User Manual - Trick
Contents
1. PARTS IDENTIFICATION 0 MVVIMC _ Full Clamping MACHINE _ 19 20 BAILEIGH THANK YOU amp WARRANTY 1 Thank you for your purchase of a Baileigh Industrial Magnetic Box and Pan Brake We hope that you find it productive and useful to you for a long time to come 2 Inspection amp Acceptance Buyer shall inspect all Goods within a reasonable period of time after delivery not to exceed ten 10 days If Buyer rejects any Goods Buyer must first obtain a Return Authorization Number before returning any goods to Seller Goods returned without RAN will be refused Seller will not be responsible for any freight costs damages to goods or any other costs or liabilities pertaining to goods returned without a RAN Seller shall have the right to substitute a conforming tender Buyer will be responsible for all freight costs to and from Buyer and repackaging costs if any if Buyer refuses to accept shipment If Goods are returned in unsaleable condition Buyer shall be responsible for full value of the Goods Buyer may not return any spec2. ennenen ennen Attaching the Legs Tool Tray and Back gauge 1 Footswitch Leveling THE OPERATION CYC Bending Sheet metal gt gt gt _ Bending Allowance Bend Configurations Understanding Springback _ C MATERIAL 5 2 2 BENDING EXAMPLES Folding Over a Lip Rolling the Edge Making a Box With Clamping Forming Pans With Slotted Clamp 22 04 10 LUBRICATION MAINT ENANCE and ADJUSTMENTS C ELECTRICAL 5 22222 0200 ELECTRICAL SCHEMATIC
3. 37 38 949 287 692 12 figure 1 BAILEIGH TRANSPORTING AND LIFTING When transporting in 462 Ibs its own packaging use a forklift truck or hand trolley figure 2 Your Baileigh 4816 Magnetic Box and Pan Brake is shipped complete one crate 1 When lifting the assembled machine make sure the weight is supported evenly with a minimum of two straps each capable of lifting 500 Ibs Make sure the body of the brake is bearing the load 2 Lift the machine carefully avoiding sudden accelerations or quick changes of direction 13 BAILEIGH UNPACKING AND CHECKING CONTENTS Separate all parts from the packing material and check each item carefully Make certain all items are accounted for before discarding any packing material 14 BAILEIGH 4 UNPACKING AND CHECKING CONTENTS cont Name Body and Pedestal Footswitch Back Feet Front Feet Tool Tray Ba Notched Bar Long Narrow Clamp Fad Wide Ciamp Bar Sron Segmented Clamp Bar Assoriment _ BagofHardware i 15 BAILEIGH Cleaning Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces To remove this protective coating use a degreaser or solvent cleaner For a more thorough cleaning some parts will occasionally have
4. unexpected occurrence Temporarily suspend installation Following proper maintenance instructions will help ensure your machine will work smoothly and efficiently Try and use original spare parts whenever possible and most importantly DO NOT overload the machine or make any unauthorized modifications Note This symbol refers to useful information throughout the manual BAILEIGH C 5 L PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary operating procedures The continual observance of these procedures will help increase your production and extend the life of the equipment SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol When you see this symbol on your machine or in this manual BE ALERT TO THE POTENTIAL FOR PERSONAL INJURY Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies A R a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety A AUTIO N messages in this manual BAILEIGH A PROTECT EYES Wear s
5. electric shock DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup WARNING Leveling The machine should be sited on a level concrete floor and adequately secured The accuracy of any machine depends on the precise placement of it to the mounting surface IMPORTANT e Maintain an adequate working area around the machine for safety e Have the work area well illuminated with proper lighting e Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects e Keep the floor free of oil and make sure it is not slippery II long lengths of material are to be fed into the machine make sure that they will not extend into any aisles THE OPERATION CYCLE aN Note DO NOT run the magnetic brake without material between the clamping bar and the electromagnetic work bench After releasing the electromagnet residual magnetism could still hold down the clamp bar BAILEIGH THE OPERATION CYCLE Bending Sheetmetal 1 gt g If you are using the clamp bars with the lifting balls make sure they are both properly seated in the pockets of the workbench fig 6 Set the machine for the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 Rotate the knobs on each end of the clamping bar which adjusts the setback distance gap Set this gap at slightly more than
6. starting machine Start pushbutton is faulty Loose connection Clamp bar snaps down on the release of the start button Blown fuses or tripped circuit breakers Have qualified electrician check circuit Push switch to ON position and make sure light is ON Let the machine cool and try to start again Do Not lift the bending leaf prior to starting the machine Try to start with the footswitch if it starts replace the start switch Check the connector and magnet at the electrical module Electrician Only Replace the 15 microfarad capacitor Bridge rectifier may be blown 31 BAILEIGH Notes BAILEIGH INDUSTRIAL INC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 Fax 920 684 3944 WWW BAILEIGHINDUSTRIAL COM BAILEIGH INDUSTRIAL INC 1455 S Campus AVENUE ONTARIO CA 91761 PHONE 920 684 4990 Fax 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 44 0 24 7661 9267 FAx 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAILEIGH INDUSTRIAL GMBH 64 70736 FELLBACH DEUTCHSLAND WWW BAILEIGHINDUSTRIAL DE 32
7. the material thickness to achieve an accurate bend There are three positions on the knobs 0 1 2 which are useful when doing repeat bending Press the RED power button to turn on the machine Position the piece part under the clamp bar Use the backstop if needed figure 6 To apply the pre clamping force step down on the footswitch or press either of the GREEN start switches See fig 8 below Now that the piece part is held in place pull up on the bending leaf handles Setback This will activate the microswitch which tells the electro magnet to apply full clamping force Continue pulling up on the handles until the desired bend angle is made figure 7 figure 8 19 BAILEIGH THE OPERATION CYCLE cont 6 The left handle has a leaf angle indicator that is shown in fig 9 To allow for springback of the material bend a few degrees more than the required angle Read the section Understanding springback on page 22 There is also a locking collar on the indicating shaft which can be set and locked to duplicate multiple bends 7 x After the bend is made lower the bending leaf Press and hold IN the RED stop button fig 10 until the clamping bar releases and raises up Immediately let go of the button Every time the machine switches OFF a short pulse of reverse 15 sent through the electromagnet to figure 9 demagnetize it as well as the piece part Reposi
8. BAILEIGH OPERATOR S MANUAL I i MAGNETIC BOX AND PAN BRAKE Model BB 4816M Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileighindustrial com REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurence Rev 02 2014 2014 Baileigh Industrial Inc BAILEIGH TABLE OF CONTENTS THANK YOU AND WARRANT cccsccesceeseeeeeseeeseneeseeeseeeseeseeessnessaeeeaeecaeeneseeeseenaseeasanenanes INTRODUCTION DES CRIPTION GENERAL 5 4 SAFETY INSTRUCTIONS 5 SAFETY PRECAUTIONS TECHNICAL SPECIFICATIONS 1 21 MACHINE FEATURES OVERALL DIMENSIONS 0 cseccseecseeeene cece seen seen eneneeenaeseessneesueeseesnessaescaeenaeseaeseneseenaaenasanenanes TRANSPORTING AND UNPACKING AND CHECKING 1 Cleaning MAGNETIC BRAKE ASSEMBLY 11
9. MPLES Folding Over a Lip The thickness width and length of material are factors to consider when folding a lip DO NOT exceed 20ga 035 for material thickness 1 With the clamping bar in place and properly secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is required To further flatten the material slide the piece part forward about 1 2 and use the bar to magnetically clamp it as shown in fig 13 Rolling the edge Use a piece of solid steel round or a pipe to accomplish this 1 Position the clamping bar and the round bar as in fig 14 to ensure that the piece part is positioned correctly Energize the electromagnet 2 Raise the bending leaf to make the initial bend 3 Release the electromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result 23 figure 12 gt figure 13 figure 14 22 2 figure 15 BAILEIGH BENDING EXAMPLES cont Making a Box With Clamping Bars 1 Using a long clamp bar initiate the first two bends 2 Choose and insert one or more of the short clamp bars as shown in fig 16 below for the opposite bends This method allows for deep depth boxes 3 Clamping bars can be layed side by side or pin
10. WN TIME ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT OR ANY OTHER CAUSE WHATSOEVER WHETHER BASED ON CONTRACT TORT OR ANY OTHER THEORY OF LIABILITY BUYER S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS 7 Force Majuere Seller shall not be responsible for any delay in the delivery of or failure to deliver Goods due to causes beyond Seller s reasonable control including without limitation acts of God acts of war or terrorism enemy actions hostilities strikes labor difficulties embargoes non delivery or late delivery of materials parts and equipment or transportation delays not caused by the fault of Seller delays caused by civil authorities governmental regulations or orders fire lightening natural disasters or any other cause beyond Seller s reasonable control In the event of any such delay performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay 8 Installation If Buyer purchases any Goods that require installation Buyer shall at its expense make all arrangements and connections necessary to install and operate the Goods Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages demands suits causes of action claims and expenses including
11. actual attorneys fees and costs arising directly or indirectly out of Buyer s failure to properly install the Goods 9 Work By Others Safety Devices Unless agreed to in writing by Seller Seller has no responsibility for labor or work performed by Buyer or others of any nature relating to design manufacture fabrication use installation or provision of Goods Buyer is solely responsible for furnishing and requiring its employees and customers to use all safety devices guards and safe operating procedures required by law and or as set forth in manuals and instruction sheets furnished by Seller Buyer is responsible for consulting all operator s manuals ANSI or comparable safety standards OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods 10 Remedies Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity BAILEIGH 11 Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs 12 Governing Law Venue This Agreement shall be construed and governed under the laws of the State of Wisconsin without application of conflict of law
12. afety glasses or suitable eye protection when working on or around machinery A BEWARE OF CRUSH HAZARD Placing fingers or hands between the clamping leaf and the magnetic bed could cause serious personal injury NEVER place any part of your body in the bending mechanism of the machine A HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off MAKE SURE PROPER LOCKOUT PROCEDURES ARE FOLLOWED A PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BAILEIGH A SAFETY PRECAUTIONS Using Lift equipment Be careful not to touch overhead power lines piping lighting etc Remove any adjusting tools Before operating the machine make sure any adjusting tools have been removed 3 Keep work area clean Cluttered areas invite injuries Overloading Brake By overloading the brake you may cause injury from flying parts DO NOT exceed the specified machine capacities Machine usage DO NOT use the brake as a press or crushing tool Dressing material edges Before bending sheet metal always chamfer and deburr all sharp edges Do not force tool Your machine will do a better and safer job if used as intended DO NOT use inappropriate attachments in an attempt to exceed the machines rated capac
13. anty service In the event of a defect Seller at its sole option shall repair or replace the defective Goods or refund to the original end user the purchase price for such defective Goods The foregoing warranty is Seller s sole obligation and the original end user s exclusive remedy with regard to any defective Goods This limited warranty does not apply to a die sets tooling and saw blades b periodic or routine maintenance and setup c repair or replacement of the Goods due to normal wear and tear d defects or damage to the Goods resulting from misuse abuse neglect or accidents f defects or damage to the Goods resulting from improper or unauthorized alterations modifications or changes and f any Goods that has not been installed and or maintained in accordance with the instruction manual or technical guidelines provided by Seller BAILEIGH 5 EXCLUSION OF OTHER WARRANTIES THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED ANY AND ALL OTHER EXPRESS STATUTORY OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED NO WARRANTY IS MADE WHICH EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN 6 LIMITATION OF LIABILITY IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL CONSEQUENTIAL OR SPECIAL DAMAGES INCLUDING WITHOUT LIMITATION LOST PROFITS OR DO
14. ial order Goods Any Goods returned hereunder shall be subject to a restocking fee equal to 30 of the invoice price 3 Specifications Seller may at its option make changes in the designs specifications or components of the Goods to improve the safety of such Goods or if in Seller s judgment such changes will be beneficial to their operation or use Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing in which event Seller may impose additional charges to implement such changes 4 Limited Warranty Seller warrants to the original end user that the Goods manufactured provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve 12 months from the date of purchase provided that the Goods are installed used and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods if applicable The original end user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RAN from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RAN The original end user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warr
15. ity Use the right tool for the job DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool DO NOT use a tool for a purpose for which it was not intended Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts Protective clothing and steel toe shoes are recommended when using machinery Wear a restrictive hair covering to contain long hair Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if you are producing metal filings Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired BAILEIGH A SAFETY PRECAUTIONS cont 13 15 16 17 18 Check for damaged parts Before using any tool or machine carefully check part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or liquids Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cord
16. mpared to a conventional sheet metal brake A powerful electro magnet in the bending bed engaged by either pushbutton or foot pedal holds down a mild steel clamping bar to the bed The piece part is held between this clamping bar and the bed while the bending leaf is lifted to complete the bend The brake comes with an assortment of clamping bars to handle a variety of bending configurations It can bend items which are impossible on a traditional box and pan brake such as totally enclosed boxes triangles alternate bends on varying planes round items as in scrolling applications and many more One of the advantages to this type of box and pan brake is that the magnetic power of 6 tons is consistent across the entire beam allowing for very crisp bends even in the middle of the machine This machine is perfect for bending sheets of mild steel stainless steel aluminum coated materials heated plastics and more In this manual you will find when applicable e Safety procedures Installation guidelines Capacity charts e Description of the functional parts of the machine e Set up and start up instructions Machine operation e Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial and inform them of the
17. ned together for repeat bending of multiple units figure 16 Forming Pans With Slotted Clamp Bar The slotted clamp bar works great for making shallow pans and trays The entire clamp bar lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots that fit the pan for the remaining bends The edge of the tray should be under the clamp bar and between the selected slots figure 17 24 BAILEIGH M LUBRICATION MAINTENANCE and ADJUSTMENTS MAINTENANCE SHOULD BE PERFORMED ON A REGULAR BASIS BY QUALIFIED PERSONNEL Check daily for any unsafe conditions and fix immediately Check that all nuts and bolts are properly tightened On a weekly basis clean the machine and the area around it Keep the hinges and threaded pieces well lubricated Apply rust inhibitive lubricant to all non painted surfaces Proper maintenance can increase the life expectancy of your machine figure 18 figure 19 25 BAILEIGH LUBRICATION MAINTENANCE and ADJUSTMENTS cont Checking Machine Accuracy To achieve and maintain accurate bends on the Baileigh BB 4816M magnetic brake the working surface of the bending beam and the bending edge of the clamp bar need to be straight Both of these surfaces must also be parallel to each other This can be checked pe
18. op block 28 Screw 8 x 20 29 30 Screw 8 x 20 Shaft 31 Nut M6 32 Block 33 Screw 8 x 20 34 Block 35 Disc spring 6 2 x 12 5 ely ele ae Se gt PR CL RE MEO Mm hm hm oO Pp 36 37 Description Screw M6 x 25 Angle iron Q lt 38 39 Screw 8 x 20 Straight pin 12 x 100 40 Screw 8 x 20 41 Screw M5 x 4 42 Fixed set 43 Hinge body 44 Tee 45 Bolt 46 47 Ball seat Disc spring 6 2 x 12 5 48 Nut M6 49 50 Workbench Screw 8 x 16 51 Screw M8 x 16 52 Back stop bar 53 Tray 54 Rubber mat 55 Fix shaft 56 Notched clamp bar long 57 58 Spring Indicator dial 59 Screw M6 x 8 60 61 Wide clamp bar long Narrow clamp bar 62 Wide clamp bar short 63 Segmented clamp bar assorted RP RP RP KH PRP KH PSK PT MYER POP HLM 095 0 29 BAILEIGH PARTS IDENTIFICATION DRAWING 6 BAILEIGH TROUBLESHOOTING FAULT PROBABLE CAUSE REMEDY MACHINE DOES NOT OPERATE Machine is not plugged in to a live circuit Machine power switch is not lit The machine is hot and overheated Bending leaf is raised before
19. principles Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced tried and litigated only in the state courts sitting in Manitowoc County Wisconsin or the U S Federal Court for the Eastern District of Wisconsin Each party waives any right it may have to assert the doctrine of forum non conveniens or to object to venue to the extent that any proceeding is brought in accordance with this section Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section EACH PARTY WAIVES TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW THE RIGHT TO A TRIAL BY JURY BAILEIGH INTRODUCTION The quality and reliability of the components assembled on Baileigh Industrial machine guarantee near perfect functioning free from problems even under the most demanding working conditions However if a situation arises refer to the manual first If a solution cannot be found contact the distributor where you purchased our product Make sure you have the serial number and production year of the machine stamped on the nameplate For replacement parts refer to the assembly numbers on the parts list drawings Our technical staff will do their best to help you get your machine back in working order DESCRIPTION The Baileigh Model BB 4816M is a unique magnetic box and pan brake with endless bending possibilities as co
20. riodically with a precision straight edge Checking the Gap 039 Raise the bending leaf up to a 90 position as shown in fig 20 Secure with the locking collar fig 21 on 7 the leaf angle indicator arm Set the gap between the working surface of the bending leaf and the edge of the clamping bar to 039 008 by using the 90 clamp bar adjusters fig 22 The adjuster knobs should be set the same at each end of the clamp bar figure 20 figure 22 figure 21 26 BAILEIGH f ELECTRICAL ENCLOSURE Shown with cover panel removed Voltage Tests a Any BLUE Wire Any BLACK Wire Tern o 27 ELECTRICAL SCHEMATIC 5 1 2 SA 9 581 1 2 80 1 JK 28 01 Description Front feet BAILEIGH BB 4816M PARTS LIST Qty 02 Screw M10 x 20 03 Back feet 04 Nut 8 05 Screw 8 x 25 06 07 08 Stand Screw M6 x 12 Plate 09 Screw M6 x 12 10 Right shield 11 Screw 8 x 20 12 Screw 8 x 30 13 Connect Plate 14 Screw 8 x 16 15 Cover 16 17 18 19 Right clamp handle Left shield Screw M8 x 20 Spoke 20 Bending plate 21 Graduated scale 22 Left clamp handle 23 Screw 8 x 20 24 Connect plate 25 Screw 8 x 6 26 27 Slider St
21. s Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep them out of reach of children Do not operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT operate the machine Bolt machine to sturdy level floor This will prevent machine from slipping and possibly tipping over 10 TECHNICAL SPECIFICATIONS Unlimited 5747 44 15 Shipping Weight MACHINE FEATURES Bends metal and more Handy lined tool tray Dual pushbuttons or footswitch to energize electro magnet Easy to use gap adjustment knobs on long clamp bars Scaled angle control for repeatable bends Sturdy four legged base Adjustable back gauges for production runs Spring loaded locating balls to position long clamp bars 3 Hinged bending leaf for strength and reliability Note The specifications and dimensions presented here are subject to NN change without prior notice due to improvements of our products 11 BAILEIGH OVERALL DIMENSIONS 930 36 62 52 00 1321 6628 52 75 832 56 88 1445
22. t of the metal wanting to return to its original shape after undergoing compression and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The key to obtaining the correct bend angle is to over bend the metal a little and allow it to spring back to the desired angle All metals exhibit a certain amount of spring back A CAUTION It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby When selecting materials keep these instructions in mind e Material must be clean and dry without oil e Material should have a smooth surface so it processes easily e Dimensional properties of material must be consistent and not exceed the machine capacity values e Chemical structure of material must be consistant e Buy certificated steel from the same vendor when possible TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales bii1 com or phone 920 684 4990 22 BAILEIGH BENDING EXA
23. tion the piece part for the next bend and repeat steps 4 thru 7 For thicker gauge materials set the toggle switch in fig 10 to the CLAMPING FOR BENDING position When bending very thin materials set the toggle switch to CONTINUOUS LIGHT CLAMPING figure 10 Bending Thicker Materials When bending a narrow lip on a thicker piece of material it is a good idea to place a piece of filler material under the clamping bar as shown in fig 11 Piece part Piece of filler material figure 11 20 BAILEIGH THE OPERATION CYCLE cont Bending Allowance In order to bend sheet metal accurately you will need to consider the total length of each bend This is referred to as bend allowance Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece Because of differences in sheet metal hardness and whether the bend is made with the grain or against it exact allowances must sometimes be made by trial and error However bend allowances for general use can be obtained from metal working books or from the Internet Bend Configurations So E Return Bends Rolled Edge Closed Channel lt gt Oo Stiffening Rib Angle Bend Fins 21 BAILEIGH THE OPERATION CYCLE cont Understanding Spring back Spring back also known as elastic recovery is the resul
24. to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection 16 BAILEIGH MAGNETIC BRAKE ASSEMBLY Attaching the Legs With the help of another individual raise the support column to a vertical position as shown in fig 3 Attach each foot with 2 M10x16 button head screws provided The two feet with the safety tape will be on the front of the brake the side with the Baileigh logo Tighten the button head screws securely Carefully lay the brake on its side and then place in upright figure 3 position with a suitable lifting device Backgauge collar Tool Tray and Backgauge Supports Using 3 8 12 socket cap screws attach the tool tray to the back of the brake Lay the rubber mat into the tray Attach each backgauge bar to the brake with 2 M8x16 socket Tighten securely Slide a backgauge collar onto each bar as shown in fig 4 Backgauge support figure 4 Footswitch Unstrap and straighten out the footswitch cable Grasp the connector end and plug into the receptacle at the back of the machine Tighten the connector sleeve figure 5 7 17 BAILEIGH INSTALLATION Make sure the grounding wire green is properly connected to avoid
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