Slim Master User Manual
Contents
1. CORDO Slim Master 01 02 13 Codice Manuale Manual Code 000243 SLM124 uso EN 02 TRI CSC User Manual English Index Chapter BVO del EE 2 MOEK REVISION e 4 1 INFOGUCHO DE 5 2 Ed le E 6 3 Rule E 7 3 14 GENERAL DESCRITION EE T 4 UperaliveMode _ i eee cesses eee cee cece cme tc coc scence cece ater ee eet seseete ec eects 8 il Ee e ER ER 8 A eE mo Po A 8 AA AP Ae 3 EE eet H di COURERATVE E 11 4 3 1 Total and Partial Weit 12 A de LANG GE 13 o O ER 14 4d VEGnliNGPROCEBURE lira ili inni 17 rei o o 18 4 5 PRINTER COP i EE 19 AO A 20 0 Male le EE 20 4 02 MAX EE EN 22 4 0 3 o Load Bucket le os ERC en 23 000243 SLM124 uso EN 02 TRI EI Index Chapter User Manual English 4 6 4 Machine calibration Selection canon nor non nonnnnnnnons 24 AOO CONECO SCI esse rtie roi 25 6 00 oe ene 26 A E o A 27 A nn e e Oe 27 A E RAR RA 28 TEE 29 5 A NO yg e oo UC 30 odi ENTER RE Ol UE 30 2 DIAGNOSTIC ME NU eee ee E ee E 31 FA Pe A 31 5 2 2 On Off 818110 IS eet 31 9 23 Pressure and Angie EE Eessen 32 000243 SLM124 uso EN 02 TRI EI Index Chapter User Manual English Index Revision Notes Index Rev Date Sw compatibility Notes 01 20 11 2012 WS06_12 Norwegian language update O AS A A AR A pp I IA IR bere bee n mm P Or or i 02 1 01 01 13 WS06_12 Updated contact information L U LU t P ppa2. e Carrying out modification or conversion of the product e Use of accessories from other manufacturers without the express approval of COBO Divisione 3B6 e Inadequate safeguards at the surveying site e g when measuring on roads power lines A WARNING The chance of injury malfunctions and damage to the equipment if not used as specified The owner has to inform the user of the hazards in use protective and counter measures to take 1 2 Areas of Responsibility ZA WARNING The person responsible for the instrument must ensure that the equipment is used in accordance with the instructions This person is also accountable for the deployment of personnel and for their training and for the safety of the equipment when in use The Person in charge of the instrument has the following duties e To understand the safety instructions on the product and the instructions in the User Manual e Tobe familiar with local safety regulations relating to accident prevention e To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe 1 3 Checks the user must perform To ensure continuous amp safe operations of the system the following checks must be performed regularly by the user e Cable integrity and connectors tightening e Angle Sensors integrity and tightening e Failure messages showing by display 000243 SLM124 uso EN 02 TRI 16 2 Warnings User Manual English 3 Characteristics 3 1 GENERAL DESCRITION Descr
3. Load The actual value is displayed e Press SS key to enter the new setting e Set the value of the Max Load look to paragraph Set value e Press amp hold 3 sec key to go back to the operative page 000243 SLM124 uso EN 02 TRI 22 4 Operative Mode User Manual English 4 6 3 Max Load Bucket Setting The Max Load Bucket setting allows to set a maximum threshold of bucket load for the Traffic Lights indication Setting of the Max Load Bucket From the operating screen to keep pressed the G key to enter the User Menu Scroll the User Menu with SE keys and select the line Max Load B The actual value is displayed e Press SS key to enter the new setting e Set the value of the Max Load B look to paragraph Set value e Press amp hold 3 sec SS key to go back to the operative page 000243 SLM124 uso EN 02 TRI 23 4 Operative Mode User Manual English 4 6 4 Machine calibration Selection The Machine function allowed to select the desired calibration mode typically used when the machine is equipped with 2 different lifting devices e g Bucket Forks Note This selection is not possible if the regenerative valve management is enable refer to the Calibration Manual Selection of the machine machine calibration e From the operating screen to keep pressed the 5 key to enter the User Menu e Scroll the User Menu with Es l e keys and select the command Machine
4. e o Aen nmn som soo soos soo s ce se o soss sos tess coem o sen ER sen sette se seo E de renna serene o pos EEN ENEE ER EN seo nn on l l H i l i i l l H l L l LU i l H l l l L i t i ee n nn nn enna IR III Total Weight Symbol L L H H J a T ter dai A k hi E EE da ee has LEE 9000 Hd e de dae da AA AA A A A AAA AAA AA A A AAA AAA A AA A A A AAA A AA e A dee ER e t A A AAA a A AA A M H L L D D U t U i LU LU LU 4 i i i i L LU j i L L pa U U U UNA rte see cage dus SRR ai agi da SREY BEE gr S222 MAS dae dii OEE dai na asc TEEN tg ARA cage age a dee AAA rt A AA AAA AAA rt ae rt AAA AAA rt A CEES OEE Lage AAA rt A Lage AA Lage AAA AAA CEES dee AA AAA dee AA rt dee AA y 000243 SLM124 uso EN 02 TRI 1101 4 Operative Mode User Manual English 4 3 OPERATIVE PAGE The Start Up page is displayed for a few seconds at power on Then the screen shows the operative page ready to work In the operative page is displayed the weighing mode active the last bucket weighed and the total of the buckets weighed performed Ref Display Icon Description 1 Total Weight total load of the buckets e 3 MRO prc r___ tt214 lt P _ sqe eoq 2 Single Weighing load of the last bucket 3 Symbol of active weighing mode the weighing
5. look the paragraph Set value setting setting setting setting HEADING command Select the line and press a to confirm the setting e SEI ENTER to confirm command Press again E to save the setting time update visualize The system displays this message to confirm the modifications 000243 SLM124 uso EN 02 TRI 28 4 Operative Mode User Manual English 48 SET VALUE Set a new value for example Max Load With De keys select the function to set e g Max Load and press Eo enter the setting Press no key to enable the setting The asterisk displayed shows the digit to be modified Use en key to scroll Max Laod 0 00 the asterisk above the digit to change Max Laod 1 00 Use the TE keys to modify increase decrease the value of the digit Press key to confirm the changes Max Laod 1 00 The asterisk disappears Press amp hold T to exit the setting 000243 SLM124 uso EN 02 TRI 29 4 Operative Mode User Manual English 5 Diagnostic The diagnostic allows viewing the status of all inputs and outputs of the Slim 5 1 ENTER DIAGNOSTIC e From the operating screen to keep pressed the gt key to enter the User Menu Zeen Came e Scroll the menu with keys and select the function Sensor check and press to enter the diagnostic menu Key Ref Description a MED To scroll the menu li
6. mode is set by Installer le AL Static Weighing Mode and Dynamic Weighing Mode on forklifts e e Dynamic Weighing Mode on front loader enna Oe Em n n 000243 SLM124 uso EN 02 TRI 111 4 Operative Mode User Manual English 4 3 1 Total and Partial Weight T E CSS TOTAL WEIGHT PARTIAL WEIGHING inal Total Weight Total load of the buckets Total Zeroing Zeroing the total weight an amp warning of maximum load through traffic lights will be stopped e Pressghold 3 sec the key to perform the Total zeroing Partial Weight Load of the last bucket Partial Zeroing Deleting the last bu SS the partial weigh will be removed to the total weight To be used if the bucket has been wrong or accidental hed and the material will not be putted on the truck e Press once the key to perform the Partial zeroing Partial x 2 Residue material function This function removes twice the last value weighed from the total When the last bucket load completely proceed as following ial which has remained in the bucket to find out the effective quantity unloaded e Perform a weighing of th e Press amp hold 3 sec the key to perform the Partial x 2 The calculated total meets that actually loaded 000243 SLM124 uso EN 02 TRI 121 4 Operative Mode User Manual English 4 3 2 Traffic Light i 8 TRAFFIC LIGHTS e A s gt e eee Max Load The 3 LEDs on the SLIM MAST
7. status of transducers and angle sensors HEADING visualize Piston side transducer output value Press High XXXX visualize Rod side transducer output value Boom Angl XXXX visualize Boom angle sensor machine 1 Chassy Angl XXXX visualize Chassis angle sensor machine 1 Boom Ang2 XXXX visualize Boom angle sensor machine 2 Chassy Ang2 XXXX visualize Boom angle sensor machine 2 Use the gt E keys to scroll the data 000243 SLM124 uso EN 02 TRI 132 5 Diagnostic
8. to keep pressed the 5 key to enter the User Menu e Scroll the menu with e keys and select the command Buzzer e Press amp key to enable disable the function ON Buzzer active OFF Buzzer silent e Pressghold 3 sec key to go back to the operative page 000243 SLM124 uso EN 02 TRI 26 4 Operative Mode User Manual English 4 7 SYSTEM SETUP 4 7 1 Language Setting It is possible to select the language of the menus e From the operating screen to keep pressed the E key to enter the User Menu e Scroll the menu with D D keys and select the command Language The screen shows the language in use e Inthe language command press D key until the language to use in is set e Press SS to go back to operative page The selection is automatically setted Language List IT Italian UK English ES Spanish FR French TR Turkish FM Flemish PT Portuguese GE German DK Danish NW Norwegian 000243 SLM124 uso EN 02 TRI 127 4 Operative Mode User Manual English 4 7 2 Time Setting To modify the Time and Date e From the operative screen to keep pressed the key to enter the User Menu E gt and confirm HEADING _ Select the time setting menu with menu a with Time setting Menu HEADING oo E resani E Use the keys to scroll the lines and to enter setting the value to set the value
9. will be added to the total load by pressing once the gt key Static weighing with INPUT weighing mode symbol aL With manually activated external push button e Place the machine in the weighing position e Press the external push button The SLIM MASTER will calculate the partial load and at the end it will be added automatically to the total weight The buzzer if enabled will sound continuously during the calculation process With single proximity installed e Lift the load until the proximity is activated the correct position will be signaled by the buzzer in the SLIM e Stop lifting immediately and wait until the buzzer stops At this point the SLIM MASTER will update the partial weight and it will be added automatically to the total weight Dynamic weighing on forklifts with 2 proximities weighing mode symbol D e Following the initial lift off the ground maintain a constant lifting speed during the complete weighing cycle The SLIM MASTER will begin calculating the load automatically when the 1st proximity is activated and will be completed when the 2nd proximity is then activated The buzzer will start beeping when the 1st proximity is activated and will continue until the completion of the weighing cycle The partial load will then be added automatically to the total weight Dynamic weighing on front loaders with 2 proximities or angle sensors weighing mode symbol 4 e Having filled the bucket begin li
10. ER as shown above will light up according to the percentage of the Total Load lifted in relation to the Maximum Load set by following the criteria set below WE 2 WG o m RED LED lit when the Total Weight equals or exceeds 100 of the Max Load set YELLOW LED lit when the Total Weight is between 90 and 99 of the Max Load set ee SF GREEN LED lit when the Total Weight is between 0 and 89 of the Max Load set Upon exceeding the maximum load set for first time refer to Max Load paragraph additional to the red led the SLIM MASTER will emit 3 beeps in rapid succession This audio warning will be repeated every weighing cycle with the Total Weight greater than the Max Load set until the Total Weight will be zeroed To set the max load refer to the Max Load Setting paragraph Max Load Bucket The 3 LEDs on the SLIM MASTER as shown above will light up according to the percentage of the Partial Load lifted in relation to the Maximum Load Bucket set by following the criteria set below gt RED LED lit when the Partial Weight equals or exceeds 100 of the Max Load Bucket set E YELLOW LED lit when the Partial Weight is between 90 and 99 of the Max Load Bucket set Gei GREEN LED lit when the Partial Weight is between 0 and 89 of the Max Load Bucket set Upon exceeding the maximum load of bucket set for first time refer to Max Load Bucket paragraph additional to the red led the SLIM MASTER wil
11. The actual value is displayed e Press once key to active the machine calibration 1 2 1 Machine active 2 Machine2 active e Press amp hold 3 sec E key to go back to the operative page 000243 SLM124 uso EN 02 TRI 24 4 Operative Mode User Manual English 4 6 5 Correction Setting The Correction function is used to override persisting minor errors in each weighing cycle ida PA A A A A O EE It is possible to set a factor of 10 in relation to the calibration value 23 100 no correction factor is evident 3 110 the maximum positive correction to increase the weighed load HU the maximum negative correction factor to decrease the weighed load Set the correction e From the Operating screen to keep pressed the key to enter the User Menu e Scroll the menu with E e keys and select the Correction setting e Press E key to enter the function e Setor modify the value of the correction look to paragraph Set value Press amp hold 3 sec SS key to go back to the operative page 000243 SLM124 uso EN 02 TRI 25 4 Operative Mode User Manual English 4 6 6 Buzzer Setting The Buzzer function is used to set the status of the buzzer continuous or silent sound during the weight calculation process in the Static Weighing Mode This function is settable only in Static Weighing Mode Enable disable Buzzer e From the operating screen
12. atically enabled e Pressghold 3 sec key to go back to the operative page 000243 SLM124 uso EN 02 TRI 118 4 Operative Mode User Manual English 4 5 PRINTER OPTIONAL e Tobe able to print it is necessary to press once the D key when the machine is in the operating screen The printed ticket will show the following details 000000025 Progressive number of printed tickets Date 09 12 2005 Time EAS Date and time of print Total Total Weight 987 65 Kg Note The unit of measure referred to on the ticket is set during the calibration of the SLIM MASTER 000243 SLM124 uso EN 02 TRI 119 4 Operative Mode User Manual English 46 WEIGHING SETUP 4 6 1 Tare Setting Setting a new tare function may be necessary when the machine is cold changing the current bucket changing hydraulic oil in the circuit or when some material accumulates in the bucket which cannot be dislodged during normal dumping operation By setting a new tare it enables zeroing the extra weight of the bucket thus weighing only the material effectively dumped It is advisable to verify the status of the tare prior the beginning loading operation by performing a empty weigh in the eventuality that the partial weigh is not 0 perform the tare acquiring Repeat this operation a few times during the day to compensate the hydraulic oil temperature variation Visualization of the actual tare Tes SR e From the ope
13. enn ee RR RR A RRA RR IR pr ri tr ER LR ER DEE a a 000243 SLM124 uso EN 02 TRI 4 1 Introduction User Manual Slim Master 01 02 04 English 1 Introduction The information on this document could be subject to change without notice The constructor is not responsible for possible content mistakes or misprints that could be present in this manual Any reproduction translation or copy of parts of this manual is forbidden without prior written authorization by the constructor WARNING Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the system WARNING Before starting operations the user should read and understand this manual and follow the contained instructions 000243 SLM124 uso EN 02 TRI D 1 Introduction User Manual Slim Master 01 02 04 English 2 Warnings 1 1 Use of the System The following directions should enable the person responsible for the system and the person who actually uses the instrument to anticipate and avoid operational hazards The person responsible for the instrument must ensure that all users understand these directions and adhere to them All users must follow the safety instructions given by the manufacturer and the directions of the person responsible for the instrument Prohibited uses e Using the system without instruction e Using outside the stated limits e Opening of the equipment by using tools screwdrivers etc
14. eroing key Sal Static Weighing mode without INPUT Press once it adds the partial load to the total e Press once Partial weigh zeroing key Axa e Press amp hold 3 sec Partial x 2 t id TTT TTET TTET ETT TTET att ti o pm mu mu 7 i D e DH H e Press once To print the ticket Optional printer e Press amp hold 3 sec To enter the Operation menu In Tare setting e Press once To memorize new Tare e Press amp hold 3 sec Zeroing the Tare value Inside a menu e Press amp hold 3 sec to exit the menus The display turns on the operating screen peso rm o E E ee mn LIGHTS Ref Lights Description D L1 Sech 7 Led L1 lit ON indicates Tare value is other than zero 000243 SLM124 uso EN 02 TRI H 4 Operative Mode User Manual English Ref Lights Description gt Led L2 lit ON indicates Tare value equals zero a LI et Traffic Lights Warning lamps for max total load and max partial load in weighing refer to Traffic Lights Function paragraph o o o o ege e EE eee ro oo eee nt na ee ee sagen o scoe seee mp o M 5 i DISPLAY Ref Display symbol Description LCD display i At Start up Software version Release WS06_XX Date dd mm yy In Operative Mode i e Operative Page 7 e Operative Menu wen sss soss sos
15. fting maintaining a constant lifting speed during the complete weighing cycle The SLIM MASTER will begin calculating the load automatically when the 1st proximity is activated and will be completed when the 2nd proximity is then activated The buzzer will start beeping when the 1st proximity is activated and will continue until the completion of the weighing cycle The partial load will then be added automatically to the total weight IMPORTANT Avoid weighing with the machine tilted sideways and or sloping forward or backward also avoid sudden and or abrupt movements during the weighing operation 000243 SLM124 uso EN 02 TRI 117 4 Operative Mode User Manual English 4 4 1 Weighing on off In case the machine may be required for alternative tasks whilst engaged in loading weighing operations and it is necessary to retain the value of load accumulated till then it is possible to interrupt the operation by temporarily disabling the weighing cycle and resume the operations later to complete the loading of that particular truck Enable disable Weighing e From the operating screen to keep pressed the 3 key to enter the User Menu e Scroll the Mix Menu with i SS keys and select the command Weighing e Press amp key to enable disable the function ON Weighing enable OFF Weighing disable With weighing disabled the Traffic Lights lamps is off Exiting from the command the weighing function is autom
16. iption The SLIM MASTER is a weighing system suitable for forklifts front loaders and telescopic handlers System functions The main function and the features are the following e Weighing management in 4 different modes depending on the machine s application Static continuous weighing with cumulative total of any added weight to the initial load activated by external button Static weighing with inputs to calculate the lifted load activated by a single proximity sensor or keypad Dynamic weighing for forklifts activated by proximity sensors Dynamic weighing for front loaders and telescopic handlers activated by proximity sensors or angular sensors e Temporary disablement of the weighing function e Tare function e Functions of Total Partial and Tare Zeroing e Maximum load function e Partial X2 function e Diagnostic function to facilitate troubleshooting in case of system s malfunction e Ability to perform two independent calibrations with different lifting devices applied to the machine e g forks or bucket System characteristics e Graphic display e Visualizing total load partial load individuals load of materials in Kg Lbs and e Visualizing maximum load with warning lamps Traffic Lights e Optional printer e Pre cabled connections and harness for fast and easy installations 000243 SLM124 uso EN 02 TRI 7 3 Characteristics User Manual English 4 Operative Mode 4 1 WEIGHING MODES U
17. l emit 3 beeps in rapid succession This audio warning will be repeated every weighing cycle with the Partial Weight greater than the Maximum Load Bucket set until the partial weight does not fall below the maximum load of bucket To set the max load refer to the Max Load Bucket Setting paragraph 000243 SLM124 uso EN 02 TRI 1131 4 Operative Mode User Manual English 4 3 3 User Menu The User Menu is the main operating menu e To enter the User Menu press amp hold for 3 seconds the E key from the operative screen Key Ref Description To scroll the menu list ee o me meee s D DH H To accede sub menus or enable disable commands ON OFF Press amp hold 3 sec exit from the menu The display turns on the operating screen oo o o o o o o o o o o i EE E EE EE EE E EE EE i mo o o o o o rons EE EE EE En geg 2 2nd line Menu List i 000243 SLM124 uso EN 02 TRI 114 4 Operative Mode User Manual English Menu List Weighing Setup Visualize Last Tare value memorized Weighing Procedure Weighing Command Temporary disabling of weighing system ON OFF Weighing Setup Max Load xxx x Setting Maximum Total Load for traffic lights function Weighing Setup Max Load B xxx x Maximum Bucket Load for traffic lights function Setting Weighing Setup Machine Command Selection of the machine calibra
18. rating screen to keep pressed the key to enter the User Menu e Scroll the User Menu with gt keys and select the line Tare the tare value is displayed L1 led ON with Tare 0 L2 led ON with Tare 0 FE Me UT _ H en a tn Gi E E H Ee Oo aa IMM USD N 000243 SLM124 uso EN 02 TRI 20 4 Operative Mode User Manual English Zeroing existing Tare It s possible delete the actual tare for example before a new acquiring e Whilst holding aloft the empty bucket press amp hold the key until the lower led L2 is lit At this point the Tare value will be zeroed Acquiring NewTare If a tare value is yet present L1 led on proceed to delete the actual value bofore new acquiring Zeroing existing Tare e Perform an empty weighing based on the active weighing mode shown on the SLIM screen The screen will display a value for the partial weight e g 2 32 to set as new tare SS key The upper led L1 will light up B e Press once the The new value will be acquired 000243 SLM124 uso EN 02 TRI 121 4 Operative Mode User Manual English 4 6 2 Max Load Setting The Max Load setting allows to set a maximum threshold of load for the Traffic Lights indication Setting of the Max Load From the operating screen to keep pressed the G key to enter the User Menu Scroll the User Menu with SE keys and select the line Max
19. se the Slim like a weighing system with all functions according to the active mode The Weighing Mode is set by the installer and is indicates by the weighing symbol on the display The Weighing procedure is described following Refer to Weighing Procedure paragraph 4 1 1 Static Weighing _ BUD l Static without INPUT The partial load is automatically calculated every 5 sec The total load is calculated by keypad consent the partial load is added to the total Static with INPUT The partial load is calculated by external button consent or single proximity The total weight is automatically calculated at the end of the partial load 4 1 2 Dynamic Weighing Dynamic on forklifts with 2 proximities The calculating of the partial load automatically begins when the 1st proximity is activated and will be completed when the 2nd proximity is then activated The total weight is automatically calculated at the end of the partial load calculating Dynamic on front loaders with 2 proximities or angle sensors The calculating of the partial load automatically begins when the 1st proximity is activated and will be completed when the 2nd proximity is then activated The total weight is automatically calculated at the end of the partial load 000243 SLM124 uso EN 02 TRI 18 4 Operative Mode User Manual English 4 2 SLIMPANNEL BUTTONS Key Description U i D e Press amp hold 3 sec Total weigh z
20. st gt SE D a D VS To accede sub menus or enable disable commands ON OFF l i i A td SORT RIN PEE ed Press amp hold 3 sec exit from the menu The display turns on the operating screen E 7 at i i i PI FA A are AN 1st line Menu Header RAINER aot ESE eS EN gece D ER IERI E E TA i 2 2ra line Menu List 000243 SLM124 uso EN 02 TRI 30 5 Diagnostic User Manual English 5 2 DIAGNOSTIC MENU E a am pr PAL R E HEADING Usethe keys to scroll the sub menu sub menu To accede the sub menu by pressing the Key Proximity sub menu Access to proximity menu on off outputs sub menu Access to on off outputs menu pressure sensors sub menu Access to pressure sensors menu 5 2 1 Proximity Inputs This menu visualizes the status of the proximity switches The proximity status is normally OFF During the weighing cycle when they become active the status is ON HEADING visualize Status of the Proximity 1 Input proxy 2 OFF visualize Status of the Proximity 2 Input Use the _ keys to scroll the data Type Description HEADING Buzzer OFF visualize Status of the Slim internal buzzer ON active Output 4 OFF visualize wer L pl status ON active Use the i keys to scroll the data 000243 SLM124 uso EN 02 TRI 1311 5 Diagnostic User Manual English 5 2 3 Pressure and Angle Sensors This menu visualizes the
21. tion 1 2 Not available if regenerative valve present Weighing Setup Correction Correction in percentage of single weighing Range 90 110 Setting Weighing Setup Buzzer state selection during weighing ON OFF Only in Static Weighing Mode Buzzer OFF Command System Setup Contrast XXX Setting Display contrast System Setup Language Command Selection of the display language e g UK System Setup Time Setting Sub menu Access to time setting menu System Check Diagnostics Sensor Check Sub menu Access to sensors check menu Calibration Setting Menu Sub menu Access to setting menu reserved to installer Refer to the Calibration Manual 000243 SLM124 uso EN 02 TRI 115 4 Operative Mode User Manual English Type e Visualize to view a set or memorized value e Setting this description refers to any value that can be modified in which case follow the procedure described in the paragraph Set value e Command enables directly a function e Sub menu allows access to a sub menu 000243 SLM124 uso EN 02 TRI 1161 4 Operative Mode User Manual English 44 WEIGHING PROCEDURE Weighing must be performed according to the active Weighing Mode Static weighing without INPUT continuous weighing mode symbol aL e Place the machine in the weighing position The SLIM MASTER will calculate and update the partial load automatically every D sec The partial load
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