Advanced™ Portable Fall Arrest Post Instruction Manual
Contents
1. Step 5 Inspect each system component or subsystem i e self retracting lifeline full body harness etc per associated manufacturer s instructions Step 6 Record the inspection date and results on the inspection log See section 7 0 3 3 If inspection reveals an defective condition remove unit from service immediately and destroy or contact a factory authorized service center for repair IMPORTANT Only Capital Safety or parties authorized in writing may make repairs to this equipment Figure 12 Using the Davit Arm Figure 13 Mounting Brackets Bracket bolts Bracket mount locations 10 4 0 4 1 4 2 5 0 MAINTENANCE SERVICING STORAGE Clean the Advanced Portable Fall Arrest Post with a mild soap detergent solution Excessive build up of dirt tar etc may prevent the system from working properly If you have any questions concerning the condition of your Advanced Portable Fall Arrest Post or have any doubt about putting it into service contact Capital Safety immediately Refer to manufacturer s instruction for maintenance servicing and storage procedures of subsystem components Additional maintenance and servicing procedures i e replacement parts must be completed by a factory authorized service center Authorization must be in writing SPECIFICATIONS MATERIALS Materials and Finish Zinc plated or powder coated 6061 T6 aluminum anodized steel anchor plate Hardware Grade 52. gt E E U U U U U U U U 3 ai ai A O O O O lt lt lt lt D D D D Q Q Q Q o o o o lt lt lt os gt U U A O lt D Q o lt gt U U JR O lt D Q o lt gt U U ai O lt D Q o lt gt U U a O lt D Q o lt gt U U JR O lt D Q o lt E E E O U O U ES U A ai 3 O O O lt lt lt D D D Q Q Q o o o lt lt lt CO CSG USA 3833 Sala Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 5065 solutions capitalsafety com CSG EMEA France Le Broc Center Z I 1 re Avenue 5600 M BP 15 e 06511 Carros Cedex Phone 33 0 4 97 10 00 10 Fax 33 0 4 93 08 79 70 information capitalsafety com 8516691 8516692 8516693 8516997 8517412 8517413 8517426 8517433 A Capital Safety Company CSG Canada Ltd 260 Export Boulevard Mississauga Ontario L5S 1Y9 Canada Toll Free 800 387 7484 Phone 905 795 9333 Fax 905 795 8777 sales ca capitalsafety com CSG Asia Pte Ltd No 6 Tuas Avenue 18 Singapore 638892 Phone 65 6558 7758 Fax 65 6558 7058 inquiry capitalsafety com www capitalsafety com CSG Northern Europe Ltd 7 Christleton Court e Stuart Rd Manor Park e Runcorn Cheshire WA7 1ST e UK Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne csgne co uk CSG Aust Pty Ltd 20 Fariola Street e Sliverwater Sydney NSW 2128 Australia Phone 61 2 9748 033
3. 1989 OSHA 1910 ANSI 359 1 1992 Anchor Point Only EN TOS EN 384 180 14587 Prt 17434 COMPONENT MODEL MANUFACTURING DATE Manufactured by Unique Concepts Lit Pt 12817 WINNIPEG CANAL 4 MADE IN CANADA Rev 02 LLI Q O 5 LI 7 gt 0 SERIAL No Component Model Manufacturing date WARNING Operator instructions To equipment user you must read and understand the operator s manual or have the instructions explained to you before using this product Visually inspect the hoist and its components for damage and or missing hardware If defects are found remove from service using lock out tag out procedures Visually inspect all warning labels to make sure they are legible if not remove from service and order replacement labels from teh manufacturer Any alterations or misuse of this equipment can result in serious injury or death Davit Arm Instructions Clamp the davit arm shell around the third section of the Protable Fall Arrest Post tighten down both screws to secure Connect carabineer to the Davit Anchor marked DVT Pull the pin and adjust the offset according to application s height and reach Maximum 3 persons tied off to the UCL Portable Fall Arrest system at any given time with any UCL approved accessories Horizontal lifeline HLL Instructions For HLL applications refer to Section 3 1 3 of the operator s manual Pt 17022 or 17451 for combined use with the dav
4. Clean textile webbing com ponents with mild soap and water maximum temperature 40 Remove excess moisture with a clean cloth DO NOT immerse Fall Arrest Blocks in water Webbing may be disinfected by wiping with a mild solution of sterile disinfectant Clean metallic items when required with a non caustic solution Remove excess grease paint and dirt from wire rope by wiping with a clean dry cloth Never use acid or alkali solvents caustic soda 3 2 Allow components to dry in a ventilated place away from any direct flame or any other source of heat This provision also applies to textile component that have absorbe d moisture during use 3 3 Store the system or component in a room and under conditions complying with its integrity away from damp and ultraviolet light in an atmosphere that is not corrosive overheated or refrigerated protected from any possible cuts or vibration 3 4 Transport the component or system in a package to protect it from any cuts moisture or ultraviolet light Avoid corrosive overheated or refrigerated atmosphe res 4 INSPECTION FREQUENCY 4 1 Periodic examination is essential for the safety of the user This examination guarantees the efficiency and trouble free operation of the system or component Be sure to fill in and preserve carefully the descriptive identification sheet making a note of any periodic checks 4 2 Life duration The frequency of the periodic examinations must allow for factors such a
5. Grade 8 zinc plated CAPACITY The maximum working load for this product is three persons with a combined weight of 300 Ibs 136 kg per person Static load capacity Strength of system maintains a minimum safety factor of 2 as required by OSHA when according to this user instruction manual reference OSHA 1926 502 and 1910 66 Weight Post 38 Ibs 17 5 kg 14 inch extension 5 Ibs 2 2 kg rescue davit 20 5 Ibs 9 3 kg Size collapsed 33 inch 840mm height Size extended 57 5 inch 1460mm height 11 6 0 LABELING 9 1 These labels should be securely attached to the ADVANCED PORTABLE FALL ARREST SYSTEM and fully legible A WARNING This component is rated for a working load of 310 Ibs 141 kg when used with approved components in an approved configuration Refer to component specifications and rating stickers to establish system design factor Part 16970 A WARNING This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 A WARNING Horizontal Lifeline HLL Anchor Point Ultimate Strength Rating Position 1 5700 Ibs 25kN Position 2 4000 lbs 17 7kN Position 3 4000 Ibs 17 7kN Position 4 3250 Ibs 14 5kN and additional information HLL systems must be approved for each application with set by aq d engineer Part 17382 44 WARNING Maximum 3 persons tied off to the UCL Portable Fall Arrest System at any given time with
6. it should be immediately discarded 7 3 In the event of a fall the clearance that is the distance between the feet of the user and the first obstacle must not be less than the H in metres indicated on the specific instructions 8 SELF RETRACTING LIFELINE EN360 8 1 Fall arrest device with an automatic blocking function and a self tightening and self retracting system for the retractable lanyard 8 2 BEFORE SECURING THE FALL ARREST DEVICE TO ITS ANCHORAGE POINT CAREFULLY CHECK 8 2 1 That the retractable lanyard unfurls and rewinds normally over its entire length 8 2 2 That the blocking function is operational by firmly pulling on the retractable lanyard it must block immediately 8 2 3 That the entire device is in a perfect state and that all the fastening screws and rivets are present and appropriately secured 8 2 4 If your device is fitted with a fall indicator light and if it has been triggered this indicates that the device has prevented a fall or has been subject to a major traction force In such cases the device must be returned to the manufacturer or an approved repairer for refitting 8 3 USAGE RESTRICTIONS 8 3 1 Reference should be made to the pictogram in these instructions and those on the device 8 3 2 Cannot prevent sinking dusty or muddy products 8 3 3 If a fall arrest device with a self retracting lifeline system is used from an angle of over 40 in relation to a horizontal point it may be necessary to
7. 5 Fax 61 2 9748 0336 sales capitalsafety com au
8. Davit Arm de rates the Advanced Portable Fall Arrest Post to only two anchor points on the swivel tie off rings Figure 10 Anchor Post Davit Arm Set Up of the Anchor Post Davit Arm Assembly Install the Anchor Post Davit Arm Assembly starting with and following the system assembly procedure in Section 2 1 Step 1 Shown in Figure 11 clamp the Davit Arm Sleeve 21 over Section 3 of the Advanced Portable Fall Arrest Post Step 2 Install and secure the Davit Arm Sleeve 21 by closing the sleeve around section 3 and hand tightening the clamp knob screws 24 as shown in Figure 11 Step 3 Insert the Davit Head Assembly 23 and align one of the three 3 8 in pin holes in the Davit Arm Receiver Tube Using the pin 16 secure the Davit Arm into position and to vary the offset Step 4 Shown in Figure 11 secure the cable assembly 18 to the Advanced Portable Fall Arrest Post using the carabineer 20 provided and connecting it to the Davit Arm Anchor Eye 17 2 2 6 USING THE DAVIT ARM ASSEMBLY The Davit Arm Assembly is designed with adjustable offset and 360 degree rotation This Davit Arm Assembly allows the combined use of an entry retrieval winch and a self retracting lifeline SRL Step 1 Adjust the offset by pulling the pin assembly 16 and selecting the one of three holes offered in the Davit Arm receiver tube 22 as shown in Figure 12 2 3 RESCUE The Davit arm can be rotated 360 degrees in a rescue retrieval situ
9. FAS Step 8 Once the system is set up inspect all components fasteners and other parts for wear damage corrosion looseness or any other condition that may reduce the integrity of the system Components which are worn damaged corroded or loose must be tagged marked with DO NOT USE or like wording and prevented from being used until repaired or replaced as required Step 9 Following all instructions contained in the manufacturer s instructions for each PFAS component or any other devices being used the appropriate section of this manual or other manuals for any DBI SALA Accessories being used and all applicable standards or regulations governing Fall Protection Confined Space Entry Retrieval and Rescue for your area proceed with the work Figure 3 Post Base Figure 5 Post Extension 2 2 USING THE PORTABLE FALL ARREST POST FOR HORIZONTAL LIFELINE HLL APPLICATIONS The DBI SALA Advanced Portable Fall Arrest Post can be used for most temporary Horizontal Lifelines HLL applications therefore using existing mounting bases as the temporary base for HLL applications See Figure 5 for location of HLL Anchor Ring 2 2 1 SETTING UP THE PORTABLE FALL ARREST POST FOR HLL USE When using this post for HLL applications it is critical to know when to use a tie back and when not to use a tie back to support the HLL loads Refer to the chart in Figure 6 to confirm what loads can be sustained by the Portable Fall Arrest Post unsuppor
10. Instructions for the following series products Advanced Portable Fall Arrest Post See back page for specific model numbers USER INSTRUCTION MANUAL ADVANCED PORTABLE FALL ARREST POST EN ISO 12100 1 2003 amp EN ISO 12100 2 2003 EN 294 1992 EN 795 1996 EN 364 1992 EN 953 1997 EN 414 2000 EN 131 1 1993 amp EN 131 2 1993 British Standard BS 3701 1964 DESCRIPTION The ADVANCED PORTABLE FALL ARREST POST is a modular unit consisting of a 3 section tubular body constructed of welded aluminum featuring 1 A head assembly equipped with 3 independent swivel tie off rings 2 Various accessories to address different situations ER Adjusting screws for vertical leveling of the Fall Arrest Post when installed on inclined surfaces 4 Featuring adjustable height option from 33 0 in 84 cm to 57 5 in 146 cm Form 5902422 Copyright 2008 DB Industries Inc Rev B Figure 1 Advanced Portable Fall Arrest Post Post Items Uni Anchor Base Plate Base Plate Tabs Adjuster Screw 3 4 inch Pin Sleeve Tri Screws Section 1 Pin Section 2 Pin Section 3 Pin Swivel Tie Off Rings 3 Davit Anchor Ring Extension Sleeve Anchor Post Extension Accessory Anchor Point Eye Carrying Handle Section 3 WOON AUBRWNE 7 gege E f f Section 2 Optional Anchor Post Davit Arm Assembly 3 8 Pin Assembly Davit Anchor Eye Cable Assembly U Bracket Carabineer Davit Arm Sleeve Davit Arm Receiver Tube H
11. NING Operator Instructions To equipment user you musi feed and understand ihe operator s manual of b eg the instruchons espdatsed io you before each umng Ha DISK Visually inspect the hasi and fis components for damage and or maeng hardware If Gehects ane found rence trom ganioe eng lock gaie peppu Visually inapect all warming labels to make sure they leqibde if not remove from sardce and order replacement labels from the manufacturer Any aharien ce mmuee of the equipment can full in sargus injury of death Dawi Arm bnsirscHieamg Camp the dav aem shell around the third sechon of the Portable Fail Arrest Post bghter down both screws bo secure Cenc carmbin ar to fha Dea Anchor maraki OWT Pull the pin and adjust the offset according to applications height and reach Maonmum persons bed off fo the LC Portable Fal Ames system at any green ome wih ge LCL approved Brcegeponeg Horizontal lifeline HLL Instructions For HLL applications refer to Section 3 1 3 of the operator s manual Pra 17022 or 17481 dor combined use vath the davi arm Specifications Personne Load Capecty 310 fe amp 10 1 Safety Factor Material Load Capacity 620 ibs 4 1 Salety Factor Materials and Construchon General Compteuren Poader Coated reli Aluminum Weld Centficaton CWE 4 2 Tubular Compares 6061 15 Alum Caher Comprens HO Plast HA Steel Bical Components CES00 Plated Hardware Gr bar E Steed Zinc Plaled Compliance ARES 117 1
12. This system or component must necessarily be attached to an anchorage point Whenever possible to attach a fall arrest system choose an anchorage point located ABOVE the position of the user avoiding any point whose strength may be subject to doubt Uncertified anchors must be capable of 12kN per person loading It is preferable to use the structural anchors provided for this purpose or anchorage points conforming to the current standards when the strength exceeds the strength levels provided for in the corresponding standards compliant with EN795 or an chorage points with a resistance exceeding 1000 daN The user will ensure to limit the chances of potential fall from height prefer the use of a restraint system The user will ensure to avoid the risk of swing falls and prevent collision with obstruc tions below 1 11 In the course of use take all necessary steps to protect the system or com ponent from hazards related to the operation burns cuts sharp edges abrasion chemical attack tangling or twisting of the cable webbing or rope electrical conductivity weather conditions pendulum effect due to fall etc Any persons working at a height must never remain alone at the place of work including after a fall 1 12 No modifications are to be made to the system or components without the written consent of the manufacturer The replacement or substitution using components or subsystems that are not approved could compromise compatibilit
13. add a lanyard see the specific instructions between the end of the retractable lanyard and the fall arrest anchorage point of the harness 8 3 4 In the event of a fall the clearance that is the distance between the feet of the user and the first obstacle must not be less than the H in metres indicated on the specific instructions 8 3 5 If your fall arrest device with a self retracting lifeline system includes a rescue winch refer to the specific instructions in order to understand how it is to be used 8 4 To improve the longevity of your device refer to paragraph 4 and 5 and it is also recommended 8 4 1 That the cable SHOULD NOT be released when it is completely unwound but should be guided into the fall arrest device 8 4 2 That the cable SHOULD NOT be left in an external position when not being used 9 FALL ARREST HARNESS EN361 RESTRAINT BELT EN358 and THIGH BELT EN813 9 1 A fall arrest harness is a system that grasps the body and arrests a fall 9 2 Before using a thigh belt or harness the user must test it to ensure the size is adjusted and that any adjustments provide an acceptable level of comfort for the intended use 9 3 The adjustment and fastening elements must be regularly checked before and during use 9 4 If you use a belt or if your harness includes a belt an anchorage point must be selected at the level of the waist or above for connecting a working position lanyard The stretched work positioning lanyard must
14. all the davit arm sleeve Refer to the chart to verify tie back use Refer to section 2 2 5 of this manual for Davit Arm set up Install HLL using the carabineer supplied with the HLL assembly to the HLL Anchor Ring provided on the mast as shown in Figure 7 C Follow all manufactures instruction carefully when installing a HLL If you require a tie back install the tieback using the opposite eye across from the installed HLL on the HLL Anchor Ring Tie back anchors must be designed and approved by the manufacturer Capital Safety and the structure mounting requirements approved by a qualified engineer Call Capital Safety to purchase the suitable tie back for the application The DBI SALA Portable Fall Arrest Post with HLL Anchor Ring can also be used as an intermediate for a HLL to spanning across longer distances Figure 7 HLL Use HLL Tie back or Intermediate Anchor Davit Anchor Ring HLL Tie back 2 2 2 MOUNTING BASES Uni Anchor Plates Uni Anchor Plates are designed to be permanently Figure 8 Uni Anchor Plate welded to existing structures in locations of frequent work or where use of portable base is impractical These mounting plates are compatible with all DBI SALA Advanced Portable Fall Arrest Posts and Accessories Uni Anchor Plates permanently address Portable Fall Arrest Post mounting base requirements for steel structures Installing Uni Anchor Plates Specific installation instructions are beyond the scope o
15. any approved accessories Part 17435 ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES 4h WARNING YOU MUST READ AND UNDERSTAND THE OPERATOR S MANUAL OR HAVE INSTRUCTIONS EXPLAINED TO YOU BEFORE USING THIS PRODUCT Not following the instructions in the manual can cause serious injury or death Part 15570 WARNING This component is rated for a working load of 310 Ibs 141 kg when used with approved components in an approved configuration Refer to component specifications and rating stickers to establish system design factor WARNING This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point WARNING Horizontal Lifeline HLL Anchor Point Ultimate Strength Rating Position 1 5700 Ibs 25 kN Position 2 4000 Ibs 17 7 kN Position 3 4000 Ibs 17 7 kN Position 4 3250 Ibs 14 5 kN Please see operator s manual for positions and additional information HLL systems must be approved for each application with this post by a qualified engineer WARNING Maximum 3 persons tied off to the UCL Portable Fall Arrest System at any given time with any approved accessories DANGER ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES WARNING You must read and understand the operator s manual or have the instructions explained to you before using this product Not following the instructions in the operator s manual can cause serious injury or death 12 44 WAR
16. ation so an injured worker can be moved to a safe environment The Advanced Portable Fall Arrest Post must be used in a vertical position at all times to effectively rotate the Davit Arm The Advanced Portable Fall Arrest Post may be used as a fall arrest anchor point during a rescue scenario Alternative anchor points for fall protection use should be identified and planned for use during a rescue scenario Mounting Brackets for Winch and SRL The mounting brackets are for use with the Davit Arm Assembly Winches and SRL s must have a suitable working load Set up of the Mounting Brackets The mounting brackets are bolted onto the Davit Arm Assembly when shipped from the manufacturer The brackets are arranged to most common Winch SRL configuration If these brackets need to be repositioned to suit your application remove the two bolts securing the bracket to the Davit Arm Receiver Tube 9 shown in Figure 13 reposition to other bracket mount location and replace bolts and tighten WARNING The Adaptor Brackets for your winch or SRL must be offset to the side that the crank handle is on to eliminate interference between the crank handle and the Davit Arm Assembly and the mounting brackets Not following these instructions can impair retrieval capabilities that can cause serious injury or death Using the Mounting Brackets Install and use the winch and or SRL according to manufacturer s instructions Proper operation and maintenan
17. be adjusted to restrict vertical movements to a maximum of 0 60m 15 10 ANCHORAGE POINTS EN795 10 1 There are 5 classes of anchorage points as defined in standard EN795 which one way or another are connected to a structure 10 2 Class Ai this class comprises structural anchors designed to be fixed onto vertical horizontal and inclined surfaces such as walls columns and lintels Class A2 this class comprises structural anchors designed to be fixed onto sloping roofs Class B this class comprises transportable temporary anchorage systems Class C this class comprises mobile anchorage points on a flexible horizontal belay support must not exceed 150 in relation to the horizontal point Class D this class comprises mobile anchorage points on a rigid horizontal belay support Class E this class comprises mooring anchorages for horizontal surfaces must not exceed 150 in relation to the horizontal point 10 3 For fixed systems the competent installer is responsible for ensuring that the loading structure is compatible with the efforts engendered and that the fastening method does not alter either the performances or the characteristics of each of the components 10 4 For transportable devices the person responsible for the installation must ensure 10 4 1 The device is correctly placed in relation to the working area 10 4 2 The strength of the load bearing structure and its stability Tripod 10 4 3 The compatibility betwe
18. ce of the winch and or SRL are critical to the safe usage of your DBI SALA Advanced Portable Fall Arrest Post Winch and SRL Operation Shown with the accessories in Section 2 2 5 is the DBI SALA Basic Man Rated Winch available for use with 9 Figure 11 Anchor Post Set Up the DBI SALA Advanced Portable Fall Arrest Post The winch is necessary for worker positioning and rescue situations when using the Davit Arm Assembly The winch is available in a variety of lifeline capacities and lifelines are available in a variety of lengths and materials Winches and SRL s must used and maintained in accordance with the manufacturer s instructions please refer to the instruction manual provided with your winch or SRL 3 0 INSPECTION 3 1 FREQUENCY Before each use visually inspect per steps listed in section 3 2 and 3 3 3 2 INSPECTION STEPS Step 1 Inspect the Advanced Portable Fall Arrest Post for physical damage Look carefully for any signs of cracks dents or deformities in the metal Make certain the post brackets and other components are not deformed in any way and that they pivot correctly Step 2 Inspect the Advanced Portable Fall Arrest Post for signs of excessive corrosion Step 3 Ensure the condition of the mounting surface will support the anchor plate loads An anchor plate to a deteriorated surface should not be used Step 4 Ensure the anchor plate is securely attached to the mounting Surface See section 2 1
19. d with approved components in an approved configuration Refer to component specifications and rating stickers to establish system design factor APPLICATION RESTRICTIONS e This Extension is to be used with the Advanced Portable Fall Arrest Post only Figure 9 Anchor Post Extension e The Extension may be used to anchor one 1 person only e Installed Post and accessories must be 72 inches 183 cm or less from any edge where a fall may occur e Use of the Extension de rates the Advanced Portable Fall Arrest Post assembly to a maximum of two 2 persons tied off to the swivel tie off head e The Advanced Portable Fall Arrest Post must be in a vertical position any time it is being used as a fall arrest anchor point Retractable devices and shock absorbers must be installed and used in accordance with the manufacturer s instructions e Each installation must be approved to local standards by a qualified engineer The 14 inch Post Extension Pt 16692 is designed to provide a single fall arrest tie off point 14 inches 35 6 cm above the post s swivel tie off rings See Figure 9 For use of the Anchor Post Extension amp Davit Arm Assembly together refer to Section 2 2 6 of this manual Set Up of the 14 inch Anchor Post Extension Install the Advanced Portable Fall Arrest Post following the installation procedure in Section 2 1 Step 1 Shown in Figure 9 insert the 14 inch Post Extension 13 into the post 12 P
20. ead Pin Assembly Clamp Screw Knobs Davit Head Assembly Mounting Brackets 3 Section 1 1 0 APPLICATION 1 1 PURPOSE DBI SALA s Advanced Portable Fall Arrest Post is designed as an anchorage connector for a person s working at a height to provide protection against fall hazards Various accessories address a variety of fall arrest requirements as well as confined space entry retrieval and rescue needs 1 2 LIMITATIONS The following application limitations must be recognized and considered before using this product A CAPACITY The Portable Fall Arrest Post is designed to be used as an anchorage connector for up to three persons The maximum combined weight including clothing tools and equipment of each person is 300 Ibs 136 kg Use of various accessories may reduce the number of workers that may be anchored B APPLICATION RESTRICTIONS IMPORTANT Always install the Portable Fall Arrest Post to the following strength requirements to avoid potential incompatability with different models Moment Requirement Vertical Load Requirement 190 000 in lbs 20 8 kN m 3 100 Ibs force 13 8 KN Install to this strength requirement whenever possible to avoid potential imcompatability with different models e A maximum of three 3 persons may be tied off to the Advanced Portable Fall Arrest Post at any one time Use of various accessories may reduce the number of persons that may be anchored Consult product specification sheets
21. ecessary or who are working under the immediate responsibility of a proficient supervisor The user must be trained in the use and be aware of the characteristics the application limits and consequences of the incorrect use of the equipment Training must be conducted without exposing the user to a fall hazard Training should be repeated on a periodic basis Before each use the user must examine the equipment visually to ensure it is in perfect operating condition It is important to check for deformation corrosion sharp edges and abrasive areas on the metal parts of the system or component Similarly check for cuts burns broken wires extensive wear and change of colour or rigidity in the textile parts of the system or component 1 2 A system or a component that has sustained a fall or on which visual inspection leaves any doubt must be removed immediately from service Only competent and skilled persons may decide on the possibility of return to service given in writing 1 3 The user must be in good health in order to use the equipment Working at height has inherent risks Some risks are noted here but are not limited to the following falling suspension prolonged suspension striking objects and unconsciousness In the event of a fall arrest and or subsequent rescue emer gency situation some personal medical conditions may affect your safety Medical conditions identified as risky for this type of activity include but are not limi
22. en the shape of the structure and the anchorage device 10 5 CAPITAL SAFETY attests that the anchorage device is supplied in accordance with European standard EN795 and has successfully passed the tests outlined therein 11 For specific recommendations associated with your PPE read the specific ins tructions provided Competent person An individual who is knowledgeable of a manufacturer s recommendations instructions and manufactured components who is capable of identifying existing and predictable hazards in the proper selection use and mainte nance of fall protection 12 GLOSSARY 1 Marking 2 Size 3 European Standard 4 Year of manufacture 5 Month of ma nufacture 6 Serial number 7 Batch number 8 EC test performed by 9 Number of body checking the manufacture of this PPE 10 Note read the instructions 11 Length 12 Stitching 13 Fastening 14 Cable 15 Strap 16 Hardware 17 Rope 18 Material 19 Polyamide 20 Polyester 21 Polymer 22 Elastomer 23 Kevlar 24 Aramid fibres 25 Galvanised steel 26 Stainless steel 27 Steel covered with zinc 28 Aluminium alloy 29 Resistance to fracturing 30 Maximum load 31 An nual maintenance must be carried out on this product 32 Installation and adjust ment 33 Use 34 Pull 35 Push 36 Turn 37 Open 38 Close 39 Up 40 Down 41 Right 42 Left 43 Press 44 Release 45 Insert 46 Maximum 47 Minimum 48 Specific instructions 49 Please read the general instructions 50 Class 51 Ny l
23. f this product operator s manual Consult DBI SALA Safety Systems Product Specification Sheets for detailed information on welding procedures mounting requirements and application restrictions Installing Portable Mounting Bases Specific installation instructions are beyond the scope of this product operator s manual Consult DBI SALA Systems Product Specification Sheet 16997 I Beam Clamp Base for detailed information on mounting procedures mounting requirements and application restrictions Set up of the Portable Fall Arrest Post Install and level the Portable Fall Arrest Post as outlined in Section 2 1 2 2 3 PORTABLE FALL ARREST POST ACCESSORIES The DBI SALA Advanced Portable Fall Arrest Post may be equipped with a variety of accessories to meet additional confined space entry retrieval rescue or fall protection requirements Use of these accessories may affect the rating and load carrying capacities of the Portable Fall Arrest Post Be aware of any limitations imposed on the system by the use of various accessories and follow any restrictions given on the various product specification sheets warning labels this manual and or related manuals Shock absorbers and retractable devices must be installed maintained and used according to the manufacturer s instructions 2 2 4 14 ANCHOR POST EXTENSION WARNING This 14 inch Anchor Post Extension and Davit Arm Assembly is rated for a working load of 310 Ibs 141 kg when use
24. for all components of any system and be aware of any restrictions before using the equipment e The Advanced Portable Fall Arrest Post must be in a vertical position any time it is being used as a fall arrest anchor point e Installed Post and accessories must be 72 inches 183 cm or less from any edge where a fall may occur e Fall arrest equipment retractable devices shock absorbers etc must conform with the current EN 363 standard e The Advanced Portable Fall Arrest Post must only be used with accessories supplied or approved by Capital Safety e The HLL must be installed using the chart in Figure 6 giving due consideration to strength limitations at various positions e The Advanced Portable Fall Arrest Post must be used with a tie back in Horizontal Lifeline applications at any extended height Failure to follow this instruction may result in serious injury or death e Each installation must be approved to local standards by a qualified engineer 2 0 SET UP AND USE OF THE PORTABLE FALL ARREST SYSTEM 2 1 SET UP The DBI SALA Advanced Portable Fall Arrest Post is designed for use with a variety of portable and permanent bases Consult the appropriate section of this manual or separate manuals when setting up or installing any DBI SALA Portable Fall Arrest Post Bases Step 1 Before setting up for any work at heights fall arrest or confined space entry be sure that you have all equipment required to safely carry out the w
25. imes a day 5 5 Never load a carabiner at the level of its clasp 5 6 Connectors called rapid links class Q must only be used for infrequent connections 5 7 The rapid links connectors class Q are only safe when the mobile ring is fully fastened No thread must be seen 5 8 Material see connector 5 9 Opening see connector 5 10 The length of the connector must be taken into account when used in a fall arrest system as it will have an influence on the height of the fall 5 11 Certain situations may limit the strength of the connector especially if connec ted to wide straps or if rigid anchorages are passed through the carabiner above their opening point 6 LANYARDS EN354 and POSITIONING LANYARDS EN356 6 1 The total length of a subsystem with a lanyard comprising an energy absorber manufactured extremities and connectors must not exceed 2m connectors EN362 plus tethers EN354 plus energy absorber EN355 plus connector EN362 6 2 A single lanyard without an energy absorber should not be used as a fall arrest system 6 3 A single lanyard can be used as a restraint on condition that its length prevents the person from reaching the zones presenting a risk of falling from heights 14 7 ENERGY ABSORBER EN355 7 1 The total length of a subsystem with an energy absorber comprising a lanyard manufactured extremities and connectors must not exceed 2m 7 2 Any opening even partial opening of the energy absorber means
26. in the post into position by aligning the holes and inserting the 1 2 inch pin 9 completely through the Post Step 2 Attach the Fall Arrest Device or PFAS to the anchor point eye 14 Using the 14 inch Anchor Post Extension Connect a shock absorber retractable device using a sufficiently rated carabineer to anchor point eye 14 WARNING A maximum 3 persons can be tied off to the DBI SALA Advanced Portable Fall Arrest System at any given time with the use of approved accessories or horizontal lifelines 2 2 5 ANCHOR POST DAVIT ARM ASSEMBLY ACCESSORY APPLICATION RESTRICTIONS e This Extension is to be used with the Advanced Portable Fall Arrest Post only e Use of this device de rates the Advanced Portable Fall Arrest System Anchor Post assembly to a maximum of two 2 persons tied off to the swivel tie off head e Installed Post and accessories must be 72 inches 1830mm or less from any edge where a fall may occur e The Advanced Portable Fall Arrest Post must be in a vertical position any time it is being used as a fall arrest anchor point Retractable devices and shock absorbers must be installed and used in accordance with the manufacturer s instructions e Each installation must be approved to local standards by a qualified engineer e The Anchor Post Davit Arm Pt 16693 is designed to provide a means of access egress rescue and material handling applications See Figures 1 and 10 Use of the Anchor Post
27. it arm Specifications Personnel Load Capacity 310 Ibs 10 1 Safety Factor Material Load Capacity 620 Ibs 5 1 Safety Factor Materials and Construction General construction Powder Coated Welded Weld Certification CWB 47 2 Tubular Conponents 6051 T6 Alum Other Components HD Plastic HR Steel Steel Components C5500 Plated Block Anchor Stainless Steel Hardware Gr 5 Gr 6 Steel Zinc Plated Compliance ANSI Z117 1 1989 OSHA 1910 ANSI Z359 1 1992 Anchor Point Only EN 795 EN 364 ISO 1456 Aluminum System Model Serial Number 13 Personal Protection Equipment PPE against falls from a height GENERAL INSTRUCTIONS FOR USE AND MAINTENANCE You have just purchased a Capital Safety PPE to secure against falls from a height and we would like to thank you for your trust For this equipment to provide you with the safety and comfort you are entitled to receive we must ask you to keep and follow TO THE LETTER the following instructions All users should be required to refer to this manual 1 IMPORTANT RECOMMENDATIONS FOR ALL Personal Protection Equipment PPE 1 1 Do not use this safety equipment unless you have received training by a competent trainer repeat as often as necessary Contact CAPITAL SAFETY for information about classes or if you have questions about using this equipment This safety equipment must only be used by competent persons who have been given appropriate training repeat as often as n
28. n 7 from Section 1 Lift Section 2 and align the pin holes secure Section 2 in Section 1 by fully engaging Section 1 pin 7 The post should look like Figure 4 B Loosen tri screw 6 Figure 4 B and lift Section 3 Align pin holes with Section 2 Figure 4 B and secure the Post Section 3 by using Section 2 pin 8 The post should look like Figure 5 Hand tighten both tri screws Figure 4 6 Step 5 The Portable Fall Arrest Post must be in a vertical position at all times as shown in Figure 5 when it is being used as a fall arrest anchor point Depending on the type of base you are using the Post may be leveled by using the adjuster screws 3 Figure 5 the Uni Anchor Plate 1 Figure 5 or a combination of these The adjuster screws are alternately loosened and tightened to level the Post Step 6 Install any accessories eg Anchor Post Extension that installs in the extension sleeve 10 at the top of the Portable Fall Arrest Post Refer to the applicable section of this or other applicable accessory manuals for any accessories being used with this system Step 7 Depending on the nature of the entry and the standards and regulations governing Confined Space Entry Retrieval and Rescue requirements in your area a Personal Fall Arrest System PFAS connected to the entrant may be required It is the responsibility of the operator to be aware of these requirements and follow them Always wear a full body harness when attached to a P
29. on 52 Steel 53 Wire Rope 54 Glass Filled Nylon 55 Shackles 56 Thimbles 57 Turnbuckles 58 Cable Clips 59 Energy Absorber 60 Housing 61 Cable Drum 62 Component 63 Internal Components 64 Lifeline 65 Hooks 66 Base 67 Mast 68 Technora Rope 69 Kernmantle Rope 70 Casing 71 Polyethylene 72 D ring 73 Fall Arrest 74 Work Positioning 75 Restraint 76 Rescue 77 Suspension 78 Model number 79 Capacity 80 Polyurethance coated 81 Webbing 82 Large Hook 83 Snap Hook 9 Number of body checking the 3 European standard e 0086 manufacture 7 Batch number N EN362 2004 B 50 Class Se RER 25KN 29 Resistance to fracturing M 2 Steel covered with zinc 10 Note read the Seel E 28 Aluminium alloy 7 SC 16 RAY d i Z Z Z Z JS EN341 or EN1496 or EN353 2 or EN1496 7 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE MODEL NUMBER DATE PURCHASED DATE FIRST USED coe oh ESE ian INSPECTION CORRECTIVE MAINTENANCE DATE DUE ITEMS NOTED ACTION PERFORMED gt U U A O lt D Q o lt E E E E E ES ES O U U U U U U U s JR lt JR A O O O O O lt lt lt lt lt D D D D D Q Q Q Q Q o o o o o lt lt lt lt lt gt
30. ork to be performed and to meet all applicable standards and regulations for your area Step 2 Set up or locate the Portable Fall Arrest System Base intended for use in the application according to the instructions in the applicable section of this manual Ensure that the base is structurally sound and free of any corrosion or contamination which may affect the insertion of the connecting pin or the structural integrity of the base Regulations governing Fall Protection Confined Space Entry Retrieval and Rescue Procedures vary with jurisdiction It is the responsibility of the owner and or user of this equipment to be aware of applicable regulations and ensure that equipment selected for each job complies with these requirements Refer to the appropriate section of this or any other applicable manuals for specific information on the installation and use of the type of base you are using prior to using the system Step 3 As shown in Figure 2 insert the Portable Fall Arrest Post between the base plate tabs 2 and visually align the 3 4 in holes as shown in Figure 3 Figure 2 Post and Base Assembly Secure the Post by inserting the in 19 mm pin 4 Figure 3 through the base plate tabs Figure 2 2 and Sleeve 5 Figure 2 Make sure the pin fully engages both the base plate tabs 2 and the entire Post to lock the Post firmly in place Step 4 Extend the post as shown in Figure 4 A by loosening tri screw 6 and removing Section 1 pi
31. s legislation type of equipment frequency of use and environmental condi tions In any case the system or component must be examined at least once each year by a competent person cleared by the company manager or appointed by the current legislation of the country to decide on possible return to or removal from service or scrapping This person will contact CAPITAL SAFETY in order to find out the service life of the system or the component 4 3 Extreme working conditions harsh environment prolonged use etc may require increased frequency of inspections 4 4 Any competent person qualified by the company manager having doubts about returning a system or component to service excessively complex system concea led mechanism etc must contact the manufacturer who will direct him towards persons approved for the task 4 45 During these examinations it is important to check that the markings are legible on the system or component 5 CONNECTORS EN362 5 1 A connector is a connection system between components that can be opened providing users a means of assembling a system to connect directly or indirectly to an anchorage point 5 2 When connecting the carabiner check that the locking system is in the proper place 5 3 The connector must always operate following the large axis without using the external structure for support 5 4 Connectors fitted with a manual locking system must never be used if opened and closed by the user several t
32. ted by a tieback Follow all labels carefully when setting up for HLL applications and refer to the chart when unsure of load ratings Figure 6 HLL Chart Positions and Ratings Horizontal Lifeline H L L Positions and Ratings Position Ultimate Strength 138 4 cm Step 1 Step 2 Step 3 Step 4 Step 5 Position Without Tie Back Position Height 3250 Lbs 14 5 KN 57 25 in 145 4 cm 4000 Lbs 17 7 kN 46 00 in 116 8 cm 4000 Lbs 17 7 kN 44 00 in 111 8 cm Position 3 5700 Lbs 25 0 KN 32 75 in 83 2 cm Position Tie back Anchorage Connectors must be approved by Capital Safety and all tie back anchor points must be approved by a qualified engineer before use Position 1 H L L 57 20 in 145 4 cm H L L 46 00 in 116 8 cm mE 43 00 in 41 50 in 109 2 cm 105 4 cm i H L L 44 00 in L 111 8 cm i 32 75 in 83 2 cm Follow set up instructions in section 2 1 of this manual The post can be used without the installation of a tie back as shown in Figure 7 A Refer to the HLL Chart Positions amp Ratings Figure 6 for maximum ratings without the use of a tie back Using the mast with the second and or third stage erected Positions 4 3 amp 2 and HLL load ratings that exceed the load rating shown in the chart Figure 6 must have tie backs installed as shown in Figure 7 B Using the davit arm with a HLL requires the third section Positions 4 amp 3 of the mast to be erected to inst
33. ted to the following heart disease high blood pressure vertigo epilepsy drug or alcohol dependence psychiatric illness impaired limb function and balance issues We recommend that your employer physician determine if you are fit to handle normal and emergency use of this equipment 1 4 This product must not be used other than for the purpose recommended by the manufacturer and must not be diverted from its initial and designed purpose 1 5 When a fall arrest system is being used it is essential to check the clearance under the user s working zone to prevent a collision with an obstacle or the ground in case of fall 1 6 Before use ensure a rescue plan that is adapted to the situation in which the system is to be used has been set up Prior consideration must be given to the means of rescue within 20 minutes in the event of a fall arrest 1 7 The maximum load of this PPE is limited to a single person unless the product specifically indicates otherwise Do not exceed the capacity of PPE such as energy absorber full body harness or connectors 1 8 Before each use ensure that the recommendations for use of each of the com ponents is complied with as stated in the user manual It is strongly recommended that components used on the system come from the same manufacturer to ensure product reliability and performance consistency 1 9 Whenever possible it is highly advisable to assign the system or component personally to the user 1 10
34. tructions do not use this product contact CAPITAL SAFETY 2 CONNECTION TO A FALL ARREST HARNESS 2 1 A full body harness is the only acceptable body holding device that can be used in a fall arrest system The connection of a fall arrest system to a harness EN353 1 EN353 2 EN355 or EN360 MUST EXCLUSIVELY be carried out using the upper dorsal sternal or pectoral anchorage points these points may also be used for connecting a descender EN341 or an elevation rescue system EN1496 These points are identified with A when they are independent or A 2 or A when 2 points have to be connected together 2 2 The lower side positioning anchorage points of a belt or a harness with a belt must be used SOLELY for connecting to a work positioning system EN358 and NEVER to a fall arrest system 2 3 The anchorage point of a sit belt or a harness with a sit belt is to be used EXCLUSIVELY for connection to a work positioning system EN358 a descender EN341 or an elevation rescue device EN1496 and NEVER to a fall arrest system 2 4 If you use a belt on its own the work positioning system may require an addi tional protection system against falls from heights 3 MAINTENANCE AND STORAGE The maintenance and storage of your PPE or components are essential operations to protect them and therefore the safety of the user Be sure to comply with the following recommendations 3 1 Use a dry cloth to clean the plastic and metal parts
35. y between equipment and could affect the integrity and safety of the system as well as warranty If there is any doubt about the safety of a piece of equipment contact Capital Safety Group All repairs are to be made according to the procedures de tailed by the manufacturer 1 13 Dealers or retailers of this fall arrest equipment will ensure that a user manual is supplied in the language of the country of sale 1 14 Refer to national consensus standards applicable local state and federal OSHA requirements governing this equipment for more information on personal fall arrest or restraint systems and associated system components 1 15 A few examples of incorrect uses are described in these instructions and in the specific instructions relating to your PPE However it must be taken into conside ration that other incorrect uses are possible and if any doubts persist you should contact CAPITAL SAFETY 1 16 This product is guaranteed for 1 year for material or manufacturing defects Excluded from the warranty are normal wear and tear oxidation any modifications or alterations incorrect storage faulty maintenance damage due to accidents or negligence and uses unsuited to the purpose of the product 1 17 CAPITAL SAFETY is not responsible for the direct indirect and accidental consequences or for any other type of damage occurring or resulting from the use of its products 1 18 If you do not understand these instructions or the specific ins
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