analog I Os Program Memory up to
10. XXX CO Now you are ready to start on the PLC program Layout CANopen Bus You should now see the following Create the CANopen configurations file for PL7 e select the Bus Master in SyCon e Save the configuration file CO Open the CANopen Master configuration file in PL7 sz i eel Pi ern rein a Feel Fr Femme mer rpp dal a lemi eng Hal ven gee age eg r bd dg ee PT sbb gt ale ete eee a eee i a r e md E E TEE rege ge br Feed FE pie Tr on e a rg an nn ve DO PEE eat Pa PL A nf a rtl nn rear t E gg Vie rr e Sat W R m H r FI z org ee entre Bi KB Twiniine_B0 Sg Er afi eter Tarp re Ci ee Schneider Electric 24 PLC Introduction The PLC chapter describes the steps required for the initialisation Configuration and the program logic required to fulfill the functions The application program is produced using PL7Pro PL7 requires no special function blocks for the programming only standard functions are used To implement the PLC the following steps are required e Create a new project name the project e Configure the software Configure the hardware CPU and I O modules Configure the Modbus RTU communication Configure the CANopen communication Creat new variables with symbolic names and text Create an application program section Create the application program An explanation of PL7 commands an example Define the PLC address Connect to the PLC Download the appli
11. 128 KBytes Data Memory up to 35 KBytes Networks CANopen via PCMCIA Expert modules Counters Emergency off not used Programming PL7 Micro 4 Languages IEC1131 3 Drive Controller Twin Line TLC532FHIFACAN Small Compact Dimensions same mechanical format for all performance classes integrated power electronics Step or AC Synchronous Servomotor Power Supply for the power electronics direct from mains without transformer Power Range von 350 W bis 8 kW integrated mains filter cooler and fan Protection IP 20 for certain power ranges optional IP 54 Device mounting integrated into housing all electrical connections accessible from the front connection screen und strain relief on device Performance von 0 75 kW Size 1 Power Variations 230 V 1 phase 400 V 3 phase Fieldbus Interface CANopen Servo motor SER3683L5S Performance 0 6 kW RPM 12000 min Rated Continuous torque 0 48 Nm Continuous Stationary torque 3 0 Nm Voltage max 230 V Phaseo Power Supply Unit ABL7RE2403 Input Voltage 100 240 V single phase 50 60 Hz Output Voltage 24V Output power 3 0A Magelis full graphics Touch Panel XBTG2330 Display type LCD TFT 256 Colours Display Dimensions 5 7 320x240 Protocols Unitelway Modbus Modbus TCP IP Connections RS232C RS485 Ethernet 10BaseT Voltage 24 V external Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 49 Performance Ctd PL7 MICRO Progr
12. C5325 parameters using the programming panel on the device itself optional However the big advantage of using the TL Control Tool is that you can store the data on your PC and also have the possibility to print and document this information The software is also an aid to invoking the TLC and optimising the parameters in online mode Configuring and setting up the parameters of the TLC consists of e TLC wiring for the signal interface TC Control Tool Start Open an existing parameter file TLX Connect the PC COMxx to the TLC motor controller The device is recognised Device on the Bus Set the Parameters Parameters for the Servomotor Parameters for M4 Module here Modbus Option Call the Assistent to go operational Operate TLC Step by Step using the TL Control Tool Download the Parameter s to the RAM of TLC Save the TLC RAM to the internal EEPROM Description of TLC operation modes Display Layout of TLC 532 RS232 Interface Der RS232 Connection is the communications interface of the device and used for connecting itto aPC TL Control Tool or a hand held HMI device Connecting the RS232 Interface Connect the RS232 interface with Sub D socket 9 pole and M3 screws 1 1 with the PC or with the Twin Line HMI The drive controller supplies the current for the Twin Line HMI via Pin 9 Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 44 TLC Input wiring of the Signal interfa
13. Configure CANopen communication Baudrate Create EDS file Electronic Data Sheet File Edt View Island Online Options Winden Help REA WO a AKTE Em H DOAEEESE FE F rp e e mmm mm mm we Neen rn gg ET u aan Schneider Electric The screen should now show Configure the CANopen Communikation Baudrate Via the menu bar you can set the bus speed Here 500 kbps is used as with the Lexium05 and later in the PLC Easlbdrke gei pr Sass Leet pha Uii a Create an EDS file Next create the EDS file Use the menu file then export The filename and folder can be chosen as required Note the file type EDS is obligatory for future use and development You can configure the I O using the SYCON EDS files instead of the Advantys configuration software however this requires extensive knowledge of CANopen and is not part of this document Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Micro Twinline Magelis Advantys doc Jan 05 Using the menu Island and then UO Image Overview or use the icon in the toolbar you can assign the I O to memory Click on the data to geta detailed description in the description window Or simply print the project The printout shows the details too Schneider Electric CANopen Introduction This section shows you how to use the SYCON software to configure the CANopen bus Prep
14. M5 18mm bolts and screws and 35mm DIN railing for the mountings 230VAC Cabling connects the mains switch the power supply and the TLC 24VDC Cabling connects the Power Supply the PLC the HMI and the control circuit of the TLC Mains Switch VCF 02GE Power Supply ABL7RE2403 PLC Micro TSX3722101 Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Drive Controller e Mains und Motor connection Twin Line TLC532FHIFACAN 2 P SS ES eee F Le eg Wa ka ew CA SL T 7 a 5 A i W d Zei T ii P a E pe H Be EH FE mega ge er e ep i ses men kn e 8 e Signal Inputs for the Fieldbus Addressing Conditions Parameter settings JO mode 0 The device addresses and transfer soeed can be defined via the input signals after activating the positioning Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric AC Synchronous Servomotor SER3683L5SSOAOO oa ty W Drake Pac ee Peake Hoi espe rg mag A ee a Sitka 2 Motor cable TLACPAAA0031 PIN Assignment Feedback Cable Era bison satis TLACFABA0031 d IAPS Ale SASH 3 Nei ang 4 REF SIN 5 AEF COS IN Hata L Haas j Daip AS aks B e SIN H COS up la PV 11 GNU IA Hol ass HMI Magelis XBT G2330 Power input terminal block Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Software General Both the so
15. Modicon Micro TwinLine Magelis and Advantys System Manual Document Inclusive Example Source Code Electric Building a New Electric World Table of Content Application Example Source Code 0u4 05a he neh 2 KI il OIC een CN 3 SVS LO MM E 4 PAC IS CUS EE 4 HAS Tee de a EE 6 bla 7 ONL ANG deene 10 BORKEN e EE 11 Jual une ECH e 16 Den lte EE 17 GANOPER Aussee este ee ee es else ee ee E 20 E e 25 IT ER TWIN LNG DIVe eg EE 44 POG GU RE 48 Detaled COMPOMS gl EE 48 Component Performante E 49 Introduction The System Manual Document is intended to be a Quickstart Manual for a System lt is not intended to replace any product documentation Instead it delivers all the information in addition to the product documentation to install parameterise and start up the system outlined The functional description or the specification of a specific user application is not part of this manual Nevertheless the document outlines some typical applications where the system might be implemented Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 1 Abbreviations Word Expression Signification mi Human Machine meras TI C Power Supply Circuit Breaker EDS Electronic Data Sheet O PL7PRO Is the Product name of a Schneider Electric PLC Programming software Vijeo Designer Schneider Electric product name for HMI Visualisation software TLCT Berger Lahr product name for TLC Drive software nam
16. Senes select Ethernet for the TargetColor 366 Colors ESRSSER XBTG Model xBTG2330 320x240 IntialPanelID 1 Panell Buzzer Enabled Start melay ser N Tolonfigurstion Top Left Comer MM IT Ethernet IPAddress subnetmask Eile Se DefaultGateway Br Printer Security Input Mode Alarm Banner Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 36 Rename the communications device to PLC Madhnerfi TUG Man fact re Schnasdei Elastic Industner SAS Interlace Matus ATL Configure the Modbus RTU Driver IO Manager ModbusRTUO1 Configuration Driver Configuration COM Port COM1 Transmission Speed 19200 Data 8 Bit Stop bit 1 Serial Interface Rs 4ss Di Stop Bit Pa rity Eve n Flow Control None v Data Length Transmission Speed fi 9200 v Rev Time Out p a Sec 2 it Ti 2 mSec Retry Count TX Wait Time e COM Port COM Parity Bit Device Configuration of the Equipment Configuration communications device EE Maximum Possible D I Varlabies C6113 Syritax E Dounie word word order High wans sl Cl zl Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 37 Create New Variable ala EK d Ey Ex Ur AIS ve Yor bo Leet LFI MI_Ready fo switch on moro x0 LI Mi Remote Semi Uu RUN SMe og Mi State MW200 UA MI Switch op disabled SMWOrk6 LO
17. amming software TLXCDPL7PP44M Programming with Instruction List Contact Plan and Structured Text Access to all application elements using the navigator Simplified hard and software configuration using special editors Two types of application Mono task or Multi task Structuring of the Master and Fast task in sections Selection of a different programming language in each section Simple testing using automatically assembled animation tables Here some features e IEC 61131 3 standard languages e Ladder Diagram LD Instruction list IL e Structured text ST Sequential Flow Chart Grafcet SFC e DFB Derived Function Block e Developers kit Funktionen in C e Functions e DIGITAL I O ANALOG I O COUNTERS POSITIONING STEP MOTOR e CLC IEC Floating point COMMUNICATION FUZZY Logic e Integrated operator displays operator displays with PL7 MMI Windows e APPLICATIONS DIAGNOSTIC with Runtime displays e Editors Tools e Applikationsnavigator Verwaltung der Anwenderrechte e Editors Programming ST LD IL SFC DFB e Editors Configuration Variables Symbols Documentation e Tools Cross Reference Search Replace Import Export Application converter e Tools Animations tables Diagnostics Debug Online Changes Vijeo Designer VJDSPULFUCDV10M The user friendly configuration software Vijeo Designer allows for simple and fast development of projects using configuration windows Vijeo Designer allows the processing of proces
18. ample of a PL7 va OPERATE iz D WRITE_YARIADR 0 1 5SYS SDO 16 00002094 72 4 sect O n S Os READ Error code from Twinline M6 OPERATE PR BEE RESD_VAR ADR O 1 S7S SDO0 16 0000603F 20 MIE OPERATE P BEE READ_YAR ADF 0 1SYS SDO 16 0000603F 81 Slave Diagnostic J MIE OPERATE P e SEND_REO ADF 0 1 5Y5 16 0031 4M1wW300 3 4M Wa lWw0 113 R0 1202 Sch LD 111203 MES OPERATE N Ebbe KMW202 MW2021 M203 OPERATE N a E AMW 203 Sch PL7 Commands E g Read and Write the variable READ_VAR ADR 0 1 SYS SDO 16 00002094 V_tar_ptp Nominal speed 72 MW150 2 MW500 4 value in point to point mode WRITE _VAR ADR 0 1 SYS SDO 16 00002094 72 MW152 2 MW504 4 Read the variable with the error codes in the Twinline READ_VAR ADR 0 1 SYS SDO 16 0000603F 80 Error_code80 2 MW508 4 Read the CANopen Slave Diagnostic SEND_REQ ADR 0 1 SYS 16 0031 MW300 3 MW307 25 MW303 4 Explanation of PL7 commands example Write_Var command List of rung references U WRITE_ VAR ADRS 1597S S00 16400006060 80 a toMYvS04 4 Function parameters WRITE VAR ADREO 1 945 SD0 16800006060 80 m152 1 Se504 4 Assignment of standard objects Faramater Variables Addresse Type of Object Object index pf and sub index Slave adress Data to Write Report CanOpen address of the Twinline is stored in the Slave Address The first value is 80 the second 81
19. aration of the EDS files Starting the SYCON software Create a new configuration Selecting the field bus type Fieldbus master definition Create the Fieldbus nodes Connect to the fieldbus devices Define the bus parameters Configure the nodes Overview of the CANopen bus Create the CANopen configuration file for PL7 Import the configuration of the CANopen master into PL7 Create EDS files 1 Scheele CG EE e Before starting the SYCON nn software you must copy the e wels EDS Lexium05 and Advantys EDS Em aeos EDS files into the EDS folder d Ar ercosen e se n C Interbus allsoccs ebs 1 PROFIBUS mj CEOS ES H oom lc eck CH Propet alla rubs crigt ites cer dais P Start the SyCon Software Create a new configuration Select the Fieldbus type SYCON is used to describe the CANopen configuration It contains all the information that the PLC programming software will require later After starting SYCON a new project is created Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Select the Field bus Master Use the menu insert and master to open the insert master dialog Select TSX CPP 110 and add it to the selected devices list You may change the account and description Create a field bus node Insert a Node using the menu bar Insert and Node And give the position After inputting the Node ID and description select the vendor and click on add to add it to the
20. cation to the PLC Create New Project rt rr Pie fink mr pm 7 After starting PL7PRO with File gt New create a new project and select the correct PLC type Software Configuration Use the Configuration dialog to configure the number of system words required Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 25 Hardware Configuration CPU UO Modules Application Browser CC STATION Eaj EJ Configuration be gTEHzarduwate Configurations eng be Software Configuration Open a GC Droa am Using the application browser open the hardware configuration You should see the CPU type you already selected TSX3722 Es Variables Es Animation Tables E GES Documentation File a E Funtime Screens Configure the Hardware CPU and I O Modules Right mouseclick on Hardware Configuration in the application browser and open the Hardware Configuration dialog You will see the chosen PLC type already selected CPU TSX3722 Now configure the UC modules Use doubleclick to choose the modules required Configure the Modbus RTU Eile communication Right mouseclick on the COMM Module of the CPU and open the module Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 26 Configure the Modbus Master Channel 0 appears in the configuration dialog This is the TER interface on the front of the CPU module Select the Modbus link for the HMI devi
21. ce TLC Functions TC Control Tool Start The screen looks like this on the first invocation ofthe TL Control Tool Software Use the Open dialog to open an existing Parameter file TLX Make the connection between the PC COMxx and the TLCDrive controller COM 1 Interface 9 polig witha RS232 1 1 connecting cable Micro Twinline Magelis Advantys doc Jan 05 MEERE P m e ei Schneider Electric 45 The Device is accepted and transfer data recognised Device on Bus i ua m Led hegi pa move type Sri e ran n Use Login to connect ee ees SSL Same SS S Dereomotor Settings FA ChrlElock 1 ChlBlock MI MA Motion Manual The parameters for Servomotor are greyed i e disabled and cannot be changed These are the values sent from the servo motor i i A la ete rere aa f Ni i LTT ie EINEN Parameter M4 Modul here CANopen Option are not greyed i e are active Settings ProfilCAN CANopen Slave AddrCAN 80 BaudCAN 500 kBaud These values must be set Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Micro Twinline Magelis Advantys doc Jan 05 Invoke the Assistent to start commissioning Operate the TLC Step by Step using the TL Control Tool Start Function test Load motor data Check change device parameters Start Optimisation Store Parameters Target You must always work throu
22. ce and give it slave number 2 Insert the following parameters Type Slave HMI is Master Slave Number 2 Transmission Speed 19200baud Parity even Data RTU 8bits Stop 1 bit The setup must correspond to the parameters for the HMI Configure the CANopen Master For die CANopen connection with the Twinline we need a second channel CHANNEL 1 implemented using the PCMCIA card TSXCPC110 The card is built into the PCMCIA slot on the the PLC and serves as the CANopen master to the Twinline Transmission Speed 500k Bit s Bae rat 21137 Pee i Pe TEL ay EEE aer el IAE Pi a h Leese TI Lee EE a se oe LS HH il tan viina we eg G gata gun in Zei fled ome Wen FE L Lana j erst E 1 E Lag Eh e TE wie P de ii da ATi Cr ren a Dt Hrs a H t ei Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric at Read the CANopen Master configuration file into PL7 Creation of new variables with symbolic names and text Example MW100 Modbus Receive Word Example M100 Signal AUTO i il Be ei Application Browser STATION Configuration MM Hardware Configuraticr Jl Software Configuration CN Program fe MAST Task i 3 Events 4 Variables a en XK Constants Predefined FE De I Animation Tables Gi Documentation File Runtime Sereeng S
23. e of a Schneider product for communications software Is the Product name of a Schneider Electric PLC Advantys STB Is the Product name of a Schneider Electric O Platform Small Terminal Block Is the Product name of a Schneider Electric power supply Magelis _ Is the product name of a Schneider Electric HMI Device Is the product name of a BergerLahr family of drive controllers Application Example Source Code Introduction The attached file s contain example code that is related to the above described E system function Using Adobe Acrobat Reader V6 0 you are able to click on the Icon below and extract the file to your PC Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 2 Typical Applications Introduction Here you will find a list of the typical applications where this system subsystem can be applied Industrial e Small to middle sized automated machines e Decentralised automated systems serving as components to large or middle sized machines Machines e Packaging e Specialised machines e Conveying Moving Application Example Packing machines For the packaging industry used for labeling packing filling and paletting of goods Specialised Machines For economical operation of special machines used in mounting finishing cutting etc e g food preparation automatic assembly woodworking Conveyor System For use in sorting systems e g pick and place Micro Twinline Mageli
24. ftware for the Micro PLC and the full graphics Magelis touch screen must all be installed before you can use them For this your PC requires an installed Microsoft Windows operating system either Windows2000 or WindowsXP To start the install insert the appropriate CD into your CD or DVD drive The CD starts up automatically if you have activated the Autostart function in the windows operating system If you encounter difficulties consult the installation description of the individual product you are installing The default installation paths on your PC hard drive are e PL7PRO PL7 e Advantys Configurations Tool Programme Schneider Electric Advantys e Vijeo Designer Programme Schneider Electric Vijeo Designer e SyCon Programme Schneider SyCon e TL Control Tool Berger Lahr TL Control Tool 4 Designer Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Communication General The communication between the PLC Micro the two Twin Line drive controllers and The Advantys STB I O Island is implemented with a CANopen machine bus Communication between the PLC and the full graphics touchpanel Magelis HMI is established using Modbus RTU protocol The transfer is performed by 2 separate modbus channels on the PLC Channel 0 of the PLC is configured as Modbus RTU master for the HMI Slave and channel 1 is configured as Canopen Master for the two Twin Lines Slave Channel one is implemented with the PCMCIA card
25. gh these steps from top to bottom Download the Parameter s to the RAM of the TLC Store the TLC RAM Data in the internal EEPROM so they are safe during a power cut Description of the TLC Operation Modes Display E Paramekei 35353382 a iload parameter group j Demata Trofmemgt Gelting Pe Che lock ChiBlock2 Mi MA bes Paramicker Schneider Electric g Settings PA Start 24 V switched on Initialization of controller s elec Not ready to switch on Amplifier is not ready to switch Switch on disabled Amplifier can not be switched o Ready to switch on Amplifier is ready to switch on F Amplifier is switched on Operation enable Controller is working in the one mode set Quick Stop active Quick stop is executed Fault reaction active Fault reaction has been activat Fault Fault display 47 ABL7RE2403 VCFO2GE TSX3722101 TSXDMZ64DTK TSXDEZ32D2 TSXDSZ32T2 TSXPCX1031 TSXCPP110 Addendum Detailed Component List Type Software POWER SUPPLY 240VAC 1PH 24VDC 3A EMERGENCY ON OFF MAINS SWITCH Revision Version MODICON TSX MICRO TSX37 22 PV10 RL13 SV6 0 DIGITAL I O MODULE 32In 32Out DIG INPUT MODULE 32In 24V SCHR DIG OUTPUT MODULE 32Out COMMUNICATION CABLE MULTIFUNCTIONAL CANopen PC Card Type III TSXSCPCM4030 RS485 Branch Cable XBTG2330 XBTZG915 XBTZG999 XBTZ968 TLO532FHIFACAN Twin Line 230V 1F 750W CANopen Colour TFT LCD 256 Colours 5 7 Inch
26. he text element in the panel window A right mouse click opens up a drop down menu Select Animation to animate the object You can do this in the property inspector too B rmncecl kat n Leet Lon Text Blink Wi Pink Deck Cobi Boch Geh Let rie Line Birk Lite ilye iraa HR Text cxt onk Font lath ForkHeighr Pred il yi Tramaren lrancparent 0 iD VCO S30 Seri L L Pirena Reckborel anis Line Spacing Hoor alnkon Weeticsliign Saef acd Restoreliekeita GROUP Order Rotate Flip Align Selection Alt Enter Schneider Electric 40 Dialog Animation Properties Colour Position Value Visible After activating the animation you can select how the animation is to be displayed Some examples of texts text fields and graphics The final screen with all the attributes for the animation and events Micro Twinline Magelis Advantys doc Jan 05 E Cal D Postion D Value we I Enable Valkie Animation Degi MI Emon code Expression Editor Pad Variable l ist o Onve80MI_Ettor code Drivegi LTT ML Auto 26106 LT Mi Direction 22498 LIT MI Fault 26 03 LET Mintea imit MW 177 MI MAN LAL T Schneider Electric 41 Micro Twinline Magelis Advantys doc Jan 05 With Validate All you can analyse your project The feedback zone shows you the results of the analysis You can invoke the project analysis using Build All too
27. ine Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Introduction Layout Installation This chapter describes the steps necessary to set up the hardware and configure the software for the described application Maus XBT G ung Remate Lt k EEMO Arenimctir Function PLC Programm HMI Controls The user can control two twinline controllers using the full graphics touchpanel of the Magelis HMI Address 80 is used for CANopen and 81 for the Twinline After switching on using the Power Up button on the Magelis the Twinline goes into RUN mode There are 2 modes Automatic and Manual Selecting Automatic by pressing the AUTO button causes the Twinline to start a speed ramp Manual mode allows the user access to the state machines of the two drives In manual mode the user can manually staret and stop the drives change the speed and change the direction of rotation Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Hardware General e All components except for the power supply and HMI are designed for fixing to the rear wall of a housing The power supply requires a DIN rail for mounting The HMI requires a cut out in the housing door and can be fixed in place with pressure mounted spring clips The remote I O island is installed in a separate housing on the machine The servo motor can be fixed directly to the machine with a metal flange Use
28. list of selected devices Add the node IDs Here the Node IDs 80 and 81 are used See configuring the Twinline Now do the same for the second Twinline Connect the field bus device The next node is the Advantys Address 18 Micro Twinline Magelis Advantys doc Jan 05 Hab sew LIT Pr lt lt rn Rtl Det ED ER me if Fin Eurie LSM z Deeg Ai Fia heg er Ap EETA E Berdua H Pe we Fr unge Mohr EEN en BOTEN EDY Anne u l Schneider Electric 21 Micro Twinline Magelis Advantys doc Jan 05 Next set the baud rate For this select the master Using the menus Settings then Bus Parameter When the Bus Parameter dialog opens select 500kBits s as Baudrate for the communication speed and click on OK Node Configuration A doubleclick on the first Twinline node opens the dialog for the node configuration A list of the PDOs is displayed For our application the 3 PDO is required This PDO is the parameter for the speed control First set the device type to Frequency Converter After a double click on g d receive PDO communication the Node Receive dialog appears Click OK to accept the setup KS Ela a Gelee Vaan ee Diea Ale Oe sad dl Bus For a perteg Maio dar py care df Nuje Guail a Healleg Ems E Deakin U Enabled Mee Producer Hegitbes Teng an mige F Enable lobed Sist Node PORE Select
29. m with 500kBits sec 500m with 125kBit sec Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Introduction Function Procedure Implementation The implementation chapter describes all the steps necessary to initialise to parameterise to program and to start up the system Functional description PLC Program HMI Display 1 After switching on the mains the Twinline drive controllers can be put into run mode by pressing the Power Up key for 2 seconds on the Magelis screen 2 After Power Up the contoller is in manual mode In this mode the user has access to the state machine of the two drive controllers The drive controllers can be manually stopped and started The speed and direction of the drive controllers can be adjusted 3 The drive controllers must first be stopped to switch to automatic mode Automatic mode can be selected on the Magelis touch screen with the key AUTO This starts a speed regulation program raising the speed from zero to 600rpm in 1 minute The speed remains constant for 10 minutes and then is reduced to 600 rpm over a period of 2 minutes After another 10 second period the speed is reduced to zero over a 1 minute period After a 10 second wait the program is re started Inthe case of errors an error number is displayed on the Magelis touch screen The user should refer to the user manual for an explanation of the error Maylis XBT G Pl zseu
30. n Line Control Tool TL CT works together with the power electronics und Positioning control of the Twin Line device family The Twin Line Control Tool is an aid to fast application and diagnosis and can be used with any Twin Line device with an RS 232 interface without the necessity for prior configuration Appropriate Twin Line devices are e TLD xxx except TLD 01x e TLC xxx Some Functions e Input and Display of the device parameters e Archiving and Duplication of device data e Manual positioning of the motor with the PC e Recording Analysis and Archiving of motion cycles e Offline und Online Processing of Parameter and motion cycles e Optimising the closed loop control e Diagnosis of operative errors e Operations Assistant for fast installation of a Twin Line device Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 51 Contact Telephone Schneider Electric GmbH 49 6182 81 2510 cm ads de schneider electric com Customer amp Market System amp Architecture Architecture Definition Support Schneider Electric GmbH Da sich Standards Spezifikationen und Entw rfe dann Steinheimer Strasse 117 und wann ndern fragen Sie bitte nach Best tigung der D 63500 Seligenstadt gegebenen Information in dieser Ver ffentlichung Germany Micro Twinline Magelis Advantys doc Jan 05
31. s Shield to the connector Can L to pin 2 x Can to pin 7 Can GND to pin 3 A oa SND te HMI Magelis XBT G2330 COM1 XBTZG915 TOOL XBTZG968 XBTZG999 XBTZG999 Adapter Motor Controller Twin Line TLC532FHIFACAN CAN C Interface Module The CAN_C Module has a Sub D plug and socket both 9 polig Micro Twinline Magelis Advantys doc Jan 05 DC Power Cable Programming Cable from PC to HMI Communicationscable from PLC to HMI incl adapter Internal Signal wiring Schneider Electric XET G Wai 7 To an Eihermet BS d KI Zon Gable curari mm mm Bech Ip el La 1 i ed TD GF Cand 2 RC METZ 3 MET ZG MRS Epeak Fi leet geniale on KET 2 Mu en leet ownilabhe on KT G r leet nahe on SET ZI A DSUB 25 Socket DSUB 25 polig CAN_LOW plug and socket interface Connections for CANopen machine bus Module Cable Specification For units with a hood the cable must be led downwards from the point of connection Screened Cable Minimum cross section of signal wires 0 14 mm2 Twisted pair lines Screen grounded at both ends Maximum length dependant on number of devices the baud rate and the signal times The higher the baud rates the shorter the bus cable has to be Guide values 40m with 1MBit sec 500m with 100kBits sec 100
32. s Advantys doc Jan 05 Schneider Electric System Introduction The system chapter describes the architecture the components the dimension and the amount of components used within this system Architecture General The system consists of amid range PLC controlling two drive controllers each with a servomotor and a decentralised I O platform Control of the drives is via a full graphics touch screen The field bus is CANopen the HMI control panel is connected via Modbus For safety an emergency stop mains switch is provided Layout vr Maelis XBT G LA on lt 12 mg emm um FER Ko Twintine Arrant S IR d i Seman Herde Components Hardware e Phaseo Power Supply PS e TSX Micro PLC Advantys STB I O Twin Line TLC Magelis XBT G HMI Vario mains switch CB Servomotor SERVO Software e PL7PRO V4 4 PLC e Vijeo Designer V4 1 HMI TL Control Tool TLC Advantys Configurations Tool I O SyCon CANopen Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric Amount of For this application except for the Twin Line and servomotors only one of each Components Component is required Dimensions The reduced size of the PLC the power supply and the Twinline TLC permit the use of a compact housing of the size 700x500x300 mm B H T The HMI unit can be built into the front door of the housing The servo motors and de centralized I O island Advantys STB are installed on the mach
33. s data using the touch panel XBT G and Java Script Some of the features Navigator Library of animated graphical objects Online Help Error Report Display Object Attributes Display Variablelists Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 50 Performance Ctd Advantys Configuration Software Configuring Advantys STB Systems consists of m e f required implementing all I O Modules on the Advantys STB Platform digital analog and intelligent modules using standard functions e Parametering of the islands Reflex funktion these parameters are defined using the Advantys Configurationssoftware STB SPU 1000 The Software also allows you to e Optimise the Island performance by defining priorities for processing each modules data e Add preferred modules or standard CANopen devices such as FTB ATV31 Lexium05 e Analyse the configuration for errors in the conception and power supply e Change the standard functions of the modules SyCon Fieldbus Configurator e SyCon is the Schneider Electric Fieldbus Configurator for the Quantum and Premium PLC Family EH e The Tool supports CANopen TSX CPP110 Profibus DP TSX PBY100 on the Premium Micro and Profibus DP 140 CRP 811 00 and INTERBUS 140 NOA 622 00 on the Quantum e The SyCon Tool contains the Device description files for the Schneider Electric I O Modules Twin Line Control Tool Software TLCT The software Twi
34. twam sl Airea Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 31 Connect the PLC to the PC For this use the programming cable TSXPCX1031 PLC TER socket PC COMx Interface SubD9 Download the Application program to the PLC Transfer Program UHT a Daa Memory Les GG Hnks ss Fund s ba Sle Chere E Picts ani e MST Tom CN Seeon pi L t see lioiii Command Td apc autem Dhiri Conteris BER Pierhead FIR ny un SS Arena T d en z Cl Domem gem Fite Seele s lub Transfer Gaba arm Klin d Serdigutstior OF ach Sordi Da Safes Fan Micro Twinline Magelis Advantys doc Jan 05 Schneider Electric 32 HMI Introduction This section describes the steps needed to create the Magelis images For this we use Vijeo Designer The Setup of the HMI is done as follows Create a new project Give the project aname Specify the hardware Select new driver New screen Setup download Configure the Modbus connection Configure driver Configure device Create new variables Create new screen Example of a numerical display Characteristics dialog Animation setup Check projekt Download Projekt Vijeo Designer has the Fee ge following components Se ere 1 58 1 5 ie ur Tes 1 Navigator Safe sso kl EIERE m 2 Info Display 3 Inspector A a A Data list 5 Feedback Zone 6 Toolbox
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